Casio CTK50 Service Manual

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CTK-50

CTK-50

INDEX

ELECTRIONIC KEYBOARD

CONTENTS
Specification .............................................................................. 2
Block Diagram ........................................................................... 3
Circuit Description ..................................................................... 4
Troubleshooting ........................................................................ 7
Major Waveforms ...................................................................... 8
Schematic Diagrams ................................................................. 9
PCB View ................................................................................ 11
Exploded View ........................................................................ 12
Parts List ................................................................................. 13

SPECIFICATIONS
GENERAL
Number of keys:
Polyphonic:
Preset tones:
Auto-rhythms:
Auto-accompaniment:
Demonstration tune:
Built-in speakers:
Terminal:
Power source:

Power consumption:
Dimensions:
Weight:

49
8-note
100
100
CASIO Chord/Fingered
Classical Medley
10 cm dia. 2.0W Input Rating: 1 pc.
AC Adapter Jack (DC 9 V)
2-way AC or DC source
AC: AC adapter
DC: 6 AA size dry batteries
6.0 W
79 x 766 x 269 mm (HWD)
(3-1/8 x 33 x 10-5/8 inches) (HWD)
2.8 kg (6.2 lbs) excluding batteries

ELECTRICAL
Nominal
Current drain with 9V DC:
No sound output
Maximum volume
with keys C1, D1, E1 and F1 pressed
in Car-Horn tone, Volume; Maximum
Sound Pressure Level at 10 cm away from speaker:
with key C4 pressed in Car-Horn tone
Volume; Maximum
Minimum operating voltage:

Limit

50 mA
515 mA

50 mA 30%
515 mA 30%

108 dB

108 10 dB

5.8 V

6.0 V

BLOCK DIAGRAM

KO0~KO9

CPU

Amplifier
A4598
IC101

Main Volume

Filter
Q201

MSM6387-13
LSI201

KI0~KI7

Speaker
Keyboard

VC +9 V

AVDD +4.8 V

VDD +5 V

Power supply circuit


Q101, Q102, D102

Switches
Oscillator
Q301, X301

CIRCUIT DESCRIPTION
KEY AND SWITCH MATRIX
KI0

KI1

KI2

KI3

KI4

KI5

KI6

KI7

KO0
(KC1)

C2

C#2

D2

D#2

E2

F2

KO1
(KC2)

F#2

G2

G#2

A2

A#2

B2

KO2
(KC3)

C3

C#3

D3

D#3

E3

F3

KO3
(KC4)

F#3

G3

G#3

A3

A#3

B3

KO4
(KC5)

C4

C#4

D4

D#4

E4

F4

KO5
(KC6)

Tone

Rhythm

F#4

G4

G#4

A4

A#4

B4

KO6
(KC7)

Tempo
Up

Tempo
Down

C5

C#5

D5

D#5

E5

F5

KO7
(KC8)

Start/
Stop

Fill-In

F#5

G5

G#5

A5

A#5

B5

KO8
(KC9)

Demo

Normal

Fingered

CASIO
Chord

C6

KO9

NOMENCLATURE OF KEYS

C#2 D#2

C2

D2

E2

F#2 G#2 A#2

F2

G2

A2

B2

C#3 D#3

C3 D3

E3

F#3 G#3 A#3

F3

G3

A3

C#4 D#4

B3

C4

D4

E4

F#4 G#4 A#4

F4

G4

A4

B4

C#5 D#5

C5

D5

E5

F#5 G#5 A#5

F5

G5

A5

B5

C6

CPU (LSI201: MSM6387-13)


The CPU contains a sound data ROM and a DAC (Digital to Analog Convertor), and it provides a sound
waveform in accordance with the pressed key and the selected tone.
The following table shows the pin functions of LSI201.
Pin No.

Terminal

1, 2

TEST1, TEST2

In/ Out

Function
Not used. Connected to ground.
Power ON reset terminal. When the power switch is

RESET

In

turned on, the terminal receives a low level signal and


the internal circuits of the LSI are initialized.

