Manual Multifunctionala OKY

MC770 / MC780
MPS3537mc / MPS4242mc
Maintenance Manual
040513A

Copyright Information

Copyright 2013 by Oki Data. All Rights Reserved

Disclaimer

Every effort has been made to ensure that the information in this document is complete, accurate, and up-to-
date. The manufacturer assumes no responsibility for the results of errors beyond its control. The
manufacturer also cannot guarantee that changes in software and equipment made by other manufacturers and
referred to in this guide will not affect the applicability of the information in it. Mention of software products
manufactured by other companies does not necessarily constitute endorsement by the manufacturer.

While all reasonable efforts have been made to make this document as accurate and helpful as possible, we
make no warranty of any kind, expressed or implied, as to the accuracy or completeness of the information
contained herein.

The most up-to-date drivers and manuals are available from the web site:
http://www.okiprintingsolutions.com

45376001TH Rev.1 2 /
Oki Data CONFIDENTIAL
Document Revision History
Rev.No Date
Corrected items
Person in
charge
No. Page Description of change
1 2013-03-28 Issue P2E1 T. Asaba
Rev.No Date
Corrected items
Person in
charge
No. Page Description of change
45376001TH Rev.1 3 /
This manual provides an overview of method for maintaining the MC760/MC770/MC780.
This manual is intended for maintenance staff. For more information about how to operate
the MC760/MC770/MC780, please refer to User 's manual.
Note! Manual may be revised and updated at any time without notice.
Unexpected mistakes may exist in the manual.
OKI will not assume any responsibility whatsoever for damage to the
equipmentrepaired/adjusted/changed by the user etc with this manual.
The par ts used for thi s pri nter may be damaged when handl i ng
inappropriately. We strongly recommend maintaining this machine by our
registration maintenance staff.
Please operate the machine after removing static electricity.
PREFACE
Risk of explosion if battery is replaced by an incorrect type.
Battery of the printer need not to be replaced. Do not touch the
battery.
Replace the whole board to replace the CU board.
In the case of replacing batteries at board repairs, replace with the
specied type ones. Installation of another type batteries may result in
explosion.
Caution for used batteries are as follows; do not recharge, force open,
heat or dispose of in re.
45376001TH Rev.1 4 /
Index
1. Conguration ........................................................................... 6
1.1 System conguration ............................................................................................ 7
1.2 The Conguration of printer .................................................................................. 8
1.3 Optional parts ....................................................................................................... 9
1.4 Specications ..................................................................................................... 10
1.5 Specication of interface .................................................................................... 18
1.5.1 Specication of USB interface .................................................................... 18
1.5.1.1 General of USB interface ..................................................................... 18
1.5.1.2 Connector and cable of USB interface ................................................. 18
1.5.1.3 USB interface signal ............................................................................ 18
1.5.2 Specication of network interface ............................................................... 19
1.5.2.1 General of network interface ................................................................ 19
1.5.2.2 Connector and cable of network interface ........................................... 19
1.5.2.3 Signal of network interface .................................................................. 19
1.5.3 Telephone Line Interface Specication ....................................................... 20
1.5.3.1 Outline of telephone Line Interface ...................................................... 20
1.5.3.2 Telephone Line Interface Connector and Cable ................................... 20
1.5.3.3 Telephone Line Interface signal ........................................................... 20
1.5.4 USB Host Interface ..................................................................................... 20
1.5.4.1 Outline of USB Host Interface .............................................................. 20
1.5.4.2 USB Host Interface Connector ............................................................ 20
1.5.4.3 USB Host Interface Signal ................................................................... 20
1.5.5 Specication of ACC interface .................................................................... 21
2. Operating instructions .......................................................... 22
2.1 Electrophotographic processing mechanism ...................................................... 23
2.2 Printing process .................................................................................................. 27
2.3 Image Scanning process .................................................................................... 38
2.3.1 Structure and process of RADF .................................................................. 38
2.3.1.1 Cross-section view ............................................................................... 38
2.3.1.2 Electrical conguration ......................................................................... 38
2.3.1.3 Fundamental operations ...................................................................... 39
2.3.1.4 Document detection ............................................................................. 42
2.3.1.5 Jam detection ...................................................................................... 43
2.3.2 Document table structure ............................................................................ 43
2.3.2.1 Overview .............................................................................................. 43
2.3.2.2 Exposure block .................................................................................... 44
2.3.2.3 Carraige-Assy drive mechanism .......................................................... 44
3. Set up ..................................................................................... 45
3.1 Notes and precautions ........................................................................................ 46
3.2 Unpack method .................................................................................................. 47
3.3 Setting method ................................................................................................... 48
3.4 List of equipments and accessories ................................................................... 49
3.5 Assembling method ............................................................................................ 50
3.5.1 Assemble the main body of the MFP .......................................................... 50
3.5.2 Cable connect ............................................................................................. 57
3.5.3 Optional part installation and conrmation .................................................. 59
3.6 Setting content print (Conguration) ................................................................... 64
3.7 Connecting method ............................................................................................ 65
3.8 User used Paper conrmation ............................................................................ 69
4. Component replacement ...................................................... 70
4.1 Precautions on component replacement ............................................................ 71
4.2 Method of component replacement .................................................................... 73
4.2.1 Belt unit ....................................................................................................... 73
4.2.2 Fuser unit .................................................................................................... 74
4.2.3 Right side cover .......................................................................................... 74
4.2.4 Left side cover ............................................................................................. 75
4.2.5 Scanner unit ............................................................................................... 75
4.2.6 Faceup tray ................................................................................................ 76
4.2.7 Rear cover................................................................................................... 76
4.2.8 LED Assy/ LED Assy spring........................................................................ 77
4.2.9 CU/PU PCB/Low voltage power supply ...................................................... 77
4.2.10 Stay-R ......................................................................................................... 79
4.2.11 Plate-Board-R Assy/Guide-Cable Power Low ............................................. 79
4.2.12 Top cover Assy ............................................................................................ 80
4.2.13 Top cover .................................................................................................... 81
4.2.14 Frame Assy Top Front ................................................................................. 81
45376001TH Rev.1 5 /
4.2.15 Board MFH ................................................................................................. 82
4.2.16 Hopping motor/ Fuse motor ........................................................................ 83
4.2.17 Guide eject Assy/ Color regist Assy/ Board-IBY ......................................... 84
4.2.18 FAN(Fuser) / Belt motor/ High-voltage board/ Cover open switch .............. 85
4.2.19 MPT Assy ................................................................................................... 85
4.2.20 Cover Assy front/ Board-RSF/MPT hopping roller/ Frame Assy separator/
Feeder Assy regist ...................................................................................... 86
4.2.21 Plate-Driver/ Shaft-Liftup/ Hopping cover .................................................... 87
4.2.22 Plate-Assy-Side R/ Plate-Assy-Side L ........................................................ 88
4.2.23 Feed roller ................................................................................................... 88
4.2.24 Eject sensor/Micro-SW ............................................................................... 89
4.2.25 Antenna (for wireless model only) ............................................................... 89
4.2.26 Finisher (for nisher model only) ................................................................. 90
4.2.27 Stapler (for stapler model only) ................................................................... 91
4.2.28 Tray-Assy-Document/Cover-ADF-R ............................................................ 92
4.2.29 ADF-unit ..................................................................................................... 93
4.2.30 Sheet-document / Paper-weight-Assy / Spring-PW-ADF............................ 94
4.2.31 Hinge-Assy-L / Hinge-Assy-R ..................................................................... 95
4.2.32 ADF-Assy ................................................................................................... 95
4.2.33 Guide-Retard / Roller / Motor / Clutch / Solenoid ....................................... 96
4.2.34 Guide-Assy-Retard ..................................................................................... 97
4.2.35 Flatbed-Unit ................................................................................................ 97
4.2.36 Frame-assy-FB ........................................................................................... 98
4.3 Oiling spots ......................................................................................................... 99
5. Maintenance Menu .............................................................. 110
5.1 System maintenance menu (for maintenance engineer) ................................. 111
5.2 Maintenance menu functions ............................................................................ 112
5.2.1 Self-diagnostic mode ................................................................................ 112
5.2.1.1 Operation panel ................................................................................. 112
5.2.1.2 Ordinary self-diagnostic mode (level 1) ............................................. 114
5.2.1.3 Switch scan test ................................................................................. 115
5.2.1.4 Motor clutch test ................................................................................ 117
5.2.1.5 Test print ............................................................................................ 119
5.2.1.6 Color registration correction test ........................................................ 125
5.2.1.7 Density correction test ....................................................................... 126
5.2.1.8 Consumable item counter display ...................................................... 128
5.2.1.9 Number of print copies counter display ............................................. 129
5.2.1.10 Switching between the Factory mode and the Shipping mode .......... 129
5.2.1.11 Self-diagnostic function setting .......................................................... 130
5.2.1.12 LED head serial number display ....................................................... 131
5.2.1.13 NVRAM parameter setting ................................................................ 131
5.2.2 Various prints with the printer as a standalone unit .................................. 131
5.2.3 Functions of keys at power on .................................................................. 132
5.2.4 How to enter the Scanner Maintenance Menu .......................................... 133
5.3 Setups upon completion of part replacement ................................................... 135
5.3.1 Precautions when replacing the PU board ................................................ 135
5.4 Density control manual setting ......................................................................... 137
6. Periodic Maintenance.......................................................... 138
6.1 Cleaning ........................................................................................................... 139
6.2 How to clean the LED lens array ...................................................................... 140
6.3 How to clean the pickup roller .......................................................................... 142
6.4 How to clean the paper feed rollers for MP Tray ............................................... 143
6.5 How to clean the rollers in the ADF .................................................................. 144
6.6 How to clean the document glass ..................................................................... 145
6.7 How to clean inside of MFP .............................................................................. 146
7. Troubleshooting and repair procedure ............................. 148
7.1 Before starting the repair work ......................................................................... 149
7.2 Conrmation items before taking corrective action against abnormalities ....... 149
7.3 Precautions when taking corrective action against abnormality ....................... 149
7.4 Preparation for troubleshooting ........................................................................ 149
7.5 Troubleshooting method ................................................................................... 150
7.5.1 Error code list ............................................................................................ 150
7.5.2 Printer error troubleshooting ..................................................................... 153
7.5.3 Scanner error troubleshooting .................................................................. 159
7.5.4 Preparation for troubleshooting ................................................................. 161
7.5.5 Troubleshooting the abnormal images ...................................................... 193
7.6 Fuse check ....................................................................................................... 200
7.7 Paper cassette switches versus Paper size correspondence table .................. 201
8. Connection diagrams .......................................................... 202
8.1 Resistance value check .................................................................................... 203
8.2 Parts location .................................................................................................... 207
1. Conguration
1.1 System conguration .....................................................................7
1.2 The Conguration of printer ...........................................................8
1.3 Optional parts ................................................................................9
1.4 Specications ..............................................................................10
1.5 Specication of interface..............................................................18
45376001TH Rev.1 7 /
1.Conguration
FAX Control PCB
FAX LINE PCB
OPE
COIN
Controller
WLAN
Antenna
DIMM
HDD
HOST
USB
(Front)
HAND
SET
LCD
Speaker
RFID PCB
Finisher Unit
Stapler
CM_ID
Motor
YK_ID
Motor
Stapler Cover SW
K LED HEAD
Y LED HEAD
M LED HEAD
C LED HEAD
Stacker
full
sensor
ID
FAN
M
HEAT
Low-voltage PCB
Toner sensor PCB
Environment sensor PCB
Front sensor PCB
(WR,IN1,IN2)
Hopping
clutch
MPT
clutch
Regist
clutch
1st
P.E
sensor
HOP
sensor
M
ID UP
M
BELT
Paper
size
SW
M
HOP
Duplex
FAN
Front
sensor
IN
sensor
Cover
open
sensor
Bottom
sensor
DUPLEX PCB
Duplex
clutch
Duplex
motor
Separator
solenoid
Feed
clutch
Hopping
clutch
Paper-feeding/
moving motor
2nd
P.E
sensor
2nd
IN
sensor
2nd
paper
size SW
2nd TRAY PCB
2nd
hopping
sensor
Inlet AC-SW
Inter Lock SW
High-voltage PCB
Fuser
FAN
Fuser
Low-voltage
FAN
FAX
TEL
USB
HOST
USB
LAN
Unit-CIS
FB
Motor
Rear Cover SW
Relay PCB
EXIT
sensor
Density
sensor
Color blur PCB
right
Color blur PCB
left
Belt unit
Fuser
Option
Option
3rd
P.E
sensor
3rd
IN
sensor
3rd
paper
size SW
3rd
hopping
sensor
3rd TRAY PCB
Scan
sensor
HOP
sensor
Regist
sensor
Reverse
sensor
Paper
Set
sensor
M
ADF
Cover
Open
sensor
solenoid Clutch Clutch
FB
Home Position sensor
Feed
clutch
Hopping
clutch
Paper-feeding/
moving motor
4th
P.E
sensor
4th
IN
sensor
4th
paper
size SW
4th
hopping
sensor
4th TRAY PCB
Feed
clutch
Hopping
clutch
Paper-feeding/
moving motor
PU PCB
ADF Relay PCB
CU PCB
SU PCB
Option
Option Option Option
Option
e-BRIDGE ID Gate
KP-2006(Felica)
KP-2004(HID)
KP-2005(Mifare)
Fig1-1
1.1 System conguration
Figure 1-1 represents the system conguration of the printer.
45376001TH Rev.1 8 /
1.Conguration
Fig 1-2
1.2 The Conguration of printer
The parts in the MC760/MC770/MC780 are shown as below.
Electrophotography process mechanism
Paper feed path
Control part (CU part/ PU part)
Operator panel
Power part (High-voltage part/low-voltage part)
The Conguration of the MFP is shown in Fig 1-2.
45376001TH Rev.1 9 /
1. Conguration
1.3 Optional parts
The optional parts for this printer are shown as below.
(1) Optional tray(second tray/ third tray/fourth tray*)
*fourth tray:not support for Finisher model
(2) Spacer
(3) Caster Stand
(4) LCF
45376001TH Rev.1 10 /
1. Conguration
1.4 Specications
Fundamental specications
Category Item MC760 MC770 MC780
Outside dimensions Width 522mm
Depth 604mm
Height 675mm (Finisher model:811mm)
Weight Approx. 50kg (Finisher model:60kg)
CPU CU APM86190
RAM CU Resident 2 GB
Option N/A
ROM CU Program 8MB
Control Panel LCD 9 inch WVGA color touch panel
Size:198.0 mm(W) x 111.7 mm(H)
Resolution:800dot x 480dot
Hard Keys Ten key, start key, stop key, power key,
ENERGY SAVER KEY and others
Qwerty keyboard No
Operation sound Operating
55dB(A)
(Sound pressure level)
57dB(A)
(Sound
pressure
level)
Standby 37dB(A) (Sound pressure level)
Power save mode Inaudible
Power consumption Power input 110-127VAC (Range 99-140VAC)
220-240VAC (Range 198-264VAC)
Sleep mode 1.5W (no FAX model)
2.0W (FAX model)
Power save mode 60W
Idle 130W
Typical operation 800W
Peak 1500W
Operating environment
(temperature)
During operation 10 C to 32 C,17 C to 27 C (Full color
print quality assurance temperature)
During non-operation 0C - 43C, Power OFF
During storage
(Maximum one year)
-10C to 43C, with drum and toners
During transportation
(Maximum one month)
-30C - 50C, with drum, without toners
During transportation
(Maximum one month)
-30C to 50C, with drum and toners
Operating environment
(humidity)
During operation 20% - 80%, 50% - 70% (Full color print
quality assurance humidity), Maximum
wet-bulb temperature 25C
During non-operation 10% - 90%, Maximum wet-bulb
temperature 26.8C, power OFF
During storage 10% - 90%, Maximum wet-bulb
temperature 35C
During transportation 10% - 90%, Maximum wet-bulb
temperature 40C
Emulation Standard PCL5e/PCL5c/PCL6/PS3 emulation/
PDF emulation/XPS
Emulation switch Automatic
Others USB-IF logo Yes
Windows logo Yes
Operations on UPS Operations on UPS (uninterruptible
power supply) are not guaranteed.
Do not use UPS.
CPU SU Core ARM9
RAM SU Resident 256 MB
Option None
ROM SU Program 4MB
45376001TH Rev.1 11 /
1. Conguration
Printer section specications
Category Item
MC760 MC770 MC780
Print width Print width A4 horizontal
Engine speed (A4/LT) Monochrome 28/30ppm 36/37ppm 40/42ppm
Duplex Mono 22/23ppm 27/28ppm 32/33ppm
Color 28/30ppm 34/35ppm 40/42ppm
Duplex Color 22/23ppm 25/26ppm 32/33ppm
First print out time (A4)
* Pr i nt er i s nt i n l ow
temperature(<16)
Monochrome 8 sec
Color 9 sec
Warm-up time From Power On with
calibrations
Less than 60sec
From Power save Less than 35sec
Resolution LED head 600 x 600 dpi
Maximum input
resolution
600 x 1200dpi
Output resolution True 600x600dpi x 5bit
True 600x1200dpi x 1bit (for PS only)
Life Printer life 600K page or 5 years
Maximum Monthly
Print Volume when
Continuous Print
100K(under specic condition)
60K(under all condition)
MTBF 6,000H (Reference only)
MPBF 45K
MTTR Less than 20 min.
Toner life
(ISO/IEC
19798)
Starter
toner
(supplied)
C, M, Y, K : 4.8K
Standard C,M,Y:6K,K:8K
High-
Capacity
No C,M,Y:11.5K,K:15K
Category Item
MC760 MC770 MC780
Life Image
drum life
Simplex Continuous:40K (Target)
3P/J:30K
1P/J:18K
Duplex Continuous:34K
3 sheets/J(6P/J):23.1K
1 sheets/J(2P/J):13.9K
Transfer belt life 60,000 pages
Fuser life 60,000 pages
Paper handling 1st Tray 530 sheets of 80g/m
2
(70Kg) plain paper
Multi purpose tray 100 sheets of 80g/m
2
(70Kg) plain paper
10 envelopes
2nd/3rd/4th Tray Option 530 sheets of 80g/m
2
(70Kg) plain paper
Paper output capability Face up:Approx.100 sheets of 80g/m
2
(70Kg) plain paper
Face down:Approx.500 sheets of 80g/m
2
(70Kg) plain paper
Paper size 1st/2nd/3rd/4th tray A4,A5,B5,Letter,Legal13/13.5/14,Executi
ve,8.5"SQ,Folio,China16K(195x270),
Custom size(Width:148-216mm
Length:210-356mm)
Multi purpose tray A4,A5,A6,B5,Letter,Legal13/13.5/14,
Executive,Statement,8.5"SQ,Folio,China
16K(195x270),Com-9,Com-10,
Cyou3,Cyou4,B6Half,C5,DL,Monarch,
IndexCard(3x5inch),
PhotoSize(4x6inch/5x7inch),
CustomSize(Width:64-216mm x
Length:127-1321mm, (When length is
over 356mm, width is 210-216mm)),
Banner up to 52"
Duplex A4,A5,B5,Letter,Legal13/13.5/14,Exectiv
e,Statement,8.5"SQ,Folio,China16K(195
x270),Custom size(Width:148-216mm
Length:210-356mm)
Minimum paper size 1st/2nd/3rd/4th tray 5.8" x 8.3" (148 x 210mm : A5)
MPT 3" x 5" (Index Card),
64 x 182mm (B6 Half)
Duplex 5.5"x8.3"(139.7 x 210mm)
45376001TH Rev.1 12 /
1. Conguration
Category Item
MC760 MC770 MC780
Paper thickness 1st/2nd/3rd/4th tray 64 220 g/m
2

MPT 64 250 g/m
2
Duplex 64 220 g/m
2
Status switch/sensor Paper Empty Yes
Paper Low No
MPT Paper End No
Toner Low Yes
Cover Open Yes
Fuser Temperature Yes
Paper Size Detect (Tray) Yes
Paper Size Detect
(MPT)
No
Stacker Full Yes (Face-down)
Paper Thickness Detect No
Continuouse Roll Paper
Sag detection
No
Fonts PCL Roman (Bitmap) No
PCL Roman (Scalable) 80 fonts
PCL Heisei (Scalable) No
PS Roman (Scalable) 138 fonts
PS Heisei (Scalable) No
Barcode computational Yes (by font download)
Scanner section specications
Item
Scanner type Legal size atbed with RADF
Image sensor Color CIS
Light source LED
Optical resolution 600dpi
Input level (A/D conversion) 48 bit
Output level 24 bit
Document size Flat bed Max:8.5"x14" (215.9x355.6mm)
Min:No limitation
ADF Max:8.5"x14" (215.9x355.6mm)
Min:4.13"x5.8" (105x148mm)
Document
thickness
Flat bed 20mm
RADF 16~28lb (60~105g/m
2
)
Maximum
scanning range
Flat bed Maximum 215.9x355.6mm
RADF 4.13 x 5.8~8.5x 14in (105 x 148~215.9x355.6mm)
Scanning speed
(A4/Letter,simplex)
Color : up to 40ipm (Less than 300dpi)
up to 25ipm (400 / 600dpi)
Mono : up to 40ipm(300/400/600dpi)
Warm-up time Less than 1 sec.
Life MTBF 6,000H (Reference only)
MTTR Less than 20 min.
Attachment le format Color : JPEG, TIFF(multi/single page), PDF(multi/single
page), Slim PDF, Secure PDF, XPS(multi/single page)
ACS : TIFF(multi/single page), PDF(multi/single page),
XPS(multi/single page)
Grayscale : JPEG, TIFF(multi/single page), PDF(multi/
single page), Slim PDF, Secure PDF, XPS(multi/single
page)
Mono : TIFF(multi/single page), PDF(multi/single page),
XPS(multi/single page)
Supported driver Scanner driver (Network), Fax Modem driver (Windows
only)
45376001TH Rev.1 13 /
1. Conguration
Network specications
Item
Connection 10Base-T/100Base-TX/1000Base-T
Communication protocol TCP/IP V4, TCP/IP V6, NetBIOS over TCP, Ether Talk,
NetWare, LPR, Port9100, IPP, FTP, WSD-print, SMTP,
POP3, HTTP, SNMPv1, SNMPv3, DHCP, DNS, DDNS,
WINS, SLP, Bonjour, SNTP
Supported browser Microsoft Internet Explorer Ver. 6.0 or higher
Safari 4.0 or higher
Firefox 3.5 or higher
45376001TH Rev.1 14 /
1. Conguration
Copy function
Categories Specs
Copy Resolution Scan: 300x300dpi / 300x600dpi / 600x600dpi
Print: 600x600dpi / 600x1200dpi
Document
Size
Flatbed/RADF A4, A5, A6, B5, Executive, Letter, Legal13,
Legal13.5, Legal14, Folio
Number of Copies 1 to 999 pages
Collate(Sort) Yes
(No. of page is depend on HDD capacity)
Zoom
(Auto is
spported)
Custom 25 ~ 400%, to scale by 1%.
Preset No
(Original size / Tray size selection works as preset
scaling))
Edge Erase 2~50mm (increments of 1mm)
0.1~2.0 inch (increments of 0.1 inch)
Margin shift 0 ~ 25 mm 0.0~1.0 inch (1mm/Step)
N-up Document pages 2-up,4-up
ID Card Copy Yes (by template)
Repeat Copy Yes (max 8 times)
Poster Copy No
Document Direction Portrate,Landscape
Duplex Copy Yes (1 to 2, 2 to 1, 2 to 2)
Binding Position Long edge, Short edge
Mixed Size Yes (Letter/Legal13,Letter/Legal13.5,Letter/Legal14,
A4/Folio)
Job build scanning Yes
Banner Copy No
Color/Mono Selected by User by Menu setting
Copy image quality adjustment Background removal, Density(Auto/Manual),
Contrast, Saturation, Hue
45376001TH Rev.1 15 /
1. Conguration
Fax specication
Category Item MC770 MC780
General Function Compatibility ITU-T G3
Applicable Network PSTN
Country Code Yes (26 Countries)
Transmission Ability Letter / Legal
Reception Ability Letter /unlimited
Fax Resolution 8 x 3.85 dots/mm, 8x 7.7 dots/mm,
8 x 15.4dots/mm, 16 x 15.4 dots/mm,
300 x 300 dots/inch
Contrast Control Auto or manual (11 Level)
Send Fax from RADF
(duplex document)
Yes
Mixed Reading For
ADF/FBS
No
A u t o r e d u c t i o n
printing of the FAX
No
F i x e d r e d u c t i o n
printing of the FAX
Yes (90%)
Page division print Yes
Maximum Modem
Speed
33.6kbps
Dual Access Yes
ECM Yes
Coding Scheme MH, MR, MMR, JBIG
Transmission time Approx. 3 seconds
Memory Capacity 1GB
Image Battery Back
Up
Yes (HDD)
Communication
Function
Realtime Tx Yes
Instant Dial Tx
(Quick Memory TX)
No
Realtime Page Print
Reception
No
Memory Tx/Rx Yes
Relay Broadcast
initiate (OKI Mode)
No
Relay Broadcast
(OKI Mode)
No
Confi denti al Tx/Rx
(OKI Mode)
No
Bulletin Poll
(OKI Mode)
No
F Code Bulletin Poll Yes
F Code Condential Yes
F Code Routing Yes
Delayed
Transmission
Yes
Broadcast Yes (400 stations)
Delayed Broadcast Yes
Page Retransmission No
Rotation TX No
Rotation RX No
Fax Forwarding
(FAX to FAX)
Yes
Fax Forwardi ng To
Email
Yes (by on-ramp gateway function)
PC-FAX Yes (Tx only)
45376001TH Rev.1 16 /
1. Conguration
Security Function Junk Fax Protection No
Memory Only
Reception
Yes (High security mode)
ID Check TX No
Double input for
dialing number
Yes (can be switched by service person)
Access Control Yes
Telephone &
Convenience
Function
External handset No
Dialing by Ten key Yes
One touch Dial No
Speed Dial Yes (3000 Locations)
Group Dial Yes (200 Groups)
Automatic Alternate
Selecting Call
No
Auto Redial Yes
Manual Redial No
On-Hook Dial by
HOOK key
Yes (with monitor key)
Chain Dial Yes
Aut omat i c Pause-
signal insertion
No
Auto Rx Yes
Manual Rx Yes
FAX/TEL Automatic
Switching
Yes
ANS/FAX Automatic
Switching
No
Remote RX Yes
Distinctive Ring
Detect
No
Unique parameter set
to Speed Dial
No
Sender ID Yes
Personal ID No
Session No. Yes
TSI Time Date print Yes
Acoustic Monitor Yes
Fax Local Print
Function
Activity Report Yes (Transmission /Reception Journal)
Message
Conrmation
Report
(Single Location)
Yes (Transmission Report)
Message
Confirmation Report
with top of
document
(Single Location)
Yes (Transmission Report)
Message
Conrmation
Report(Broadcast)
Yes
Broadcast Entry
Report
No
Speed Dial List Yes (Phone Book List)
Fax Conguration
List
Yes
Protocol Dump Print Yes
Power Down Report No
45376001TH Rev.1 17 /
1. Conguration
Internet Fax
General
Function
Compatibility T.37 (Simple Mode)
T.37 (Direct SMTP Mode)*
*by Service Code Setting
Transmission
Ability
Letter / Legal
Reception Ability Letter /unlimited
Fax Resolution 8 x 3.85 dots/mm, 8x 7.7 dots/mm
16 x 15.4 dots/mm (Direct SMTP mode only)
Contrast Control Auto or manual (11 Level)
Send Fax from
RADF
(duplex
document)
Yes
Mi xed Readi ng
For ADF/FBS
Yes
Auto reduction
printing of the
FAX
No
Fixed reduction
pr i nt i ng of t he
FAX
No
Page di vi si on
print
No
Dual Access Yes
Coding Scheme MH
Attachment file
format
Tiff-S Only
Tiff-F (only A3, B4 & A4)*
*Direct SMTP Mode Only"
Memory
Capacity
1GB (HDD model)
I mage Bat t er y
Back Up
Yes (HDD)
Communication
Function
Memory Tx/Rx Yes
Delayed
Transmission
No
Broadcast Yes
Delayed
Broadcast
No
Rotation TX No
Rotation RX No
Fax Forwarding Yes (send to network folder/E-mail/Internet-Fax/
Analog-Fax)
PC-FAX Yes
Security
Function
Junk Fax
Protection
No
Memory Only
Reception
No
ID Check TX No
Double input for
dialing number
No
Access Control Yes
Telephone &
Convenience
Function
Dialing by
keyboard
Yes
One touch Dial No
Speed Dial Yes
Group Dial No
Sender ID No
Personal ID No
TSI Ti me Date
print
No
Fax Local Print
Function
Activity Report Yes
Message
Conrmation
Report
(Single Location)
Yes
Message
Conrmation
Report
with top of
document
(Single Location)
Yes
Error Report Yes
Message
Conrmation
Report
(Broadcast)
No
Broadcast Entry
Report
No
Speed Dial List Yes
Power Down
Report
No
45376001TH Rev.1 18 /
1. Conguration
1.5 Specication of interface
1.5.1 Specication of USB interface
1.5.1.1 General of USB interface
(1) Spec.
USB (Support Hi speed USB )
(2) Transmission mode
Full speed (Maximum 12Mbps 0.25%)
High speed(Maximum 480Mbps 0.05%)
(3) Power control
Self power device
1.5.1.2 Connector and cable of USB interface
(1) Connector
Printer side: B Receptacle (female)
Up-stream port
UBB-4R-D14C-4D(LF)(SN) (JST Mfg. Co.,Ltd) or equivalent
Connector pins array
(2) Cable
The length of the cable: the cable of less than 5m with USB 2.0 spec.
(Less than 2m is recommended)
(Please use the shielded wire for the cable.)
1.5.1.3 USB interface signal
Signal name Function
1 Vbus Power (+5V)
2 D- For data transmission
3 D+ For data transmission
4 GND Signal Ground
Shell Shield
Cable side: B plug(male)
2
3 4
1
45376001TH Rev.1 19 /
1. Conguration
1.5.2 Specication of network interface
1.5.2.1 General of network interface
Spec.
Network Protocol
TCP/IP sepc. Network layer
ARP, IP, ICMP, IPv6, IPSec
Transfer layer
TCP, UDP
Application layer
LPR, Port9100, FTP, HTTP, HTTPS, IPP, SNMPv1/v3, TELENET,
DHCP/BOOTP, DNS, DDNS, WINS, UPmP, Bonjour, SNTP,
SMTP, POP, Windows Rally (WSD Print, LLTD).
NBT/NetBEUI: SMB, NetBIOS, NetBIOS over TCP
Netware: Remote printer mode(Maximum 8 print sever )
Print sever mode (Maximum 8 les sever: 32 queue)
For encrypted password (when it is print sever mode)
NetWare6J/5J/4.1J (NDS, bindery)
SNMP
EtherTalk: ELAP, AARP, DDP, AEP, NBP, ZIP, RTMP, ATP, PAP
IEEE802.1X: EAP-TLS, PEAP
1.5.2.2 Connector and cable of network interface
(1) Connector
1000BASE-T/100BASE-TX/10BASE-T
(Auto switch, cannot be used simultaneously)
Connector pins array
1 8
(2) Cable
Non-shield twisted-pair cable with RJ-45 connector
(Category 6 is recommended)
1.5.2.3 Signal of network interface
(1) 10/100Base-T
Pin No. Signal name Direction Function
1 TXD+ FROM PRINTER Transmission data +
2 TXD- FROM PRINTER Transmission data -
3 RXD+ TO PRINTER Receive data +
4 Not use
5 Not use
6 RXD- TO PRINTER Receive data -
7 Not use
8 Not use
(2) 1000Base-T
Pin No. Signal name Direction Function
1 TRD+(0) bi-direction Data0+ transmission and reception
2 TRD-(0) Data0-transmission and reception
3 TRD+(1) Data1+ transmission and reception
6 TRD-(1) Data1- transmission and reception
45376001TH Rev.1 20 /
1. Conguration
1.5.3 Telephone Line Interface Specication
1.5.3.1 Outline of telephone Line Interface
The machine will reliably communicate with distant stations over voice-level telephone
line.
1.5.3.2 Telephone Line Interface Connector and Cable
Connector Type : RJ-11
Cable Type : TEL Cable (With RJ-11 plug)
Connector contact arrengement
1.5.3.3 Telephone Line Interface signal
Contact No. Functions
TEL A1 Unspecied
A2 Unspecied
A3 TCP
A4 TCP
A5 Unspecied
A6 Unspecied
LINE B1 Unspecied
B2 Unspecied
B3 TCP
B4 TCP
B5 Unspecied
B6 Unspecied
TCP : Terminal Connection Point
A1 A6 B1 B6
TEL LINE
1.5.4 USB Host Interface
1.5.4.1 Outline of USB Host Interface
(1) Basic Specication
USB
(2) Transmission Mode
Hi Speed (480Mbps0.05% max.)
(3) Supply Power
Max. 500mA
(4) Connection devices
USB memory

