H PH WW Installation Manual

Miami Heat Pump
HPHWW Series
Installation Guide
INITIAL INSPECTIONBe certain to inspect all cartons or crates on each unit as received at the job site before signing the freight bill.
Verify that all items have been received and that there is no visible damage; note any shortages or damage on all
copies of the freight bill. In the event of damage or shortage, remember that the purchaser is responsible for filing
the necessary claims with the carrier. Concealed damage not discovered until after removing the units from the
packaging must be reported to the carrier within 24 hours of receipt.
GENERAL DESCRIPTIONThe Water-to-Water series unit is a heat pump that provides the best combination of performance and efficiency
available. Safety devices are built into each unit to provide the maximum system protection possible when the
unit is properly installed and maintained.
NOTE: For well water applications, the minimum source EWT is 50 F, with sufficient water flow to prevent
freezing. Antifreeze solution is required for all closed loop applications. Cooling Tower/Boiler and Earth Coupled
(Geo Thermal) applications should have sufficient antifreeze solution to protect against extreme conditions and
equipment failure. Frozen water coils are not covered under warranty.
MOVING AND STORAGEIf the equipment is not needed for immediate installation upon its arrival at the job site, it should be left in its
shipping carton and stored in a clean, dry area. Units must only be stored or moved in the normal upright position
as indicated by the UP arrows on each carton at all times.
SAFETY CONSIDERATIONSWARNING: Before performing service or maintenance operations on the system, turn off main power to the
unit. Electrical shock could cause personal injury or death.
Installation and servicing of this equipment can be hazardous due to system pressure and electrical
components. Only trained and qualified personnel should install, repair, or service the equipment. When
working on equipment, always observe precautions described in the literature, tags, and labels attached
to the unit. Follow all safety odes. Wear safety glasses and work gloves. Use a quenching cloth for
brazing, and place a fire extinguisher close to the work area.
LOCATIONThe unit should be centrally located with respect to the distribution system. The unit should be installed in an
indoor area that allows easy removal of the access panels, and has enough room for service personnel to perform
maintenance or repair. Provide sufficient room to make fluid, and electrical connections. These units are not
approved for outdoor installation; therefore, they must be installed inside the conditioned structure. Do not locate
in areas that are subject to freezing.
INSTALLATIONThe Water-to-Water series unit should be mounted level on a vibration absorbing pad slightly larger than the base
to minimize vibration transmission to the building structure. It is not necessary to anchor the unit to the floor. If
Miami Heat Pump

20233 NE 15th Court Miami, Fl 33147
Phone (786) 463-6603 Fax (866) 406-6603
Website: www.miamihp.com Email: [email protected]
Miami Heat Pump

HPHWW Series
Installation Guide
the unit is installed on a floor over a crawl space, it should not rest on long, unsupported floor joists. Vibrations
may be created in the joists with the crawl space acting as an amplifier box resulting in undesirable noise. A drain
pan is recommended where water released during start-up or maintenance
could cause damage below the unit.
MINIMAL SYSTEM VOLUMERecommends that the total fluid volume in the system be not less than 6
gallons per nominal ton of cooling capacity on both the load and source
sides.
ELECTRICALWARNING: Always disconnect power to the unit before servicing to prevent
injury or death due to electrical shock.
All field wiring must comply with local and national fire, safety and electrical codes. Power to the unit must be
within the operating voltage range indicated on the units nameplate. On three phase units, phases must be
balanced within 2%.
Properly sized fuse or HACR circuit breakers must be installed for branch circuit protection. See equipment rating
plate for maximum size. The unit is supplied with an opening for attaching conduit. Be certain to connect the
ground lead to the ground lug in the control box. Connect the power leads as indicated on the unit wiring diagram.
PIPING Supply and return piping must be as large as the unit connections on the heat pump (larger on long runs). Never
use flexible hoses of a smaller inside diameter than that of the water connections on the unit. The Water-to-Water
series units are supplied with either a copper or optional cupro-nickel condenser. Should your well driller express
concern regarding the quality of the well water available or should any known hazards exist in your area, we
recommend proper testing to assure the well water quality is suitable for use with water source equipment. In
conditions anticipating moderate scale formation or in brackish water a cupro-nickel heat exchanger is
recommended.
CAUTION: Galvanized pipe or fittings are not recommended for use with these units due to the possible galvanic
corrosion.
Both the supply and discharge water lines will sweat if subject to low water temperature. These lines should be
insulated to prevent damage from condensation. All manual flow valves used in the system must be ball valves.
Globe and gate valves must not be used due to high pressure drop and poor throttling characteristics. Never
exceed the recommended water flow rates. Serious damage or erosion of the water to refrigerant heat exchanger
could occur.
Miami Heat Pump

