United States Patent Application Publication: Hughes, SR. Pub. No.: Pub. Date
United States Patent Application Publication: Hughes, SR. Pub. No.: Pub. Date
United States Patent Application Publication: Hughes, SR. Pub. No.: Pub. Date
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US 20100264668Al
United States
c12) Patent Application Publication
(19)
Hughes, SR.
(54)
(76)
(43)
MICRO ELECTROMECHANICAL
GENERATOR AND METHOD OF
CONVERTING MECHANICAL
CENTRIFUGAL ENERGY INTO
ELECTRICAL ENERGY
(52)
(57)
Correspondence Address:
Anthony Shane Hughes Sr.
51291 Village Edge East, Apt. 44-302
New Baltimore, MI 48047 (US)
(21)
Appl. No.:
12/426,936
(22)
Filed:
(51)
Int. Cl.
F03G 7108
(2006.01)
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Inventor:
(10)
US 2010/0264668 A1
Figure 1
Input Buffer
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US 2010/0264668 A1
Figure 1 continued
As the shaft of the DC motor 7 is rotated Energy is created
and sent out through a Pos. (+)and a Neg. (-)wire
US 2010/0264668 A1
Figure 2
A
12
Section A-A
US 2010/0264668 A1
Figure 3
US 2010/0264668 A1
Figure 4
US 2010/0264668 A1
Figure 5
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US 2010/0264668 A1
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Figure 9
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Figure 11
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Figure 12
US 2010/0264668 AI
MICRO ELECTROMECHANICAL
GENERATOR AND METHOD OF
CONVERTING MECHANICAL
CENTRIFUGAL ENERGY INTO
ELECTRICAL ENERGY
CROSS-REFERENCE TO RELATED
APPLICATIONS
[0001]
7,453,163
3,596,262
4,642,547
4,950,931
5,016,055
5,023,526
5,347,186
5,510,660
6,232,689
6,984,902
7,112,911
7,345,372
7,127,886
6,814,483
3,901,019
4,213,293
4,500,213
5,867,454
6,441,516
6,485,172
Roberts, et al.
Rollwitz et al.
Redlich
Goldenberg et al.
Pietrowski et al.
Kuwahara et al.
Konotchick
Flatau et al.
Fujita et al.
Huang et al.
Tanaka et al.
Roberts et al.
Fielder
Watanabe, et al.
Kocher et al.
Mabuchi et al.
Grimm
Takahashi et al.
Kaelin et al.
Takahashi et al.
US 2010/0264668 AI
2
[0018] FIG. 3 shows a partial isometric exploded view,
which is created to capture the idea that the outer cover is
un-assembled and the inside sub assembly is fed inside of the
outer tube assembly thus making up the entire self-charging
battery assembly.
[0019] FIG. 4 shows a sub assembly of the main driving
centrifugal force gear to wind the spring. The figure is showing a weighted gear that spins around a shaft. FIG. 4 is also
showing a section cut through the main assembly as in FIG. 2.
This section cut is added to point out the location of the above
mentioned weighted centrifugal gear.
[0020] FIG. 5 shows an isometric exploded view of a partial
assembly of the entire assembly. The above mention FIG. 5 is
created to show the sub assembly of how the weighted main
driving centrifugal force gear is assembled into the assembly
and how the circuit board assembly and capacitor slide into
the inner housing that the weighted gear mounts onto the
inner housing.
[0021] FIG. 6 shows an isometric view of the gear train
assembly 4 which is used to increase torque and wind the
main clock spring. FIG. 6 is also showing the above mentioned gear train 4 assembly in a disassembled state for clarity
of how the parts are to be assembled. FIG. 6 is also showing
a section cut through the main assembly as in FIG. 2. This
section cut is added to point out the location of the above
mentioned gear train 4 assembly.
[0022] FIG. 7 shows an isometric view of the clutch assembly, which is used to Allow the transition to be from the gear
train 1 torque clock spring windup gear assembly to the gear
train 2, which is to allow the force of the pre wound clock
spring to engage the above said gear train 2 which is a speed
increasing gear train and is connected to the shaft of a DC
motor and is used to spin the shaft of the above said motor thus
creating electrical energy. FIG. 7 is also showing a section cut
through the main assembly as in FIG. 2. This section cut is
added to point out the location of the above mentioned clutch
assembly.
[0023] FIG. 8 shows an isometric view of the gear train
assembly 24 which is used to increase speed and is connected
to the shaft of a DC motor through a series of gears. FIG. 8 is
also showing the above-mentioned gear train 24 assembly in
a manner for clarity ofhow the parts are to be assembled. FIG.
8 is also showing a section cut through the main assembly as
in FIG. 2. This section cut is added to point out the location of
the above mentioned gear train 24 assembly.
