Wausau Tile, Inc.

Precast Concrete Products

Details, Specifications, Maintenance & Warranty


Included are details of our standard line of precast products and some of the methods for setting
them. These are only a few of the available items and setting options. Variations in the design
of our products are welcome, and we will be happy to help you design the precast for your
project and setting method needed.



Our specialty is custom
Wausau Tile will assist you in all phases of your projects, from conception to completion. We
have a staff of designers ready to produce shop drawings and guide you through getting the
needed field dimensions to turn those dimensions into piece sizes and configurations.
Give us a call.



For questions or assistance contact:
Wausau Tile
PO Box 1520
Wausau, WI 54402-1520
1-800-388-8728 Phone
1-715-355-4627 Fax
www.wausautile.com



Precast Concrete Products Details & Specifications
Page Item
PC-1 C-30 Tread on Setting Bed
PC-2A C-31 Tread & Riser on Rubber Tabs
PC-2B C-31 Tread & Riser on Setting Bed
PC-3 C-40 Separate Tread & Riser
PC-4A C-51 Block Tread on Rubber Tabs
PC-4B C-51 Block Tread on Setting Bed
PC-5 C-36 Tread & Riser (2 pages)
PC-6 C-41 Tread & Riser (2 pages)
PC-7 C-60 Self-Supporting Tread
PC-8 C-70 Self-Supporting Tread & Riser (2 pages)
PC-9A Self-Supporting Tear Drop Treads Details
PC-9B Self-Supporting Stairs Center Mount Plan View
PC-10 Panels & Flat Coping
PC-11 Panels & L-Shaped Coping
PC-12 Wall Cap
PC-13 Deck Edging Details
PC-14A Chamfer Coved Deck Edging
PC-14B Radius Coved Deck Edging
PC-15 Column Cover Details
PC-16 Column Base Details
PC-17 Pool Coping
PC-18 Masonry Base & Trim Details
PC-19 Curbing
Specifications Section 3400 Precast Concrete Amenities
Guidelines for Precast Concrete Tread Installation
Site Furnishings & Precast Concrete Maintenance & Warranty Manual

| Section 3400, Precast Concrete Amenities
Date: 3/8/2013
1

SECTION 3400
Precast Concrete Amenities


Part 1 - General

1.1 SUMMARY
A. Types of precast concrete work include:
1. Precast Concrete Stairs
2. Precast Concrete Caps
3. Precast Concrete Copings
4. Precast Concrete Wall Panels
5. Precast Concrete Base
6. Precast Concrete ___________
B. Setting material, grouts, sealants and caulks.
C. Installation of precast concrete stairs, caps, copings, etc.
D. Related work not specified under this section.
1. Installation of steel units to receive precast concrete.
2. Installation of concrete substrate to receive precast concrete.

1.2 REFERENCES
A. American Society for Testing and Materials (ASTM)
1. ASTM C-150
2. ASTM C-33
3. ASTM C-260
4. ASTM C-494
5. ASTM C-128
6. ASTM C-31
B. Precast/Prestressed Concrete Institute (PCI)
C. American Concrete Institute (ACI)
1. ACI-318

1.3 SUBMITTALS
A. Shop Drawings
1. Submit shop drawings of all precast concrete items showing detail
sections and profile for all precast items. Details shall show all
reinforcing and special hardware required for fastening.
B. Samples
1. Submit 1 sample, 6" x 6" size for each color.
a. Color to be selected from Wausau Tile Site Furnishings color
chart.
b. Sample to be submitted for color and texture.
c. Match existing or architects sample.
2. Submit copy of Quality Assurance and Procedure Program.

| Section 3400, Precast Concrete Amenities
Date: 3/8/2013
2

C. Performance Requirements
1. Compressive Strength 5000 p.s.i.
2. Air Content 6-8%
3. Water-Cement Ratio. 45:1
D. Certification
1. Suppliers shall furnish certification attesting that materials meet
specification requirements.

