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The documents describe ISO test injectors which are used to calibrate diesel fuel injection pumps. They consist of various parts and there are specific adapters available for different test bench models.

ISO test injectors are used to calibrate diesel fuel injection pumps by simulating the nozzle and holder assembly in a diesel engine's fuel injection system.

ISO test injectors consist of items like orifice plates, needle valves, spacers, springs, body holders, screws, gaskets, and fuel inlets.

ISO TEST INJECTORS

2003 DETEQ Snc - Italy. Deteq and InjectionPower name are registered trademarks. All rights are reserved.

Rev. 1A.en, March 2004 (IP307)

www.deteq.com

TEST INJECTORS
TO CALIBRATE DIESEL FUEL INJECTION PUMPS

The calibrating nozzle and holder assemblies are


intended to simulate closely the function of the
nozzle and holder assembly in the fuel injection
system of a compression-ignition (diesel) engine.
They are flow gauges manufactured according
ISO 4010, ISO 7440 and ISO 14681 requirements.
They require careful handling and maintenance,
according to ISO 4008/3 guide lines.

TEST INJEC
www.deteq.com

TYPE I
PART N.
84.05.022

REF. PART N.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

84.70.003
84.60.012
84.40.992
84.45.992
84.15.001
84.30.002
84.13.001
84.10.004
84.14.001
84.12.001
84.99.001
84.18.001
84.17.001
84.20.002
84.19.001

TYPE II
PRESSURE
130 BAR

ORIFICE PLATE
-

PART N.
84.05.023
84.05.025
84.05.027

SPARE PARTS
Spray damper
Nut retainer
Needle valve
Spacer
Lower spring guide
Spring
Screw adjusting pressure
Body holder
Locknut pressure adjusting
Screw bleeder
Tube
Gasket
Screw
Fuel inlet
Gasket

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

TYPE III

PRESSURE
172 BAR
172 BAR
250 BAR

ORIFICE PLATE
diam. 0,4 mm
diam. 0,5 mm
diam. 0,5 mm

PART N.

SPARE PARTS

84.70.003
84.60.010
84.80.000
84.50.V
84.40.991
84.45.991
84.15.001
84.30.002
84.13.001
84.10.004
84.14.001
84.12.001
84.99.001
84.18.001
84.17.001
84.20.002
84.19.001
84.65.001

Spray damper
Nut retainer
Adapter
Orifice plate
Needle valve
Spacer
Lower spring guide
Spring
Screw adjusting pressure
Body holder
Locknut pressure adjusting
Screw bleeder
Tube
Gasket
Screw
Fuel inlet
Gasket
Retaining ring

PART N.
84.05.015
84.05.016
84.05.017
84.05.018
84.05.019
84.05.020

REF. PART N.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

84.70.003
84.60.003
84.80.000
84.50.V
84.40.999
84.10.003
84.15.002
84.30.003
84.13.002
84.16.001
84.14.002
84.11.001
84.12.002
84.99.001
84.18.001
84.17.001
84.20.001
84.19.001
84.65.001

PRESSURE
207 BAR
207 BAR
207 BAR
207 BAR
207 BAR
172 BAR

TYPE IV
ORIFICE PLATE
diam. 0,4 mm
diam. 0,5 mm
diam. 0,6 mm
diam. 0,7 mm
diam. 0,8 mm
diam. 0,6 mm

SPARE PARTS
Spray damper
Nut retainer
Adapter
Orifice plate
Needle valve
Body holder
Spindle
Spring
Seat upper spring
Spring retaining cup
Locknut pressure adjusting
Cover nut
Screw bleeder
Tube
Gasket
Screw
Fuel inlet
Gasket
Retaining ring

PART N.
84.05.000
84.05.009

REF. PART N.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

84.70.003
84.60.014
84.40.014
84.10.003
84.15.002
84.30.003
84.13.002
84.16.001
84.14.002
84.11.001
84.12.002
84.99.001
84.18.001
84.17.001
84.20.001
84.19.001

PRESSU
147 BA
172 BA

SPARE

Spray d
Nut reta
Needle
Body ho
Spindle
Spring
Seat up
Spring r
Locknut
Cover n
Screw b
Tube
Gasket
Screw
Fuel inle
Gasket

