Heat Transfer Coefficient Calculaton
Heat Transfer Coefficient Calculaton
Heat Transfer Coefficient Calculaton
The heat transfer coefficient, in thermodynamics and in mechanical and chemical engineering, is used
in calculating the heat transfer, typically by convection or phase transition between a fluid and a solid:
where
Q = heat flow in input or lost heat flow , J/s = W
h = heat transfer coefficient, W/(m2K)
A = heat transfer surface area, m2
= difference in temperature between the solid surface and surrounding fluid area, K
From the above equation, the heat transfer coefficient is
the proportionality coefficient between the heat flux, that is heat flow per unit
area, q/A, and the thermodynamic driving force for the flow of heat (i.e., the
temperature difference, T).
The heat transfer coefficient has SI units in watts per squared meter -kelvin: W/
(m2K).
Heat transfer coefficient is the inverse of thermal insulance. This is used for building
materials (R-value) and for clothing insulation.
There are numerous methods for calculating the heat transfer coefficient in different
heat transfer modes, different fluids, flow regimes, and under
different thermohydraulic conditions. Often it can be estimated by dividing
the thermal conductivity of the convection fluid by a length scale. The heat transfer
coefficient is often calculated from the Nusselt number (a dimensionless number).
There are also online calculators available specifically for heat transfer fluid
applications.
An understanding of convection boundary layers is necessary to understanding
convective heat transfer between a surface and a fluid flowing past it. A thermal
boundary layer develops if the fluid free stream temperature and the surface
temperatures differ. A temperature profile exists due to the energy exchange
resulting from this temperature difference.
Rearranging,
Alternative Method (A simple method for determining the overall heat transfer
coefficient)
A simple method for determining an overall heat transfer coefficient that is useful to find the heat transfer
between simple elements such as walls in buildings or across heat exchangers is shown below. Note that
this method only accounts for conduction within materials, it does not take into account heat transfer
through methods such as radiation. The method is as follows:
Where:
= the contact area for each fluid side (m2) (with A_1 and A_2 expressing either surface)
= the individual convection heat transfer coefficient for each fluid (W/m2 K)
As the areas for each surface approach being equal the equation can be written as the transfer coefficient
per unit area as shown below:
or
CTE, linear 20C 11.3 m/m-C 6.28 in/in-F Composition of 0.40% C, 0.11% Mn, 0.01% P, 0.03% S, 0.03% Si,
0.03% Cu.; 20-100C (68-212F)
CTE, linear 20C 12.1 m/m-C 6.72 in/in-F Composition of 0.40% C, 0.11% Mn, 0.01% P, 0.03% S, 0.03% Si,
0.03% Cu.; 20-200C (68-390F)
CTE, linear 250C 12.2 m/m-C 6.78 in/in-F Composition of 0.40% C, 0.11% Mn, 0.01% P, 0.03% S, 0.03% Si,
0.03% Cu; 20-300C (68-570F)
CTE, linear 250C 13.3 m/m-C 7.39 in/in-F Composition of 0.40% C, 0.11% Mn, 0.01% P, 0.03% S, 0.03% Si,
0.03% Cu; 20-400C (68-750F)
CTE, linear 500C 13.9 m/m-C 7.72 in/in-F Composition of 0.40% C, 0.11% Mn, 0.01% P, 0.03% S, 0.03% Si,
0.03% Cu; 20-500C (68-930F)
CTE, linear 500C 14.2 m/m-C 7.89 in/in-F Composition of 0.40% C, 0.11% Mn, 0.01% P, 0.03% S, 0.03% Si,
0.03% Cu; 20-600C (68-1110F)
CTE, linear 500C 14.8 m/m-C 8.22 in/in-F Composition of 0.40% C, 0.11% Mn, 0.01% P, 0.03% S, 0.03% Si,
0.03% Cu; 20-700C (68-1290F)
CTE, linear 1000C 14.7 m/m-C 8.17 in/in-F Typical steel
Specific Heat Capacity 0.486 J/g-C 0.116 BTU/lb-F 50-100C (122-212F)
Specific Heat Capacity at Elevated Temperature 0.515 J/g-C 0.123 BTU/lb-F 150-200C (300-390F)
Specific Heat Capacity at Elevated Temperature 0.528 J/g-C 0.126 BTU/lb-F 200-250C (390-480F)
Specific Heat Capacity at Elevated Temperature 0.548 J/g-C 0.131 BTU/lb-F 250-300C (480-570F)
Specific Heat Capacity at Elevated Temperature 0.569 J/g-C 0.136 BTU/lb-F 300-350C (570-660F)
Specific Heat Capacity at Elevated Temperature 0.586 J/g-C 0.14 BTU/lb-F 350-400C (660-750F)
