Reservoir technical Limits (RTL) is a framework for maximising recovery from oil fields. It combines classical reservoir engineering approaches with knowledge of recovery-enhancing technologies. RTL encourages identification of new "opportunities" specific activities or projects that, if implemented, increase one or more efficiency factors. New ideas are stimulated by comparing current efficiency values with effects of successful prescreened activities from analogue fields.
Reservoir technical Limits (RTL) is a framework for maximising recovery from oil fields. It combines classical reservoir engineering approaches with knowledge of recovery-enhancing technologies. RTL encourages identification of new "opportunities" specific activities or projects that, if implemented, increase one or more efficiency factors. New ideas are stimulated by comparing current efficiency values with effects of successful prescreened activities from analogue fields.
Reservoir technical Limits (RTL) is a framework for maximising recovery from oil fields. It combines classical reservoir engineering approaches with knowledge of recovery-enhancing technologies. RTL encourages identification of new "opportunities" specific activities or projects that, if implemented, increase one or more efficiency factors. New ideas are stimulated by comparing current efficiency values with effects of successful prescreened activities from analogue fields.
Reservoir technical Limits (RTL) is a framework for maximising recovery from oil fields. It combines classical reservoir engineering approaches with knowledge of recovery-enhancing technologies. RTL encourages identification of new "opportunities" specific activities or projects that, if implemented, increase one or more efficiency factors. New ideas are stimulated by comparing current efficiency values with effects of successful prescreened activities from analogue fields.
610 August 2009 SPE Reservoir Evaluation & Engineering
Reservoir Technical Limits: A Framework for
Maximizing Recovery From Oil Fields P. Craig Smalley, Bill Ross, Chris E. Brown, Tim P. Moulds, and Mike J. Smith, SPE, BP Copyright 2009 Society of Petroleum Engineers This paper (SPE 109555) was accepted for presentation at the 2007 SPE Annual Technical Conference and Exhibition, Anaheim, California, 1114 November, and revised for publication. Original manuscript received for review 23 July 2007. Revised manuscript received for review 4 March 2009. Paper peer approved 7 March 2009. Summary The Reservoir Technical Limits (RTL TM ) approach described herein has proved highly effective at identifying those activities and tech- nologies required to push oilfield recovery factors toward their maximum potential. It combines classical reservoir engineering approaches, together with knowledge of existing and novel recovery- enhancing technologies, to create a common framework for identify- ing specific actions to increase recovery factor. RTL is implemented in a structured workshop supported by a software toolkit. The RTL workshop involves the cross-disciplinary field team (in-depth field knowledge), external technical experts (challenge, cross-fertilization), and trained facilitation. The software toolkit encourages innovation in a structured and reproducible manner and documents the outcomes in a consistent format. The RTL conceptual framework represents a recovery factor as the product of four efficiency factors: (1) pore-scale displacement (microscopic efficiency of the recovery process); (2) drainage (connectedness to a producer); (3) sweep (movement of oil to producers within the drained volume); and (4) cut-offs (losses related to end of field life/access). RTL encourages identification of new opportuni- ties, specific activities or projects that, if implemented, increase one or more efficiency factor, and thus increase recovery relative to the current field Depletion Plan. New ideas are stimulated by comparing current efficiency values with the effects of successful prescreened activities from analogue fields. The identified oppor- tunities are validated by benchmarking: (a) internally, comparing recovery factors derived from summing the opportunity volumes with recovery factors derived from the expected efficiency factor increments; and (b) externally, comparing with analogue fields. The result is a prioritized list of validated opportunities and an understanding of how each activity affects the reservoir to increase recovery. The opportunities (and any required new technologies) are valued in terms of the resultant incremental barrels. The RTL approach is a significant innovation, because it provides a system- atic framework to: (a) identify new recovery-increasing activities across a portfolio of fields; (b) engender ownership of these activi- ties by the individual field teams; and (c) identify the technology requirements to progress the opportunities. Now, having been implemented in more than 200 fields, this systematic approach has enabled opportunity descriptions/values and technology require- ments to be compared consistently across all fields, thereby improving project prioritization and focusing corporate technology development and deployment onto the highest impact areas. Introduction When oil companies are given stewardship of valuable subsurface oil resources, maximizing recovery of that resource is an important aspect of responsible asset management. Being able to maximize economic recovery from an incumbent resource position is advan- tageous both for the company and host nation alike. But, what is that maximum-recovery potential and how can it be attained? Why do recovery factors for the vast majority of oil fields still languish lower than 40%, despite the availability of drilling and enhanced oil recovery (EOR) technologies that have enabled some fields to reach more than 70%? In 2002, we conducted a root-cause analysis of published and internal company data to determine the critical success factors for increasing