Power Supply S5 PDF

4-19
System Manual
C79000-G8576-C199-07
4.3 Power Supply Units
Power supply units are part of the S5-135U/155U central controllers and of
the EU 183 and EU 185 expansion units.
4.3.1 Product Overview
The following section provides an overview of power supply types, their
functions, LEDs and controls and their inputs and outputs.
Your CC/EU contains one of the following power supply units (PSUs):
Type of PSU
(Designation)
Input
Voltage
Output Voltage Application
6ES5 955-3LC42 120 V AC
230 V AC
(selectable)
5V/18A DC
15V/0.5A DC
24V/1A DC
Central controller
6ES5 188-3UA12
Expansion units
6ES5 183-3UA13
6ES5 185-3UA13
6ES5 955-3LF42 120 V AC
230 V AC
(selectable)
5V/40A DC
15V/2A DC
24V/2.8A DC
Central controller
6ES5 188-3UA22
Expansion units
6ES5 185-3UA33
6ES5 955-3NC42 24 V DC 5V/18A DC
15V/0.5A DC
24V/1A DC
Central controller
6ES5 188-3UA32
Expansion units
6ES5 183-3UA22
6ES5 185-3UA23
6ES5 955-3NF42 24 V DC 5V/40A DC
15V/2A DC
24V/2.8A DC
Central controller
6ES5 188-3UA52
Expansion units
6ES5 185-3UA43
The 5 V and 15 V output voltages are regulated; the 24 V output voltage has
coarse stabilization.
All four power supply units have safe electrical separation according to
VDE 0805/EN 60950.
Note
Power supply units are exclusively adapted to operation with CCs/EUs.
Power Supply
Types
Central Controllers and Expansion Units Power Supply Units
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The power supply units offer the following functions:
S System power supply
All the system voltages required for operation of the modules in a CC or
EU are supplied.
S Power supply for backup (in the CC and EU 185):
A lithium battery or an external battery ensure data backup when the
system voltage is switched off or fails.
The lithium battery remains in the CC/EU and ensures backup, even
during replacement of the power supply unit
Instead of the lithium battery, an external battery can be connected for
data backup purposes. Situated on the front plate of the power supply
unit are two sockets to connect an external battery.
The rechargeable battery (in the power supply) continues to back up while
either the lithium battery or external battery is being replaced or fails,
ensuring that no data are lost.
S Heat removal
Three independent fans which are individually replaceable during
operation remove the dissipated power. If a fan fails, the supply voltage
for this fan is switched off and the other two fans continue operation at
increased speed.
The power supply units contain monitoring functions to detect the following
faults:
S Failure of system voltage
S Failure of output voltages
S Failure of an externally applied 24 V DC load voltage (voltage monitor)
S Fan failure or inadequate air flow
S Lithium battery failure
S Rechargeable battery failure
In this context, a voltage failure is equivalent to a drop of the monitored
voltage below a preset limit (see Section 4.3.6 of the Technical
Specifications).
The failure of a monitored function is signaled by the power supply units:
S via LED indicators on the front plate;
S via relays with which signaling circuits can be switched;
S via signals to the S5 bus.
Basic Functions
Monitoring
Functions
Signaling
Functions
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Based on the example of the 6ES5 955-3LF41 power supply unit, the
following figure shows the arrangement of inputs and outputs on the front
plate of the power supply units:
6
E
S
5
9
5
5
-
3
L
F
4
2
L1 N
1 2 3
4 5 6 7 8 9 10 11 14 12 15 13 16 17 18
+
+
+
+
AC120V4,5A
AC230V2,6A
CAUTION!
Disconnect
before
removing
power supply!
Voltage
selector
Unlock
Fan 1
Unlock
Fan2
Unlock
Fan3/Res.Batt
.
Input
DC 24V Ext.
AC line 50/60 Hz
Enable
Power supply
Voltage Monitor Fan Battery
Ext.Batt.
DC 4,5V
Fault
Warning Alarm
Warning
max. AC 250V/3A
max. AC 250 V/ 3A
V
o
lt
a
g
e

lo
w
F
a
n
1
M
B

lo
w
F
a
n
2
R
B

lo
w
5
V
o
.
k
.
F
a
n
3
R
e
s
e
t
Alarm
EN UH
Power
I
I
1
2
3
4
5
6
7
8
9
1
0
Batt. 3,6V/5Ah
Replace by
trained personnel
only!
Use battery holder
C98100-A1155-B21
only!
SIEMENS
Output
DC 24V 2,8A
DC 5/15/24V
Internal
3
V
=
4
0
A
1
5
V
o
.
k
.
2
4
V
o
.
k
.
B
a
t
t
.
+
F
a
n
The following table provides an overview of the labelling and purpose of the
inputs and outputs:
ID Label Element Purpose
A AC 120V 4.5A
AC 230V 2.6A
Screw terminals
1, 2, 3
AC connection and protective conductor
B EN Screw terminal 4 Enable Power Supply
Control input for power supply
C U
H
Screw terminal 5 Supply for EN
D Input
DC 24V Ext.
Screw terminals
6 and 7
Voltage Monitor
Monitors 24 V load voltage for > 16 V
E Fan Warning
max. 250V/3A
Screw terminals
8, 9, 10 (relay)
Indicates failure of a fan
F Fan Alarm
max. 250V/3A
Screw terminals
11, 12, 13
(relay)
Indicates failure of at least two fans and
inadequate air flow; if jumper set
accordingly, output enable is the second
signal source
G Battery
Warning
max. 250V/3A
Screw terminals
14, 15, 16
(relay)
Indicates that lithium battery or
rechargeable battery has dropped below
limit
H 3V = 40A 2 test sockets Current measurement sockets for test
purposes only; no continuous operation;
linearity range 0.5 V/6.6 A to 3 V/40 A
I Output
DC 24V 2.8A
Screw terminals
17, 18
Enable voltage for I/O modules
J Ext.Batt.
DC 4.5V
2 input sockets Input for an external 4.5 V backup
voltage
Inputs and
Outputs
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C79000-G8576-C199-07
Apart from the jumpers, the LEDs and controls of the power supply unit are
fitted on the front plate. The following figure shows their locations:
6
E
S
5
9
5
5
-
3
L
F
4
2
L1 N
1 2 3
4 5 6 7 8 9 10 11 14 12 15 13 16 17 18
+
+
+
+
AC120V4,5A
AC230V2,6A
CAUTION!
Disconnect
before
removing
power supply!
Voltage
selector
Unlock
Fan 1
Unlock
Fan2
Unlock
Fan3/Res.Batt
.
Input
DC 24V Ext.
AC line 50/60 Hz
Enable
Power supply
Voltage Monitor Fan Battery
Ext.Batt.
DC 4,5V
Fault
Warning Alarm
Warning
max. AC 250V/3A
max. AC 250 V/ 3A
V
o
lt
a
g
e

