SUB-VENDOR

/ MFR.
TPL
CUSTOMER
/TPIA
1.0
Bus Duct layout Major Verification 100%
Approved
Drawing
P R R
Structure Layout Major Verification 100%
Approved
Drawing
P R R
Sub-Assembly Details Major Verification 100%
Approved
Drawing
P R R
Equipment Termination
Drawings
Major Verification 100%
Approved
Drawing
P R R
Guaranteed Technical
Particulars
Major Verification 100%
Approved
Drawing
P R R
Cross Section Drawing Major Verification 100%
Approved
Drawing
P R R
Bus Duct Major Verification 100%
Approved
Drawing
P R R
Structure Major Verification 100%
Approved
Drawing
P R R
2.0
Surface Finish Major Visual 100% IR P R R
Dimensions Major Measurement 10% IR P R R
Chemical Composition Major Chem. Analysis 1 / Lot MTC P R R
Electrical Conductivity, Grade Major Verification 1 / Lot MTC P R R
% of Elongation Major Testing 1 / Lot MTC P R R
Tensile Strength Major Testing 1 / Lot MTC P R R
Surface Finish Major Visual 100% IR P R R
Dimensions Major Measurement 10% IR P R R
Chemical Composition Major Chem. Analysis 1 / Lot MTC P R R
Electrical Conductivity, Grade Major Verification 1 / Lot MTC P R R
% of Elongation Major Testing 1 / Lot MTC P R R
Tensile Strength Major Testing 1 / Lot MTC P R R
3.0
Surface Finish Major Visual 100% IR P R R
Dimensions Major Measurement 100% IR P R R
Hardness Major Testing Sample MTC P R R
Rubber Bellows
(Routine Tests)
ACCEPTANCE NORMS
FORMAT OF
RECORD
REMARKS
Raw Materials
EXTENT OF
CHECK
PO, IS-5082, IS-737 &
Approved Specification
PO, IS-5082, IS-737 &
Approved Specification
Aluminium Alloy
Sheets / Laminations
TYPE / METHOD OF
CHECK
CATEGORY
REFERENCE
DOCUMENTS
S.No.
STAGE / COMPONENT
OPERATION
CHARACTERISTICS
Date:
Doc No: TPL / QMD / Mech / SQAP /00
Project :
Consultant :
Rev.No.: 0
INSPECTION BY
Customer : TATA PROJECTS LIMITED
STANDARD QUALITY ASSURANCE PLAN for
(BUS DUCT-SPBD)
Engineering Review
1.1
Approved Contract
Drawings and
Rev.Control
Drawing Approval
Customer / Design
Approval
Erection Key Drawings 1.2 Drawing Approval
Customer / Design
Approval
Components
Rubber Bellows
(Visual & Dimensions)
2.1
2.2 Aluminium Extrusions
PO, IS-5082 & Approved
Specification
PO, IS-5082 & Approved
Specification
3.1
PO, Approved Drawing
& Approved Datasheet
PO, Approved Drawing
& Approved Datasheet
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SUB-VENDOR
/ MFR.
TPL
CUSTOMER
/TPIA
ACCEPTANCE NORMS
FORMAT OF
RECORD
REMARKS
EXTENT OF
CHECK
TYPE / METHOD OF
CHECK
CATEGORY
REFERENCE
DOCUMENTS
S.No.
STAGE / COMPONENT
OPERATION
CHARACTERISTICS
Date:
Doc No: TPL / QMD / Mech / SQAP /00
Project :
Consultant :
Rev.No.: 0
INSPECTION BY
Customer : TATA PROJECTS LIMITED
STANDARD QUALITY ASSURANCE PLAN for
(BUS DUCT-SPBD)
IR Test Major Testing 10% MTC P R R
Aging Test Major Testing Sample MTC P R R
Flame Test Major Testing Sample MTC P R R
Compressibility Major Measurement Sample IR P R R
Surface Finish Major Visual 100% IR P R R
Dimensions Major Measurement 100% IR P R R
Gaskets
(Routine Tests)
Hardness Major Testing Sample MTC P R R
Surface Finish Major Visual 100% IR P R R
Dimensions Major Measurement 10% IR P R R
Creep age Distance Major Testing Sample MTC P R R
IR Test Major Testing 100% MTC P R R 100 Mohm
Dry powder freq.Voltage Major Testing 100% MTC P R R NO Flashover
Mechanical Strength
(Compression & Cantilever)
Major Testing Sample MTC P R R
Rating Type Major Testing Sample MTC P R R
Impulse Test Major Testing Sample MTC P R R
Temperature Cycle Test Major Testing Sample MTC P R R
Partial Discharge Test Major Testing Sample MTC P R R
Finish Major Visual 100% IR P R R
Shade Major Visual 100% IR P R R
Viscosity Major Testing Sample MTC / IR P R R
Flash Paint Major Testing Sample MTC / IR P R R
All Routine Test Major Testing Sample MTC / IR P R R
Dimension Major Measurement 100%
PO, Approved Drawing
& Approved Datasheet
PO, Approved Drawing
& Approved Datasheet
IR P R R
Flexibility Major Visual 1 / Lot MTC P R R
Plating Finish Major Verification 100%
PO, Approved Drawing
& Approved Datasheet
PO, Approved Drawing
& Approved Datasheet
MTC P R R
Rubber Bellows
(Routine Tests)
3.2
Gaskets
(Visual & Dimensions) PO, Approved Drawing
& Approved Datasheet
PO, Approved Drawing
& Approved Datasheet
Insulators (Epoxy)
(Type Tests)
Insulators (Epoxy)
(Visual & Dimensions)
Insulators (Epoxy)
(Routine Tests)
3.3
PO, IS-9431, Approved
Drawing & Approved
Datasheet
3.1
PO, Approved Drawing
& Approved Datasheet
PO, Approved Drawing
& Approved Datasheet
PO, IS-9431, Approved
Drawing & Approved
Datasheet
3.4 Paints
Approved Drawing &
Approved Datasheet
Approved Drawing &
Approved Datasheet
3.5 Cu. Flexible
25 mm in any Plane
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SUB-VENDOR
/ MFR.