AVDD

In

+5 V sorce for the built-in DAC

OUT

Out

AGND

In

Ground (0 V) source for the built-in DAC

GND

In

Ground (0 V) source

COSI

In

21.725 MHz clock pulse input

COSO

10

VDD

In

+5 V source

11 ~ 18

KI0 ~ KI7

In

Input terminals from keys and switches

19, 20

KO11, KO10

21 ~ 30

KO9 ~ KO0

Sound waveform output

Not used.

Not used.
Out

Key and switch scan signal outputs

FILTER BLOCK
Since the sound signal from the CPU is a stepped waveform, the filter block is added to smooth the
waveform.
AVDD
Q201
2SC1740SQ
R203

C202

C201

To main volume

R202

C203

AG

AG

R204

From CPU

POWER AMPLIFIER (IC101: LA4598)


The following table shows the pin functions of IC101.
Pin No.

Terminal

In/Out

Functiion

Power GND

In

Ch1 B.S.

Out

Terminal for a bootstrap capacitor

Ch1 OUT

Out

Channel1 output

VCC

In

+9 V source. Connected to the power source directly.

Ch1 N.F.

In

Negative feedback input

Ch1 IN

In

Channel1 input

D.C.

Out

Pre GND

In

Ground (0 V) source

Standby

In

Power control signal input. 0 V: OFF, +9 V: ON

10

Ch2 IN

In

Channel2 input

11

Ch2 N.F.

In

Negative feedback input

12

Ch2 OUT

Out

Channel2 output

13

Ch2 B.S.

Out

Terminal for a bootstrap capacitor

14

NC

Ground (0 V) source

Terminal for a decoupling capacitor

Not used.

Internal Block Diagram of IC101

2 Ch2 B.S.
Ch1 IN 6
Ch1 N.F. 5

Input
Amp.

Pre-drive
Amp.

Power
Amp.

3 Ch1 OUT
1 Power GND

Pre GND 8
D.C. 7

Ch2 IN 10
Ch2 N.F. 11

TSD protector

4 VCC

Bias circuit

Input
Amp.

Pre-drive
Amp.

Stand by

9 Standby

Power
Amp.

12 Ch2 OUT
13 Ch2 B.S.

POWER SUPPLY CIRCUIT


The power supply circuit regulates two constant output voltages VDD (+5.0 V) for the CPU and the oscillator, and AVDD (+4.8 V) for the analog circuit.
VC (+9 V)
Q101
2SD1858Q,R

D101

R116

Power Switch

AVDD (+4.8 V)
Q102
2SC1740SQ
D102
MTZ6.2A

R114

R101

LED101

D103

OFF
R115

C102

ON

DC +9 V
Input

VDD (+5.5 V)

D201
R208

DG
DG AG

DG AG

TROUBLESHOOTING

Nature of Trouble
No power

Faulty Block
Power supply circuit
Power switch
Power jack (J101)

No sound at all

Power Amp (IC101: LA4598)


CPU (LSI201: MSM6387-13)
Oscillator

Certain keys or switches


do not function

Key and switch matrix

A certain key or switch


does not function

CPU (LSI201: MSM6387-13)


Key and switch matrix

Cause/Remedy
Faulty Q101. Replace Q101.
Faulty D102. Replace D102.
Poor contact. Clean the contacts.
Open J101 or poor soldering. Replace
J101 or resolder.
Open or shorted IC101. Replace IC101.
Faulty LSI201. Replace LSI201.
Faulty Q301. Replace Q301.
Open X301. Replace X301.
Open circuit on KO or KI line.
Replace keyboard PCB assembly.
Faulty LSI201. Replace LSI201.
Dust on the contact.

MAJOR WAVEFORMS

50 ns

2 ms

CH1

CH2

1
CH1

~
CH1: 1V

CH1: 5 V

1 Clock pulse COSI


MSM6387-13 pin 8

CH2: 5 V

2 Key scan signal KO0


MSM6387-13 pin 30
3 Key scan signal KO1
MSM6387-13 pin 29

2 ms

2 ms

CH1

CH2

CH1

7
CH2

~
~
CH1: 50 mV CH2: 50 mV

~
~
CH1: 50 mV CH2: 0.5 V

4 Sound signal output


MSM6387-13 pin 5

6 Power amp input


LA4598 pin 6

5 Filter output
Emitter of Q201

7 Power amp output


LA5498 pin 3

Tone : Flute (No.13)


Key : A3
Volume : Maximum

SCHEMATIC DIAGRAMS
Keyboard PCB

Main PCB

Notes:
1. All capacitance values are indicated in "F" (p=10-6 F).
2. All resistance values are indicated in "" (k=10 3 , M=106).