lo
w
F
a
n
1
M
B

lo
w
F
a
n
2
R
B

lo
w
5
V
o
.
k
.
F
a
n
3
R
e
s
e
t
Alarm
EN UH
Power
I
I
1
2
3
4
5
6
7
8
9
1
0
Batt. 3,6V/5Ah
Replace by
trained personnel
only!
Use battery holder
C98100-A1155-B21
only!
SIEMENS
Output
DC 24V 2,8A
DC 5/15/24V
Internal
3
V
=
4
0
A
1
5
V
o
.
k
.
2
4
V
o
.
k
.
B
a
t
t
.
+
F
a
n
G
D
A H
I F
B
C L
K
J
M
E
The labelling and purpose of the LEDs and controls are given in the
following table:
A Voltage
selector
1)
Switch Voltage selector switch:
choice of 120 V or 230 V
B Power Switch Standby On/Off switch (not system
On/Off switch)
C Voltage low Red LED Low voltage at load voltage monitor input
D Fan 1 Red LED Failure of Fan 1
E Fan 2 Red LED Failure of Fan 2
F Fan 3 Red LED Failure of Fan 3
G Alarm Red LED Indicates failure of at least two fans of
insufficient air flow
H MB low Yellow LED Lithium battery/external battery voltage
below preset limit (3V)
I RB low Yellow LED Rechargeable battery voltage below preset
limit (3V)
J Reset Batt.+Fan Pushbutton Reset of LEDs D, E, F, G, H, I when fault
cleared
K 5V o.k. Green LED Lights up to indicate output voltage
within permissible range
L 15V o.k. Green LED Lights up to indicate output voltage
M 24V o.k. Green LED Lights up to indicate output voltage
1)
Only on the 6ES5 955-3LC42 and 6ES5 955-3LF42
LEDs and Controls
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4.3.2 Setting and Connecting the Power Supply Unit
Before starting up your power supply unit, you must carry out certain steps
according to your requirements with respect to power supply behavior in the
event of a fault.
Power supply units are delivered in the following state:
S Fitted in the CC or EU frame which you ordered
S With preset jumpers
S AC line voltage set to 230 V (-3LC42, -3LF42)
If you wish to retain this setting, you can skip Steps 2 to 4 and 9.
If you do not wish to fit a filter subdrawer, skip step 8.
Step Action
1 Check the setting and cabling
2 Remove the power supply unit If required
3 Set the jumpers If required
4 Fit the power supply unit If required
5 Wire the power supply unit to the installation (including
fitting an isolating device to disconnect the AC line
voltage)
6 Fit the lithium battery
7 Remove the right-hand fan and connect the rechargeable
battery
8 Fit the filter subdrawer If required
9 Set the voltage selector switch If required
10 Switch the PSU on for the first time
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The following table shows the procedure for placing the power supply unit
(PSU) in operation without changing the jumper setting:
Stage Description
1 Fit the PLC, allowing for clearances for access in the event of repairs
and for adequate ventilation. Observe chassis grounding.
2 Fit the lithium battery (if available) in the battery compartment on the
right front of the power supply unit (ensure correct polarity).
Note. You have to order the lithium battery separately (see ordering
information).
3 Remove the right-hand fan subassembly, plug in the red positive lead of
its rechargeable battery and reinsert the fan.
4 Check that the voltage selector switch is set to your desired voltage.
5 Connect the 24 V load voltage leads to the Voltage Monitor terminals.
6 When connecting the AC leads, fit an isolating device to isolate the
power supply unit from the AC line voltage.
7 Connect the primary voltage leads and the protective conductor.
8 Switch on the primary voltage and the 24 V load voltage.
9 Use the Power switch to switch on the power supply unit.
10 If the required basic load is in circuit, no red LED lights up and the
power supply unit is operational.
All activities relating to startup of the power supply units are described in
detail on the following pages.
Brief Instructions
for Startup
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The power supply unit is delivered with the settings shown in bold print in
the following table.
Mark your chosen settings in the right-hand column and use this chart for the
subsequent implementation.
Function Selection Jumper Setting Application/Note (X)
Battery monitor
switched on for
rechargeable battery and battery
MM - NN
MA - NA
closed
closed
Redundant backup
switched on for battery and
off for rechargeable battery
MM - NN
MA - NA
closed
open
If, for example, no redundancy is
required in backup, i.e. the rechargeable
battery is missing
switched off MM - NN
MA - NA
open
irrelevant
For example, monitoring is not needed
for EU without backup
Reaction of battery monitoring
following battery failure
/BAU signal active following
return of line voltage
MB - NB open
/BAU signal active following
return of line voltage and during
operation
MB - NB closed The possibility of evaluating the battery
monitoring during operation is
dependent on the CPU in use
After failure of more than one fan or
inadequate air flow
PSU shutdown F-R closed
No PSU shutdown F-R open Caution: To prevent overheating of
modules, the PSU must be shut down
after 60 s at the latest (for example, by
time relay)
Voltage monitor
switched off BA-EX closed Monitoring of load voltage input
switched off
switched on BA-EX open Monitoring of load voltage input
switched on
Relay alarm Fault message initiated by fan
f il / i hibi i b
driven by fan monitor and
output inhibit
BB-AA closed
g y
failure/output inhibit active; can be
signaled to control room, for example.
driven only by fan monitor BB-AA open Fault message initiated by fan failure;
can be signaled to control room, for
example.
Establishing the
Jumper Settings
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Function Selection (X) Application/Note Setting Jumper
Mains buffering
FX-VA
6-22
closed
closed
A stored energy time of 5 to 10 ms is
guaranteed in the event of a power
failure.
The stored energy time is dependent on
the input voltage and the load.
FX-VA
6-22
closed
open
A stored energy time of 20 to 30 ms is
failure.
The stored energy time is not dependent
on the input voltage and the load.
FX-VA
6-22
open
irrelevant
A stored energy time of w 20 ms is
failure.
The stored energy time is dependent on
the input voltage and the load.
If your selection is the same as all the settings marked in bold print, you need
not change the jumper settings.
Wiring of the power supply unit must be planned within the scope of wiring
of the entire control system. The information required for the purpose and
decision-making aids, for example, for local or central grounding, can be
found in Chapter 3: Installation Guidelines.
Three relay outputs allow you to install additional external signaling circuits
for fault states, for example, to connect a cabinet lamp or horn.
The following table contains the information required on the relay states:
Relay
(Normal Operational State) (Fault State/Idle State)
Warning All fans are in order. One or more fans have failed.
Alarm Adequate air flow, at least two fans are running. Inadequate air flow or at least two fans have
failed.
BatteryWarn
ing
Lithium battery and rechargeable battery are in
order (U
batt

ext
not connected).
Lithium battery or rechargeable battery has failed
(no U
batt

