LT-7 Lightweight Tractor

OPERATORS MANUAL
IM-279-C
November, 2006
K227, K395 and K395-1
A Complete Automatic DC Submerged Arc
Wire Feeder on a Self-Propelled Trackless Carriage
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
Damage Claims
When this equipment is shipped,
title passes to the purchaser upon
recei pt by the carri er.
Consequently, claims for material
damaged in shipment must be
made by the purchaser against
the transportation company at the
time the shipment is received.
Sales and Service through Subsidiaries and Distributors Worldwide
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
World's Leader in Welding and Cutting Products
Copyright 2006 Lincoln Global Inc.
RETURN TO MAIN MENU
FOR ENGINE
powered equipment.
1.a. Turn the engine off before troubleshooting and maintenance
work unless the maintenance work requires it to be running.
____________________________________________________
1.b. Operate engines in open, well-ventilated
areas or vent the engine exhaust fumes
outdoors.
____________________________________________________
1.c. Do not add the fuel near an open flame
welding arc or when the engine is running.
Stop the engine and allow it to cool before
refueling to prevent spilled fuel from vaporiz-
ing on contact with hot engine parts and
igniting. Do not spill fuel when filling tank. If
fuel is spilled, wipe it up and do not start
engine until fumes have been eliminated.
____________________________________________________
1.d. Keep all equipment safety guards, covers and devices in
position and in good repair.Keep hands, hair, clothing and
tools away from V-belts, gears, fans and all other moving
parts when starting, operating or repairing equipment.
____________________________________________________
1.e. In some cases it may be necessary to remove safety
guards to perform requi red mai ntenance. Remove
guards only when necessary and replace them when the
mai ntenance requi ri ng thei r removal i s compl ete.
Always use the greatest care when working near moving
parts.
___________________________________________________
1.f. Do not put your hands near the engine fan.
Do not attempt to override the governor or
idler by pushing on the throttle control rods
while the engine is running.
___________________________________________________
1.g. To prevent accidentally starting gasoline engines while
turning the engine or welding generator during maintenance
work, disconnect the spark plug wires, distributor cap or
magneto wire as appropriate.
i
SAFETY
i
ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH.
KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you
purchase a copy of Safety in Welding & Cutting - ANSI Standard Z49.1 from the American Welding Society, P.O. Box
351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of Arc Welding Safety booklet E205 is available
from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
WARNING
Mar 95
ELECTRIC AND
MAGNETIC FIELDS
may be dangerous
2.a. Electric current flowing through any conductor causes
localized Electric and Magnetic Fields (EMF). Welding
current creates EMF fields around welding cables and
welding machines
2.b. EMF fields may interfere with some pacemakers, and
welders having a pacemaker should consult their physician
before welding.
2.c. Exposure to EMF fields in welding may have other health
effects which are now not known.
2.d. All welders should use the following procedures in order to
minimize exposure to EMF fields from the welding circuit:
2.d.1. Route the electrode and work cables together - Secure
them with tape when possible.
2.d.2. Never coil the electrode lead around your body.
2.d.3. Do not place your body between the electrode and
work cables. If the electrode cable is on your right
side, the work cable should also be on your right side.
2.d.4. Connect the work cable to the workpiece as close as
possible to the area being welded.
2.d.5. Do not work next to welding power source.
1.h. To avoid scalding, do not remove the
radiator pressure cap when the engine is
hot.
CALIFORNIA PROPOSITION 65 WARNINGS
Diesel engine exhaust and some of its constituents
are known to the State of California to cause can-
cer, birth defects, and other reproductive harm.
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
The Above For Diesel Engines The Above For Gasoline Engines
ii
SAFETY
ii
ARC RAYS can burn.
4.a. Use a shield with the proper filter and cover
plates to protect your eyes from sparks and
the rays of the arc when welding or observing
open arc welding. Headshield and filter lens
should conform to ANSI Z87. I standards.
4.b. Use suitable clothing made from durable flame-resistant
material to protect your skin and that of your helpers from
the arc rays.
4.c. Protect other nearby personnel with suitable, non-flammable
screening and/or warn them not to watch the arc nor expose
themselves to the arc rays or to hot spatter or metal.
ELECTRIC SHOCK can
kill.
3.a. The electrode and work (or ground) circuits
are electrically hot when the welder is on.
Do not touch these hot parts with your bare
skin or wet clothing. Wear dry, hole-free
gloves to insulate hands.
3.b. Insulate yourself from work and ground using dry insulation.
Make certain the insulation is large enough to cover your full
area of physical contact with work and ground.
In addition to the normal safety precautions, if welding
must be performed under electrically hazardous
conditions (in damp locations or while wearing wet
clothing; on metal structures such as floors, gratings or
scaffolds; when in cramped positions such as sitting,
kneeling or lying, if there is a high risk of unavoidable or
accidental contact with the workpiece or ground) use
the following equipment:
Semiautomatic DC Constant Voltage (Wire) Welder.
DC Manual (Stick) Welder.
AC Welder with Reduced Voltage Control.
3.c. In semiautomatic or automatic wire welding, the electrode,
electrode reel, welding head, nozzle or semiautomatic
welding gun are also electrically hot.
3.d. Always be sure the work cable makes a good electrical
connection with the metal being welded. The connection
should be as close as possible to the area being welded.
3.e. Ground the work or metal to be welded to a good electrical
(earth) ground.
3.f. Maintain the electrode holder, work clamp, welding cable and
welding machine in good, safe operating condition. Replace
damaged insulation.
