WAM ES Screw Conveyors Manual JEC

ES
TUBULAR
CEMENT-FLYASH
SCREWCONVEYORS
Jamieson Equipment Company | 5314 Palmero Court | Buford, GA 30518 | 800.875.0280 | [email protected]
All the products described in this catalogue are manufactured according to WAMGROUP S.p.A. Quality System procedures.
The Companys Quality System, certified in July 1994 according to International Standards UNI EN ISO 9002 and extended to
the latest release of UNI EN ISO 9001, ensures that the entire production process, starting from the processing of the order to the
technical service after delivery, is carried out in a controlled manner that guarantees the quality standard of the product.
This publication cancels and replaces any previous edition and revision.
We reserve the right to implement modifications without notice.
This catalogue cannot be reproduced, even partially, without prior consent.
ES-TUBULARCEMENTSCREWSCONVEYORS
CATALOG2002
TUBULARCEMENTSCREWSCONVEYORS
Page
StandardInstallation............................................................................................................. 3
InquiryForm............................................................................................................................ 4
WamStandardCementScrew............................................................................................ 5
DimensionsGearboxes........................................................................................................ 6
StandardRoundInlet/OutletSpoutXBC........................................................................7
Optionals-UniversalInletandOutletSpout................................................................... 8
ModularCodeKey..................................................................................................................9<10
CATALOG2002
STANDARDINSTALLATION
3
Electric motor
(Compact) Gear reducer
Gear reducer shaft sealing
Inlet spout
Tubular housing
Inspection hatch
Intermediate bearing
Outlet end bearing
Spiral
10
Lifting eye
11
Serial number
12
Inlet end bearing
13
Outlet spout
CATALOG2002
INQUIRYFORM
MATERIALSPECIFICATIONS
INSTALLATION/DIMENSIONS
ConveyorsDiameterDe=.....................................................................
Extracting - Flood Fed.................................................................
Length(Centerinlettocenteroutlet)L=.................................................
Conveying - Controlled Fed...........................................................
AngleofInclinationa=..........................................................................
Product.................................................................................................
InletDiameter(Circular)D1=................................................................
Bulk density........................................................................... Lbs/CF
OutletDiameter(Circular)D2=.............................................................
Mesh Particle Side............................................................................
OPTIONALINLETS&OUTLETS
Specialcharacteristics...........................................................................
InletSwivelSpout............................................................................
..............................................................................................................
InletSwivelSpoutDiameter...................................................................
..............................................................................................................
OutletSwivelSpout.........................................................................
ProductMoisture............................................................................. %
OutletSwivelSpoutDiameter.................................................................
CEMAcode...........................................................................................
SquareInlet(Dimensions:L1xL2)........................................................
Feedrate....................................................................................Lb/min
SquareOutlet(Dimensions:L1xL2).....................................................
Feedrate.................................................................................... CF/Hr
OPERATION
MOTORINFORMATION
Indoororoutdoorinstallation..................................................................
Voltage....................................................Cycles............................. Hz
Environmentaltemperature.............................................................. F
NEMAratings......................................... RPM......................................
Continuous......................................................................................
Directdrive...............................................................
Intermediate....................................................................................
DRIVELOCATION
Workinghours/day.................................................................................
Inlet.....................................
Workinghours/years.............................................................................
FINISHING
Start/stopsperhour...............................................................................
1coatofprimer&1coatofpaint
Standard................................................................................................
SEALS&HANGERBEARINGS
Color......................................................................................................
*yes
Outlet...............................
Specialseals
*yes
no
CONSTRUCTIONMATERIAL
Specialhangerbearings
*yes
no
Carbonsteelconstruction................................................................
*Specifyuse
no
StainlessSteel304construction(TUonly)......................................
F.O.BLAWRENCEVILLE,GA*APPLICABLESALESORUSETAXESTOBEPAIDBYTHEBUYER
ALLPRICESSUBJECTTOCHANGEWITHOUTNOTICE
CATALOG2002
WAMSTANDARDCEMENTSCREW
*C APAC IT Y
233 L B S / MIN
1050 L B S / MIN
2800 L B S / MIN
4000 L B S / MIN
6000 L B S / MIN
7000 L B S / MIN
4" D ia (114 E S O)
6" D ia (168 E S 1)
8" D ia (219 E S 3)
10" D ia (273 E S 4) 12" D ia (323 E S 5) 12" D ia (323 E X 5)
3.28 F T / 1M
M17 1.5kW 2HP
M17 2.2kW 3HP
M12 5.5kW 7.5HP
M12 5.5kW 7.5HP
M11 11kW 15HP
M11 15kW 20HP
6.56 F T / 2M
M17 1.5kW 2HP
M17 3.7kW 5HP
M12 5.5kW 7.5HP
M12 7.5kW 10HP
M11 11kW 15HP
M11 15kW 20HP
9.84 F T / 3M
M17 1.5kW 2HP
M17 3.7kW 5HP
M12 5.5kW 7.5HP
M12 7.5kW 10HP
M11 11kW 15HP
M11 15kW 20HP
13.12 F T / 4M
M17 1.5kW 2HP
M17 3.7kW 5HP
M12 7.5kW 10HP
M12 7.5kW 10HP
M11 15kW 20HP
M15 22kW 30HP
16.40 F T / 5M
M17 1.5kW 2HP
M12 5.5kW 7.5HP
M12 7.5kW 10HP
M11 11kW 15HP
M11 15kW 20HP
M15 22kW 30HP
19.70 F T / 6M
M17 1.5kW 2HP
M12 5.5kW 7.5HP
M12 7.5kW 10HP
M11 11kW 15HP
M15 18.5kW 25HP
M15 30kW 40HP
23.00 F T / 7M
M17 2.2kW 3HP
M12 5.5kW 7.5HP
M11 11kW 15HP
M11 15kW 20HP
M15 22kW 30HP
M15 30kW 40HP
26.25 F T / 8M
M17 2.2kW 3HP
M12 5.5kW 7.5HP
M11 11kW 15HP
M11 15kW 20HP
M15 22kW 30HP
29.50 F T / 9M
M17 2.2kW 3HP
M12 5.5kW 7.5HP
M11 11kW 15HP
M15 18.5kW 25HP
M15 30kW 40HP
32.80 F T / 10M
M17 3.7kW 5HP
M12 7.5kW 10HP
M11 11kW 15HP
M15 18.5kW 25HP
M15 30kW 40HP
36.10 F T / 11M
M17 3.7kW 5HP
M12 7.5kW 10HP
M11 15kW 20HP
M15 18.5kW 25HP
39.40 F T / 12M
M17 3.7kW 5HP
M12 7.5kW 10HP
M11 15kW 20HP
M15 18.5kW 25HP
42.65 F T / 13M
M17 3.7kW 5HP
M12 7.5kW 10HP
M11 15kW 20HP
M15 18.5kW 25HP
DIAMETER
FEET/METERS
MAT E R IAL D E S C R IP T ION
L OOS E B U L K
D E N S IT Y #/fT.3
C E MA MAT E R IAL C OD E
Cement, Aerated (Portland)
60-75
A10015M
Flyash
30-45
A4036M
ESSCREWCONVEYORSARESPECIFICALLYDESIGNEDFORCEMENT,FLYASH,ANDSIMILARPRODUCTS
CODEBREAKDOWN
ES.(externaldiameterinmm).(lenghinmeters).(motorsize)
EXAMPLE:ES.219.7.1100=8diameter-7meterslong-11.0kW(15HP)
*NOTE:THECAPACITYREFERSTOPORTLANDCEMENTAT70LBS/CF
FLYASHCAPACITYISAPPROXIMATELYONEHALFOFABOVECAPACITIES
OPTION:NONSTANDARDCAPACITIESAREAVAILABLE,CONTACTOURTECHNICALDEPARTMENT
NOTE:LENGTHISMEASUREDFROMCENTEROFINLETTOCENTEROFOUTLET
CATALOG2002
DIMENSIONS-GEARBOXES
DIMENSIONS
Unit
4"
6"
S
114 168
A
56 40
B
C 120 140
D
E 140 160
L
F 190 250
G
H
M
N 131 173
mm
8" 10" 12" 4"
219 273 323 114
40 40 40 2.2
Inches
8"
10"
219
273
1.57 1.57
12"
323
1.57
160 160 220 4.72 5.51
6.30
7.09
8.66
180 220 220 5.51 6.30
7.09
8.66
8.66
6"
168
1.57
275 330 405 7.48 9.84 10.83 12.99 15.94
173 173 173 5.16 6.81
6.81
6.81
6.81
GEARBOXES
=45
M 17
H P kW
2 1.5
3 2.2
5
4
7.5 5.5
M11
H P kW
7.5 5.5
10 7.5
15 11
20 15
A
154
164
164
199
A
242
242
272
272
B
278
302
334
371
mm
D
E
100 250
100 270
100 270
100 322
B
371
409
485
529
mm
E
D
130 322
130 322
130 405
130 405
F
83
83
83
83
F
130
130
130
130
=0
G
100
125
125
150
In ch es
A
B
D
E
F
G
6.06 10.9 3.94 9.84 3.27 3.94
6.45 11.9 3.94 10.6 3.27 4.92
6.45 13.1 3.94 10.6 3.27 4.92
7.83 14.6 3.94 12.7 3.27 5.90
M 12
H P kW
5.5 4.0
7.5 5.5
10 7.5
15 11
A
202
223
223
223
B
334
371
409
485
mm
E
D
106 270
106 322
106 322
106 413
F
100
100
100
100
G
125
150
150
175
In ch es
G
F
E
D
B
A
7.95 13.1 4.17 10.6 3.94 4.92
8.78 14.5 4.17 12.7 3.94 5.91
8.78 16.1 4.17 12.7 3.94 5.91
9.56 19.1 4.17 16.3 3.94 6.89
G
150
150
175
175
In ch es
G
F
E
D
B
A
9.53 14.6 5.12 12.7 5.12 5.91
9.53 16.1 5.12 12.7 5.12 5.91
10.7 19.1 5.12 15.9 5.12 6.89
10.7 20.8 5.12 15.9 5.12 6.89
M 15
H P kW
15 11
20 15
25 18.5
30 22
40 30
A
263
263
263
263
263
B
485
529
543
619
665
mm
E
D
200 405
200 405
200 421
200 421
200 505
F
162
162
162
162
162
G
175
175
175
175
200
B
A
10.4 19.1
10.4 20.8
10.4 21.4
10.4 21.4
10.4 26.2
In ch es
G
F
E
D
7.9 15.9 6.38 6.89
7.9 15.9 6.38 6.89
7.9 15.9 6.38 6.89
7.9 15.9 6.38 6.89
7.9 19.8 6.38 7.87
NEMAMOTORS
kW
1.5
2.2
3.7
5.5
7.5
11
15
18.5
22
30
Hp
2
3
5
7.5
10
15
20
25
30
40
IE C
Size
90
100
112
132S
132M
160M
160L
180M
180L
200
MOT OR S
Flange
D
D
D
D
D
D
D
D
D
D
N E MA
Size
145
182
184
213
215
254
256
282
284
324
MOT OR S
Flange
C
C
C
C
C
C
C
C
C
C
RPM
1800
1800
1800
1800
1800
1800
1800
1800
1800
1800
CATALOG2002
STANDARDROUNDINLET/OUTLETSPOUT
XBC
D
Code
"C"
depending on a - F - T
D
C ode
kg
0
10
15
T
20
T
25
T
30
T
35
40
45
114
XBC114114...1
168
XBC114168...1
170
220
170
220
170
220
170
220
170
220
170
220
170
220
193
XBC114193...1
245
295
245
295
245
295
245
295
245
295
245
295
245
295
245
295
245
295
245
295
219
XBC114219...1
225
275
225
275
225
275
225
275
225
275
225
275
225
275
225#
275 225#
275
225#
275
120
120
120
120
120
120
170
170
220
170
220
220
220
114
168
XBC139168...1
175
175
175
175
175
175
175
225
225
250
193
XBC168193...1
230
230
230
230
230
290
290
290
350
350
219
XBC168219...1
230
230
230
230
230
290
290
290
350
350
273
XBC168273...1
375
193
XBC219193...1
205
205
205
205
205
205
255
255
305
305
219
XBC219219...1
205
205
205
205
255
255
395
395
395
395
273
XBC219273...1
335
405
405
10
323
XBC219323...1
168
325
375
325
375
325
375
325
375
325
375
325
375
325
375
325
375
325
375
219
273
280
320
370
280
320
370
280
320
370
280
320
370
280
320
370
355
320
370
335
320
370
320
370
370
370#
370
219
XBC273219...1
260
260
260
260
260
260
310
455
455
455
273
XBC273273...1
250
250
250
300
300
300
300
400
400
400#400
10
323
XBC273323...1
315
315
315
315
315
385
385
385
480
480
13
273
XBC323273...1
260
260
260
260
360
360
360
360
460
460
10
323
XBC323323...1
300
300
30
300
300
360
360
360
460
460
13
323
F=withflange
T=withbeadededge
CATALOG2002
OPTIONALS-UNIVERSALINLETANDOUTLETSPOUT
INLET
Item1
Item2
C ode
X B A 168
X B A 219
P o s.
kg
168
390
168
168
390
135
235
253
7
7
193
385
168
193
385
135
235
253
219
380
168
219
380
125
235
253
273
425
168
273
425
175
235
253
8.8
323
470
168
323
470
220
235
253
9.6
219
455
219
219
455
150
285
305
10.7
273
445
219
273
445
140
285
305
10.7
13.3
323
490
219
323
490
185
285
305
273
545
273
273
545
175
345
370
15.9
323
540
273
323
540
170
345
370
15.9
323
575
323
323
590
175
390
415
20.7
X B A 273
X B A 323
OUTLET
Item3
Item4
P o s.
168
C ode
390
168
168
385
135
235
253
kg
7
219
380
168
219
380
130
235
253
X B B 168
219
455
219
219
455
150
285
305
10.7
273
445
219
273
445
140
285
305
10.7
X B B 219
273
545
273
273
545
175
345
370
15.9
323
540
273
323
540
170
345
370
15.9
323
595
323
323
595
175
390
419
20.7
X B B 273
X B B 323
CATALOG2002
MODULARCODEKEY
9
1234567
7
234567
1123456
7
23456
1
1stGROUP
23456
1
7
234567
1
1234567
STRUCTURE
ESESLESV
Pipe diameter
114=4
168=6
219=8
273=10
323=12
Inlet-outlet length
114
168-273
323
mm
cm
Inlettype
A=Universal
C=Circular
+=Noneorspecial
Inletdiameter
Inletheight
mm
mm
Outlettype
B = Universal
C = Circular
+ = Noneorspeciale
Outletdiameter
mm
Outletheight
mm
Inclination
degrees
CATALOG2002
MODULARCODEKEY
10
1234567
123456
7
23456
7
1
23456
7 2ndGROUP
1
23456
1
234567
1
12345677 DRIVEUNIT
Gearreducer
M11-M12-M15-M17-M19-L19-L17
Gearratio
05-07-10
Inst.drivepower
0110-0150-0220-0300-0400-0500
0750-0920-1100-1500-1850-2200
Nbrofpoles
48=4/8
40=4
Voltage supply
208V
230V
460V
575V
Cycles
50=50Hz
60=60Hz
++=non-WAM
Driveposition
C=Inletend
T=Outletend
4
6
8
10
12
12
3-45
3-45
3-45
3-45
3-45
3-23
1-15
1-15
1-15
1-15
1-15
1-7
1.5-4
2.2-7.5
5.5-15
5.5-22
11-22
22-30
2-5.5
3-10
7.5-20
7.5-30
15-30
30-40
233
1050
2800
4000
6000
7000
7
29
80
115
190
220
Tube Length Range MotorRange StandardFeedRateCement
Nom. feet meters kW