Specific Heat Capacity at Elevated Temperature 0.624 J/g-C 0.149 BTU/lb-F 750-800C (1380-1470F)
Specific Heat Capacity at Elevated Temperature 0.649 J/g-C 0.155 BTU/lb-F 450-500C (750-930F)
Specific Heat Capacity at Elevated Temperature 0.708 J/g-C 0.169 BTU/lb-F 550-600C (1020-1110F)
Specific Heat Capacity at Elevated Temperature 0.77 J/g-C 0.184 BTU/lb-F 650-700C (1200-1290F)
Specific Heat Capacity at Elevated Temperature 1.583 J/g-C 0.378 BTU/lb-F 700-750C (1290-1380F)
Thermal Conductivity 50.7 W/m-K 352 BTU-in/hr-ft2-F 100C (212F)
Thermal Conductivity 51.9 W/m-K 360 BTU-in/hr-ft2-F 0C
Thermal Conductivity at Elevated Temperature 24.7 W/m-K 171 BTU-in/hr-ft2-F 800C
Thermal Conductivity at Elevated Temperature 29.8 W/m-K 207 BTU-in/hr-ft2-F 1200C (2190F)
Thermal Conductivity at Elevated Temperature 30.1 W/m-K 209 BTU-in/hr-ft2-F 700C (1290F)
Thermal Conductivity at Elevated Temperature 32.9 W/m-K 228 BTU-in/hr-ft2-F 1000C (1830F)
Thermal Conductivity at Elevated Temperature 33.9 W/m-K 235 BTU-in/hr-ft2-F 600C (1110F)
Thermal Conductivity at Elevated Temperature 38.2 W/m-K 265 BTU-in/hr-ft2-F 500C (930F)
Thermal Conductivity at Elevated Temperature 41.7 W/m-K 289 BTU-in/hr-ft2-F 400C (750F)
Thermal Conductivity at Elevated Temperature 45.7 W/m-K 317 BTU-in/hr-ft2-F 300C (570F)
Thermal Conductivity at Elevated Temperature 48.1 W/m-K 334 BTU-in/hr-ft2-F 200
Disclaimer: The information on this page has not been checked by an independent person. Use this
information at your own risk.
ROYMECH
Home
Thermos Index
Heat Transfer
Convection results in a gas or liquid. The fluid adjacent to a hot surface heats up as a result
of conduction. The density of this fluid is reduced and it therefore rises to be replaced by a
colder fluid of higher density. This process continues resulting in convective flow producing
an enhanced transfer of heat throughout the fluid.
The transfer of heat energy by radiation can occur in a vacuum , unlike conduction and
convection. Heat radiation is the same form of wave energy transfer as light, radio, and xray wave energy. The rate of emmission of heat energy is related to the temperature
difference, the distance between the surfaces, and the emissivity of the surfaces. Bright
reflective surfaces have the lowest emissivity values.
Notes on thermal insulation systems are found on webpage.Thermal Insulation
Symbols
e = Emissivity of
Radiating surface
e = Emissivity of
Surroundings
Q = Heat Flow Rate (W )
= Stefan Boltzman
t = inside(hot)temperature,( K )
constant = 5,673 x 10-8 W
t = inside surface (hot)temperature,
m-2 K-4
(K)
= fluid density (kg / m3)
t = outside(cooler)temperature,( K )
= fluid viscosity (kg /
t = outside surface
m.s)
(cooler)temperature,( K )
= coeff. of vol expansion
A = Area,( m 2 )
(1 /K)
U = Overall Heat Transfer Coefficient,
= Temperature difference
( W m -2K -1)
(k)
R = Thermal Resistance, ( W -1.K )
c = specific heat (J/kg.K )
Q = Radiated transferred energy (W)
a = velocity of Sound
Q = Conducted transferred energy (W)
(m/s)
Q = Convective transferred energy
h = heat transfer
(W)
coefficient (W /m2 K)
T = Temperature or radiating body (K)
k = Thermal conductivity
T Temperature or Suroundings (K)
(W/mK)
A = Area of Radiating surface (m2)
v = Fluid velocity (m/s)
A =Area of Receiving surface (m2)
L = characteristic
dimension
g = accelaration due to
gravity (m/s2 )
1
S1
S1
co
cv
1
2
1
2
dQ = kA(-dt/dx)
Q = (k.A /x). (t -t )
U = k/x
co
co
Therefore Q = U.A(t -t )
Thermal resistance R = 1 / U.A
1
The heat has to pass through the surface layers on both sides of the wall<b< p="">
</b<>
q = A.h (t - t ) = k.A(t -t ) / x = Ah (t -t )
U = 1 / (1/h + x/ k + 1/ h )
R = 1/ A.h + 1/ A.h + x/ A.k = R + R + R
s1
s1
s1
s1
s2
s2
s2
s2
s1
s2
Metal
k=W Misc.solids
m-1K-1
Aluminium
237
Antimony
18.5
Beryllium
218
Brass
110
Cadmium
92
Cobalt
69
Constantan
22
Copper
398
Gold
315
Iridium
147
Cast Iron
55
Pure Iron
80.3
Wr't Iron
59
Lead
35.2
Magnesium
156
Molybdenum 138
Monel
26
k =Wm1 -1
K
Liquids
k=
Wm1 -1
K
Asphalt
1.26
Bitumen
0.17
Br'ze Block
0.15
Brickwork
0.6
Brick-Dense
1.6
Carbon
1.7
Conc-LD
0.2
Conc-MD
0.5
Conc-HD
1.5
Firebrick
1.09
Glass
1.05
Glass -Boro.