3.g. Never dip the electrode in water for cooling.
3.h. Never simultaneously touch electrically hot parts of
electrode holders connected to two welders because voltage
between the two can be the total of the open circuit voltage
of both welders.
3.i. When working above floor level, use a safety belt to protect
yourself from a fall should you get a shock.
3.j. Also see Items 6.c. and 8.
FUMES AND GASES
can be dangerous.
5.a. Welding may produce fumes and gases
hazardous to health. Avoid breathing these
fumes and gases. When welding, keep
your head out of the fume. Use enough
ventilation and/or exhaust at the arc to keep
fumes and gases away from the breathing zone. When
welding with electrodes which require special
ventilation such as stainless or hard facing (see
instructions on container or MSDS) or on lead or
cadmium plated steel and other metals or coatings
which produce highly toxic fumes, keep exposure as
low as possible and below Threshold Limit Values (TLV)
using local exhaust or mechanical ventilation. In
confined spaces or in some circumstances, outdoors, a
respirator may be required. Additional precautions are
also required when welding on galvanized steel.
5. b. The operation of welding fume control equipment is affected
by various factors including proper use and positioning of
the equipment, maintenance of the equipment and the spe-
cific welding procedure and application involved. Worker
exposure level should be checked upon installation and
periodically thereafter to be certain it is within applicable
OSHA PEL and ACGIH TLV limits.
5.c. Do not weld in locations near chlorinated hydrocarbon vapors
coming from degreasing, cleaning or spraying operations.
The heat and rays of the arc can react with solvent vapors to
form phosgene, a highly toxic gas, and other irritating prod-
ucts.
5.d. Shielding gases used for arc welding can displace air and
cause injury or death. Always use enough ventilation,
especially in confined areas, to insure breathing air is safe.
5.e. Read and understand the manufacturers instructions for this
equipment and the consumables to be used, including the
materi al safety data sheet (MSDS) and f ol l ow your
employers safety practices. MSDS forms are available from
your wel di ng di stri butor or from the manufacturer.
5.f. Also see item 1.b.
AUG 06
FOR ELECTRICALLY
powered equipment.
8.a. Turn off input power using the disconnect
switch at the fuse box before working on
the equipment.
8.b. Install equipment in accordance with the U.S. National
Electrical Code, all local codes and the manufacturers
recommendations.
8.c. Ground the equipment in accordance with the U.S. National
Electrical Code and the manufacturers recommendations.
CYLINDER may explode
if damaged.
7.a. Use onl y compressed gas cyl i nders
containing the correct shielding gas for the
process used and properl y operati ng
regul ators desi gned for t he gas and
pressure used. All hoses, fittings, etc. should be suitable for
the application and maintained in good condition.
7.b. Always keep cylinders in an upright position securely
chained to an undercarriage or fixed support.
7.c. Cylinders should be located:
Away from areas where they may be struck or subjected to
physical damage.
A safe distance from arc welding or cutting operations and
any other source of heat, sparks, or flame.
7.d. Never allow the electrode, electrode holder or any other
electrically hot parts to touch a cylinder.
7.e. Keep your head and face away from the cylinder valve outlet
when opening the cylinder valve.
7.f. Valve protection caps should always be in place and hand
tight except when the cylinder is in use or connected for
use.
7.g. Read and follow the instructions on compressed gas
cylinders, associated equipment, and CGA publication P-l,
Precautions for Safe Handling of Compressed Gases in
Cylinders, available from the Compressed Gas Association
1235 Jefferson Davis Highway, Arlington, VA 22202.
iii
SAFETY
iii
Mar 95
WELDING SPARKS can
cause fire or explosion.
6.a. Remove fire hazards from the welding area.
If this is not possible, cover them to prevent
the welding sparks from starting a fire.
Remember that welding sparks and hot
materials from welding can easily go through small cracks
and openi ngs to adj acent areas. Avoi d wel di ng near
hydraulic lines. Have a fire extinguisher readily available.
6.b. Where compressed gases are to be used at the job site,
special precautions should be used to prevent hazardous
situations. Refer to Safety in Welding and Cutting (ANSI
Standard Z49.1) and the operating information for the
equipment being used.
6.c. When not welding, make certain no part of the electrode
circuit is touching the work or ground. Accidental contact
can cause overheating and create a fire hazard.
6.d. Do not heat, cut or weld tanks, drums or containers until the
proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even though they have
been cleaned. For information, purchase Recommended
Safe Practices for the Preparation for Welding and Cutting of
Contai ners and Pi pi ng That Have Hel d Hazardous
Substances, AWS F4.1 from the American Welding Society
(see address above).
6.e. Vent hollow castings or containers before heating, cutting or
welding. They may explode.
6.f. Sparks and spatter are thrown from the welding arc. Wear oil
free protective garments such as leather gloves, heavy shirt,
cuffless trousers, high shoes and a cap over your hair. Wear
ear plugs when welding out of position or in confined places.
Always wear safety glasses with side shields when in a
welding area.
6.g. Connect the work cable to the work as close to the welding
area as practical. Work cables connected to the building
framework or other locations away from the welding area
increase the possibility of the welding current passing
through lifting chains, crane cables or other alternate cir-
cuits. This can create fire hazards or overheat lifting chains
or cables until they fail.