ext
).
Establishing the
Wiring
Establishing the
Signaling Circuits
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The following applies to input EN (Enable Power Supply):
S Input EN monitors the voltage for < 3.6 V; it enables the output voltage at
3.2 V.
S If two or more units are to be controlled jointly, connect input EN of the
PSU in the central controller to the EN inputs of the PSUs in the
expansion unit. Connect the auxiliary voltage U
H
, for example, to these
inputs. In the event of failure of the PSU in the central controller, all units
will then be switched off with the appropriate jumper settings.
Not more than 7 EN inputs may be connected to one U
H
output (front
terminal).
The following applies to selecting the cables for the terminals:
Terminals Cabling Max. Permissible Conductor Cross-Sections
Power supply
AC line
DC line
Phase L 1
Neutral N
Protective cond. PE
Positive L +
Chassis 0 V M
Protective cond. PE
4 mm
2
solid or 2.5 mm
2
flexible
4 mm
2
solid or 2.5 mm
2
flexible
4 mm
2
solid or 2.5 mm
2
flexible
4 mm
2
solid or 2.5 mm
2
flexible
4 mm
2
solid or 2.5 mm
2
flexible
4 mm
2
solid or 2.5 mm
2
flexible
Load voltage input (Voltage
monitor, Ext. 24 V DC)
24 V input (may be omitted if jumper
BA-EX is closed)
4 mm
2
solid or 2.5 mm
2
flexible
Enable power supply Set jumper from EN-U
H
or apply
w 3.2 V voltage at EN, with respect
to output chassis ground
4 mm
2
solid or 2.5 mm
2
flexible
Relay terminals, also
suitable to 230 V AC / 3 A
4 mm
2
solid or 2.5 mm
2
flexible
Monitor output for 24 V 4 mm
2
solid or 2.5 mm
2
flexible
Note
A voltage of more than 50 V must not develop between the output voltages
and the protective conductor potential.
Setting up the
Control Input for
the Power Supply
Establishing the
Cables
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You must remove the power supply unit if you:
S change the jumper settings
S send the power supply unit in for repair.
!
Caution
Power supply units may only be removed when power is switched off.
If 230 V I/O modules are fitted, you must ensure before removing the power
supply unit that the subrack is grounded when the PSU is removed, or the
230 V supply for these modules is switched off.
When the power supply unit is removed, the connection between backup
battery and backplane bus remains; this ensures backup of the user program.
Proceed according to the following steps to remove the power supply unit:
Step Action
1 Switch the Power switch off
(standby On/Off).
2 Disconnect the power supply unit form the AC line voltage.
3 Detach the connections of all leads from the front terminals.
4 Important
!
p
Before pulling out the PSU, wait at least 8 minutes after switching off the
power so that the electrolytic capacitors can discharge.
5 Slacken the fixing screws on the left and right of the PSU.
6 Pull the PSU out.
There are grips to pull it out under the unlock fan openings.
Removing the
Power Supply Unit
When to Remove
the PSU
How to Remove
the PSU
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The jumper locations are given in the following figure:
NB MB
MA NA
NN MM
F
R
BB AA
BA EX
BB AA
BA EX
FX
VA 22
6
To change the jumper settings, it is best to use pincers or a fine screwdriver.
Proceed as follows to change the jumper settings:
IF... THEN...
You wish to open the jumper, press the flexible jumper wire down and
pull it out.
You wish to close the jumper, press the flexible jumper wire down and
insert it.
Setting the
Jumpers
Locations of
Jumpers
Setting the
Jumpers
4-30
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!
Caution
For safety reasons, the power supply unit may only be operated in the
housing provided for the purpose.
The protective conductor must always be connected.
After carrying out setting, installation and repair work, proceed according to
the following steps to refit the power supply unit in the frame:
Step Action
1 Push the PSU into the guide rails until it locks in place. You can use one
hand to support the PSU from below; this facilitates fitting in the guide
rails.
2 Secure the PSU with the fixing screws on the left and right of the unit.
!
Caution
Since the fixing screws also provide the protective conductor connection to
the subrack, they must be tightened before the power cable is connected.
Wiring of the PSU is carried out within the scope of overall wiring for your
controller, according to your requirements and the section entitled
Establishing the settings and cabling.
Terminals with dangerous touch-voltages must be covered with caps. Use
only the original self-tapping screws provided when you fit the caps for the
first time.
Fitting the Power
Supply Unit
How to Fit the PSU
Wiring the Power
Supply Unit
How to Wire
the PSU
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Whether or not you require a lithium battery depends on what type of backup
you require for your system. The following table will help you to decide.
IF... THEN...
You require long backup times and do not want to
supply an external backup voltage,
you need a lithium battery.
You require redundant backup and do not want to
supply an external backup voltage,
you need a lithium battery.
Short backup times are sufficient, you do not need a lithium
battery.
You do not require redundant backup, you do not need a lithium
battery.
The lithium battery must be ordered separately (see Ordering Information).
The backup battery (type C) contains lithium (more than 0.5 g) and is
delivered separately from the power supply unit, because of special shipping
regulations.
Depending on the manufacturer, the batterys plus pole may have a protective
cover. You must remove this cover before you place the battery in the battery
compartment.
!
Caution
Improper replacement of the battery can result in the danger of explosion.
If should only be replaced by the same type or an equivalent one
recommended by the manufacturer. Used batteries should be disposed of
according to the manufacturers instructions.
The backup battery must be fitted before the programmable controller is
started up. Without a backup voltage, the PLC will remain in the Stop state
after system voltage is switched on.
Only use battery compartments marked -A1155-B21 (red label).
Fit the lithium battery in the following steps:
Step Action
1 Slide the battery compartment cover (A) downwards.
2 Pull the battery compartment (B) out.
3 Insert the lithium battery in the battery compartment.
Important: Ensure correct polarity.
4 Slide the battery compartment in.
5 Close the cover.
Starting up with a
Lithium Battery
When do you
Require a Lithium
Battery?
Notes Relating to
the Lithium Battery
How to Fit the
Lithium Battery
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Cover (A)
Battery Compartment (B)
*
+
!
Warning
Risk of danger to persons and property, danger of giving off harmful
substances.
If handled incorrectly, a lithium battery can explode. If disposed of
incorrectly, old lithium batteries can release harmful substances. You must
therefore observe the following guidelines:
S Do not throw new or discharged batteries onto a fire and do not solder
onto the body of the cell (max. temperature 100 C (212 5F)). Do not
recharge them. Order your replacement battery from Siemens only (for
order number see ordering instructions). This ensures that you only use a
short-circuit-protected type.
S The lithium battery is subject to regulations for hazardous materials. You
should observe these regulations when you ship the battery, for example,
by using the original packaging.
Used batteries should be returned to the manufacturer or a recycling
station if possible or disposed of as hazardous waste. The guidelines for
transporting hazardous materials should be observed.
If you want to start up one of the central controllers or expansion units
without a battery, you can do either of the following:
S You can connect only the rechargeable battery, or
S You can supply an external backup voltage.
Apply a backup voltage of 4.5 V DC via the input sockets labelled Ext.Batt.
DC 4.5 V. The input sockets are situated on the front panel of the power
supply. Ensure that you have the correct polarity.
Starting Up
without a Lithium
Battery
Supplying an
External Backup
Voltage
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The three fans are situated under the power supply unit. The rechargeable
battery is fitted in the right-hand fan subassembly.
Proceed according to the following steps:
Step Action Result
1 Place one hand under the right-hand
fan; with the other hand, insert a
screwdriver (DIN 5265, blade width
3.5-6.5 mm) into the right-hand unlock
fan opening.
When the screwdriver is pulled
out, the snap hook is released. By
pulling on the round hole on the
underside of the fan subassembly
it swings down and can be pulled
out.
2 Connect the red connecting cable to the
battery.
The battery is connected.
3 Insert the fan subassembly in the
housing with the tab situated at the rear,
and swivel it up.
The fan subassembly locks in
place.
The following figure shows how to release the fan lock:
Unlock
fan
Unlock
fan
Unlockfan Unlockfan Replace by
trained personnel
only!
Batt.3,6V/5Ah
SIEMENS
Use battery holder
C98100-A1155-B21
only!
1
2
3
4
5
6
7
8
9
1
0
Removing the
Right-Hand Fan
and Connecting
the Rechargeable
Battery
Location of Fans
and Rechargeable
Battery
How to Connect
the Rechargeable
Battery
Releasing the Fan
Lock
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The filter subdrawer with fixing grid, two plug-in guide rails and the
corresponding filter mats are available as an option (see the ordering
instructions for the order numbers).
To insert a filter, you must secure the filter subdrawer to the lower side of the
power supply unit housing.
Proceed as follows:
Step Action
1 Install the guide rails in such a way that the round tabs fit into the
corresponding openings on the lower side of the PSU.
2 Insert a filter mat in the filter subdrawer and secure it with the enclosed
fixing grid.
3 Position the filter subdrawer in the guide rails, push it back and swivel it up
so that it locks in place.
On the AC power supply units, the voltage selector switch is situated on the
front plate and marked Voltage Selector. You can select a voltage of 120 V or
230 V. The factory setting is 230 V.
Set the voltage according to your requirements
Step Action
1 Disconnect the power supply unit from the line voltage.
2 Use a screwdriver to remove the transparent cover.
3 Set the voltage selector switch to your required voltage.
4 Refit the transparent cover.
Fitting the Filter
Subdrawer
Option
Where to Fit the
Filter Subdrawer
How to Fit the
Filter Subdrawer
Setting the Voltage
Selector Switch
How to Set the
Voltage Selector
Switch
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!
Caution
If you have set the voltage selector switch to 120 V, but the actual voltage
value is 230 V, the power supply unit may be damaged when line voltage is
switched on.
When you have made all the settings, switch the power supply unit on as
follows:
Step Action Result
1 Switch the power supply unit
on with the Power switch.
2 Switch the system voltage on. If the required basic load (see Section
4.4.6, Technical Specifications) is in
circuit, the power supply unit will start.
The green LEDs 5V o.k.
15V o.k.
24V o.k. light up.
The fans run.
After a maximum of 6 minutes, the rechargeable battery has been charged
sufficiently for you to be able to start up the central controller or the
expansion unit.
The charge time for the rechargeable battery can be up to 46 hours,
depending on how low the battery was. Note that during this time, backup
using the rechargeable battery is restricted.
Once the rechargeable battery is fully charged, the following load-dependent
backup times apply:
I
backup
mA 0.25 1 2 3 4 5
Backup time in weeks 18.8 6.3 3.4 2.3 1.7 1.4
Switching on the
Power Supply Unit
for the First Time
How to Switch On
the Power Supply
Unit
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4.3.3 Fault Indications/Fault Diagnostics
This section explains where and how faults are indicated, and how to
interpret the LEDs.
Faults of the system power supply, load power supply, battery supply and
fans are indicated by LEDs on the front plate of the power supply unit.
When all monitoring circuits are switched on (jumper settings), the following
indications can appear:
LED Indication Cause Action
Voltage low LED lights
up.
The voltage at the voltage monitor is
less than 14 V.
MB low LED lights up. The lithium battery has failed or the
battery compartment is faulty.
(Precondition: no external battery
voltage is present).
Replace backup
battery or battery
compartment
RB low LED lights up. The rechargeable battery has failed. Replace
rechargeable
battery
Fan 1 LED lights up. The speed of fan 1 has dropped or fan
1 has stopped.
Replace fan
Fan 2 LED lights up. The speed of fan 2 has dropped or
fan 2 has stopped.
Replace fan
Fan 3 LED lights up. The speed of fan 3 has dropped or
fan 3 has stopped.
Replace fan
At least 2 Fan LEDs light
up as well as the Alarm
LED.
At least 2 fans have failed. Replace fan
All 3 Fan LEDs flash and
the Alarm LED lights up.
The air flow is inadequate. Replace filter
mat
The fan error is indicated approximately 6 s after the monitoring circuits are
switched on or 6 s after a reset is performed.
Where are Faults
Indicated?
How are Faults
Indicated and
Interpreted?
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Other faults can be indicated by the green LEDs on the front plate going off.
LEDs Possible Cause Action
Green LEDs go off
and the power
l f il
The Enable jumper is
out of place
Check the jumper.
supply fails.
Latching Off-switching
by overvoltage at
output
Switch the supply voltage off and on
again. If this does not clear the fault,
there is an internal fault.
Internal fault in the
PSU
Send in the PSU for repair.
Base load too low Increase the base load
Other Faults
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The following table contains several examples.
Requirement:
Enable EN present, jumper F - R closed
Causes LED Indication Relay Reaction
Fans
Air filter/
air flow Fan1 to Fan3 Alarm
Fan
Warning
Fan
Alarm
All fans in
order
In order All LEDs dark Dark - 5 V, 15 V, 24 V present,
fans 1 to 3 running
One fan
failed
In order Corresponding
LED lit
Dark Active 5 V, 15 V, 24 V present,
faulty fan switched off, the other two
fans running at increased speed
Two fans
failed
LEDs lit
Lit Active Active Power supply switches off
All fans in
order
Dirty/halved All LEDs
flashing
Lit Active Power supply switches off
Requirement:
Enable EN present, jumper F - R open
Causes LED Indication Relay Reaction
Fans
Air filter/
air flow Fan1 to Fan3 Alarm
Fan
Warning
Fan
Alarm
All fans in
order
In order All LEDs dark Dark 5 V, 15 V, 24 V present,
fans 1 to 3 running
One fan
failed
LED lit
Dark Active 5 V, 15 V, 24 V present,
faulty fan switched off, the other two
fans running at increased speed
Two fans
failed
LEDs lit
Lit Active Active 5 V, 15 V, 24 V present,
faulty fans switched off, one fan
running at increased speed
All fans in
order
Dirty/halved All LEDs
flashing
Lit Active 5 V, 15 V, 24 V present,
fans 1 to 3 running
Note:
When the jumper BB - AA is closed the relay Fan Alarm is also