HP
ton/hour
Ibs/min
Options
- Driveondishargeend
- Heavy-duty hanger bearings
- Swivel spout - Ranges from 6-12
ontopand/orbottom
INTERMEDIATEBEARING
- Engineeredforminimumproductobstruction
- Lowmaintenance
- Transmitsnonetorque
- Betteraligniment
SCREWCONVEYORSARE
ESPECIALLYDESIGNEDFOR
CEMENTANDFLYASH
Standard Screw
- Motor
- Gearbox
- Inlet&dischargewithsame
diameterastroughtube
- Motorandgearboxoninletside
SWIWELSPOUTADJUSTABLEINCLINATION
Flexibletolerance-Allowforeasyfieldinstallation
Standardhangerinspection
GEARBOX
Heavy-duty construction - Oversized
SplineDesign
PortlandCement70lbs/cf
SwiwelSpout - Ranges from 6 - 12 for inlet or discharge
Code Breakdown
ES.(externalinmm).(lengthinmeters).(motorsize)
Example:ES.219.7.1100=8diameter-7meterslong-11.0kW(15.0Hp)
ES.114
ES.168
ES.219
ES.273
ES.323
ES.323
ES
Code
(mm)
ES
Average 2 weeks delivery
ENDBEARING
Fasterinstallation
Lowermaintenance
MODULARCONSTRUCTION
- Easeofshipping
- Pre-assembled
SPLINED COUPLING
Fasterinstallation-Lowermaintenance
Shotblasted
Primer/Finishcoat
REDUCESPRODUCTOBSTRUCTION
ADJUSTABLEANGLEOFINCLINATION
Heavy-dutygearbox
Specialdesigned
intermediatebearings
ModularConstruction
Nobelts
Noslippage
Lowermaintenance
DIRECTDRIVE
Allowseasyadjustements
duringinstallation
Higherloads
Betteralignement
Lessplay
Higherstrengththanstandard
competitorboltedshafts
EASESTHE
ASSEMBLING/DISASSEMBLING
ANDINSTALLATION
Allconnectionssplined
Fastassembly
Rigidconstruction
Easeofshipping
Average2weeksdelivery
BENEFIT
EASESTHEASSEMBLING
FUNCTION
Modularconstruction
FEATURES
CATALOG2002
13
COMPONENTSANDACCESSORIESSECTION
Page
OutletEndBearingXTA.......................................................................................................14
InletEndBearingXTB..........................................................................................................15
IntermediateBearingXLR...................................................................................................16
OptionalHeavyDutyHangerAssemblyXLY...................................................................17
Optionals-Flanges/AdjustableSupportXJX...............................................................18
CATALOG2002
OUTLETENDBEARING
XTA
14
Feeder
0=114
1=168
2=193
3=219
4=273
5=323
DIN
5482
D
XTA00ES0A01
28x25
175
50
54
65
148
170
XTA00ES1A01
40x36
197.5
32
72.5
85
162
XTA00ES2A01
40x36
197.5
32
72.5
85
XTA00ES3A01
40x36
197.5
32
72.5
85
XTA00ES4A01
40x36
197.5
32
72.5
XTA00ES5A01
40x36
197.5
26
72.5
C ode
F3
E1
E2
E3
E4
F1
F2
kg
Bearing
6006 - 2RS
M10
6008 - 2RS
250
M10
6008 - 2RS
250
275
M10
7.5
6008 -2RS
265
305
330
M10
9.5
6008 -2RS
315
370
405
M10
14
15
6008 - 2RS
190
M8
220
250
186
220
210
85
85
CATALOG2002
INLETENDBEARING
XTB
15
Feeder
0=114
1=168
3=219
4=273
5=323
UNI
6397
C
DIN
5482
D
X T B 25E S 0B 12
25
28x25
250
50
81
54
65
X T B 35E S 1B 12
35
40x36
330
55
117.5
72.5
85
X T B 35E S 2B 12
35
40x36
330
55
117.5
72.5
85
X T B 35E S 3B 12
35
40x36
330
55
117.5
72.5
X T B 35E S 4B 12
35
40x36
330
55
117.5
X T B 35E S 5B 12
35
40x36
330
55
117.5
C ode
E1
E2
F1
F2
148
170
190
162
85
72.5
85
72.5
85
E3
E4
E5
E6
F3
K
Bearing
GxHxL
DIN
6885
kg
M8
12
8x7x45
220
250 M10
14
186
220
250 M10
210
250
275 M10
265
305
315
370
Grease
rad.
ax.
kg
60065
1106
0.06
10x8x50
14
62085
1108
0.08
14
10x8x50
14
62085
1108
0.08
15
10x8x50 16.5
63085
1208
0.09
330 M10
15
10x8x50 19.7
63085
1208
0.09
405
15
10x8x50
63085
1208
0.09
M10
25
CATALOG2002
INTERMEDIATEBEARING
XLR
16
Feeder
010=114
015=168
017=193
020=219
025=273
030=323
028=114
040=168-219-273-323
C ode
Shaft
F eed er
M
DIN
5482
Kg
X L R 028B 010T 44
028
114
54
35
30
M10
170
28x25
1.7
X L R 028B 012T 44
028
139
66.5
35
30
M10
10
170
28x25
1.8
X L R 040B 015T 44
040
168
80
55
51
M14
15
245
40x36
3.5
X L R 040B 017T 44
040
193
92.5
55
51
M14
15
245
40x36
3.9
X L R 040B 020T 44
040
219
105.5
55
51
M14
15
245
40x36
4.3
X L R 040B 025T 44
040
273
132.5
55
51
M14
15
245
40x36
4.5
X L R 040B 030T 44
040
323
157.5
55
51
M14
15
245
40x36
CASTALUMINIUMHANGERSTRUCTUREWITHINCORPO-RATEDSELF-LUBRICATINGBUSH
Thehangerismadeupintwopartstoenabledismantlingwithoutremovingthespiral.
CATALOG2002
OPTIONALHEAVYDUTYHANGERASSEMBLY
XLY
17
C ode
Shaft
F eed er
M
DIN 5482
kg
XLY045H015T11
45
168
80
75
62
M14
225
40 x 36
XLY045H017T11
45
193
92.5
75
62
M14
225
40 x 36
4.2
XLY045H020T11
45
219
105.5
75
62
M14
225
40 x 36
4.5
XLY045H025T11
45
273
132.5
75
62
M14
225
40 x 36
4.7
XLY045H030T11
45
323
157.5
75
62
M14
225
40 x 36
CATALOG2002
OPTIONALS-FLANGES/ADJUSTABLESUPPORTXJX
18
Typ e o f
VFS
Valve
G
F ig .
C ode
T h ickn ess
N
kg
X K F 291
141
180
220
13.5
100
X K F 301
116
180
220
14
100
1.5
X K F 311
168
200
228
14
150
1.0
X K F 321
193
250
278
14
200
1.7
X K F 331
219
250
278
14
200
1.3
X K F 341
273
300
328
14
250
1.5
X K F 351
323
350
378
14
300
1.7
X K F 361
323
375
440
14
300
4.0
X K F 371
357
400
440
14
350
3.0
X K F 381
408
470
530
14
400
5.0
OPTIONADJUSTABLESUPPORT
Exampleofapplication
Mountedonframework
C ode
kg
X JX 2191
X JX 2731
X JX 3231
219
273
323
320
375
425
165
190
215
305
355
405
190
215
240
2.50
2.80
3.10
Adjustablesupportsarestrongpipeclampsusedforfixingofthefeedertoanexistingstructureandtopreventvibrationsandflections.
Theycanbemountedatanypointofthepipesection,astheyaremadeupoftwohalf-ringsthatareboltedtogether.
Finishing:galvanized
CATALOG2002
OPERATIONANDMAINTENANCE
19
Page
AssemblyInstructionsWhenUsingWAMButterflyValve.................................... 20
ReplacementofHangerBearing................................................................................... 21
OperationandMaintenance............................................................................................ 22
OperationandMaintenanceLubrification................................................................... 23
CATALOG2002
20
ASSEMBLYINSTRUCTIONSWHENUSINGWAMBUTTERFLYVALVE
1) TheVFS-typevalvesmadeofaluminiumalloyarenotdesignedtobeartheweightofequipmentinstalledbelow(e.g.screwfeeders,belt
conveyors,vibratoryfeedersetc.).
2) Tofixthevalve,onlyusestudboltsthatarelongenoughtopassthroughtheupperconnectingflange,thevalveitselfaswellasthelower
connectingflange,formingasandwich.Screwonthenutsfirmlybutnotexcessively.Theinsidenutshavenoweight-bearingfunction.They
onlyservetosecurethevalvewhenthefeederinstalledbelowisstrippeddown.
3) Applyathinlayerofliquidsealbeforefittingthevalvetotheconnectingflange.
4) Closethevalveonlywhenmaterialisflowing.
5) Cleanthevalveregularlywitheitherairorwater.Thisisparticularlyimportantifthematerialhandledtendstocompactortosolidifydueto
longershutdownperiods.
6) Operatingtemperature<80C.
7) Thematerialweightrestingonthediscmustneverbegreaterthanitsmaximumstatictorque.Asitisdifficulttocalculatethisweightexactly
duetovaryingmaterialproperties,asruleofthumb,onemayconsidertherearenoproblemswithbulkdensities<1.3t/m3instandardhoppers
andsilos
8) RefertoassemblyinstructionsonWAMactuatorsincludedineachpackage.
REPLACEMENTOFSEALSINDRIVEHEADANDINENDBEARINGASSEMBLY
Fig.1
ReferringtoFig.1carryoutthefollowingsteps:
1) Closesilovalve.
2) Emptyscrewfeeder.
3) Disconnectelectricmotorfrommains.
4) Openinspectionhatches.
5) Preventtheinletscrew(D)fromslidingoutbyintroducingaplank(A)intotheinlethatchensuringplankfirmlylocksin.
6) Ensureeyebolt(F)ofelectricmotoristightlyscrewedon.
7) Fixtheliftingdevicetotheeyebolt(F).
8) Removereducerflangeboltsandremovegearmotor(B).
9) Replaceseals(C)withnewones.
10)Reassemblepartsproceed-ingintheoppositewayasdescribed.
Thesameoperationsapplyalsoifdriveunitisatoutletend.
Andifthesealingoftheendbearinghastobesubstituted
CATALOG2002
21
REPLACEMENTOFHANGERBEARING
WithreferencetoFig.2carryoutthefollowingsteps:
1) Openinspectionhatchbeneaththebearingtobereplaced.
2) Removeboltsthatfastenthetwobearinghalves.
3) Lowerbearinghalfisnowfree.Removeexternalhangerboltsandturnupperhangerhalfuntilitcanbeextractedthroughthehatch.
REPLACEMENTOFHANGERBEARING
(INCLUDINGSHAFT)
InadditiontoFig.1,aswellastoinstructionsunderreferenceFig.2proceedasfollows:
4) Carefullyloosenplank(A)
5) Gentlylowerinletspiral(D)untilshaft(E)isfree.
6) Replaceshaft(E).
Forreassemblyproceedtheoppositeway.
Ifonlytheslidebushesmustbereplacedtheabove-mentionedstepsdonothavetobecarriedout.Thehalfbushmaybesimplyreplacedwithout
carryingouttheabovesteps.
CATALOG2002
22
TROUBLESHOOTING
CHECKLISTINCASEOFSCREWFEEDERTROUBLE
Minorproblemscanbesolvedwithoutconsultingaspecialist.Belowis
a list of the more common problems with their possible causes and
remedies.
1) GeneralquestionsFaultdescription
a) Ask plant operator when and under which circumstances feeder
stops. Does feeder start without problems after long periods of
non-operation?
b) Do weather conditions negatively influence feeder operation?
c) Ifvalveisfittedtofeederoutletcheckthecenterlineofthevalve
shaft is parallel with the center line of the feeder, as would be
fitted in normal circumstances.
Checkvalvefullyopens.
Makesurefeederoutletvalveisopenwhenfeederstartsanditonly
closeswhenfeederhasalreadystopped.
Ifnecessarydisconnectvalveactuatorinopenposition.
PROBLEM
Motordoesnotstart
POSSIBLEREASONS
1) Nocorrectwiring
2) Motorfailureorfailureinthewiringsupply
ACTION
1) Checkfuses;iffaulty,replace
2) Repairorreplacepartconcerned
PROBLEM
Themotorstartsbutthenstops
POSSIBLEREASONS
1) lncorrectrotation
2) Screwobstruction
3) Outputratetoohigh
4) Motorburntout
5) Defectivebearingorgearre-ducer
6) Outletblocked
ACTION
1) Reverse poles
2) Changehangerbearings;ifnecessarycleanwholescrewfeeder
3) Checkampmeterreadingandoutputrate;ifbotharetoohighcontact