6.h. Also see item 1.c.
iv
SAFETY
iv
PRCAUTIONS DE SRET
Pour votre propre protection lire et observer toutes les instructions
et les prcautions de sret specifiques qui parraissent dans ce
manuel aussi bien que les prcautions de sret gnrales suiv-
antes:
Sret Pour Soudage A LArc
1. Protegez-vous contre la secousse lectrique:
a. Les circuits llectrode et la pice sont sous tension
quand la machine souder est en marche. Eviter toujours
tout contact entre les parties sous tension et la peau nue
ou les vtements mouills. Porter des gants secs et sans
trous pour isoler les mains.
b. Faire trs attention de bien sisoler de la masse quand on
soude dans des endroits humides, ou sur un plancher
metallique ou des grilles metalliques, principalement dans
les positions assis ou couch pour lesquelles une grande
partie du corps peut tre en contact avec la masse.
c. Maintenir le porte-lectrode, la pince de masse, le cble
de soudage et la machine souder en bon et sr tat
defonctionnement.
d.Ne jamais plonger le porte-lectrode dans leau pour le
refroidir.
e. Ne jamais toucher simultanment les parties sous tension
des porte-lectrodes connects deux machines souder
parce que la tension entre les deux pinces peut tre le
total de la tension vide des deux machines.
f. Si on utilise la machine souder comme une source de
courant pour soudage semi-automatique, ces precautions
pour le porte-lectrode sapplicuent aussi au pistolet de
soudage.
2. Dans le cas de travail au dessus du niveau du sol, se protger
contre les chutes dans le cas ou on recoit un choc. Ne jamais
enrouler le cble-lectrode autour de nimporte quelle partie
du corps.
3. Un coup darc peut tre plus svre quun coup de soliel,
donc:
a. Utiliser un bon masque avec un verre filtrant appropri
ainsi quun verre blanc afin de se protger les yeux du ray-
onnement de larc et des projections quand on soude ou
quand on regarde larc.
b. Porter des vtements convenables afin de protger la
peau de soudeur et des aides contre le rayonnement de
larc.
c. Protger lautre personnel travaillant proximit au
soudage laide dcrans appropris et non-inflammables.
4. Des gouttes de laitier en fusion sont mises de larc de
soudage. Se protger avec des vtements de protection libres
de lhuile, tels que les gants en cuir, chemise paisse, pan-
talons sans revers, et chaussures montantes.
5. Toujours porter des lunettes de scurit dans la zone de
soudage. Utiliser des lunettes avec crans lateraux dans les
zones o lon pique le laitier.
6. Eloigner les matriaux inflammables ou les recouvrir afin de
prvenir tout risque dincendie d aux tincelles.
7. Quand on ne soude pas, poser la pince une endroit isol de
la masse. Un court-circuit accidental peut provoquer un
chauffement et un risque dincendie.
8. Sassurer que la masse est connecte le plus prs possible
de la zone de travail quil est pratique de le faire. Si on place
la masse sur la charpente de la construction ou dautres
endroits loigns de la zone de travail, on augmente le risque
de voir passer le courant de soudage par les chaines de lev-
age, cbles de grue, ou autres circuits. Cela peut provoquer
des risques dincendie ou dechauffement des chaines et des
cbles jusqu ce quils se rompent.
9. Assurer une ventilation suffisante dans la zone de soudage.
Ceci est particulirement important pour le soudage de tles
galvanises plombes, ou cadmies ou tout autre mtal qui
produit des fumes toxiques.
10. Ne pas souder en prsence de vapeurs de chlore provenant
doprations de dgraissage, nettoyage ou pistolage. La
chaleur ou les rayons de larc peuvent ragir avec les vapeurs
du solvant pour produire du phosgne (gas fortement toxique)
ou autres produits irritants.
11. Pour obtenir de plus amples renseignements sur la sret,
voir le code Code for safety in welding and cutting CSA
Standard W 117.2-1974.
PRCAUTIONS DE SRET POUR
LES MACHINES SOUDER
TRANSFORMATEUR ET
REDRESSEUR
1. Relier la terre le chassis du poste conformement au code de
llectricit et aux recommendations du fabricant. Le dispositif
de montage ou la piece souder doit tre branch une
bonne mise la terre.
2. Autant que possible, Iinstallation et lentretien du poste seront
effectus par un lectricien qualifi.
3. Avant de faires des travaux linterieur de poste, la debranch-
er linterrupteur la boite de fusibles.
4. Garder tous les couvercles et dispositifs de sret leur
place.
Mar. 93
Thank You
for selecting a QUALITY product by Lincoln Electric. We want you
to take pride in operating this Lincoln Electric Company product
as much pride as we have in bringing this product to you!
Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it
handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection.
The level of seriousness to be applied to each is explained below:
WARNING
This statement appears where the information must be followed exactly to avoid serious personal injury or
loss of life.
This statement appears where the information must be followed to avoid minor personal injury or damage to
this equipment.
CAUTION
Please Examine Carton and Equipment For Damage Immediately
When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims
for material damaged in shipment must be made by the purchaser against the transportation company at the
time the shipment is received.
Please record your equipment identification information below for future reference. This information can be
found on your machine nameplate.
Product _________________________________________________________________________________
Model Number ___________________________________________________________________________
Code Number or Date Code_________________________________________________________________
Serial Number____________________________________________________________________________
Date Purchased___________________________________________________________________________
Where Purchased_________________________________________________________________________
Whenever you request replacement parts or information on this equipment, always supply the information you
have recorded above. The code number is especially important when identifying the correct replacement parts.
v v
On-Line Product Registration
- Register your machine with Lincoln Electric either via fax or over the Internet.
For faxing: Complete the form on the back of the warranty statement included in the literature packet
accompanying this machine and fax the form per the instructions printed on it.