activated by the output inhibit signal (BASP via BASPA).
Fans and Fan
Monitoring
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The following table contains several examples.
Causes Relay LED Indication
Rechargeable
Battery
Battery or external
supply Jumpers
Battery
Warning RB MB /BAU
In Order In Order MA-NA closed
MM-NN closed
MB-NB open
Dark Dark Inactive
Faulty In Order MA-NA closed
MM-NN closed
MB-NB open
Active Lit Dark Inactive
In Order Faulty MA-NA closed
MM-NN closed
MB-NB open
Active Dark Lit Inactive
Faulty Faulty MA-NA offen
MM-NN closed
MB-NB open
Active Lit Lit Active
Not monitored In Order MA-NA open
MM-NN closed
MB-NB open
Dark Dark Inactive
Not monitored Faulty MA-NA open
MM-NN closed
MB-NB open
Active Dark Lit Active
Not monitored Not monitored MA-NA irrelevant
MM-NN open
MB-NB open
Dark Dark Inactive
Note:
Jumper MB - NB open: when line voltage returns the signal /BAU (battery
failure) is activated by a corresponding error.
Jumper MB - NB closed: when line voltage returns and during operation the
signal /BAU (battery failure) is activated by a corresponding error.
Rechargeable
Battery and
Battery Monitoring
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C79000-G8576-C199-07
4.3.4 Maintenance and Repairs
The lithium battery should be replaced when a battery failure is indicated.
The backup times of the lithium battery are given in the following table:
I
backup
mA 0.25 1 2 3 4 5
New battery,
backup time in weeks 81.5 27.4 14.5 9.9 7.5 6.0
Battery 3 years old,
backup time in weeks 64.2 21.6 11.5 7.8 5.9 4.8
If a fan fails, replace it as quickly as possible. The behavior of the power
supply in the event of fan failure is described in Section 4.3.5.
The rechargeable battery should be replaced at regular intervals (service life
of 6 years at 40
o
C (104
o
F) ambient temperature). With a failed power
supply and failed battery, the backup times of the rechargeable battery are as
follows:
I
backup
mA 0.25 1 2 3 4 5
Backup time in weeks 18.8 6.3 3.4 2.3 1.7 1.4
The replacement intervals for the filter mat (with the air filter option) depend
on the ambient conditions under which the power supply unit is in operation.
Lithium Battery
Fans
Rechargeable
Battery
Filter Mat
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C79000-G8576-C199-07
The lithium battery can be replaced without memory loss if the PSU is
switched on, the rechargeable battery is in order or you apply an external
(4.5 V) voltage to the Ext.Batt. terminals.
Replace the lithium battery in the following steps:
Step Action
1 Slide the battery compartment cover down.
2 Pull the battery compartment out.
3 Remove the old lithium battery from the battery compartment by inserting a
screwdriver through a hole in the compartment base to push the battery
upwards.
4 Insert the new lithium battery in the battery compartment
Important:
Ensure correct polarity.
5 Slide the battery compartment in.
6 Close the cover.
7 Press the Reset button.
Result (only with PSU on):
MB low LED goes off.
Contacts 14 and 15 of the
Battery Warning relay are bridged.
The three fans are situated at the bottom of the power supply unit and can be
individually replaced during operation.
If you operate your power supply with a filter, you must first release the filter
subdrawer and pull it out before you can replace a fan (see Section entitled
Replacing the Filter Mat).
Replacing the
Lithium Battery
How to Replace
the Lithium Battery
Replacing a Fan
Location of the
Fans
Before
Replacement
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The following steps are necessary to replace a fan:
Step Action Result
1 Place one hand under the fan
you wish to replace, and use the
other hand to insert a
screwdriver (DIN 5265, blade
width 3.5-6.5 mm) into the
unlock fan opening.
When the screwdriver is pulled
out, the snap hook is released.
By pulling on the round hole on
the underside of the fan
subassembly it swings down
and can be pulled out.
2 If this is not the right-hand fan subassembly, go directly to
step 3 after removing the old fan subassembly.
If this is the right-hand fan subassembly, proceed as follows:
Step Action
2a Unscrew the rechargeable battery from below.
2b Disconnect the connecting cable.
2c Insert the rechargeable battery in the new fan
subassembly (see Section entitled Replacing the
Rechargeable Battery) and reconnect the
connecting cable.
Important:
Ensure correct polarity.
3 Insert the new fan subassembly
with the tab at the rear into the
housing, and swivel it up.
The fan subassembly locks in
place.
How to Replace a
Fan
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The following figure shows how to release the fan lock:
Unlock
fan
Unlock
fan
Unlockfan Unlockfan Replace by
trained personnel
only!
Batt.3,6V/5Ah
SIEMENS
Use battery holder
C98100-A1155-B21
only!
1
2
3
4
5
6
7
8
9
1
0
After replacement, press the Reset button, the monitor will become active
6 secs after the Reset button is pressed.
IF... THEN...
the relevant Fan LED goes off, the fan is correctly installed.
the relevant Fan LED does not go off, the fan is incorrectly installed. Make a
step-by-step check to ensure correct
replacement.
the relevant Fan LED goes off but the
Warning relay does not pick up,
another fan has failed and another Fan
LED lights up. Replace the second fan
also.
Releasing the Fan
Lock
After Replacement
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The rechargeable battery is situated in the right-hand fan subassembly.
!
Caution
Do not place the rechargeable battery in contact with fire or heat and do not
short-circuit it.
The rechargeable battery must not be destroyed or disassembled!
Nickel-cadmium batteries contain an alkali electrolyte which can harm the
skin and damage clothing.
If your skin or your eyes make contact with the electrolyte, rinse
immediately with clean water and consult a doctor.
If you operate your power supply with a filter, you must first release the filter
subdrawer and pull it out before dismantling the right-hand fan and replacing
the rechargeable battery (see Section entitled Replacing the Filter Mat).
The rechargeable battery can be replaced during operation. Proceed as
follows:
Step Action
1 Insert a screwdriver (DIN 5265, blade width 3.5-6.5 mm) into the
right-hand unlock fan opening.
2 Swing the right-hand fan subassembly out (by placing your finger in the
round opening on the underside at the front and pulling downwards).
Result: Fan 3 LED indicates failure of the right-hand fan and
the other two fans operate at increased speed.
3 Slacken the screws on the bottom of the fan subassembly and pull out the
rechargeable battery.
4 Disconnect the connecting cable of the rechargeable battery.
5 Connect the cable to the new rechargeable battery.
Important:
Ensure correct polarity (red terminal on plus, black terminal on minus, see
Figure Replacing the Rechargeable Battery in the Fan Subassembly).
6 Insert the new rechargeable battery pack in the left-front part of the fan
subassembly (plus pole to the right). Ensure that the black connecting cable
is lying on the floor of the battery compartment when you insert the battery.
Secure it with the screws from below.
7 Insert the fan subassembly with the tab at the rear into the housing and
swivel it up until it locks in place.
With a fully discharged battery, the message can only be acknowledged
after at least 6 minutes.
Replacing the
Rechargeable
Battery
Location of the
Rechargeable
Battery
Before
Replacement
How to Replace
the Rechargeable
Battery
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The recharging time for the battery may be up to 46 hours, depending on its
state of charge. Please note that backup via the battery is only possible within
limits during this time.
If the rechargeable battery does not work after replacement, there may be the
following faults:
IF... THEN...
RB low LED does not go off after
6 minutes,
the rechargeable battery is incorrectly connected
or faulty or the charging circuit in the PSU is
faulty.
RB low LED goes off but the
relay does not pick up,
the battery has failed and the yellow MB low
LED lights up or the battery compartment is
faulty.
red
black
Hole
Fan
subassembly
Rechargeable
battery
After Replacement
Replacing the
Rechargeable
Battery in the Fan
Subassembly
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If the filter mat is clogged and the power supply unit no longer receives
sufficient air, the Alarm LED lights up, LEDs for Fan 1, Fan 2 and
Fan 3 flash and the Alarm relay picks up. The fault can be cleared by
replacing the filter mat (see ordering information for the order number).
Correct the fault in the following steps:
Step Action
1 Release the filter subdrawer.
2 Swivel the filter subdrawer downwards and pull it forwards and out.
3 Remove the old filter mat.
4 Insert a new filter mat in the filter subdrawer.
5 Place the distance grid on the new filter mat.
6 Insert the filter subdrawer in the guide rails, slide it back and swivel it up so
that it locks in place.
Result: Fault LEDs for Alarm, Fan 1, Fan 2 and
Fan 3 go off.
Contacts 11 and 12 are closed in the Alarm relay.
Replacing the
Filter Mat
Inadequate Air
Flow
How to Replace
the Filter Mat
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If it should be necessary to replace the power supply unit in a system during
commissioning or during operation, we recommend you proceed as follows:
Requirement:
Redundant backup, Spare power supply without rechargeable battery
(standard spare part).
The lithium battery in the rack is in full working order.
Step Action
1 Disconnect the faulty power supply from the system voltage and remove it.
2 Set the jumpers on the spare power supply according to your needs.
3 Push the spare power supply into the rack and screw it in place.
4 Remove the right-hand fan subassembly from the defective power supply.
5 Remove the rechargeable battery from the fan subassembly.
6 Replace the right-hand fan subassembly in the defective power supply.
7 Remove the right-hand fan subassembly from the spare power supply.
8 Connect up the spare power supply.
9 Switch on the system voltage and the power supply in any order.
Reaction:
The system runs up
Both fans run at an increased speed
The LEDs Fan 3 and RB low light up.
10 Insert the rechargeable battery in the fan subassembly and connect it up.
11 Reinsert the right-hand fan subassembly.
12 After the system has run up, press the reset switch on the spare power
supply.
Reaction:
The LED Fan 3 goes out
The fans run at their normal speed again
The LED RB low shows the charge state of the rechargeable battery.
Replacing a Power
Supply Unit
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Requirement:
Redundant backup, Spare power supply with rechargeable battery. The
lithium battery in the rack is in full working order.
Step Action
4 Remove the right-hand fan subassembly from the spare power supply.
5 Connect up the replacement power supply.
Reaction:
The system runs up
Both fans run at an increased speed
The LEDs Fan 3 and RB low light up.
7 Reinsert the right-hand fan subassembly.
8 After the system has run up, press the reset switch on the spare power
supply.
Reaction:
The LED Fan 3 goes out
The fans run at their normal speed again
The LED RB low shows the battery charge state.
Requirement:
No backup
Step Action
4 Connect up the spare power supply.
Reaction:
The system runs up.
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4.3.5 Description of Internal Sequences in the Power Supply Unit
Given in this section is background information on internal sequences in the
power supply unit.
The behavior of the power supply unit after a system supply failure is
governed by the duration of the failure:
IF the system supply failure... THEN...
is shorter than the stored energy time
for power failure
the PSU output voltages are within tolerance
ranges; no indication appears on the front plate
and no signal is sent to the S5 bus.
is longer than the stored energy time
for power failure
a data save routine is initiated on the
CPU/CPUs and an output inhibit is issued.
To ensure data backup, your CC and EU 185 are provided with a lithium
battery, and the power supply unit with a rechargeable battery.
In the event of system supply failure or switch-off, data backup is provided
by the lithium battery and, in the event of battery failure, by the rechargeable
battery which is permanently recharged to remain constantly operative.
After replacement of a defective lithium battery, the new one resumes data
backup and you must acknowledge the fault LED on the front panel.
As the rechargeable battery is withdrawn during the replacement of a power
supply unit, data backup is temporarily performed by the lithium battery.
Behavior Upon
Failure of the
System Supply
When the System
Supply Fails
Redundant Data
Backup
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If a fan fails (its speed decreases) a fault is indicated, i.e. the red LED
assigned to the fan lights up:
Fan 1 LED = left fan failed
Fan 2 LED = middle fan failed
Fan 3 LED = right fan failed
If a fan fails, the following takes place:
Stage Description
1 A fan fails.
Result: The red LED assigned to the fan lights up.
2 Contacts 9 and 10 in the Warning relay are closed.
3 The faulty fan is switched off.
4 The other two fans operate at increased voltage and an audibly higher
speed.
If another fan fails, the following takes place:
Stage Description
5 Another fan fails.
Result: The red LED assigned to the fan lights up.
6 Contacts 12 and 13 in the Alarm relay are closed.
Result: Alarm LED lights up.
Two Fan-red LEDs light up.
7 A data save routine is started and, with the appropriate jumper setting, an
output inhibit is issued.
8 The power supply switches off, with the appropriate jumper setting.
When the fault has been cleared (faulty fan replaced, filter mat replaced),
you can reset the fault messages by pressing the Reset button.
!
Caution
You can suppress the shutdown of the power supply by opening jumper F-R.
In this case, you must ensure that the power supply is switched off after
60 secs at the latest. This can be achieved with a time relay, for example.
This prevents modules from overheating and being damaged.
Behavior Upon
Failure of Fans
Failure Indication
If a Fan Fails
If Another Fan
Fails
Resetting the Fault
Message
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4.3.6 Technical Specifications of the Power Supply Units
Important for the USA and Canada
The following approval has been obtained:
UL-Recognition-Mark (for USA)
Underwriters Laboratories (UL) to
Standard UL 508, Report E 143289
CUL-Recognition-Mark (for Canada) to
Canadian National Standard C 22.2, No. 142, Report E 143289
6ES5 955-3LC42 6ES5 955-3LF42
Safety Specifications The power supply units comply with safety specifications VDE 0805 /
EN 60950 / IEC 60950 / VDE 0160 and VDE 0106 Part 101.
Shock protection only insured in the installed state
Data for EMC in the installed state see Technical Specifications of the S5-135U/155U CC
Safe isolation is ensured.
Input
Rated input voltage 120 V (93-132 V) AC
230 V (187-264 V) AC
120 V (93-132 V) AC
230 V (187-264 V) AC
Rated input frequency 50/60 Hz (47-63 Hz) 50/60 Hz (47-63 Hz)
Input current I
i/p
at rated load and rated V
i/p
= 120V
= 230V
2.5 A
rms