recovery factor. Some issues were obvious, such as the need to reduce the cost of available technologies. Other factors were more surprising. At the individual field level, key success factors are that the field team needs to have a systematic way of understanding their field performance, and a systematic way of assessing what technologies are suitable for increasing recovery in their specific circumstances. Activities to increase recovery need to be packaged as projects rather than vague technology applications, and these projects need to be owned and promoted by the field team, not by a remote technology group. Further, the field team needs a clear and consistent way of communicating the nature and value of the projects to compete for internal company funds. They also need a consistent way of articulat- ing their need for new technologies, and the value they would extract from such technologies by deploying them in their field. At the corporate level, firms need a consistent view of their full potential portfolio of recovery-increasing projects to be able to make decisions about which ones to fund. They need to understand which existing technology capabilities are advantaged in each field to determine where to target technology deployment. Particularly important for long-term growth is a systematic way of gauging the need for new technologies, and the value added by each, so that strategic decisions can be made about research and development (R&D) funding. Stemming from this review, a new systematic approach to opportunity identification and description was developed at BP called Reservoir Technical Limits (RTL TM RTL is a registered trade mark of BP plc). This approach, which has been applied to more than 200 oil and gas fields during the last 5 years, has proved highly effective in determining the practical recovery potential of an oil or gas field, as well as identifying and prioritizing specific activities that help increase recovery toward that ultimate target. This paper outlines the approach as applied to oil fields, also providing some examples of the benefits. A subsequent paper will outline the application of the RTL approach to gas fields. The Reservoir Technical Limits Concept RTL determines the life-of-field recovery potential of an oil fieldand the steps needed to get thereby combining the fol- lowing key ingredients: Depth of technical knowledge of the individual oil field, together with breadth of experience of other fields and what worked for them Innovation, creativity, and awareness of the latest technolo- gies, together with rigorous quality-control to exclude unrealistic or purely fanciful ideas Field specificity, so the identified opportunities really suit the field in question, but combined with a consistent approach and documentation/reporting mechanism, so that every opportunity in every field in a company portfolio can be compared and prioritized on a level playing field. To incorporate these varied ingredients, RTL consists of the following components: (1) a structured workshop owned by the field team but embracing external perspectives; (2) a conceptual framework that probes the performance of each field in a consis- tent manner and prompts new ideas in a structured way; and (3) supporting software tools that help with screening, quality control, benchmarking, and consistent documentation. RTL is applied to an oil field using the following process: August 2009 SPE Reservoir Evaluation & Engineering 611 1. Before the workshop, apply prescreening tools to prepopu- late a list of high-potential field-specific technologies. 2. Engage the right people: the RTL workshop combines the field team, external technical experts, and specially trained facilitation. 3. Use an RTL conceptual framework, in which the recovery factor is broken into four component efficiency factors, to achieve a good understanding of the Base. This involves consensus on what the field has delivered so far and how, and what will have been delivered when the activities in the current depletion plan have been implemented. 4. Use the RTL conceptual framework, seeded by examples of what has worked elsewhere and the technologies identified in (1), to drive the generation of new opportunities. An opportunity is defined as any activity that can increase the recovery factor com- pared to the current depletion plan. 5. Describe the opportunities and perform a preliminary priori- tization based on doability, cost, and timescale. 6. Quality control the new opportunity set using an internal consistency check and external benchmarking based on global analogue data. 7. The software toolkit facilitates steps 1 through 6, and enables the results to be captured, analyzed, and presented in a consistent format. The opportunity set then passes into the next stage of technical workopportunity progression. The following sections describe how these steps are imple- mented in practice. Subsequent sections deal with examples to illustrate the benefits. Application of the RTL TM Concept Prescreening. Screening criteria have long been used to determine whether or not a reservoir is suitable for the application of various technologiesfor example, improved oil recovery (IOR) processes (Al-Bahar et al. 2004; Taber et al. 1997a; 1997b). The applicabil- ity of new recovery technologies to a eld can be estimated based on the degree of t between the reservoir/uid properties of the eld in question and the critical success factors for each recov- ery-enhancing technology. Some have tried to do this in a purely mathematical manner, using objective functions and optimization approaches (Pardo-Torres et al. 2007). However, RTL prescreening is not intended to come up with either the answer, or to pre-empt discussion by overzealously screening out opportunities. Rather, the idea is to screen-in opportunities by using coarse (relaxed) screening criteria, such that only the most inappropriate technolo- gies are excluded from subsequent discussion. Screening criteria