For On-Line Registration: Go to our WEB SITE at www.lincolnelectric.com. Choose Quick Links and then
Product Registration. Please complete the form and submit your registration.
06-02-2006
P-117-A P-117-A
SEC. M7
LT-7
K227 OR K395
LIGHTWEIGHT TRACTOR
PARTS LIST
Model I ndex
RETURN TO MAIN INDEX
General Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-117-C
Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-117-D
Wire Straightener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-117-F
Front Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-117-G
K229, K230 & K232 Optional Guide Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-117-J
Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-117-L
Internal Controls Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-117-M
Vertical Head Lift Adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-117-O
K277-1 and -2 Tiny Twinarc Adapter Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-117-P
K285 Concentric Flux Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-114-J
K231 Nozzle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-101-M
K148 Fully Automatic Nozzles and Extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-101-K
K224 Solid-State Remote Field Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-114-H
K129 Sub-Arc Twinarc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-101-G
K281 Wire Straightener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-101-G.2
K396 Track Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-117-R
Conversion Kit (To convert K227 Tractor to Track Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Order K400
GENERAL ASSEMBLY
P-117-C P-117-C
06-06-2001
(ONE OF THREE)
19
14
7
20
18
4
15
21
5
16A
3
16B
17
6
1
11
2
10
12
13
9C
9B
9E
9D
9A
9
1 Button Head Socket Screw T11551-2 1 X
2 Wheel Scraper T8456 2 X
3 Cross Beam (D1) (Std. Tractor) M12673 1 X
3 Cross Beam Assembly, Includes: (Track Model Only) S17630 1 X
Mast Pad S15808-1 1 X
Arm M12673 1 X
4 Cross Seam Assembly (F3) M12671 1 X
5 Cam Block Spacer Pad T13673 1 X
6 Reed Switch Assembly (3CR), Includes: S13920-1 1 X
Reed Switch S12334-15 1 X
Energizer M11688 1 X
7 Shunt M12667 1 X
8 Cable Strain Relief Ring (A4) (Not Shown) S15181 1 X
9 Tractor Drive Assembly, Includes: (A1) (Below Code 9100) M12682 1 X
9 Tractor Drive Assembly, Includes: (A1) (Above Code 9100) M15341 1 X
9A Drive Motor and Gear Box (Below Code 9100) M12348-1 1 X
9B Brush and Spring Assembly M12348-1B 2 X
9C Brush Cap M12348-1C 2 X
9A Drive Motor and Gear Box (Above Code 9100) M15340 1 X
9B Brush and Spring Assembly M15340-B 2 X
9C Brush Cap M15340-C 2 X
9D Pinion Gear S15208 1 X
9E Roll Pin T9967-3 1 X
10 Drive Gear Guard M12865 1 X
11 Frame Assembly (Below Code 7675) L5279 1 X
11 Frame Assembly (Above Code 7675) L5685 1 X
12 Reel Side Shield S15210 1 X
13 Reel Bottom Shield (A7) S15216 1 X
14 Nozzle Cable (Std. Tractor) M12700-1 1 X
14 Nozzle Cable (Track Model Only) M12700-2 1 X
15 Mast (F1) (Below Code 8000) S15814 1 X
15 Vertical Head Lift Adjuster (F1) (Above Code 8000) M13334-1 1 X
Vertical Head Lift Adjuster Parts See P-117-O
16 Clamp Arm (D2), Includes:Hardware (Not Shown) S15194 1 X
16A Upper Jaw and Arm M12672 1 X
16B Lower Jaw S15193 1 X
17 Front Wheel Assembly (D) (Std. Tractor) M12669 1 X
17 Front Wheel Assembly (D) (Track Model Only) M14813 1 X
Wheel Assembly Parts See P-117-G
18 Shunt Cover L5278 1 X
19 Shunt Insulation S15170 1 X
20 Shunt Shield S15430 1 X
21 Steering Extension Arm T13733 1 X
10-28-2003
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-117-C.1 P-117-C.1
# Indicates a Change This Printing
This part is obsolete and no longer available.
