Prepared By : Adesh Katariya

Packaging Packaging
Packaging functions Packaging functions Packaging functions Packaging functions
Protect
Inform
Contain Contain
Transport
P Preserve
Display
PackagingTrend PackagingTrend PackagingTrend PackagingTrend
Massofpackagingper
personin:
UK 147kg/year
Germany 158kg/year
Netherlands 172kg/year
France 162kg/year
Chi 22 k / China22kg/year
India 15kg/year

Increasing packaging Increasing packaging Increasing packaging Increasing packaging

Single-serve packaging and ready meals are convenient for
consumers, but use more packaging.
Packaging and lifestyle Packaging and lifestyle Packaging and lifestyle Packaging and lifestyle
What is the relationship between the amount of packaging
and lifestyle? and lifestyle?
Others
Chart 1. World-Printing Ink Market by Ink Type 2012
46%
3%
17%
Others
Letterpress
Gravure
Offset
20%
14%
Gravure
Flex
oo
Specialty
Chart 2. World-Printing Ink Major End-User Markets 2012
44%
15%
5%
Commercial
Specialty
Print
Media
36%
Packaging
Main end user markets of printing ink Main end user markets of printing ink: :
1 P d 1. Print media
-newspaper
-magazine & books g
2. Packaging
-paper & board packaging
-plastic packaging -plastic packaging
-metal & glass packaging
3. Commercial
i l i i -commercial printing
-stationery
-direct mail & advertising g
4. Specialty
-security
-textile printing -textile printing
India Resin Consumption 2012: India Resin Consumption 2012: India Resin Consumption 2012: India Resin Consumption 2012:
Resin Type Consumpti Resin Type Consumpti
on(%)
Vi l 55 Vinyl
PU
Alkyds
55
10
08
Acrylic
NC
Others
03
16
08 Others 08
Source: Special Chem
Typical Resin Found in Common Printing Ink Typical Resin Found in Common Printing Ink
F l F l Formulation : Formulation :
Ink Type Resin Ink Type Resin
Offset Alkyds
Gravure PU, Vinyl, NC,
Flexo, Packaging
Gravure
NC, PU, Polyamide
UV Inks
Water-based Flexo,
Acrylates
Acrylic Maleic
Water based Flexo,
Gravure
Acrylic, Maleic
Why water Why water--based ink based ink Why water Why water based ink based ink
formulations ? formulations ? ff
Sustainable development Sustainable development Sustainable development Sustainable development
The United Nations TheUnitedNations
EnvironmentandDevelopment
Programme statesthathuman
wellbeingiscentraltoits
effortstopromotesustainable
development.
A plan for the development of communities that
balances the importance of a vibrant economy and
sustainability sustainability.
Weak sustainability Weak sustainability Weak sustainability Weak sustainability
i t environment
society economy
The three elements of sustainable development the p
environment, society and the economy are competing
interests. The point where they come together represents
sustainable development sustainable development.
Weak sustainability Weak sustainability Weak sustainability Weak sustainability
i t environment
society economy
This model accepts that many aspects of development serve p y p p
the economy, society or the environment alone. It suggests
that technology can be a substitute for a damaged
environment environment.
Strong sustainability Strong sustainability Strong sustainability Strong sustainability
environment
society
economy
Th i l l f i bl d l i The environmental element of sustainable development is
viewed as the common ground where society and the
economy interact and develop. y p
Strong sustainability Strong sustainability Strong sustainability Strong sustainability
environment
society
economy
D l d h i h l h Development cannot damage the environment; a healthy
environment is fundamental to a just and fair society and a
vibrant economy now and in the future. y
Designing for weak sustainability Designing for weak sustainability Designing for weak sustainability Designing for weak sustainability
Can you name a packaging Canyounameapackaging
materialthatachievesweak
sustainability?
Consider the economic, social and environmental strengths
and weaknesses of their designs, but compromise to minimise
potential environmental harm potential environmental harm.
Designing for strong Designing for strong
t i bilit t i bilit sustainability sustainability
Canyounamea
packagingmaterialthat