1.5.4.2 USB Host Interface Connector
USB A plug connector
Connector pin arrangement
1.5.4.3 USB Host Interface Signal
Name of Signal Function
1 Vbus Power Supply (+5V)(red)
2 D - Data transmission (white)
3 D + Data transmission (green)
4 GND Single ground (black)
Shell Shield
4 3 2 1
45376001TH Rev.1 21 /
1. Conguration
1.5.5 Specication of ACC interface
1) Connector
Printer side: USB A receptacle (female)
Downstream port
UBA-4R-D14C2-4D(LF)(SN) (JST Mfg. Co.,Ltd) or
equivalent
Cable side: USB A plug (male)
2) Interface signals
Contact No. Signal Name Function
1 VBUS Power supply(+5V)
2 D- For data transfer
3 D+ For data transfer
4 GND Signal ground Shell
Shell Shield Shield
3) Conector pin arrengement
4) Connecting device
Card reader (Option)
2. Operating instructions
2.1 Electrophotographic processing mechanism ...............................23
2.2 Printing process ...........................................................................27
2.3 Image Scanning process .............................................................38
45376001TH Rev.1 23 /
(1) Electrophotographic processing
The general of Electrophotography process is described as below.
1. Charging
The voltage is impressed to CH roller, and the surface of OPC drum is
electried.
2. Exposure
LED head irradiates light to the image signal on the surface of the electried
OPC drum. The electricity of the irradiated part on the surface of the OPC drum
is attenuated by changing in light intensity, the electrostatic latent image is
formed on the surface of the OPC drum.
3. Development
The electried toner adheres to the electrostatic latent image of the OPC drum
by electrostatic force, and the image is developed on the surface of the OPC
drum.
4. Transfer
The paper is overlapped on the surface of the OPC drum, and the electricity
is generated on the back of the paper by transfer roller, the toner image is
transcribed to the paper.
5. Fusing
Heat and pressure are applied to the toner image on the paper in order to make
it fusing.
6. Drum cleaning
The drum cleaning blade removes the toner left on the OPC drum after transfer.
7. Electricity removal
The electric potential left on the drum is removed.
8. Belt cleaning
The belt cleaning blade removes the toner left on the belt.
2.1 Electrophotographic processing mechanism
(2) Charging
The voltage is impressed to the charging roller in contact with the surface of
OPC drum, and the surface of OPC drum is charged.
(3) Exposure
The light generated from LED head is irradiated onto the surface of the electried
OPC drum. The electricity of the irradiated part on the surface of the OPC drum is
attenuated by changing in light intensity, the electrostatic latent image is formed
on the surface of the OPC drum.
-
-
-
-
- - -
-
-
Power
unit
OPC drum
Paper
LED head
OPC drum
LED head
Charging roller
-
-
-
-
- -
Power
unit
Charging roller
OPC drum
45376001TH Rev.1 24 /
(4) Development
The toner adheres to the electrostatic latent image on the surface of the drum,
and the electrostatic latent image is changed into the toner image.
1. The sponge roller makes the toner adhere to the developing roller.
2. The electrostatic latent image on the surface of the OPC drum surface is
visualized by toner.
(5) Transfer
The paper is overlapped on the surface of the OPC drum, and the electricity is
generated on the back of the paper by transfer roller.
When high voltage is impressed from the power supply to the transfer roller, the
electricity induced in the transfer roller is moved to the surface of the paper via
contact surface, and the toner is drawn from the surface of the OPC drum to the
surface of the paper.
-
-
-
-
- - -
-
-
-
-
-
Developing roller
Sponge roller
OPC drum
Charging roller
-
-
-
-
- - -
-
-
-
-
-
-
-
-+
-+
-+
-+
-+
-+ -+ -+ -+-+ -+ -+ -+ -+ -+ -+ -+
Power
unit
OPC drum
Transfer roller
Paper
Transport belt
45376001TH Rev.1 25 /
-+ -+-+ -+
-+
-+ -+ -+ -+ -+ -+ -+
-
-
-
ID unit
Waste toner area
Toner cartridge
Drum cleaning blade
(6) Fusing
When the paper passes through the heat roller and backup roller unit, heat and
pressure are applied to the toner image on the paper and the toner is fused onto
the paper.
The halogen lamps of 800W and 400W are built in heat roller. The backup roller
without built-in halogen lamp is heated by the heat transmission from the heat
roller. The fusing temperature is controlled by the temperature detected by the
thermistor that is not in contacting with the surface of the heat roller. On the
other hand, the temperature detected by the thermistor rubbing the surface
of backup roller is used for controlling the fusing temperature under specied
conditions. Furthermore, a thermostat is used to limit the temperature rise, if
the temperature rise of heat roller exceeds a set point, the thermostat would be
open and the voltage supply to the heater would be cut off. The backup roller
unit is pressed on the heat roller by the spring on both sides.
(7) Drum cleaning
The Unfused toner left on the OPC drum is cleaned up by the drum cleaning
blade, and all residual toner is collected in the waste toner area of the toner
cartridge.
Heat roller
Backup roller
Pad
Thermistor
Thermistor
Paper Paper feeding path
Thermostat
Fuser belt
(8) Electricity removal
The electricity on the surface of the OPC drum is attenuated by irradiating the
light to the surface of the OPC drum after transfer.
Electricity-removing
light PCB
Charging roller
OPC drum
Electricity-removing
light
45376001TH Rev.1 26 /
(9) Belt cleaning
The toner left on the transport belt is cleaned up by the belt cleaning blade, and
all residual toner is collected in the waste toner box of the transport belt unit.
Belt waste toner box
Transport belt
Belt cleaning blade
45376001TH Rev.1 27 /
2.2 Printing process
The paper fed from tray 1 or tray 2, tray.3 is transferred by feeder roller, resister roller
L, and transfer roller. It is transferred by MPT paper feed roller and resister roller U
when the paper is fed from MPT. After that, the paper on the belt passes through the
electrophotography process of KYMC, and sequentially the unfused toner image is
generated on the paper. And then, the toner is fused by heat and pressure when it
is passed through the fuse unit. After fusing, the paper is delivered to the faceup or
facedown stacker by utilization of different delivery methods by opening or closing the
faceup stacker.
The operation of single-sided printing is described as above. The operation of duplex
printing is described as below.
As for the duplex print, the paper passed the fuse unit after initially back printing is drawn
into the Duplex unit by separator DUP. The paper entered into the paper reversing path is
transferred from the paper reversing path to the inside of Duplex by reverse operation of
reversal roller. The paper passed over the inside of Duplex is fed from paper feed path of
Duplex by the transfer roller set in the transfer path of Duplex inside, which is shared with
the same paper feed path from the tray. The following operation is same as single-sided
printing with paper feeding from the tray.
Face-down stacker
F
a
c
e
-u
p
s
ta
c
k
e
r
MPT
Paper reversing path
Transport roller
Transport roller
Paper feed roller
Resister roller L
Resister roller U
MPT paper feed roller
Transport belt
Transport roller
Reversal roller
Separator DUP
Heat roller
Backup roller
Halogen lamp
45376001TH Rev.1 28 /
(1) Paper feeding from 1st tray
1. As gure 2-1 shows, a feed motor runs clockwise, a feed clutch engages and
paper is fed (a feed roller rotates when the feed clutch engages).
2. After turning on an IN1 sensor, the paper is fed further a determined length
until it touches a registration roller L (this corrects skews of the paper).
3. As gure 2-2 shows, a registration clutch engages and the registration roller
L feeds paper (the registration roller L rotates when the registration clutch
engages).
Registration Roller U
(rotating)
Feed Roller
(rotating)
Paper
Paper
Feed Motor
(running clockwise)
Registration Roller L
(not rotating)
Registration Clutch
(not engaging)
Feed Clutch
(engaging)
WR Sensor
IN2 Sensor
IN1 Sensor
Feed Roller
(not rotating)
Feed Clutch
(not engaging)
Feed Motor
(running clockwise)
Registration Roller L
(rotating)
Registration Clutch
(engaging)
Figure 2-1
Figure 2-2
(not rotating)
(rotating)
MPT Clutch
(engaging)
MPT Feed Roller
(rotating)
Feed Motor
(running counterclockwise)
WR Sensor
IN2 Sensor
Feed Motor
(running clockwise)
MPT Clutch
(not engaging)
MPT Feed Roller
(not rotating)
(2) Paper feeding from MPT
1. As gure 2-3 shows, a feed motor runs counterclockwise, an MPT clutch
engages and paper is fed (an MPT feed roller rotates when the MPT clutch
engages).
2. After turning on an IN2 sensor, the paper is fed further a determined length
until it touches a registration roller U (this corrects skews of the paper).
3. As gure 2-4 shows, the feed motor runs clockwise and the registration roller
U feeds the paper (the registration roller U rotates when the feed motor runs
clockwise).
Figure 2-3
Figure 2-4
45376001TH Rev.1 29 /
(3) Transport belt
1. When the transport belt motor is rotated in the direction of the arrow, the
transport belt is driven. As for the belt unit, a transfer roller is set over under
each color drum. The belt is caught and installed between the transfer roller
and drum.
As for the transport belt and transfer roller, if the specified voltage is
impressed, the paper on the transport belt would be delivered to the fuser
unit while transcribing the toner image on each color drum.
Transport belt
Transfer roller
Transport belt motor
Drum
K Y M C
Figure 2-5
45376001TH Rev.1 30 /
(4) Updown operation of ID unit
1. The up and down operation of the ID unit is done by driving the liftup motor.
2. Fig. 2-6 shows the operation of each ID unit when color printing. When the
liftup motor is rotated (counter clockwise), the liftup link slides to left, and
each ID unit is in DOWN condition as shown in Fig. 2-6. Under this condition,
the color printing is available.
3. Fig. 2-7 shows the operation of each ID unit when mono printing. When the
liftup motor is rotated (clockwise), the liftup link slides to right, and each ID
unit (except K-ID unit) is in UP condition as shown in Fig. 2-7. Under this
condition, the mono printing is available.
Liftup link
Liftup link
C-ID unit M-ID unit Y-ID unit K-ID unit
C-ID unit M-ID unit Y-ID unit K-ID unit
Liftup motor (CCW)
The operation of each ID unit when color printing
C-ID unit DOWN
M-ID unit DOWN
Y-ID unit DOWN
K-ID unit DOWN
Liftup motor (CW)
The operation of each ID unit when mono printing
C-ID unit Liftup
M-ID unit Liftup
Y-ID unit Liftup
K-ID unit DOWN
Figure 2-6
Figure 2-7
45376001TH Rev.1 31 /
(5) Fuse unit and paper delivery
1. The fuse unit and the eject roller are driven by the DC motor as shown in
Fig. 2-8. When the fuse motor is rotated (counter clockwise), the heat roller
will begin to rotate. The heat roller makes the toner image fused to the paper
by heat and pressure.
2. The paper exits while the eject roller rotates.
(6) Cover open operation of color blur sensor and density sensor
1. As shown in Fig. 2-9, when the fuse motor is rotated (clockwise), the cover
open gear is operated and the cover of color blur sensor and density sensor
is open.
2. When the fuse motor is rotated (counter clockwise) in the opposite direction,
the cover open gear is moved out of engagement and the cover of color blur
sensor and the density sensor is close.
Figure 2-8 Figure 2-9
Fuse motor
(CCW)
Eject roller
(Drive)
Heat roller
(Drive)
Fuser unit
Cover open gear
Fuse motor
(CW)
Eject roller
(Stop)
Heat roller
(stop)
45376001TH Rev.1 32 /
General of color blur correction
The color blur correction is operated by reading the pattern for correction printed on the
belt with a sensor set in the sensor shutter under the belt unit.
The pattern is detected by this sensor, and the correction is operated.
Color blur correction auto-start timing
When the power is on
When the cover is closed after the cover is opened once
When more than 400 copies are printed or when more than 6 hours have elapsed
since the last print
The Sleep mode has no color blur correction auto-start timings.
The amount of toner of the pattern, the toner left on the sensor and the open-close
trouble of the shutter etc. may lead to correction error. However, as the error message
may not display even if the error is occurred, it is necessary to perform the color blur
correction (see 5.3.2.6) by the utilization of the self-diagnostic mode and conrm the error
display.
Right color blur correction pattern
Left color blur correction pattern
Color blur sensor
Color blur sensor
Belt waste toner box
Belt cleaning blade
Color blur sensor
Transport belt
Sensor shutter
45376001TH Rev.1 33 /
Error-conrming method and Error-solving method
Use the color blur correction test function in self-diagnostic mode to conrm the
error. (See 5.3.1.6)
Error solving method
CALIBRATION(L or R), DYNAMICRANGE(L or R)
Check 1: When the above di spl ay appears, pl ease check the connecti on
of sensor cable (FFC).
When the connection is abnormal, please set it properly.
Check 2: Please check if the surface of the sensor is dirty with the toner and paper
melts etc.
Check 3: Please confirm if the open and close operation of sensor shutter is
normal by utilization of MOTOR&CLUTCH TEST in self-diagnostic mode.
Exchange the shutter unit when the open and close operation is in
trouble.
If there are no problems in check 1, 2, and 3, please check the circuit.
Please exchange the color adjust sensor PCB, relay PCB, PU PCB, and the cable
one by one, and then check if the error is displayed.
BELT REFLX ERR
Check 4: When this display appears, please check the cleaning of the toner left
on the surface of the belt after nishing the above-mentioned check 1, 2,
and 3. Remove the belt unit, and rotate the left inboard drive gear. Please
conrm that the surface of the belt is cleaned completely.
When the residual toner left on the surface of the belt could not be
cleaned completely even if the drive gear is rotated, please exchange the
belt unit.
(Y or M or C) LEFT, (Y or M or C) RIGHT, (Y or M or C) HORIZONTAL
Check 5: When the above display appears, please conrm if the toner of NG color
is empty.
Please exchange the toner cartridge as required.
45376001TH Rev.1 34 /
General of the density correction
The density correction is operated by reading the pattern for correction printed on the belt
with a sensor set in the sensor shutter under the belt unit.
Density correction auto-start timing
The environment is remarkably different from last time when the power is on.
When one or more ID count among the four ID count show the status of new part,
at the power on
The ID count value exceeds 500-count from last operation.
When one or more UD is replaced with the new ID.
When the belt is replaced with the new belt
When toner cartridge is replace due to Toner Low, or Toner Empty so that Toner
Low or Toner Empty has disappeared
The amount of toner of the pattern, the toner dirt and the open-close trouble of the shutter
etc. may lead to correction error.
However, as the error message may not display even if the error is occurred, it is
necessary to perform the density correction (see 5.3.1.7) by the utilization of the self-
diagnostic mode and conrm the error display.
Density correction pattern
Density sensor
Transfer belt
Sensor shutter
Belt recycling toner box
Belt cleaning blade Density sensor
45376001TH Rev.1 35 /
Error-conrming method and Error-solving method
Use the density correction test function in self-diagnostic mode to conrm the error.
(See 5.3.1.7)
Error solving method
CALIBRATION ERR, DENS SENSOR ERR
Check 1: When the above display appears, please check the connection of sensor
cable.
When the connection is abnormal, please set it properly.
Check 2: Please check if the surface of the sensor is dirty with the toner and paper
melts etc.
Please wipe the dirt off if the sensor is dirty.
If there are no problems in check 1, 2, and 3, please check the circuit.
Please exchange the density sensor, relay PCB, PU PCB, and the cable one by one,
and then check if the error is displayed.
DENS SHUTTER ERR
Check 3: Please confirm if the open and close operation of sensor shutter is
normal by utilization of MOTOR&CLUTCH TEST in self-diagnostic mode.
Exchange the shutter unit when the open and close operation is in
trouble.
DENS ID ERR
Check 4: Remove the ID unit, and conrm if the toner abnormally leaves on the
surface of the drum.
Exchange LED head (Focus control). Or exchange the ID unit.
When a new ID unit is tried to use, please set the fuse keep mode of the
maintenance menu.
Toner sensor detection principle
Toner low is detected by the toner sensor (reflect sensor) installed in the equipment.
The light board is installed in ID, and its rotation is synchronized with the mixing of toner.
Moreover, the shutter is installed in ID. Toner cartridge set properly by the lever of toner
cartridge and synchronized toner sensor can be detected.
The following problems may lead to abnormal detection and the toner sensor error is
occurred.
Toner count principle
After the image data is transformed into binary data which can be printed by the printer, the
data is counted as print dot number by LSI. The amount of the used toner is calculated from this
count value, and the residual amount is displayed on the menu.
Toner LOW detection (residual amount display on LCD) by the toner sensor is to detect a
certain amount of the reduction of the toner left in ID.
The principle of ID counter, belt counter, fuse counter
ID counter : when 3 pieces of A4 paper are continuously printed, one third of the
rotation of the drum is set as one count.
Belt counter : when 3 pieces of A4 paper are continuously printed, one thirdof the
rotation of the drum is assumed as one count.
Fuse counter : The length of paper of legal 13 inch is set as nominal value.
If the length of paper is less than this nominal value, it is assumed as
one count. If the length of paper is more than this nominal value,the
counted number is determined by the times of legal 13 inch.
(The number after decimal point is rounded up.)
Light board
Toner sensor
Shutter
45376001TH Rev.1 36 /
Counter spec
Total printed page
number
MPT printed page
number
Tray 1 printed page
number
Tray 2 printed page
number
Tray 3 printed page
number
Color-printed page number Mono-printed page number
Description Total printed page
number
Hopping page
number from MPT
Hopping page
number from Tray1
Hopping page
number from Tray2
Hopping page
number from Tray3
Printed page number by
color-printing
Printed page number by
mono-printing
Count method A4
conversion or size
independence
Count up after
passing the writing
sensor
Count up if
MPF(MPT) hopping
is nished
Count up if Tray1
hopping is nished
Count up if Tray2
hopping is nished
Count up if Tray3
hopping is nished
The page number is counted
up by detecting the paper
passing the fuser in color-
printing mode after the job is
nished. (1*)
The value is A4/Letter value.
Please refer to A4/ Letter
conversion table (P37).
The page number is
counted up by detecting the
paper passing the fuser in
mono-printing mode after
the job is nished. (1*)
The value is A4/Letter
value.
Please refer to A4/ Letter
conversion table (P37).
Operation when
paper jammed
Cannot count when paper feeding (hopping) jam and feed jam are occurred.
It can count except the above-mentioned jam.
As total printed page number is counted up when the front end of the page passes the writing sensor, according to
the jam type, the feeding jam (380) is also included in the limits for counted.
Cannot count if the jam is occurred before the paper passes
the fuser.
It can count if the jam is occurred after the paper passes the
fuser.
Operation for
Duplex
Front/Back count(+2) Only front count (+1) Double count
If the color page and mono page exist together, the color
printing page number would be plus 1 and the mono printing
page number would be plus 1.
Reset condition None None 1) When "Format Flash ROM" of system maintenance menu
is performed.
2) When CU PCB is replaced.
3) When MENU RESET of system maintenance menu is
performed.
Value storage
destination
PU PU PU PU PU CU CU
Menu/MenuMap
output
(*2)
EngineMenuMap
output
(*3) (*3) (*3) (*3)
*1. Count cannot be updated if the power is turned off when the jam is occurred.
*2. In the initial state MenuMap output is not available. It is possible to switch in the system maintenance menu.
*3. EngineMenuMap output divides into Engine Menu Print (the rst page) and Engine EEPROM Dump Print (the last page), however, the number of paper fed from each tray is
output only to the latter one (DUMP display only).
45376001TH Rev.1 37 /
A4/Letter conversion table
The paper is counted up as this sheet.
Paper size Simplex Duplex
LETTER 1 2
EXECUTIVE 1 2
LEGAL14 1 2
LEGAL13.5 1 2
LEGAL13 1 2
A4 1 2
A5 1 2
A6 1 -
B5 1 2
COM-9 1 -
COM-10 1 -
MONARCH 1 -
DL 1 -
C5 1 -
CUSTOM LENGTH 210mm 1 2
CUSTOM 210mm < LENGTH 899mm 2 4
CUSTOM 900mm LENGTH 4 -
45376001TH Rev.1 38 /
2.3 Image Scanning process
2.3.1 Structure and process of RADF
2.3.1.1 Cross-section view
Q {

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Paper tray Pressure roller
Paper guide Paper holder
Pick-up roller Scan roller
Feed roller Pinch roller
Retard roller Exit roller
Transfer roller Upper pinch roller
Pinch roller Lower pinch roller
Regist roller Paper stocker
2.3.1.2 Electrical conguration
Electrical circuit conguration
This Scanner is controlled by the SU board(7SU).
The ASIC mounted on the SU board(7SU) control the DC load devices such as motor,
solenoid and clutch via the ADF Relation board(7RL), in dependance of the sensor signals
and control signals from the CU board not to be shown in the below gure.
Motor
MOTIF
ADF Relation board
(7RL)
SU board
(7SU)
+24V +3.3V
ADFM
SNSIF
ADFS
Sensor
Solenoid
Clutch
45376001TH Rev.1 39 /
2.3.1.3 Fundamental operations
Drive force trasmission diagram
The MFP is a document feed device of skim reading only.
Drive force diagram of the MFP is shown below.
[1] ADF Relation board(7RL) [6] Feed and transport motor drive signal
[2] Document detection signal [7] Document set signal
[3] Document detection signal [8] Feed clutch signal
[4] Regist clutch signal [9] Document set signal
[5] Document detection signal [10] Gear change solenoid signal
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Overview of operation modes
There are four operation modes that are executed by the MFP. The respective operation
modes are executed in accordance with the instructions given by the connected equipment
to implement the print operation.
Name of the operation modes, the overview of the operation and the corresponding print
modes are shown in the following table.
Name of the operation
modes
Overview of the
operation
Supporting print modes
[1] Normal direction
feed paper/Unload
paper
Document is fed
and scanned.
Upon completion of
scan, document is
unloaded as it is.
Single-sided document Single-sided print
Single-sided document Both-sided print
(This operation is performed in both cases
when documents of same width and different
width are used.)
[2] Normal direction
feed paper/
Inverted unload
paper
Document is fed
and scanned. Upon
completion of scan,
document is inverted
and unloaded.
Both-sided document Both-sided print
Both-sided document single-sided print
(This operation is performed in both cases
when documents of same width and different
width are used.)
45376001TH Rev.1 40 /
Normal direction feed paper and unload paper (single-sided document
single sided print) operation
Outline of document ow is shown below.
Supplement : When a single-sided document is selected, this operation is performed
regardless of the same size mixed documents or different sizes mixed
documents.
Feeding Paper
Loop Creation
Scaning Stand-by
Scanning
Discharging paper
Job end
45376001TH Rev.1 41 /
Normal direction feed paper/Inverted unloading of paper (both-sided
document both sided print) operation
Outline of document ow is shown below.
Supplement : When a both-sided document is selected, this operation is performed
regardless of the same size mixed documents or different sizes mixed
documents.
Feeding paper
Transport
Transport
Inversion
Loop creation
Scanning stand-by
scanning
Transport
Inversion
Transport
Loop creation
Scanning stand-by
Scanning
Discharging paper
Job end
45376001TH Rev.1 42 /
2.3.1.4 Document detection
Document present/absent detection
Document present/absent detection on the document tray is performed by document set
sensor (PI15). When a document is placed on th edocument tray, the detection lever moves
together with the light-shielding plate so that photo interrupter that has been passing the light,
shut down the light. Thus, the document set sensor (PI15) issues the document detection
signal (SET) telling that a document is set, to the connected equipment via the ADF Relation
board(7RL).
Detection of nal document
The document set sensor (PI15) detect if the document that has started of the nal document
has passed the set sensor lever, the detection lever moves together with the light-shielding
plate so that the photo interrupter that has been shutting down the light, passes the light.
Thus, the document set sensor (PI15) issues the document set detection signal (SET). Telling
that the document under feeding is the nal document, to the connected equipment via the
ADF Relation board(7RL).
0eLecLloo lever
6
L
1
0ocumeoL
P|16
A0P PelaLloo board,7PL)
0eLecLloo lever
6
L
1 0ocumeoL
P|16
A0P PelaLloo board,7PL)
45376001TH Rev.1 43 /
2.3.1.5 Jam detection
Document jam is detected by the sensors shown in the illustration.Check timing of the
document jam detection has already been memorized in the ROM of the sensor main PCB
beforehand so that jam occurrence can be judged from the information if a document exits or
not, at the corresponding sensor block.
PI11
PI12
PI13
PI14
PI15
PI16
PI11 : Scan sensor
PI12 : Regist sensor
PI13 : Reverse sensor
PI14 : Hopping sensor
Pl15 : Document set sensor
Pl16 : Cover open/close sensor
2.3.2 Document table structure
2.3.2.1 Overview
Flatbed unit consist of Cover-Top-Assy, Frame-Bottom-Assy, Carriage-Assy and Flatbed drive
block.
The lamp (LED) is located on top of the Carriage-Assy. The light imadiated by the lamp (LED)
rodrenze in this order and reaches the CMOS Sensor.
45376001TH Rev.1 44 /
2.3.2.2 Exposure block
1. Lamp
LED(R,G,B) is used toirradiate light to document
2. Rod lens
The reected light from document is again reected to the CMOS sensor
2
1
2.3.2.3 Carraige-Assy drive mechanism
Carriage-Assy drive mechanism
Carriage-Assy performs the function of irradiating the lamp light uniformly over a document
while moving its position.
The carriage-Assy is driven by a belt which is driven by the FB motor. Scanner moves at the
scan speed corresponding to the respective magnication ratios that are set with reference to
the standard scanning speed.
Home position of the carriage-Assy is the position where the home sensor is located. The
home position is the reference position of the scanning operation.
3
5
4
2
1
1 Home Sensor
2 Carriage Assy
3 FB Motor
4 Belt
5 Shaft
3. Set up
3.1 Notes and precautions .................................................................46
3.2 Unpack method ...........................................................................47
3.3 Setting method ............................................................................48
3.4 List of equipments and accessories ............................................49
3.5 Assembling method .....................................................................50
3.6 Setting content print (Conguration) ............................................64
3.7 Connecting method .....................................................................65
3.8 User used Paper conrmation .....................................................69
45376001TH Rev.1 46 /
3. Set up
Do not set it in any high-temperature locations or near any heat sources.
Do not set it in a place where the chemical reaction may occur (laboratory etc.).
Do not set it near any liquid that may ignite such as alcohol and thinner.
Do not keep it out of reach of children.
Do not place it on an unstable or uneven surface
(unstable table and slanting place, etc.).
Do not put it in direct sunshine. And do not put it in a moist or dusty place.
Do not set it in wet or corrosive environment.
Do not set it in a place where may cause vibration.
If the MFP is dropped down or the cover is damaged, please pull out the power plug
from the outlet and contact the customer center.
This may cause an electric shock, fre, injury.
Please read this manual carefully before connecting the power supply cable, printer
cable, ground cable.
This may cause fre.
Do not insert any foreign objects into the vent hole.
Do not put a vessel(s) flled with water on the MFP.
This may cause an electric shock, fre.
Do not touch the fuser unit when you open the cover of the MFP.
It is hot and could cause burns.
Do not throw the toner cartridge, the image drum cartridge into the fre.
It may cause burns due to dust explosion.
Do not use infammable sprays near the MFP.
It may cause fre because some parts in the MFP may become very hot.
If the cover becomes abnormally hot, smoke rises, it smells strange or it sounds
abnormal, please pull out the power plug from the outlet and contact the customer
center.
It may cause fre.
If the liquid such as water enters the MFP, please pull out the power plug from the
outlet and contact the customer center.It may cause fre.
If you drop the foreign objects such as clip in the MFP, please pull out the power plug
from the outlet and take the foreign objects out.
Do not disassemble the MFP unless following the correct procedure written in the
manual.This may cause an electric shock, fre, injury.
Do not set it in a place where the vent hole of the MFP is blocked.
Do not set it directly on heavy wool or shag carpet.
Do not place it in locations of poor ventilation such as enclosed areas.
Give particular attention to adequate ventilation care when using it continuously in a
narrow room for a long time.
Do not place it close to strong magnetic felds and noise source.
Do not place it next to the monitor and television.
Hold tightly the both sides of the MFP when you move the MFP.
Because the weight of the MFP is approximately 60kg (in a state of packing), it
needs more than two adults to lift it up.
Do not come close to the paper exit part while printing.
This may cause injury.
Please explain the safety precautions about installation and handling with showing the
all precautions in user's manual to customer. Especially, the details about power supply
cable and the ground cable must be explained completely.
3.1 Notes and precautions
45376001TH Rev.1 47 /
3. Set up