1.5 A
rms
4.5 A
rms
2.6 A
rms
Peak inrush current I
i/p

max
26 A for 2 s, otherwise < 5 A
(repetition rate 100 secs)
25 A for 2 ms
(repetition rate 100 secs)
I@t value of inrush current 4 A@s 5.2 A@s
Efficiency at rated load (with fans) and V
i/p
230/120 V AC
> 0.63 > 0.68
Max. heat dissipation at rated load at
V
o/p1
, V
o/p2
, V
o/p3
(with fans)
80 W 147 W
Efficiency at rated load (without fans) and
V
i/p
230/120 V AC
0.70 0.71
Max. heat dissipation (without fans) 53 W 123 W
Stored energy time during power failure at
rated load and
V
i/p
187/93 V AC (adjustable)
>20 ms
20 ms
5 ms
>20 ms
20 ms
5 ms
Input fuse Wickmann G 19343-T4A/250V,
500 A@s
Wickmann G 19340-8A/250V,
200 A@s
External battery supply 4.5 V 4.5 V
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6ES5 955-3LF42 6ES5 955-3LC42
Output 1
Rated output voltage Vo/pN1 5.1 V DC $ 1.2% 5.1 V DC $ 1.2%
Rated output current Io/pN1 18 A 40 A
Basic load 0.5 A 1.6 A (typical)
3.1 A (worst case)
Ripple v 1% of V
o/p1
v 1% of V
o/p1
Spikes v 4% of V
o/p1
v 4% of V
o/p1
Static voltage tolerances
at 95% load variation
at 15% variation of V
i/p

at temperature variation / 1K
v 0.005% of V
o/p1
v 0.0005% of V
o/p1
v 0.02% of V
o/p1
v 0.08% of V
o/p1
v 0.0005% of V
o/p1
v 0.02% of V
o/p1
Dynamic voltage tolerances
at load surge 50% to 100% I
i/oN
overshoot
settling time
v 3% of V
o/p1
v 5 ms
v 3% of V
o/p1
v 5 ms
Maximum permitted capacity 100 mF 750 mF
Protection and monitoring
Voltage Monitor Monitors voltage for
< 14 V and > 16 V
Monitors voltage for
< 14 V and > 16 V
Overvoltage shutdown V
o/p1
6V $ 5% 6V $ 5%
Undervoltage signal V
o/p1
4.75 V + 3% 4.75 V + 3%
Current limiting for overload 1.0 to 1.2 I
o/pN1
1.0 to 1.2 I
o/pN1
Test sockets for I
o/p1
On front plate (3 V 18 A)
linearity range:
0.5 V/2.8 A to 3 V/18 A
linearity range:
0.5 V/6.6 A to 3 V/40 A
Signaling section Signals for SIMATIC S5,
relays Fan Warning, Fan Alarm,
Warning 250V/3A
Signals for SIMATIC S5,
Warning 250V/3A
Green LED: 5V o.k. for V
o/p1
LED lights up if
4.75 V < V
o/p1
LED lights up if
4.75 V < V
o/p1
Output 2
Rated output voltage V
o/pN2
DC 24 V (+ 25%, -12.5%) DC 24 V (+ 25%, -12.5%)
Rated output current I
o/pN2
1 A 2.8 A
Total current X2 and front terminals 1 A max. 2.8 A max.
Ripple v 1% of V
o/p2
v 1% of V
o/p2
Spikes v 2% of V
o/p2
v 2% of V
o/p2
Current limiting for overload 1 to 1.3 I
o/pN2
1 to 1.3 I
o/pN2
Green LED 24V o.k. for V
o/p2
LED lights up if
V
o/p2
> 19.9 V to 21.1 V
LED lights up if
V
o/p2
> 19.9 V to 21.1 V
Maximum permitted capacity 0.2 mF 0.8 mF
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6ES5 955-3LF42 6ES5 955-3LC42
Output 3
o/pN3
15 V DC ($ 5%) 15 V DC ($ 5%)
o/pN3
0.5 A 2 A
Ripple v 1% of V
o/p3
v 1% of V
o/p3
Spikes v 3% of V
o/p2
v 3% of V
o/p2
o/p3
17 V $ 5% 17 V $ 5%
o/pN3
During startup 4I
AN3
for 40 ms
1 to 1.5 I
o/pN3
Green LED 15V o.k. for V
o/p3
LED lights up if
14.2 to 14.7 V < U
A3
< 16.1 to
17.9 V
LED lights up if 14.2 to 14.7 V <
U
A3
< 16.1 to 17.9 V
Backup battery
Type
Capacity
No-load voltage
Voltage under load
Storage life
Service life in operation
(see Section 4.3.4 for backup times)
Lithium thionyl chloride
5 Ah
3.6 V
3.4 V
approx. 10 years
3 years max.
Rechargeable battery
Type
Capacity
Rated voltage
Protection against exhaustive discharge
Nickel cadmium
1.2 Ah
3.6 V
6 years at 40C (104 F)
yes
Service life of fans approx. 50.000 h at 40C approx. 50.000 h at 40C
Weight approx. 5.8 kg approx. 5.8 kg
Noise emission 58 dBA 58 dBA
Environmental data See Technical Specifications of the S5-135U/155U CC
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6ES5 955-3NC42 6ES5 955-3NF42
Safety Specifications The power supply units comply with safety specifications VDE 0805 /
EN 60950 / IEC 950 / VDE 0160 and VDE 0106 Part 101.
Shock protection only ensured in the installed state.
Data for EMC in the installed state See Technical Specifications of the S5-135U/155U CC
Safe electrical separation is ensured.
1)
Input
Rated input voltage
(including ripple)
24 V DC (19.2 - 33 V) 24 V DC (19.2 - 33 V)
Input current I
i/p
at rated load and rated V
i/p
= 24 V 9.5 A 20 A
Polarity reversal protection yes yes
i/pmax
100 A for 1 ms 200 A for 1 ms
I@t value of inrush current 2.7 A@s 18 A@s
Efficiency at rated load (with fans) and
V
i/p
24V
0.60 0.67
Max. heat dissipation at rated load
(with fans) at V
o/p1
, V
o/p2
, V
o/p3
90 W 153 W
Efficiency at rated load (without fans) and
V
i/p
230/120 V AC
0.65 0.70
Max. heat dissipation (without fans) 66 W 129 W
Stored energy time during power failure
at rated load and V
i/p
19.2 V DC
(adjustable)
>20 ms
20 ms
5 ms
>20 ms
20 ms
5 ms
Input fuse Littlefuse 322020, 220 A@s Littlefuse 322030, 620 A@s
Extenal battery supply 4.5 V 4.5 V
Output 1
o/pN1
5.1 V DC $ 1.2% 5.1 V DC $ 1.2%
o/pN
18 A 40 A
Basic load 0.5 A 1.6 A (typical)
3.1 A (worst case)
Ripple v 1% of V
o/p1
v 1% of V
o/p1
Spikes v 4% of V
o/p1
v 4% of V
o/p1
at 15% variation of V
i/p