1.4 QUALITY ASSURANCE
A. PCI Standards: Produced by a PCI Certified Plant according to all PCI
provisions and recommendations.
B. Precast manufacturing plant shell be certified, category AT Architectural
Trim, by the Precast Concrete Institute (PCI) at the time of bidding.
C. Manufacturer's Instructions: In addition to specified requirements, comply
with precast concrete manufacturer's instructions and recommendations for
substrate preparation, material storage, mixing and application, finishing and
curing.
D. Qualifications: Precast Concrete Manufacturer and Trade Contractor must
have a minimum of 5 years of successful experience on projects of similar
magnitude and complexity to that indicated project. Manufacturer and
contractor to be prequalified by architect prior to bidding. Failure to
prequalify will void bid.
E. Manufacturer to supply a written Quality Assurance Program and Procedure
Manual.

1.5 DELIVERY, STORAGE AND HANDLING
A. Packaging and Shipping: Precast concrete to be palletized and shrink
wrapped, delivered in original unopened packaging with legible manufacturer
identification, including size, piece number, quantities, manufacture date and
inspectors initials.
B. Storage and Protection: Precast concrete to be stored in secure area in
original packaging. Protect from damage by other trades.

1.6 WARRANTY
A. Manufacturer/Installer shall warrant installed system for a period of 2
years from date of substantial completion against failure of workmanship and
materials.


Part 2 - Products

2.1 MANUFACTURERS
A. Acceptable manufacturer.
1. Wausau Tile, Inc. PO Box 1520 Wausau, WI 54402-1520 (715) 359-3121


| Section 3400, Precast Concrete Amenities
Date: 3/8/2013
3




B. Clarification Note: Drawings and specifications are based on manufacturer's
proprietary literature from Wausau Tile, Inc. Other manufacturers shall
comply with minimum levels of material specifications and detailing indicated
on the drawings specified herein.

2.2 MATERIALS
A. Portland Cement: ASTM C-150 specifications for Portland Cement.
B. Aggregates: All aggregates to meet ASTM C-33 specifications,
cleaned and properly graded to size. Aggregates shall be blended to meet
individual project requirements.
C. Coloring: Pigments used shall be inorganic, resistant to alkalinity and used
per manufacturer's recommendations.
D. Reinforcement and Hardware
1. To conform with ACI and manufacturer's design.
2. Reinforce precast with deformed rods or wire, or both, as
recommended by precast concrete manufacturer.
E. Caulks and Sealants
1. Polyurethane or acrylic sealant
2. Color to be selected by architect from standard color pallet.
F. Sealer: Colorless, pure acrylic water-repellent penetrating sealer. Sealer to
maintain natural look of concrete surface with no glaze or gloss, darkening or
color change.

2.3 MANUFACTURED UNITS
A. Sizing Tolerances
1. All units to conform to shop drawings, with a 1/8" tolerance in
dimension.
B. Precast Surfaces and Edges
1. All exposed edges to have minimum 1/8" chamfer to prevent chipping.
2. Finished surfaces to match approved control sample.
3. All precast concrete finished surfaces to be sealed with a sealer
approved by manufacturer.

Part 3 - Execution

3.1 INSPECTION
A. Examine areas to receive precast concrete for the following:
1. Defects in existing work or substrate.
2. Deviation beyond allowable tolerances for the substrate.
B. Start work only when defects have been corrected by others.



| Section 3400, Precast Concrete Amenities
Date: 3/8/2013
4


3.2 INSTALLATION
A. Setting
1. Set accurately as shown on approved shop drawing. Setting methods
are:
a. Mud Set
b. Thin Set
c. Weld
d. Bolt
e. Setting Clips/Hangers
f. Tab Set
2. Alignment of precast should be straight and true to all dimensions. It
may not vary more than 1/8" in length, height or width.
3. Install anchors as shown on details.
4. Fill joints between with manufacturer approved caulk or as specified.
B. Protection
1. Upon completion, the work shall be ready for final inspection and
acceptance by the owner or owner agent.
2. General contractor shall protect the finished work from the time the
installing contractor completes the work.
C. Finish
1. Overall uniformity in matrix and aggregate.
2. All product to be sealed with approved sealer.
GUIDELINESFORPRECASTCONCRETETREADINSTALLATION
3/5/10