#
General Assembly
P-117-C.2 P-117-C.2
11-18-2005
(TWO OF THREE)
13
16
15
14
12A
12B
3
2
1B
10
17A
17B
7
8
9
6
4
5
4
9
8
7
11A
11B
10
1A
11
11
18
19
1A Clutch Handle (A2) T9781-43 1 X
1B Knob T10889 1 X
2 Clutch Spring Cam T13728 1 X
3 Clutch Fork Assembly S15164 1 X
4 Roll Pin T9967-6 2 X
5 Drive Gear Key M8776-83 1 X
6 Drive Gear S15172 1 X
7 Bearing S16645-2 2 X
8 Wheel Key M8776-84 1 X
9 Axle S15171 1 X
10 Retaining Ring S9776-16 2 X
11 Rear Wheel (A3) (Std. Tractor) S15191 2 X
11 Gear Wheel Assembly, Includes: (Track Model Only) S17632 1 X
11A Gear Wheel S17631 1 X
11B Wheel S17635 1 X
12A Clutch Handle (A2) T9781-44 1 X
12B Knob T10889 1 X
13 Flux Hopper Assembly, Includes: (E7) M12691 1 X
Flux Flow Valve S15223 1 X
14 Wire Straightener (E3) & Wire Straightener Parts See P-117-F 1 X
15 Flux Tube and Tip T13835 1 X
16 Pointer Assembly S15287 1 X
Pointer Clamp for K148 Nozzle (Not Shown) S15286-2 1 X
17 Rail Wheel Assembly, Includes: (Track Model Only) S17634-1 1 X
17A Rail Wheel S17633 1 X
17B Wheel S17635 1 X
18 Bumper Handle Assembly, Includes: M13051 1 X
19 Handle S15659 1 X
11-18-2005
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-117-C.3 P-117-C.3
# Indicates a Change This Printing
#
#
General Assembly
P-117-C.4 P-117-C.4
5
1
8
11
10
12
13
2
9
6
7
14
4
3
12-28-98
Three of Three
1 Electrode Feed Tube S14004-2 1 X
2 Electrode Take-Off Arm S15195 1 X
3 Control Box (C) See P-117-L 1 X
4 Control Box Support (C4) (Below Code 7675) S15242 1 X
4 Control Box Support (C4) (Above Code 7675) S15820 1 X
5 Wire Reel (B3) L4604 1 X
6 Reel Mount Assembly (B1) (Below Code 7675) M12787 1 X
6 Reel Mount Assembly (B1) (Above Code 7675) M13255 1 X
7 Reel Top Shield Support S15446 1 X
8 Reel Top Shield (Below Code 7675) T13811 1 X
8 Reel Top Shield (Above Code 7675) T14021 1 X
9 Insulating Washer S10773-47 1 X
10 Wire Reel Shaft S15199 1 X
11 Roll Pin T9967-9 1 X
12 Plain Washer S9262-26 1 X
13 Insulating Tube T12478-5 1 X
14 Control Box Mount Extension S15184-1 1 X
07-19-2001
Use only the parts marked X in the column under the
heading number called for in the model index page.
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-117-C.5 P-117-C.5
# Indicates a Change This Printing
#
This part is obsolete and no longer available.
HEAD ASSEMBLY
P-117-D P-117-D
12-28-98
20
18
1A
30
11B
26
11A
11C
11D
11E
15
21
14
13
16
}
19
17
22
12
5
3 4
2
1B
27
8
6
10
7 10
6
9
23A
23D
23B
23E
24
29
28 23C
1A Gear Box Assembly, Includes: L5504-1 1 X
Assembly without Motor L5504-1A 1 X
1B Drive Motor Assembly, Includes: M12711 1 X
Drive Motor NSS 1 X
Brush 8 Spring Assembly M13274-6 2 X
Brush Cap M13274-7 2 X
Pinion Gear T13183 1 X
Roll Pin T9967-33 1 X
Groove Pin, Motor to Gear Box T10580-6 1 X
Socket Head Screw, Motor to Gear Box T9447-7 2 X
2 Drive Roll S14541-3/16 2 X
3 Sems Screw T10082-26 1 X
4 Collar Assembly T12341 1 X
5 Key M8776-82 1 X
6 Nozzle Clip T13715 2 X
7 Outgoing Guide Tube S15230-3/16 1 X
8 Nozzle Mount Pad S15209 1 X
9 Socket Head Cap Screw T9447-9 2 X
10 5/16-18 x 1.00 Hex Head Screw CF000062 2 X
11A Hex Head Screw 5/16-18 x 1.25 2 X
11B Insulating Tube, Pivot Arm Mounting (Code 7429 Only) T7305-41 2 X
11B Insulating Tube, Pivot Arm Mounting T7305-43 2 X
11C Insulating Washers, Pivot Arm Mounting (Code 7429 Only) S10773-41 2 X
11C Insulating Washers, Pivot Arm Mounting S10773-58 2 X
11D Flat Washer S9262-121 2 X
11E Lock Washer E106A-14 2 X
12 Socket Set Screw S11604-8 4 X
13 Pivot Pin T13271-1 1 X
14 Idle Roll Assembly S16666-1 1 X
15 Thread Forming Screw S9225-21 1 X
16 Spring T10247-11 1 X
17 Hex Nut 5/16-18 1 X
18 Incoming Guide Tube S15229-3/16 1 X
19 Idle Roll Pull Arm S14533 1 X
20 Straightener Mounting Block T13672 1 X
21 Idle Roll Arm Bracket T14443 1 X
22 Flat Washer S9262-121 1 X
23A Hex Head Screw 5/16-18 x 1.25 2 X
23B Insulating Washer S10773-58 2 X
23C Insulating Tube T7028-134 2 X
23D Lock Washer E106A-14 2 X
23E Flat Washer S9262-121 2 X
24 Fillet-Lap Attachment, Mounting Plate S15398 1 X
26 Pivot Plate and Arm Assembly (Code 7429 Only) S15220 1 X
26 Pivot Plate and Arm Assembly S15220-1 1 X
27 Spacer S10153-37 1 X
28 Socket Head Cap Screw T9447-10 1 X
29 Insulation T13695 1 X
30 Insulation, Pivot Arm Mounting (Code 7429 Only) S15217 1 X
30 Insulation, Pivot Arm Mounting S15217-1 1 X
11-18-2005
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-117-D.1 P-117-D.1
# Indicates a Change This Printing
This part is obsolete and no longer available.
