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    MPP

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    alokbdas
    The document is a manufacturing process plan for a hydro power project component. It outlines 290 operations/activities for cutting, bending, welding, non-destructive testing, blasting, painting and inspection. The plan specifies applicable drawings and documents, verification steps, equipment used, parameters to check and sign-offs required at each stage of production.

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    © All Rights Reserved
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    MPP

    Uploaded by

    alokbdas
    198 views5 pages
    The document is a manufacturing process plan for a hydro power project component. It outlines 290 operations/activities for cutting, bending, welding, non-destructive testing, blasting, painting and inspection. The plan specifies applicable drawings and documents, verification steps, equipment used, parameters to check and sign-offs required at each stage of production.

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    MPP

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    MPP.docx

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    The document is a manufacturing process plan for a hydro power project component. It outlines 290 operations/activities for cutting, bending, welding, non-destructive testing, blasting, painting and inspection. The plan specifies applicable drawings and documents, verification steps, equipment used, parameters to check and sign-offs required at each stage of production.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    198 views5 pages

    MPP

    Uploaded by

    alokbdas
    The document is a manufacturing process plan for a hydro power project component. It outlines 290 operations/activities for cutting, bending, welding, non-destructive testing, blasting, painting and inspection. The plan specifies applicable drawings and documents, verification steps, equipment used, parameters to check and sign-offs required at each stage of production.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 5
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    The document outlines the manufacturing process plan for components of a hydro power project, detailing each step from cutting to final painting and dispatch.

    The manufacturing process plan is for fabricating components of a draft tube liner for a hydro power project.

    The main steps involve cutting segments, bending, edge preparation, rolling, fitting, longitudinal and circumferential welding, bracing, stiffening, fitting of dewatering boxes and relief pipes, blasting and painting.

    Manufacturing Process Plan (MPP)

    Doc. No. ATV/MPP/AHPL/V0322/54269 A.C. Garg P HIN EX 35 12-2 Rev .00, Issue Date: 28.12.10

    Customer ANDRITZ HYDRO PVT. LTD. Supplier ATV PROJECT INDIA LTD.
    Project Name XEKAMAN 1 HYDRO POWER
    PROJECT
    MPP No.
    Project No. V0377 Component
    P.O. No. Drawing No. V0377-TU-2008
    Main Process Fit-up , Welding , NDT , SR , Assembly, Blasting & Primer Painting










    Edition
    No.
    Revision details Submitted By Supplier
    Date
    Approved By SQE
    Date
    Name Signature Name Signature
    00

    A.C. Garg






    Page no. 1of 5


    Manufacturing Process Plan (MPP)

    Doc. No. ATV/MPP/AHPL/V0322/54269 A.C. Garg P HIN EX 35 12-2 Rev .00, Issue Date: 28.12.10

    General Applicable Documents

    Example
    Customer Specification (drawings, bill of material, specification)
    RHY SP003/1E packing instruction
    EN1002
    EN10045
    EN 10228-1
    EN 10228-3
    EN 10204
    ISO 5817
    R HY SP 008
    ASME SEC V & SEC VIII
    Q HDE 60 014
    PAINTING SPEC- TKT-TU-02-0100
    STRESS RELIEVING AS PER MENTIONED ON DRG.
    QAP NO: - QC2-ITP-V0322-050 REV-G

    General Determination

    Scope of test:
    If no limitations are stated in this Manufacturing process plan or in specifications referred to therein, the test of scope shall be 100%
    All dimensions shall be checked. If not specified otherwise, special dimension shall be recorded with nominal- and actual values.
    All required test certificates shall be in English language (unless otherwise specified in purchase order).
    At least 5 working days (unless otherwise specified in the purchase order) in advance Andritz Hydro shall be informed about the readiness of the parts for
    acceptance tests.

    Abbreviations

    -Sr. Serial No. -CTQ Critical to Quality
    -PO Purchase Order -SDR Supplier Deviation Request -W Witness Point
    -CA Chemical analysis -NDT Non Destructive test -BOM Bill of Material
    -Pos. Position -Z Tensile test -K Impact test
    -3.1 Inspection certificate (Acc. to EN 10204) -3.2 Inspection certificate (Acc. to EN 10204) -C General Test Report

    Page no.2 of 5
    Manufacturing Process Plan (MPP)

    Doc. No. ATV/MPP/AHPL/V0322/54269 A.C. Garg P HIN EX 35 12-2 Rev .00, Issue Date: 28.12.10

    Operation/
    Activity No.
    Operation / Activity Machine/
    device/Jig/
    tools used
    Applicable
    Documents
    Verification
    by AHPL
    H/QA/R
    Operator Brief / critical
    parameter & requirement
    Measuring
    instrument
    Supplier
    signature &
    date
    SQE/MM
    signature &
    date
    Draft Tube Liner
    10.
    CNC/Manual Cutting Of
    Segments. (1A-12A) &
    (1B 12B)
    CNC/
    Gas cutting
    Drg. V0377-TU-
    2008 REV-A
    R
    20.
    Bending Line Marking of
    (1A-12A) &
    (1B 12B)
    Measuring Tape
    and Marker
    Drg. V0377-TU-
    2008 REV-A
    R
    Bending Line, Bending Radius &
    Circumference.
    Measuring Tape &
    Scale visual

    30. Edge Preparation
    Gas Cutting/
    Grinding M/C
    Drg. V0377-TU-
    2008 REV-A
    R
    Bevel angle, Root Gap, offset &
    Circumference

    Template
    Measuring Tape &
    Scale visual

    40.
    Rolling/Pressing of
    Segments (1A-12A) &
    (1B 12B)
    Rolling MC/
    Pressing M/C
    Drg. V0377-TU-
    2008 REV-A
    R
    As Per the Drawing
    Template
    Measuring Tape &
    Scale visual

    50.
    Gauging (1A-12A) &
    (1B 12B)
    Hammer &
    Cleats
    Drg. V0377-TU-
    2008 REV-A
    R
    Ovality & ID to be maintained as per
    Drawing
    Measuring Tape &
    Scale visual


    60.