at temperature variation / 1K
v 0.08% of V
o/p1
v 0.0005% of V
o/p1
v 0.02% of V
o/p1
v 0.08% of V
o/p1
v 0.0005% of V
o/p1
v 0.02% of V
o/p1
at load surge from 50% to 100% I
o/pN
overshoot
settling time*
v 3% of V
o/p1
v 5 ms
v 3% of V
o/p1
v 5 ms
1) These power supply units have a separation between the input circuit (24 VDC) and the secondary circuit which fulfills the
requirements for 230 VAC.
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6ES5 955-3NF42 6ES5 955-3NC42
Voltage Monitor Monitors voltage for
<14 V and >16 V
Monitors voltage for
<14 V and >16 V
o/p1
6 V $ 5% 6 V $ 5%
o/p1
4.75 V + 3% 4.75 V + 3%
Current limiting for overload 1.0 to 1.2 I
o/pN1
1.0 to 1.2 I
o/pN1
Test sockets for Io/p
1
on front plate (3 V 18 A)
linearity range 0.5 V/2.8 A
to 3 V/18 A
(3 V 40 A)
linearity range 0.5 V/6.6 A
to 3 V/40 A
Signaling section Signals for SIMATIC S5,
Warning 250 V/3 A
Signals for SIMATIC S5,
Warning 250 V/3 A
o/p1
LED lights up if
4.75 V < V
o/p1
LED lights up if
4.75 V < V
o/p1
Output 2
o/pN2
DC 24 V (+ 25%, -12.5%) DC 24 V (+ 25%, -12.5%)
o/pN2
1 A 2.8 A
Total current X2 and front terminals 1 A max. 2.8 A max.
Ripple v 1% of V
o/p2
v 1% of V
o/p2
Spikes v 2% of V
o/p2
v 2% of V
o/p2
o/pN2
1 to 1.3 I
o/pN2
o/p2
LED lights up if
V
o/p2
> 19.9 V to 21.1 V
LED lights up if
V
o/p2
> 19.9 V to 21.1 V
Maximum permitted capacity 0.2 mF 0.8 mF
Output 3
o/pN3
DC 15 V ($ 5%) DC 15 V ($ 5%)
o/pN3
0.5 A 2 A
Ripple v 1% of V
o/p3
v 1% of V
o/p3
Spikes v 3% of V
o/p2
v 3% of V
o/p2
o/p1
17 V $ 5% 17 V $ 5%
AN3
During startup 4I
AN3
for 40 ms
1 to 1.5 I
AN3
o/p3
V
o/p3
< 16.1 to 17.9 V
V
o/p3
< 16.1 to 17.9 V
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6ES5 955-3NF42 6ES5 955-3NC42
Backup battery
Type
Capacity
No-load voltage
Voltage under load
Storage life
Lithium thionyl chloride
5 Ah
3.6 V
3.4 V
approx. 10 years
3 years max.
Rechargeable battery
Type
Capacity
Rated voltage
Protection against exhaustive discharge
Nickel cadmium
1.2 Ah
3.6 V
6 years at 40 C (104 F)
yes
Service life of fans approx. 50.000 h at 40 C approx. 50.000 h at 40 C
Weight approx. 5.8 kg approx. 5.8 kg
Noise emission 58 dBA 58 dBA
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4.4 6ES5 955-3NA12 Power Supply Unit
Your 135U central controller (6ES5 135-3UA41) contains the following
power supply unit (PSU):
Type of PSU
Designation
Input Voltage Output Voltage
6ES5 955-3NA12
(primary/secondary,
non-floating)
24 V DC 5 V/10 A DC
permissible range 0 to 10 A
24 V/0.8 A DC
permissible range 0 to 0.8 A
4.4.1 Technical Description
The power supply unit offers the following functions:
S System power supply
All system voltages needed to operate the CC are supplied.
The 15 V supply needed to operate the SINEC H1 system can be
incorporated in the power supply unit by fitting an auxiliary submodule.
S Data backup
A lithium battery ensures data backup when power is switched off or
fails.
S Heat dissipation
The power dissipation is removed by fans.
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The following indicators and controls are arranged on the front plate:
1 2 3 4 5 6 7 8 9 10
DC Line Monitor Output
24V DC
+ -
L+ M
Disconnect
before removing
power supply!
SIEMENS
Caution
Relay max.
250V AC3/A
Fan
Fault
Enable
Power supply
Battery
Batt. Reset
low
Internal 5V/15V/24V DC
Batt. 3,4V5Ah
Replace by trained
personnel only
1 Fan Fault Red LED The LED lights up to indicate a fan fault. The PSU then switches off (jumper
F-R closed). If, for technical reasons, you cannot immediately switch off the
PLC, you must open jumper F-R. However, switch off the PLC after 60 s at
the latest (overheating of modules).
2 Batt. Low Yellow
LED
The LED lights up if the battery voltage has dropped below 2.7 V; the data
stored in the RAM may be lost after Power OFF/ON.
3 Reset Button If the PLC is in the Power OFF state, the battery must be replaced after
Power ON when the Batt. Low LED is lit. You must press the Reset
button after changing the battery.
4 Power Supply
o.k.
Green
LED
The LED lights up when the 5 V output voltage is present.
5 Test 5 V Test socket To measure output voltage V
o/p1

(standard setting: 5.1 V DC $ 0.5%)
6 3 V = 10 A Test socket To measure output I
o/p1

(3 V = max. output current of the PSU)
linearity range 0.5 V/1.6 A to 3 V/40 A
7 Power Supply
o.k. (Bus)
Green
LED
The LED lights up to indicate presence of the 15 V output voltage (if the
15 V auxiliary submodule is fitted) and 24 V output voltage
8 DC 15V/24V
(Bus)
Test
sockets
a) To measure output voltage V
o/p2

(24 V DC +25 %/-24 %)
b) To measure output voltage V
o/p3

(15 V DC $ 5 %, provided that 15 V aux. submodule is fitted)
9 Power Supply
o.k. (terminal)
LED The green LED lights up to indicate presence of the output voltage at the
DC 24 V terminal for the enable supply.
10 Batt. 3.4V/5Ah Battery
drawer
The backup battery is arranged so that it can be replaced during operation and
the PSU can be replaced during battery backup without the backup voltage
being interrupted.
LEDs and Controls
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1 2 2 2 2 3 4 5 6 7
DC Line
Monitor Output
24V DC
+ -
L+M
Disconnect
before removing
power supply!
SIEMENS
Caution
Relay max.
250V AC/9A
Fan
Fault
Enable
Power supply
Battery
Internal 5V/15V/24 DC
Batt. 3,4V/5Ah
Replace by
trained
personnel
only
1 Protective conductor terminal for PSU module and housing.
2 Strain reliefs for connecting cables, with metal contact surface for cable
shields.
3 DC Line Screw
terminals
System connection, 24 V input voltage
4 Monitor Output Relay
output
Standstill of one or both fans is signaled via LED and relay contact, and
results in shutdown of output voltages (can be shut down via jumper F-R of
the PSU; then only relay signal and LED indication).
5 Enable Power
Supply
Input/
output
No voltage at the EN input results in shutdown of the PSU. Not more than
7 EN inputs may be driven with one U
H
output (front terminal).
6 DC 24 V; 0.4 A Output This output can be used to power the enable inputs of the U Periphery.
7 Ext.Batt. 3.4 V Sockets Sockets for external 3.4 V backup voltage.
!
Caution
Observe the appropriate VDE specifications, especially VDE 0100. The
terminals at the front are suitable for a conductor cross-section of up to
4 mm
2
, solid, or 2.5 mm
2
, flexible. Ensure adequate strain relief of the
connections.
You can add a 15 V auxiliary submodule to the 6ES5 955-3NA12 power
supply unit (for example, if you wish to use SINEC H1). The auxiliary
submodule produces a stabilized 15 V output voltage from the 24 V output
voltage. The auxiliary submodule is short-circuit protected. The output
voltage is monitored. If the voltage is too low, the green 15/24 V o.k. LED
on the front plate goes off. If the voltage is too high, the output is
short-circuited by a thyristor.
Terminals
15 V Auxiliary
Submodule
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4.4.2 Setting the Power Supply Unit
The figure shows the jumper settings when the unit is delivered.
Connector
X1
Connector
X2
RR
Front Plate
LL
MM
NN
R
F
The jumper settings in bold print indicate the status when the unit is
delivered.
Function Jumpers

