Liquid Line sizing

mass flow 220000 kg/hr

density 1000 kg/m3
mass flow 220 m3/hr
mass flow (m) 0.061111 m3/sec
area ( a) 3.14 x R
2
velocity ( v) 2 m/s
m a x v
R
2 =
(mass flow / velocity) / 3.14
R
2 =
0.009731
R = 0.098646 m
R = 98.64618 mm
Dia = 197.3 mm
Line Sizing with Steam at 2.2 bar a or 1.2 Bar G
mass flow 600 kg/hr
density 1.23 kg/m3
mass flow 487.8049 m3/hr
mass flow (m) 0.135501 m3/sec
area ( a) 3.14 x R
2
velocity ( v) 25 m/s
m a x v
R
2 =
(mass flow / velocity) / 3.14
R
2 =
0.001726
R = 0.041547 m
R = 41.54674 mm
Dia = 83.09349 mm
Line Sizing with Steam at 4.5 bar a or 3.5 Bar G
mass flow 3000 kg/hr
density 2.16 kg/m3
mass flow 1388.889 m3/hr
mass flow (m) 0.385802 m3/sec
area ( a) 3.14 x R
2
velocity ( v) 40 m/s
m a x v
R
2 =
(mass flow / velocity) / 3.14
R
2 =
0.003072
R = 0.055423 m
R = 55.4227 mm
Dia = 110.8454 mm
Line Sizing with Steam at 9.5 bar a or 8.5 bar G
mass flow 983 kg/hr
density 4.65 kg/m3 from steam table at 9.5 bar a
mass flow 211.3978 m3/hr
mass flow (m) 0.058722 m3/sec Line Sizing with Steam at 7 bar a or 6 Bar G
area ( a) 3.14 x R
2
velocity ( v) 25 m/s mass flow 3000
density 3.66
m a x v mass flow 819.6721
mass flow (m) 0.227687
R
2 =
(mass flow / velocity) / 3.14 area ( a) 3.14 x R
2
velocity ( v) 35
R
2 =
0.000748 m a x v
R = 0.02735 m
R = 27.35043 mm R
2 =
(mass flow / velocity) / 3.14
Dia = 54.70087 mm
R
2 =
0.002072
R = 0.045517
Line sizing for Brine-10% R = 45.51662
Dia = 91.03324
mass flow 10000 kg/hr
density 1030 kg/m3
mass flow 9.708738 m3/hr
mass flow (m) 0.002697 m3/sec
area ( a) 3.14 x R
2
velocity ( v) 1.5 m/s
m a x v
R
2 =
(mass flow / velocity) / 3.14
R
2 =
0.000573
R = 0.023929 m
R = 23.92873 mm
Dia = 47.9 mm
Line Sizing with Steam at 23 bar a
mass flow 12000 kg/hr
density 11.51 kg/m3 from staem table software at 95 bar a
mass flow 1042.572 m3/hr
mass flow (m) 0.289603 m3/sec
area ( a) 3.14 x R
2
velocity ( v) 25 m/s
m a x v
R
2 =
(mass flow / velocity) / 3.14
R
2 =
0.003689
R = 0.060739 m
R = 60.73889 mm
Dia = 121.4778 mm 150 mm
Line Sizing with Steam at 13 bar a
mass flow 1600 kg/hr
density 6.61 kg/m3 from staem table software at 95 bar a
mass flow 242.0575 m3/hr
mass flow (m) 0.067238 m3/sec
area ( a) 3.14 x R
2
velocity ( v) 25 m/s
m a x v
R
2 =
(mass flow / velocity) / 3.14
R
2 =
0.000857
R = 0.029267 m
R = 29.26666 mm
Dia = 58.53332 mm
Line Sizing with gas at 2.2 bar a or 1.2 Bar G
mass flow 60 kg/hr
density 164 kg/m3 0.06 m3/hr
mass flow 0.06 m3/hr
mass flow (m) 1.67E-05 m3/sec
area ( a) 3.14 x R
2
velocity ( v) 20 m/s
m a x v
R
2 =
(mass flow / velocity) / 3.14
R
2 =
2.65E-07
R = 0.000515 m
R = 0.515163 mm
Dia = 1.030326 mm
bio con HE
14300 kcal/hr considering Cp of mass - 1 k cal /kg c
3575 kg/hr cooling water req
3.575 m3 /hr considering CW in 31C and out 35C
delta T - 5C
12000 kcal/hr considering Cp of mass - 1 k cal /kg c
2400 kg/hr cooling water req
2.4 m3 /hr considering CW in 31C and out 35C
delta T - 5C
Line Sizing with Steam at 7 bar a or 6 Bar G
kg/hr
kg/m3
m3/hr
m3/sec
m/s
(mass flow / velocity) / 3.14
m
mm
mm
0.031 K Mkoles /Kg.
0.7 M3 At NTP
0.113 M3 At 35C. & 6.0 Kg/cm2 (g)
8.864 Density in Kg/M3 At 35C. & 6.0 Kg/cm2 (g)
Gas
Temp
C.