have been developed based on a combina- tion of published data and new in-house criteria. The criteria were rigorously tested against an extensive in-house reservoir property database representing many hundreds of reservoirs. The screening criteria are applied before an RTL workshop using field data from the in-house database. The RTL discussion is thus primed to start on a positive note, with a list of suggestions that may work. RTL Workshop. This cross-disciplinary workshop is the main vehi- cle for applying the RTL process. In this forum, the eld team brings to the table a deep understanding of their asset, its development story so far, the reservoir mechanisms and so forth, based on their expe- rience and technical studies. This understanding would have been developed using surveillance, advanced reservoir modeling, and visualization. The information available and depth of understanding of the eld team are criticalany limitations in these constrain the quality of the results. Other attendees are specially selected technical experts from outside the eld team, who bring experience from other elds as well as the latest technology perspectives. Both the eld team and the external attendees are cross-disciplinary, representing subsurface, drilling and completions, facilities, commercial, etc.as appropriate for the eld in question. In many cases, bringing the team together with the time and space to focus on the full life-of-field value of the asset is all that is needed to precipitate an excellent discussion of future reserves growth opportunities. The RTL facilitator is trained to capitalize on this knowledge and enthusiasm by harnessing it and focusing it to identify a full and thorough opportunity set. To optimize the quality of technical discussion, a field may be subdivided into different segments/units based on their character and the recovery processes being used in each; these subvolumes may be considered separately and subsequently recombined to give a field-wide RTL view. In this way, the RTL approach can handle multiple-recovery processes deployed independently in different subvolumes of a field or simultaneously in the same subvolumes. RTL Efciency Factor Framework. The RTL conceptual frame- work represents an oil-recovery factor as the product of four efciency factors (Fig. 1). Each efciency factor is a number between zero and one; when multiplied together, the product Eps*Ed*Es*Ec equals the recovery factor. The purpose of using the efciency factors is to understand the broad controls on eld recovery factor and to be able to link these with specic efciency- improving practices. The efciency factor framework is an exten- sion of the approach often used in classical reservoir engineering (Dawe 2000). The following efciency factors have been carefully designed to relate to specic types of activities that may become opportunities for reserves growth. Pore-Scale Displacement Efficiency (Eps). This is the micro- scopic efficiency of the recovery process, which is the theoretical maximum recovery factor if the recovery process could be applied perfectly throughout the whole field. It is a function of the recov- ery process and how it interplays with pore-scale mineralogy, geometry, chemistry, and fluid characteristics. Depending on the reservoir characteristics, Eps can vary from <20% for oil fields on depletion, through 50 to 80% for high-quality waterfloods, and to >90% in miscible-gas injection projects. S a t u r a t i o n Produced Eps 1-Eps Ed Fault 1-Ed 1-Eps Distance Time 1-Ed 1-Eps 1-Es Es Cut-off Ec 1-Ec Pore- cale Displacement: Eps Drainage: Ed Sweep: Es & Cut-offs: Ec initial So final So Remaining S Fig. 1Illustration of the efficiency factors, Porescale Dis- placement (Eps), Drainage (Ed), Sweep (Es), and Cut-offs (Ec) that are used to understand recovery factor and how it can be increased. Recovery factor is equal to Eps*Ed*Es*Ec, all expressed as fractions between 0 and 1. 612 August 2009 SPE Reservoir Evaluation & Engineering Drainage Efficiency (Ed). This refers to connectedness to a producing well. If a part of the reservoir is pressure connected (through the oil-leg) to a producing well on a production timescale, it would be regarded as drained (Fig. 1). In many mature fields, this efficiency factor is close to 1. Situations in which it may be lower may include phased developments or highly compartmental- ized fields. Sweep Efficiency (Es). This refers to movement of oil to producers within the drained volume. In this paper, we limited discussion to total volumetric sweep, but in RTL workshops, both areal and vertical sweep efficiencies are distinguished for greater clarity. The sweep efficiency is influenced by the injector/producer well pattern and spacing, injection rate, reservoir aspect ratio, res- ervoir heterogeneity, fractures, position of fluid contacts, mobility ratio, density contrasts between injected, and reservoir fluids, etc. In BP, proprietary simulation codes are available for estimating and visualizing sweep. Cut-Offs Efficiency (Ec). This refers to loss of recovery related to end of field life/access. In most post-plateau fields, produc- tion gradually tails off, with decreasing oil production matched by increasing water production and operating cost per oil barrel. Actual production ceases before the theoretical maximum produc- tion volume is reached because of critical economic thresholds being reached. This loss of the production tail is represented by Ec, which is 1 the fraction lost. Herein, we considered only the overall cut-offs efficiency, though for increased clarity, this may be broken into subfactors related to the three main mechanisms that cause field production to cease: (1) energy, in which the reservoir is so depleted the wells are not able to flow effectively; (2) facilities, in which facilities are either stretched beyond their design capabili- ties (e.g., water/oil limits) or reach the end of their safe operating lifetime and cost/benefit does not support