Battery monitor (BAU) On

Battery monitor (BAU) Off

NN-MM closed
NN-MM open
PSU shutdown after fan fault
No PSU shutdown after fan fault (only LED
indication, relay signal)
F-R closed
F-R open
Battery fault will be indicated by fault state of the
signaling relay (contacts 2-3 closed).
Battery undervoltage (< 2.7V) results in battery
fault signal (jumper MM-NN). Apart from Batt.
Low LED and output of signal BAU, the
signaling relay can be activated as of Version 6 of
the PSU
Battery fault will not be indicated by fault state of the
signaling relay
RR-LL closed
RR-LL open
Locations of
Jumpers
Functions of the
Jumpers
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You can set jumper F-R on the power supply units to choose whether or not
the air flow monitor should switch off the internal supply voltage V
o/p
(5 V)
when a fan fails.
S Jumper F-R closed: V
o/p
shutdown (signaled by contact)
S Jumper F-R open: no V
o/p
shutdown (signaled by contact)
If one or both fans are at standstill, the signaling relay drops out (monitor
output). The Fan Fault LED lights up simultaneously.
S Relay contacts 2-1 closed: fan running
S Relay contacts 2-3 closed: fan failure
Relay contacts 2-3 closed; this is also the normally closed contact during
power OFF (failsafe).
!
Caution
If an immediate shutdown is not possible, jumper F-R must be opened. In
this case you must ensure that the power supply is switched off after 60 s at
the latest. This can be achieved with a time relay, for example. It avoids
overheating and destruction of modules.
Setting the Fan
Monitor
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As of Version 6 of PSU 6ES5 955-3NA12, you can set jumper RR-LL to
choose whether the signaling relay (monitor output) should switch in the
event of battery failure as well as fan failure:
S Jumper RR-LL open (state when delivered): relay will signal only a fan
failure
S Jumper RR-LL closed: relay will signal a fan and battery failure.
If the backup voltage fails or a fan is at standstill, or in both cases, the
signaling relay will drop out (monitor output). The Batt. Low LED will
also light up.
S Relay contacts 2-1 closed: battery backup voltage in order and fan
running
S Relay contacts 2-3 closed: backup voltage under 2.7 V or fan failure
Note
The signaling relay in the power supply unit will drop out in the event of a
fan fault or backup battery fault. The users circuitry for the signaling relay
must therefore be suitable for both types of fault.
If the signaling relay drops out because of a backup battery fault and the
programmable controller is therefore switched off, the program in the main
memory may be lost. Loss of program can be avoided if an external backup
voltage (3.4 V) is present at the sockets on the front plate of the power
supply unit during shutdown of the programmable controller.
Setting the Backup
Battery Monitor
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4.4.3 Installation
To install the power supply unit, push it into the rack. Press it in firmly until
the front plate is at the rack. The spring pressure of the contact elements must
be overcome. Then tighten the two screws to the left and right of the front
plate in the rack. The protective conductor jumper on the left must be
permanently connected to the front plate terminal and the central rack.
!
Caution
Power supply units may only be removed when no power is applied.
When the power supply unit is pulled out, the connection between backup
battery and backplane bus is retained; the backup supply for the modules is
thus ensured.
The auxiliary submodule (see ordering information for order number) may
only be inserted when the power is off.
Remove the power supply unit, fit the 15 V auxiliary submodule at the
location shown in the following figure.
Connector
X1
Connector
X2
BB
RR
AA
LL
Front Plate
Trans-
former
Space for
Auxiliary
Submodule
Installing the 15 V
Auxiliary
Submodule
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4.4.4 Operation
Before placing the power supply unit in operation, please comply with the
following.
S This power supply unit does not have potential isolation between its
primary and secondary circuits.
S No voltage of more than 50 V may develop between the power supply
outputs and the protective conductor of the power supply unit.
S The protective conductor must always be connected, as must the jumper
between CC rack and front plate of the power supply unit.
S In the event of overvoltage of the internal DC supply voltages
V
o/p1
= +5 V and V
o/p3
= +15 V, the power supply unit is switched off
retentively. There is a voltage of v0.5 V at V
o/p1
and V
o/p3
in the
Off state (see Section 4.4.6, Technical Specifications, for overvoltage
shutdown).
The storage flip-flop is reset by switching the external supply voltage off
and on again, and the power supply unit is again operational if the
overvoltage was not the result of an internal fault.
S You can insert an air filter with filter holder in the bottom of the housing
of the power supply unit.
S Observe the voltage level of 3.4 V and correct polarity when applying an
external backup voltage.
S Before startup, a lithium backup battery must be fitted or an external
backup battery with a voltage level of 3.4 V DC must be connected.
Without a backup battery, the programmable controller will remain in the
Stop state when system voltage has been switched on. The backup battery
must be fitted for startup. Press the RESET button, then perform an
OVERALL RESET.
S The jumper from terminals U
H
to EN will enable the power supply. You
can lock out the PLC in the event of a fault by means of suitable circuitry
between the monitoring outputs and the EN inputs.
General Notes on
the Power Supply
Unit
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Power supply faults are indicated via relay contacts and LEDs.
The following table shows when the relay contacts are open or closed:
Power Supply Relay Contacts 1-2 Relay Contacts 2-3
Switched off Open Closed
In normal operation Closed Open
During fault Open Closed
The LEDs indicate the following faults:
LED Cause Action
Fan Fault LED
lights up.
A fan fault has occurred. Replace fan
Batt. low LED
lights up.
The battery voltage has dropped below
2.7 V.
Replace backup
battery
Fault Indications/
Diagnostics
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4.4.5 Maintenance
!
Caution
Incorrect replacement of the battery can result in the danger of explosion.
It should only be replaced by the same type or an equivalent type
recommended by the manufacturer. Used batteries should be disposed of
according to the manufacturers instructions.
You can replace the backup battery without loss of data if the power supply
unit is switched on, or if you apply an external voltage (3.4 V) at the Ext.
Batt. sockets. The backup battery must be replaced every 3 years at the
latest, irrespective of memory configuration and backup operation. Replace
the battery as follows:
Step Action
1 Pull the cover downwards.
2 Pull the battery submodule forwards and out, and remove it.
3 Replace the battery.
4 Ensure correct polarity.
5 Once the new battery is fitted and system voltage is On, press the Reset
button on the power supply unit.
Cover
Battery Submodule
Sockets for External
Backup Voltage
*
+
Only use battery submodules with the order number 6XG3 400-2CK00.
Replacing the
Lithium Battery
Battery
Submodule
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!
Caution
Ensure correct polarity when inserting the battery or applying backup
voltage.
!
Warning
Risk of danger to persons and property, danger of giving off harmful
substances.
If handled incorrectly, a lithium battery can explode. If disposed of
incorrectly, old lithium batteries can release harmful substances. You must
therefore observe the following guidelines:
S Do not throw new or discharged batteries onto a fire and do not solder
onto the body of the cell (max. temperature 100 C (212 F)). Do not
recharge them. Order your replacement battery from Siemens only (for
order number see ordering instructions). This ensures that you only use a
short-circuit-protected type.
S The lithium battery is subject to regulations for hazardous materials. You
should observe these regulations when you ship the battery, for example,
by using the original packaging. Used batteries should be returned to the
manufacturer or a recycling station if possible or disposed of as
hazardous waste. The guidelines for transporting hazardous materials
should be observed.
The expected service life of the fans (see Technical Specifications) depends
on their operating time, ambient temperature and ambient conditions. In the
event of fan failure during operation, subsequent damage to modules, for
example, is avoided by the activated fan monitor (jumper F-R closed); the
power supply unit is switched off.
In individual cases, a preventive replacement of fans at suitable intervals may
be advisable. Proceed as follows to replace the fans:
Step Action
1 Disconnect power from the power supply.
2 Remove the power supply.
3 Slacken the fixing screws of the fans.
4 Pull off the plug-in contacts of the fan supply.
5 Connect the plug-in contacts of the new fans.
6 Tighten the fixing screws of the fans.
7 Refit the power supply.
8 Switch the power supply on.
The order numbers for the backup battery and fan unit can be found in the
ordering information.
Replacing the
Fans
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4.4.6 Technical Specifications
The following approvals habe been obtained:
S UL-Recognition-Mark
S CSA-Certification-Mark
Canadian Standard Association (CSA) to
Standard C 22.2 No. 142, Report LR 63534
Safety Specifications The power supply unit complies with safety specifications
VDE 0805 / EN 60950 / IEC 60950 / VDE 0160 and VDE
0106 Part 101.
Input
Rated input voltageV
i/pN
DC 24 V +25% / -16.66%
i/p
v 20 V DC
Input current I
i/pN
at rated load and V
i/pN
= 24 V DC
4.8 A
Inrush current peak I
i/pmax
100 A
I@t value of inrush current 20 A@s
Efficiency at rated load and V
i/pN
= 20 V
without fan
with fan
0.71 typical
0.60 typical
Stored energy time for power failure > 5 ms
Input fuse 6 A fast; 250 V; 6.3 x 32 mm
Output 1
o/pN1
5.1 V DC $ 0.5%
o/pN1
10 A
Ripple v 1% of V
o/p1
at 5% variation of UE
at temperature variation /1 K
v 0.02% of V
o/p1
v 0.04% of V
o/p1
v 0.02% of V
o/p1
at load surge from 50 % to 100 %
overshoot
settling time
v 5% of V
o/p1
v 5 ms
o/p1
o/p1
Current limiting for overload
6 V $ 5%
4.75 V + 5%
1.05 to 1.15 I
o/pN1
Test sockets for V
o/p1
I
o/p1
On front plate
Linearity range 0.5 V/1.6 A to 3 V/10 A
Signaling section Signals for SIMATIC S5
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Output 2 (bus)
o/p2
24 V DC +25% / -20%
o/p2
0.8 A
Total current rating
24V-/ 15V output
v 0.8 A
Ripple Input voltage ripple
Fuse for overcurrent protection
Test sockets for V
o/p2
green LED 15V/24V o.k. for V
o/p2
(fuse monitor)
1.5 A fast; 250 V; 6.3 x 32 mm
on front plate (24 V test)
The LED lights up when V
o/p2
> 17.9 to 18.5 V
Output 2 (front)
o/pN4
24 V DC +25% / -24%
o/pN4
0.4 A
Capacitive load < 100 nF
Overcurrent protection by current limiting I
o/p4
Test sockets for V
o/p2
green LED 24V o.k. for V
o/p4
> 0.44 A
The LED lights up when V
o/p4
> 16 V $ 20%
Total current rating of 24 V voltages (bus and front) must not exceed 0.8 A
Output 3 with 15 V auxiliary submodule
o/pN3
15 V DC $ 5%
o/pN3
0.5 A
Ripple v 5% of V
o/pN3
Overvoltage protection (output is short-circuited
at V
o/p3
)
Undervoltage signal (LED 15V/24V o.k.
on front plate goes off at)
Overcurrent protection I
o/p3
by current limiting
Test socket for V
o/p3
w 18.5 V
v 14 V $ 3%
> 0.5 to 1.5 A
Fans
Fan type 2 axial fans
Input voltage 24 V DC
Flow rate per fan 160 m3/h (no-load value)
Fan monitoring Air flow monitoring with PTC thermistors as sensors;
stoppage of one or both fans is detected and signaled to the
exterior via Fan Fault LED and relay contacts, and results
in shutdown of output voltage (switched off via jumper
F-R).
Expected service life of a fan 30 000 to 40 000 h typical at 55
o
C;
40 000 to 50 000 h typical at 30
o
C;
Isolation primary/secondary
and test voltages
No
Weight 3.75 kg
RFI suppression DIN VDE 0871, A
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4.5 Fan Submodules
4.5.1 Technical Description
The fan submodule variants 6ES5 988-3LA11 (230 V AC) and
6ES5 988-3NA11 (24 V DC) are described in the following section.
A fan submodule has the following function:
S Heat dissipation
The fan submodule dissipates any excess heat created in the central
controller or expansion unit.
The following terminals and LEDs are fitted on the front plate (the front
plate of the -3LA11 is shown as an example):
6
E
S
5