Wausau Tile | Guidelines for Precast Concrete Tread Installation 1


1. SUBSTRATE INSPECTION
A. Surface inspection for cracking and defects.
B. Dimension verification of architecturals, shop drawings and substrate.
C. Any corrections to substrate are to be completed before installation.

2. PRECAST TREAD LAYOUT
A. Finish heights at all floors and landings to be established.
B. Divide number of risers into the floor to landing height and determine the exact riser height.
C. Establish exact tread width.
D. Layout and mark all finished nosing locations on walls or stringers of stairway.
E. Check precast tread dimensions before setting.

3. INSTALLATION OF PRECAST TREADS - THINSET APPLICATION
A. Substrate of concrete or steel (steel at interior application only) must be within a tolerance of 1/8 in
all dimensions.
B. Steel or concrete surface to receive precast is to be primed with a concrete bonding agent.
C. Latex modified thinset mortar is used in a full bed method over concrete substrate. Epoxy thinset is
used over steel substrate.
D. Set treads level and plumb to meet finished nosing layout marks.

4. INSTALLATION OF PRECAST TREAD - MORTAR SET APPLICATION
A. Steel or concrete surface to receive precast is to be primed with a concrete bonding agent.
B. The height of the mortar bed is established based on tread nosing layout marks. The mortar bed is
then placed or screeded over primed substrate.
C. Treads to be placed level and plumb to established nosing layout marks.

5. INSTALLATION OF PRECAST CONCRETE TREAD - TAB SET APPLICATION
A. Substrate of concrete or steel (steel at interior application only) must be within a tolerance of 1/8 in
all dimensions.
B. Tabs to be set at front and back of tread every 18 to 24 maximum.
C. Set treads level and plumb to established nosing layout marks.
D. Shimming may be required if substructure is not true.

6. CAULKING OF PRECAST TREADS
A. Clean all joints thoroughly, removing all debris.
B. Wipe all joints with caulk manufacturers recommended cleaner prior to application.
C. Use a urethane caulk. (Color match caulk to precast per architect selection.)
D. Clean up after caulking as per caulk manufacturers recommendations.

7. FINAL CLEANING AND SEALING OF PRECAST TREADS
A. Clean treads with a pH balanced soap.
B. Check all surfaces and caulking, make repairs as necessary.
C. Apply a coat of concrete sealer as per manufacturers recommendations. (Precast must be completely
clean and dry before sealer is applied.)

Wausau Tile | Site Furnishings & Precast Concrete Maintenance & Warranty Manual
Date: 3/5/10
1

Wausau Tile, Inc.
Site Furnishings & Precast Concrete
Maintenance & Warranty Manual





Table of Contents


Concrete (Site Furnishings & Precast) & Plastic
Warranty.........................................................................2

Concrete (Site Furnishings & Precast) & Plastic
Maintenance Procedures...................................................3, 4

Metal Site Furnishings
Warranty..............................................................................................................5

Metal Site Furnishings
Cleaning Instructions......................................................................................6













Wausau Tile, Inc.
Site Furnishings Division
P.O. Box 1520 Wausau, WI 54402-1520
1-800/388-8728 715/359-3121 Fax: 715/355-4627
www.wausautile.com

Wausau Tile | Site Furnishings & Precast Concrete Maintenance & Warranty Manual
Date: 3/5/10
2

Wausau Tile, Inc.
Site Furnishings & Precast Concrete
Limited Warranty

Concrete Products:
For a period of two (2) years commencing from date of purchase, Wausau Tile, Inc. warrants its
concrete products against defects in workmanship and materials per industry standards.