7
6

2.2
5.9

8.9

5.0

4
4.7

2.4
5.3
1.8

5
2
3

10

0.3

0.9

PCB VIEW
Main PCB

15

D113

C111

R105 C110

JCM509-MA2M B
No.2

75

11

C302

R302
C301
B
Q301

JCM509
-MA3M
B

R114

75

C102

JA1

75

R115
D114

125

D103

D101
L101

75
R101

R104
175
5
5

R110 R112
R109 R111

R113

14
D104

C109

D102

C112

LED101

D109

75

X301

R301

NO
L102

R106
R102 Q101
75

D112

C108

J101

R108
200

C203
C201

150

C207

D111

B
Q102

IC101

C107

R202

R107

C202

100

150

C209

C213

C212

R103

D105

D106 D107

D108

No.2
JCM509-MA1M B

FB101
R116

JCM509-MA2M
B

BL
BL

LSI201

D202

C106

Q201

100
100
125
100
100
125

R204
R203

C101

D110

BL

B
C219

BL

D201
C211

75

75
R208

75

C214

C215

PS
PS
C218

C222
5

175

C216

C217

R226
R225
R224
R223
R222
R221
R220
R219
R218
R217

200

C223

MC201

NO.1

200
R209
R210
R211
R212
R213
R214
R215
R216

C206

R303
No.2

EXPLODED VIEW

5
4
7

6
17-1

17-2
8
9

2
3
17-1
1
17-1
10
11

1-2
1-3

1-1

12

17-4
13

13-1
16

13-2

17-3
15

14

12

PARTS LIST
CTK-50

Notes:

1.

Prices and specifications are subject to change without prior notice.

2.

As for spare parts order and supply, refer to the


"GUIDEBOOK for Spare parts Supply", published
seperately.

3.

The numbers in item column correspond to the same


numbers in drawing.

Item

1
D101
D102
D103
D104~D114,
D201,D202
FB101
IC101
J101
JA
L101,L102
LED101
LSI201
MC201
Q101
Q102,Q201,
Q301
X301
1-1
1-2
1-3
1-4
13
D1~D49
13-1
13-2

N
N
N
N
N
N
N

N
N

N
N
N
N

2
3
4
5
6
7
8
9
10
11
12
14
15
16
17-1
17-2
17-3
17-4

Code No.

Parts Name

Electrical Parts
6923 2810 PCB ass'y JCM509-MA123M
2390 1316 Diode
2360 2044 Zener diode
2360 2429 Zener diode
2390 1344 Diode
2845 3220
2114 2891
3501 7049
3665 0308
3841 0959
2370 1106
2011 2961
2845 0168
2253 0448
2220 1387

Ferrite beads
IC
DC jack
Terminal
Inductor
LED
LSI
Module capacitor
Transistor
Transistor

2590 1897 Ceramic oscillator


6921 6210 Battery spring (-)
6922 4940 Battery spring (+)
4317 5381 Blank PCB JCM509-MA2M
4317 5451 Blank PCB JCM509-MA3M
6923 2820 PCB ass'y JCM498-KY12M
2301 0101 Diode
3719 4417 Ribbon cable 15-pin
3719 4424 Ribbon cable 9-pin
4317 5390 Blank PCB JCM498K-KY1M
4317 5400 Blank PCB JCM498K-KY2M
Mechanical Parts
6923 2870 Rubber button
6909 5890 Slide contact
6921 5030 Slide knob
6923 2860 Panel
3831 0756 Speaker
6917 4474 White key set CEGB
6917 4484 White key set DFAS
6917 4494 White key set DFA
6917 4506 Black key set 10P
6923 2890 Case
6922 4000 Key contact rubber TAC31A
6923 2850 Bottom plate
6906 7511 Battery cover
6923 2390 Key contact rubber TAC18A
1909 4589 Screw
1909 4588 Screw
1909 2680 Screw
1908 6417 Screw
Accessory
6916 7880 Music stand