ourSalesOffice.
4) Discoverreasonandonlythenreplacemotor
5) Discoverreason(see2)-couldbenormalwear-replacepartconcerned
6) Freeoutlet
PROBLEM
Motorstarts,butscrewdoesnotconvey
POSSIBLEREASONS
1) Gearpinionordriveshaftsheared
2) Incorrectrotation
3) Badoutflowofmaterialfromsiloduetofaultyfluidization
ACTION
1) Discoverreason,replacepartconcerned
2) Reverse poles
3) Improveoutflowofmaterial.
2) Silocheck
a) Isthesiloequippedwithadeflectingorbridgebreakingcone?
b) Doessiloincludeafluidizationsystem?Ifsohowdoesitoperate?
Automaticallyatintervalswhilefeederisturnedon?Manuallyfor
emergencyincaseofbridging?
c) Issiloconeequippedwithavibratororknocker?Howdoesitwork?
3) Electricequipmentcheck
a) Isadropinvoltagepossiblethroughthecontemporarystartingof
variousmachines?
b) Istheplantequippedwithagenerator?
c) Checkmainsupplyofmotor.
d) Check electric motor is correctly wired and make sure wires are
tightlyfastened.
e) Checkadjustmentofthermalcutoutinthecontrolpanelandcomparewithdataonthemotorplate.
f ) Checkmotorrotation.
g) Readamperagewithfeederrunningempty,thenwithfilledfeeder
starting, as well as with full feeder running.
h) Checkcrosssectionofmainscablesaresuitablefortheinstalled
drivepower.
4) Mechanicalpartscheck
a) Is breather plug of gear reducer functioning?
b) Checkoutletisfreeofcrusts.Describeoutlet(e.g.verticalorangular).
c) Checkweighhopperventisfunctioningcorrectlyandcheckcorrectdimensioningofsame.
5) Feedercheck
a) Are feeder parts correctly assembled? Do all inspection hatches
pointdownwards?
b) Does feeder bend? Stretch a string. If necessary additional supportsmustbefitted(every3to5metrestofeet).
c) Shutsilooutletvalve.Emptyfeeder.
d) Open inspection hatches. Check intermediate bearings are okay
andcorrectlymounted.
e) Turnfeederbyhandusingaspannerontheoutletendbearingshaft.
Ifyoudon'tfeelanyresistanceanddon'thearanygrindingnoiseit
ismostcertainthatfeederismechanicallysound.
f) Shutinspectionhatches.Startfeeder.Readamperage,voltage,cyclesandscrewr.p.m.withemptyfeederrunning.Compareammeterreadingwithmotorplatedata.
h) Repeatstartingprocedurewithfeederatfullloadandreadamperage,voltageandcycles.
6) Materialcheck
a) Materialdescription?
b) Bulkdensity?(kg/dm3)
c) Particlesize?(m/mm)
d) Humidity?(%)
e) Flowability?(makematerialslidedownametalplatebyvaryingthe
anglefromlowtosteep)
f) Compressivematerial?(canyoumakeasnowball?)
g) Abrasive material? (does it hurt when rubbing it between your
fingers?)
CATALOG2002
LUBRIFICATION
23
LUBRICATIONOUTLETENDBEARING
(withdriveatinlet)
- Suppliedwithalonglifegreasefillingthebearingdoesnotrequireanyfurtherlubrication.
LUBRICATIONINLETENDBEARING
(withdriveatoutlet)
- Greaseapprox.every200workinghours(dependsonhandledmaterial).Substitutelubricantapprox.every7500workinghours.
LUBRICATIONHANGERBEARING
- Formostmaterialshandledisnotlubricationrequired.Forthosematerialsthatrequirelubrication,greaseevery10workinghoursapprox.
Thetrademarksofthelubricantsareinalphabeticalorderwhichdoesnotrefertothequalityoftheproduct.Thelistdoesnotcoverallavailable
lubricants.Otherqualitymakescanequallybeused.
Table of lubricants
TRADE MARK
ESSO
MOBIL OIL
SHELL
TEXACO
LUBRICATIONGEARREDUCER
- L19,L17,M19andM17gearreductionunitsaresuppliedwithlonglifeoilfilling.Theyareonlyequippedwithafillingplugandtheoildoesnot
needtobetoppeduporchanged.
- M12,M11andM15gearreductionunitsaresuppliedwithafirstoilfillingandareequippedwithoillevel,outletandbreatherplugs.
- Firstoilreplacementafter1000operatinghours,thenevery2500operatinghoursapproximately.
OIL
TRADE MARK
ENERGOL GR - XP220
NL GEAR COMPOUND 220
SPARTAN EP 220
MOBILGEAR 630
OMALA 220
MEROPA 220
BP
CHEVRON
ESSO
MOBIL OIL
SHELL
TEXACO
OIL QU AN T IT Y F OR ON E F IL L IN G
(liters)
Typ e
Mo to r siz e
a = 0
a = 45
M12
M12
M12
M11
M11
M15
100-112
132
160
132
160
160-180
0.75
1
1.40
1
1.50
4
1
1.50
/
1.50
2.75
6.50
Thetrademarksofthelubricantsareinalphabeticalorderwhichdosnotrefertothequalityoftheproduct.Thelistdoesnotcoverallavailable
lubricants.Otherqualitymakescanequallybeused.
- Tabledatarefertooperationtemperaturebetween0Cand35C.Fortemperatureshigherthan35Chigherviscosityoilsmustbeused,for
temperatureslowerthan0Clessviscousoilsmustbeused.
CATALOG2002
SPAREPARTS
24
SPAREPARTS
Page
SpareParts..............................................................................................................................26
TubularScrewFeederSeriesEsWithThreeHangerBearingsSteel
FabricatedParts......................................................................................................................27<28
TubularScrewFeederSeriesEsSteelFabricatedParts.............................................29
OutletBearingAssemblySeriesXTA................................................................................30
OutletBearingAssemblySeriesXTB............................................................................... 31
HangerBearingSeriesXLR................................................................................................32
GearBoxM17..........................................................................................................................33<35
GearBoxM12..........................................................................................................................36<37
GearBoxM11..........................................................................................................................38<39
GearBoxM15..........................................................................................................................40<41
CompleteMotor...................................................................................................................... 42
Safety........................................................................................................................................ 43
CATALOG2002
SPAREPARTS
25
ADDRESSOFDEALERORLOCALSERVICEPOINT
IDENTIFICATION
Refertoothercodeand/ortotheserialnumberintheacknowledgmentoforderintheinvoiceandonthepackagingtoidentifytheequipment.
1
2
1)Ordercode.
2)Serialnumber.
EXAMPLEOFSERIALNUMBER
CONTRAINDICATIONSTOUSE
lfthecustomerobservesthenormalcaution(typicalofthiskindofmachines)togetherwiththeindicationscontainedinthismanual,workissafe.
ThesemachinesareNOTsuitableforhandlingoffoodstuff.
Themachinemustnotbestartedbeforethemachineitself,aswellastheplantitisgoingtobeinstalledin,havebeendeclaredinconformitywith
theEuropeanDirective14/06/1982(89/392/EEC).
Itistheplantdesigners/plantfittersresponsibilitytodesignandinstallallnecessaryprotectioninordertoavoidthatbreakingand/oryielding
ofthequipmentorofpartsofitmightdamagepeopleand/orpartsoftheplant(e.g.adequateprotectionagainstfallingdownofthemotoretc.).
Forthehandlingofproductswiththefollowingcharacteristicstheplantdesignerorfittermustprovideforappropriateprotectiondevices:dangerous,harmfulwhentouchedand/orinhaled,inflammable,explosive,infective.
ORDERINGSPAREPARTS
A)Steelfabricatedpartsandbearingassemblies
Pleaseindicateserialn.oftheconveyorappliedoneachtroughsection,aswellaspageanditemno.inthiscatalogueofthepartconcerned.
AlsoindicatetherequiredquantityofpartstakingintoconsiderationtheminimumsupplygiveninthepriceIist.
B)Gearreductionunitsandelectricmotors
Insteadofthescrewserialn.indicateserialn.ofgearreductionunitoroftheelectricmotorandaddinformationrequestedinparagraphA).
PartsnotincludedinpriceIistcannotbesupplied.
Theseare:
1)Standardpartsifnotincludedinkits
2)Itemnumbersinbrackets,i.e.singlepartsincludedinkits.
Checkminimumsupplybeforemakinganorder.GeneralSupplyConditionsarevalid.
CATALOG2002
SPAREPARTS
26
TUBULARSCREWFEEDER
SERIESES
WITHTHREEHANGERBEARINGS
STEELFABRICATEDPARTS
CATALOG2002
SPAREPARTS
27
TUBULARSCREWFEEDER
SERIESES
WITHTHREEHANGERBEARINGS
CATALOG2002
SPAREPARTS
28
TUBULARSCREWFEEDER
SERIESES
Item
Qu an tity
S tan d ard s
A.1
A.2
A.3
2
3
4A
4B
4C
4D
5A
5B
5C
5D
6.1
6.2
7.1
7.2
8.1
8.2
8.3
9.1
9.2
1+X
1+X
1+X
1
ES 114-139
ES 168-193
ES 219-273-323
M16x55 DIN 558
8+8X
16+16X
8
16
4X
8X
8X
4X
8X
8 DIN 6798
10 DIN 6798
M8 x25 DIN 558
M10x30 DIN 558
M8x35 DIN 558
M10x40 DIN 558
M10x50 DIN 558
M8 DIN 558
M8 DIN 558
D E S C R IP T ION
Inspecti on hatch Ki t
Inspecti on hatch ki t
Inspecti on hatch Ki t
Hexagonal bolt
Seri al number
External pi pes (1 pi ece)
External i nlet pi pe
External outlet pi pe
External i ntermedi ate pi pe
Cpl. screw (1 pi ece)
Cpl. i nlet screw
Cpl. outlet screw
Cpl. i ntermedi ate screw
Washer (ES 114-139)
Washer (ES 168...323)
Hexagon. bolt (ES 114-139)
Hexagon. bolt (ES 168...323)
Hexagon. bolt (ES 323)
CATALOG2002
SPAREPARTS
29
OUTLETBEARINGASSEMBLYSERIESXTA
D iameter
P art N u mb er
114 mm - 4"
168 mm - 6"
219 mm - 8"
273 mm - 10"
323 mm - 12"
XTA.00.ES0.AO1
XTA.00.ES1.AO1
XTA.00.ES3.AO1
XTA.00.ES4.AO1
XTA.00.ES5.AO1
CATALOG2002
SPAREPARTS
30
OUTLETBEARINGASSEMBLYSERIESXTB
Onlywithdriveunitmountedatoutledend!
D iameter
P art N u mb er
114 mm - 4"
168 mm - 6"
219 mm - 8"
273 mm - 10"
323 mm - 12"
XTB.25.ES0.B12
XTB.35.ES1.B12
XTB.35.ES3.B12
XTB.35.ES4.B12
XTB.35.ES5.B12
CATALOG2002
SPAREPARTS
31
HANGERBEARINGSERIESXLR
D iameter
P art N u mb er
114 mm - 4"
168 mm - 6"
219 mm - 8"
273 mm - 10"
323 mm - 12"
XLR.028B010T44
XLR.040B015T44
XLR.040B020T44
XLR.040B025T44
XLR.040B030T44
SPARE PARTS
GEAR BOX M17
CATALOG2002
32
GEARREDUCTIONHEADSERIESM17withincorporatedendbearing
-forIECandNEMAmotors:0.55kW-0.75kW-1.1kW-1.5kW-2.2kW-3kW-4kW-5.5kW
CATALOG2002
SPAREPARTS
GEARBOXM17
33
GEARREDUCTIONHEADSERIESM17withincorporatedendbearing-forIECandNEMAmotors
IEC
080100-112
090132
Code
M17
ES
05: Ratio 1:5