Plastic Products:
For a period of one (1) year commencing from date of purchase, Wausau Tile, Inc.
warrants its plastic products against defects in workmanship and materials per
industry standards.

The above products must be maintained as directed on pages 3 and 4 of the maintenance manual,
and all invoices must be paid in full or the warranty will be considered void.

This warranty does not cover the above products for cracking and faulting caused by settling due
to an improper base; nor does it cover damage caused by impact, vandalism or natural disaster.

Wausau Tile, Inc. will warrant any defects in surface, color and/or texture caused by poor
workmanship in manufacturing. Wausau Tile, Inc.s obligations over the period of the warranty
are limited to the owners original purchase price of product only as manufactured by Wausau
Tile, Inc. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE
DESCRIPTION ON THE FACE HEREOF.

This warranty is validated only when Wausau Tile, Inc. is furnished with a copy of the owners
original invoice or delivery receipt.















Wausau Tile | Site Furnishings & Precast Concrete Maintenance & Warranty Manual
Date: 3/5/10
3

Site Furnishings & Precast Concrete
Maintenance Procedures
Wausau Tiles precast concrete items can be easily maintained to preserve the attractive
appearance and extend the life of the precast. If you have any further questions regarding
maintenance or any other subject, please contact us at 800-388-8728. When using these
procedures, please follow the product manufacturers instructions regarding the use of any
equipment or cleaning materials described here.

Annual Maintenance of Concrete
Power sweep, then pressure wash total precast surface. Spot clean any stained areas using
procedures described below.

To clean marks from concrete products, a simple off-the-shelf cleaner will handle most cases.
These types of cleaners are often classified as neutral, non-aggressive cleaners, and may require
a considerable amount of effort to remove some of the tougher marks.

Examples of off-the-shelf cleaners: Citrus cleaner, Simple Green

In extreme cases, paint thinner or other more aggressive types of cleaners can be used.

Note: Always start with the most neutral cleaner and work your way toward the more aggressive
cleaners. The two provided examples are not recommendations of one product over another.

Remember, this is a concrete product and is built to withstand aggressive cleaning. However, the
more aggressive the cleaner, the more risk is involved for the person doing the cleaning. Strict
adherence to all product warnings is suggested.

Check the precast for broken and chipped pieces. Some pieces may be patched. Notify Wausau
Tile of damaged piece. Wausau Tile will then assemble and send a patch kit with repair
instructions. Please contact Wausau Tile before repairing, and review patching procedures.

In all cases after cleaning and patching, it is recommended that the item be sealed or re-stained
and sealed. This will help protect the product from the environment. Contact Wausau Tile for
additional instruction or to obtain sealer and stain.

Periodically, the sealer/stain must be reapplied. The frequency between applications
is based on time and use. As specified in our warranty, an annual application is recommended.
In cases of extreme use, the best time for application is when the appearance of the product is
showing wear or is appearing dull.





Wausau Tile | Site Furnishings & Precast Concrete Maintenance & Warranty Manual
Date: 3/5/10
4

Weather Maintenance of Concrete
Removal of snow and ice should be performed with a shovel. Please be sure to use rubber or
nylon tip equipment; this will help prevent scratches on the concrete.

De-icing salts can damage concrete, causing them to scale or break up. These chemicals should
be used sparingly and with caution on our concrete products. No salt-based products should be
used. Calcium magnesium acetate and calcium chloride cause the least damage to concrete.
De-icers should be used only when necessary to help loosen snow and ice, and make removal
easier. Never over-apply de-icing products, and remove slush before it has the opportunity to
refreeze. Mix the de-icers with sand to increase their effectiveness and reduce overall use. One
pound of de-icing salt mixed with 50 pounds of sand makes an effective mixture. Always read
and follow label directions when applying de-icing materials.