Gripe
(Four gripes on all sides)
3.2 Unpack method
Personal injuries may occur.
Bec aus e t he wei ght of t he MFP i s appr ox i mat el y
60kg(71kg:Finisher model) (in a state of packing), it needs more
than three adults to lift it up.
Take out the gripe on each side as shown in the following fgure, and lift the
cardboard box up.
45376001TH Rev.1 48 /
3. Set up
60cm
20cm
20cm
100cm
70cm
3.3 Setting method
Set the MFP under these conditions.
Surrounding environment: 10~32
Surrounding humidity: 20~80%RH (Relative humidity)
Highest wet bulb temperature: 25
Protect the MFP from dew formation.
Use the humidifer or the static electricity prevention mats etc. when setting the
MFP in the environment where the humidity is 30% or less.
Set space
The fat desk should be wide enough to put the MFP on.
Ensure that there is enough room around the MFP for proper ventilation.
Plan view
Side view
45376001TH Rev.1 49 /
3. Set up
3.4 List of equipments and accessories
Make sure that the appearance of the equipment is not damaged or dirty etc.
Make sure that the following accessories are supplied with your MFP.
If you are missing any of these accessories, contact your customer service
department immediately.
Because the weight of the MFP body is approximately 50kg
(60kg in a state of packing), it needs more than three adults to lift it
up.
Image drum cartridge (1 Cyan, 1 the magenta, 1 yellow, and 1 black) (mounted in
the MFP)
Explain to the customer that the toner cartridge and the image drum cartridge can
be separated.
Printer software CD-ROM
Power supply cord
Guarantee card and user registration card
Users manual (Setup)
Users manual (CD-ROM)
TEL Cable(for ODA only)
Notes! The printer cable is not included.
MFP (Body)
45376001TH Rev.1 50 /
3. Set up
3.5 Assembling method
3.5.1 Assemble the main body of the MFP
Remove the protective materials.
(1) Peel off the desiccant and the protection tape (three places) and pad on the
MFP.
(2) Peel off the paper on the front of MFP.
(3) Peel off the protection tape (5 places) on the back of the MFP.
(4) Confrm that the Duplex unit is fxed tightly.
Paper
Protection tape
Duplex unit
(5) Open the ADF and peel off the protection tape (4 places) and sheet(2 places).
Protection tape
Sheet
Sheet
Protection tape
Protection tape
Protection tape
Pad
45376001TH Rev.1 51 /
3. Set up
(6) Open the scanner and press down the OPEN button, and open the top cover. (7) Remove the stopper (orange) when pressing down the lever of the fuser unit
(blue) in the direction of arrow .
Note! If you do not use the MFP for a long time or transport it, please use the
stopper. Please keep it carefully.
OPEN button
Stopper (Orange)
Lever of fuser unit (Blue)
45376001TH Rev.1 52 /
3. Set up
Set the image drum cartridge.
(1) Take the image drum cartridge (four) out slowly.
Note! The image drum (green cylinder) is very fragile. Please pay special
attention to handling it.
Do not expose the image drum cartridge to direct sunshine and strong
light (about 1500 lux). And do not expose it to room light for more than 5
minutes.
(2) Put the image drum cartridge on the newspaper etc, peel off the tape of
protection sheet and pull it out in the direction of the arrow.
Starter toner cartridge
Image drum
cartridge
(3) Remove all protection sheets from the image drum cartridge.
Protection sheet
Protection sheet
45376001TH Rev.1 53 /
3. Set up
(4) Return the image drum cartridge back to the MFP.
(5) Turn the lever of each starter toner cartridge in the direction of the arrow.
(Four levers)
Note! If the message of [%COLOR% Waste Toner Full.Replace Toner.] on the
control panel doesn't disappear indefnitely, please make sure that the lever
of the toner cartridge is fully moved in the direction of the arrow.
Lever(Blue)
(6) Close the top cover and scanner.
45376001TH Rev.1 54 /
3. Set up
(3) Flex the paper back and forth. Do not fold or crease the paper. Straighten the
edges on a level surface.
(4) Place the paper in the cassette with the side to be printed facing down.
Note! Place the paper with the top of the page nearest the paper cassette tab.
Do not place the paper higher than the " " mark on the paper guide. (530
pieces for 70kg paper)
(5) Place the paper in position by paper guide.
(6) Rotate the paper size dial to match the paper.
(7) Return the paper cassette back to the MFP.
mark
Paper guide
Place the printed side
facing down.
Paper set direction
Set the paper into the paper cassette.
(1) Pull out the paper cassette.
Do not peel off the rubber attached to the plate.
(2) Adjust the paper stopper and the paper guide to match the size of the paper,
and then fx them tightly.
Plate
Paper guide
Paper stopper
45376001TH Rev.1 55 /
3. Set up
Set the paper in multi-paper tray.
(1) Open the multi-paper tray, and open the paper supporter.
(2) Match the manual insertion guide to the size of the paper.
(3) Flex the paper back and forth. Straighten the edges on a level surface.
(4) Place the printed side facing up, and insert the paper along the manual insertion
guide straightly until bumping up.
(5) Press down the set button.
Multi-paper tray
Multi-paper tray
Paper supporter
Manual insertion
guide
Manual insertion
guide
Set button
Note! Set papers so that paper should not exceed the " " mark. (100 sheets of
paper with ream weight of 70 kg or 10 envelopes)
45376001TH Rev.1 56 /
3. Set up
Loading Documents on the ADF
(1) Load your documents face up on the ADF.
If your documents are portrait, load them with the top edge of the documents in frst.
If your documents are landscape, load them with the left edge of the documents in
rst.
(2) Adjust the document guides to the width of your documents.
Loading Documents on the Document Glass
(1) Lift and open the document glass cover.
(2) Place a document face down on the document glass.
If your document is portrait, align its top edge to the upper-left corner of the glass.
If your document is landscape, align its right edge to the upper-left corner of the
glass.
(3) Close the document glass cover gently.
Note! If you want to use [N-in-1], [Sort] or [DuplexCopy] functions, change the
[Document Direction] setting according to the direction of your document to
get the output you want. The default setting is [Portrait].
45376001TH Rev.1 57 /
3. Set up
3.5.2 Cable connect
Power condition
Keep the following items.
AC voltage : 100V 10% /110~127V 10%/ 220~240V 10%
Frequency of the power supply : 50Hz or 60Hz 2%
Use the voltage adjusting transformer etc. when the power supply is unstable.
The maximum power consumption of this MFP is 1,500W. Confrm the power supply
can provide enough power.
The operation with UPS (uninterruptible power supplies) is not guaranteed.
Explain to the customers that do not use UPS (uninterruptible power supplies).
It may cause an electric shock, fre.
Installation and removal of the power supply cord and the ground cable must be performed after pressing
down the power switch to OFF.
Please connect the ground cable with a specified ground terminal.Please contact the dealer if you cannot get it.
Be careful not to connect it with the lightning rod, the water pipe, the gas pipe, and the earth of the
telephone wire.
Connection of the ground terminal must be performed before inserting the power plug into the power outlet.
And, removal of the ground terminal must be performed after pulling the power plug out of the power outlet.
Please hold the power plug to disconnect or plug in the power supply cord.
Please insert the power plug frmly into the outlet.
Do not pull out or plug in the power plug with wet hands.
Do not locate the MFP in a place where the cord may be abused by persons walking on, and do not place
the heavy objects on the power cord.
Do not use the power supply cord that is bundled or connect the power supply with an extension cord.
Do not use a damaged power supply cord.
Do not use a multiple outlet extension cord.
Please connect this MFP into an outlet different from that to which other electric products is connected.
Especially, the operation of the MFP might be affected by the electrical noise when the MFP is connected
simultaneously with the air-conditioner, the copier and shredder etc. Please use the noise flter or the noise
cut-off transformer sold at the market if you have to connect the MFP into a same outlet.
Please use the attached power cord and insert it into the outlet directly. Do not use an unspecifed power cord.
Do not use an extension cable. Please use a cable that is more than 15A current rating if you have to use
an extension cable.
If the extension cord is used, the MFP might operate abnormally by the decrease of AC voltage.
Do not unplug the power cord or switch off the power during printing.
Please unplug the power cord if you do not use the MFP for a long time (long vacation or travel etc).
Do not use the attached power cord of this MFP to the other electric products.
Explain completely the connection of the power supply cable and the ground cable with
showing the user's manual to customer.
O I
Connect the power cord.
Note! Confrm that the power switch is turned to OFF " ".
(1) Insert the power cord into the MFP.
(2) Insert the power plug into the outlet.
Press down the power switch to ON( | ).
O I
If the MFP is completely started up, the message "Ready To Print" would be displayed on
the control panel shown as follows.
Note! When the MFP is getting cold, it may lead to error if the power is turned on.
(Error number CE52,C41D,C466). At this time, please turn off the power
and wait for a while, and then turn on the power again.
45376001TH Rev.1 58 /
3. Set up
[Power] button
O I
Turn the power off.
Note! If you turn off the power without properly shutting down, it may cause
damage to the MFP. Please follow the following procedure to turn the power
off.
(1) A message [Shut down Yes/No] appears. Be sure Yes is selected and press the
Set [Power] button.
A message [Shutting down] appears, the MFP being shutting down.
(2) If the message [Turn off power/Shutdown completed] is displayed, press down
the power switch to OFF " ".
When do not use the MFP for long time
Please explain to the customer about the following items.
Unplug the power cord if you do not use the MFP for a long time (long vacation or travel etc).
Install the stopper to the fuser.
Note! Remove the power plug out of the power outlet.
Even if the power plug of this MFP is pulled out for a long time (four
weeks or more), the functional problems will not be caused easily.
However, please explain to the customer that the deterioration of
consumable such as toners and the image drums is not guaranteed.
45376001TH Rev.1 59 /
3. Set up
Tab
Hole in the bottom
Tab
Hole in the bottom of the printer
Joint
Screw
Joint
Joint
Joint
Tab
Hole in the bottom of the printer
Joint
Screw
Joint
3.5.3 Optional part installation and confrmation
(1) Installation of the optional tray unit (second/ third/ fourth tray/ LCF)
Notes! Fourth tray:not support for Finisher model
It is a traditional paper tray for adding paper into MFP.
Second/ third/ fourth tray : 530 pieces of 70kg paper can be set. Using it with a standard
paper cassette and a multi-purpose tray can print 2220 pieces of pages continuously.
LCF : 2000 pieces of 70kg paper can be set. Using it with a standard paper cassette and
a multi-purpose tray can print 2630 pieces of pages continuously.
(1)-1. Turn the MFP power to OFF and pull out the power cord from the outlet.
Turn the power off with following the procedure in chapter 3.5.2 [Turn the power
off.].
Notes! If you turn off the power without properly shutting down, it may cause
damage to the MFP. Please operate the [Shutdown Menu].
It may cause damage to the MFP, if you install the optional tray with
power ON.
(1)-2. Install the optional tray unit to the MFP.
Note! Because the weight of the MFP body is approximately 50kg, it needs more
than three adults to lift it up.
Match the tab into the hole in the bottom of the MFP.
Put the MFP on the optional tray unit slowly.
Attach the joint(2 places) to optional tray unit and screw up.
Remove it following the steps 1-2 in reverse order.
Note! When you install two or more optional trays to the MFP, set the optional tray
directly on top of the other optional tray, and then put them on the MFP.
<second/ third/ fourth tray> <LCF>
45376001TH Rev.1 60 /
3. Set up
(1)-5. Set the number of tray by the printer driver.
<For MC760/MC770/MC780>
The printer driver setup for recognizing the option tray unit is required.
If the printer driver is not set up, please set up the printer driver completely referring to
the user's manual (Setup) frstly, and then fnish the following setting procedure.
Note! The authority of the computer administrator is required.
(1)-3. Connect the power cord and printer cable to the MFP and turn the power
on.
Note! If the message [C56B] or [C56C] or [C56D] is displayed, reinstall the
optional tray unit.
(1)-4. Print the setting content and confrm if the option tray unit is installed
properly.
Print the setting content with following the procedure in chapter 3.6.
Confrm the content of [tray 2] or [tray 3] is display in header part.
Note! If the content of [tray 2] or [tray 3] is not displayed, reinstall the second tray
unit.
For Windows PCL/PS/XPS printer driver
For Windows Vista, click on [start] =>
[control panel] => [printer].
For Windows XP, click on [start] =>
[control panel] => [printer and other
hardware] => [printers and Faxes].
For WindowsServer 2003, click on
[start] => [printers and faxes].
For Windows 2000, click on [start] =>
[Settings] => [printers].
Click [OKI MC780*(*)] icon with
right-click button on your mouse and
choose [Properties].
Choose "Updat e Now" but t on i n
" Devi ce Set t i ngs" t ab. For USB
connection, input the optional tray
number in Option" manually.
Click [OK].
*1: Different of model name
*2: PCL or PS XPS (printer driver type)
(For Windows XP)
45376001TH Rev.1 61 /
3. Set up
For Mac OS X
When the optional device has been added into in Mac OS X before installing the
printer driver, the device information is gotten automatically. However, if the printer
is connected by [IP print] and [Bonjour], the device information could not be gotten
automatically.
If the printer is connected by [AppleTalk], the device information could also not be
gotten automatically when the optional device has been added into in Mac OS X
before installing the printer driver.
Please fnish the following setting procedure for above.
Open System Preferences and click [Print & Scan].
Select [OKI-MC780], click [Options & Supplies].
Click [Driver].
Set the following options.
Model Selection - Choose this for using your model.
Finisher
Not Installed Select this if a nisher is not installed.
Inner Finisher (1 Tray) - Select this when the Inner Finisher is installed.
Notes!
Even if you choose [Not Installed] for the Finisher option during print
settings, the fnisher options such as stapling can be selected. If you
select the nisher options for printing but the nisher is not installed,
fnisher settings will be ignored and printing will be performed correctly.
Trays
Tray 1
Select this when the tray 1 is installed.
Tray 1 and 2
Select this when the tray 1 and 2 are installed.
Tray 1, 2 and 3
Select this when the tray 1, 2 and 3 are installed.
Tray1, 2, 3 and 4
Select this when the tray 1, 2, 3 and 4 are installed.
Click [OK].
45376001TH Rev.1 62 /
3. Set up
<For e-STUDIO287CS/347CS/407CS>
The printer driver setup for recognizing the option drawer unit is required.
If the printer driver is not set up, please set up the printer driver completely referring to
the user's manual (Setup) frstly, and then fnish the following setting procedure.
Note! The authority of the computer administrator is required.
For TOSHIBA Universal Printer 2/ Universal PS3/ Universal XPS printer driver
For Windows Vista, click on [start] =>
[control panel] => [printer].
For Windows XP, click on [start] =>
[control panel] => [printer and other
hardware] => [printers and Faxes].
For WindowsServer 2003, click on
[start] => [printers and faxes].
Cl i ck [TOSHIBA Uni versal Pri nter
2*1] icon with right-click button on
your mouse and choose [ Pr i nt er
properties].
Choose "Updat e Now" but t on i n
" Devi ce Set t i ngs" t ab. For USB
connection, input the optional tray
number in Option" manually.
Click [OK].
*1: TOSHIBA Universal PS3 or TOSHIBA
Universal XPS(printer driver type)
(For Windows XP)
45376001TH Rev.1 63 /
3. Set up
Open System Preferences and click [Print & Scan].
Select [TOSHIBA e-STUDIO407CS], click [Options & Supplies].
Click [Driver].
Set the following options.
Model Selection - Choose this for using your model.
Finisher
Not Installed Select this if a nisher is not installed.
Inner Finisher (1 Tray) - Select this when the Inner Finisher is installed.
Notes!
Even if you choose [Not Installed] for the Finisher option during print
settings, the fnisher options such as stapling can be selected. If you
select the nisher options for printing but the nisher is not installed,
fnisher settings will be ignored and printing will be performed correctly.
Drawers
Drawer 1
Select this when the drawer 1 is installed.
Drawer 1 and 2
Select this when the drawer 1 and 2 are installed.
Drawer 1, 2 and 3
Select this when the drawer 1, 2 and 3 are installed.
Drawer1, 2, 3 and 4
Select this when the drawer 1, 2, 3 and 4 are installed.
Click [OK].
For Mac OS X
When the optional device has been added into in Mac OS X before installing the
printer driver, the device information is gotten automatically. However, if the printer
is connected by [IP print] and [Bonjour], the device information could not be gotten
automatically.
If the printer is connected by [AppleTalk], the device information could also not be
gotten automatically when the optional device has been added into in Mac OS X
before installing the printer driver.
Please fnish the following setting procedure for above.
45376001TH Rev.1 64 /
3. Set up
3.6 Setting content print (Conguration)
To confrm the MFP operates normally, please print the [Confguration].
(1) Set A4 paper in tray.
(2) Press the USER FUNCTIONS button of display.
(3) Press the LIST button of display.
(4) Press down the FUNCTION button of display.

Memo When printing the network setting information ,enter the administrator
menu.
(1) Press the USER FUNCTIONS button of display.
(2) Press the ADMIN tab of display.
(3) Press the PASSWORD button of display.
(4) Input the password.
(5) Press the LIST/REPORT button of display.
(6) Press the LIST button of display.
(7) Press down the NIC CONFIGURATION PAGE button of display.
(sample)
45376001TH Rev.1 65 /
3. Set up
3.7 Connecting method
<USB connection>
Note! Please refer to users manual for operation environment.
Prepare for USB cable
Notes! The printer cable is not included.
Provide the USB2.0 cable for special user.
When connecting the cable in [Hi-Speed] mode of USB 2.0, please use
the USB cable with Hi-Speed spec.
Select the USB cable of less than 5m. It is recommended to use the
USB cable of less than 2m.
Turn the MFP and computer OFF.
Memo Although USB cable can plug-and-play with computer and MFP power on,
after this the setup of printer driver and USB driver may be required. Here
the MFP is turned off to plug-and-play the USB cable.
Connect the computer to the MFP.
(1) Insert the USB cable into the USB interface connector of MFP.
(2) Insert the USB cable into the USB interface connector of computer.
Note! Do not insert the USB cable into the network interface connector.
It may cause trouble.
Memo Please refer to users manual for setup of printer driver.
USB Interface connector
45376001TH Rev.1 66 /
3. Set up
< Ethernet cable connection>
Note! Refer to users manual for operation environment.
Prepare for Ethernet cable
Note! The Ethernet cable and Hub is not included in MFP.
Provide the Ethernet cable and Hub for special user.
Network interface
connector
Turn the MFP and computer OFF.
Connect the computer to the MFP.
(1) Insert the Ethernet cable into the network interface connector of MFP.
(2) Insert the Ethernet cable into Hub.
Memo Refer to users manual for setup of printer driver.
<Ethernet cabl> <Hub>
45376001TH Rev.1 67 /
3. Set up
< Telephone line cable connection>
Connection of the telephone line cable is different in each country and location. Connect
the MFP to suit to the environment of each installation location using the following
diagram as reference.
Note! The MFP cannot be connected to the ISDN line. Terminal adapter is
required for ISDN line connection.
Be sure to use the supplied telephone line cable. Use of any
telephone line cable other than what is supplied causes malfunction.
1. Connect the MFP to suit to the environment of each installation location.
To connect to public telephone line
(To use the MFP as the fax machine (without connecting telephone line to the MFP)
Connect the telephone line cable to [LINE connector] of the MFP.
Connect the cover to TEL connector of the MFP.
To connect to public telephone line
(To connect to the telephone of the MFP)
Connect the telephone cable that is connected to the public telephone line (analog)
to the [LINE connector] of the MFP.
To connect to the ADSL environment
Connect the telephone cable that is connected to the ADSL modem to the [LINE
connector] of the MFP. Connect the external telephone machine to the [TEL
connector] of the MFP.
Telephone line cable
Public telephone line
(analog)
TEL connector
LINE connector
TEL connector
LINE connector
Telephone line cable Public telephone line
(analog)
Cordless phone and
other external telephone machine
(analog)
ADSL modem
Splitter
Telephone line
cable
Cordless phone and
TEL connector
LINE connector
45376001TH Rev.1 68 /
3. Set up
To connect to the Optical ber (IP telephone)
Connect the telephone cable that is connected to the Optical fber (IP telephone) to
the [LINE connector] of the MFP. Connect the external telephone machine to the [TEL
connector] of the MFP
Note! When using the Super G3 communi cati on, check that the
communication quality of provider is guaranteed.
To connect the MFP to CS tuner or digital TV
to the [LINE selector] of the MFP.
Connect the telephone cable that is connected to the CS tuner or digital TV to the
[LINE connector] of the MFP.
To connect to the telephone switch board (PBX), home telephone, or
business phone
to the [LINE connector] of the MFP.
Connect the telephone cable that is connected to the PBX and other control system
to the [TEL connector] .
To connect to the private phone system
Connect the telephone cable that is connected to the PBX and other control
system to the [LINE connector] .
Connect the cover to TEL connector of the MFP.
TEL connector
LINE connector
Optical fiber
(IP telephone)
LAN
cable Optical cable
Line terminator
(ONU) * Connect the telephone
machine.
Telephone
line cable
Cordless phone and
(analog)
CS tuner or
digital TV
TEL connector
LINE connector
(analog)
PBX and
other control
system
TEL connector
LINE connector
(analog)
PBX and
other control
system
TEL connector
LINE connector
45376001TH Rev.1 69 /
3. Set up
3.8 User used Paper conrmation
Load the paper used by user, set the media type/weight, print the setting content/demo,
and conrm if the toner is chipped off.
Type Thickness
settings of control panel
[Thickness of
paper] settings of
printer driver*
2
Media weight
(Thickness of
paper)
Media type
(Type of paper)*
1
Plain paper*
3
55~64kg (64~74g/m
2
) Light
Plain paper
Light
65~77kg (75~90g/m
2
) Medium Light Medium Light
78~90kg (91~105g/m
2
) Medium Medium
91~103kg (106~120g/m
2
) Heavy Heavy
104~162kg (121~188g/m
2
) Ultra heavy1 Ultra heavy1
163~189kg (189~220g/m
2
190~215kg (221~250g/m
2
Post card*
4

Envelope*
4

Label paper Less than 0.1~0.17mm Heavy
Label paper
Label paper1
0.17~0.2mm Ultra heavy1 Label paper2
*1 : The factory default setting of media type of the MFP is set as [plain paper].
*2 : The thickness and type of paper could be set by control panel and printer
driver. The settings set by printed driver have priority. When [Paper feed
method] is selected as [Auto select] or [Paper thickness] is set as [print
setting] in the printer driver, the print operation is set by control panel.
*3 : The thickness of the paper for duplex printing is 55~189kg (64~220g/m
2
).
*4 : The setting of media weight and media type for postcard and envelope is not
required.
Memo If the media weight is set as [Heavy] or [Ultra Heavy1, 2, 3], or the media
type is set as [label paper], the print speed would be reduced.
In this chapter, the procedures for replacement of part and assembly and unit are described.
The replacement procedure is described by removal of the parts. Please install the new parts with following the
replacement procedure in reverse order.
The parts (such as , )shown in this manual are different from the parts used in the Disassembly for
Maintenance gure (4537600TL) and RSPL (45376001TR).
4. Component replacement
4.1 Precautions on component replacement .....................................71
4.2 Method of component replacement .............................................73
4.3 Oiling spots ..................................................................................99
45376001TH Rev.1 71 /
4.1 Precautions on component replacement
(1) Remove the AC cord and the interface cable before replacing the parts.
(a) Remove the AC cord according to the following procedure.
Switch the power switch of printer off O.
Disconnect the AC insertion plug of the AC power cord from the AC
power source.
Disconnect the earth wire from the earth terminal of the AC power
source outlet.
Disconnect the AC cord and the interface cable with the printer.
Warning
Risk of Electric Shock
There is a risk of electric shock during replacement of the low voltage power supply.
Use insulating gloves or avoid direct contact with any conducting part of the
power supply, and caution should be exercised during replacement.
The capacitor may take one minute to complete discharge after the AC cord
is unplugged. Also, there is a possibility that the capacitor doesnt discharge
because of a breakage of the PCB, etc., so remember the possibility of electric
shock to avoid electric shock.
(b) Reconnect the printer according to the following procedure.
Connect the AC cord and the interface cable with the printer.
Connect the earth wire to the earth terminal of the AC power source
outlet.
Connect the AC power cord insertion plug to the AC power source
outlet.
Switch the power switch of printer on I.
(2) Do not disassemble it if the printer works normally.
(3) Disassemble it as required. Do not remove the part that is not shown in the
replacement procedure.
(4) Please use the specied maintenance tool.
(5) Disassemble it according to the proper procedure. It may cause damage to the
parts if disassemble it without following the proper procedure.
(6) As the small parts such as the screws are lost easily, please x them to the
original position temporarily.
(7) Do not use gloves that may cause static electricity easily when handling IC and
the circuit board such as microprocessor, ROM, and RAM.
(8) Do not put the PCB on the device and the oor directly.
(9) Do not work for a long time with the printer with the top cover open, and an
image drum unit installed in it.
Remove
Install
45376001TH Rev.1 72 /
[Maintenance tool]
The required tools for replacing the PCB and the unit are shown in Table 4-1-1.
Table 4-1-1 Maintenance tools
No. Maintenance tools Amount Purpose Note
1
No. 2-200
Magnetic driver
1
3 - 5mm
Screw
2 No. 3-100 Driver 1
3 No. 5-200 Driver 1
4 Digital multimeter 1
5 Combination pliers 1
6
Handy cleaner (the
type corresponds to
the toner)
1
Refer to the
following note.
7 E Ring pliers 1
For E ring
detaching
8
USB memory device
(Note)
1
CU/HDD
FW Update
Refer to "6.1
Removal and
Installation of
Boards/HDD"
in the Software
Guide.
(Note) Refer to "7.1 FIRMWARE UPDATING" in the Software Guide according to
the conditions for USB memory device
Note! Use the specied cleaner corresponding to the toner. It may cause a re
when using a general-purpose cleaner.
The required tools for using the maintenance utility are shown in Table 4-1-2.
Table 4-1-2 required tools
No. Maintenance tools Amount Purpose Note
1
Notebook
Please install
the maintenance
utility.
1
Refer to the
chapter
5.2 for the
maintenance
utility.
2 USB cable 1
3
Ethernet cable
(Cross cable)
1
45376001TH Rev.1 73 /
4.2 Method of component replacement
In this chapter, the replacement of parts and assemblies is described by the disassemble
gures.

4.2.1 Belt unit
(1) Open the scanner and top cover.
(2) Remove the ID unit .
(3) Rotate the lock lever (blue, 2 places) of the belt unit in the direction of arrow
, and hold the lever (blue) to remove the belt unit.
Lever (blue)
Lock lever (blue)
Lock lever (blue)
Note! Cover the removed image drum cartridge with black paper.
Black paper
45376001TH Rev.1 74 /
4.2.2 Fuser unit
(2) Push up the x lever of fuser unit in the direction of arrow, and remove the fuser
unit .
Top cover
Fix lever of fuser unit
(blue)
Fix lever of fuser unit
(blue)
4.2.3 Right side cover

(2) Loose the two screws (silver, No:42920408) and two screws (black,No:42932710) .
(3) Release 5 claws.
(4) Close the scanner and top cover. And open the feeder unit.
(5) Remove the right side cover .
Top cover
Feeder unit
Claw
Claw
Claw
45376001TH Rev.1 75 /
4.2.4 Left side cover
(2) Open the feeder unit.
(3) Remove the claw , and remove the Feeder-Unit without disconnecting the
cable.
(4) Remove the two screws (silver, No:42920408) and the screw (black,No:42932710) ,
and remove the left side cover .
4.2.5 Scanner unit
(2) Remove the right side cover.(See section 4.2.3)
(3) Remove the Cover-Side(R-Top) .
(4) Remove the Plate-Shield .
(5) Remove the all connector of the scanner.
(6) Remove the three E type stop rings and remove the scanner .
Feeder unit
Top cover
Claw
45376001TH Rev.1 76 /
4.2.6 Faceup tray
(1) Draw out the Duplex unit .
(2) Open the faceup tray in the direction of arrow, and unlock the left and right
pins while bending. Remove the faceup tray .
4.2.7 Rear cover

(1) Open the faceup tray.
(2) Remove the two screws (silver, No:42920406) .
(3) As shown in g 2, insert the at-blade screwdriver into the hole A to disengage
the claw A (2 place).
(4) Disengage the claw B (2 places) and pull the upper side of the rear cover in
the direction of A.
(5) As shown in g 3, push the lower side of the rear cover in the direction of B,
and disengage the claw C (3 places) to remove the rear cover .
Claw A
Figure (1)
Claw C
A
Figure (2)
Claw C
Claw B
Claw A
Hole A
Hole A
Figure (3)
Claw B
A
B
45376001TH Rev.1 77 /
4.2.8 LED Assy/ LED Assy spring
(2) After removing the cable, as shown in g 2, push the LED assy tightly in the
direction of arrow. Take the hook A out rstly, and then take the hook B out, at
last remove the LED assy.
(At this time, the two springs is removed with LED Assy .)
4.2.9 CU/PU PCB/Low voltage power supply
Top cover
Hook B
Hook A
Hook A
Figure (1)
Figure (2)
Warning
Risk of Electric Shock
There is a risk of electric shock during replacement of the low voltage power
supply.
Use insulating gloves or avoid direct contact with any conducting part of the
power supply, and caution should be exercised during replacement.
The capacitor may take one minute to complete discharge after the AC cord
is unplugged. Also, there is a possibility that the capacitor doesnt discharge
because of a breakage of the PCB, etc., so remember the possibility of
electric shock to avoid electric shock.
(2) Remove the right side cover. (See section 4.2.3)
(3) Remove the eight screws (silver,No:42920406) to take the plate-shield out.
(4) Remove the four screws (silver,No:42920406) and all cables, and take the the
FAX PCB out.
(5) Remove the eight screws (silver,No:42920406) and all cables, and take the
CU PCB out.
(6) Remove the two screws (silver,No:42920406) and all cables, and take the PU
PCB and Film Board out.
(7) Remove the two screws (silver,No:42920406) and all cables, and take the
Low voltage power supply out.
Note! To attach the head cable, insert the end of the flm-FG inside the plate-
side-R, preventing from touching the edge of the plate-side-R.
Low-voltage power supply and AC Inlet Assy should be replaced together.
(The pair of low-voltage power supply and AC Inlet Assy meets the
safety standards.)
45376001TH Rev.1 78 /
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45376001TH Rev.1 79 /
4.2.10 Stay-R
(2) Remove the Scanner.
(3) Remove the soft-absorber and cover side(R-Inner) .
(4) Remove the seven screws (silver,No:42920406) and remove the Stay-R .
Note! When assemble the scanner, assemble the soft-absorber correct position
and close the scanner.(Frame and soft-absorber break may occur)
4.2.11 Plate-Board-R Assy/Guide-Cable Power Low

(2) Remove the stay-R Assy. (See section 4.2.10)
(3) Remove the rear cover. (See section 4.2.7)
(4) Remove the plate shield and take the CU/PU PCB out. (See section 4.2.9)
(5) Remove the eight screws (silver, No:42920406) ,remove the two screws
(black,No:42932706) and remove the Plate-Board-R-Assy .
(6) Remove the Guide-Cable Power Low .
45376001TH Rev.1 80 /
HeadCable
4.2.12 Top cover Assy

(2) Remove the left side cover. (See section 4.2.4)
(3) Remove the rear cover. (See section 4.2.7)
(5) Remove the connectors of the stack full sensor cable and ID-FAN cable, remove
the connector and the hanging RFID cable .
(6) Remove the two screws (silver,No:42920406) and remove Head-cable.
(7) Remove two E type stop rings and two torsion springs , and remove the
top cover Assy .
Notes! Perform the following RFID circuit behavior check after replacement of
the top cover assy:
By executing RFID COLOR for the switch scan test described in 5.3.1.3,
check that the printer can display UID **H for each of cyan, magenta,
yellow and black with nonempty consumable cyan, magenta, yellow and
black toner cartridges installed in it. The printer cannot detect the UID
usage for a color with a starter toner cartridge installed for the color.
Note the printers starter cartridge for a color cannot be reinstalled in it
once replaced with an empty consumable toner cartridge for the color.
45376001TH Rev.1 81 /
4.2.13 Top cover
(1) Remove the top cover Assy. (See section 4.2.12)
(2) Remove fteen screws(black, No:42932708) , and remove the top cover .
(3) Remove t he s c r ew ( s i l ver , No: 42920406) , r emove t he t wo
screws(silver,No:42920420) and remove the Head Cable .
4.2.14 Frame Assy Top Front