facility renewal; and (3) commercial, in which the end of a license agreement means that production ends prematurelyat least for the company holding the expiring license. Dening the Base. The rst step to building a good opportunity set is to dene its foundation. The Base consists of previously produced oil, plus oil expected to be produced from previously committed activities as part of the depletion plan. The understand- ing of the reservoir possessed by the eld team is used to estimate the contributions of each of the efciency factors (Fig. 1) to the expected Base recovery factor. The Eps may be estimated from special core analysis data, Ed and Es from surveillance and/or simulation data, and Ec from an understanding of the controls on end of eld life and commercial models. In cases in which such data are insufcientfor example, elds very early in their life cycleefciency factor values can be estimated with the help of the RTL software tools (Fig. 2), in which efciency factors can be estimated based on typical values for standard reservoir and recovery process types, combined with eld analogue data. The Base efficiency factors for oil fields vary greatly. In gen- eral, Ed and Ec are high in mature fields (unless Ec is artificially reduced by issues related to commercial terms, such as license expiry). Eps and Es are often where the greatest remaining prizes lay (Fig. 3). Identication of New Opportunities. The starting point for new ideas is the efciency factors identied for the Base. Opportunity creation involves a structured but creative conversation about the various activities that may be employed to push each efciency factor in turn toward their maximum. Various structured brain- storming techniques may be employed by the trained facilitator, as appropriate for the eld in question. Potential opportunities that may be discussed include those having passed the prescreening process described earlier, plus other activities typically used to improve the efciency factors. Some examples are as follows: Eps: Waterflooding, enhanced waterflooding (including BPs LoSal TM waterflooding processWebb et al. 2004; Jerauld et al. 2006), immiscible gas injection, miscible gas injection, blowdown, microbial EOR, wettability modifiers, and viscosity modifiers, etc. Ed: Infill drilling, recompletions, sidetracks, and extended- reach wells, etc. Es: Offtake management; infill wells, sidetracks, fracs; water/ gas shut off, Bright Water (Frampton et al. 2004; Yaez et al. 2007), wellwork, and intelligent completions, etc. Ec: Artificial lift, facilities upgrades, renegotiation of commer- cial framework, capture of nearby production, infrastructure-led exploration, and gas storage, etc. Opportunity Description and Prioritization. Each of the identi- ed opportunities are described in a consistent way, including 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Efficiency Factor 75% RF = 30.4% 0.72 0.88 0.50 0.95 Depletion No P support Strong P support Waterflood y t i l a u q h g i H y t i l a u q w o L EOR Water-based Miscible gas Field 10 Field 11 Field 4 Well spacing Wide Close Compartments Many None Heterogeneity/Layering High Low Dip/Geometry Shallow/BW Steep/edge Field 19 Field 21 Field 22 Field 25 Field 23 Field 24 Field 20 Mobility Low High PSA Short Life of field Energy Low High Facilities Complex Easy Field 1 Field 3 Field 2 Field 7 Field 6 Field 8 Field 9 Field 5 Field 17 Field 18 Field 16 Field 15 Field 14 Field 13 Field 12 Field 27 Field 26 Field 28 Field 30 Field 31 Field 29 Drainage Pore Scale Displacement Sweep Cut-offs OIL FIELD Efficiency Factor Guide Phased developments Fig. 2Screen shot from part of the RTL toolkit that aids efficiency factor estimation. Typical ranges are shown for various sce- narios. Values for analogue fields are incorporated for guidance (field names omitted). The efficiency factors are set using the sliders. The resultant recovery factor is recalculated in real time and used to reality-check the efficiency factor values. August 2009 SPE Reservoir Evaluation & Engineering 613 opportunity name, activity involved, expected resource volume added by the activity, time-scale, which efciency factor is being improved, likely cost per incremental barrel, probability of success, key risks, technical challenges/barriers, possible technical solu- tions, and an action plan. Based on these descriptors, the opportuni- ties were assigned to one of the following groupings: Options. Opportunities that are well defined, economic, and can be implemented in the short term (~1 year). Note: This does not mean the opportunity will actually be implemented on that time-scale; it simply means it may be implemented within ~1 year, if selected for progression based on subsequent technical and commercial analysis. Possibilities. Opportunities that can be implemented economi- cally using either existing technology or technology that requires only incremental development. Possibilities are subdivided into medium-term (1 to 5 years) and long-term (>5 years). Barrier Opportunities. The opportunities are so called, because there is a barrier to progressing such opportunities (i.e., these cannot progress without a step change in technology, cost, or commercial framework, such as license extension to overcome a technical/commercial barrier). This does not necessarily imply a lengthy timescale; some barriers can be overcome quickly with focused attention. The opportunities within each of these categories are given a preliminary prioritization based on a variety of factors, such as volume, doability, and probability of success. For each opportunity, the key risks to delivery are identified, and any risk management activities highlighted. Some of the longer-term or more difficult opportunities may have long lead times or a limited window of opportunity, and may need urgent action to eventually generate new reserves; such issues are captured and documented. Quality Control. The opportunities are quality controlledin other