9
8
8
-
3
L
A
1
1
AC 230V
CAUTION!
Disconnect
before
removing
Voltage selector
inside the unit!
AC line
L1 N
SIEMENS
Monitor Output
Use copper wire 60/75 C only!
Tightening torque: terminals 0.8Nm/ 1.8 Nm
Fan
Fault
Relay max.
250V AC/3A
1 3 2
power supply!
1
2
3
4
5
6
7
8
9
1
0
1 Protective conductor terminal for fan submodule and housing.
2 Strain reliefs for connecting cables, with metal contact surface for cable
shields.
3 230 V AC Screw
terminals
L1, N
AC connection
(details for -3LA11)
24 V DC Screw
terminals +
24 V DC supply
(details for -3NA11)
4 Monitor Output Relay output Standstill of one or both fans is signaled via LED and relay contact.
5 Fan Fault Red LED The LED lights up to indicate a fan fault.
Connections and
LEDs
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!
Caution
Observe the appropriate VDE specifications, especially VDE 0100. The
terminals at the front are suitable for a conductor cross-section of
4 mm
2
solid or 2.5 mm
2
flexible. Ensure adequate strain relief for the
connections.
The figure shows the setting of the voltage selector switch when delivered
(230 V).
Front plate
2 1
F12
S13
2
3
0
V
ID Element Purpose
1 Fuse F12 Protecting the fan submodule against overload
2 Voltage selector switch
S13 (-3LA11 only)
Setting the fan submodule -3LA11 for the
available line voltage: (115 V or 120 V or 230 V)
Position of the
Voltage Selector
Switch and the
Fuse
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4.5.2 Setting and Connecting the Fan Submodule
Before starting up your fan submodule, you must perform certain steps
according to your requirements with respect to fan submodule behavior in the
event of a fault.
The fan submodule is delivered in the following state:
S Fitted in the CC or EU frame you ordered
S AC line voltage set to 230 V
If you wish to retain this setting, you can skip steps 2 to 5.
Step Action
1 Check the setting and cabling
2 Remove the fan submodule If required
3 Fit the fan submodule If required
4 Wire the fan submodule to the installation (including fitting
an isolating device to disconnect the AC line voltage)
5 On the -3LA11 set the voltage selector switch (factory
setting 230 V)
If required
6 Switch on the fan submodule for the first time
Wiring of the fan submodule must be planned within the scope of wiring the
entire control system. The information required for the purpose and
decision-making aids (for example, for local or central grounding) can be
found in Chapter 3, Installation Guidelines.
Two relay outputs allow you to install additional external signaling circuits
for fault states, for example, to connect a cabinet lamp or horn.
Establishing the
Wiring
Establishing the
Signaling Circuits
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The following applies to selecting the cables for the terminals:
Terminals Cabling Max. Permissible Cable
Cross-Sections
Power supply AC line Phase L 1 4 mm
2
solid or 2.5 mm
2
flexible
Neutral N 4 mm
2
solid or 2.5 mm
2
flexible
Protective conductor 4 mm
2
solid or 2.5 mm
2
flexible
Relay terminals, also suitable
to 230 V AC / 3 A
4 mm
2
solid or 2.5 mm
2
flexible
For installing and removing the fan submodule, refer to the instructions in
Section 4.3.2 on the power supply unit. These also apply in principle here.
For wiring up the fan submodule, refer to the instructions in Section 4.3.2 on
the power supply unit. These also apply in principle here.
The fan submodule is switched on when the line voltage for the central
controller or expansion unit is switched on.
!
Caution
If you have set the voltage selector switch on the -3LA11 to 120 V, but the
actual voltage value is 230 V, the fan submodule may be damaged when line
voltage is switched on.
Fan submodule faults are indicated via relay contacts (Monitor Output) and
an LED.
The following table shows when the relay contacts are open or closed:
Fan Submodule Relay Contact 1-2 Relay contact 2-3
Switched off open closed
In normal operation closed open
During fault open closed
In the case of a fault, the red LED Fan Fault lights up.
Selecting Cables
Installing and
Removing the Fan
Submodule
Wiring up the Fan
Submodule
Switching on the
Fan Submodule
for the First Time
Fault Indications/
Fault Diagnostics
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C79000-G8576-C199-07
4.5.3 Technical Specifications
The following approvals have been obtained:
S UL-Recognition-Mark
S CSA-Certification-Mark
Canadian Standard Association (CSA) to
Standard C 22.2 No. 142, Report LR 63534
6ES5 988-3LA11 6ES5 988-3NA11
Safety Specifications The power supply units comply with safety specifications
VDE 0805 / EN 60950 / IEC 60950 / VDE 0160 and VDE
0106 Part 101.
Shock protection Only ensured in the installed state.
Data for EMC in the installed state See Technical Specifications of the S5-135U/155U CC
Safe isolation Is ensured.
Input
Rated input voltage 110 V AC (93.5-121 V),
220 V AC (187-242 V)
24 V DC (20 - 30 V)
Input frequency 50/60 Hz (48-63 Hz)
Input current I
i/pN
approx. 0.48 A
(and V
i/pN
= 120 V)
approx. 0.24 A
(and V
i/pN
= 230 V)
approx. 1 A
i/pmax
< 5 A < 10 A
Max. heat dissipation at rated load (with fans) approx. 52 W approx. 24 W
Max. heat dissipation at rated load (without fans) approx. 12 W approx. 9 W
Stored energy time during power failure > 20 ms
Input fuse 1.5 A fast; 250 V; 2.4 A
2
s
Service life approx. 42.000 h at 40
o
C
Weight approx. 4 kg

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