(2) Remove the plate shield. (See section 4.2.9)
(3) Remove the connector of Frame Assy Top Front.
(4) Remove the two screws (silver, No:42920406) ,disengage the claws(3 places)
on the Frame Assy Top Front , and remove the Frame Assy Top Front .
Claw
45376001TH Rev.1 82 /
4.2.15 Board MFH
(1) Remove the Frame Assy Top Front. (See section 4.2.14)
(2) Disengage the claws(2 places) on the of Board MFH and remove the Board
MFH .
45376001TH Rev.1 83 /
4.2.16 Hopping motor/ Fuse motor
(3) Remove the Plate-Board-R-Assy.(See section 4.2.11)
(4) Remove the two screws (silver, No:42920428) and connector, and take the
low voltage FAN out.
(5) Disengage the claw D (2 places) and claw E, and remove the motor cover .
(6) Remove the two screws (silver, No:42920406) and connector, and take the
hopping motor out.
(7) Remove the four screws (silver, No:42920406) and connector, and take the
fuse motor out.
(8) Remove the three screws (silver, No:42920406) and connector, and take the
ID motor out (2 places).
Notes! Be careful to install the low voltage FAN in the proper direction.
`L
`L
`c
`c
Claw D
Claw E
Air
45376001TH Rev.1 84 /
4.2.17 Guide eject Assy/ Color regist Assy/ Board-IBY
(1) Remove the left side cover, right side cover, rear cover, top cover Assy. (See
section 4.2.4, 4.2.3, 4.2.7, 4.2.12)
(2) Remove the control PCB and low-voltage power supply. (See section 4.2.9)
(3) Remove the connector of belt thermistor, remove the two torsion springs ,
and disengage four claws (4 places) by minus driver, remove the cover driver .
(4) Remove the screws (silver, No:42920406) and connectors (6 places),
remove the Board-IBY .
(5) Remove the two screws (silver, No:42920406) and remove the color regist
Assy .
(6) Remove the three screws (silver, No:42920406) , remove the cable of fuse
I/F connector from clamp, and slide the claw of cable guide to disengage,
remove the guide eject Assy .
FUSER
LCR
RCR
DENS
E
X
IT
P
U
IF
Claw
Claw
45376001TH Rev.1 85 /
4.2.18 FAN(Fuser) / Belt motor/ High-voltage board/
Cover open switch
(1) Remove the left side cover. (See section 4.2.4)
(2) Remove the two screw (silver, No:42920406) and remove the Stay-Assy-L .
(3) Remove the screw (silver, No:42920406) and connector, and remove the belt
motor .
(4) Remove the connector, and rotate the FAN (Fuser) clockwisely to remove.
(5) Remove the connector and disengage the claw A (2 places), and remove the
cover open switch .
(6) Remove the 2 screws (silver, No:42920406 and black, No:42932708) and
connectors (2 places), and disengage the claw B (7 places). Remove the high-
voltage power supply .
Air
Claw B
Claw B
(Black)
(Silver)
Claw A
`L
High-voltage power supply

Belt thermistor
FAN(Fuser)
C
N
4
C
N
2
C
N
3
CN1
TR-K TR-M
Cover open switch
TR-Y TR-C
4.2.19 MPT Assy
(1) Open the MPT Assy .
(2) Remove the stoppers (2 places) while pushing the arms (2 places) on MPT
Assy outside, pull the supporters (2 places) in the direction of the arrow and
remove them, and remove the MPT Assy .
Arm
Stopper
(2 places)
Supporter
(2 places)
45376001TH Rev.1 86 /
4.2.20 Cover Assy front/ Board-RSF/MPT hopping
roller/ Frame Assy separator/ Feeder Assy regist
(1) Open the top cover.
(2) Remove the plate shield and remove the connector. (See section 4.2.9)
(3) Disengage the claws of stay L and remove the Cover-Assy-front .
(4) Remove the E Ring and remove the Clutch .
(5) Remove the supporters (2 places), and remove the frame Assy separator and
spring .
(6) Remove the four screws(silver, No:42920406) and remove the feeder unit .
(7) Remove the E Ring and remove the Clutch .
(8) Disengage the claw, and remove the cover sensor .
(9) Remove the connector and remove the Board-RSF .
stay L
Claw
45376001TH Rev.1 87 /
4.2.21 Plate-Driver/ Shaft-Liftup/ Hopping cover
(1) Remove the left side cover, right side cover, rear cover, top cover unit, feeder
Assy regist. (See section 4.2.4, 4.2.3, 4.2.7, 4.2.12, 4.2.20)
(2) Remove the control PCB. (See section 4.2.9)
(3) Remove the guide cable Power Low, low-voltage power supply. (See section
4.2.11,4.2.9)
(4) Remove the cover driver, Board-IBY, color regist Assy, eject Assy. (See section
4.2.17)
(5) Remove the two screws (silver, No:42920406) , and remove the plate driver .
(6) Remove the the hopping cover .
(7) Remove the FAN(Fuser). (See section 4.2.18)
(8) Remove the latches (2 places) and remove the gear , remove the E Ring
(RE3-SK), remove the latch and remove the gear and shaft .
(9) Remove the Board .
(10) Remove the two screws (silver, No:42920406) , and remove the Plate-
Heat .
E Ring(RE3-SK)
ViewA
View A
Adjust the positions of the notches
(2 places) and install the in position.
View B
ViewB
Adjust the positions of the notches
(2 places) and install the in position.
45376001TH Rev.1 88 /
4.2.22 Plate-Assy-Side R/ Plate-Assy-Side L
(1) Remove the plate driver,shaft-Liftup.(See section 4.2.21)
(2) Remove the three screws (silver, No:42920406) and remove the Plate-Assy-
Side R .
(3) Remove the two screws (silver, No:42920406) and remove the Plate-Assy-
Side L .
4.2.23 Feed roller

(1) Remove the cassette.
(2) Remove the latch and remove the feed roller (2 pieces) .
Latch
45376001TH Rev.1 89 /
4.2.24 Eject sensor/Micro-SW
(1) Remove the eject Assy. (See section 4.2.17)
(2) Disengage the claws (2 places), and disassemble the Assy into guide eject
lower and guide eject upper .
(3) Remove the lever eject sensor and spring-SNS(F/R) and eject sensor .
(4) Remove the micro-SW and cable .
4.2.25 Antenna (for wireless model only)

(1) Remove the screw (silver, No:42920408) .
Clamp
Clamp
Core
(2) Remove the FAX PCB.(See section 4.2.9)
(3) Remove the two clamp-cable and core and disconnect the connector.
(4) Remove the Antenna .
45376001TH Rev.1 90 /
4.2.26 Finisher (for nisher model only)
(1) Open the Scanner and remove the two screws(black, No:42932708) .
(2) Remove the cover connector by push the tab.
(3) Disconnect the connector and remove the nisher unit .
Tab
45376001TH Rev.1 91 /
4.2.27 Stapler (for stapler model only)
(1) Remove the plate shield. (See section 4.2.9).
(2) Remove the two screws (silver, No:42920406) and remove the Staple .
45376001TH Rev.1 92 /
4.2.28 Tray-Assy-Document/Cover-ADF-R
(1) Open the Cover-Assy-top-ADF.
(2) Remove the Tray-Assy-Document by pull it in the direction arrow.
Cover-assy-top-ADF
(3) Open the ADF-unit while pushing the portion B, and push the claw of cover-
ADF-R .
(4) Push the portion A. (Concurrent to push the (3) )
(5) Remove the cover-ADF-R in the direction of the arrow.
Claw
B
ViewA
ViewA
A
45376001TH Rev.1 93 /
4.2.29 ADF-unit
(1) Remove the cover-ADF-R. (See 4.2.24)
(2) Detach a connector from the ADF board(7RL), and remove the screw (silver,
No:42920406) and FG cable.
(3) Open the ADF-unit while pushing the portion B and remove the clamp cable.
(4) Remove the ADF-unit by insert the flat-blade screwdriver to gap between
ADF-unit and atbed-unit with pull the cables out of the Frame-Base(ADF)
and Hinge.
FG cable

B
ViewA
ViewA
Flatbed-unit
Screwdriver
Frame-Base(ADF)
45376001TH Rev.1 94 /
4.2.30 Sheet-document / Paper-weight-Assy / Spring-PW-ADF
(1) Open the ADF-unit.
(2) Remove the sheet-document .
(3) Remove two claws to remove the paper-weight-assy and two spring-PW-ADF
.
<Attention of afx the sheet-document>
(1) Degrease the afx area of ADF-unit.
(2) Remove the peeling-off sheet.
(3) Set the sheet-document (see the gure below).
(4) Close the ADF-unit.
Claw
Claw
ADF-unit
0
.5
m
m
0
.5
m
m
45376001TH Rev.1 95 /
4.2.31 Hinge-Assy-L / Hinge-Assy-R
(1) Remove the three screws (black, No:42932708) and remove the hinge-
Assy-R .
(2) Remove the three screws (black, No:42932708) and remove the hinge-
Assy-L .
4.2.32 ADF-Assy
(1) Remove the screw (silver, No:42920406) and remove the ADF board(7RL) .
(2) Remove the four screws (black, No:42932706) and remove the ADF-assy .
45376001TH Rev.1 96 /
4.2.33 Guide-Retard / Roller / Motor / Clutch / Solenoid/
Photo-sensor
(1) Pull and remove Guide-Cable-ADF .
(2) Remove the E-type retaining ring and remove the clutch .
(3) Remove the three screws (black, No:42932706) and remove the plate-motor-
ADF .
(4) Remove the two screws (silver, No:42920406) and remove the motor-pulse-
belt from .
(5) Remove the E-type retaining ring and remove the clutch .
(6) Open the Cover-Assy-Top-ADF ,and warp around a post to Arrow A to
remove Cover-Assy-Top-ADF .
(7) Disconnect a cable, and warp around post to Arrow B to remove the Guide-
Retard-A .
(8) Remove the Guide Separator Hop .
(9) Remove the three screws (black, No:42932706) and Plate-Drive .
(10) Remove the Feed roller .
(11) Remove two screws(silver, No:42920406) and remove the solenoid .
(12) Warp around post to Arrow C to remove Guide-B .
(13)Warp around post to Arrow E to remove Guide-Separator .
(14)Disconnect all cables and warp around post to Arrow D to remove the Guide-
Assy-C and remove .
(15)Warp around post to Arrow F to remove the Guide-Assy-D and remove the
photo-sensor .
(16)Warp around post to Arrow G to remove the Guide-Retard and the Guide-Exit-
Lower and remove photo-sensor .
Arrow A
`c
Arrow B
Arrow D
Arrow E
Arrow C
45376001TH Rev.1 97 /
4.2.34 Guide-Assy-Retard
(1) Remove the eight claws and remove the Guide-Retard(sub) .
(2) Remove the Cover-Retard(ADF) .
(3) Remove the Frame-Assy Retard and remove the spring Retard .
(4) Remove the Lever-Hopping and the spring-Hopping .
(5) Remove the Photo-coupler and remove the cable (conn cord AMP3P-
JST4P) .
Claw
Claw
Claw
Claw
Claw
4.2.35 Flatbed-Unit
(1) Remove the five screws (black, No:42932706) and remove the cover-
Bottom .
(2) Remove t he scr ew ( si l ver, No: 42920406) and r emove t he pl at e-
stopper(OP) .
(3) Remove the two screws (black, No:PB4083-5670P013) and remove the
cover-OP .
(4) Remove t he screw (bl ack, No: 42932708) and remove t he Handl e-
scanner(S) .
(5) Rotate the OP-panel-unit 90 degrees.
(6) Remove the two screws (silver, No:42920406) .
(7) Remove the screw (silver, No:42920406) and remove the clamp-cable and
remove the OP-panel-unit .
Attention of assembly for direction of plate-stopper(OP)

(for finisher model) (for without finisher model)
45376001TH Rev.1 98 /
4.2.36 Frame-assy-FB
(1) Remove the ve screws (silver, No:42920406) and remove the ve screws
(black, No:42932706) .
(2) And remove the plate-shield-SU .
(3) Remove the all SU-board cables.
(4) Remove the ve screws (silver, No:42920406) and remove the SU-board .
(5) Remove the screw (black, No:42932706) .
(6) Pull core (GFPC-31-12 (1051015C0004)) out of FFC cable.
(7) Remove the FFC cable (20706FWR1.-24-520) .
(8) Remove the four screws (black, No:42932710) and Film-FG(SCN-PR) .
(9) Remove the cover-hinge (L) and the Plate-Hinge-L(Caulking) .
(10) Remove the seven screws (black, No:PB4083-5670P013) and remove the
cam-hinge .
(11) Remove the screw (black, No:42932706) and the two screws (black,
No:PB4083-5670P013) .
(12) Remove the cover-assy-LF .
`
`.
`L
<Attention of assembly for FFC>

Valley fold
OK NG
Text side in the back

Check the four portion
after assembled portion of tie wrap
Back side
Film-FG(CU-SU)
45376001TH Rev.1 99 /
4.3 Oiling spots
Class
Amount of grease
(cc)
W(mm)
Sample
S A B C D E F
0.0005 0.003 0.005 0.01 0.03 0.05 0.1
1.24 2.25 2.67 3.37 4.86 5.76 7.26
W
This chapter shows the oiling spots. Do not oil the other spots that are not shown here.
It is not necessary to inject the machine-oil during disassembling. However, please add
the specied oil when you wipe the oil off.
Oiling operation
(1) Oil type and name
EM-30LP: MOLYKOTE
EM-D110:MOLYKOTE
HP-300: MOLYKOTE
PM: Pan motor oil 10W-40 or ZOA 10W-30
(2) Grease limit sample
45376001TH Rev.1 100 /
44259301PA Gear Assy.-HP -1 44259102PA Plate-Assy.-Side R
Holder-Gear-A
EM-30L Class C
Apply a normal amount
of MOLYKOTE (EM-30LP)
to the whole circle of
hatched areas.
EM-30L Class C
Apply a normal amount of
MOLYKOTE (EM-30LP) to the
whole circle of hatched areas.
Bracket-Inner(Caulking)
45376001TH Rev.1 101 /
-2 44259102PA Plate-Assy.-Side R
Stopper-GearID
Gear-Idle-Z44
Gear-Idle-DrumZ24-102
Gear-LiftUp-Z121Z34
Spacer-Coupling
Grease prohibition
EM-30L Class C
Apply a normal amount of MOLYKOTE
(EM-30LP) to the end surface.
EM-30L Class C
MOLYKOTE (EM-30LP) to the end surface.
EM-30L Class C
MOLYKOTE (EM-30LP) to the end surface.
EM-30L Class C
(EM-30LP) to the whole circle of hatched areas.
EM-30L Class F
Apply a large amount of MOLYKOTE
(EM-30LP) to the gear teeth 120deg or more.
-3 44259101PA Plate-Assy.-Side R
Motor-DC-FU
Gear-Idle-Heat_Z14-Z32
Gear-Idle-Exit (Z37)
Gear-Planet-Assy
Grease prohibition at the posts
Grease prohibition at the gears
EM-30L Class F
Apply a large amount of MOLYKOTE
(EM-30LP) to the whole circle of gear teeth.
Grease prohibition at the gears
45376001TH Rev.1 102 /
-4 44259101PA Plate-Assy.-Side R -5 44259101PA Plate-Assy.-Side R
Gear-LiftUpR-Z32
Gear-LiftUp-
Z83Z25
Gear-Liftup-Z121Z34
Gear-Idle
LiftUp-Z28
Link-LiftUp-R
Motor-Pulse-LiftUp
Gear-LiftUpR-Z32
(5)
Gear-LiftUpLinkR-Z56
EM-30L Class B
Apply a small amount of MOLYKOTE
(EM-30LP) to the hatched area.
EM-30LP Class A
Apply a small amount of
hatched areas.
EM-30LP Class C
Apply a normal amount of MOLYKOTE (EM-30LP) to the hatched area.
EM-30LP Class C
Apply a normal amount of MOLYKOTE (EM-30LP)
to the whole circle of gear teeth.
EM-30LP Class C
(EM-30LP) to gear teeth of hatched area.
EM-30LP Class C
(EM-30LP) to gear teeth tops.
EM-30LP Class A
(EM-30LP) to the hatched areas.
Plate Side R (Caulking)
EM-30LP Class C
(EM-30LP) to bearing portion.
45376001TH Rev.1 103 /
43074904PA Plate-Assy.-Side-L 42071401PA Holder Assy.-Regist-L
Gear-LiftUp-Z32
EM-30LP Class B
Apply a small amount of MOLYKOTE (EM-30LP)
to the hatched areas.
EM-30LP Class A
Apply a small amount of MOLYKOTE (EM-30LP) to the hatched areas.
EM-30LP Class A
Apply a small amount of MOLYKOTE (EM-30LP)
to the hatched areas.
EM-30LP Class C
Apply a normal amount of MOLYKOTE (EM-30LP) to the hatched areas.
EM-30LP Class C
(EM-30LP) to the gear tooth tops.
Gear-LiftUp-Z56
Link-LiftUp-L
Gear-LiftUp-Z32
Post-GearIdle-L
(5)
Holder-Regist-L
EM-30LP Class C
(EM-30LP) to the hatched areas
(bearing portion).
45376001TH Rev.1 104 /
44261901PA Feeder Assy.-Regist
Roller-Pressure
5mm
5mm
13mm
10mm
Roller-Regist-U
EM30LP Class C
Apply a normal amount of MOLYKOTE (EM-30LP) to the hatching
areas (Shaft).
EM30LP Class C
hatching areas (Shaft).
EM30LP Class C
(EM-30LP) to the hatching areas
(thrust section).
EM30LP Class C
(EM-30LP) to the hatching areas (thrust
section).
Gearse prohibition at
the this position
Gearse
prohibition at
the this position
Roller-Regist-L
Roller-Pressure
44286901PA Fuser-Assy
Lever-Release
Cam-Release
Gear-Idle-(Z21)
Grease prohibition to the Gears.
Grease prohibition
at the post.
HP-300 Class C
Apply a normal amount of HP-300 to the hatching areas.
Plate-Side-R-Caulking (Fuser)
Gear-Fuser-(Z37)
45376001TH Rev.1 105 /
45269001PA Guide-Assy. -Eject-U
Gear-Idle-Exit-Z36
EM-30L Class C
MOLYKOTE (EM-30LP) to surface of
the post (bearing portion)

Shaft-Assy.-Eject(FD)
-1 44257901PA Printer Unit-FX757
Plate-Contact-TR
3
3
Plate-Driver-PU (Caulking)
Gear-Idle-Belt-Z20Z93
Plate-Assy.-Side-L
EM-30LP Class C
Apply a normal amount of MOLYKOTE (EM-30LP)
to the tips of terminal.
EM-30LP Class C
MOLYKOTE (EM-30LP) to the post.
EM-30LP Class C
(EM-30LP) to the whole circle of gear teeth.
EM-30LP Class C
MOLYKOTE (EM-30LP) to
the end surface.
Application range
of grease
45376001TH Rev.1 106 /
Cover-Assy.-Top
Plate-Assy.Side R
Spring-Torsion-L
Spring-Torsion-R
Panmotoroil Class C
Apply a normal amount of Panmotoroil to the portion of the slot of solid
coiling of this torsion-spring using a brush. (2 places) (At both sides)
EM-30LP Class C
Apply a normal amount of MOLYKOTE (EM-30LP) to
the hatched areas.
44342001PA Belt-Assy
EM-30LP Class A
(EM-30LP) to the inside of Bearing-TR (Belt).
(Both sides, total 8 places)
Spring-TR
EM-30LP Class C
MOLYKOTE (EM-30LP) to beaing
portion (Both side).
EM-30LP Class A
Apply a small amount of
bearing end.
EM-30LP Class C
bearing portion (Both side).
EM-30LP Class A
(EM-30LP) to sliding surface of
Gear-Drive-Z36 and Bearing-GSB.
Gear-Drive-Z36
Bearing-GSB
Roller -Transfer
Bearing -TR(Belt)
-2 44257901PA Printer Unit-FX757
45376001TH Rev.1 107 /
Cover-Sensor-C.Regist
EM-30LP Class A
Apply a small amount of MOLYKOTE (EM30-LP)
to the hatched areas (Both side, 8 places).
The surface of Cover-Sensor-C.Regist
should not be stained with MOLYKOTE.
Plate-Sensor-C.Regist
Gear Assy.-Shutter
43917501PA Sensor Assy. -Color Regist 43081301PA Roller-Assy. -Idle(FD)
EM-30LP Class S
Before assemble to , apply a minimum amount of
MOLYKOTE (EM-30LP) to the sliding portions of and
(the hatched areas).
Exploded View
Method of amount grease
Not allowed to stain the
area with grease.
45376001TH Rev.1 108 /
EM-30LP Class S
After assemble to , apply a minimum amount of
MOLYKOTE (EM-30LP) to the sliding portions of and
(the hatched areas).
Method of amount grease
Not allowed to stain the
area with grease.
43301601PA Roller-Assy. -BIAS(FU)C -1 43894903PA Cassette-Assy-FX757
Shaft-Liftup
Shaft-Liftup
Plate-Receive
Plate-Receive
EM-30LP Class B
(EM-30LP) to sliding portions of sheet metal
and shaft (the hatched area).
45376001TH Rev.1 109 /
-2 43894903PA Cassette-Assy-FX757
Plate-Receive
EM-30LP Class B
(EM-30LP) to the hatched area.(2 palces)
4537xxxxYA Scanner-Hinge
EM-30LP Class B
(EM-30LP) to the hatched area.
(Inner surface 4 portions)
EM-30LP Class B
(EM-30LP) to the hatched area.(Inner surface)
20
20
EM-D110 Class C
(EM-D110) to the hatched area.
5. Maintenance Menu
Adjustment of this printer can be performed from the Maintenance Utilities by entering the corresponding menu
from the keyboard of the operator panel.
This printer contains the maintenance menu in addition to the normal operation menus. Select an appropriate
menu in accordance with the objective of adjustment.
5.1 System maintenance menu (for maintenance engineer) ..........111
5.2 Maintenance menu functions .....................................................112
5.3 Setups upon completion of part replacement ............................135
5.4 Density control manual setting ..................................................137
45376001TH Rev.1 111 /
5. Maintenance Menu
5.1 Maintenance Utility
The adjustments described in table 5-1 should be made by using Maintenance Utility.
The following details the utility:
(1) Maintenance Utility Operating Manuals:
42678817FU02 Rev 4 or higher(English)
(2) Maintenance Utility program:
Applicable operating system File name Part number
Windows 2000/XP/Vista/7
(English)
MuWin.zip 42678817FW01 Rev.
1.41.0.1700 or higher
Table 5-1: Adjustment options in Maintenance Utility
Option Adjustment
Section in
Maintenance
Utility
Operating
Manual
Operation from
operator panel
(section in this
maintenance
manual)
1 Board
replacement
Copies information in the EEPROM in
the PU block, and the settings in the
EEPROM in the CU block.
Purpose: To copy the above data onto
a CU/PU board with which to replace
the CU/PU board for a maintenance
purpose.
2.4.1.1.1 Unavailable
2 Serial
number
setting
Rewrites the serial number recorded in
the PU block and selects and rewrites
the printer serial number recorded in
the CU block and rewrites the output
mode recorded in it.
Purpose: To congure a maintenance
replacement PU/CU board onto which
the CU/PU board information cannot
be copied with the board replacement
function (e.g. due to an interface error).
2.4.1.1.2.3 Unavailable
Option Adjustment
Section in
Maintenance
Utility
Operating
Manual
Operation from
operator panel
(section in this
maintenance
manual)
3 Factory/
Shipping
mode
Switches between the Factory and
Shipping modes.
Purpose: To congure a maintenance
replacement PU board onto which the
CU/PU board information cannot be
copied with the board replacement
function (e.g. due to an interface error).
The maintenance board is put to the
Factory mode usually by default and,
by using this function, must be set to
the Shipping mode.
2.4.1.1.2.4 5.2.1.10
4 Board
option setup
information
Checks serial number information and
the Factory/Shipping mode.
2.4.1.1.5 Unavailable
5 Send to le Send the specify le. 2.4.1.2.1 Unavailable
Note: Do not operate or set options added with Never use this option, or a
malfunction is potentially caused.
45376001TH Rev.1 112 /
5. Maintenance Menu
5.2 Maintenance menu functions
5.2.1 Self-diagnostic mode
This section describes the self-diagnostic LEVEL 0 and LEVEL 1 respectively.
5.2.1.1 Operation panel
The following description on operating the self-diagnostic is premised on the operation
panel layout as shown below.
Self-diagnostic mode
layout (overall)
(1) How to select the menu items
Menu items can be selected directly.
Menu items can be selected by pressing either [2] or
[8] key.
XXXXX
XXXXX
LEVEL 0-
Engine status display
(Heater temperature)
(Environment temperature/
humidity display)
Respective voltages (TR,
CH, DB, SB) display during
print
Toner sensor
RFID internal noise monitor
Error details
LEVEL1-ENGINE DIAG MODE XX.XX
SWITCH SCAN
MOTOR & CLUTCH TEST
TEST PRINT
REG ADJUST TEST
DENS ADJ TEST
CONSUMABLE STATUS
PRINTER STATUS
FACTORY MODE SET
SENSOR SETTING
LED HEAD DATA
NVRAM PARAMETER
POWER ON
Normal operation mode
Press [6] key
Without pressing
any key
Press [6] + [8]until the Maintenance mode is
displayed. Then, select PU by pressing [2].
LEVEL0
Menu items can be selected by pressing of [4] or [ ], or by
pressing of [2] or [8].
Menu items can be selected by pressing either [2] or [8] key.
Pressing of [4] returns the screen to the menu item selection
screen.
XXXX
XXXX
Respective
voltages
display during
print
Transfer (TR)
voltage (1) *1
Transfer (TR)
voltage (2) *1
Charge (CH)
voltage
Supply (SB)
voltage
Develop (DB)
voltage
Environment
level
After elapsed
time correction
Before elapsed
time correction
Elapsed time
correction
value Vtr3 *1
[2]
[8]
*1: Pressing [#] switches the colors.
Toner
sensor
Toner sensor
status
monitor
display
[2]
[8]
RFID internal noise
monitor
Noise detection
count display,
Toner K error
Noise detection
count display,
Toner Y error
Noise detection
count display,
Toner M error
Noise detection
count display,
Toner C error
[2]
[8]
Monitor controls
evaluation function
Regist motor
constant speed
timer value,
Environment
temperature
Fuser motor
constant speed
timer value, Fuse
target temperature
ID motor constant
speed timer value
BELT motor
constant speed
timer value
Press [4]
Press [ ]
Error details
Error code display and others
Heater temperature
Environment
temperature/humidity
Setup table
Transfer voltage
Transfer OFF voltage,
belt temperature
Side thermistor
Press [6] key
45376001TH Rev.1 113 /
5. Maintenance Menu
TEST
PRINT
PRINT
EXECUTE
TEST
PATTERN
TEST
CASSETTE
*1
PAGE
COLOR
DUPLEX*1
[2]
LEVEL1
Menu items can be selected by pressing either [2] or [8] key, and executed by pressing [6]. XXXXX
XXXXX
SWITCH
SCAN
PAPER ROUTE
: PU
TONER SENS
CVO
UP_LU_FU
ST_FD_FU
JOBOFF
REG L/
R_OHP_WG
HT
THERMISTER
HUM_TEMP
_DEN
BELT_LVPS
ID UP/DOWN
RFID COLOR
T1
PE_PNE_CVO
T1 HOP_LIFT
T1 CASETTE
SIZE
T2 PE_PNE_
CVO_CA
T2
HOP_LF_FED
T2 CASETTE
SIZE
T3
PE_PNE_CVO
T3
HOP_LF_FED
T3 CASSETTE
SIZE
T4
PE_PNE_CVO
T4
HOP_LF_FED
T4 CASSETTE
SIZE
DUP IN_FNT
DUP SK_CVO
OFSTP E-G
Note:
For details, refer to
the "Switch Scan test"
sheet.
[8]
MOTOR &
CLUTCH
TEST
ID MOTOR
BELT MOTOR
FUSER MOTOR
REGIST
MOTOR
T1 HOPPING
MOTOR
FRONT MOTOR
REGIST
SHUTTER
EXIT
SOLENOID
DUPLEX
MOTOR
DUPLEX
CLUTCH
T2 HOPPING
MOTOR
T2 FEED
CLUTCH
T3 HOPPING
MOTOR
T3 FEED
CLUTCH
T4 HOPPING
MOTOR
T4 FEED
CLUTCH
ID UP/DOWN
LV FAN TEST
FUSER FAN
TEST
DUPLEX FAN
TEST
ID FANTEST
Note:
If [ ] is pressed
when selecting a
motor, the motor
keeps running.
REGADJUST
TEST
REG ADJ
EXECUTE
REG ADJ RESULT
*2
BLTREFLECTTEST
BLTREFLECTRSLT
[8]
ENGINE DIAG LEVEL1
DENS ADJ
TEST
DENS ADJ
EXECUTE
DENSADJ PAR-
SET
DENS ADJ
RESULT *3
AUTO
CALIBRATION
CONSUMABLE
STATUS
K-ID UNIT
Y-ID UNIT
M-ID UNIT
C-ID UNIT
FUSER UNIT
TR BELT UNIT
K-TONER (FULL)
Y-TONER (FULL)
M-TONER (FULL)
C-TONER (FULL)
M-WASTE TNR CNT
C-WASTE TNR CNT
K-STC MODE CNT
Y-STC MODE CNT
M-STC MODE CNT
C-STC MODE CNT
K OVER RIDE CNT
Y OVER RIDE CNT
M OVER RIDE CNT
C OVER RIDE CNT
PRINTERSTATUS
K-IMPRESSIONS
Y-IMPRESSIONS
M-IMPRESSIONS
C-IMPRESSIONS
TOTAL SHEETS CNT
FACTORY
MODE SET
FACTORY MODE
*5
FUSE INTACT
*6
SENSOR
SETTING
TONER
SENSOR
BELT UNIT
CHECK
ID UNIT
CHECK
UP/DOWN
SENSOR
REG
ADJUST
ERROR
DRUM OVER
LIFE
WR POINT
REV
BOTTOM
WRT POINT
LEDHEAD
DATA
K
Y
M
C
[2]
[8]
[2 ]
(Color registration correction test result
display item) Items of *2
REG ADJ RSLT
SNS CARIBRAT (L) FINE ADJ Y [Y-L]
SNS CARIBRAT (R) FINE ADJ Y [Y-L]
D-RANGE (L) Y,M,C FINE ADJ Y [Y-R]
D-RANGE (R) Y,M,C FINE ADJ Y [Y-R]
CRSE ADJ Y L,R,X FINE ADJ Y [X-L]
CRSE ADJ M L,R,X FINE ADJ Y [X-R]
CRSE ADJ C L,R,X FINE ADJ M [Y-L]
FINE ADJ Y L,R,X FINE ADJ M [Y-L]
FINE ADJ M L,R,X FINE ADJ M [Y-R]
FINE ADJ C L,R,X FINE ADJ M [Y-R]
REG ADJ Y L,R,X FINE ADJ M [X-L]
REG ADJ M L,R,X FINE ADJ M [X-R]
REG ADJ C L,R,X FINE ADJ C [Y-L]
CRSE ADJ Y [Y-L] FINE ADJ C [Y-L]
CRSE ADJ Y [Y-R] FINE ADJ C [Y-R]
CRSE ADJ Y [X] FINE ADJ C [Y-R]
CRSE ADJ M [Y-L] FINE ADJ C [X-L]
CRSE ADJ M [Y-R] FINE ADJ C [X-R]
CRSE ADJ M [X]
CRSE ADJ C [Y-L]
CRSE ADJ C [Y-R]
CRSE ADJ C [X]
(Density test result display item)
Items of *3
DENS ADJ RESULT
LEV0 V/D OUT YMC
LEV0 V/D OUT K
LEV0 V/D OUT RD
LEV0 V/D OUT YMC
LEV0 V/D OUT K
LEV0 V/D OUT YMC
LEV0 V/D OUT K
6POINT READ YMC
6POINT READ K
H_DUTY DENS-K
H_DUTY DENS-Y
H_DUTY DENS-M
H_DUTY DENS-C
L_DUTY DENS-K
L_DUTY DENS-Y
L_DUTY DENS-M
L_DUTY DENS-C
FINAL DENS-K
FINAL DENS-Y
FINAL DENS-M
FINAL DENS-C
DB DENS VALUE
DELTA-K 01=#***
DELTA-K 04=#***
DELTA-K 07=#***
DELTA-Y 01=#***
DELTA-Y 04=#***
DELTA-Y 07=#***
DELTA-M 01=#***
DELTA-M 04=#***
DELTA-M 07=#***
DELTA-C 01=#***
DELTA-C 04=#***
(FACTORY MODE SET setting items) Items of *5
FACTORY MODE
FACTORY MODE Factory working mode
SHIPPING MODE Releasing the Factory working
mode
(FUSE INTACT setting items) Items of *6
FUSE INTACT
BELT UNIT INTACT: Not yet cut/BLOWN: Already cut
FUSE UNIT INTACT: Not yet cut/BLOWN: Already cut
K-ID UNIT INTACT: Not yet cut/BLOWN: Already cut
Y-ID UNIT INTACT: Not yet cut/BLOWN: Already cut
M-ID UNIT INTACT: Not yet cut/BLOWN: Already cut
C-ID UNIT INTACT: Not yet cut/BLOWN: Already cut
(LED HEAD)
serial number
display
n 01 23 45 6789
1234567890123
n: K, Y, M, C
NVRAM
PARAMETER
CLEAR
[2]
[8]
[2]
[8]
[2]
[8]
[2]
[8]
[8]
[2]
[8]
[2]
[8]
[2]
[8]
[2]
DELTA-C 07=#***
DENS-K
DENS-Y
DENS-M
DENS-C
BEFORE STD=***H
AFTER STD=***H
[8]
[2]
Menu items can be entered by pressing of [6] or [4], and can be selected by pressing of [2] or [8].
The test can be executed by pressing [6], and can be exited by pressing [4].
*1: TRAY2,TRAY3,TRAY4,and DUPLEX
are displayed when they are installed.
45376001TH Rev.1 114 /
5. Maintenance Menu
5.2.1.2 Ordinary self-diagnostic mode (level 1)
Menu items of the ordinary self-diagnostic mode are shown below.
Item Self-diagnostic menu Adjustment contents
Maintenance
utilities
1 Switch scan test SWITCH SCAN Entry sensor check and
switch check
No.18
2 Motor clutch test MOTOR&CLTCH
TEST
Motor and clutch operation
test
No.19
3 Test print
execution
TEST PRINT PU built-in test pattern print Operation
from the
maintenance
utilities cannot
be made.
4 Color registration
correction test
REG ADJUST TEST Color registration mechanism
check
No.20
5 Density correction
test
DENS ADJ TEST Density correction mechanism
check
No.21
6 Consumable item
counter display
CONSUMABLE
STATUS
Consumable items
consumption status display
No.23
7 Consumable item
accumulative
counter display
PRINTER STATUS Consumable items
accumulative consumption
status display
No.23
8 Factory/Shipping
mode selection
FACTORY MODE
SET
Switching between the
Factory mode and the
Shipping mode
No.3, No.24
9 FUSE status
check
Respective FUSEs status
display
No.24
10 Engine parameter
setting
SENSOR SETTING Valid/Invalid setups of error
detection by various sensors
No.25
11 LED Head serial
number display
LED HEAD DATA Display of LED head serial
number
Use of this
menu item is
prohibited
12 NVRAM parameter
setting
NVRAM
PARAMETER
Do not use this item Use of this
menu item is
prohibited
5.2.1.2.1 How to enter the self-diagnostic mode (level 1)
1. While pressing the [6] and [8] keys, simultaneously, turn on the power to enter
the Maintenance mode.
Maintenance mode
Select Number(1-2)
1.SU
2.PU
2. Select the PU by press the [2] key, display "DIAGNOSTIC MODE".
DIAGNOSTICMODE
XX.XX.XX FACTORY/SHIPPING
3. XXX.XX.XX of the message "DIAGNOSTIC MODE XX.XX.XX" that is displayed
on the LCD display area indicates the PU firmware version number. The
FACTORY WORKING MODE setup value is displayed in the right of the lower
row. S-MODE of "SHIPPING" is displayed normally.
4. Press the [2] key or [8] key to advance to the desired step of each self-diagnostic
menu. (The menu items rotate when either the [2] key or [8] key is pressed.)
5.2.1.2.2 How to exit the self-diagnostic mode
1. Turn off the power once and back on 10 seconds later.
45376001TH Rev.1 115 /
5. Maintenance Menu
5.2.1.3 Switch scan test
This self-diagnostic menu is used to check the entry sensor and the switch.
1. Enter the self-diagnostic mode (level 1) and press the [2], [8] key until "SWITCH
SCAN" is displayed in the upper row of the display area. (Pressing the [2] key
increments the test item and pressing the [8] key decrements the test item.)
Press [6] when displayed "SWITCH SCAN"
SWITCH SCAN
2. Press either the [2] or [8] key until the desired menu item corresponding to
the unit to be tested in Table 5-2 is displayed in the lower row of the display
area. (Pressing the [2] key increments the test item and pressing the [8] key
decrements the test item.)
3. Pressi ng t he [ 6] key st ar t s t he t est . Name and present st at us of t he
corresponding unit are displayed.
PAPER ROTE:PU
1=H 2=L 3=H 4=L
Activate the respective units. (Figure 5-1) Status of the respective units are
displayed on the corresponding areas of the LCD display. (Display changes
depending on each sensor. Refer to Table 5-2 for details.)
4. Press the [#] key to return to the status of step 2.
5. Repeat steps 2 to 4 as required.
6. Press the [4] key to exit the test. (Returns to the status of step 1.)
Figure 5-1 Switch and sensor location diagram
HT FRAME THERM
FUS THERM Upper center, side
Exit SNS
DUP Cover SNS
DUP IN SNS
IN SNS 2
WRITE SNS
REG L SNS
REG R SNS
DEN SNS
BELT THERM
TONER SNS K
RFID COLOR K
RFID COLOR Y
RFID COLOR M
RFID COLOR C
TONER SNS Y
TONER SNS M
TONER SNS C
FUS THERM LOW
ID Up/Down SNS
HUM/TEMP SNS
DUP BOTTOM SNS
DUP FRONT SNS
COVER OPEN SW
T2 END SNS
T1 END SNS
T2 IN SNS
T2 HOP SNS
T2 SIZE SW
T1 SIZE SW
IN SNS 1
STACKER FULL SNS
T3 END SNS
T3 IN SNS
T3 HOP SNS
T3 SIZE SW
T4 END SNS
T4 IN SNS
T4 HOP SNS
T4 SIZE SW
FU TRAY OPEN SW
45376001TH Rev.1 116 /
5. Maintenance Menu
Table 5-2 SWITCH SCAN details
<Item having no function> Asterisk mark (*)
is displayed in the lower row of display area.
* 1: L is displayed when the cover is opened.
Display area, upper row
1 2 3 4
Details
Display area,
lower row
Details
Display area,
lower row
Details
Display area,
lower row
Details
Display area,
lower row
PAPER ROUTE : PU Entrance sensor 1
H: No paper
L: Paper exists
Entrance sensor 2
H: No paper
L: Paper exists
Write sensor
H: No paper
L: Paper exists
Exit sensor
H: No paper
L: Paper exists
TONER SENS Toner sensor K
H: Light is interrupted
L: Reected
Toner sensor Y
L: Reected
Toner sensor M
L: Reected
Toner sensor C
L: Reected
CVO UP_LU_FU Cover open switch
H: Close
L: Open
ST_FD_FU JOBOFF Stacker down sensor
H: No paper
L: Paper exists
REG L/R_OHP_WG Color registration sensor L
AD value:
***H
Color registration sensor R
AD value:
***H
HT THERMISTER
Fuser thermistor, upper
sensor
AD value:
***H
Fuser thermistor, lower
sensor
AD value:
***H
Fuser thermistor, upper
sensor, side
AD value:
***H
Heater frame thermistor
AD value:
***H
HUM_TEMP_DEN Humidity sensor
AD value:
***H
Temperature sensor
AD value:
***H
Density sensor (k)
AD value:
***H
Density sensor (YMC)
AD value:
***H
BELT_LVPS Belt thermistor
AD value:
***H
Power thermistor
AD value:
***H
ID UP/DOWN ID UpDown Sns
H: Down
L: Up
RFID COLOR*1 RFID antenna K
UID:
***H
RFID antenna Y
UID:
***H
RFID antenna M
UID:
***H
RFID antenna C
UID:
***H
T1 PE_PNE_CVO Tray 1 paper end sensor
H: No paper
L: Paper exists
T1 HOP_LIFT Tray 1 Hopping Sns
H: No paper
L: Paper exists
T1 CASETTE SIZE*1 Size setting switch 1 Port level H, L Size setting switch 2 Port level H, L Size setting switch 3 Port level H, L Size setting switch 4 Port level H, L
T2 PE_PNE_CVO_CA Tray 2 paper end sensor
H: No paper
L: Paper exists
T2 HOP_LF_FED 2nd-Hopping Sns
H: No paper
L: Paper exists
Tray 2 entrance sensor
H: No paper
L: Paper exists
T2 CASETTE SIZE*1 Size setting switch 1 Port level H, L Size setting switch 2 Port level H, L Size setting switch 3 Port level H, L Size setting switch 4 Port level H, L
H: No paper
L: Paper exists
T3 HOP_LF_FED 3rd-Hopping Sns
H: No paper
L: Paper exists
H: No paper
L: Paper exists
T3 CASETTE SIZE Size setting switch 1 Port level H, L Size setting switch 2 Port level H, L Size setting switch 3 Port level H, L Size setting switch 4 Port level H, L
H: No paper
L: Paper exists
T4 HOP_LF_FED 4th-Hopping Sns
H: No paper
L: Paper exists
H: No paper
L: Paper exists
T4 CASETTE SIZE Size setting switch 1 Port level H, L Size setting switch 2 Port level H, L Size setting switch 3 Port level H, L Size setting switch 4 Port level H, L
DUP IN_RA_FNT
Duplex (2-sided printing)
entrance sensor
H: No paper
L: Paper exists
front sensor
H: Paper exists
L: No paper
DUP SK_CVO
bottom sensor
H: No paper
L: Paper exists
cover sensor
H: Close
L: Open
OFSTP E-G Stapler install signal
H: No installed
L: Installed
Stapler error signal
H: Normal
L: Abnormal
45376001TH Rev.1 117 /
5. Maintenance Menu
5.2.1.4 Motor clutch test
This self-diagnostic menu is used to test the motor and clutch.
1. Enter the sel f-di agnosti c mode (l evel 1) and press the [2], [8] key unti l
"MOTOR&CLUTCH TEST" is displayed in the upper row of the display area.
(Pressing the [2] key increments the test item and pressing the [8] key
Press the [6] key when "MOTOR&CLUTCH TEST" is displayed.
2. Press either the [2] or [8] key until the desired menu item corresponding to
the unit to be tested in Table 5-3 is displayed in the lower row of the display
area. (Pressing the [2] key increments the test item and pressing the [8]key
MOTOR & CLUTCH TEST
ID MOTOR
3. Pressing the [6] key starts the test. The unit name starts flashing and the
corresponding unit is activated for 10 seconds. (Refer to Figure 5-2.)
Note! After the corresponding unit has activated for 10 seconds, it returns to the status of
step2, and is re-activated when the corresponding switch is pressed.
The clutch solenoid repeats turning on and off during the normal print
drive. (If a clutch solenoid cannot be activated independently, the
motor is driven at the same time.) * "ID UP/DOWN" keeps activated
until the [#] key is pressed.
If [ ] is pressed when selecting a motor, the motor keeps
running.
4. When the [#] key is pressed, the corresponding unit stops activating. (Display of
the corresponding unit keeps displayed.)
6. Pressing the [4] key terminates the test. (Returns to the status of step 1.)
Tray-2 hopping motor
Tray-2 hopping clutch
Tray-2 registration
clutch
Front cooling fan
(registration motor, front motor)
MPT clutch
Tray-1 registration clutch
ID motor
Color (registration) shutter
ID UP/DOWN motor
Rear cooling fan
Fuser motor
Duplex clutch
Belt motor
Duplex solenoid
Duplex motor
Tray-3 registration
clutch
Tray-4 registration
clutch
Figure 5-2
45376001TH Rev.1 118 /
5. Maintenance Menu
Table 5-3
Unit name display Drive restriction condition Remarks
ID MOTOR To be driven when all of the ID (K/Y/M/C) are
removed.
BELT MOTOR To be driven when all of the ID (K/Y/M/C) are