words, checked to ensure that they are internally consistent and reasonable compared to other eldsin two ways: using an internal (i.e., within-eld) efciency factor check and comparison with external (i.e., vs. other elds) analogue data. Internal Consistency Check. A simple check for internal con- sistency can be done using the efficiency factor framework, which involves estimating the recovery factor in two independent ways and checking that the results are similar, as follows: (1) Each of the identified opportunities, whether or not they are classed as Options, Possibilities, or Barrier Opportunities, have an incremental volume attributed to them, as described earlier. These volumes can be summed together with the oil volume already produced, divided by the oil in place, and converted into recovery factors. This generates three recovery factors, relating to that would be achieved if all of the: (a) Options, (b) Possibilities, and then finally (c) Barrier Opportunities were implemented. (2) The identified opportunities are each aimed at improving one or more of the efficiency factors. For each opportunity, an estimate is made of how much the relevant efficiency factor(s) are increased by implementation of that opportunity. This estimation is guided by expert input from RTL workshop participants with experience of the application of similar opportunities in other fields. Examining in turn the Options, Possibilities, and Bar- rier Opportunities, it is then possible to estimate what the new improved efficiency factor values are, if all the opportunities in each category were implemented. The revised efficiency factors can then be multiplied out to give modified estimates of the recov- ery factor after implementation of the Options, Possibilities, and Barrier Opportunities (Fig. 3). Analysis of the efficiency factors is aided by a software tool, whereby the efficiency factor inputs are dynamically linked to graphics that display the impact of the efficiency factor estimates on recovery factor (Fig. 4). 0.0 0.2 0.4 0.6 0.8 1.0 Eps Ed Es Ec RF Base Options Possibilities Barrier Remaining Fig. 3Example of efficiency factor values for a mature water- flooded oil field. The Base values represent an understanding of the reservoir at the time of the RTL review, and include oil previously produced plus oil expected to be produced from already committed activities. The Options, Possibilities, and Barrier values relate to the efficiency factors expected to re- sult from each activity set identified via the RTL process. The recovery factor (RF) is the product of the relevant efficiency factors (i.e., RF = Eps*Ed*Es*Ec). S O P B 0.0 0.2 0.4 0.6 0.8 1.0 R F
Fig. 4Screen shots of the tool used to perform an internal consistency check of the opportunity volumes. The left panel illus- trates how the estimated efficiency factors are input for the Base (S = Sanctioned), Options (O), Possibilities (P), and Barrier (B) opportunities. This panel is linked to the diagram on the right, therefore changing the efficiency factors changes the recovery factor accordingly (shown by column height; this is method 2 described in the text). The small horizontal lines on the right chart represent the recovery factors calculated by adding up the opportunity volumes (method 1, described in the text). If the columns and horizontal lines match, this indicates the opportunity volumes are consistent with the understanding of the field represented by the efficiency factor estimates. 614 August 2009 SPE Reservoir Evaluation & Engineering The estimates of the recovery factor derived by the two previ- ously discussed pathways are compared graphically (Fig. 4). If similar, this comparison indicates that, within the uncertainty limits, there is consistency between the description of the opportunity set volumes (method 1) and the understanding of their impact on the reservoir efficiency factors (method 2), thereby giving confidence that the opportunity set is reasonable. Minor differences (as in Fig. 4) are likely to be within the noise of this semiquantitative approach. However, sometimes, large discrepancies have been identified at this stage, which may indicate problems, such as opportunities that duplicate each other (i.e., producing the same barrels in two differ- ent, mutually exclusive ways), misunderstanding the effect of an activity on an efficiency factor, or even an unresolved problem with defining the oil-in-place. Whenever such a discrepancy is identified, this leads to an iteration of the process (e.g., deleting or merging competing opportunities) until agreement is reached and a fully consistent opportunity set is achieved. External Consistency Check. BP has an extensive reservoir performance benchmarking toolkit. This toolkit allows recovery factors for the field in question to be compared to those of relevant analogue fields (i.e., those with similar geology, recovery process, well spacing, and field maturity). A numerical estimation of res- ervoir complexity index (CI) is key to this; the process used has evolved from the early work of Dromgoole and Speers (1997), now involving more sophisticated scoring and weighting methods. The CI allows different reservoirs to be compared numerically on the same graph. The external consistency check simply involves plot- ting the recovery factors for the Options, Possibilities, and Barrier Opportunities derived using the previous method (1), against CI for a range of analogue fields. An example of this is shown in Fig. 5. Herein, for confidentiality reasons, individual analogue field data points have been removed and are instead represented by trend lines tuned to the analogue data. In Fig. 5, the recovery factors derived from the Options, Possibilities, and Barrier Opportunities benchmark well, because they lay very close to the appropriate analogue trend lines. This indicates the recovery factors are rea- sonable when compared to analogue fields with similar complexi- ties, employing similar recovery processes, and