Bondor Metecno Roof Guide Tech and Install

Barge Option 1 Composite Wall Barge Option 2 Tilt/Block Wall
System A: Expansion Step Barge Options

Barge Option 1 Composite Wall Barge Option 2 Tilt/Block Wall
System B: End Lap Joint Step 4 Barge Options
Rivet and seal as per
previous steps
I
DIRECTION OF LAY
(RH CUTBACK SHOWN)
MINERAL WOOL IF REQUIRED
Ridge capping notched
to sheet profle
J
The manufacturer reserves the right to change the specifcation without notice. SolarSpan is a
trademark of Metecno Pty Limited. COLORBOND and colour names are trademarks of BlueScope Steel.
Check against actual COLORBOND sample as printed colours may not be accurate.
www.bondor.com.au
BRISBANE/EXPORT
111 Ingram Road
Acacia Ridge QLD 4110
Ph: (07) 3323 8500 Fax: (07) 3323 8501
PERTH
17 Gauge Circuit
Canning Vale WA 6155
Ph: (08) 9256 0600 Fax: (08) 9256 0620
ADELAIDE
70-72 Rundle Road
Salisbury South SA 5106
Ph: (08) 8282 5000 Fax: (08) 8282 5099
MELBOURNE
329A St Albans Road
Sunshine VIC 3020
Ph: (03) 8326 8000 Fax: (03) 8326 8099
LAUNCESTON
7 Connector Park Drive
Kings Meadows TAS 7249
Ph: (03) 6335 8500 Fax: (03) 6335 8544
SYDNEY
49-53 Newton Road
Wetherill Park NSW2164
Ph: (02) 9609 0888 Fax: (02) 9729 1114
Other Composite Products
Available from Bondor Include:
Metecno Pty. Limited.
ABN 44 096 402 934
MetecnoSpan
Installation Guide
Parts of gutter and fashing trims
have been removed for clarity.
N
O
T
E

17327 Bondor Metecno Roof Guide DL_V6.indd 1 7/12/10 4:39:26 PM
Step 2
Use cutback from System A
T
I
P

Step 3 Continued Over
Ridge capping notched
to sheet profle
System A: Expansion Step Step 1
Lay lower level roof sheets
after core cutback and turn-up/
turn-down preparation
A
Install baffe fashing,
notched over lower roof
Step 2 Step 3 Continued Over System B: End Lap Joint Step 1
For added weather protection, profled fller strips can be
added to lower level sheet before installing baffe fashing
Where possible, prepare core cutbacks and sheet turn-up/
turn-down on the ground before hoisting, special tool available
Care required when nominating factory core cutback shown
is left to right
Remove protective core strip on underside prior to installation.
Peel back core strip from underlap on roof side prior to laying
completely remove core strip within two days T
I
P
S

SHEETING TRAYS TURNED

UP TO FULL RIB HEIGHT
DIRECTION OF LAY
(RH CUTBACK SHOWN)
DIRECTION OF LAY
(RH CUTBACK SHOWN)
DIRECTION OF LAY
(RH CUTBACK SHOWN)
DIRECTION OF LAY
(RH CUTBACK SHOWN)
DIRECTION OF LAY
(RH CUTBACK SHOWN)
DIRECTION OF LAY
(RH CUTBACK SHOWN)
SHEETING TRAYS TURNED DOWN TO 20
DOWN TO 20
PANEL CORE CUTBACK
OPTIONAL PROFILED
FILLER STRIP
PANEL CORE CUTBACK
PANEL CORE CUTBACK
OPTIONAL COVERING FLASHING
TURN-UP / TURN-DOWN
TOOL AVAILABLE CLOSED CELL FILLER STRIP IF REQUIRED
UPPER LEVEL
SHEETING TRAYS
TURNED DOWN 20
PANEL CORE CUTBACK
Apply two runs of
approved sealant
Rivets installed at
40mm centres per
Australian standards
B
Baffe fashing notched and
fastened to lower roof
C
Lay upper level roof sheets
D E
Lay lower level roof sheet
A
Apply two runs of approved
sealant to lower sheet
B
Lay upper level roof sheet
C
Rivets installed at
40mm centres per
Australian standards
D
Lay next lower level roof sheet
E
F
Lay next upper level roof sheet
G
H
Transport
Ensure all parts of panels are clear of other objects or load and
is protected from any protruding objects, to avoid damage to
the panels (e.g. DO NOT jam pallets up against panel packs).
Driver must periodically check load restraints and resecure as
required.
Appropriate corner angles must be used under any strapping
prior to tie down, to avoid damage to the panels.
Required number of cargo strapping is dependent on length of
panels; the straps should be spaced approximately every 2.0m
(Fig. 1).
Unloading
(Note: Use of Powered Lifting Equipment must be carried out in
keeping with relevant State or Territories Laws and Regulations)
Before unloading panel packs, check & ensure all packs are
secure, balanced & there is no visible sign of damage to
packaging or panels.
Unloading with Forklift
- Take care to avoid damaging panels when inserting or
removing fork tines from between packs. Do not lift panels
without protecting panel surface from fork tines (e.g. MDF
protective sheets).
- Make sure load is correctly balanced and supported before
unloading.
- For panels > 9.0m or fexible panels (e.g. Purline); use of a
slip-on fork spreader is recommended to distribute load
across it full length to avoid panel damage and sagging
(Fig. 2).
Unloading with Cranes (Overhead/Truck etc)
- Ensure all appropriate lifting equipment is available; Sling,
Separator, Strap-down corner angels and Spreader beam
(if required).
- Ensure separator (L x 1110mm = Solar Span, Metecno Panel/
Span, Purline; L x 1210mm = Bondor Panel, Flameguard,
Equideck) is used to keep the sling spacing wider than
the packs also strap down corner angles (L 400mm x W
200mm); to avoid damaging edge of top and bottom
panels when lifting (Fig. 3).
- For panels > 8.0m long; use of a spreader beam with
separator is recommended to distribute load across its full
length to avoid panel damage and sagging (Fig. 4).
Storage
Store panel packs on hard even surface, slightly on an inclined
position to allowfree drainage of rainwater which might
otherwise penetrate into pack.
Partially unpacked panel packs must always be protected
against wet weather and strong windy conditions.
Prolonged storage of panel should be under cover protected
from direct sun exposure and wet weather conditions.
When storing in open-air provide adequate protection from
wet weather, strong wind and contaminations. Use of canvas/
tarp material is recommended to provide adequate protection
and ventilation that will allow quick evaporation of any
accumulated moisture (Note: DO NOT use non-breathable
material such as plastic flm for protection purposes).
Protective flm applied during production process should be
removed while installing the panel, however no later than
two months from date of purchase. After short-term exposure
to weather conditions the flm may start to crack, making it
diffcult to remove.
Recommended Practice for Transporting;
Unloading & Storage of Bondor
Insulated Sandwich Panels
F
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M
AX. 2m
FOLDED TRIM FLASHING TO SEAL
CORE IF REQUIRED
FILLER STRIP IF REQUIRED
(Preferred Method)
17327 Bondor Metecno Roof Guide DL_V6.indd 2 7/12/10 4:39:35 PM

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Barge Option 1 Composite Wall Barge Option 2 Tilt/Block Wall

System A: Expansion Step Barge Options

SHEETING TRAYS TURNED

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