NSS - Not sold separately
#
Wire Straightener, Includes All Below: M12680 1
1 Roll Pin T9967-5 1
2 Screw Bushing T10585 1
3 Slide Screw Assembly S10159 1
4 Body Assembly M12679 1
5 Wire Guide Wheel M9300-55 2
6 Hex Head Bolt 5/16-18 x 1.25 1
7 Slide Bushing T10584 1
8 Flat Washer S9262-140 2
9 Lock Washer E106A-14 1
10 Hex Nut 5/16-18 1
12-28-98
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-117-F P-117-F
# Indicates a Change This Printing
WIRE STRAIGHTENER
#
#
M12680
3-28-75P
6
5
4
3
2
1
7
8
9
10
Front Wheel Assembly, Includes: (Std. Tractor) M12669 1 X
Front Wheel Assembly, Includes: (Track Model Only) M14813 1 X
1 Hex Head Screw 3/8-16 x .875 2 X
2 Retaining Ring S9776-7 1 X
3 Bearing S11099-2 1 X
4 Steerage Cam S15162 1 X
5 Cam Block (Upper) S15163 1 X
7 Bearing, Bronze S11099-2 1 X
8 Plain Washer S9262-41 1 X
10 Hex Nut (Not Shown) 5/16-18 1 X
11 Bearing (Std. Tractor Only) S11099-5 2 X
12 Sleeve S10918-52 1 X
13 Wheel (Std. Tractor) S15191 1 X
13 Wheel (Track Model Only) Includes: S17634-2 1 X
13A Rail Wheel S17633 1 X
13B Wheel S17635 1 X
13C Bearing S11099-5 2 X
14 Roll Pin T9967-31 1 X
15 Steerage Plunger T13665 1 X
16 Compression Spring T11862-27 1 X
17 Set Screw S11604-26 1 X
18 Plunger & Wheel Housing Assembly S15186 1 X
19 Lock Washer (Not Shown) E106A-14 2 X
20 Hex Head Screw (Not Shown) 5/16-18 x 2.75 1 X
21 Instruction Plate S15292 1 X
22 Drive Screw S8025-51 4 X
12-28-98
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-117-G P-117-G
# Indicates a Change This Printing
FRONT WHEEL ASSEMBLY
NOTES
Butt Guide Kit, Includes: K230 1
Guide Wheel Bracket S15259 1
Guide Wheel S7393 2
Retaining Ring S9776-49 2
Flat Fillet Guide Kit, Includes: K229 1
Reel Adapter Bracket M12709 1
Rear Support Assembly, Includes: S15279 1
Bracket M 12704 1
Wheel T14494 1
Front Support Assembly, Includes: S15278 1
Bracket S15232 1
Wheel T14494 1
Horizontal Fillet-Lap Guide Kit, Includes: K232 1
Front Guide Assembly, Includes: M13958 1
1 Attachment Arm S15248 1
2 Slide Arm and Yoke Pivot S15251 1
3 Wing Screw T9078 1
5 Fillet Guide Wheel Assembly S16743 1
6 Wing Screw T9078-1 2
8A Wing Nut T9968-1 1
8B Lap Guide Wheel Assembly S15285 1
8C Wing Screw T9078 2
Tension Spring and Hook (Not Shown) T13731 1
Rear Support, Includes: (Not Shown S15280 1
Arm S15231 1
Wheel T14494 1
12-28-98
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-117-J P-117-J
# Indicates a Change This Printing
OPTIONAL GUIDES
CONTROL BOX
P-117-L P-117-L
12-28-98
4
2
5K
10K
11
1
3
5-1
5P
6
7
7
8
9
10P
10-1
26
26A
26B
21B
24
25
23
22P
20
21A
22K
Complete Control Box Assembly, Includes: (Code 7429 Only) L5292 1 X
Complete Control Box Assembly, Includes: L5292-1 1 X
Complete Control Box Assembly, Includes: (Std. Tractor) L5878-2 1 X
Complete Control Box Assembly, Includes: (Track Model Only) L5878-4 1 X
Complete Control Box Assembly, Includes: (Std. Tractor) L5878-5 1 X X
Complete Control Box Assembly, Includes: (Track Model Only) L5878-6 X X
A Front Panel Assembly, Includes: M12698 1 X
A Front Panel Assembly, Includes: M12698-2 1 X X X
1 Panel S15245 1 X X X X
2 Voltmeter M10486-3 1 X X X
2 Voltmeter M21002-1 1 X
3 Circuit Breaker T12287-8 1 X X X X
4 Ammeter M10485-7 1 X X X
4 Ammeter M21003-2 1 X
5-P Potentiometer T10812-40 1 X X X X
5-K Knob T10491 1 X X X X
5-1 Insulation T12792-1 1 X X X X
6 Control Power Switch T13111 1 X X X X
7 Inch Switch T13541-2 2 X X X X
8 Stop Switch T13541-1 1 X X X X
9 Start Switch T13541-2 1 X X X X
10-P Potentiometer T10812-37 1 X X X X
10-K Knob T10491 1 X X X X
10-1 Insulation T12792-1 1 X X X X
11 Nameplate - VV L5867-1 1 X X X X
11 Nameplate - CV (Mounts under VV Nameplate) L5283-1 1 X X X
B Travel Control Box Assembly, Includes: M12696 1 X
B Travel Control Box Assembly, Includes: (Std. Tractor) M13473-2 1 X X X
Travel Control Box Assembly, Includes: (Track Model Only) M13473-3 1 X X X
20 Box S15239 1 X
20 Box S16128 1 X X X
21 Nameplate (Std. Tractor) M12697 1 X
21 Nameplate (Std. Tractor) M13469-2 1 X X X
21 Nameplate (Track Model Only) M13469-5 1 X X X
Resistor (Not Illustrated) S10404-73 1 X X X X
22-P Travel Speed Potentiometer T10812-71 1 X X X X
22-K Knob T10491 1 X X X X
23 Direction of Travel Switch T13111 1 X
23 Direction of Travel Switch T10800-7 1 X X X
24 Travel Switch T13543 1 X X X X
25 Circuit Breaker T12287-7 1 X X X X
26 Travel Box Cover S15238 1 X
26 Travel Box Cover S15238-1 1 X X X
Travel P.C. Board (Not Illustrated) Includes: L5302 1 X
Travel P.C. Board (Not Illustrated) Includes: L8731-1 1 X
Travel P.C. Board (Not Illustrated) Includes: L7454-1 1 X X
Fuse, 1/2 Amp Slo-Blo T10728-14 1 X X
Travel P.C. Board Insulation T13711 1 X
Travel P.C. Board Insulation T14189 1 X X X
C Internal Control Box Assembly See P-117-M 1 X X X X
11-02-2006
For Codes Below 7900 use Column 1.
