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    This document contains a table of contents that outlines 17 chapters on the topic of denim production. It includes chapters on the company profile, manpower management, certificates and compliance, products, raw materials, research and development, production planning, production operations and machinery, finishing, quality assurance, maintenance, store and inventory control, utilities, effluent treatment plant, a picture gallery, and conclusions. The document provides information on the physical infrastructure, departments, location, and corporate information of BEXTEX as well as details on their production processes, machinery, quality systems, and utilities.

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    Atik U Bhuiyan
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    This document contains a table of contents that outlines 17 chapters on the topic of denim production. It includes chapters on the company profile, manpower management, certificates and compliance, products, raw materials, research and development, production planning, production operations and machinery, finishing, quality assurance, maintenance, store and inventory control, utilities, effluent treatment plant, a picture gallery, and conclusions. The document provides information on the physical infrastructure, departments, location, and corporate information of BEXTEX as well as details on their production processes, machinery, quality systems, and utilities.

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    This document contains a table of contents that outlines 17 chapters on the topic of denim production. It includes chapters on the company profile, manpower management, certificates and compliance, products, raw materials, research and development, production planning, production operations and machinery, finishing, quality assurance, maintenance, store and inventory control, utilities, effluent treatment plant, a picture gallery, and conclusions. The document provides information on the physical infrastructure, departments, location, and corporate information of BEXTEX as well as details on their production processes, machinery, quality systems, and utilities.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    44 views6 pages

    Content

    Uploaded by

    Atik U Bhuiyan
    This document contains a table of contents that outlines 17 chapters on the topic of denim production. It includes chapters on the company profile, manpower management, certificates and compliance, products, raw materials, research and development, production planning, production operations and machinery, finishing, quality assurance, maintenance, store and inventory control, utilities, effluent treatment plant, a picture gallery, and conclusions. The document provides information on the physical infrastructure, departments, location, and corporate information of BEXTEX as well as details on their production processes, machinery, quality systems, and utilities.

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    © All Rights Reserved
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    of 6

    TABLE OF CONTENTS

    S L .No
    Topic Page No

    Letter of transmittal I

    Declaration II

    Certificate III

    Acknowledgement IV

    Executive summary V
    Chapter 1
    INTRODUCTION
    1
    Chapter 2
    COMPANY PROFILE
    3-12

    Introduction 4

    Physical Infrastructure 5

    Different Department of BEXTEX 6

    Location Map of BEXIMCO Industrial Park 7

    Plant layout of BEXIMCO Industrial Park 8

    Corporate information 9-11

    Mission and vision 12
    Chapter 3
    MANPOWER MANAGEMENT
    13-19

    Internal Communication 14-15

    Organogram of BTD
    Organization Chart -Overall
    16

    ETP Organogram 17

    Power Generation & Utilities Organogram 18

    BDL organogram 19
    Chapter 4
    CERTIFICATES & COMPLIANCE ISSUES
    20-23

    Compliance 21

    Compliance items provided 22

    Certificates 23
    Chapter 5
    PRODUCTS & BUYERS
    24-29

    Products 25

    Historical Significance of Denim 26-28

    Buyers 29
    Chapter 6
    RAW MATERIALS
    30-33

    Introduction 31

    Yarn Spinning Systems

    Chemicals & Auxiliaries 32-33
    Chapter 7
    RESEARCH & DEVELOPMENT
    34-38

    Sample Analysis
    Cover Factor
    35
    Reed Selection

    Fabric Weight Calculation System 36

    Design Analysis 37-38
    Chapter 8
    PRODUCTION PLANNING & SEQUENCE
    OF OPERATION
    39-40

    Introduction
    Basic Procedure of Planning and Control
    40
    Chapter 9
    PRODUCTION OPERATION AND
    MACHINERIES
    41-82

    Sequence of Operation 42

    Layout Plan of BDL 43

    Winding Machine Specification 44-47

    Winding Angle & Winding
    Length Calculation
    48-49

    Warping 50-51

    Warping Machine Specification 52-53

    Calculation of High Speed Warping 54

    Warping Machine Maintenance 55

    Dyeing and Sizing 56

    Dyeing and Sizing Machines Specification 57

    Factor for Warp Sizing 58-59

    Slasher Dyeing 60

    Indio Dyeing
    Mechanism of Dyeing with vat Dye
    61

    Sulphur dyeing 61
    Mechanism of Dyeing with Sulphur dye 62

    Equipment Used in Denim Dyeing Lab 62

    Weaving 63-65

    Loom details
    Main parts of loom
    65-66
    66

    Process and Terminology 68-70

    Loom motion of BEXTEX 70

    Airjet Weaving 71-72

    Toyota Weaving Machine 73-76

    Grey inspection 77-80

    Weaving fault 80-83

    Product quality check 83
    Chapter 10
    FINISHING
    84-93

    Finishing
    Process flowchart of denim finishing
    85

    Finishing process in Stenter machine 86-88

    Sanforizing machine 90

    Machine setup 91

    Operation procedure 92-93
    Chapter 11
    QUALITY ASSURANCE SYSTEM
    94-104

    Quality policy 95

    Quality Assurance Department setup 96

    Finished fabric checking procedure 98

    Grading system of fabric detects in final inspection 99

    Fabric defect point calculation 100

    Name of fabric defect, Description & penalty points 101-103
    Chapter 12
    MAINTENANCE
    105-109

    Objective of maintenance 106

    Maintenance tools & Equipment,
    Maintenance procedure of different machine
    107-108

    Health & safety 109
    Chapter 13
    STORE & INVENTORY CONTROL
    110-112

    Introduction
    Objectives of Inventory control
    111

    Stages of Grey fabric Inventory control 112
    Chapter 14
    UTILITIES
    113-116

    Utility Service 114

    Electricity 114

    Gas 115

    Water 115

    Boiler 115

    Compressor 116
    Chapter 15
    EFFLUENT TREATMENT PLANT
    117-120

    Introduction, Characteristics of Raw effluents,
    Chemicals used & their colors
    118

    Layout plan of ETP 119




    Flow Diagram of ETP 120
    Chapter 16
    PICTURE GALLERY
    121-129
    Chapter 17
    CONCLUSION
    130-132

    Introduction, Limitations, Suggestions
    131

    BIBLIOGRAPHY
    132

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