07: 1:7
10: 1:10
Item
1
1b
2a
2b
2c
3a
3b
3c
3d
3e
3f
Aa
(4)
(5)
(6)
Ab
(4)
(5)
(6)
Ac
(4)
(5)
(6)
Ad
(4)
(5)
(6)
Ae
(4)
(5)
(6)
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Standards
8x7x25 DIN 6885
8x7x20 DIN 6885
8x7x20 DIN 6885
8x7x20 DIN 6885
8x7x20 DIN 6885
DESCRIPTION
Shaft ESO
Shaft ES 1-2-3
Casing motor end (80-90)
Casing motor end (132)
Casing screw end ESO
Casing screw end ES1
Casing screw end ES1 (132)
Gear Kit 1:5 (80-90)
Pinion shaft
Cog wheel
Parallel Key
Gear Kit 1:5 (112)
Pinion shaft
Cog wheel
Parallel Key
Gear Kit 1:5 (132)
Pinion shaft
Cog wheel
Parallel Key
Gear kit 1:7 (80-90)
Pinion shaft
Cog wheel
Parallel Key
Gear Kit 1:7 (112)
Pinion shaft
Cog wheel
Parallel Key
NEMA
145-182
184
0: 114-139
1:168
2:193
3:219
Standards
Item Quantity
Af
1
(4)
1
(5)
1
(6)
1
8x7x25 DIN 6885
Ag
1
(4)
1
(5)
1
(6)
1
8x7x25 DIN 6885
Ba
1
(8)
1
DIN 3760-NB
(9)
1
DIN 3760-NB
Bb
1
(8)
1
DIN 3760-NB
(9)
1
DIN 3760-NB
Bc
1
(8)
1
DIN 3760-NB
(9)
1
DIN 3760-NB
Bd
1
(8)
1
DIN 3760-NB
(9)
1
DIN 3760-NB
Be
1
(8)
1
DIN 3760-NB
(9)
1
DIN 3760-NB
1
(12)
1
DIN 625
(13)
2
DIN 711
(14)
1
DIN 625
Cb
1
(12)
1
DIN 625
(13)
2
DIN 711
(14)
DIN 625
DESCRIPTION
Gear Kit 1/10 (80-90)
Pinion shaft
Cog wheel
Parallel Key
Gear Kit 1/10 (112)
Pinion shaft
Cog wheel
Parallel Key
Internal seal Kit ESO (80-90)
Shaft seal
Shaft seal
Shaft seal
Shaft seal
Shaft seal
Shaft seal
Internal seal Kit ES1-2 (100-112)
Shaft seal
Shaft seal
Internal seal Kit ES1-2-3 (132)
Shaft seal
Shaft seal
Bearing Kit ESO (80-90)
Bearing
Bearing
Bearing
Bearing Kit ESO (100-112)
Bearing
Bearing
Bearing
SPAREPARTS
GEARBOXM17
CATALOG2002
34
IEC
080100-112
090132
Code
M17
05: Ratio1:5
07: 1:7
10: 1:10
Item
Cd
(12)
(13)
(15)
(17)
Ce
(12)
(13)
(15)
(17)
Cf
(12)
(13)
(15)
(17)
24
19a
19b
19c
21a
21b
21c
28
29
30a
30b
31a
31b
32a
32b
33a
33b
34
35
7
11
36a
36b
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
1
1
4
4
4
4
4
4
9
9
9
9
1
1
1
1
ES
NEMA
145-182
184
0: 114-139
1:168
2:193
3:219
Standards
DESCRIPTION
Bearing Kit ES1-2 (80-90)
DIN 625
Bearing
DIN 711
Bearing
DIN625
Bearing
DIN 625
Bearing
Bearing Kit ES1-2 (100-112)
DIN 625
Bearing
DIN 711
Bearing
DIN 625
Bearing
DIN 625
Bearing
Bearing Kit ES1-2-3 (132)
DIN 625
Bearing
DIN 711
Bearing
DIN625
Bearing
DIN 625
Bearing
3/8"
Oil plug
68 DIN 472
Retaining ring for bore (80-90)
80 DIN 472
95 DIN 472
Retaining ring for bore (132)
40 DIN 471
Retaining ring for shaft (80-90)
50 DIN 471
Retaining ring for shaft (100-112)
66 DIN 471
Retaining ring for shaft (132)
Spacer ES1 - ES2
30x42x1DIN 988 Retaining ring
M 10x25 DIN 933 Hexagonal bolt (80-90)
M12x30 DIN 933 Hexagonal bolt (100-112-132)
10 DIN 125A Beveled washer (80-90)
12 DIN 125A Beveled washer (100-112-132)
10 DIN 7980
Elastic washer (80-90)
12 DIN 7980
Elastic washer (100-112-132)
M8x30 DIN 912 Hexagonal socket bolt (80-90)
M8x75 DIN 912 Hexagonal socket bolt (100-112-132)
8 DIN 125A
Beveled washer
8 DIN 7980
Elastic washer
Adapter sleeve (80)
Parallel Key (80)
Shaft sealing unit ES0
Shaft sealing unit ES1-2-3
CATALOG2002
SPAREPARTS
GEARBOXM12
35
-forIECandNEMAmotors:3kW-4kW-5.5kW-7.5kW-9.2kW-11kW
CATALOG2002
SPAREPARTS
GEARBOXM12
36
Code
M12
ES
IEC
100-112
132
160
NEMA
184-213
215
0: 114-139
1:168
2:193
3:219
4:273
5:323
05: Ratio 1:5