For Codes 7900 to 9100 use Column 2.
For Codes 9100 to 13000 use Column 3.
For Codes Above 11300 use Column 4.
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-117-L.1 P-117-L.1
# Indicates a Change This Printing
This part is obsolete and no longer available.
C Internal Control Box Assembly, Includes: (Code 7429 Only) L5291 1 X
C Internal Control Box Assembly, Includes: L5291-1 1 X
C Internal Control Box Assembly, Includes: L5291-4 1 X
1 Control Box M12685 1 X
1 Control Box M12685-1 1 X
2 Resistor, 2 OHM S10404-75 1 X X
4 Reed Switch Assembly, (4CR) Includes: T13708 1 X X
Reed Switch S12334-20 1 X X
5 Terminal Strip S13323-5 1 X X
Number Plate T10726-89 1 X X
6 Resistor, 250 OHM S10404-76 1 X X
9 Control P.C. Board, Includes: (Code 7429 Only) L6958-2 1 X
9 Control P.C. Board Includes: L6959-2 1 X X
9A Fuse, 1/2 Amp Slo-Blo T10728-14 1 X X
9B Fuse, 2/10 Amp T10728-27 1 X X
9-I Control P.C. Board Insulation (Not Shown) T13707 1 X X
11 Relay, (1 CR and 2 CR) S22182 2 X X
14 Auxiliary Power outlet T13698 1 X X
18 Inner Panel Assembly, Includes: S15235 1 X
18 Inner Panel Assembly, Includes: S15235-1 1 X
18A Panel S15244 1 X X
18B Variable Voltage P.C. Board L5394-2 (Note A) 1 X X
18C Variable Voltage P.C. Board Insulation T13705 1 X X
18D Logic P.C. Board L5927-1 1 X
18D Logic P.C. Board L5927-2 1 X
18E Logic P.C. Board Insulation T13706 1 X X
Insulation (Mounts Under Lead Clamp) (Not Shown) T11472-11 1 X X
Note A: L5394 may be used.
3-27-2000
For Codes Below 7900 use Column 1.
For Codes Above 7900 use Column 2.
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-117-M P-117-M
# Indicates a Change This Printing
INTERNAL CONTROLS ASSEMBLY
18D
18E 18A
18C
18B
2
6
11
11
9B
9
9A
9-1 4
14
1
5
#
#
#
Vertical Head Lift Adjuster, Includes All Below: M13334-1 1 X
1 Mast Core S15931 1 X
2 Barrel and Shaft Assembly S15930 1 X
3 Bearing M9300-97 1 X
4 Mast M13333 1 X
5 Roll Pin T9967-6 1 X
6A Adjusting Knob S15928 1 X
6B Lock Washer E106A-14 1 X
6C 5/16-18 HN CF000029 1 X
7 Mounting Plate S15929 1 X
8 Pressure Plate T14077-1 1 X
9A Bow Washer T10781-5 4 X
9B Socket Head Cap Screw T9447-27 2 X
10 Torx Button Head Screw S25930-1 1 X
11 Slide Pad S15927 1 X
12 #8-32 x 1.00 Slotted Flat Head Screw CF000037 2 X
13A 3/8-16 x 2.00 HHCS CF000071 2 X
13B Lock Washer T9860-4 2 X
14 Pressure Slide T14077-2 1 X
15 Retaining Ring S11964-2 1 X
16 T Locking Screw T14078 1 X
06-02-2006
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-117-O P-117-O
# Indicates a Change This Printing
K280 VERTICAL HEAD LIFT ADJUSTER
(Standard Equipment on LT-7 Tractors Above Code 7948)
6C
6A
6B
5
15
3
2
1
12
12
11
4
16
{
14
8
9A
9B
13B
13A
7
10
{
9A
9B
13B
13A
K277-1 AND -2 TINY TWINARC ADAPTER KITS
P-117-P P-117-P
6-26-2000
1
22
21
20
17
16
15
10
14
2
3
4
5
6
7
8
13
12
11
9
1 Reel Adapter
(1)
M13396 1
2 Front Stabilizer Wheel Attachment S15857 1
3 Rear Wheel Support Arm S15744 1
4 Front Support Wheel (45 Flat Fillet) S16025 1
5 Rear Support Wheel (Flat Fillet)
(1)
S15279
6 Travel Motor Extension Cable
(1)
S15965 1
7 Flux Tube T10642-34 1
8 Hose Clamp T12929 1
9 Wire Guide Tube (5 Ft. Length) S14004-3 1
Nozzle Assembly, Includes Items 10 & 11 M11609 1
10 Nozzle Body S13164 1
11 Nozzle Collar S13157 1
12 Contact Tip (5/64) (Note A) T14050-5/64 2
12 Contact Tip (3/32) T14050-3/32 2
13 Tip Holder, Includes: S15954 1
Nozzle Insert T12576-5 2
14 Guide Tube (5/64 & 3/32) T12507-5/64 2
15 Idle Roll Arm S15769 1
16 Drive Roll (Outside) S15742-2 2
16 Drive Roll (Center) S15742-1 1
17 Outgoing Guide Tube S15770 1
18 Incoming Guide Tube (Not Illustrated) S16464 1
19 Wire Guide Support (Not Illustrated) T14683 1
20 Head Spring Extender T14145 1
21 Twin Reel Mounting Assembly L5629 1
22 Wire Reel L4604 1
23 Slide Bushing (Not Illustrated) S16461 1
Note A: When tip life is limited by tip being fused over,
the use of T14726-5/64 tips may result in
lower overall cost.