[0024] FIG. 9 shows a partial isometric exploded view of
the Gear train 24 and it's surrounding components. FIG. 9 is
created to also show how the above mentioned gear train 24 is
to be sub assembled into it's armatures. FIG. 9 is also showing
the assembly sequence of the switch which is used along with
the clutch assembly to transfer power from the clock spring to
the gear train 24 to provide mechanical power to the shaft of
the DC motor. FIG. 9 is also created to show assembly
sequence of the clock spring and clutch sub assembly.
[0025] FIG. 10 shows an isometric view of the capacitor
and circuit board assembly 10 that is used to transfer electrical
energy from the capacitor to the rechargeable battery as will
bementionedin a later step. FIG.10 is also showing a section
cut through the main assembly as in FIG. 2. This section cut
is added to point out the location of the Above-mentioned
capacitor and circuit board assembly 10.
[0026] FIG. 11 shows an isometric view of circuit board
assembly 10 and the rechargeable battery, which is to be
encased within the main assembly. FIG. 11 also shows circuit
FIG. 12 shows a section cut through the main assembly as in FIG. 2. This section cut is added to point out the
location of the Positive (+)wire routing and the Negative (-)
wire routing from the Circuit board assembly 12 to the outer
battery's Positive (+)and Negative (-)wire routing.
DETAILED DESCRIPTION OF THE PREFERRED
EMBODIMENTS
[0028] FIG. 1 is a flow chart that shows the entire operation
of my present invention. This shows the breakdown on how I
am taking mechanical centrifugal energy and turning it into
electrical energy. The above mentioned is started by providing an input buffer which is any movement that will force the
weighted gear 1 to spin around a shaft 2 and is seated such
onto bearings 3 that are located between the weighted gear 1
and the inner base 16 and are located in a racetrack which
provide less friction for the weighted gear to freely spin in a
360 degree manner and in either direction. The above mentioned weighted gear 1 has a gear built onto it and is centrally
located and is concentrically located also around the shaft 2.
As the weighted gear 1 spins around shaft 2 it engages gear
train 4 that is a torque increasing gear train. The abovementioned gear train 4 has a reversing gear built into it's
assembly which allows the load to be put onto a coil spring 5
(which will be mentioned later) in the same load direction to
wind the coil spring 5. Gear train 4 is connected to a clutch
assembly 6 that is concentrically located within the assembly.
The clutch assembly 6 is created to allow the force from the
gear train 4 to wind a coil spring 5 to provide the drive torque
force for a gear train 24 which will be mentioned later. Once
the coil spring 5 is pre tensioned to capacity it then engages a
switch 25 that is connected to the end of the coil spring 5 and
is seated such that the end of the switch 5 is provided as a
stopper to a clutch assembly 6 sub component 28 that is part
of the clutch assembly 6. The switch 25 is actuated by the
force of the coil spring 5 and is then moved out of the way of
the above mentioned clutch assembly 6 sub component 28
thus allowing the pre wound force of the coil spring 5 to now
engage gear train 24 which is set to increase the speed output
through a series of gears that which will be mentioned later.
Gear train 24 is connected to a gear 37 within it's assembly
that is connected to the shaft of a DC motor 7. The above
mentioned gear train 24 is set to increase the output speed in
such a manner that the shaft of the DC motor 7 spins a speed
rate to allow the DC motor 7 to create electrical energy from
it's Positive ( +) and Negative (-) terminals. The Electrical
energy created from the DC motor 7 is then carried to a circuit
board 8 through a Positive (+)and Negative (-)wires. Circuit
board 8 then takes the energy from the DC motor 7 and
increases that energy through a series of circuits and then
sends the above mentioned electrical energy to a capacitor 9
through a Positive (+)and Negative (-)wire that is connected
from the above mentioned circuit board 8 to the capacitor 9
which is located under the circuit board 8 and seated inside of
the inner base 16 and onto circuit board 10 within the assem-
US 2010/0264668 AI
3
bly. The capacitor 9 is allowed to reach its full capacity before
sending the said electrical energy through the circuits of
circuit board 10 which is located under the capacitor 9 and is
also seated inside of the inner base 16. The electrical energy
is carried from the capacitor 9 and sent to a pre assembled
standard rechargeable battery 11 through a series of circuits
within circuit board 10 through a Positive (+) and Negative
(-)wire that is located underneath circuit board 10 and seated
within the assembly thus providing an electrical charge to the
rechargeable battery 11. The electrical energy from the
rechargeable battery is then carried to a circuit board 12
through a Positive ( +) and Negative (-) wire from the
rechargeable battery to the circuit board 12. The above-mentioned circuit board 12 is created to manage the flow of the
electrical energy to be set to the outer main battery's specifications. The Positive (+)wire is connected from circuit board
12 and routed inside through the main battery's assembly and
connected to the main battery's Positive (+) cap 15. The
Negative (-) wire is connected from circuit board 12 and is
routed within the main battery's assembly and is connected to
the main battery's Negative cap 13. This creates the outer
battery's circuit.