achievesstrong
sustainability? sustainability?
Consider the economic, social and environmental strengths
and weaknesses of their designs, but do not compromise and
achieve environmental protection as a design priority.
Reduction of VOCs emitted to Reduction of VOCs emitted to educ o o VOCse ed o educ o o VOCse ed o
the atmosphere the atmosphere
R d d t ti l f R d d t ti l f Reduced potential for Reduced potential for
discharging toxic substances discharging toxic substances dsc ag gto csubsta ces dsc ag gto csubsta ces
Reduces the potential for fire and Reduces the potential for fire and
explosion therebyeliminating explosion therebyeliminating explosion, thereby eliminating explosion, thereby eliminating
some of the costly provisions and some of the costly provisions and
regulations required for the regulations required for the
flammablesolventsandinks flammablesolventsandinks flammable solvents and inks flammable solvents and inks
Reduces the amount of hazardous Reduces the amount of hazardous
wastes wastes
Improves the working conditions in Improves the working conditions in
theplant theplant the plant the plant
Brings the firms into Brings the firms into gg
compliance with almost every compliance with almost every
reg lations reg lations regulations regulations
Advantages of Water Advantages of Water--based Inks based Inks Advantages of Water Advantages of Water--based Inks based Inks
Non-toxic and non-flammable
Increased life of stereo and photopolymer
plates p
Sharper printings
Low residual print odor, or none at all p ,
Less maintenance costs
Advantages of Water Advantages of Water--based Inks based Inks Advantages of Water Advantages of Water based Inks based Inks
Less pigment choice Less pigment choice
Inferior ink gloss
Slow drying, with consequentially Slow drying, with consequentially
higher energy costs and slower
production runs production runs
Problems with multicolor printing
due to substrate distortion from due to substrate distortion from
water absorption
No Evaporation No Evaporation
Chart 3. Typical Solvent-Based Flexo Ink Formulation
15%
5%
5%
Additives
Plasticisers
Pigmen
t
60%
15%
t
Resin
Solvent
Chart 4. Typical Water-Based Flexo Ink Formulation
12%
8%
yp
Pigment
Others
60% 20%
Resin
Water
Water Based Inks Market In India Water Based Inks Market In India Water Based Inks Market In India Water Based Inks Market In India
Existing Market g
o Paper Printing
o Board Printing o Board Printing
o Corrugated Box Printing
Sh i B P i i o Shopping Bags Printing
o Label Printing
o Tetra Packing
Water Based Inks Market In India Water Based Inks Market In India Water Based Inks Market In India Water Based Inks Market In India
Emerging Market:
oFood Packages Printing
oBlister, DG and Heat Seal Lacquer o ste , G a eat Sea acque
and OPVs
oDairy Product Packages Printing oDairy Product Packages Printing
oPlastics Bags Printing
Milk C t d P i t oMilk Carton and Preprint
Corrugated Board(PPCB)
Indian Printing Market with Water Indian Printing Market with Water
Based Inks Based Inks
Nerrow Web Flexo
Wide web Gravure
Others
Water Based Gravure Inks Market Water Based Gravure Inks Market Water Based Gravure Inks Market Water Based Gravure Inks Market
Facts:
Not Familiar with water based
New Field Market New Field Market
Need High Performance resins
D di li i NOT l i Depending on application NOT regulation
Possibilities of substituting of Solvent
based
Major New Developments Required to Major New Developments Required to enhance the enhance the
potential of w/b ink attempts potential of w/b ink attempts potential of w/b ink attempts potential of w/b ink attempts
o Decreasing the amount of inks printed per
square meter of substrate square meter of substrate
o Designing the binder in such a way that it
releases the water faster from the ink film releases the water faster from the ink film
o Modifying the design of the printing press
o Research in pigment development to increase
color choice
o Research in the field of hybrid and cross-linking
i h i i i ll l bl b h resins that are initially water-soluble but change
to insoluble after printing
Any questions ? Any questions ? Any questions ? Any questions ?