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    Double Needle Chain Stitch Machine

    Uploaded by

    UmeshKumar
    This document provides information about double needle chain stitch machines. It discusses the machine components, including the thread tension mechanism, needle bar and lever mechanism, feed mechanism, looper mechanism, and presser foot mechanism. It also covers needles, threading, machine speed, feed mechanism, timing of the looper to needles, adjusting various parts of the machine like the presser foot and stitch formation. Finally, it lists applications of double needle chain stitch and its variations.

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    © All Rights Reserved
    Download as PPS, PDF, TXT or read online from Scribd

    Double Needle Chain Stitch Machine

    Uploaded by

    UmeshKumar
    2K views20 pages
    This document provides information about double needle chain stitch machines. It discusses the machine components, including the thread tension mechanism, needle bar and lever mechanism, feed mechanism, looper mechanism, and presser foot mechanism. It also covers needles, threading, machine speed, feed mechanism, timing of the looper to needles, adjusting various parts of the machine like the presser foot and stitch formation. Finally, it lists applications of double needle chain stitch and its variations.

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    Double needle chain stitch machine

    Original Title

    Double needle chain stitch machine

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    This document provides information about double needle chain stitch machines. It discusses the machine components, including the thread tension mechanism, needle bar and lever mechanism, feed mechanism, looper mechanism, and presser foot mechanism. It also covers needles, threading, machine speed, feed mechanism, timing of the looper to needles, adjusting various parts of the machine like the presser foot and stitch formation. Finally, it lists applications of double needle chain stitch and its variations.

    Copyright:

    © All Rights Reserved
    Download as PPS, PDF, TXT or read online from Scribd
    Download as pps, pdf, or txt
    2K views20 pages

    Double Needle Chain Stitch Machine

    Uploaded by

    UmeshKumar
    This document provides information about double needle chain stitch machines. It discusses the machine components, including the thread tension mechanism, needle bar and lever mechanism, feed mechanism, looper mechanism, and presser foot mechanism. It also covers needles, threading, machine speed, feed mechanism, timing of the looper to needles, adjusting various parts of the machine like the presser foot and stitch formation. Finally, it lists applications of double needle chain stitch and its variations.

    Copyright:

    © All Rights Reserved
    Download as PPS, PDF, TXT or read online from Scribd
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    D N C S

    DOUBLE NEEDLE
    CHAI N STI TCH
    D N C S
    STITCH CLASS 400 : MULTI THREAD CHAIN STITCH
    This stitch type is formed by inter-looping of two or more groups of thread.
    Stitch formation in the stitch type 401
    D N C S
    D N C S
    MACHINE COMPONENTS
    Thread tension mechanism

    Thread tension Nut
    Tension post holder
    Thread Eye-let ( 5 nos. )
    Thread take-up plate
    Needle Thread Guard



    Needle bar and lever Mechanism

    Needle lever
    Needle Bar guide and clamp
    Ball joint


    D N C S
    Feed Mechanism

    Feed-dog
    Feed rocker arm
    Rear puller
    Feed-dog slots

    Looper Mechanism

    Looper
    Looper Rocker
    Take-up Rod
    Looper Holder Bracket

    D N C S
    Presser Foot Mechanism

    Presser Bar
    Presser Screw
    Lifter Lever Spring
    Presser Foot Lifter Lever
    Presser Bar Guide
    Presser Bar Spring
    D N C S
    NEEDLES
    Schmetz- UY113GS
    Organ UO113GS
    Groz-beckert- TVx64
    Needles and needle sizes
    Schmetz
    UY113GS
    Nm 75 Nm 80 Nm 90 Nm 100
    Organ
    UO113GS
    #11 #12 #14 #116
    D N C S

    Incorrect threading may cause:

    Skip stitch

    Thread breakage

    Uneven stitch formation
    Threading of the machine is very important
    THREADING
    D N C S
    MACHINE SPEED
    Chain stitch machine can have a speed up to 8000rpm
    Model Max. speed Standard speed
    DBF1404P 4500 4000
    D N C S
    FEED MECHANISM
    Unison Feed Mechanism:

    It is a combination of three feed mechanisms

    Conventional feed mechanism

    Needle feed mechanism

    Alternating presser foot
    D N C S
    TIMING OF THE LOOPER TO NEEDLES
    Angle for installing the looper and position of the looper holder bracket
    There should be a clearance of 0~0.1mm between the point of the looper and
    the scarf of the needle
    D N C S
    LOOPER LEFT RIGHT MOVEMENT and LOOPER SETTING DISTANCE
    D N C S
    ADJUSTING THE TIMING OF THE RETAINER LOOPER
    Position of the retainer loop
    There should be a clearance of 0.5mm between the
    needle and the point of the retainer looper.
    Adjustment is made by loosening b as shown in the
    fig.
    D N C S
    Timing of the retainer looper to the needle
    When the needle, moving from top to bottom of
    Its stroke, enters the triangle of the looper thread,
    the retainer Looper should be at the extreme right
    end of its travel
    The clearance between the retainer looper and
    the right side of looper should we 0.5 mm.
    The clearance between the retainer looper and the top
    surface of the looper blade at 0.1mm
    D N C S
    ADJUSTING THE NEEDLE GUARD
    Position of the needle guard
    When the needle is closest to needle guard, there should
    be clearance of 0~0.1mm between the right side of the
    needle and the guard.
    D N C S
    ADJUSTING THE FEED DOG & STITCH LENGTH
    When needle bar is at top of its stroke, the feed
    dog teeth should be 1~1.2mm above the top
    surface of the needle plate.
    Stitch length
    The stitch length can be adjusted from 2 to 5 mm.
    Stitch length
    (mm)
    Number of stitches
    Within1

    within 30mm
    2 13 15
    3 8.5 10
    5 5 6
    D N C S
    ADJUSTING THE PRESSER FOOT
    Presser foot pressure should be as light
    as possible yet, sufficient to feed the fabric.
    Position of the presser foot
    Accurate placement so that the needle can drop
    correctly
    to the centre of the needle drop hole on the
    presser foot
    D N C S
    ADJUSTING THE STITCH FORMATION
    Thread tension adjustment

    It can be adjusted by adjusting the mount tension devices on the machine
    ( The tension should be as light as possible ).



    Position of the needle thread eyelets

    Secure needle thread eyelets should be at the top end of the slot.
    ( The needle thread eyelets can be raised to tighten the needle thread )



    D N C S
    APPLICATION OF DNCS
    Inseam of jeans, trousers
    In Jackets seams
    Sewing sides of slacks
    Hemming or welting garment parts
    Attaching lining tapes
    Joining seat of slacks

    D N C S
    VARIATIONS IN DNCS
    Variations in bed type

    Cylindrical bed- feed of the arm
    Raised bed
    Flat bed

    Variations in number of needles

    2 needle double needle chain stitch machine
    4 needle double needle chain stitch machine
    12 needle double needle chain stitch machine
    33 needle double needle chain stitch machine

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