(1)
The K277-1 Kit contains all items except 1, 4, 5 and 6.
The K277-2 Kit contains all items shown.
10-30-2000
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-117-P.1 P-117-P.1
# Indicates a Change This Printing
Nozzle Assembly, Includes Items 110 thru 125 as
appropriate for wire size specified K231* 1 X
Nozzle Assembly, for LT34 ONLY, Includes Items
110, 111, 118, 121 and 122; Order Items 119,
120, 123, 124 and 125 separately for the
desired wire size M8241-1 2 X
110 Nozzle Insulator S10493-1 1 X X
111 Nozzle Body S10157 1 X X
111A Roll Pin T9967-10 1 X X
113A Cone Body Assembly, Includes: M8249 1 X
113B Flux Cone Plug S10138 1 X
113C Roll Pin T9967-30 1 X
114 Retaining Nut S10147 1 X
115 Flux Cone T10575 1 X
116 Locking Ferrule T10574 1 X
117 Thumb Screw T9078-1 1 X
118 Special Socket Head Screw T10570 1 X
119 Rubber Flux Tube (Not Shown) T10642-1 1 X
119 Rubber Flux Tube, LT34 Only (Not Shown) T10642-11 1 X
120 Steel Flux Tube (Not Shown) T6996-9 1 X
120 Steel Flux Tube, LT34 Only (Not Shown) S10487 1 X
121 Hex Head Screw - Lead to Nozzle 1/2-13 x 1.50 1 X X
122 Hex Nut - Lead to Nozzle 1/2-13 1 X X
123 Contact Tip - 7/32 Wire Size S10125-7/32 1 X X
123 Contact Tip - 3/16 Wire size S10125-3/16 1 X X
123 Contact Tip - 5/32 Wire Size S10125-5/32 1 X X
123 Contact Tip - 1/8 Wire Size S10125-1/8 1 X X
123 Contact Tip - 3/32 Wire Size; (3/8-24 Thread) Old Style S8087-3/32 1 X X
123 Contact Tip - 3/32 Wire Size; (5/16-18 Thread) T14050-3/32 1 X X
123 Contact Tip - 5/64 Wire Size; (3/8-24 Thread) Old Style S8087-5/64 1 X X
123 Contact Tip - 5/64 Wire Size; (5/16-18 Thread)
See Note 1 T14050-5/64 1 X X
124 Adapter for 3/32 and 5/64 S8087 Tips
(With 3/8-24 Female Thread) See Note 2 1 X X
124 Adapter for 3/32 and 5/64 T14050 Tips
(With 5/16-18 Female Thread) S16844 1 X X
125 Nozzle Insert for 3/32 and 5/64 Wire (For NA) S15106-3/32 1 X
125 Nozzle Insert for 5/64 Wire (For LAF & LT) S12773-3/32 1 X X
Mounting Clip (For Mounting Nozzle on LAF2) T10714 2 X
Nozzle Extension (5.38 long) (For 3/32 & Larger Wire) S12003 As Reqd X
* Specify Wire Size
Note 1 When tip life is limited by tip being fused over, the
use of T14726-5/64 Tips may result in a lower
overall cost.
Note 2 This adapter is no longer available, order Adapter
S16844 and the appropriate T14050 Tips or
T14726-5/64 Tip.
10-07-2002
Use only the parts marked X in the column under the
heading number called for in the model index page.
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-101-M.1 P-101-M.1
# Indicates a Change This Printing
#
Solid State Remote Field Control, Includes: K224 1
1 Top Door M10639-4 1
2 Terminal Strip S14530-1 1
Number Plate T10726-90 1
4 Capacitor S10593 1
5 Auto Transformer M12702 1
6 Box Assembly M12706 1
7 Transformer S15257 1
8 Capacitor T11079 1
9 Nameplate M12688 1
10 Polarity Switch S13417 1
11 Fuse Holder S10433 1
Fuse T10728-8 1
12 Capacitor S13490-1 1
13 Diode T12705-15 1
14 SCR and Heat Sink M13342 1
15 Control P.C. Board (Code 7359 Only) L5316 1
15 Control P.C. Board (Code 7683 & Above) L5759-1 1
16 Caution Decal T13470 1
18 Choke S14644 1
19 Resistor (Code 7742 & Above) T12731-42F 1
K224 Mounting Angles S12995-1 & 1 ea
S13709
01-28-2003
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
P-114-H P-114-H
# Indicates a Change This Printing
K224 SOLID-STATE REMOTE FIELD CONTROL
(DISCONTINUED)
1 2 4 5 6
16
12
15
18 19 14 13
11
10
9
8 7
L5297
10-2-81Q
This part is obsolete and no longer available.
#