Annual Maintenance of Plastic & Aluminum Parts

Clean as needed with a mild detergent and water. These products may be treated with over-the-
counter plastic cleaners/conditioners such as Armor-All for added luster if desired. The
frequency of applications is based on environment and personal preference. All Wausau Tile
plastic parts are produced using the best UV-stabilized plastics available on the market, and the
use of a spray-on protectant is a personal choice. All paste-type waxes are not recommended.

Do not use grit or bleach-based cleaners, as these types of products will damage the plastic.

For aluminum parts, again, soap and water is the most effective method. In instances of
scratching, touch-up with matching enamel paint will guard against oxidation. In extreme cases,
all aluminum parts can be re-powder coated.

When in doubt of a particular cleaner or procedure, contact Wausau Tile, Inc. at
800-388-8728 prior to proceeding.















Wausau Tile | Site Furnishings & Precast Concrete Maintenance & Warranty Manual
Date: 3/5/10
5

Wausau Tile, Inc. Metal Site Furnishings
Limited Warranty

Metal Site Furnishings division (seller) warrants its products in the following manner:

Framing:
For a period of two (2) years, seller warrants the under-support to be free from defects in
material and workmanship.

Metal-Armor
sm
-Coated Components:
For a period of five (5) years, seller warrants all Metal-Armor
sm
-coated components to be free
from defects in material and workmanship.

This will apply to chipping, cracking, peeling and fading. All warranty periods shall begin when
the customer has received their product. The warranty does not cover any damage in transit,
product misuse, intentional acts, vandalism, acts of God or improper installation. No person,
except sellers president, may alter this warranty.

This warranty is in lieu of all other warranties, express or implied including, but not limited to,
warranties of merchantability or fitness for particular purpose. Upon proper presentation and
verification of a valid claim within the applicable warranty period seller, at its option, shall repair
or replace the defective part or parts F.O.B. Wausau, Wisconsin, excluding site labor costs. This
remedy is the buyers sole and exclusive remedy. In no event shall seller be liable for any
indirect, special, incidental or consequential damages.

The product must be maintained as directed on page 6 of maintenance manual, and all invoices
must be paid in full or the warranty will be considered void.

Wausau Tile, Inc. will warrant any defects in surface, color and/or texture caused by poor
workmanship in manufacturing. Wausau Tile, Inc.s obligation over the period of the warranty
is limited to the owners original purchase price of product only as manufactured by Wausau
Tile, Inc. THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE
DESCRIPTION ON THE FACE HEREOF.








Wausau Tile | Site Furnishings & Precast Concrete Maintenance & Warranty Manual
Date: 3/5/10
6

Metal-Armor Cleaning Procedures

Metal-Armor
sm
utilizes several unique products and coating processes throughout the entire
product line. Although all these parts are unique, the same cleaning principles apply for all metal
products.

All metal panels are coated with our exclusive Metal-Armor
sm
thermo-plastic coating. The
tubular framework is powder-coated. Tops are either polyethylene or powder-coated cast
aluminum. Certain containers utilize an EPDM rubber-positioning ring. All of these products
require minimal maintenance to keep them looking like new.

Metal products may be cleaned with any standard-grade cleaning solution and a soft cloth.
When finished, thoroughly rinse product to remove all cleaning solution. Do not use abrasive
cleaners or scrubbing pads to clean these parts, as they may damage the surface of the product
and cause it to lose its luster. Harsh, acidic cleaners may also damage the product and are not
recommended.

Metal products used in the food service industry may be cleaned with standard degreasers and
sanitizers.

In the case of severe damage to the finish, please contact Wausau Tile, Inc. We can offer touch-
up advice or replacement parts.

If there are any questions on cleaning procedures or products, please contact Wausau Tile, Inc. at
800-388-8728.









Wausau Tile, Inc.
Site Furnishings Division
P.O. Box 1520 Wausau, WI 54402-1520
1-800/388-8728 715/359-3121 Fax: 715/355-4627
www.wausautile.com