07: 1:7
10: 1:10
Item
1
2a
2b
2c
3a
3b
3c
3d
Aa
(4)
(5)
(6)
Ab
(4)
(5)
(6)
Ac
(4)
(5)
(6)
Ad
(4)
(5)
(6)
Ae
(4)
(5)
(6)
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Standards
DESCRIPTION
Shaft
Casing screw ES2
Casing screw end ES3-ES5
Gear Kit 1/5 (112)
Pinion shaft
Cog wheel
Parallel Key
Gear Kit 1/5 (132)
Pinion shaft
Cog wheel
Parallel Key
Gear Kit 1/5 (160)
Pinion shaft
Cog wheel
Parallel Key
Gear Kit 1/6 (112)
Pinion shaft
Cog wheel
Parallel Key
Gear Kit 1/6 (132)
Pinion shaft
Cog wheel
Parallel Key
Item Quantity
E
1
(23)
1
(24)
(25)
19a
19b
21a
21b
27
30
31
32
33
34
35
45
46
47
48
50
1
1
2
2
2
2
2
4
4
4
9
9
9
1
8
8
8
1
Standards
3/8"
3/8"
3/8"
80 DIN 472
95 DIN 472
50 DIN 471
60 DIN 471
M 12x30 DIN 933
12 DIN 125A
12 DIN 7980
M8x75 DIN 912
8 DIN 125A
8 DIN 7980
M10x35 DIN 933
10 DIN 125A
10 DIN 7980
Item
Af
(4)
(5)
(6)
Ah
(4)
(5)
(6)
Ai
(4)
(5)
(6)
Al
(4)
(5)
(6)
Ba
(8)
(9)
Bb
(8)
(9)
Ca
(12)
(13)
(14)
Cb
(12)
(13)
(14)
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Standards
DIN 3760-NB
DIN 3760-NB
DIN 3760-NB
DIN 3760-NB
DIN 625
DIN 711
DIN625
DIN 625
DIN 711
DIN625
DESCRIPTION
Gear Kit 1/7 (132)
Pinion shaft
Cog wheel
Parallel Key
Gear Kit 1/7 (132)
Pinion shaft
Cog wheel
Parallel Key
Gear Kit 1/10 (112)
Pinion shaft
Cog wheel
Parallel Key
Gear Kit 1/10 (132)
Pinion shaft
Cog wheel
Parallel Key
Internal seal Kit (112)
Shaft seal
Shaft seal
Internal seal Kit (132-160)
Shaft seal
shaft seal
Bearing Kit (110-112)
Bearing
Bearing
Bearing
Bearing
Bearing
Bearing
DESCRIPTION
Oil plug Kit
Oil outlet plug
Breather plug
Oil level plug
Retaining ring for bore 110-112
Retaining ring for bore 132-160
Retaining ring for shaft 110-112
Retaining ring for shaft 132-160
Spacer
Hexagonal bolt
Beveled washer
Elastic washer
Hexagonal socket bolt
Beveled washer
Elastic washer
Flange
Hexagonal bolt
Beveled washer
Elastic washer
Shaft sealing unit
SPAREPARTS
GEARBOXM11
CATALOG2002
37
-forIECandNEMAmotors:5.5kW-7.5kW-9.2kW-11kW-15kW
CATALOG2002
SPAREPARTS
GEARBOXM11
38
IEC
132-160
Code
M11
05: Ratio 1:5