Phone (786) 463-6603 Fax (866) 406-6603
Miami Heat Pump

HPHWW Series
Installation Guide
CAUTION: Improper heat exchanger fluid flow due to piping, valving or improper pump operation is hazardous
to the unit and constitutes abuse which will void the heat exchanger and compressor warranty.
Always check carefully for water leaks and repair appropriately. Units are equipped with female pipe thread
fittings. Consult the specification sheets for sizes. Thread sealant should be used when connecting water piping
connections to the units to insure against leaks and possible heat exchanger fouling. Do not over tighten the
connections. Flexible hoses should be used between the unit and the rigid system to avoid possible vibration. Ball
valves should be installed in the supply and return lines for unit isolation and unit flow balancing.
COOLING TOWER / BOILER APPLICATION: (Figure #1)
To assure adequate cooling and heating performance, the cooling tower and boiler fluid loop temperature should
be maintained between 50 F to 100 F. In the cooling mode, heat is rejected from the unit into the condenser
water loop. A cooling tower provides evaporative cooling to the loop water; thus, maintaining a constant supply
temperature to the unit. When utilizing an open cooling tower, chemical water treatment is mandatory to ensure
the water is free of corrosive materials. A secondary heat exchanger (plate frame between the unit and the open
cooling tower) may also be used. It is imperative that all air is eliminated from the closed loop side of the heat
exchanger to prevent condenser fouling.
In the heating mode, heat is absorbed from the condenser water loop to the unit. A boiler can be utilized to
maintain the loop within the proper temperature range. In milder climates a flooded tower concept is often used.
This concept involves adding make-up water to the cooling tower sump to maintain the desired loop temperature.
No unit should be connected to the supply or return piping until the water system has been completely cleaned
and flushed to remove any dirt, piping chips or other foreign material. Supply and return hoses should be
connected together during this process to ensure the entire system is properly flushed. After the cleaning and
flushing has taken place, the unit may be connected to the water loop and should have all valves wide open.
Pressure/temperature ports are recommended in both the supply and return lines for system flow balancing. Water
flow can be accurately set by measuring the refrigerant-to-water heat exchangers water side pressure drop. See
specification sheets for water flow and pressure drop information.
WELL WATER SYSTEMS: (Figure #2)
Water quantity should be plentiful, between 1.5 and 3.0 gpm per ton of cooling, and of good quality. To avoid the
possibility of freezing in the heating mode, the well water should be above 50F. Water pressure must always be
maintained in the heat exchanger by placing a water control valve on the outlet of the water-to-water unit. A
bladder type expansion tank may be used to maintain pressure on the system. All solenoid valves should be slow
closing to avoid water hammer. The discharge water from the water-to-water unit is not contaminated in any
manner and can be disposed of in various ways depending on the local codes (i.e. discharge well, dry well, storm
sewer, drain field, stream, pond, etc.) Pilot operated or slow closing valves are recommended to reduce water
hammering.
Miami Heat Pump

Phone (786) 463-6603 Fax (866) 406-6603
Miami Heat Pump

HPHWW Series
Installation Guide
(FIGURE #1)
NOTE: Water and electrical connection locations vary
depending on model. Connect as required per unit labels.
COOLING TOWER/BOILER APPLICATION
(SOURCE SIDE)
1.
2.
3.
4.
5.
6.
7.
8.
BALL VALVES
HOSE KITS
P/T PLUGS
LOAD SIDE CONNECTIONS*
LOW VOLTAGE CONTROL CONNECTION
VIBRATION PAD
LINE VOLTAGE DISCONNECT
SUPPLY AND RETURN LINES OF CENTRAL SYSTEM
(FIGURE #2)
NOTE: Water and electrical connection locations vary
depending on model. Connect as required per unit labels
WELL WATER APPLICATION
(SOURCE SIDE)
1.
2.
3.
4.
5.
6.
7.
8.
9.
PRESSURE TANK
BALL VALVES
SOLENOID VALVE (SLOW CLOSING)
HOSE KIT
P/T KIT
LOAD SIDE CONNECTIONS*
LOW VOLTAGE CONTROL CONNECTION*
VIBRATION PAD
LINE VOLTAGE DISCONNECT
Miami Heat Pump

Phone (786) 463-6603 Fax (866) 406-6603

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