removed.
FUSER_RLS
REGIST MOTOR
T1 HOPPING MOTOR
FRONT MOTOR
REGIST SHUTTER
EXIT SOLENOID
DUPLEX MOTOR
DUPLEX CLUTCH
T2 HOPPING MOTOR OPTION
T2 FEED CLUTCH OPTION
ID UP/DOWN TOP/FRONT cover closed status
LV FAN TEST
FUSER FAN TEST
DUPLEX FAN TEST OPTION
ID FAN TEST
Note! Display while ID Up/Down execution is in progress
MOTOR & CLUTCH TEST
ID UP/DOWN ***
*** Number of times of execution
Display when the REGIST SHUTTER [ ] key is pressed
MOTOR & CLUTCH TEST
SHT ***
*** Number of times of execution
45376001TH Rev.1 119 /
5. Maintenance Menu
5.2.1.5 Test print
This self-diagnostic menu is used to print the test pattern that is built inside PU. Other test
patterns are stored in the controller.
This test print cannot be used to check the print quality.
Diagnosis for the abnormal print image should be performed in accordance with section 7.
1. Enter the self-diagnostic mode (level 1) and keep pressing the [2] , [8]key until "TEST
PRINT" is displayed in the upper row of the display area. Then, press the [6] key. (Pressing
the [2] key increments the test item and pressing the [8] key decrements the test item.)
2. The setting items that can be applied to the test print only is displayed in the lower row
of display area. Keep pressing the [2], [8] key until the desired menu item is displayed.
(Pressing the [2] key increments the test item and pressing the [8] key decrements the
test item.) (If all setting items need no entry [Default setting], go to step 5.)
3. Keep pressing the [2], [8] key, and press the [6] key at the menu item set by step 2.
Then, the setting item is displayed in the upper row of display area, and the setting value
is displayed in the lower row of display area.
Pressi ng the [2] key i ncrements the setti ng val ue. Pressi ng the [2]key
decrements the setting value. (The setting value that is displayed at last is
applied.) Pressing the [4] key determines the entry value, and returns to step 2.
Repeat step 3 as required.
TEST PATTERN
1
Display Setting value Function
PRINT EXECUTE Pressing the [6] key starts print/Pressing the [#] key
terminates print. (In units of page)
TEST PATTERN 0 0: White paper print
1~26: Refer to next page. (Pattern print)
TEST CASSETTE TRAY1 Selecting source of paper supply.
If the TRAY 2 is not installed, TRAY2 is not
displayed.
displayed.
displayed.
TRAY2
TRAY3
TRAY4
MFP
PAGE 0000 Setting number of the test print copies
COLOR ON Selecting either color/monochrome print
* When ON is specied, ON/OFF setting for each
color becomes available.
OFF
DUPLEX 2 PAGES STACK Duplex (2-sided) print is performed by the stack of
two sheets of paper.
Selecting OFF for duplex (2-sided) print.
Duplex (1-sided) print is performed by the stack of
one sheet of paper.
OFF
1PAGES STACK
is the initial default value. The menu item that is set here is valid in this menu
item only. (The setting item is not saved in EEPROM.)
Note! PAGE setting
Pressing the [2] key or the [8] key shifts the digit. Pressing the [ ] key
increments the setting value. Pressing the [2] key increments the setting
value. If print is executed while the number of print copies remains in
"0000", printing will continue innitely.
COLOR setting
When the [6] key is pressed while ON is set, the following contents are
displayed on the panel.
Print setting for each color
Pressing the [2] key or the [8] key shifts the setting. Pressing the [ ] key
or the [#], the ON/OFF switchover will be set. Pressing the [4] key returns
the panel display.
COLOR Y:ON M:ON
ON C:ON K:ON
45376001TH Rev.1 120 /
5. Maintenance Menu
4. While the message "PRINT EXECUTE" that is set by the operation specied in
step 2 is being displayed, press the [6] key and the test print is executed with
the setting value that has been set by steps 2 and 3.
Pressing the [#] key stops the test print.
If any alarm that is shown in the following details column is issued at startup of
test print or while test print is in progress, the test print is interrupted. (For error
details, refer to section 5.2.2.14 Panel display details. However, the comment to
be displayed is different in the case of the PU test print.)
Panel display Details
STACKER FULL Stacker full
PAPER END
SELECTED TRAY
No paper
DUPLEX UNIT IS
NOT INSTALLED
DUPLEX is not installed
SELECTED TRAY IS
NOT INSTALLED
Selected tray is not installed.
REMOVE PAPER
OUT OF DUPLEX
DUPLEX internal error
INSTALL CASSETTE TRAY
OPEN
Cassette removal
Print pattern (It cannot be used for checking PQ.)
0....... White paper print
Pattern 1
Note! If the solid print (pattern 7) among
the local print function is selected
and pri nted wi th the setti ng of
100% each color, offset occurs. To
prevent print from this trouble, the
print setting of each color should
be made i n accor dance wi t h
the instruction specified in step
5.3.2.5-3 when performing the sold
print, and number of print colors
should be two colors or less.
Pattern 2
Pattern 3 Pattern 4
Pattern 5 Pattern 6
Pattern 7
45376001TH Rev.1 121 /
5. Maintenance Menu
Pattern 8 Pattern 9
Pattern 10 Pattern 11
Pattern 18
Pattern 19
45376001TH Rev.1 122 /
5. Maintenance Menu
Pattern 26
45376001TH Rev.1 123 /
5. Maintenance Menu
During printing, the following messages are displayed.
P=***
W=***
P : Number of test print copies (unit: copies)
W : Print waiting time (unit: second)
Displays are switched by pressing the [2] key.
T=*** U=***[###]
H=***%L=***[###]
U : *** = Upper heater temperature measurement value [unit: ]
[***] = Print execution target temperature [unit: ]
L : *** = Lower heater temperature measurement value [unit: ]
[###] = Lower thermistor read-out AD value [unit: HEX]
T : Environment temperature measurement value [unit: ]
H : Environment humidity measurement value [unit: % ]
KTR=*.** YTR=*.**
MTR=*.** CTR=*.**
YTR, MTR, CTR and KTR indicate the transfer voltage setting value for each
color (unit: KV)
KR=*.** YR=*.**
MR=*.** CR=*.**
KR : BLACK transfer roller resistance value [unit: uA]
YR : YELLOW transfer roller resistance value [unit: uA]
MR : MAGENTA transfer roller resistance value [unit: uA]
CR : CYAN transfer roller resistance value [unit: uA]
ETMP=***UTMP=***
REG=****EXT=***
ETMP : Hopping motor constant speed correction parameter
(environment temperature) [unit: DEC]
UTMP : Fuser motor constant speed correction parameter
(fuse target temperature) [unit: DEC]
REG : Hopping motor constant speed timer value (I/O setting value)
[unit: HEX)
EXT : Fuse motor constant speed timer value (I/O setting value) [unit: HEX]
ID=****
KID, YID, MID and CID are the constant speed timer value of the respective ID
motors (I/O setting value) [unit: HEX]
BELT=****
FRM [***] ( xxx )
BELT : Hopping motor constant speed timer value (I/O setting value) [unit: HEX]
FRM : [***] = Frame thermistor read-out AD value [unit: HEX]
(XXX) = Frame temperature [unit: ]
DB:k**y**m**c**
DB : Develop voltage setting table ID number [unit: HEX]
45376001TH Rev.1 124 /
5. Maintenance Menu
TR1:k**y**m**c**
TR2:k**y**m**c**
TRl : Transfer voltage parameter VTR1 table ID number [unit: HEX]
TR2 : Transfer voltage parameter VTR2 table ID number [unit: HEX]
TROFF:**
BELT xxx(***)
TROFF : Transfer OFF voltage setting table ID number [unit: HEX]
BELT : XXX = Belt thermistor read-out AD value [unit: HEX]
*** Belt temperature [unit: ]
6. Pressing the CANCEL key terminates the test. (Returns to the status of step 1.)
45376001TH Rev.1 125 /
5. Maintenance Menu
5.2.1.6 Color registration correction test
This self-diagnostic menu item is used for the color registration error adjustment and to
investigate cause of the error of a printer.
If the color registration error is recognized by the color registration correction test, correct
it by following section 2 "Color registration correction method overview".
1. Enter the self-diagnostic mode (level 1) and keep pressing the [2] or [8] key until
the following message is displayed.
REG ADJUST TEST
2. When the [6] key is pressed, the following message is displayed. Keep pressing
the [2] or [8] key until the target item is displayed.
REG ADJUST TEST
REG ADJ EXECUTE
3. When the [6] key is pressed, test of the item that is displayed on the panel is
executed.
<<During execution of REG ADJ EXECUTE>>
The color registration correction test is executed. (The [DATA] lamp ashes.)
When the test is complete, the test result (OK or error name) is displayed in the
upper row of the display area, and ****RESULT is displayed in the lower row of
the display area
OK
REG ADJ RESULT
When the [2] key is pressed, the test results are displayed by incrementing them.
When the [8] key is pressed, the test results are displayed by decrementing
them.
Pressing the [4] key returns the screen to the state of step 2.
Remarks The following message is displayed during initialization, when the
cover is opened and during alarm.
NG
REG ADJ RESULT
When the [#] key is pressed while test is in progress (while the [DATA] lamp is
lighting), the screen returns to the state of step 2.
<<During execution of REG ADJ RESULT>>
The same as the key operations of step 2. During execution of REG ADJ
EXECUTE.
<<During execution of BLT REFLECT TEST>>
The color registration correction test is executed.
(The [DATA] lamp ashes.)
the display area
OK
BLT REFLECT RSLT
them.
<<During execution of BLT REFLECT RSLT>>
The same as the key operations of step . During execution of BLT REFLECT
TEST.
Remarks The following message is displayed during initialization, when the
cover is opened and during alarm.
NG
REG REFLECT RSLT
45376001TH Rev.1 126 /
5. Maintenance Menu
4. Repeat steps 2 and 3 as required.
5. Pressing the [4] terminates the test. (Returns to the status of step 1.)
Color registration correction test items
Display Details
REG ADJ EXECUTE Executing the color registration correction
REG ADJ RESULT Referring to result of the color registration correction
BLT REFLECT TEST Executing judgment of GOOD/BAD of reectance
rate of color registration correction belt
BLT REFLECT RSLT Referring to result of the judgment of GOOD/BAD of
reectance rate of color registration correction belt.
5.2.1.7 Density correction test
This self-diagnostic menu item is used to test the density correction function of a printer,
and to refer to result of the test execution.
At the same time, GOOD/BAD of the density correction function is judged by executing
this test.
If an error is issued, correct it by following section 2 "Density correction method overview".
DENS ADJ TEST
the [2] or [8] key until the target item is displayed.
DENS ADJ TEST
DENS ADJ EXECUTE
3. When the [6] key is pressed, test of the item that is displayed on the panel is
executed.
<<During execution of REG ADJ EXECUTE>>
The density correction test is executed. (The [DATA] lamp ashes.)
the display area
OK
DENS ADJ RESULT
[When the [2] key is pressed, the test results are displayed by incrementing them.
them.
45376001TH Rev.1 127 /
5. Maintenance Menu
<<During execution of DENS ADJ RESULT>>
The same as the key operations of step 2. During execution of DENS ADJ
EXECUTE.
<<During execution of DENS ADJ PAR - SET>>
Setup of the density correction parameter is displayed.
<<During execution of AUTO CALIBRATION>>
The automatic setting of the density sensor sensitivity correction value is
executed. (The [DATA] lamp ashes.)
the display area
OK
DENS ADJ RESULT
them.
Remarks The following message is displayed during initialization, when the cover
is opened and during alarm.
NG
DENS ADJ RESULT
4. Repeat step 3 as required.
Density correction test items
Display Details
DENS ADJ EXECUTE Executing the density correction
DENS ADJ PAR-SET Setting the control values with respect to the
automatic density correction
DENS ADJ RESULT Referring to result of the density correction
AUTO CALIBRATION Automatic setting of the density sensor sensitivity
correction value
45376001TH Rev.1 128 /
5. Maintenance Menu
5.2.1.8 Consumable item counter display
This self-diagnostic menu is used to display the consumption status of the consumable
items.
1. Enter the ordinary self-diagnostic mode and press the [2] , [8] key until
"CONSUMABLE STATUS" is displayed in the display area. (Pressing the [2]
key increments the test item and pressing the [8] key decrements the test item.)
Press the [6] key when "CONSUMABLE STATUS" is displayed in the display
area.
2. When the [2] , [8] key is pressed, consumption statuses of the consumable items
are displayed in order. (Pressing the [ ] or [#] key is invalid.)
Display area,
upper row
Display area,
lower row
Format Unit Details
K-ID UNIT ********IMAGES DEC Images Number of rotations from the time
when the ID UNITs of respective
colors are installed up to the
present time is displayed after
converting them to the units of A4
3Page/Job.
Y-ID UNIT ********IMAGES DEC Images
M-ID UNIT ********IMAGES DEC Images
C-ID UNIT ********IMAGES DEC Images
FUSER UNIT ********PRINTS DEC Prints Number of copies from the time of
installation of a new fuser unit up
to the present time is displayed.
TR BELT UNIT ********IMAGES DEC Images Number of copies from the time of
installation of a new belt unit up to
the present time is displayed.
K-TONER
(FULL)
********% DEC % Amount of consumption of the
respective toners is displayed.
Y-TONER
(FULL)
********% DEC %
M-TONER
(FULL)
********% DEC %
C-TONER
(FULL)
********% DEC %
M-WASTE TNR
CNT
********TIMES DEC Times Amount of waste toner is
displayed.
* When the times reaches 32 times
or more, the waste toner full is
issued.
C-WASTE TNR
CNT
********TIMES DEC Times
Display area,
upper row
Display area,
lower row
Format Unit Details
K-STC MODE
CNT
********TIMES DEC Times Number of print dot counts of the
toner of the respective colors are
displayed.
(Accumulative value since start of
the system operation.)
Y-STC MODE
CNT
M-STC MODE
CNT
C-STC MODE
CNT
K OVER RIDE
CNT
********TIMES DEC Times Number of times of continues
of the toner cartridge of the
respective colors are displayed.
Y OVER RIDE
CNT
M OVER RIDE
CNT
C OVER RIDE
CNT
45376001TH Rev.1 129 /
5. Maintenance Menu
5.2.1.9 Number of print copies counter display
This self-diagnostic menu is used to display status of the number of copies of a printer.
1. Enter the ordinary self-diagnostic mode and press the [2] key, [8] key until
"PRINTER STATUS" is displayed in the display area. (Pressing the [2]key
increments the test item and pressing the [8] key decrements the test item.)
2. When the [2], [8] key is pressed, statuses of the number of print copies are
displayed in order.(Pressing the [ ] or [#] key is invalid.)
Display area,
upper row
Display area,
lower row
Format Unit Details
K-
IMPRESSIONS
********PRINTS DEC Prints Number of print copies of the
respective colors are displayed.
Y-
IMPRESSIONS
********PRINTS DEC Prints
M-
IMPRESSIONS
C-
IMPRESSIONS
TOTAL SHEET
CNT
********PRINTS DEC Prints Total number of print copies are
displayed.
5.2.1.10 Switching between the Factory mode and the Shipping mode
This self-diagnostic menu item is used to switch between the Factory mode and the
Shipping mode.
FACTORY MODE SET
the [2] or [8] key until the target item (refer to the following table) is displayed.
FACTORY MODE
SHIPPING MODE *
3. While the desired item to set is being displayed, press the [6] key that enables
selection of the setting values.
4. While the desired setting value is being displayed, press the [6] key that
registers the displayed value in EEPROM. (Returns to the status of step 2.)
Display Setting value Function
FACTORY
MODE
FACTORY MODE Sets the Factory working mode (fuse cut invalid
mode).
SHIPPING MODE Releases the Factory working mode to make the fuse
cut function valid.
FUSE INTACT
Note:
******* indicates
INTACT or BLOWN.
BELT UNIT ****** Checks the fuse status of the transport belt unit.
FUSE UNIT ****** Checks the fuse status of the fuser unit.
K-ID UNIT ****** Checks the fuse status of the K-1D unit.
Y-ID UNIT ****** Checks the fuse status of the Y-1D unit.
M-ID UNIT ****** Checks the fuse status of the M-1D unit.
C-ID UNIT ****** Checks the fuse status of the C-1D unit.
45376001TH Rev.1 130 /
5. Maintenance Menu
5.2.1.11 Self-diagnostic function setting
This self-diagnostic menu is used to set valid/invalid of the error detection by the various
sensors.
The error detection can be made invalid or valid for locating source of abnormality.
However, this menu item requires expert knowledge to set among the engine operations.
Handle this menu item with utmost care.
Be sure to return the setting to the default setting upon completion of usage of this item.
SENSOR SETTING
the [2] or [8] key until the target item (refer to the table below) is displayed.
TONER SENSOR
ENABLE *
3. When the [6] key is pressed, the following message is displayed.
Pressing the [2] key increments the setting value.
Pressing the [8] key decrements the setting value.
4. While the desired setting value is being displayed, press the [6] key that
registers the displayed value in EEPROM. (Returns to the status of step 2.)
6. Pressing the [4] key terminates (except the status of step 4) the setting. (Returns
to the status of step 1.)
Display Setting value
Operation at the
setting value
Function
TONER
SENSOR
ENABLE Detects Valid/Invalid of toner sensor
operation
DISABLE Not to detect
BELT UNIT
CHECK
ENABLE Checks Valid/Invalid of belt installation check
operation
DISABLE Not to check
Display Setting value
Operation at the
setting value
Function
ID UNIT
CHECK
ENABLE Checks Valid/Invalid of ID installation check
operation
DISABLE Not to check
REG ADJUST
ERROR
ENABLE Stops Valid/Invalid of error stop by the
color registration detection value
DISABLE Not to stop
DRUM OVER
LIFE
STOP Not to continue Setting of valid/invalid of continuance
when drum comes to end of its life
CONTINUANCE To continue
WR POINT
REV
TBL=**H
*.***mm
00H~FFH Correction value The correction value is added to the
existing write-down position.
BOTTOM
WRT POINT
TBL=**H
*.***mm
00H~FFH Cut value Amount of cut at the rear end of a
paper is set.
Hatched portion: Default is shown
45376001TH Rev.1 131 /
5. Maintenance Menu
5.2.1.12 LED head serial number display
This self-diagnostic menu item is used to check whether the downloaded LED head data
matches the serial number of the actual LED head.
1. Enter the self-diagnostic mode (level 1) and press the [2], [8] key until "LED
HEAD DATA" is displayed in the upper row of the display area. (Pressing the [2]
key increments the test item and pressing the [8] key decrements the test item.)
Press the [6] key when "LED HEAD DATA" is displayed in the display area.
2. When the [2] key or the [8] key is pressed, serial numbers of the K/Y/M/C LED
head data are displayed in order.
K ** ** ** ****
xxxxxxxxxxxxx
** ** ** ****: Rev number
xxxxxxxxxxxxxxxx: serial number
5.2.1.13 NVRAM parameter setting
Do not use this menu item.
5.2.2 Various prints with the printer as a standalone unit
Menu map print
Information of the program version number and that of the control block conguration are
printed out.
Operation:
While the system is in the [Ready To Print] state, press the [6] key once to
display [Print Information].
Press the [6] key to display [Conguration/Execute].
Press the [6] key.
Network information print
Operation:
Press the [6] key.
Press the [2] key several times to display [Network/Execute].
Press the [6] key.
Demo print
Prints the demo patterns of the various destinations that are saved in the ROM.
Operation:
Press the [6] key.
Press the [2] key several times to display [Demo Page/Execute].
Press the [6] key.
45376001TH Rev.1 132 /
5. Maintenance Menu
5.2.3 Functions of keys at power on
Functions of the respective keys when the printer power is turned on are displayed below.
Each of the following keys becomes valid if the key is kept pressed until "RAM Check" is
displayed in the upper row of LCD and the several asterisk (*) marks are displayed in the
lower row.
(1) [2] key & [8] key & [6] key
The printer starts up in the CU program upgrade mode. If the printer starts up in
this mode, the network does not function.
(2) [4] key & [ ] key & [#] key
The object that is added by the download mode is not started but the CU
program is started up.
(3) [2] key & [8] key & [HELP] key
The system maintenance menu is started up.
(4) [4] key & [8] key & [6] key
The printer starts up in the mode that sets the printer in the on-line mode all the
time by ignoring the warning/error. (Factory assistance function)
(5) [ ] key
The printer starts up in the dedicated mode in which the objects such as
network or USB is going to be downloaded.
(6) [6] key
The Boot Menu is started up.
45376001TH Rev.1 133 /
5. Maintenance Menu
5.2.4 How to enter the Scanner Maintenance Menu
(1) Press the [6] key & [8] key when the MFP power is turned on.
(2) Press the [1] key when the "Select Number" is displayed.
Maintenance mode
Select Number(1-2)
1.SU
2.PU
Basic key assignmenet in the Scanner Maintenance Menu
move [2] key
move [4] key
move [6] key
move [8] key
cancel [#] key
conrm [*] key
Scanner Maint Adjust Scan Pos FBS Side Reg.
Front Edge
ADF(Front-Side) Side Reg.
Front Edge
Back Edge
ADF(Back-Side) Front Edge
Back Edge
ADF Scan Position
[4]key :[4]key
:[6]key
:[4]key
:[6]key
:[8]key :[2]key :[8]key :[2]key
:[8]key :[2]key :[8]key :[2]key
:[8]key :[2]key :[8]key :[2]key
:[4]key
:[6]key
:[4]key
:[6]key
:[4]key
:[6]key
:[4]key
:[6]key
:[4]key
:[6]key
:[4]key
:[6]key
:[4]key
:[6]key
*
:[4]key
:[6]key
:[4]key
:[6]key
:[4]key
:[6]key
:[4]key
:[6]key
:[4]key
:[6]key
:[4]key
:[6]key
:[4]key
:[6]key
+**
*
+**
+**
+**
+**
+**
:[4]key
:[6]key
*
1
+**
*
+**
+**
+**
+**
+**
(to change):[6]key
2
1
2
2
2
2
2
(to change):[6]key
(to change):[6]key
(to change):[6]key
(to change):[6]key
(to change):[6]key
(to change):[6]key
(to change):[6]key
1 decrement:[2]key,increment:[8]key,cancel:[#]key,confirm:[*]key
2 digit move:[4]key,digit move:[6]key,decrement:[2]key,increment:[8]key,cancel:[#]key,confirm:[*]key
45376001TH Rev.1 134 /
5. Maintenance Menu
Item1 Item2 Item3 Item4
Value
(Step)
Default
value
ODA
Default
value
OEL
Default
value
JP
Notes
Scanner
Maint
Adjust Scan
Pos
FBS Side Reg. +42 ~ 0 0 0 0 Adjust the scanning start position of main scanning direction when book scanning.
Front Edge +30 ~ -30 0 0 0 During book scanning, add a value for the basic value (= 5 mm) when reading the
shadow of the front edge of the document.
Adjust in intervals of one step = 4/600 dpi (=0.17 mm).
ADF
(Front-side)
Side Reg. +42 ~ 0 +21 +21 +21 Adjust the scanning start position of main scanning direction when ADF scanning.
Front Edge +30 ~ -40 0 0 0 When reading a document from the ADF, add a value for the basic value when reading
the shadow of the front edge of the document. To skip the front edge of the document,
add a negative value.
Increase or decrease the number of motor pulses from detection by the sensor of the
front edge of the media until actual reading starts.
Adjust in intervals of one step = 4/600 dpi (= 0.17 mm).
Back Edge +30 ~ -40 0 0 0 When reading a document from the ADF, add a value for the basic value when skipping
the back edge of the document. To read the shadow of the back edge of the document,
back edge of the media until actual reading ends.
ADF
(Back-side)
Front Edge +30 ~ -40 0 0 0 When reading a document from the ADF, add a value for the basic value when reading
the shadow of the front edge of the document. To skip the front edge of the document,
front edge of the media until actual reading starts.
Back Edge +30 ~ -40 0 0 0 When reading a document from the ADF, add a value for the basic value when skipping
the back edge of the document. To read the shadow of the back edge of the document,
back edge of the media until actual reading ends.
Adjust ADF
Scan Pos
+30 ~ -30 0 0 0 Set the CIS reading position of the ADF for the focusing standard.
Adjust in intervals of one step = 4/600 dpi (= 0.17 mm). This is correlated to adjustment
of the ADF front edge position.
(3) Display "Scanner Maint" as the Scanner Maintenace Menu show below.
45376001TH Rev.1 135 /
5. Maintenance Menu
5.3 Setups upon completion of part replacement
The adjustments that are required upon completion of part replacement are described
below.
Replacement parts Adjustment contents
LED head See note. Not required
Drum cartridges (Y, M, C, K) Not required
Fuser unit Not required
Belt unit Not required
PU board 5.3.1 Copying the EEPROM information and
utilities are required.
SU board Not required
CU board Refer to "6.1 Removal and Installation of PC
Boards/HDD" in the Software Guide.
HDD
SRAM
Note! Refer to the Software Guide for the removal and installation procedures of
the CU board, HDD, and SRAM board <for CU board>.
5.3.1 Precautions when replacing the PU board
1. When access t o t he EEPROM of t he boar d t o r emove i s possi bl e.
(When the SERVICE CALL 104 [Engine EEPROM Error] is not displayed:)
(1) Obtain the EEPROM information from the board to remove, by using the
board replacement function (Maintenance Utilities Operation Manual section
2.4.1.1.9 Board replacement function) of the Maintenance Utilities, and save
in the hard disk of PC temporarily.
(2) Copy the EEPROM information that has been saved in the hard disk of PC
by step (1), into the EEPROM of the new replacement board by using the
Board replacement function (Maintenance Utilities Operation Manual section
2.4.1.1.9 Board replacement function) of the Maintenance Utilities.
Note! When obtaining and copying the EEPROM information by using the
Maintenance Utilities, set the printer into the "Forced ONLINE mode"
45376001TH Rev.1 136 /
5. Maintenance Menu
section 2.4.1.1.10.4)
When the board is replace with the new board, the new board has been set
in the Factory working mode. Therefore, it should be switched to the Shipping
mode.
Switch the mode by using the Maintenance Utilities section 2.4.1.1.10 Board
setting function section 2.4.1.1.10.4 Factory/Shipping mode screen.
Note! Note that repl aci ng the PU board wi th a new one wi thout copyi ng
information onto the new one from the boards EEPROM clears information
about the lives of units of the printer, including the belt, toner and image
drums, causing errors in managing these lives on the printer until the units
are replaced. The counts cleared with such PU board replacement are as
shown in the list below and chapter 2 Counter Specications. When the
units are replaced with new ones, their respective counts except for Total
Sheets Fed are cleared, the errors being corrected.
Item Contents Count contents
Fuser unit Fuser unit life count Number of print copies after
the new fuser unit is installed,
after the data is converted to
equivalent number of A4 size
paper counts.
Belt unit Belt unit life count Number of print copies after
the new belt unit is installed,
after the data is converted to
equivalent number of A4 size
paper counts.
ID unit : Black
ID unit : Yellow
ID unit : Magenta
ID unit : Cyan
Life count of respective
ID units
Number of print copies after the
new ID unit is installed, after the
data is converted to equivalent
number of A4 size paper counts.
Total number of papers
fed
Printer life count Total number of papers fed
Print : Black
Print : Yellow
Print : Magenta
Print : Cyan
Number of print copies
of each ID
Number of print copies after the
new ID unit is installed.
2. When access to the EEPROM of the board to remove is impossible.
If the SERVICE CALL 104 [Engine EEPROM Error] is displayed on the operator
panel with the board to remove, or is EEPROM data cannot be read-out, perform
the following procedure by using the Maintenance Utilities.
(1) Setting the serial number information (Maintenance Utilities Operation
Manual section 2.4.1.1.10.3)
The SAP serial number is applied to printer. The SAP serial number is
displayed in the top-most row of the serial number label. Its number indicates
the production place with 2 digits, manufacture date with 2 digits, serial
number (sequential number) with 6 digits and revision number with 2 digits
totaling 12 digits number.
Select PU Serial Number for the printer serial number, and Show Only Serial
Number for the output mode.
The PU serial number is the 10 digits number excluding the revision number of 2
digits among the 12 digits SAP serial number.
Perform the above setting by using the Maintenance Utilities section 2.4.1.1.10
Board setting function section 2.4.1.1.10.3 Serial number information setting.
To specify the PU serial number, enter the 11 digits number after adding 0 (Zero
in single-byte character) at the top. (Be careful that the read-out data shows the 10
digits number.)
Enter the 11 digit number by adding 0 (Zero in single-byte character) before the
10 digit number excluding the revision 2 digits that is shown in conceptual drawing
of Serial number information setting screen as shown below.
The PU serial number is output to the System/Serial Number column of the
Conguration. Therefore, conrmation upon completion of rewriting the PU serial
number can be performed by printing the Conguration.
(2) Switching to the Shipping mode (Maintenance Utilities Operation Manual
Enter the 11 digit number after adding 0 (zero in single-byte character)
before the 10 digit number. (Enter OAEO1234567.)
Revision
Serial number label conceptual drawing
45376001TH Rev.1 137 /
5. Maintenance Menu
5.4 Density control manual setting
When a printer is shipped from the factory, the automatic density correction mode has
been set in "Automatic". If a printer is used after the density correction mode is set to
"Manual", density may change during usage of a printer. Actions to be taken when
density is not normal.
Note! Perform the followings while a printer is in the still state. Do not perform the
followings during warm-up.
(1) Press the [2] or [8] key several times until the [Calibration] is displayed. Then,
press the [6] key.
(2) Press the [2] or [8] key to display [Adjust Density/Execute].
(3) Press the [6] key.
The automatic density correction starts.
6. Periodic Maintenance
6.1 Cleaning ....................................................................................139
6.2 How to clean the LED lens array ...............................................140
6.3 How to clean the pickup roller ....................................................142
6.4 How to clean the paper feed rollers for MP Tray ........................143
6.5 How to clean the rollers in the ADF ...........................................144
6.6 How to clean the document glass ..............................................145
6.7 How to clean inside of MFP .......................................................146
45376001TH Rev.1 139 /
Clean inside and outside of the MFP with clean dry cleaning cloth and small vacuum
cleaner (hand cleaner) as required.
Note! Be careful not to touch the image drum terminals, the LED lens array and
the LED head connectors.
6.1 Cleaning
45376001TH Rev.1 140 /
6.2 How to clean the LED lens array
If the white banding, white stripe (white drop-out, light printing) in the vertical direction
occurs on the print surface, clean the LED lens array.
Perform cleaning of the LED head.
If any light print or white banding is recognized or if print character becomes blurred,
clean the LED head as descried below.
(1) Turn off the power of the MFP.
White banding, white stripe
(white drop-out, light printing)
(2) Open the scanner and press down the OPEN button to open the top cover.
The fuser unit gets very hot. Do not touch the fuser unit.
O I
OPEN button
45376001TH Rev.1 141 /
(3) Wipe the lens surface (at the four positions) of the LED head with soft tissue
paper gently and lightly.
Note! Do not use the solvents such as methyl alcohol or thinner for cleaning the
LED head lens because they can damage the LED head.
(4) Close the top cover.
LED head
45376001TH Rev.1 142 /
6.3 How to clean the pickup roller
If the vertical banding in the vertical direction occurs on the print surface, clean the pickup
roller.
Note! Be sure to use a soft cloth or the like for cleaning the pickup roller.
Otherwise, the roller surface can be damaged.
Perform cleaning of the feed roller and the separation roller.
Perform this cleaning when the error code [Open Cassette/Paper Jam/Tray1/Please see
HELP for details] occurs frequently.
(1) Draw out the paper tray.
(2) Clean the 2 feed rollers with a clean cloth stringently wrung out of clean water.
(3) Clean the separation roller of the paper tray with a clean cloth wrung out
stringently of clean water.
Feed roller
Separation roller
Note! Clean the second tray (option) in the same manner when the error code
[Open Cassette/Paper Jam/Tray2/Please see HELP for details] occurs
frequently.
Clean the feeder roller of the multi-purpose tray in the same manner
when the error code [Open Cover/Paper Jam/Front Cover/Please see
HELP for details] occurs frequently.
45376001TH Rev.1 143 /
6.4 How to clean the paper feed rollers for MP Tray
(1) Open the MP tray.
(2) While pressing the tab of the paper feed roller cover to the right, open the cover.
(3) Wipe the paper feed roller with a soft cloth lightly moistened with water.
(4) Close the cover of the paper feed roller.
(5) Close the MP tray.
Multi-paper tray
Tab
Feed roller
45376001TH Rev.1 144 /
6.5 How to clean the rollers in the ADF
If the document feeding rollers in the ADF are contaminated with ink, toner particles or
paper dust, documents and outputs get dirty and a paper jam may occur. To prevent this, it is
recommended to clean the rollers once a month.
(1) Thrn off the power of MFP.
(2) Open the ADF cover.
(4) Wipe the document feeding rollers with a soft cloth lightly moistened with water.
Wipe the whole surface of the roller while turning it with your hand.
Note! If the rollers get too dirty, wipe them with a soft cloth lightly moistened with
neutral detergent, and then wipe it again with a soft cloth lightly moistened
with water.
(5) Close the Roller cover and ADF Cover.
Roller cover
Document feed roller
Feed roller
Surface of the Guide
(3) Open the Roller cover.
45376001TH Rev.1 145 /
6.6 How to clean the document glass
It is recommended to clean the document glass once a month to maintain image quality of
the printouts.
(1) Open the document glass cover.
(2) Wipe the document holding pad, document glass and ADF document glass
surface with a soft cloth lightly moistened with water.
Do not use benzine, thinners or alcohol as a cleaning agent. They may
damage the plastic parts of the MFP.
(3) Close the document glass cover.
Document holding pad
Document glass
ADF document glass
45376001TH Rev.1 146 /
6.7 How to clean inside of MFP
Clean inside of the MFP.
Toner can adhere to the metal shaft located in between the fuser and the cyan image
drum cartridge depending on the print patter. Perform cleaning of inside of the MFP if
toner has adhered to the metal shaft.
(1) Turn off the power of the MFP.
(2) Open the scanner and press down the OPEN to open the top cover.
The fuser unit gets very hot. Do not touch the fuser unit.
(3) Remove the image drum cartridge.
1. Remove the four image drum cartridges and place them on a at workbench.
2. Cover the removed image drum cartridge with a black paper.
Note! The image drum (green tubular portion) is highly inherently-brittle. Be
very careful when handling it.
Be very careful not to expose the image drum to direct sun light or
intense light (light of approx. 1500 lux or more). Do not leave it under
the normal illumination even indoor for 5 minutes or longer.)
O I
OPEN button
45376001TH Rev.1 147 /
(4) Remove the fuser unit.
The fuser unit gets very hot. Be very careful not to touch the fuser
unit with your hands.
If it got hot, stop the work and wait until it cools down. After it has
cooled down, start the following steps.
1. Raise the fuser unit lock levers (two levers shown in blue) in the direction shown
by the arrow.
2. Hold the handle of the fuser unit and remove it.
(5) Clean the metal shaft with soft clean cloth or soft tissue paper.
Fuser unit lock levers
(shown in blue)
Handle (6) Install the fuser unit.
For the detailed procedure, refer to the User's Manual Setup Guide "Replacing
fuser unit".
(7) Return the four image drum cartridges to the MFP gently and carefully.
Shaft
7. Troubleshooting and repair procedure
7.1 Before starting the repair work ..................................................149
7.2 Conrmation items before taking corrective action against
abnormalities ............................................................................149
7.3 Precautions when taking corrective action against abnormality 149
7.4 Preparation for troubleshooting .................................................149
7.5 Troubleshooting method ............................................................150
7.6 Fuse check ................................................................................200
7.7 Paper cassette switches versus Paper size
correspondence table ................................................................201
45376001TH Rev.1 149 /
7.1 Before starting the repair work
(1) Conrm the basic check/inspection points described in Users Manual.
(2) Get the information/status from client at the time when the trouble has occurred
as much in details as possible
(3) Create the status close to the users status when the trouble has occurred, and
inspect a printer in that status.
7.2 Conrmation items before taking corrective action against abnormalities
(1) Is the usage environment of a printer normal?
(2) Are the consumable items (toner, drum cartridge) replaced normally?
(3) Is the print media (paper) normal? Refer to Specifications Paper in Users
Manual.
(4) Is the drum cartridge installed normally?
7.3 Precautions when taking corrective action against abnormality
(1) Do not touch the OPC drum surface with your hand or any foreign materials.
(2) Do not expose the OPC drum to the direct sunlight.
(3) The fuser unit will be hot. Do not touch.
(4) Do not expose the image drum to any light for 5 minutes or longer under the
normal room temperature.
7.4 Preparation for troubleshooting
(1) Display on the Operator Panel
Error status of this printer is displayed on the LCD (Liquid crystal display) of the
Operator Panel.
Take appropriate troubleshooting action in accordance with the message
displayed on the LCD.
45376001TH Rev.1 150 /
7.5 Troubleshooting method
When a trouble occurs in this printer, perform troubleshooting by following the steps
described below.
7.5.1 Error code list
Note! For the error codes not described in this manual, refer to the Software Guide.
Error Code Details
F070 Communication error between System-CPU and Engine-CPU
F071 Incompatible rmware combination between System-CPU and Engine-CPU
F110 Communication error between System-CPU and Scanner-CPU
F112 Communication error between System-CPU and Scanner-CPU detected by Scanner-CPU
D102 MPTray paper empty
D201 Front cover open
D21E Duplex unit cover open
D21D Top cover open
D401 Tray1 missing (cassette missing)
E010 Paper transport jam
E01A Paper Transport (remained paper)
E020 Paper exti jam
E02A Paper Exit (remained paper)
E110 Duplex feed jam
E120 MPT feed jam
E130 Tray1 feed jam
E140 Tray2 feed jam
E150 Tray3 feed jam
E160 Tray4 feed jam
E01B Fuser jam
E202 Paper feed jam
E20A Paper Feed (remained paper)
E400 Face Up Cover Jam (OPJAM2 #3)
E520 Duplex transport jam
E52A Duplex Transport (remained paper)
E13A Tray1 paper remaining
E570 Duplex entry jam
E57A Duplex entry (remained paper)
E580 Duplex reversal jam
E58A Duplex reversal (remained paper)
C0A1 Fan Motor Error1(Fuser cooling Fan)
C0A2 Fan Motor Error2(Poert supply cooling Fan)
Trouble occurs
The trouble that is
displayed by the
LCD message.
Use the "Error code
list" and perform
troubleshooting.
Perform more detailed
troubleshooting using the
Troubleshooting Flow.
Abnormal printed
image (and the
trouble that is not
displayed by the
LCD messages.)
Perform more detailed
troubleshooting using the
Troubleshooting Flow.
45376001TH Rev.1 151 /
Error Code Details
C0A5 Fan Motor Error5(Engine Fan Motor Error)
C0A6 Fan Motor Error6(Duplex Fan Motor Error)
C446 Upper heater temperature low
C41B Upper thermistor circuit open error
C449 Upper heater temperature high
C466 Lower heater low temperature
C468 Lower heater temperature high
C41D Lower thermistor circuit open error
C46A Compensation heater temperature high
C46B Compensation heater temperature low
C41E Compensation thermistor shortened error
C56A Duplex Unit I/F Error
C56B Tray2 Unit I/F Error
C56C Tray3 Unit I/F Error
C5A1 Engine EEPROM error
C5A5 Engine software error
C5A2 Duplex software error
C5A3 Tray2 software error
C901 Scanner system initializing error
C940 Engine control error
C96A Power supply LSI error
F031 Duplex version Error
F032 Tray2 version Error
F033 Tray3 version Error
F072 Flash ROM abnormality
CE50 Temperature sensor abnormality
CE51 Humidity sensor abnormality
CE52 Sensor dewed error (Humidity Sensor Wet Error)
CE85 Black LED head missing
CE84 Cyan LED head missing
CE83 Magenta LED head missing
CE82 Yellow LED head missing
CF10 Finisher error
C383 Black toner sensor error
C393 Cyan toner sensor error
C3A3 Magenta toner sensor error
C3B3 Yellow toner sensor error
C4C0 Fuser unit fuse cut error
C3E2 Belt unit fuse cut error
C3ED Black image drum fuse cut error
C3EC Cyan image drum fuse cut error
C3EB Magenta image drum fuse cut error
C3EA Yellow image drum fuse cut error
Error Code Details
C91D Engine Error1
C91C Engine Error2
C91B Engine Error4
C91A Engine Error5
CE7A Drum up/down error
C37A Belt thermister shortened error
C37B Belt thermister open error
C37C Belt thermister temperature high
C37D Belt thermister temperature low
C020 Drum motor lock error
C4E3 Fuser motor lock error
C4FA Paper rolled around fuser
F041 Excessive optional tray detected
F042 Toners duplicated by color
C921 AC voltage zero-crossing error
F090 SRAM abnormality on the SYS board
F111 Scanner response abnormality
F113 Scanner software errror
F114 Scanner CPU exception
D30F Waste toner full (Belt)
D30D Waste toner full (Cyan)
D30E Waste toner full (Magenta)
D311 Non genuin toner (Black)
D312 Non genuin toner (Cyan)
D313 Non genuin toner (Magenta)
D314 Non genuin toner (Yellow)
D381 Toner region mismatch error (Black)
D382 Toner region mismatch error (Cyan)
D383 Toner region mismatch error (Magenta)
D384 Toner region mismatch error (Yellow)
D371 Toner sensor error (Black)
D372 Toner sensor error (Cyan)
D373 Toner sensor error (Magenta)
D374 Toner sensor error (Yellow)
D331 Incompatible toner (Black) Black Toner Protected Region
D332 Incompatible toner (Cyan) Cyan Toner Protected Region
D333 Incompatible toner (Magenta) Magenta Toner Protected Region
D334 Incompatible toner (Yellow) Yellow Toner Protected Region
D335 Incompatible toner (Black) Black Toner Group Mismatch Error
D336 Incompatible toner (Cyan) Cyan Toner Group Mismatch Error
D337 Incompatible toner (Magenta) Magenta Toner Group Mismatch Error
D338 Incompatible toner (Yellow) Yellow Toner Group Mismatch Error
D301 Black toner is empty
D302 Cyan toner is empty
D303 Magenta toner is empty
45376001TH Rev.1 152 /
Error Code Details
D304 Yellow toner is empty
D361 Standard Bin (Face Down Bin) Full
C260 Ramp error
C270 Scanner error - carriage home position sensor not turning off
C280 Scanner error - carriage home position sensor not turning on
C291 Scanner error - carriage home position error
E711 RADF JAM - Hopping
E712 RADF JAM - paper not reaching the registration sensor
E713 RADF JAM - Reverse
E714 RADF JAM - feed signal reception JAM
E715 RADF JAM - hopping sensor of reversal
E778 RADF JAM - remained paper detect
E779 RADF JAM - paper set sensor
E721 RADF JAM - scan sensor
E722 RADF JAM - too long paper detect
E723 RADF JAM - too short paper detect
E724 RADF JAM - remained scan sensor
E725 RADF JAM - too short margin between paper
E726 RADF JAM - illegal sensor detect (duplex)
E727 RADF JAM - illegal sensor detect
E728 RADF JAM - chattering (sensor)
E741 RADF JAM - too long paper detect (duplex)
E742 RADF JAM - too short paper detect (duplex)
E743 RADF JAM - forward reversal regist sensor
E744 RADF JAM - backword reversal regist sensor
E870 RADF open JAM
D910 Duplex unit pulled out
D920 Fuser unit missing
D930 Belt unit missing
D901 Black drum missing
D902 Cyan drum missing
D903 Magenta drum missing
D904 Yellow drum missing
D3C1 Black toner cartridge not installed
D3C2 Cyan toner cartridge not installed
D3C3 Magenta toner cartridge not installed
D518 Yellow toner cartridge not installed
D3B1 Improper Black lock lever position
D3B2 Improper Cyan lock lever position
D3B3 Improper Magenta lock lever position
D3B4 Improper Yellow lock lever position
F100 HDD format error
F101 HDD uncounted
F102 HDD start error
F103 HDD transfer timeout
Error Code Details
F104 HDD data error
F105 HDD other error
F350 Slog board abnormality
D321 Black toner is near empty
D322 Cyan toner is near empty
D323 Magenta toner is near empty
D324 Yellow toner is near empty
F400 CPU fan abnormality
D345 Black image drum life
D346 Cyan image drum life
D347 Magenta image drum life
D348 Yellow image drum life
3DE1 Black image drum life
(The toner empty error is occurred after the image drum reached its life.)
3DE2 Cyan image drum life
3DE3 Magenta image drum life
3DE4 Yellow image drum life
D3D1 Fuser unit life
D3D4 Belt unit life
D34F Printer unit life
F120 Database damaged
C1DA LCF unit detect error 1
C1DB LCF unit detect error 2
C41A Upper thermistor short error
C41C Lower thermistor short error
C44A Thermistor slope Error
C56D Tray4 unit I/F error
C5B0 Duplex clock adjust error
C5B2 Tray2 clock adjust error
C9A0 Detect ofine stapler error
E061 Tray1 check paper size error
E065 MP Tray check paper size error
F034 Tray4 version error
F03A Black tag version mismatch
F03B Yellow tag version mismatch
F03C Magenta tag version mismatch
F03D Cyan tag version mismatch
45376001TH Rev.1 153 /
7.5.2 Printer error troubleshooting
Contents Code nnn
Additional paper is detected when a
paper jam has occurred.
Error E13A : Tray1 Cassette
Error
E13A
E14A
E15A
E16A
Error E20A : J5: Paper Feed Path
Error
E20A
Error E01A : J6: Paper Transport
Path
Error
E01A
Contents Additional paper is detected
when a paper jam has occurred.
Error E02A : J7: Paper Exit Path
Error E57A : J8: Duplex Entry Path
In case of Error code E02A, paper
may be left in around the side cover at
the exit part.
Error
E02A
E57A
Error E58A : J1: Duplex Reversal
Path
Error E52A : J2: Duplex Transport
Path
Error
E58A