07: 1:7
10: 1:10
Item
1
2b
2c
3a
3b
3c
3d
Ab
(4)
(5)
(6)
Ac
(4)
(5)
(6)
Ad
(4)
(5)
(6)
Ae
(4)
(5)
(6)
Af
(4)
(5)
(6)
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Standards
12x8x35 DIN6885
12x8x35 DIN6885
12x8x35 DIN6885
12x8x35 DIN6885
12x8x35 DIN6885
DESCRIPTION
Shaft
Casing screw ES4
Gear Kit 1/5 (160)
Pinion shaft
Cog wheel
Parallel Key
Gear Kit 1/6 (132)
Pinion shaft
Cog wheel
Parallel Key
Gear Kit 1/6 (160)
Pinion shaft
Cog wheel
Parallel Key
Gear Kit 1/7 (132)
Pinion shaft
Cog wheel
Parallel Key
Gear Kit 1/7 (160)
Pinion shaft
Cog wheel
Parallel Key
ES
NEMA
254-256
1:168
2:193
3:219
4:273
5:323
Item
Ag
(4)
(5)
(6)
Ah
(4)
(5)
(6)
B
(4)
(5)
C
(12)
(13)
(14)
E
(23)
(24)
(25)
18
20
27
30
31
32
33
34
35
45
46
47
48
50
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
4
4
4
9
9
9
1
8
8
8
1
Standards
DIN 3760-NB
DIN 3760-NB
DIN 625
DIN 711
DIN 625
3/8"
3/8"
3/8"
95 DIN 472
60 DIN 471
M12x30 DIN 933
12 DIN 125A
12 DIN 7980
M 8x30 DIN 912
M 8 DIN 125A
M 8 DIN 7980
M 10x35 DIN 933
10 DIN 125A
10 DIN 7980
DESCRIPTION
Gear Kit 1/10 (132)
Pinion shaft
Cog wheel
Parallel Key
Gear Kit 1/10 (160)
Pinion shaft
Cog wheel
Parallel Key
Internal seals Kit
Shaft seal
Shaft seal
Bearing Kit
Bearing
Bearing
Bearing
Oil plugs Kit
Oil outlet plug
Breather plug
Oil level plug
Retaining ring for bore
Retaining ring for shaft
Spacer
Hexagonal bolt
Beveled washer
Elastic washer
Hex.socket bolt
Beveled washer
Elastic washer
Flange
Hexagonal bolt
Beveled washer
Elastic washer
Shaft sealing unit
SPAREPARTS
GEARBOXM15
CATALOG2002
39
-forIECandNEMAmotors:11kW-15kW-18.5kW-22kW-30kW
CATALOG2002
SPAREPARTS
GEARBOXM15
40
IEC
180
200
Code
M15
ES
05: Ratio1:5
07: 1:7
10: 1:10
Item
1
2b
2c
3a
3b
Aa
(4)
(5)
(6)
Ab
(4)
(5)
(6)
Ac
(4)
(5)
(6)
Ad
(4)
(5)
(6)
Ae
(4)
(5)
(6)
Af
(4)
(5)
(6)
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Standards
14x9x40 DIN6885
14x9x40 DIN6885
14x9x40 DIN6885
14x9x40 DIN6885
14x9x40 DIN6885
14x9x40 DIN6885
Standards
Item Quantity
E
1
(23)
1
3/8"
(24)
1
3/8"
(25)
1
3/8"
19a
2
110DIN 472
19b
2
125 DIN 472
20a
1
70DIN 471
20b
1
80 DIN 471
28
1
29
1
30
4
M16x40 DIN 933
31
4
16 DIN 125A
32
4
16 DIN 7980
33
14
M 10x75 DIN 912
34
14
10 DIN 125A
35
14
10 DIN 7980
45
1
46
8
M10x35 DIN 933
47
8
10DIN 125A
48
8
10SDIN 7980
50
1
DESCRIPTION
Shaft
Casing screw ES4
Gear Kit 1/5 (160)
Pinion shaft
Cog wheel
Parallel Key
Gear Kit 1/5 (180)
Pinion shaft
Cog wheel
Parallel Key
Gear Kit 1/6 (160)
Pinion shaft
Cog wheel
Parallel Key
Gear Kit 1/6 (180)
Pinion shaft
Cog wheel
Parallel Key
Gear kit 1/7 (160)
Pinion shaft
Cog wheel
Parallel Key
Gear Kit 1/7 (180)
Pinion shaft
Cog wheel
Parallel
DESCRIPTION
Oil plug Kit
OIl outlet plug
Breather plug
Oil level plug
Retaining rin for bore (200)
Retaining ring for Shaft (160-180)
Retaining ring for shaft (200)
Spacer
Spacer
Hexagonal bolt
Beveled washer
Elastic washer
Hexagonal socket bolt
Beveled Washer
Elastic washer
Flange
Hexagonal bolt
Beveled washer
Elastic washer
Shaft sealing unit
NEMA
284-286
324
.
3:219
4:273
5:323
Standards
DESCRIPTION
Gear Kit 1/7 (200)
Pinion shaft
Cog wheel
Parallel Key
Gear kit 1/10 (160)
Pinion shaft
Cog wheel
Parallel Key
Gear kit 1/10 (180)
Pinion shaft
Cog wheel
Parallel key
Gear Kit 1/10 (200)
Pinion shaft
Cog wheel
Parallel Key
Internal seal Kit (160-180)
Item
Ag
(4)
(5)
(6)
Ah
(4)
(5)
(6)
Ai
(4)
(5)
(6)
Al
(4)
(5)
(6)
Ba
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
(8)
DIN 3760-NB
Shaft seal
(9)
Bb
(8)
(9)
Ca
(12)
(13)
(15)
(17)
Cb
(12)
(13)
(15)
(17)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DIN 3760-NB
Shaft seal
Internal seal Kit (200)
Shaft seal
Shaft seal
Bearing
Bearing
Bearing
Bearing
Bearing Kit (200)
Bearing
Bearing
Bearing
Bearing
14x9x40 DIN6885
14x9x40 DIN6885
14x9x40 DIN6885
14x9x40 DIN6885
DIN 3760-NB
DIN 3760-NB
DIN 625
DIN 711
DIN 625
DIN 625
DIN 625
DIN 711
DIN 625
DIN 625
CATALOG2002
SPAREPARTS
41
COMPLETEMOTOR
Code
5
4=CLASS.F.IP55
NEMA
IEC
kW
143
145
182
184
213
215
254
256
282
0900M
0900L
100LR
100LH
1120M
1320S
1320M
1320L
1600M
1600L
1800M
1.1
1.5
2.2
3.0
4.0
5.5
7.5
9.2
11.0
15.0
18.5
W = 208-230/460V 60Hz
Q = 575V
60Hz
E = 220/380V
50Hz
Poles
02 3600RPM
04 1800RPM
06 1200RPM
2
1
Item
1
2
Qu an tity
1
1
10
S t a n d a rd s
D E S C R IP T ION
Fan guard
Fan
Rear flange
Fan beari ng
Casi ng
Stator
Rotor
Front beari ng
Front flange
Termi nal box
CATALOG2002
SAFETY
42
WARNINGANDSAFETYINSTRUCTIONS
NOTETOUSERS:Donotattemptanymaintenanceorrepairsoftheconveyoruntilpowerhasbeenlocked
outandtaggedout.ControlStoredEnergy:Usesafetyblocksbetweendangerouspartsthatcouldmoveand
injure.
Safety must be considered a basic factor in
machinery operation at all times. Most accidents are the result of carelessness or negligence.Thefollowingsafetyinstructionsarebasic
guidelines and should be considered as minimum provisions. Additional information shall
be obtained by the purchaser from other sources, including the American Society of Mechanical Engineers, Standard ANSI B20.1, Standard
ANSI B15.1, Standard ANSI A12.1 Standard
ANSI MH4.7 and Standard ANSI Z244.
WAM, Inc. does not install equipment, consequently it is the responsibility of the contractor,
installer, owner and user to install, maintain
and operate the conveyor, components and
assembliesin such amanneras to comply with
the William-Steiger Occupational Safety and
HealthAct and with all state and local laws and
ordinances and the American National Standard Institute (ANSI) safety code.
Inordertoavoidanunsafeorhazardouscondition,theassembliesorpartsmustbeinstalled
and operated in accordance with the following
minimum provisions.
1. Conveyors, and all other rotating and vibrating equipment (hereafter referred to as
equipment) shall not be operated unless all
covers and/or guards for the equipment and
drive unit are in place. If the equipment is to
be opened for inspection cleaning, maintenance or observation, the electric power to
the motor driving the conveyor must be
LOCKED OUT and TAGGED OUT in such a
manner that the equipment cannot be restarted by anyone; however remote from the
area, until equipment cover or guards and
drive guards have been properly replaced.
2. If the equipment must have an open housing
as a condition of its use and application, the
entire equipment is then to be guarded by a
railingorfenceinaccordancewithANSIstandard B20.1-1993, with special attention given to section 6.12.
3. Feed openings for shovel, front loaders or
other manual or mechanical equipment shall
be constructed in such a way that the equipment opening is covered by a grating. If the
nature of the material is such that a grating
cannot be used, then the exposed
1. section of the equipment is to be guarded by