with similar well spacings. In cases in which significant discrepancies are revealed, particularly when the recovery factors are high relative to the ana- logue data, the opportunity volumes may be adjusted until they are more in keeping with the analogues. Data Capture and Follow-Up. The data describing the opportu- nity set plus the relevant background data on the eld are captured in a consistent format with built-in graphics and summary tables that illustrate the opportunities and help communicate the results to a wider audience. The data resulting from the RTL workshop are uploaded into a global RTL database. The opportunity set feeds into an opportunity progression workflow (Fig. 6), the first part of which is often a more detailed screening process. The opportunities that make it through this sec- ond, stricter round of screening are prioritized for more detailed technical work. The RTL review is only the first step, but it gives focus and impetus to the critical technical and commercial work that follows, to take the opportunities and turn them into a high-quality portfolio from which projects can be selected for investment. Case Study 1: New Opportunities in a Mature Field This case study deals with a mature onshore oil field with more than a billion barrels of oil initially in place and more than 20 years of production history. The reservoir consists of highly heterogeneous fluvio-deltaic sands containing 23 API gravity oil. The field was developed initially as a waterflood, with 72 oil producers and 33 water injectors, with a well spacing of ~80 acres. Subsequently, five gas injectors were drilled, and a Water-Alternating-Gas process was implemented using a miscible gas injectant (MI). This process was applied to approximately 25% of the field. The result of the effective waterflood, enhanced by gas injection, and the tight well spacing, was a relatively high Base recovery factor of ~52%. The RTL approach was applied to this field in 2006, and the analysis of the efficiency factors for the Base was Eps = 0.72 (this is volume-averaged, derived from pore-scale displacement efficiency factors of 0.53 for the waterflood and 0.90 for the mis- cible gas displacement parts of the field respectively, both derived 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0 5 10 15 20 25 30 35 40 45 50 Complexity Index R e c o v e r y
F a c t o r Barrier Possibilities Options Base RF B O P B Fig. 5Recovery factors for the Base, Options, Possibilities, and Barrier (circles) compared to analogue-calibrated trend lines of recovery factor vs. complexity index for fields with similar Eps (the y-intercept) and well spacings. As more op- portunities are implemented, the Eps increases because of the EOR, and the well spacing decreases because of infill drilling. In this case, the recovery factors benchmark well. RTL TM RTL TM Coarse Pre-Screening All Available Technologies Potential Opportunities Progression Progression Fine Screening Opportunities Prioritized Opportunities Opportunity Work-Up Technology Plans Surveillance Plans Reservoir Description Fig. 6The overall workflow in which RTL is implemented. Preliminary coarse prescreening feeds potential opportunities into the RTL workshop. Opportunities are devised and quality controlled in the RTL. Subsequently, these are fine screened to prioritize the opportunities for further work. These opportunities feed into a workflow called Opportunity Progression. August 2009 SPE Reservoir Evaluation & Engineering 615 from core-flood data); Ed = 0.90 (derived from field-wide pressure surveillance), Es = 0.85 (derived from reservoir simulation sweep analysis, and Ec = 0.97 (derived by application of an economic cut-off to the simulation-derived production profile). The product of these efficiency factors is 0.531, which matches closely the 52% recovery factor. From this Base, the RTL workshop identified a number of activities that may increase the efficiency factors, and thus increase recovery factor (Fig. 7). Options. The options identified were: (a) implementation of BPs LoSal TM low-salinity waterflooding technology (Webb et al. 2004) to improve Eps of the waterflood; (b) water injection into the gas cap improving the Ec by maintaining pressure and thus maintaining injectant miscibility; and (c) improve the sweep (Es) of the MI by sidetracking MI injectors into optimal positions. Possibilities. The possibilities involved expanding the through- put of both LoSal TM and MI by tapping into new supplies of these injectants, resulting in an improved sweep (Es) and field life extension (Ec). Barrier Opportunities. A rich vein of barrier opportunities includes: (a) late-life sale of gas from the gas cap associated with field depressurization; (b) expansion of the MI by using miscible CO 2 gas, enabling the full field volume to be covered with the EOR process; (c) increased water-handling capacity to extend field life to higher water cuts; (d) use of Bright Water (Frampton et al. 2004) to improve waterflood sweep deep in the reservoir; and (e) extension of the MI to a new isolated part of the field. All these Barrier opportunities have technical barriers, but each barrier has an associated set of proposed activities to overcome the barriers (e.g., R&D, field piloting, etc.). Several of these opportunities are additional to those originally in the field depletion plan; if implemented in entirety, these oppor- tunities can raise the recovery factor to almost 70% (Fig. 7). The corresponding efficiency factors are then Eps = 0.84, Ed = 0.99, Es = 0.89, and Ec = 0.99. Case Study 2: RTL Helps Identify New Opportunities to Replace Production The RTL process is ideally repeated at regular intervals, perhaps every 1 to 2 years, depending on the field in question. Many fields have been through the RTL process twice or more. An example from a mature offshore oil field that has undergone the RTL pro- cess three times during a 3-year period is shown in Fig. 8. This offshore field is a large, mature