E52A
Indicates that the toner sensor has
detected the error.
Error C3B3 : Yellow
Error C3A3 : Magenta
Error C393 : Cyan
Error C383 : Black
Error
C3B3
C3A3
C393
C383
Informs that a paper of illegal size
is fed from the tray. Check paper in
the tray, or check if multiple sheets of
paper are transported simultaneously
by mistake or not.
The recovery print is executed when
the cover is Opened/Closed
Error E061 : Tray1
Error E062 : Tray2
Error E063 : Tray3
Error E064 : Tray4
Error E065 : MP Tray
Error

E061
E062
E063
E064
E065
Contents Code nnn
Indicates that jam has occurred
during feeding paper from the MP
tray.
Error E120: MP Tray
Error
E120
Indicates that jam has occurred
during feeding paper from the this
tray.
Error E130 : Tray 1
Error E140 : Tray 2
Error E150 : Tray 3
Error E160 : Tray 4
Error

E130
E140
E150
E160
Indicates that jam has occurred in the
paper path.
Error E010 : Transport
Error E020 : Exit
Error E570 : Duplex Entry
Error E01B : Fuser Unit
Error
E010
E020
E570
E01B
vicinity of Duplex unit.
Error E580 : Duplex Reversal
Error E520 : Duplex Input
Error
E580
E520
vicinity of Duplex unit.
Error E110 : Misfeed from Duplex
Error
E110
Paper feed jam
(Refer to codelist for detail)
Error
E202
Face Up Cover Jam (OPJAM2 #3)
(Refer to codelist for detail)
Error
E400
45376001TH Rev.1 154 /
Error code Cause Error details Remedial measure
C5A1 Read/write
error of
the engine
EEPROM is
detected.
Does this error recur?

Yes
Turn off the power
of the printer and
back on.
Replace the PU
board.
C940 Engine control
logic has an
error.

Yes
Turn off the power
of the printer and
back on.
Replace the PU
board.
F031 Duplex unit for
other model is
detected.
Is the Duplex unit for that
specic model installed?
No

Install the correct
duplex unit.
F033 2nd tray for
other model is
detected.
Is the 2nd tray for that specic
model installed?
No Install the correct
2nd tray.
F032 3rd tray for
other model is
detected.
Is the 3rd tray for that specic
model installed?
No Install the correct
3rd tray.
C96A High voltage
power supply
interface error.
Is the cable connecting the PU
board to the high voltage unit
connected normally?
Have you checked defective
contact of contactor points?
Note)
No

Yes

No
Re-connect them
normally.
Check for defective
contact of the high
voltage system.
Replace the high
voltage power
supply.
C0A2 Low voltage
power supply
fan error
Is the fan (bottom right of the
front) of the low voltage power
supply block working?

Is the fan connector connected
normally?
No

Yes

No

Yes
Check for sure
connection of the
fan connector.
Replace the PU
board.
Replace the fan
motor.
CE51 Environment
humidity is
abnormal./
Humidity
sensor is not
connected.


Yes
Turn off the power
of the printer and
back on.
Replace the Board
MFH.
CE50 Environment
temperature
is abnormal.


Yes
Turn off the power
of the printer and
back on.
Replace the Board
MFH.
CE52 Dew
condensation
of the printer
is detected.
This error can easily occur
when a printer is brought in to
indoor from outdoor.
Leave the printer for 2 hours
or half day under room
temperature, and turn on the
power again.

Yes
After leaving a
printer under room
temperature, turn
on the power
again.
Replace the Board
MFH.
C0A1 Fuser exhaust
fan error
normally?

No

Yes

No
Re-connect it
normally.
Replace the fan
motor.
Replace the PU
board.
C0A5 ID cooling fan
error
normally?

No

Yes

No
Re-connect it
normally.
Replace the fan
motor.
Replace the PU
board.
C0A6 Duplex
FAN Alarm
Caution
Fan error inside the Duplex unit.

Does the error recur when the
power is turned off once and
back on?

Does the error recur when the
power is turned off once and
back on?

Yes

Yes
Check if the Duplex
unit is installed
normally or not.
Check if the fans
are installed
normally or not.

Replace the fan.
CE82~
CE85
LED head
detection
error
(CE82=Y,
CE83=M,
CE84=C,
CE85=K)
Is the LED head connected
normally?

Is the LED HEAD fuse brown?
No

Yes

Yes
No

Yes
Install the LED
head unit normally.
Check the LED
HEAD fuse.
After checking fuse
Turn on the power
again.
For the method of
checking the LED
head unit fuse,
refer to section 7.6.
CE7A ID Up/Down
position
detection
error
Is the ID unit caught by anything
when it is removed and re-
installed?

Yes

No

Yes
Re-install the ID
unit.
Turn on the power
again.
Replace the high
voltage power supply.
45376001TH Rev.1 155 /
C3EA~
C3ED
The ID unit
fuse has
blown out.
(C3EA=Y,
C3EB=M,
C3EC=C,
C3ED=K)
Is the ID unit installed normally?
Does the printer recover from
the error when the PU/PRZ
board is replaced?
No

Yes
Yes

No
Re-install the ID unit.
Turn on the power
again.
After checking
for the sure
connection of the
cable between
PRZ board and PU
board, replace the
PRZ board.
Replace the PU
board.
C3E2 The fuse has
blown out.
Is the belt unit connected
normally?

