Connecting Rod 2 PDF

SERIES 60 SERVICE MANUAL
All information subject to change without notice.

1-297a From Bulletin 20-60-98 6SE483 9610 1996 DETROIT DIESEL CORPORATION
5. Determine the rod length by finding the distance between E1 and E2. See
Figure 1-247A.
[a] The acceptable rod length specification for 11.1 liter connecting is:
281.95-282.05 mm (11.1004-11.1043 in.).
[b] The acceptable rod length specification for 12.7 liter connecting rods is:
269.25-269.35 mm (10.6004-10.6043 in.).
[c] The acceptable rod length specification for Series 60G Engines is:
262.90-263.00 mm (10.3504-10.3543 in.).
[d] If the connecting rod bore is not to specifications, the rod must be scrapped and
cannot be machined.
6. If a new connecting rod is required, stamp the cylinder number on the connecting rod and
cap. Refer to section 1.18.3.
1.19.4.2 Inspection of Connecting Rod Bearings and Bearing Bores
Inspect the connecting rod bearing as follows:
To avoid personal injury when blow drying, wear adequate
eye protection (safety glasses or face plate) and do not
exceed 276 kPa (40 lb/in.
2
) air pressure.
1. Clean the rust preventive from a service replacement connecting rod.
[a] On an open-end rod, blow compressed air through the drilled oil passage to be sure it
is clean of obstructions. Also make sure the split line (cap to rod) is thoroughly
cleaned.
[b] On a closed-end rod, inspect the piston pin bearing for wear, scoring, or out-of-round
condition. Refer to section 1A, Specifications.
2. Check connecting rod bearing wear surfaces for scoring, pitting, flaking, chipping,
cracking, loss of overlay, or signs of overheating.
[a] Overlay plated bearings may develop very small cracks or small isolated cavities
(checking") on the bearing surface during engine operation. These are
characteristics of and are NOT detrimental to this type of bearing. The bearings
should not be replaced for these minor surface imperfections. The upper bearing
shells, which carry most of the load, will normally show signs of distress before the
lower bearing shells do. If the overlay is worn through to the copper across the
bearing shell, all the bearing shells must be replaced.
[b] If any of these conditions are detected, replace the bearings.
3. Inspect the backs of the connecting rod bearing shells.
[a] Check for bright spots that indicate shells have been shifting in their bores.
[b] If bright spots are evident, replace the bearing shells.
1.19 CONNECTING ROD
All information subject to change without notice.
6SE483 9610 1996 DETROIT DIESEL CORPORATION From Bulletin 20-60-98 1-297b
4. Inspect the connecting rod bearing bores.
[a] Check for burrs or foreign particles.
[b] Use an emery cloth to smooth bore surface, otherwise replace part.
5. Inspect the bearing shells.
[a] Measure the thickness of the bearing shells, using a micrometer and ball attachment,
J 4757 . Refer to section 1.9.2.2. The minimum thickness of a worn standard
connecting rod bearing shell should not be less than 3.086 mm (.1215 in.).
[b] If either bearing shell is thinner than this dimension, replace both bearing shells.
6. Inspect the bearing shells and the crankshaft journals.
[a] Check the clearance between the connecting rod bearing shells and the crankshaft
journals using a soft plastic measuring strip which is squeezed between the journal
and the bearing. Refer to section 1.A, Checking Bearing Clearances" in Shop
Notes" section.
[b] If the connecting rod bearing-to-journal clearance exceeds 0.152 mm (.006 in.) with
used parts, replace with a new bearing.
NOTE:
Before installing the bearings, inspect the crankshaft journals. Refer to section 1.7.2.4.
Do NOT replace one connecting rod bearing shell alone. If one bearing shell requires
replacement, install both new upper and lower bearing shells. Also, if a new or reground
crankshaft is to be used, install all new bearing shells.
NOTE:
Bearing shells are NOT reworkable from one undersize to another under any
circumstances.
Bearing shells are available in 0.254, 0.508 and 0.762 mm (approximately .010, .020, and
.030 in.) undersize for service with reground crankshafts. The bearing size specifications
are listed in Table 1-20.
1.19.5 Installation of Connecting Rod
Refer to section 1.18.5 to install the piston and connecting rod assembly.

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SERIES 60 SERVICE MANUAL

All information subject to change without notice.

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