1.3
Ice
2.18
Limestone
1.1
Mica
0.75
Cement
1.01
Air
0.024
Parafin Wax
0.25
Ammonia
0.022
Porcelain
1.05
Argon
0.016
Benzene
0.16
Carb Tet'ide
0.11
Acetone
0.16
Ether
0.14
Glycerol
0.28
Kerosene
0.15
Mercury
Methanol
0.21
Machine Oil
0.15
Water
0.58
Sodium
84
Gases
k=
Wm 1
K -1
Carbon Dio
0.015
Carbon Mon
0.023
Helium
0.142
Hydrogen
0.168
0.048
Methane
0.030
Straw-Comp
0.09
Nitrogen
0.024
Cotton Wool
0.029
Oxygen
0.024
PolystyreneExp'd
0.03
Water Vap.
0.016
Felt
0.04
Glass Wool
0.04(20o C
Kapok
0.034
Nickel
90.5
Platinum
73
Silver
427
C.Steel
50
St.Steel
25
Balsa
Tin
67
Zinc
113
Plastics
Sand
Insulation
0.06
k=Wm1K-1
Acrylic
0.2
Nylon 6
0.25;
Polythene
High Den
0.5
Magnesia
0.07
PTFE
0.25
Plywood
0.13
PVC
0.19
Rock Wool
0.045
Sawdust
0.06
Slag Wool
0.042
Wood
0.13
Sheeps Wool
0.038
Cellulose
0.039
Q r = e1 (T14 - T24 ) A1
Q r = ( e1 T14 - e2T24 ) A1
Now the heat transfer using the heat transfer coefficient =
Qr=hrA1(T1-T2)
therefore
h r = e 1 (T 1 + T 2 )( T
+T
Emissivity Values
Refer to link Emissivity Values for better table
Surface
Material
Emmissity
Surface Material
Emmissity
AluminiumOxidised
0.11
Tile
0.97
AluminiumPolished
0.05
Water
0.95
Aluminium
anodised
0.77
Wood-Oak
0.9
Aluminium
rough
0.07
Paint
0.96
Asbestos
Board
0.94
Paper
0.93
Black Body
-Matt
1.00
Plastics
0.91 Av
Brass -Dull
0.22
Rubber-Nat_Hard 0.91
BrassPolished
0.03
Brick -Dark
0.9
Steel_Oxidised
0.79
Concrete
0.85
Steel Polished
0.07
CopperOxidised
0.87
St.SteelWeathered
0.85
Copper
-Polished
0.04
St.Steel-Polished
0.15
Glass
0.92
0.88
Plaster
0.98
0.23
The dimensionless groups involve in convective heat transfer are listed below
Natural convection
Nu = C(Gr.Pr)
Note: Convection heat transfer values are very specific to the geometry of the surface and
the heat transfer conditions - These example equations are very general in nature and should
not be used for serious calcs. The links below provide much safer equations..