No

Yes

Yes
Re-install the belt
unit.
Turn on the power
again.
After checking
for the sure cable
connection,
replace the PU or
Board IBY.
C4C0

The fuse has
blown out.

Is the fuser unit installed
normally?

No

Yes

Yes
After cleaning
the connecting
connector of the
fuser unit, re-install
the fuser unit.
Turn on the power
again.
After checking
for the sure cable
connection,
replace the PU or
Board IBY.
C3B3~
C383
Toner sensor
detection
error.
(C3B3=Y,
C3A3=M,
C393=C,
C383=K) This
error does
not occur with
the default
settings.
Is the toner cartridge installed?

Is the lock lever of the toner
set?

No

No

Yes
Install the toner
cartridge.
Rotate the lock
lever of toner to the
lock position.
Turn on the power
again.
Replace the toner
sensor assembly.
C44A Thermistor
Slope Error
Is the error message displayed?

Yes
Turn on the power
again.
After leaving a
printer for 30
minutes, turn on
the power again.
C41E Compensation
Thermistor
Error
Is the error message displayed?

Yes
Turn on the power
again.
After leaving a
printer for 30
minutes, turn on
the power again.
C41A
C41B
Short-circuit
or open-
circuit of fuser
thermistor is
detected.


Yes
Turn on the power
again.
Replace the fuser
unit.
C449
C446
The fuser
thermistor
has detected
an abnormal
temperature
(high
temperature
or low
temperature.)



Yes

Yes
Turn on the power
again.
Replace the fuser
unit.
Replace the low
voltage power
supply unit.
C41C The backup
roller
thermistor is
detected of its
short-circuit.
(At high
temperature)


Yes
Turn on the power
again.
Replace the fuser
unit.
C41D The backup
roller
thermistor
is detected
of its open-
circuit. (At low
temperature)


Yes
Turn on the power
again.
Replace the fuser
unit.
C468
C466
The backup
roller
thermistor
has detected
an abnormal
temperature
(high
temperature
or low
temperature.)



Yes

Yes
Turn on the power
again.
Replace the fuser
unit.
Replace the low
voltage power
supply unit.
45376001TH Rev.1 156 /
C56A
C56B
C56C
C56D
Option unit
I/F error
(C56A=Duplex
Unit,
C56B=2nd Tray,
C56C=3rd Tray
C56D=4th Tray)



Yes

Yes
Turn on the power
again.
Check for sure
connection of the
connectors.
Replace the option
unit.
C91D RFID Reader
not Installed
RFID read device error

Yes

Yes
Check for normal
connection of the
RFID R/W board.
Replace the RFID
R/W. Replace the
PU board.
C91A
C91B
C91C
RFID reader
I/F error
Interface error with the RFID
reader is detected.
01: Communication error
between the RFID reader
and the engine circuit
boards.
02: Error in the wireless circuit
of the RFID reader
03: Communication error
between the RFID reader
and the toner cartridge.
04: Error is detected in the RFID
toner cartridge.
(In more than 4)
01: Same as the
error no. C91D
02: Replace the
RFID R/W
board.
03: Check for
normal
connection of
the antenna
cable.
04: Check if
quantity of the
toner cartridge
is correct or
not.
C37A~
C37D
Abnormal
temperature
of belt
C37A: Short-
circuit
C37B: Open
circuit
C37C: High
temperature
C37D: Low
temperature
Is the cable from belt thermistor
to the high voltage board
connected normally?

No

Yes

No
Re-connect the
cables normally.
Turn on the power
again.
Replace the belt
thermistsor.
C020 Image drum
lock error
The ID does not rotate normally.

Does the error display recur
when the power is turned off
once and back on?

Yes

Yes
Check if the ID is
installed normally
or not.
Replace the ID
unit.
Replace the ID
motor.
C4E3 Fuser motor
lock error
Fuser does not rotate normally.