Pressure
Kg/cm2
(g)
Molecular
wt of Gas
Density
of Gas in
Kg/M3
Line
Size
(NB)
Velocity
(M/s.)
Flow
rate
M3/Hr.
Flow
rate
Kg/Hr.
O2 35 6 32 8.620931 40 25 113.1 975
CO2 35 6 44 11.85378 40 25 113.1 1341
Air 32 6 29 7.889565 40 25 113.1 892.3
LPG 32 6 50.75 13.80674 6 25 2.5447 35.13
N2 30 150 28 164.6651 6 20 2.0358 335.2
H2 125 11 2 0.713403 25 25 44.179 31.52
H2 100 10 2 0.697958 25 25 44.179 30.83
H2 90 9 2 0.652182 25 25 44.179 28.81
IPA 82 6.6 60 15.22062 25 25 44.179 672.4
Density of Gas in Kg/M3
Client: Case Description
Project: Line Sizes
Unit:
Job No.: PROGRAM VALIDATION / VERIFICATION
INPUT DATA
Line Number
P&ID Number
From
To
Service
Nominal Bore or Internal diameter (NB / ID) NB NB
Diameter [in] 2 3
Schedule (STD for Standard) STD STD
Pipe roughness (X to default Commercial Steel) [in] X X
Phase (L, G, M or N) G G
Liquid Flowrate [kg/h] 0 0
Gas Flowrate [kg/h] 983.00 983.00
Temperature [C] 170 170
Inlet Pressure [kg/cm2g] 3.000 3.000
Gas Molecular Weight [kg/kgmole] 18 18
Liquid Density [kg/m3] 0 0
Gas Density ( X to calculate) [kg/m3] X X
Gas Cp/Cv (X to default 1.4) X X
Gas Compressibility Factor Z (X to default 1) X X
Gas Viscosity (X to default 0.025) [cP] 0.0135 0.0135
Liquid / Mixed Phase Viscosity [cP] 0.00 0.00
Liquid Surface Tension (Reqd. if Phase = M) [dynes/cm] 0 0
Actual Pipe Segment Length [m] 100 100
First Point Elevation of Pipe Segment [m] 0 0
Last Point Elevation of Pipe Segment [m] 0 0
No. of 45 Standard Elbows (L/D=16) 0 0
No. of 90 Standard Elbows (L/D=30) 2 2
No. of 45 Long Radius Elbows (L/D=10) 0 0
No. of 90 Long Radius Elbows (L/D=16) 0 0
No. of 180 Return Bends (L/D=50) 0 0
No. of Tees: thru flow (L/D=20) 0 0
No. of Tees: branch flow (L/D=60) 0 0
No. of Valves - Gate (L/D=8) 0 0
No. of Valves - Globe (L/D=340) 2 2
No. of Valves - Butterfly (L/D=20) 0 0
No. of Valves - Angle (L/D=145) 0 0
No. of Valves - Ball (L/D=3) 0 0
No. of Valves - Check (L/D=100) 0 0
STEAM
Sudden Enlarge. Nom. Diam. [in] 0 0
Sudden Contr. Nom. Diam. [in] 0 0
Pipe Sharp Edged Entrance (K=0.5) 0 0
Pipe Exit (K=1) 0 0
Sum of other Equiv. Lengths (L/D) 0 0
Sum of other K's 0 0
Sum of other Pressure Drops [kg/cm2] 0 0
PROCESS DATA INPUT CHECK
GAS DATA OK GAS DATA OK
MECHANICAL DATA INPUT CHECK
DIA. OK,
SCHED. OK
DIA. OK,
SCHED. OK
OUTPUT RESULTS
Pipe Internal Diameter [in] 2.067 3.068
Pipe Roughness Factor 0.0018 0.0018
Flow Characteristic Fully Turb. Turbulent
Reynolds Number 4.901E+05 3.302E+05
Total Equivalent Length [m] 139 154
Total K 0.00 0.00
Mixed Phase Density [kg/m3] - -
Mixed Phase Flow Pattern - -
Gas Density [kg/m3] 1.932 1.932
Gas Viscosity [cP] 0.014 0.014
Gas k (=Cp/Cv) 1.400 1.400
Gas Compressibility Factor Z 1.000 1.000
Sonic Velocity [m/s] 535.7 535.7
Mach number 0.122 0.055
Maximum Allowable Velocity [m/s] 87.8 87.8
Minimum Velocity (Mixed phase) [m/s] - -
Velocity [m/s] 65.273 29.628
Frictional Pressure Drop per 100m [kg/cm2] 1.519 0.206
Total Frictional Pressure Drop [kg/cm2] 2.109 0.317
Pressure Drop due to Static Head [kg/cm2] 0.000 0.000
Total Pressure Drop (including Static Head) [kg/cm2] 2.109 0.317
Outlet Pressure [kg/cm2g] 0.891 2.683
PROGRAM OUTPUT CHECK
Case Description By: Rev.:
Checked: Date: 29-Sep
PROGRAM VALIDATION / VERIFICATION
sh.5 of 7
NB
4
STD
X
G
0
983.00
170
3.000
18
0
X
X
X
0.0135
0.00
0
100
0
0
0
2
0
0
0
0
0
0
2
0
0
0
0
STEAM
0
0
0
0
0
0
0
GAS DATA OK
DIA. OK,
SCHED. OK
4.026
0.0018
Turbulent
2.516E+05
168
0.00
-
-
1.932
0.014
1.400
1.000
535.7
0.032
87.8
-
17.205
0.052
0.087
0.000
0.087
2.913
Client: Case Description
Project:
Unit:
Job No.: PROGRAM VALIDATION / VERIFICATION
INPUT DATA
Line Number
P&ID Number
From
To
Service
Nominal Bore or Internal diameter (NB / ID) NB NB NB
Diameter [in] 2 2.5 3
Schedule (STD for Standard) 40 40 40
Pipe roughness (X to default Commercial Steel) [in] X X X
Phase (L, G, M or N) L L L
Liquid Flowrate [kg/h] 220000 220000 220000
Gas Flowrate [kg/h]
Temperature [C] 30 30 30
Inlet Pressure [kg/cm2g] 4.000 4.000 4.000
Gas Molecular Weight [kg/kgmole] 0 0 0
Liquid Density [kg/m3] 1000 1000 1000
Gas Density ( X to calculate) [kg/m3] X X X
Gas Cp/Cv (X to default 1.4) X X X
Gas Compressibility Factor Z (X to default 1) X X X
Gas Viscosity (X to default 0.025) [cP] X X X
Liquid / Mixed Phase Viscosity [cP] 1.00 1.00 1.00
Liquid Surface Tension (Reqd. if Phase = M) [dynes/cm] 0 0 0
Actual Pipe Segment Length [m] 100 100 100
First Point Elevation of Pipe Segment [m] 0 0 0
Last Point Elevation of Pipe Segment [m] 4.5 4.5 4.5
No. of 45 Standard Elbows (L/D=16) 0 0 0
No. of 90 Standard Elbows (L/D=30) 0 0 0
No. of 45 Long Radius Elbows (L/D=10) 0 0 0
No. of 90 Long Radius Elbows (L/D=16) 0 0 0
No. of 180 Return Bends (L/D=50) 0 0 0
No. of Tees: thru flow (L/D=20) 0 0 0
No. of Tees: branch flow (L/D=60) 0 0 0
No. of Valves - Gate (L/D=8) 0 0 0
No. of Valves - Globe (L/D=340) 0 0 0
No. of Valves - Butterfly (L/D=20) 0 0 0
No. of Valves - Angle (L/D=145) 0 0 0
No. of Valves - Ball (L/D=3) 2 2 2
No. of Valves - Check (L/D=100) 0 0 0
Sudden Enlarge. Nom. Diam. [in] 0 0 0
Sudden Contr. Nom. Diam. [in] 0 0 0
Pipe Sharp Edged Entrance (K=0.5) 0 0 0
Pipe Exit (K=1) 0 0 0
Sum of other Equiv. Lengths (L/D) 0 0 0
Sum of other K's 0 0 0
Sum of other Pressure Drops [kg/cm2] 0 0 0
PROCESS DATA INPUT CHECK LIQUID DATA OK LIQUID DATA OK LIQUID DATA OK
MECHANICAL DATA INPUT CHECK
DIA. OK, SCHED.
OK
DIA. OK, SCHED.
OK
DIA. OK, SCHED. OK
OUTPUT RESULTS
Pipe Internal Diameter [in] 2.067 2.469 3.068
Pipe Roughness Factor 0.0018 0.0018 0.0018
Flow Characteristic Fully Turb. Fully Turb. Fully Turb.
Reynolds Number 1.481E+06 1.240E+06 9.975E+05
Total Equivalent Length [m] 100 100 100
Total K 0.00 0.00 0.00
Mixed Phase Density [kg/m3] - - -
Mixed Phase Flow Pattern - - -
Gas Density [kg/m3] - - -
Gas Viscosity [cP] - - -
Gas k (=Cp/Cv) - - -
Gas Compressibility Factor Z - - -
Sonic Velocity [m/s] - - -
Mach number - - -
Maximum Allowable Velocity [m/s] - - -
Minimum Velocity (Mixed phase) [m/s] - - -
Velocity [m/s] 28.228 19.784 12.813
Frictional Pressure Drop per 100m [kg/cm2] 147.030 57.972 18.608
Total Frictional Pressure Drop [kg/cm2] 147.494 58.190 18.695
Pressure Drop due to Static Head [kg/cm2] 0.450 0.450 0.450
Total Pressure Drop (including Static Head) [kg/cm2] 147.944 58.640 19.145
Outlet Pressure [kg/cm2g] -143.944 -54.640 -15.145
PROGRAM OUTPUT CHECK
PROCESS WATER