Surface
(Gr.Pr)
Vertical
Plates/Cylinders
10 4 to 10 9 0.59
0.25
10 9 to 10 12 0.13
0.33
Horizontal Pipes
10 3 to 10 9 0.53
0.25
10 5 to 2 x
10 7
0.54
0.25
2 x10 7 to 3
0.14
x10 10
0.33
3 x10 5 to 3
0.27
x10 10
0.25
Horizontal Plates
Heated Face up or
Cooled Face Down
Horizontal Plates
Heated Face up or
Cooled Face Down
Forced Convection
1/2
Nu = 0,664(Re)
2/3
(Pr)
Nu = 0,036Pr
Nu = 0,023Pr
0.4
Re
1/3
1/3
Re
0.8
0.8
-2
-1
Heat Exchangers
2 - 23
300 - 1700
6 - 1400
1100 -
Heat exchangers normally transfer energy from a hot fluid to a colder fluid.
The energy out.
The energy in =
If the fluids are the same with the same specific heat.
The mass flowrate x the temp drop of the hot fluid = the mass flow rate x the temp rise of
the cold fluid.
Plate Heat Exchanger, liquid to liquid U range 1000 > 4000 W. m.-2K.-1
Shell and Tube, liquid inside and outside tubes U range150 > 1200 W. m. -2K.-1.
Spiral Heat Exchanger, liquid to liquid U range 700 > 2500 W. m.-2K.-1
3.
4.
Watlow.. Heat Losses From various Surfaces ->Reference -> Heat Transfer
5.
6.
7.
8.
Spirax Sarco...Excellent Reference Site . Learning centre includes heat transfer reference
information
Home
Thermos Index
Send Comments to Roy Beardmore
Last Updated 13/09/2011
http://rpaulsingh.com/problems/Ex4_11.htm
where
Q = heat transfer rate, W=J/s [btu/hr]
A = heat transfer surface area, m2 [ft2]
U = overall heat transfer coefficient, W/(m2C) [Btu/(hr-ft2F)]
TLM = logarithmic mean temperature difference, C [F]
From this equation we can see that the U value is directly proportional to Q, the heat
transfer rate. Assuming the heat transfer surface and temperature difference remain
unchanged, the greater the U value, the greater the heat transfer rate. In other words,
this means that for a same kettle and product, a higher U value could lead to shorter
batch times.
Several equations can be used to determine the U value, one of which is:
where
h = convective heat transfer coefficient, W/(m2C) [Btu/(hr-ft2F)]
L = thickness of the wall, m [ft]
= thermal conductivity, W/(mC) [Btu/(hr-ftF)]
The convective heat transfer coefficient (h), sometimes referred to as the film
coefficient, is often used when calculating heat transfer between a fluid and a solid. In
the case of a heat exchanger, heat transfer basically occurs from fluid 1 (source of heat)
to solid (metal wall) to fluid 2 (product being heated). In the event that heat transfer
occurs through several solids, the above equation can be adapted by supplementing the
solid's thickness (L) divided by its thermal conductivity ().
To simplify the calculation, the following values may be used as a reference for the
convective heat transfer coefficients:
Fluid
Convective heat transfer coefficient (h)
Water
Hot Water
Steam
Example
Two jacketed kettles made of carbon steel ( = 50 W/(mC) [28.9 Btu/(hr-ftF)] ) with an
inner wall thickness of 15mm [0.049 ft] are used to heat water. One uses hot water as
the heat source, while the other uses steam. Assuming heat transfer coefficients of
1000 W/m2C [176 Btu/(hr-ft2F)] for the water being heated, 3000 W/m2C [528 Btu/(hrft2F)] for hot water, and 10000 W/m2C [1761 Btu/(hr-ft2F)] for steam, let's calculate
the U values for both heating processes.
Carbon Steel Jacketed Kettle
Hot water:
U = 612 W/(m2C)
Steam:
U = 714 W/(m2C)
In this case, steam could theoretically improve the U-value by 17%. Let's now imagine
the same kettle is lined with glass 1mm [0.0033 ft] thick ( = 0.9 W/(mC) [0.52 Btu/(hrftF)]). Including these values into the above U-value equation gives the following:
Glass-lined Jacketed Kettle
Hot water:
U = 364 W/(m2C)
Steam:
U = 398 W/(m2C)
In this case, the U-value is only improved by 9%, which shows how a poor thermal
conductor such as glass can greatly interfere with heat transfer. So in a carbon steel
kettle, for example, changing the heat source from hot water to steam can potentially
improve the U-value by several 10s of percent. However, the same effect would not be
expected in a glass-lined kettle.
Nevertheless, certain circumstances require that a kettle remain unchanged. For
example, some processes require kettles made of a certain material to prevent
reactivity with the product. If such is the case and the heat transfer rate needs to be
improved, changing the heat source from hot water to steam may provide the needed
solution.