a railing or fence and there shall be a warning sign posted.
2. Do not attempt any maintenance or repairs
of the equipment until power has been
LOCKED OUT and TAGGED OUT.
3. Control stored energy: Use safety blocks between dangerous parts that could move and
injure. Always operate conveyor in accordance with these instructions and those contained on the caution labels affixed to the
equipment.
4. Do not place hands or feet in the equipment.
5. Never walk on equipment covers, grating or
guards.
6. Do not use equipment for any purpose other
than that for which it was intended.
7. Do not poke or prod material into the equipment with a bar or stick inserted through the
openings.
8. Keep area around equipment drive and control station free of debris and obstacles.
9. Always regulate the feeding of material into
the unit at a uniform and continuous rate.
10.Do not attempt to clear jammed equipment
until power has been LOCKED OUT and
TAGGED OUT.
11.Do not attempt field modification of equipment or components.
12.Equipment is not normally manufactured or
designed to handle materials that are hazardous to personnel. These materials which
are hazardous include those that are explosive, flammable, toxic, or otherwise dangerous to personnel. Equipment may be designed to handle these materials. Equipment
is not manufactured or designed to comply
with local, state or federal codes for unfired
pressure vessels. If hazardous materials are
to be conveyed or if the equipment is to be
subjected to internal or external pressure,
WAM, Inc. should be consulted prior to any
modifications.
WAM,Inc.insiststhatdisconnectingandlocking out and tagging out the power to the motor
driving the unit provides this only real protection against injury. Secondary safety devices
are available; however, the decision as to their
need and the type required must be made
bytheowner-assembleraswehavenoinformation regarding plant wiring, plant environment,