waterflood with more than 20 years of production. It has 45 producers and 27 injectors, and a well spacing of approximately 160 acres. When RTL was applied for the first time in 2002, already 46% of the in-place oil had been produced, and the estimated recovery from the existing Base was 54% (Fig. 8). A miscible gas injection WAG process was at that time being applied to approximately 10% of the in-place volume. The efficiency factors were estimated at: Eps = 0.80, Ed = 0.92, Es = 0.76, and Ec = 0.95. In the 2002 RTL, the following oppor- tunities were identified: Options. An extensive infill drilling program, aimed at improv- ing sweep. Possibilities. Infill drilling aimed specifically at draining an isolated segment, and an extension of the WAG process to cover ~50% of the reservoir, improving the volume-weighted Eps. Barrier Opportunities. Extending the WAG process to cover ~80% of the reservoir, coupled with late-life depressurization to recover the injectant. If all these opportunities were implemented, the predicted res- ervoir technical limit recovery factor would be ~64%, caused by improving: Eps from 0.80 to 0.88, Ed from 0.92 to 0.95, Es from 0.76 to 0.80, and Ec from 0.95 to 0.96. 1 3 0.50 0.55 0.60 0.65 0.70 Base Options Possibilities Barrier R e c o v e r y
F a c t o r MI in Isolated Segment Bright Water Increase Water Handling EOR: CO 2 Injection Gas Sales Expanded LoSal TM Additional MI Source MI Sweep Optimization Gas Cap Water Injection LoSal TM Base Opportunity set 2 3 3 2 1 4 5 4 5 6 6 7 7 8 8 10 9 10 9 Fig. 7An RTL-derived opportunity set for a mature oil field. MI = miscible hydrocarbon injection. 0.45 0.5 0.55 0.6 0.65 0.7 Produced Base Options Possibilities Barrier R e c o v e r y
F a c t o r 2002 2003 2005 Fig. 8Results from repeated RTL reviews during a 3-year period for a mature offshore oil field. The Base increases from 2002 to 2005, representing delivery of new reserves (increased Base) caused by progression of 2002 Options and Possibilities into the 2005 Base. However, the Options and Possibilities have also grown, representing progression of 2002 Barrier opportu- nities to create 2005 Options and Possibilities. 616 August 2009 SPE Reservoir Evaluation & Engineering A repeat RTL a year later showed similar results, with only minor changes in estimated volumes. However, a third RTL in 2005 revealed an interesting pattern of opportunity identification and progression during that period (Fig. 8). During the intervening 3 years, cumulative production had increased to 49%. Nevertheless, the expected Base recovery has more than kept pace with this, increasing significantly in 2005 from 54 to 58% as a result of those infill drilling Options and Possibilities identified in 2002 being progressed through to sanction and implementation. The hopper of Options and Possibilities did not become depleted, though; both actually rose in 2005, because some of the EOR extension opportu- nities in the Barrier category in 2002 had been worked by the field team, the technical and commercial barriers overcome, and those opportunities promoted to Options and Possibilities. Although >30 mmbbl of opportunities were promoted out of the Barrier category between 2003 and 2005, in 2005, the Barrier opportunities actu- ally increased, because the 2005 RTL identified three new Barrier opportunities: (1) drilling of small, undrained peripheral compart- ments identified from new seismic data; (2) application of LoSal TM
(Webb et al. 2004) to the waterflooded remnant of the field based on new technical studies; and (3) enhancement of the MI EOR process by increasing throughput by accessing a larger amount of MI injectant. If all these opportunities were implemented, the reservoir technical limit recovery factor increased from 64 to 67% (Fig. 8), representing final efficiency factors of Eps = 0.90, Ed = 0.96, Es = 0.81, and Ec = 0.97. This example illustrates how the RTL approach can continue to identify new opportunities to grow reserves as new data are acquired and more is understood about field performance, and as technology evolves. Case Study 3: Focusing R&D Investment The consistent format of the RTL outputs, imposed by the RTL toolkit used during the RTL workshop, facilitates the simple uploading of RTL data for each field into a single corporate data- base. The resulting global dataset is an incredibly powerful tool that links possible future producible volumes to specific activities and to the application of specific technologies. Where technology advances are necessary (e.g., to unlock a group of barrier oppor- tunities across several fields, it is possible to value the technol- ogy advancement based on the amount of resource it progresses through to production. This helps to focus R&D efforts onto the technologies that have the greatest global impact. In this example, a corporate R&D program needed to estimate the potential impact of various EOR technologies in one particular geographical area, to determine whether or not the optimal balance of R&D effort had been achieved. The kind of analysis available readily from the database is illustrated in Fig. 9. A breakdown of the technologies required in the set of EOR-related Barrier opportunities from the geographic region in question, weighted by the expected resource volume to be added by each technology, is shown in the figure. This kind of data is invaluable at the regional level, for technology planning, for developing regional technology strategies as well as assessing manpower and training require- ments. Looked at globally, this type of data is key to efficient focusing of R&D resources onto the technologies which, in the future, are likely to produce the largest gain. Conclusion In the quest to maximize recovery factors, Reservoir Technical Limits is a valuable new tool, providing a way of packaging and implementing both standard and innovative reservoir engineering approaches in a practical, consistent, and reproducible manner across many fields. The RTL