Notes:

N New parts
M Minimum order/supply quantity
R Rank
13

Specification

M240016*1
SB10-04A3-BT-T
MTZJ6.2AT-77-T
MTZJ4.3B-T77-T
1SS133T-77-T

FOB Japan
N.R.Yen
R *
Unit Price

1
1
1
1
13

B
B
B
A
C

W
A
A
A
A

1
1
1
1
2
1
1
1
1
3

C
A
A
C
C
C
A
C
A
B

A
B
A
A
A
A
F
B
A
A

EFO-EN2175C4
M412171-1
M412289-1
M140038A-2
M140038A-3
M140023*1
1S2473-T-77-T
DF5H15180-MM
DF5H09160-MM
M340015-1
M140023-1

1
1
1
1
1
1
49
1
1
1
1

B
B
B
C
C
C
C
C
C
C
C

B
A
A
A
A
K
A
B
A
E
B

M240014A-1
CSB-12D
M311859-1
M140014-1
S10JA12A
M110589D-1
M110590D-1
M110591D-1
M110594F-1
M240067A*1
M111765-1
M240018-1
M312197A*3
M240025-1
2.6 x 8
2.6 x 18
4x8
4 x 10

1
2
2
1
1
4
1
3
2
1
1
1
1
1
9
17
12
16

B
B
A
C
B
A
A
A
A
C
A
C
B
A
C
C
C
C

B
A
A
I
D
B
B
B
B
T
C
E
C
C
A
A
A
A

EXC-ELDR35V-T
LA4598
HEC2305-01-330
IMSA-1068-03Z046PP
ELE-R100KR-T
MPR3338S-B99
MSM6387-13
CNB8X101K
2SD1858Q,R-TV6-T
2SC1740SQ-TP-T

M310827-1

C B

Description of Capacitors
A general description of capacitors is shown in the following table.
The description consists of Type, Value, Rated Voltage and Tolerance.
When you need a capacitor, please find a subsutitution in your country by yourselves referring to the
description.
Ref. No of Capacitor
C101, C209, C211~C215, C217~C219, C222, C223, C301
C102
C106, C112
C107, C108, C110, C111
C109
C201
C202
C203
C206, C207
C216
C302
C303

Description
Ceramic, 1.01 F, 50 V, +/-20%
Electrolytic, 10 F, 16 V, +/-20%
Mylar, 0.047 F, 50 V, +/-10%
Electrolytic, 47 F, 10 V, +/-20%
Electrolytic, 220 F, 16 V, +/-20%
Electrolytic, 2.2 F, 50 V, +/-20%
Semiconductive, 0.012 F, 16 V, +/-10%
Semiconductive, 0.027 F, 16 V, +/-10%
Electrolytic, 330 F, 6.3 V, +/-20%
Electrolytic, 1 F, 50 V, +/-20%
Ceramic, 8.2 pF, 50 V, +/-10%
Ceramic, 10 pF, 50 V, +/-5%

Description of Resistors
A general description of resistors is shown in the following table.
The description consists of Type, Value, Rated Wattage and Tolerance.
When you need a resistor, please find a subsutitution in your country by yourselves referring to the
description.
Note:
All resistors are carbon film, 1/5 watt, +/-5% otherwise specified.
Ref. No of Resistor

Description

R101, R202
R102, R106, R301
R103, R108
R104, R107
R105
R109
R110, R115
R111
R112
R113, R208
R114
R116
R203, R204
R209~R226
R302
R303

1K
1.2 K
3.3
390
18 K
820
560
330
220
100
470
15
3.9 K
2.2 K
100 K
150

14

8-11-10, Nishi-Shinjuku
Shinjuku-ku, Tokyo 160, Japan
Telephone: 03-3347-4926

Apr, 1995

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