the Interlocking of the equpment with other
equipment, extent of plant automation, etc.
Other devices should not be used as a substitute for locking out the power prior to removing
guards or covers. We caution that use of the
secondarydevicesmaycauseemployeestodevelop a false sense of security and fail to lock
out power before removing covers or guards.
This could result in a serious injury should the
secondary device fail or malfunction.
Therearemanykindsofelectricaldevicesfor
interlocking of equipment and equipment systems such that if one item of equipment in a
system or process is stopped other equipment
feeding it, or following it can also be automatically stopped.
Electricalcontrols,machineryguards,railings,
walkways, arrangement of installation, training
of personnel, etc. are necessary ingredients for
a safe working place. It is the responsibility of
the contractor, installer, owner and user to supplement the materials and services furnished
with these necessary items to make the equipment installation comply with the law and accepted standards.
Equipment inlet and discharge openings are
designed to connect to other equipment or
machinery so that the flow of material into and
out of the equipment is completely enclosed.
One or more caution signs as illustrated below are attached to equipment housings and
equipment covers. Please order replacement
caution labels should the labels attached to
this equipment become illegible. Use Conveyor Equipment Manufacturers Association
(CEMA) Safety Label Brochure and Placement
Guidelines (#201). CEMA can be contacted
at::www.cemanet.org,ormaybewrittentoat::
CEMA
6724 Lone Oak Blvd.
Naples, FL 34109
WAM, Inc. also provides this information to
our customers free of charge when requested.
The label shown below has been reduced in
size. The actual size is printed next to the label. For more detailed instructions and informationpleaserequestafreecopyofourScrew
Conveyor Safety, Installation, Operation, Maintenance Instructions.
ActualSizeis5Widex21/2High

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ES

(Compact) Gear reducer

Gear reducer shaft sealing

Outlet end bearing

Inlet end bearing

Extracting - Flood Fed.................................................................

Conveying - Controlled Fed...........................................................

Bulk density........................................................................... Lbs/CF

Mesh Particle Side............................................................................

10" D ia (273 E S 4) 12" D ia (323 E S 5) 12" D ia (323 E X 5)

M17 1.5kW 2HP

M17 2.2kW 3HP

M12 5.5kW 7.5HP

M12 5.5kW 7.5HP

M11 11kW 15HP

M11 15kW 20HP

M17 1.5kW 2HP

M17 3.7kW 5HP

M12 5.5kW 7.5HP

M12 7.5kW 10HP

M11 11kW 15HP

M11 15kW 20HP

M17 1.5kW 2HP

M17 3.7kW 5HP

M12 5.5kW 7.5HP

M12 7.5kW 10HP

M11 11kW 15HP

M11 15kW 20HP

M17 1.5kW 2HP

M17 3.7kW 5HP

M12 7.5kW 10HP

M12 7.5kW 10HP

M11 15kW 20HP

M15 22kW 30HP

M17 1.5kW 2HP

M12 5.5kW 7.5HP

M12 7.5kW 10HP

M11 11kW 15HP

M11 15kW 20HP

M15 22kW 30HP

M17 1.5kW 2HP

M12 5.5kW 7.5HP

M12 7.5kW 10HP

M11 11kW 15HP

M15 18.5kW 25HP

M15 30kW 40HP

M17 2.2kW 3HP

M12 5.5kW 7.5HP

M11 11kW 15HP

M11 15kW 20HP

M15 22kW 30HP

M15 30kW 40HP

M17 2.2kW 3HP

M12 5.5kW 7.5HP

M11 11kW 15HP

M11 15kW 20HP