process is designed to reach an opti- mal balance between the two conflicting drivers: (1) the need for innovation and creativity to generate new ideas; and (2) the need for focus, discipline, and consistency for the process to be efficient and give reproducible high-quality results. The combination of in- field experience (the field team), global technical expertise, and trained facilitation has proved highly effective and is supported by a proprietary software toolkit. We found it very useful to decon- struct the recovery factor into the four efficiency factorsPore- Scale Displacement, Drainage, Sweep, and Cut-Offsso that prescreened field-specific activities/technologies to maximize each efficiency factor can be seeded into the discussion. Innovation is good, but way-out ideas disconnected from reality or unsupported by understanding of the reservoir are not good they distort the picture of what is reasonably possible. The quality control measures implemented in RTL use a simple but effective method to ensure that unrealistic or duplicate ideas are filtered out. These measures consist of: (a) an internal consistency check that compares the recovery factor calculated from adding up the oppor- tunity volumes with that estimated by multiplying out the modified efficiency factors; and (b) comparison with global analogue fields using an in-house performance benchmarking toolkit. The RTL process has been in operation for several years, and an extensive database has built up of successful RTL Reviews. Before-vs.-after comparisons show that in almost all cases, new ideas are generated, adding to the potential producible volume. Where RTL reviews have been repeated, the trend continues, each time expanding the opportunity set through time as more is known about the reservoir and as technology evolves. There has been suf- ficient time to track some opportunities from their conception in an RTL review, into technology planning, technology development, field piloting, and right through to production. The global dataset represented by hundreds of RTL reviews and thousands of individual opportunitieseach of which links a technology and activity to a resulting resource volumeis an extremely useful tool for planning R&D on a variety of scales, from field and regional technology plans through to corporate R&D prioritization. Other Microbial Miscible CO 2 Immiscible Gas Bright Water Depressurization Repressurization Gas Cap Water Injection Enhanced Waterflood LoSal TM Fig. 9A breakdown by volume of the potential EOR-related Barrier opportunities for one geographical region (other opportunities related to drilling, facilities, and commercial, etc. are not included). This breakdown illustrates the type of information derived from the global RTL database; it is valuable for developing local technology plans and global R&D strategies. August 2009 SPE Reservoir Evaluation & Engineering 617 This paper focused on the RTL process, but that is only the start. Opportunity identification through RTL has to be followed by efficient and effective opportunity progression in which each opportunity is worked up by the field team and aided by technical experts as appropriate. The RTL toolkit is designed to link seam- lessly with the subsequent opportunity progression workflow that turns the ideas into reality. Acknowledgments We thank BP for permission to publish. Cliff Black and Gary Nev- ille can be singled out for thanks for their help in devising the RTL process. Numerous other colleaguestoo many to mentionhave contributed to the conception, development, and implementation of the processes described herein. Their work is highly appreciated. 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Yaez, P.A.P, Mustoni, J.L., Relling, M.F., Chang, K.-T., Hopkinson, P., and Frampton, H. 2007. New Attempt in Improving Sweep Efficiency at the Mature Koluel Kaike and Piedra Clavada Waterflooding Projects of the S. Jorge Basin in Argentina. Paper SPE 107923 presented at the Latin American & Caribbean Petroleum Engineering Conference, Buenos Aires, Argentina, 1518 April. DOI: 10.2118/107923-MS. Craig Smalley is currently a senior advisor in Subsurface Uncertainty and Risk Management, and coordinates the global application of the RTL approach described in this paper. After 5 years as a geologist at the Institute for Energy Technology (Norway), he joined BP at their Sunbury Technology Centre. In 20 years with BP he has held a variety of R&D and leadership roles. He has a long-term interest in novel approaches to assessing reservoir quality and compartmentalization risks. He holds a BSc degree in geology and a PhD degree in geochemistry and isotope geology from Nottingham University, UK. He has been an SPE member since 1992. Bill Ross is a reservoir engineer with a long and varied career in BP, having held various international roles. Currently based in Houston, he is a senior advisor in classical reservoir engineering. He helped devise and pioneer the application of the RTL approach described in this paper. Chris Brown is a consultant who recently retired from BP after a long career that included many key technical and leadership roles, including Director of Reservoir Management and Distinguished Advisor. Tim Moulds is a reservoir engineering advisor with BP in Aberdeen, UK. He has worked on many gas injection projects in Alaska and the UK and Norwegian sectors of the North Sea, also has interests in assisted history matching and scale-up. He holds a BS degree in mathematics from the University of Newcastle- upon-Tyne and an MS degree in applied mathematics from Imperial College. Mike Smith has held a number of senior reservoir engineering roles over a 30-year career with BP, including roles in Abu Dhabi, Alaska, and Colombia. He is currently VP of Reservoir Management. His interests include quantifying and formalizing concepts of What Makes a Good Reservoir Plan. He holds a BSc degree in mathematics and mathematical methods from Cranfield University, UK.