    LS fit up
    Welding M/C
    L cleats &
    wedges
    Drg. V0377-TU-
    2008 REV-A
    R
    Bevel angle, Root Gap, offset &
    Circumference

    Measuring Tape &
    Scale visual

    70. L/S welding 1
    ST
    Side SMAW M/C

    Drg. V0377-TU-
    2008 REV-A
    R

    Temperature stick
    for preheat &
    interpass

    80. Back chip & DPT Grinding M/C
    Drg. V0377-TU-
    2008 REV-A
    R
    Grinder man/Level II
    Verification by
    DPT

    90. L/S welding 2
    nd
    Side SMAW M/C
    Drg. V0377-TU-
    2008 REV-A
    R

    Temperature stick
    for preheat &
    interpass





    Page no.3 of 5

    Manufacturing Process Plan (MPP)

    Doc. No. ATV/MPP/AHPL/V0322/54269 A.C. Garg P HIN EX 35 12-2 Rev .00, Issue Date: 28.12.10

    100. NDT of Welding
    VT and DPT
    Apparatus
    Drg. V0377-TU-
    2008 REV-A
    R
    Level II
    110. Bracing Fitup & Welding
    Rolling M/C
    Template
    Drg. V0377-TU-
    2008 REV-A
    R
    Ovality & ID to be maintained as per
    Drawing

    120.
    Stiffening Ribs Fitup &
    Welding
    SMAW M/C
    Drg. V0377-TU-
    2008 REV-A
    R
    Bevel angle, Root Gap, offset &
    Circumference

    Measuring Tape &
    Scale visual

    130. Fitup for C/S Welding.
    Welding M/C
    L cleats &
    wedges
    Drg. V0377-TU-
    2008 REV-A
    R
    Bevel angle, Root Gap, offset &
    Circumference


    140. C/S welding 1
    ST
    Side SMAW M/C
    Drg. V0377-TU-
    2008 REV-A
    R

    Temperature stick
    for preheat &
    Interpass

    150. Back chip & DP Grinding M/C
    Drg. V0377-TU-
    2008 REV-A
    R
    Grinder man/Level II
    Verification by
    DPT

    160. C/S welding 2
    nd
    Side SMAW M/C
    Drg. V0377-TU-
    2008 REV-A

    R

    Temperature stick
    for preheat &
    Interpass

    170. NDT of Welding
    VT and DPT
    Apparatus
    Drg. V0377-TU-
    2008 REV-A
    R
    Level II
    180.
    External Inspection of
    Parts 1,2,3 and 4
    VT and DPT
    Apparatus
    Drg. V0377-TU-
    2008 REV-A
    QA
    Measuring Tape &
    Scale visual

    190.
    Fitup & Welding of
    Cleats

    Drg. V0377-TU-
    2008 REV-A
    R

    200.
    External Inspection of
    Assembly of parts
    Measuring
    Devices
    Drg. V0377-TU-
    2008 REV-A
    QA
    ID, Circumference & Offsetting as
    per Drawing
    Measuring Tape &
    Scale visual






    Page no.4 of 5


    Manufacturing Process Plan (MPP)

    Doc. No. ATV/MPP/AHPL/V0322/54269 A.C. Garg P HIN EX 35 12-2 Rev .00, Issue Date: 28.12.10





    210. Fitup & Welding of feet SMAW M/C
    Drg. V0377-TU-
    2008 REV-A
    R
    Bevel angle, Root Gap, Offset
    220.
    Opening Marking &
    Cutting
    Gas Cutting/
    Grinding m/c
    Drg. V0377-TU-
    2008 REV-A
    R

    230.
    Fitup & Welding of
    Dewatering Box
    SMAW M/C
    Drg. V0377-TU-
    2008 REV-A
    R
    Bevel angle, Root Gap, Offset
    240.
    Fitup & Welding of
    Relief Pipe
    SMAW M/C
    Drg. V0377-TU-
    2008 REV-A
    R
    Bevel angle, Root Gap, Offset
    250. Final Inspection
    Measuring
    Devices
    Drg. V0377-TU-
    2008 REV-A
    QA

    Measuring Tape &
    Scale visual

    260.
    Shot Blasting of
    Assembly
    Blasting M/C
    Drg. V0377-TU-
    2008 REV-A
    R

    270. Painting of Assembly SMAW M/C
    Drg. V0377-TU-
    2008 REV-A
    R
    Q EWR 43 001,
    V0377-TU-01-8950


    280. Painting Inspection DFT Meter
    Drg. V0377-TU-
    2008 REV-A
    QA
    Q EWR 43 001,
    V0377-TU-01-8950

    290. Loading & Dispatch
    Drg. V0377-TU-
    2008 REV-A
    R



    H- Hold Point
    QA- Witness by AHPL
    R- Review by AHPL.




    Page no.5 of 5

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