TPL
CUSTOMER
/TPIA
ACCEPTANCE NORMS
FORMAT OF
RECORD
REMARKS
EXTENT OF
CHECK
TYPE / METHOD OF
CHECK
CATEGORY
REFERENCE
DOCUMENTS
S.No.
STAGE / COMPONENT
OPERATION
CHARACTERISTICS
Date:
Doc No: TPL / QMD / Mech / SQAP /00
Project :
Consultant :
Rev.No.: 0
INSPECTION BY
Customer : TATA PROJECTS LIMITED
STANDARD QUALITY ASSURANCE PLAN for
(BUS DUCT-SPBD)
Chemical composition Major Verification 1 / Lot
IS-191 / Approved
Specification
IS-191 / Approved
Specification
MTC P R R
Electrical Conductivity Major Measurement 1 / Lot
IS-191 / Approved
Specification
IS-191 / Approved
Specification
MTC / IR P R R
Visual, Rating, Type Major Visual 100% IR P R R
Functional Test Major Testing 100% IR P R R
IR, Hv Major Testing 100% IR P R R
3.7 Adopter Box Visual & Dimension Major Visual & Measurement 100%
Approved Drawing &
Approved Datasheet
Approved Drawing &
Approved Datasheet
IR P R R
4.0
Dimensions Major Measurement 100%
Approved Drawing &
Approved Datasheet
Approved Drawing &
Approved Datasheet
IR P R R
Finish Major Visual 100%
Approved Drawing &
Approved Datasheet
Approved Drawing &
Approved Datasheet
IR P R R
Drilling & Dressing Major Visual 100%
Approved Drawing &
Approved Datasheet
Approved Drawing &
Approved Datasheet
IR P R R
Weld Inspection Major Scrutiny & Physical Test 100% Approved Procedure Approved Procedure IR P R R
WPS / PQR / WPQ shall be submitted
for Review.
DP Test on Fillet joint (Bus bar
& Expansion Joint weld)
Major Testing 100%
ASTM E 165 &
Approved Procedure
ASME Sec.VIII Div.I &
Approved Procedure
IR P R R
RT on Butt weld joints
(Enclosures)
Major Testing 10%
ASME Sec.V &
Approved Procedure
ASME Sec.VIII Div.I &
Approved Procedure
IR P R R
Surface Preparation & Primer
Application
Major Visual 100% IR P R R
Uniformity and Coverage Major Visual 100% IR P R R
Dry Film Thickness (DFT) Major Measurement 100% IR P R R
Colour / Shade Major Verification 100% IR P R R
Adhesion Test Major Testing 1 / Lot IR P R R
Tightness of Supports Major Measurement 100% IR P R R
Clearances Major Measurement 100% IR P R R
Surface Preparation for Joint Major Visual 100% IR P R R
Tightness of Joints Major Measurement 100% IR P R R
5.0
Bus bar Support span
distance
Major Measurement Random IR P W W
Phase to Phase & Phase to
Earth clearance
Major Measurement Random IR P W W
5.1
Fabrication of
Enclosures, Bus bars, &
Al.Flexibles
4.1
Approved Drawing &
Approved Procedure
Approved Drawing &
Approved Datasheet
Bus Ducts
(Visual / Dimensions /
Testing)
Bus bar Assembly 4.3
In Process Inspection
Final Inspection
3.5 Cu. Flexible
Approved Drawing &
Approved Datasheet
Approved Drawing &
Approved Datasheet
4.2
Painting of Enclosure
and Bus bar
3.6
Space heater /
Thermostat
PO, Approved Drawing
& Approved Datasheet
PO, Approved Drawing
& Approved Datasheet
Approved Drawing &
Approved Datasheet
Approved Drawing &
Approved Datasheet
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SUB-VENDOR
/ MFR.
TPL
CUSTOMER
/TPIA
ACCEPTANCE NORMS
FORMAT OF
RECORD
REMARKS
EXTENT OF
CHECK
TYPE / METHOD OF
CHECK
CATEGORY
REFERENCE
DOCUMENTS
S.No.