[0029] FIG. 2 shows a section A-A view cut through the
center of the main full assembly, which is also shown in FIG.
2. The Section A-A shows an inside view of the assembly and
is pointing out various components that which make up the
full assembly. Component 1 is a weighted gear that spins
around a shaft to create centrifugal force to wind a spring.
Component 2 is the main shaft, which runs through the center
of the assembly and allows the various components of the
assembly to remain concentrically located for alignment.
Component 3 is a set ofbearings that allow the weighted gear
to spin around the shaft 2 easier. Component 4 is a gear train
assembly that increases the torque output to wind a coil
spring. Component 5 is a coil spring used to create the force.
Component 6 is a clutch assembly. Component 7 is a DC
motor assembly. Component 8 is a circuit board assembly to
increase electrical energy. Component 9 is a capacitor used to
store electrical energy. Component 10 is another circuit board
assembly to take electrical energy from the capacitor and send
the above said electrical energy to a rechargeable battery built
within the main assembly. Component 11 is a thin standard
rechargeable battery built within my self charging battery
assembly. Component 12 is a circuit board assembly which is
used to take stored electrical energy from the above mentioned component 11 rechargeable battery and regulate that
said electrical to match the outer main battery's specification.
component 13 is a cap to the main assembly and is located
onto the bottom side of the main assembly and is to be designated as the main battery assembly's Negative (-)terminal.
Component 14 is a metal tube that is also the main outer
encasement of the entire main self charging battery assembly.
Component 15 is a cap to the main assembly and is located
onto the top side of the main self charging battery assembly
and is to be designated as the main battery assembly's Positive (+)terminal. Component 16 is an inner base which is used
to seat the shaft 2 and also has a racetrack built within the
topside to allow positioning and free movement of the ball
bearings 3 and also acts as a protective housing to the circuit
board 8, capacitor 9 and circuit board 10 that which are to be
housed within the above mentioned inner base 16 which is to
be fit within the self charging battery's main assembly tube
14. Component 17 is a lower housing of which is used to seat
the shafts of each gear that is a sub component of gear train 24
US 2010/0264668 AI
4
Component 20 is a clip which is used to hold in the bottom cap
13 and thus allows the removal of the bottom cap 13 and to
remove and replace the rechargeable battery 11 for the event
of recycling thus returning the main self-charging battery
assembly to a full rechargeable state.
[0032] FIG. 4 shows a sub assembly of the main driving
centrifugal force gear to wind the spring. The figure is showing a weighted gear that spins around a shaft. FIG. 4 is also
showing a section cut through the main assembly as in FIG. 2.
This section cut is added to point out the location of the above
mentioned weighted centrifugal gear. Component 1 shows
the weighted gear which is used to actuate the gear train 4 (not
shown in FIG. 4), which then winds the coil spring 5 (not
shown in FIG. 4) Component 2 is a shaft, which is used to
concentrically hold the weighted gear 1 around and other
various gears in place. Component 3 is a set of bearings that
allow the weighted gear to spin around the shaft 2 with minimum drag. Component 6 is the clutch assembly and is created
to allow the transition of force from the gear train 4 (not
shown in FIG. 4) to wind a coil spring 5 (not shown in FIG. 4)
to provide the drive torque force for a gear train 24 (not shown
in FIG. 4) Component 8 Is a circuit board assembly to
increase electrical energy. Component 9 is a capacitor used to
store electrical energy. Component 19 is a lower housing of
which is used to seat the shafts of each gear that is a sub
component of gear train 4 (not shown on FIG. 4) and is to be
seated within the main assembly outer encasement tube 14
(not shown on FIG. 4)
[0033] FIG. 5 shows an isometric exploded view of a partial
assembly of the entire assembly. The above mention FIG. 5 is
created to show the sub assembly of how the weighted main
driving centrifugal force gear is assembled into the assembly
and how the circuit board assembly and capacitor slide into
the inner housing that the weighted gear mounts onto the
inner housing. Component 1 shows the weighted gear which
is used to actuate the geartrain4 (not shown in FIG. 5), which
then winds the coil spring 5 (not shown in FIG. 5) Component
2 is a shaft, which is used to concentrically hold the weighted
gear 1 around and other various gears in place. Component 3
is a set of bearings that allow the weighted gear to spin around
the shaft 2 with minimum drag. Component 4 is a gear train
assembly, which is used to take the mechanical energy from
the weighted gear 1 and increase the torque to wind the coil
spring 5 (not shown in FIG. 5) and works with the added gear
to keep the output direction in the same manner so the
weighted gear is allowed to rotate in either direction and still
winds the coil spring 5 (not shown in FIG. 5) Component 8 is
a circuit board assembly to increase electrical energy. Component 9 is a capacitor used to store electrical energy. Component 10 is a circuit board assembly which is used to transfer
electrical energy from the capacitor 9 to the rechargeable
battery 11. Component 16 is an inner base which is used to
seat the shaft 2 (not shown on FIG. 5) and also has a racetrack
built within the topside to allow positioning and free movement of the ball bearings 3 and also acts as a protective
housing to the circuit board 8, capacitor 9 and circuit board 10
that which is to be housed within the above mentioned inner
base which is to be fit within the self-charging battery's main
assembly tube 14 (not shown on FIG. 5). Component 19 is a
lower housing of which is used to seat the shafts of each gear
that is a sub component of gear train 4 and is to be seated
within the main assembly outer encasement tube 14 (not
shown on FIG. 5)
US 2010/0264668 AI
5
component 25 stopper switch thus pulling the switch over and
moving the end of the component 25 stopper switch out of the
drive path of the stopper tabs on component 28 drive gear and
allowing the above mentioned component 28 drive gear to
freely spin in a 360 degree manner and allowing the component 28 drive gear to actuate the component 24 gear train.