CTORS TO CALIBRATE DIESEL FUEL INJECTION PUMPS


2004 DETEQ Snc - Italy. Deteq and InjectionPower name are registered trademarks. All rights are reserved.

TYPE VII

URE
AR
AR

ORIFICE PLATE
-

PARTS

damper
ainer
valve
older
e

pper spring
retaining cup
t pressure adjusting
nut
bleeder

et

PART N.
84.05.101
84.05.102
84.05.103
84.05.104
84.05.105
84.05.106
84.05.109
84.05.110

REF. PART N.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

84.70.003
84.60.005
84.80.000
84.50.V
84.40.990
84.45.990
84.15.003
84.30.004
84.10.005
84.18.001
84.17.001
84.99.002
84.21.001
84.13.003
84.14.003
84.12.003
84.99.001
84.20.003
84.19.001

PRESSURE
207 BAR
250 BAR
207 BAR
250 BAR
207 BAR
250 BAR
207 BAR
250 BAR

TYPE VIII
ORIFICE PLATE
diam. 0,6 mm
diam. 0,6 mm
diam. 0,7 mm
diam. 0,7 mm
diam. 0,8 mm
diam. 0,8 mm
diam. 0,5 mm
diam. 0,5 mm

SPARE PARTS
Spray damper
Nut retainer
Adapter
Orifice plate
Needle valve
Spacer
Lower spring guide
Spring
Body holder
Gasket
Screw
Leak off tube
O-ring
Screw adjusting pressure
Locknut pressure adjusting
Screw bleeder
Tube
Fuel inlet
Gasket

PART N.
84.05.111
84.05.112
84.05.113

REF. PART N.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

84.70.003
84.60.005
84.80.210
84.40.988
84.45.990
84.15.003
84.30.004
84.10.005
84.18.001
84.17.001
84.99.002
84.21.001
84.13.003
84.14.003
84.12.003
84.99.001
84.20.005
84.19.001

PRESSURE
147 BAR
172 BAR
207 BAR

Rev. 1A.en, March 2004 (IP307)

TYPE IX
ORIFICE PLATE
-

SPARE PARTS
Spray damper
Nut retainer
Adapter
Needle valve
Spacer
Lower spring guide
Spring
Body holder
Gasket
Screw
Leak off tube
O-ring
Screw adjusting pressure
Locknut pressure adjusting
Screw bleeder
Tube
Fuel inlet
Gasket

PART N.
84.05.114
84.05.115
84.05.116
84.05.117

REF. PART N.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

84.70.003
84.60.005
84.80.000
84.50.V
84.40.987
84.45.987
84.15.004
84.30.005
84.10.006
84.18.001
84.17.001
84.99.002
84.21.001
84.13.004
84.14.003
84.12.003
84.99.001
84.20.004
84.19.001

PRESSURE
207 BAR
250 BAR
207 BAR
250 BAR

ORIFICE PLATE
diam. 0,4 mm
diam. 0,4 mm
diam. 0,5 mm
diam. 0,5 mm

SPARE PARTS
Spray damper
Nut retainer
Adapter
Orifice plate
Needle valve
Spacer
Lower spring guide
Spring
Body holder
Gasket
Screw
Leak off tube
O-ring
Screw adjusting pressure
Locknut pressure adjusting
Screw bleeder
Tube
Fuel inlet
Gasket

ISO TEST INJECTORS

2004 DETEQ Snc - Italy. Deteq and InjectionPower name are registered trademarks. All rights are reserved.

Rev. 1A.en, March 2004 (IP307)

WHEN SHORT HIGH PRESSURE PIPES (less than


800 mm) ARE REQUIRED
84.90.010 is the proper holder up to 6 ISO test
injectors. It has to be installed on the test bench bed
having a 20 mm guide (as standard application).
The connection of the test injector is obtained
through quick couplings warranting the easiest
operation.
The test injector outlets can be leant into the
correspondent graduated glass by means of the
flexible pipes.

70.12.022 is the proper adapter to install the holder


on Hartridge test benches

SPECIFIC APPLICATION ON BOSCH 815 TEST


BENCHES AND SIMILARS
In place of the standard spray damper, the proper
adapter 84.70.005 allows to install any ISO test
injector into the specific quick couplings installed on
Bosch test benches mod. 815 and similars.

SPECIFIC APPLICATION ON HARTRIDGE AVM


TEST BENCHES AND SIMILARS
The proper adapter 84.70.006 is specifically designed
to install any ISO test injector into the specific quick
couplings installed on Hartridge test benches mod.
AVM and similars.

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