STAGE / COMPONENT
OPERATION
CHARACTERISTICS
Date:
Doc No: TPL / QMD / Mech / SQAP /00
Project :
Consultant :
Rev.No.: 0
INSPECTION BY
Customer : TATA PROJECTS LIMITED
STANDARD QUALITY ASSURANCE PLAN for
(BUS DUCT-SPBD)
Surface Finish &
Workmanship
Major Visual 100% IR P W W
Erection & Direction Marking Major Visual 100% IR P W W
Paint Shade, uniformity Major Visual & Measurement 100% IR P W W
DFT & Peel of Test Major
Testing &
Measurement
Sample IR P W W
Adhesion Test Major
Testing &
Measurement
Sample IR P W W
Space Heater wiring
Functional Test (HV & IR)
Major
Testing &
Measurement
100% IR P W W
PF Voltage withstand Test Major
Testing &
Measurement
100%
28 KV / Approved
Datasheet
No Flashover IR P W W
IR before and after HV Test Major
Testing &
Measurement
100%
100 M ohm / Approved
Datasheet
100 M ohm / Approved
Datasheet
IR P W W
Water & Air Tightness Test
(Degree of Protection)
Major Verification Sample / Lot
IS-8084 / Approved
Datasheet
IS-8084 / Approved
Datasheet
IR P W W
Mill Volt Drop Test Major
Testing &
Measurement
1 / Rating
IS-8084 / Approved
Datasheet
IS-8084 / Approved
Datasheet
IR P W W
Short Time Current Test Major
Testing &
Measurement
100% IR P W W
Temperature rise Test Major
Testing &
Measurement
100% IR P W W
Impulse Test Major Verification Sample / Lot IR P W W
Dimensions Major Measurement 100% IR P R R
Surface Finish Major Visual 100% IR P R R
Galvanizing Thickness Major Testing
2 Sample /
Lot
IS-4759 & Approved
data sheet
IS-4759 & Approved
data sheet
IR P W W
Weight & Uniformity of Zinc
coating
Major Measurement 100%
Approved drawing &
Approved data sheet
Approved drawing &
Approved Specification
IR P R R
Hammer Test Major Testing
2 Sample /
Lot
IR P W W
striping Test Major Testing
2 Sample /
Lot
IR P W W
Preece Test Major Testing
2 Sample /
Lot
IS-2633 & Approved
data sheet
IS-2633 & Approved
data sheet
IR P W W
Cleaning of the Duct Major Measurement 100% IR P R R
Covering of Silver plated
Area
Major Visual 100% IR P R R
Covering of shipping sections Major Measurement
2 Sample /
Lot
IR P R R
5.6 Final Documentation
Review of all the stages of
documents
Major Verification 100%
Approved drawing &
Approved data sheet
Approved drawing &
Approved Specification
IR P R R
MS Support structures
(Hot Dip Galvanized)
Approved Drawing &
Approved Datasheet
Approved Drawing &
Approved Datasheet
IS-2629 & Approved
data sheet
IS-2629 & Approved
data sheet
5.1
5.5 Packing and Dispatch
Approved Drawing &
Approved Procedure
Approved Drawing &
Approved Procedure
5.2 Routine Test
5.3 Type Test
5.4
Similar rated Bus duct Type test
conducted in third party lab report to
be verified.
IS-8084 / Approved
Datasheet
IS-8084 / Approved
Datasheet
Approved Drawing &
Approved Procedure
Approved Drawing &
Approved Datasheet
Bus Ducts
(Visual / Dimensions /
Testing)
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SUB-VENDOR
/ MFR.
TPL
CUSTOMER
/TPIA
ACCEPTANCE NORMS
FORMAT OF
RECORD
REMARKS
EXTENT OF
CHECK
TYPE / METHOD OF
CHECK
CATEGORY
REFERENCE
DOCUMENTS
S.No.
STAGE / COMPONENT
OPERATION
CHARACTERISTICS
Date:
Doc No: TPL / QMD / Mech / SQAP /00
Project :
Consultant :
Rev.No.: 0
INSPECTION BY
Customer : TATA PROJECTS LIMITED
STANDARD QUALITY ASSURANCE PLAN for
(BUS DUCT-SPBD)
5.7 P H H
GVRRN ACHARYULU
Head- QMD
Reviewed by Reviewed by
Inspection Release Note (IRN) or ACRN
Note's
Approved by
S. SIVA RAMA KRISHNA
Sr. Engineer - QMD
GSV MANIKYALA RAO
QA Coordinator- QMD Projects
Prepared by
Legend: H= Hold, W= Witness, P= Perform, R= Review of Documents, IR= Inspection Report, TR= Test Reports, ACRN= Acceptance-Cum-Release Note, Mfr = Manufacturer, UT = Ultrasonic Testing, RT = Radiography Testing, PT = Penetrant
Testing, MT - Magnetic Testing, TPL = Tata Projects Limited, TPIA = Third Party Inspection Agency
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