Component 29 is a first contact of the above mention component 28 drive gear and is a double sized gear where the small
size gear is in contact with component 28 to increase speed
output, while the larger sized gear part of the component 29 is
the connected to the smaller sized gear in the part of component 30 which is also a two staged gear is also is used to
increase the speed output. Component 30 as mentioned above
is a two stage gear to where the larger sized gear is connected
to the smaller sized gear of component 31 that is also a two
staged gear to increase the speed output. Component 31 is a
two staged gear to where the larger gear is connected to the
smaller gear of component 32 which is also a two stage gear
set for increasing speed output and is connected to component
33 which is a single gear to regulate the spacing of the above
mentioned speed drive gears. Component 33 is connected to
component 34 which is a single gear that is used to also
regulate the proper spacing between component 33 and component 35 which is a two stage speed increasing drive gear.
Component 34 drive gear is connected to the smaller sized
gear of the above mentioned component 35 two-stage speed
drive gear. The larger gear in component 35 two stage drive
gear is connected to component 37 which is smaller in size
and is also a speed increasing gear set. Component 37 is a
drive gear that is connected from the larger sized gear of
component 35 to the shaft of the component 7 DC motor (not
shown in FIG. 8) and thus provides actuation at a proper rate
of speed thus rotating the shaft of the component 7 DC motor
(not shown in FIG. 8) and creating electrical energy from the
Positive (+) and Negative (-) wires such that as a dynamo
style power generation technique.
[0037] FIG. 9 shows a partial isometric exploded view of
the Gear train 24 and it's surrounding components. FIG. 9 is
created to also show how the above mentioned gear train 24 is
to be sub assembled into it's armatures. FIG. 9 is also showing
the assembly sequence of the switch 25 which is used along
with the clutch assembly to transfer power from the clock
spring to the gear train 24 to provide mechanical power to the
shaft of the DC motor. FIG. 9 is also created t Component 18
is an upper housing of which is used to seat the shafts of each
gear that is a sub component of gear train 24 (not shown on
FIG. 3) and is to be seated within the main assembly outer
encasement tube 14.o show the assembly sequence of the
clock spring and clutch sub assembly. Component 2 is a shaft
that is assembled up through the entire assembly shown in
FIG. 9 and is used to concentrically locate the various components of the self charging battery assembly. Component 26
is a gear which is connected from component 4 gear train
assembly (not shown in FIG. 9) and is contacted by component 23 from the above-mentioned gear train 4.
[0038] The gear on component 23 is considerably smaller
than the component 26 gear thus allowing maximum torque.
Component 38 is a retainer plate that works to bolster the coil
spring 5 for positioning of the coil spring 5 and has a center
opening to allow the above mentioned component 26 gear to
pass through. Component 5 is a coil spring, which is used to
create centrifugal torque force to provide a drive actuation to
component 24 gear train assembly which then works to drive
the shaft of a DC motor 7 (not shown in FIG. 9) thus trans-
US 2010/0264668 AI
US 2010/0264668 AI
7
11. What is claimed as a metallic cap that is located on the
top of the main assembly of the main assembly and is to be
vented for any heat and air to escape the main assembly thus
cooling the unit.
13. What is claimed as a method of recycling a rechargeable battery within the main self charging battery's main
assembly by means of removing component 13 bottom cap by
removing component 20 locking clip to release component 13
bottom cap and thus removing component 11 rechargeable
battery and replacing that battery with a new component 11
rechargeable battery and then re assembling component 13
bottom cap and component 20 locking clip to return the main
self charging battery assembly to a new life status.
* * * * *