Yes
Yes
Check if the
fuser is installed
normally or not.
Replace the fuser.
Replace the fuser
motor.
C4FA Media
wrapped
around the
fuser error
Media has wrapped around the
fuser.
Turn off the power.
Replace the fuser.
C5B2
C5B3
C5B4
Tray-2/3/4
CPU clock
frequency
error
C5B2=2nd Tray
C5B3=3rd Tray
C5B4=4th Tray
Replace the Tray
board GOH-11.
F041 Over than
available
setting
number tray
detection
error
Over than available setting
number tray is installed.
Remove the
available setting
number tray.
F042 Error due
to detection
of the toner
cartridges
of the same
color
Two or more toner cartridges of
the same color are detected.
Install the cartridge
of the specied
in the specied
position.
F03A~
F03D
Detection
of an
unsupported
toner
cartridge
An unsupported toner cartridge
has been detected.
F03A:Black toner cartridge
position
F03B:Yellow toner cartridge
position
F03C:Magenta toner cartridge
position
F03D:Cyan toner cartridge
position
Replace it with an
appropriate toner
cartridge.
C1DA
C1DB
LCF unit detect error 1
LCF unit detect error 2
Replace the LCF
Unit Board
C46A
C46B
Compensation Heater Temp high
Compensation Heater Temp Low
Turn on the
power,after 30min.
C5A2 Duplex Software Error Replace the
Duplex Unit
45376001TH Rev.1 157 /
C5A3 Tray3 Software Error Change the Tray3
Board
Board
C5A5 Software Error Change the PU
Board
Board
C5B0 Duplex Clock Adjust Error Change the Duplex
C9A0 Ofine stapler error Change the ofine
stapler
E01A Occur jam and Paper on the
Transport Path
Take out the
jammed paper.
Change the sensor
Lever.
Change t he PU
board.
E01B Occur jam around Fuser Unit Take out the
jammed paper.
Change the sensor
Lever.
Change t he PU
board.
Exit Path
Take out the
jammed paper.
Change the sensor
Lever.
Change t he PU
board.
E061
E062
E063
E064
E065
Tray1 check paper size error
MP Tray check paper size error
Change the paper
size or change the
paper in Tray.
E130 Occur jam with the Tray1 Take out the
jammed paper.
Change the sensor
Lever.
Change the Tray1
board.
E13A Tray1 paper remaining Take out the
jammed paper.
Change the sensor
Lever.
Change t he PU
board.
jammed paper.
Change the sensor
Lever.
Change the Tray2
board.
Tray2
Take out the
jammed paper.
Change the sensor
Lever.
Change the Tray2
board.
jammed paper.
Change the sensor
Lever.
Change the Tray3
board.
Tray3
Take out the
jammed paper.
Change the sensor
Lever.
Change the Tray3
board.
jammed paper.
Change the sensor
Lever.
Change the Tray4
board.
Tray3
Take out the
jammed paper.
Change the sensor
Lever.
Change the Tray4
board.
E202 Paper feed jam Take out the
jammed paper.
Change the sensor
Lever.
Change t he PU
board.
45376001TH Rev.1 158 /
Feed Path
Take out the
jammed paper.
Change the sensor
Lever.
Change t he PU
board.
E400 Face Up Cover Jam Change the sensor
Lever.
Change the cable.
Change the relay
board or PU board.
E52A Occur Duplex jam and Paper on
the Transport Path
Take out the
jammed paper.
Change the sensor
Lever.
Change the Duplex
board.
the Entry Path
Take out the
jammed paper.
Change the sensor
Lever.
Change the Duplex
board.
the Reversal Path
Take out the
jammed paper.
Change the sensor
Lever.
Change the Duplex
board.
C921 AC voltage zero-crossing error Ch e c k t h e AC
voltage.
Change the Low-
vol tage board or
PU board.
F034 Tray4 version error Change the Tray4
board
F070
F071
F072 PU Flash Error Change the PU
board
F073
Note! Service calls C41E error, C41B error, C41D error, C37C error and C37D
error; These errors can occur when the printer temperature is below 0 .
Turn on the power again after the printer temperature has increased.
Service call C9A0 error can release temporary, by restart the MFP with
stapler cover open.
45376001TH Rev.1 159 /
System Spec.
Code Category Cause Error details Measure
E722 Error ADF document
jam
Regist paper sensor stuck jam/detection
of out-of-spec oversized documents
Once the regist paper sensor becomes
active, it does not become inactive
when the fed document is transferred to
the distance exceeding the maximum
page size. (Simplex and Duplex)
Open the ADF cover,
remove every jammed
document from the paper
feed path, and close the
ADF cover.
jam
Detection of out-of-spec undersized
documents Once the regist paper
sensor becomes active, it becomes
inactive before the fed document is
transferred by the distance equal to
the minimum page size. (Simplex and
Duplex)
Open the ADF cover,
remove every jammed
ADF cover.
jam
Scan sensor stuck jam The scan
sensor does not become inactive even
when the fed document is transferred
by 60mm after the regist paper sensor
becomes inactive. (Simplex and
Duplex)
Open the ADF cover,
remove every jammed
ADF cover.
jam
Detection of a too little space between
documents Before the document is
transferred by 31mm after the regist
paper sensor becomes inactive, the
sensor becomes active. Detection of a
too little space between the documents.
(Simplex)
Open the ADF cover,
remove every jammed
ADF cover.
jam
Activation of the reverse paper sensor
for the documents not to be reversed
Switching to the rst separator is not
carried out normally causing activation
of the reverse paper sensor. (Simplex
and Duplex)
The reverse paper sensor becomes
active in feeding of a simplex document.
The reverse paper sensor becomes
active between reversal to the back and
activation of the regist paper sensor.
Open the ADF cover,
remove every jammed
ADF cover.
jam
Activation of a sensor at an unintended
timing The scan sensor, regist paper
sensor, hopping sensor or reverse
paper sensor becomes active at
an unintended timing. (Simplex and
Duplex)
Open the ADF cover,
remove every jammed
ADF cover.
7.5.3 Scanner error troubleshooting
System Spec.
jam
Jam due to non-arrival at the hopping
sensor After paper feeding is started,
the hopping sensor does not become
active. (Simplex and Duplex)
Open the ADF cover,
remove every jammed
ADF cover.
jam
Jam due to non-arrival at the regist
paper sensor After feeding for a
simplex document scan is started, the
regist paper sensor does not become
active. (Simplex)
Open the ADF cover,
remove every jammed
ADF cover.
jam
Jam due to non-arrival at the reverse
paper sensor After feeding for a
duplex document scan is started, the
reverse paper sensor does not become
active. (Duplex)
Open the ADF cover,
remove every jammed
ADF cover.
jam
Jam due to document removal In
the middle of feeding for a simplex
document scan, the document set
sensor becomes inactive. (Simplex and
Duplex)
Open the ADF cover,
remove every jammed
ADF cover.
jam
Activation of the hopping sensor at
document reversal The hopping
sensor becomes active when the
reverse paper sensor is inactive. Multi-
feed of documents is detected. (Duplex)
Open the ADF cover,
remove every jammed
ADF cover.
jam
Remaining document detection at
power on A sensor other than the
document set sensor becomes active
when the power is turned on or the
cover is opened and closed during
operation.
Open the ADF cover,
remove every jammed
ADF cover.
jam
Activation of only the document set
sensor Only the document set sensor
becomes active at initialization of the
ADF stopper gate.
Open the ADF cover,
remove every jammed
ADF cover.
jam
Jam due to non-arrival at the scan
sensor Although the fed document
is transferred to a certain distance, the
scan sensor does not become active.
(Simplex and Duplex)
Open the ADF cover,
remove every jammed
ADF cover.
45376001TH Rev.1 160 /
System Spec.
jam
Detection of chattering of a sensor
Chattering of a sensor is detected.
Once a sensor becomes active, the
sensor becomes inactive in 5mm
feeding of the document.Then the
inactive sensor becomes active in
the next 5mm feeding. (Simplex and
Duplex)
Open the ADF cover,
remove every jammed
ADF cover.
E741 Error ADF
document jam
Reverse paper sensor stuck jam/
detection of out-of-spec oversized
documents The reverse paper sensor
does not become inactive when the
document is transferred to the distance
exceeding the maximum page size.
(Duplex)
Open the ADF cover,
remove every jammed
ADF cover.
E742 Error ADF
document jam
Detection of out-of-spec undersized
documents The reverse paper sensor
becomes inactive before the document
is transferred by the distance equal to
the minimum page size. (Duplex)
Open the ADF cover,
remove every jammed
ADF cover.
jam
Non-arrival at the regist paper sensor at
reversing to the front After reversing
to the front, the regist paper sensor
does not become active in a lapse of a
certain period of time. (Duplex)
Open the ADF cover,
remove every jammed
ADF cover.
jam
Non-arrival at the regist paper sensor
at reversing to the back When the
document is transferred following
reversal to the back, the regist paper
sensor does not become active.
(Duplex)
Open the ADF cover,
remove every jammed
ADF cover.
jam
ADF open jam A document jam is
caused by opening of the ADF while
the RADF is operating.
Remove every jammed
ADF cover.
C260 ServiceCall Scanner lamp
error
Lamp error Exposure adjustment has
failed.
Power cycle the unit.
If the power cycle does not
work to recover from the
error, the unit needs repair.
The CIS may be damaged.
C270 ServiceCall Scanner home
position error
The home position sensor does not
become inactive in the designated
period of time The carriage does not
move from the home position in the
designated period of time.
The possible cause is
the damage of the home
position sensor, the belt
that moves CIS, or the FB
motor.
System Spec.
C280 ServiceCall Scanner home
position error
The home position sensor does not
become active in the designated period
of time The carriage does not reach
the home position in the designated
period of time.The sensor malfunctions.
The possible cause is
the damage of the home
position sensor, the belt
that moves CIS, or the FB
motor.
C291 ServiceCall Scan position
detect error
Scan position detect error The black
edge is not detected in scanning.
Power cycle the unit and
retry to scan.
If the error occurs again
in the next scan, the unit
needs repair.
The calibration sheet may
not be installed properly.
none Error ADF cover
open
ADF cover open Close the ADF cover.
none Warning/
Error
Scanner
carriage
warning
Carriage warning The carriage does
not return to the home position after the
scan.This error may occur when a user
presses the document hard against the
FB to scan.
Perform the recovery
procedure according to the
guidance.
F110 ServiceCall Communication
error between
system CPU
and Scanner
CPU
System CPU - Scanner CPU
communication error
If the error occurs frequently,
check for the proper
connection between the CU
PCB and the SU PCB.
F111 ServiceCall Scanner
response
anomaly
Scanner response anomaly The SU PCB, the scanner
or the scanner rmware
may have some problems.
F112 ServiceCall Controller
response
anomaly
CU-PU communication error detected
by the scanner
If the error occurs frequently,
check for the proper
connection between the CU
PCB and the SU PCB.
F113 ServiceCall Scanner CPU
exception
Anomalous program on the scanner
side
The SU PCB, the scanner
F114 ServiceCall Scanner CPU
exception
CPU exception on the scanner side The SU PCB, the scanner
45376001TH Rev.1 161 /
7.5.4 Preparation for troubleshooting
Note! When replacing the PU board, read the EEPROM chip contents of the
old board rst, and copy them to the new board upon completion of the
replacement. (Refer to section 5.4.1 Precautions when replacing the engine
control board.)
(1) LCD display error ................................................................................................ 162
(1-1) LCD does not display anything. ................................................................ 162
(1-2) Error messages related to Operator Panel are displayed. ........................ 162
(2) Abnormal operations of printer after the power is turned on ............................... 163
(2-1) Any operation does not start at all. ........................................................... 163
(2-2) Abnormal sound is heard. ......................................................................... 163
(2-3) Bad odors are generated. ......................................................................... 164
(2-4) Rise-up time is slow. ................................................................................. 164
(3) Paper feed jam (error code E130: 1st tray) ......................................................... 172
(3-1) Jam occurs immediately after the power is turned on. (1st tray) ............... 172
(3-2) Jam occurs immediately after the paper feed is started. (1st tray) ........... 172
(4) Feed jam (error code E202) ................................................................................ 174
(4-1) Jam occurs immediately after the power is turned on. .............................. 174
(4-2) Jam occurs immediately after the paper feed is started. .......................... 174
(5) Paper feed jam (error code E120: Multipurpose tray) ......................................... 175
(5-1) Jam occurs immediately after the power is turned on.
(Multipurpose tray) .................................................................................... 175
(5-2) Jam occurs immediately after paper feed is started.
(Multipurpose tray) .................................................................................... 176
(6) Paper running jam (error code E010) .................................................................. 177
(6-1) Jam occurs immediately after the power is turned on. .............................. 177
(6-2) Jam occurs immediately after a paper is taken into printer. ...................... 177
(6-3) Jam occurs in the middle of paper running path. ...................................... 178
(6-4) Jam occurs immediately after paper has reached the fuser. .................... 179
(7) Paper unloading jam (error code E020) .............................................................. 179
(7-1) Paper unloading jam occurs immediately after the power is turned on. ................. 179
(7-2) Paper unloading jam occurs after a paper is taken into printer. ................ 180
(7-3) Paper unloading jam occurs in the middle of paper running path. ........... 181
(8) Two-sided printing jam (error code: E580, E520, E110, E510, E570) ................. 181
(8-1) Two-sided printing jam occurs immediately after the power is turned on. . 181
(8-2) Two-sided printing jam occurs during taking in the paper
into Duplex unit. ........................................................................................ 182
(8-3) Two-sided printing jam occurs in the process of reversing paper. ............. 182
(8-4) Two-sided printing jam occurs during transporting paper
inside the Duplex unit. ............................................................................... 183
(8-5) Paper is not supplied from the Duplex unit to the regist roller. .................. 183
(9) Paper size error (error code E061, E062, E063, E064, E065) ............................ 183
(9-1) Jam occurs when paper end is located near the IN1 sensor. ................... 183
(10) ID unit Up/Down error (Service call CE7A) ......................................................... 184
(10-1) Error occurs during the Up movement of the ID unit ................................ 184
(10-2) Error occurs during the Down movement of the ID unit ............................ 184
(11) Fuser unit error (error C41A,C41B,C449,C446,C41C,C41D,C468,C466) .......... 185
(11-1) Error occurs immediately after the power is turned on. ............................ 185
(11-2) Error occurs approx. 1 minute after the power is turned on. ..................... 185
(12) Motor fan error (error code C0A2, C0A1, C0A5, C0A6) ..................................... 186
(12-1) The low voltage power supply fan does not rotate immediately
after the power is turned on. ..................................................................... 186
(12-2) Duplex fan does not rotate during the Duplex printing. ............................. 186
(12-3) All fans of the printer do not rotate. ........................................................... 186
(13) Print speed is slow. (Performance is low.) ........................................................... 187
(13-1) Print speed decreases. ............................................................................. 187
(14) Option unit cannot be recognized. ....................................................................... 187
(14-1) Duplex unit cannot be recognized. ............................................................ 187
(14-2) Option try unit cannot be recognized. ....................................................... 187
(15) LED head cannot be recognized. (error code CE82, CE83, CE84, CE85) ......... 188
(15-1) Service call CE82 to CE85 (LED HEAD Missing) ..................................... 188
(16) Toner cartridge cannot be recognized. (error code C3B3,C3A3,C393,C383) .... 189
(16-1) Error caused by the consumable items. .................................................... 189
(16-2) Error caused by the toner sensor ............................................................. 189
(16-3) Error caused by the defective mechanism ................................................ 190
(17) Fuse cut error (error codes C3EA,C3EB,C3EC,C3ED,,C3E2,C4C0) ................ 190
(17-1) Fuse cut error ........................................................................................... 190
(18) Humidity sensor error (error code CE51) ............................................................ 191
(18-1) Humidity sensor error ............................................................................... 191
(19) Wiring diagram .................................................................................................... 192
45376001TH Rev.1 162 /
7.5.4. (1) LCD display error
Memo For the numbers from through after name of the respective connectors,
refer to section 7.5.4 (19) "Wiring diagram".
(1-1) LCD does not display anything.
Check item Check work
Action to be taken
at NG
(1-1-1) Check
CU board Replace CU
board.
(1-1-2) Check the system connection
Connection between
the low voltage
power supply unit
and the CU board.
Check if the cable from the low voltage power
supply to the POWER connector of the CU
board is normally connected or not.
Check if the connector is connected only in the
half-way or not, and check if the connector is
inserted in slanted angle or not.
Re-connect the
cable normally.
Cable assembly
connecting the low
voltage power supply
unit and the CU/PU
board.
Check if the cable is half-open circuit.
Check if sheath of the cable has not peeled off
or not.
Check if the cable assembly is defective such as
internal wires are disconnected or not.
Replace the
cable with the
normal cable.
Note!
Connection between
the CU board and
Operator Panel
Check if the cable is connected to the OPE
connector of the CU board normally or not.
Check if the connector is connected in the half-
way only or not, and check if the connector is
inserted in a slanted angle or not.
Re-connect the
cable normally.
Connecting the
CU board and the
Operator Panel
board
Check if the cable has open circuit or not with
VOM. Check if sheath of the cable has not
peeled off or not by visual inspection.
Replace the
OPE unit
Action to be taken
at NG
(1-1-3) Check the peripherals of the power supplies
Primary AC power
source that is
connected to the
printer.
Check the supplied voltage of the AC power
source.
Supply the AC
power.
5V power that is
supplied to the CU/
PU board.
Check for the 5V power supply at
PU :Pin-11,13
CU :Pin-1,2,3
of the POWER connector of the CU/PU board.
Replace the low
voltage power
supply.
(1-1-4) Check that power supply circuit has no short-circuit.
5V power and 24V
power that are
supplied to the CU/
PU board.
Check that power supply circuit has no short-
circuit at the POWER connector of the
CU board. The follow voltage must appear
respectively.
PU
Pin 1,2,3,4:24V
Pin 5,6,7,8:0VP
Pin 9,10:0VL
Pin 11,13:5V
CU
Pin 1,2,3:5V
Pin 4,5,6:0VL
Pin 10,11:0VP
Pin 12,13:24V
If any voltage does not appear and short-circuit
is detected, locate the source of the short-circuit
as follows:
Disconnect the cables that are connected to the
CU board one cable after another until location
of the short-circuit is found out.
Replace the part
causing short-
circuit.
(1-2) Error messages related to Operator Panel are displayed.
Action to be taken
at NG
(1-2-1) Error message
Error message Check the error contents by referring to the Error
Message List.
Follow the
instruction.
45376001TH Rev.1 163 /
7.5.4. (2) Abnormal operations of printer after the power is turned on
(2-1) Any operation does not start at all.
Action to be taken
at NG
(2-1-1) Check the peripherals of the power supplies
Primary AC power
source that is
connected to the
printer.
Check the supplied voltage of the AC power
source.
Supply the AC
power.
5V power and 24V
power that are
supplied to the CU/
PU board.
Check the power supply voltages at the POWER
connector of the CU/PU board. The follow
voltage must appear respectively.
PU
Pin 1,2,3,4:24V
Pin 5,6,7,8:0VP
Pin 9,10:0VL
Pin 11,13:5V
CU
Pin 1,2,3:5V
Pin 4,5,6:0VL
Pin 10,11:0VP
Pin 12,13:24V
Replace the low
voltage power
supply.
Connection condition
of Operator Panel
Check contents of (1-1).
Any operation of a printer will not start until the
Operator Panel is detected and is started of its
operation.
Follow the
contents of (1-1).
(2-2) Abnormal sound is heard.
Action to be taken
at NG
(2-2-1) Check loss of synchronization of motor (Driver error)
Operating conditions
of the respective
motors
Check if operations of the respective motors are
normal or not by using the self-diagnostic mode.
Check if any load exists or not.
"Buzzer" sound when an error occurs.
Replace the PU
board.
Condition of the
motor cable
Check for normal wiring conditions of the
respective motors.
Perform the visual check and measure resistance
at open circuit with VOM as follows.
Remove the motor cable at the board end.
Measure resistance between the respective pins
of the removed cable and FG with VOM.
Replace the
motor cable.
Re-connect the
cable for normal
conditions.
(2-2-2) Check loss of synchronization of motor (Abnormal load of the consumable item)
of the respective
motors
"Buzzer" sound when an error occurs.
Replace the
corresponding
consumable
item.
If any attempt
of using new
part as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
45376001TH Rev.1 164 /
Action to be taken
at NG
(2-2-3) Check the jumping phenomena of gear tooth. (Abnormal load of the consumable item)
of the respective
motors
"Buzz buzz" sound is generated when an error
occurs.
Replace the
corresponding
consumable
item.
If any attempt
of using new
part as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
Installation condition
of each consumable
item
Check by visual inspection if the respective
consumable items are installed in their normal
positions in which gears of the consumable items
engage accurately or not.
Replace an
appropriate
mechanical part
as required, or
adjust or repair
(2-2-4) Check the wiring conditions of cables
Wiring conditions
of the cables in
the vicinity of the
respective cooling
fans
Check if the cable contacts with the fan blade
because wiring conditions of the cables near fan
is poor or not.
"Clap, clap" sound is generated when an error
occurs.
Correct the
wiring conditions
of the cable.
(2-2-5) Check installation condition of mechanical parts
Check the
installation
conditions of the
partition plate under
the CU/PU boards.
Remove the CU/PU board, and inspect the
installation conditions of the partition plate by
visual inspection.
If they are not
hooked on the
normal specied
positions, correct
them.
(2-3) Bad odors are generated.
Action to be taken
at NG
(2-3-1) Locating the exact position of generating bad odor
Fuser unit Remove the fuser unit and check the odor. Implement
section (2-3-2).
Low voltage power
supply unit
Remove the low voltage power supply unit and
check the odor.
Replace the low
voltage power
supply unit
(2-3-2) Check conditions of the fuser unit
Life count of fuser
unit
Check the life count of the fuser unit by using the
self-diagnostic mode.
The fuser close
to the new fuser
unit smells some
odors.
Check that no
foreign material
exists in fuser unit.
Check that no foreign materials such as paper
are stuck inside of the fuser unit.
Remove the
foreign material.
(2-4) Rise-up time is slow.
Action to be taken
at NG
(2-4-1) Check the fuser unit
Halogen lamp Check that 120V or 230V is shown on the label
on the rear of the fuser unit.
(120V:ODA,230V:ODA/OEL)
Replace the
fuser unit.
45376001TH Rev.1 165 /
(3) Paper Jams
When paper jams occur or paper remains in the printer, "Paper Jam", or "Paper Remain"
is displayed on the operation panel.
A method to remove the paper is displayed, remove the paper in the printer according to
[Handling].
In addition, A method to remove paper is also described in the reference page at the right
table.
JAM location of occurrence outline chart
J7
(E020:EXIT)
J8
(E570:DUPLEX
ENTRY)
J1
(E580:DUPLEX
REVERSAL)
DUP-IN
sensor
DUP-B sensor
2nd-IN
SENSOR
IN1sensor
IN2 sensor
WR sensor
DUP-F sensor
EXITsensor
J4
(E510:MULTIFEED IN
DUPLEX UNIT) J2
(E520:DUPLEX INPUT)
J11
(E140:TRAY2)
J10
(E130:TRAY1)
J3
(E110:MISS FEED AT DUPLEX)
J9
(E120:MISS FEED AT
FRONTFEEDER)
J6
(E010:TRANSPORT)
J5(E202:FEED)
J12(E061:PAPER
SIZE ERROR)
J13
(E01B:Around Fuser Unit)
Message to be displayed Reference page
Open Cassette
Paper Jam
[Tray Name]
Page 166
Open Cassette
Paper Remain
[Tray Name]
Open Cover
Paper Jam
Front Cover
Page 167
Open Cover
Paper Remain
Front Cover
Open Cover
Paper Jam
Top Cover
Page 168
Open Cover
Paper Remain
Top Cover
Check Duplex Unit
Paper Jam
Page 170
Check Duplex Unit
Paper Remain
45376001TH Rev.1 166 /
Open Cassette
Paper Remain
[Tray Name]
Open Cassette
Paper Jam
[Tray Name]
When the above messages are displayed.
Tray1 is applied here as an example.
(1) Pull the displayed tray.
(2) Remove paper.
(3) Return the tray to the printer.
(4) Open and close the scanner and top cover.
OPEN buttom
45376001TH Rev.1 167 /
Open Cover
Paper Remain
Front Cover
Open Cover
Paper Jam
Front Cover
(1) Open the multipurpose tray.
(2) Push up the center handle (blue), to open the front cover.
(3) Slowly pull out the jammed paper.
(4) Close the front cover.
(5) Close the multipurpose tray.
Multi-paper tray
Front cover
Front cover
If you see the top edge of paper If you do not see the top edge of paper
45376001TH Rev.1 168 /
Open Cover
Paper Remain
Top Cover
Open Cover
Paper Jam
Top Cover
(1) Open the top cover.
(2) Touch the screw or plate with a hand to discharge static.
(3) Uninstall the four image drum cartridges and put them on a at table.
(4) Cover the uninstalled image drum cartridges with black paper.
(5) (a) If you see the top edge of paper
Pull up the jammed paper slowly.
OPEN buttom
Plate
Starter toner cartridge
Image drum
cartridge
Black paper
45376001TH Rev.1 169 /
Jam release lever
(b) If you do not see the top edge of paper
Pull up the jammed paper slowly while pushing the jam release lever of the fuser
unit.
(c) If paper is jammed in the fuser unit
Pull the lock levers (2 levers) of the fuser unit to remove the fuser unit.
Pull the jammed paper to the front side while pressing the jam release lever.
Set the fuser unit in the printer body and fold backward the lock lever (2
levers).
(6) Set four image drums in the printer.
jam release lever of the fuser unit
Handle
Lock lever of the fuser unit (Blue)
Handle
Lock lever of the fuser unit (Blue)
45376001TH Rev.1 170 /
Check Duplex Unit
Paper Remain
Check Duplex Unit
Paper Jam
(1) Hold and press down the jam release lever of the Duplex unit to open the Duplex
unit cover.
(2) Release jammed paper.
If you do not see the paper, by closing the Duplex unit cover, the paper is
automatically outputted.
(3) Close the Duplex unit cover.
Jam release lever
Duplex unit cover
Duplex unit cover
45376001TH Rev.1 171 /
Document Jam
In the Duplex Paper Path
(1) While opening the ADF cover, pull out the document from the duplex paper path.
(3) Hold jammed document by the top edge, and gently pull it out.
Inside the ADF
(1) Remove any documents from the document tray.
(2) Open the ADF cover.
If the edge of the document can been seen under the paper guide, lift the paper
guide and then pull out the document.
If the edge of the document cannot be seen in the ADF, lift the document tray
and then pull out the document.
Pull down the document tray.
(4) Close the ADF cover.
paper guide
document tray
45376001TH Rev.1 172 /
7.5.4. (3) Paper feed jam (error code E130: 1st tray)
(3-1) Jam occurs immediately after the power is turned on. (1st tray)
Action to be taken
at NG
(3-1-1) Check condition of the paper running path
Paper running path
of the front unit
Open the front cover check if paper is not
jammed in the paper running path.
Remove the
jammed paper.
(3-1-2) Check condition of the mechanical parts
Check the sensor
levers of the paper
entrance sensor
1 and the paper
entrance sensor 2.
Check if shape and movement of the sensor
levers have any abnormality or not.
Replace the
sensor lever with
the good sensor
lever.
(3-1-3) Check condition of electrical parts
Check the detection
condition of the
sensor signal.
Conrm that the sensor signals are normally
detected by using the Maintenance Menu
SWITCH SCAN function.
Replace either
the PU board
or the front
sensor board
(RSF PCB)
or connection
cable.
Check output signal
level of the paper
entrance sensor 1
and that of the paper
entrance sensor 2.
Check for the following signals at the FSNS
connector of the PU board.
Pin-4: Paper entrance sensor 1
Conrm that the above signal levels change
when the sensor lever is operated.
Replace the
front sensor
board (RSF
PCB)
Check the power
voltages supplied
to the front sensor
board (RSF PCB)
Check the 5V power at the FSNS connector
of the front sensor board (RSF PCB).
Pin-1: 5V power supply
Pin-5: 0VL
Replace the
connection
cable.
(3-2) Jam occurs immediately after the paper feed is started. (1st tray)
Action to be taken
at NG
Paper running path
of the front unit
Check if paper is jammed or not in the paper
running path.
Remove the
jammed paper.
Check the sensor
levers of the paper
entrance sensor
1 and the paper
entrance sensor 2.
Replace the
sensor with the
good sensor
lever.
Check the separator
assemblies of the
feed roller, the
pickup roller and the
tray.
Check if any foreign materials such as paper
dust on the surface of the feed roller or of the
pickup roller or not.
Remove the
foreign material.
Check if the feed roller or the pickup roller has
worn out or not.
Replace the
separator
assemblies of the
feed roller, pickup
roller and tray.
(3-2-3) Motor operation check
Paper feed motor Conrm that the paper feed motor works
normally by using the Motor & Clutch Test of the
Replace the PU
board or the
paper feed motor.
Paper feed motor
driver
Remove the HP_PSZCL connector of the PU
board and check the followings at the connector
side.
Several M between pin-1 FG.
Replace the PU
board.
45376001TH Rev.1 173 /
Action to be taken
at NG
Paper feed motor
drive cable
Check the connection condition of the cable.
way only or not, and check if the connector
is inserted in a slanted angle or not. Check
also that cables are assembled without any
abnormality.
Replace the
cable with the
good cable
that normalizes
the connection
condition.
Paper feed motor
drive cable
Check that any cable is not pinched during
assembling of the printer.
board and check the followings at the cable side.
Short circuit between pin-1 FG
Replace the
cable with the
good cable
that normalizes
the connection
condition.
Paper feed motor Remove the HP_PSZCL connector of the
PU board and check that approx. 3.4 can be
measured between pin-1 -pin-2 at the cable end,
and that approx. 5 can be measured between
pin-3 -pin-4 respectively.
Replace the
paper feed motor.
(3-2-5) Solenoid operation check
Paper feed clutch Conrm that the paper feed clutch or regist
clutch works normally by using the Motor &
Clutch Test of the self-diagnostic mode.
Remove the metal plate from the right side of a
printer so that the clutch becomes visible. Then,
check operation of the clutch.
Replace the PU
board, or replace
the paper feed
clutch or regist
clutch.
Action to be taken
at NG
Paper feed clutch
cable
abnormality.
Replace the
cable with the
good cable
that normalizes
the connection
condition.
Paper feed clutch
cable
Remove the CL1 connector of the PU board
and check the followings at the cable side.
Remove the CL1 connector of the PU board
and check that approx. 240 can be measured
between pin-1 and pin-2.
Replace the
solenoid and re-
assemble the
printer correctly.
45376001TH Rev.1 174 /
7.5.4. (4) Feed jam (error code E202)
Action to be taken
at NG
Paper running path
of the front unit
Open the front cover check if paper is not
jammed in the paper running path.
Remove the
jammed paper.
Check the sensor
levers of the paper
entrance sensor 1,
that of the paper
entrance sensor 2
and that of the WR
sensor.
Replace the
sensor with the
good sensor
lever.
Check the detection
condition of the
sensor signal.
detected by using the Maintenance Menu
SWITCH SCAN function.
Replace either
the PU board
or the front
sensor board
(RSF PCB)
or connection
cable.
Check the output
signal levels of the
paper entrance
sensor 1, that of
the paper entrance
sensor 2 and that of
the WR sensor.
Pin-2: WR sensor
Replace the
front sensor
board (RSF
PCB)
Check the power
voltages supplied
to the front sensor
board (RSF PCB)
Check the 5V power at the FSNS connector
of the front sensor board (RSF PCB).
Pin-5: 0VL
Replace the
connection
cable.
(4-2) Jam occurs immediately after the paper feed is started.
Action to be taken
at NG
Paper running path
of the front unit
running path.
Remove the
jammed paper.
Check the sensor
levers of the paper
entrance sensor 1,
that of the paper
entrance sensor 2
and that of the WR
sensor.
Replace the
sensor with the
good sensor
lever.
Replace the PU
board, or replace
the paper feed
motor.
Paper feed motor
driver
board and check the followings at the connector
side.
Several M between pin-1 FG
Replace the PU
board.
45376001TH Rev.1 175 /
Action to be taken
at NG
Paper feed motor
drive cable
abnormality.
Replace the
cable with the
good cable
that normalizes
the connection
condition.
Paper feed motor
drive cable
Replace the
cable with the
good cable
that normalizes
the connection
condition.
measured between pin-1 -pin-2 at the cable end,
and that approx. 5 can be measured between
pin-3 -pin-4 respectively.
Replace the
paper feed motor.
7.5.4. (5) Paper feed jam (error code E120: Multipurpose tray)
(5-1) Jam occurs immediately after the power is turned on. (Multipurpose tray)
Action to be taken
at NG
Paper running path
of the multipurpose
tray
running path.
Remove the
jammed paper.
Check the sensor
levers of the paper
entrance sensor 2
and the WR sensor.
Replace the
sensor with the
good sensor
lever.
Check the detection
condition of the
sensor signal.
detected by using the SWITCH SCAN function of
the self-diagnostic mode.
Replace either
the PU board
or the front
sensor board
(RSF PCB)
or connection
cable.
Check the sensor
output signal level of
the paper entrance
sensor 2 and the
WR sensor.
Pin-2: WR sensor
Replace the
front sensor
board (RSF
PCB)
Check the power
voltages supplied
to the front sensor
board (RSF PCB)
Check the 5V power at the CN connector of
the front sensor board (RSF PCB).
Pin-5: 0VL
Replace the
connection
cable.
45376001TH Rev.1 176 /
(5-2) Jam occurs immediately after paper feed is started. (Multipurpose tray)
Action to be taken
at NG
Paper running path
of the multipurpose
tray
running path.
Remove the
jammed paper.
Sheet Receive of the
multipurpose tray
Conrm that the Sheet Receive has moved up
normally.
Conrm that the support spindle and spring of
the Sheet Receive have been installed in the
specied positions normally.
Correct
installation of
the above parts
so that the
Sheet Receive
moves up to
the specied
position
normally.
Check the sensor
levers of the paper
entrance sensor 2
and the WR sensor.
Replace the
sensor with the
good sensor
lever.
Planetary gear for
paper feed control
Rotate the paper feed motor (FRONT MOTOR)
using the Motor & Clutch Test of the self-
diagnostic mode, and conrm that both of the
two planetary gears rotate at the bottom position.
(The planetary gear box can be located because
it is the white molded block that is located on the
right side when the front cover is opened.)
Replace the
planetary gear
box
Front cover Conrm that the locks in the right and left of the
front cover are locked normally.
Replace the font
cover assembly
Check the feed roller
and the pickup roller.
Check if any foreign materials such as paper
dust on the surface of the feed roller or of the
pickup roller or not.
Remove the
foreign material.
Check if the feed roller has worn out or not. Replace the feed
roller.
Action to be taken
at NG
Replace the PU
board, or replace
the paper feed
motor.
Paper feed motor
driver
Remove the HP_PSZCL connector of the
CU/PU board and check the followings at the
connector side.
Replace the PU
board.
Paper feed motor
drive cable
Check also that cables are assembled without
any abnormality.
Replace the
cable with the
good cable
that normalizes
the connection
condition.
Paper feed motor
drive cable
Replace the
cable with the
good cable
that normalizes
the connection
condition.
measured between pin-1 -pin-2, and that approx.
5 can be measured between pin-3 -pin-4
respectively.
Replace the
paper feed
motor.
45376001TH Rev.1 177 /
7.5.4. (6) Paper running jam (error code E010)
Action to be taken
at NG
(6-1-1) Check condition of the running path.
Paper running path
of the front unit
running path.
Remove the
jammed paper.
Check the sensor
lever of the WR
sensor.
Replace the
sensor lever with
the good sensor
lever.
Check the detection
condition of the
sensor signal.
Replace either
the PU board
or the front
sensor board
(RSF PCB)
or connection
cable.
Check the sensor
lever of the WR
sensor.
Pin-2: WR sensor
Replace the
front sensor
board (RSF
PCB)
Check the power
voltages supplied
to the front sensor
board (RSF PCB)
Check the 5V power at the CN connector of
the front sensor board (RSF PCB).
Pin-5: 0VL
Replace the
connection
cable.
(6-2) Jam occurs immediately after a paper is taken into printer.
Action to be taken
at NG
Paper running path
on the belt.
Remove the ID unit and check if paper is jammed
or not in the paper running path.
Remove the
jammed paper.
Check the sensor
lever of the WR
sensor.
Replace the
sensor lever with
the good sensor
lever.
Paper feed motor
driver, belt motor
driver and ID motor
Conrm that the paper feed motor, belt motor
and ID motor work normally by using the Motor
& Clutch Test of the self-diagnostic mode.
Replace the PU
board, or replace
the defective
motor among
paper feed
motor, belt motor
and ID motor, or
replace the ID
unit or belt unit.
If any attempt
of using new ID
unit or new belt
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
Paper feed motor,
belt motor
Remove the BELT ID UP connector of the
connector side.
connector side.
Replace either
paper feed
motor, belt motor
or PU board.
45376001TH Rev.1 178 /
Action to be taken
at NG
Paper feed motor
drive cable, ID motor
drive cable, belt
motor drive cable,
ID Up motor drive
cable, fuser motor
drive cable
Check the connection condition of the cables.
PU board HP_PSZCL connector , DC ID
connector , DCHEAT connector , BELT ID
UP connector , RELAY connector .
Check also that cables are assembled without
any abnormality.
Normalize the
connection
condition.
Replace the
cable with the
normal cable.
Paper feed motor
drive cable, ID motor
drive cable, belt
motor drive cable, ID
Up motor drive cable
connector side.
Remove the HP_PSZCL connector of the CU/
PU board and check the followings at the cable
side.
Replace the
cable with the
good cable
that normalizes
the connection
condition.
Paper feed motor,
belt motor, ID Up
motor
Remove the respective connectors from the
board, and conrm that the following resistance
exists between the corresponding pins, at the
cable side.
PU board HP_PSZCL connector
Between pin-1 - pin-2 Approx. 3.4 or approx. 5.
PU board BELT ID UP connector
Between pin-1 - pin-2 Approx. 6.1 or approx. 8.5.
Between pin-3 - pin-4 Approx. 6.1 or approx. 8.5.
Replace paper
feed motor, belt
motor, ID Up
motor.
(6-3) Jam occurs in the middle of paper running path.
Action to be taken
at NG
Paper feed motor
driver, belt motor
driver and ID motor
Conrm that the paper feed motor, belt motor
and ID motor work normally by using the Motor
& Clutch Test of the self-diagnostic mode.
Replace the PU
board, or replace
the defective
motor among
paper feed
motor, belt motor
and ID motor, or
replace the ID
unit or belt unit.
If any attempt
of using new ID
unit or new belt
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
Paper feed motor,
belt motor
connector side.
connector side.
Replace either
paper feed
motor, belt motor
or PU board.
45376001TH Rev.1 179 /
(6-4) Jam occurs immediately after paper has reached the fuser.
Action to be taken
at NG
Fuser motor Conrm that the fuser motor works normally
by using the Motor & Clutch Test of the self-
diagnostic mode.
Replace the PU
board.
Replace the fuser
motor.
Replace the fuser
unit.
If any attempt of
using new fuser
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
(6-4-2) Temperature control of the roller rotation speed
Heat roller detected
temperature
Check the detected temperature of the heat roller
using the self-diagnostic mode. Is abnormally
high temperature or abnormally temperature
detected?
Replace fuser
unit, or relay
board (IBY PCB)
or the PU board.
If any attempt of
using new fuser
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
(6-4-3) Check the installation condition of fuser unit
Fuser unit Check that the fuser unit is installed normally.
(Is it pushed in down to the bottom-most point?)
Install the fuser
unit correctly in
a printer.
7.5.4. (7) Paper unloading jam (error code E020)
(7-1) Paper unloading jam occurs immediately after the power is turned on.
Action to be taken
at NG
Paper running path of
the paper unloading
unit
running path.
Remove the
jammed paper.
Check the sensor
lever of the paper exit
sensor.
Replace the
sensor lever with
the good sensor
lever.
Check the detection
condition of the
sensor signal.
Replace the
PU board or
EXIT sensor or
its cable or its
connection cable.
Check the output
signal level of the
EXIT sensor.
Check for the following signals at the RELAY
connector of the CU/PU board.
Pin-9: EXIT sensor
Conrm that the above signal levels change when
the sensor lever is operated.
Replace the EXIT
sensor.
Check the power
voltages supplied to
the relay board.
Check the 5V power voltage at the EXIT
connector of the relay board.
Pin-3: 0VL
Replace the
connection cable.
45376001TH Rev.1 180 /
Action to be taken
at NG
Signal cable for relay
board, EXIT sensor
cable
Check that FFC is normally inserted at the
RELAY connector of the PU board and at the
PU/CU IF connector .
Check that the relay board and the EXIT sensor
are normally connected.
Normalize the
connection
condition.
Signal cable for relay
board, EXIT sensor
cable
Conrm that the cables are not pinched, sheathes
are not peeled off, and they are assembled
normally.
Replace the
connecting cable
and normalize
the assembled
condition.
(7-2) Paper unloading jam occurs after a paper is taken into printer.
Action to be taken
at NG
Face Up Stacker
Cover
Conrm that it is either fully opened or fully
closed
Eliminate any
in-between
condition of the
cover between
the fully open
position and fully
closed position.
Duplex pull-in gate Conrm that the Duplex pull-in gate works
Is it set to the paper unloading side normally?
Replace the
Duplex pull-
in gate or the
Duplex solenoid
Rear panel Check that the installation condition of the rear
panel hampers smooth movement of a paper in
the paper running path, or not.
Remove the rear
panel and re-
install it.
Paper running path
of unloading unit
Check that any mechanical load does not exist
that hampers the smooth movement of paper in
the paper running path of the paper unloading
unit, by the visual inspection.
Check if the paper unloading motor becomes
difcult to rotate or not.
Correct the
portion that
becomes
mechanical load.
Action to be taken
at NG
Sensor lever of the
paper exit sensor
Replace the
sensor lever with
the good sensor
lever.
diagnostic mode.
Replace the PU
board or fuser
motor or fuser
unit.
If any attempt of
using new fuser
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
Fuser motor drive
cable
Check the connection condition of the cables.
PU board DCHEAT connector , Check if the
connector is connected in the half-way only or
not, and check if the connector is inserted in a
slanted angle or not. Check also that cables are
assembled without any abnormality.
Replace the
cable with the
good cable
that normalizes
the connection
condition.
Fuser motor Replace the
fuser motor.
45376001TH Rev.1 181 /
(7-3) Paper unloading jam occurs in the middle of paper running path.
Action to be taken
at NG
diagnostic mode.
Replace the PU
board or fuser
motor or fuser
unit.
If any attempt of
using new fuser
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
7.5.4. (8) Two-sided printing jam (error code: E580, E520, E110, E570)
(8-1) Two-sided printing jam occurs immediately after the power is turned on.
Action to be taken
at NG
Paper running path
of the Duplex unit
running path.
Open the front cover and check if any paper
remains in the Duplex feeder or not.
Open the rear cover and check if any paper
remains in the paper reversing path or not.
Remove the Duplex unit. Check if any paper
exists in the Duplex insertion slot or not. Open
the cover of the Duplex paper running path and
check if any paper remains inside of the Duplex
unit.
Remove the
jammed paper.
Check the sensor
levers of the
respective sensors
of the Duplex unit.
Replace the
Duplexunit.
Check the detection
condition of the
sensor signal.
For all sensors except the Dup-IN sensor, check
the detection condition of the respective sensor
in the two status: One is the status in which
paper remains inside the Duplex unit. The other
is the status in which paper is removed from the
Duplex unit.
Replace the
Duplexunit.
45376001TH Rev.1 182 /
(8-2) Two-sided printing jam occurs during taking in the paper into Duplex unit.
Action to be taken
at NG
(8-2-1) Solenoid operation check
Duplex solenoid Conrm that the Duplex solenoid works normally
diagnostic mode.
Replace the
Duplexunit.
Separator DUP
(Paper unloading/
DUP paper taking-
in switching gate
located immediately
after the fuser unit)
Check visually movement of the gate by using
the Motor & Clutch Test of the self-diagnostic
mode. (EXIT SOLENOID)
Check if movement is unsmooth or not, if amount
of open/close is abnormal or not.
Replace the
Duplexunit.
ON/OFF timing of
the Duplex solenoid
While the cover is in the opened state, perform
the test print and conrm if the timing to open
the separator DUP is correct or not.
Replace the WR
sensor lever or
solenoid.
(8-2-2) Sensor lever operation check
Dup-IN sensor lever Open the rear cover. Touch the Dup-IN sensor
lever to check if its movement is unsmooth or
not.
Replace the
Duplexunit.
DUP-IN sensor Conrm that the sensor signals are normally
Replace the
Duplexunit.
Paper inverting
transport path
Check that any foreign materials such as paper
chip or blue do not exist that hampers the
smooth movement of paper in the paper inverting
transport path.
Remove the
foreign material.
Action to be taken
at NG
Duplex motor Conrm that the Duplex solenoid works normally
diagnostic mode.
Open the rear cover and check rotation of the
roller.
Replace the
Duplexunit.
Duplex pull-in/
reversing roller and
its pinch roller
Check if the pull-in/reversing roller of the Duplex
unit contacts or not with the pinch roller of the
cover side when the Duplex rear cover is closed.
(Does the pinch roller rotate when the roller is
rotating?)
Replace the
Duplexunit.
(8-3) Two-sided printing jam occurs in the process of reversing paper.
Action to be taken
at NG
Dup-IN sensor lever Open the rear cover. Touch the Dup-IN sensor
lever to check if its movement is unsmooth or
not.
Replace the
Duplexunit.
DUP-IN sensor Conrm that the sensor signals are normally
Replace the
Duplexunit.
Duplex motor Check if the paper reversing operation is started
or not by visual inspection when viewing through
slit of the rear cover.
If the paper reversing operation is not started,
check if movement of the planetary gear inside
the Duplex unit is unsmooth or not.
Replace the
Duplexunit.
45376001TH Rev.1 183 /
(8-4) Two-sided printing jam occurs during transporting paper inside the Duplex unit.
Action to be taken
at NG
Dup-R, Dup-F
sensor lever
Remove the Duplex unit and check movement of
the sensor lever.
Replace the
Duplexunit.
(8-4-2) Sensor check
Check the detection
condition of the
sensor signal
For all sensors except the Dup-IN sensor, check
the detection condition of the respective sensor
in the two status: One is the status in which
paper remains inside the Duplex unit. The other
is the status in which paper is removed from the
Duplex unit.
Replace the
Duplexunit.
(8-5) Paper is not supplied from the Duplex unit to the regist roller.
Action to be taken
at NG
(8-5-1) Clutch operation check
Duplex clutch Conrm that the Duplex clutch works normally
diagnostic mode. Conrm it by listening to the
sound.
Replace the
Duplexunit.
7.5.4. (9) Paper size error (error code E061, E062, E063, E064, E065)
(9-1) Jam occurs when paper end is located near the IN1 sensor.
Action to be taken
at NG
(9-1-1) Check paper feed condition
Multifeed of papers Open the front cover and check if multifeed of
papers occurs or not.
If the multifeed
occurs again
after the
jammed paper
is removed,
replace the ap
of the tray in
use.
Paper size Does the paper size specied for print match the
paper size of paper stuck in the tray.
Change the
specied paper
size or size of
paper inside the
tray.
Paper entrance
sensor 1
Replace the
sensor lever with
the good sensor
lever.
45376001TH Rev.1 184 /
7.5.4. (10) ID unit Up/Down error (Service call CE7A)
(10-1) Error occurs during the Up movement of the ID unit
Action to be taken
at NG
(10-1-1) Check the mechanical load during the Up movement
Mechanical load
during installation
and removal of the
ID unit
Check if abnormal heavy load is applied when
removing the ID unit.
IReplace the ID
unit, or replace
the right/left side
plate.
If any attempt
of using new ID
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
Greasing to the right
and left Up/Down
link levers
Check if the slant surface of the link lever is
coated by grease or not.
Apply grease.
Assembled condition
of the right and left
Up/Down link levers
Check if any part exists or not in the vicinity of
link lever, that hampers movement of the link
lever.
Assemble them
correctly.
(10-1-2) Up/Down mechanism
Assembled condition
of the peripheral
mechanism of the
link lever
Is the mechanism assembled so that the link
lever is connected to the planetary driving gear?
Assemble them
correctly.
Right and left link
levers
Check if the link lever is set in the correct
position that enables the specied engagement
of gears.
(Check if the link lever is set in the wrong
position that results in the wrong engagement of
gears by several teeth.)
Assemble them
correctly.
Action to be taken
at NG
(10-1-3) Sensor check
Up/Down sensor
lever (unied
structure with the left
link lever)
Replace the left
link lever.
Up/Down sensor Conrm that the sensor signals are normally
Check if the SCAN state changes or not when
the incoming light is interrupted/passed by using
a piece of paper or the like for the transparent
type sensor.
Replace the high
voltage board.
(10-2) Error occurs during the Down movement of the ID unit
Action to be taken
at NG
(10-2-1) Check the mechanical load during the Down movement
Mechanical load
during installation
and removal of the
ID unit
Check if abnormal heavy load is applied when
removing the ID unit.
Replace the ID
unit, or replace
the right/left side
plate.
Greasing to the right
and left Up/Down
link levers
Check if the slant surface of the link lever is
coated by grease or not.
Apply grease.
Assembled condition
of the right and left
Up/Down link levers
Check if any part exists or not in the vicinity of
link lever, that hampers movement of the link
lever.
Assemble them
correctly.
45376001TH Rev.1 185 /
7.5.4. (11) Fuser unit error (error C41A,C41B,C449,C446,C41C,C41D,C468,C466)
(11-1) Error occurs immediately after the power is turned on.
Action to be taken
at NG
(11-1-1) Thermistor is defective Note)
Upper thermistor,
lower thermistor,
frame thermistor
Check the respective thermistors if they are
shorted or opened internally.
Check the resistance value at the connector pins
in the bottom of the fuser unit.
(Refer to section 8.1 Resistance check (fuser
unit).)
Replace the
fuser unit.
If any attempt of
using new fuser
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
Installed condition of
fuser unit.
Check if the fuser nit is pressed in until the
connector in the bottom of the fuser unit is surely
connected.
Re-set the fuser
unit.
Note! Service calls C41B error and C41D error can occur when the printer
temperature is below 0 . Turn on the power again after the printer temperature
has increased.
(11-2) Error occurs approx. 1 minute after the power is turned on.
Action to be taken
at NG
(11-2-1) Temperature increase of fuser unit
Thermostat, halogen
lamp
Heater of the fuser unit is controlled of its
temperature. Check if the fuser unit gets hot or
not by touching it with hands.
If the fuser unit temperature does not increase
and remains cold, check that the resistance
between pin-1 and pin-6 of connector A, and that
in between pin-1 and pin-6 of connector B of the
two connectors is in the range of several ohms to
several ten ohms respectively. (Refer to section
8.1 Resistance value (fuser unit).)
Replace the
fuser unit.
If any attempt of
using new fuser
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
Action to be taken
at NG
(11-2-2) Temperature increase of fuser unit
Installation position
of the upper
thermistor
Check if the upper thermistor is installed in the
far position from the specied position or not
causing detection of the lower temperature than
the actual temperature of fuser unit.
Remove the heater cover, and check warpage of
sensor by visual inspection.
Replace the
fuser unit.
If any attempt of
using new fuser
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
Installation position
of the lower
thermistor
The lower thermister must be installed while
contacting with the fuser unit. Check if the lower
thermister is installed in the far position from the
specied position or not causing detection of the
lower temperature than the actual temperature of
fuser unit.
Replace the
fuser unit.
If any attempt of
using new fuser
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
(11-2-3) AC power input to the halogen lamp
AC power voltage
from the low voltage
power supply
Check if the AC voltage for heater is normally
supplied or not.
Power supply CN2 connector , between pin-1
and pin-2, and between pin-3 and pin-4.
Replace the low
voltage power
supply.
Heater ON signal
that is output from
PU to the low voltage
power supply
Check that the heater ON signal goes active at
the warming up timing, or not.
"L" active while ON.
Power connector of the PU board, between
pin-14 and pin-16.
Replace the PU
board.
45376001TH Rev.1 186 /
7.5.4. (12) Motor fan error (error code C0A2, C0A1, C0A5, C0A6)
(12-1) The low voltage power supply fan does not rotate immediately after the power is turned on.
Action to be taken
at NG
(12-1-1) Cable connection condition and wiring condition
Cable connection
condition and wiring
condition of the
low voltage power
supply fan and those
of the fuser fan
Check if the connectors are connected normally
or not.
Check if extra length of the cables does not
touch the fan blade or not.
Correct the
connection
condition of
the connectors.
Correct the
cable wiring
route. Replace
the fan.
(12-2) Duplex fan does not rotate during the Duplex printing.
Action to be taken
at NG
(12-1-2) Cable connection condition and wiring condition
Cable connection
condition and wiring
condition of the
Duplex fan
Check if the connectors are connected normally
or not.
Check if extra length of the cables does not
touch the fan blade or not.
Correct the
connection
condition of
the connectors.
Correct the
cable wiring
route. Replace
the Duplexunit.
24V fuse F501 of the
Duplex board (GOH-
10 PCB)
Check if the fuse F501 has blown out or not. Replace the
Duplexunit.
24V power supplied
to the Duplex board
(GOH-10 PCB).
Check if the fuse F1 and F4 of the PU board has
blown out or not.
Replace the
PU board.
(12-3) All fans of the printer do not rotate.
Action to be taken
at NG
(12-3-1) 24V power supply
PU board fuses Check if the fuse F5 and F8 are not open-circuit
or not.
Replace the PU
board.
24V power that is
supplied to the PU
board.
Check the power supply voltages at the POWER
connector of the PU board. The follow voltage
must appear respectively.
PU
Pin 1,2,3,4:24V
Pin 5,6,7,8:0VP
Replace the low
voltage power
supply.
45376001TH Rev.1 187 /
7.5.4. (13) Print speed is slow. (Performance is low.)
(13-1) Print speed decreases.
Action to be taken
at NG
(13-1-2) Media Weight setting
Media Weight that is
specied for the print
Check if the wrong Media Weight has been
specied or not.
Correct the
Media Weight.
7.5.4. (14) Option unit cannot be recognized.
(14-1) Duplex unit cannot be recognized.
Action to be taken
at NG
(14-1-1) Duplex board
Duplex unit Check if the Duplex unit of MC7xx specication
is being used or not.
Replace the
Duplex unit.
Check the system
connection from
the PU board to the
Duplex board (GOH-
10 PCB).
Check that the cable between the PU board
option connector to the Duplex board is
normally connected.
Correct the
connections.
Square connector
connecting the
Duplex unit to the
printer.
Check if any foreign material exists in the
connecting portion of the square connector.
Remove the
foreign material.
Square connector
connecting the
Duplex unit to the
printer.
Is the terminals of the square connector
damaged?
Replace the
connector.
(14-1-3) Check the control signals.
Check the control
signal that is output
from the PU board
to the Duplex board
(GOH-10 PCB).
Check the control signal that is output from the
PU board option connector .
Pin-6: TXD (PU DUP)
Pin-4: RXD (DUP PU)
Replace the PU
board.
(14-2) Option try unit cannot be recognized.
Action to be taken
at NG
(14-2-1) Option try board
Option try unit Check if the option try unit of MC7xx specication
is being used or not.
Replace the
option tray unit.
45376001TH Rev.1 188 /
Action to be taken
at NG
Check the system
connection from
the PU board to the
option tray board
(GOH-11 PCB).
Check that the cable between the PU board
option connector to the option tray board is
normally connected.
Correct the
connections.
Square connector
connecting the
option tray unit to
the printer.
Check if any foreign material exists in the
connecting portion of the square connector.
Remove the
foreign material.
Square connector
connecting the
option tray unit to
the printer.
Is the terminals of the square connector
damaged?
Replace the
connector.
(14-2-3) Check the control signals.
Check the control
signal that is output
from the PU board to
the option tray board
(GOH-11 PCB).
Check the control signal that is output from the
PU board option connector .
Pin-5: TXD (PU 2nd)
Pin-3: RXD (2nd PU)
Replace the PU
board.
7.5.4. (15) LED head cannot be recognized. (error code CE82, CE83, CE84, CE85)
(15-1) Service call CE82 to CE85 (LED HEAD Missing)
Action to be taken
at NG
Connecting condition
at the PU board
connector and at the
head connector.
Check the connecting condition of the FFC by
the visual inspection.
Correct the
connection
to the normal
connecting
condition.
Head FFC Remove the head FFC from the printer. Check
if any open-circuit or peeling-off of sheath has
occurred or not throughout the cable.
Replace the
head FFC or the
PU board.
Conduction of the
fuse on the PU
board.
Check that 5V appears across the capacitor
CP8. (Refer to section 7.6.)
Check if the fuses F8 and F9 are not open-circuit
or not.
Replace the PU
board.
45376001TH Rev.1 189 /
7.5.4. (16) Toner cartridge cannot be recognized. (error code C3B3,C3A3,C393,C383)
(16-1) Error caused by the consumable items.
Action to be taken
at NG
(16-1-1) Consumable items installation condition
ID unit and toner
cartridge
Check that the ID unit is installed in the normal
position. Check that the lock lever of the toner
cartridge is locked.
Correct the
installation to
the normal
installation
condition.
(16-2) Error caused by the toner sensor
Action to be taken
at NG
(16-2-1) Toner sensor condition
Toner sensor Is the receptor of the toner sensor stained? Wipe off the
stain from the
toner sensor.
Toner sensor Conrm that the toner sensor works normally by
using the SWITCH SCAN function of the self-
diagnostic mode.
Place a white paper in front of the toner sensor,
and check if the SCAN state changes or not.
Replace the
toner sensor
board, or the PU
board, or the
FFC between
the toner sensor
board and the
PU board.
Note! Toner sensor operation check method using the SWITCH SCAN function of
(1) How to check operation of the toner sensor at the printer side.
1. Status change of the toner sensor can be checked from the Operator
Panel using the self-diagnostic mode. First, switch the display to the
Operator Panel display. For the method of switching the display to the
Operator Panel display, refer to section 5.3.2.3 Switch Scan Test
2. Remove the ID unit and the toner cartridge (TC) from a printer. There is
a window inside a printer opposing the ID side when viewed from the
front of a printer. The toner sensor is located inside the window.
3. Place a white paper 3 mm away from the sensor window. The white
paper should be placed in the manner of opposing the toner sensor.
4. When light is reected by a white paper so that incident light falls on the
toner sensor, the Operator Panel display shows "L". When the paper is
moved so that any light is not reected by the paper so that the incident
light does not reach the toner sensor, "H" is displayed on the Operator
Panel.
5. If the Operator Panel display toggles between "H" <-> "L" as a paper is
ipped in front of the toner sensor, it indicates that the toner sensor and
the related system of the printer are working normally.
Action to be taken at NG
Clean surface of the toner sensor to remove the stains due to residual
toner and paper dust.
Check the connection condition of the FFC cable at the PU main
board (PU) and at the toner sensor board (PRZ).
Perform the operation check again. If the situation is not improved and
remains unchanged, replace the PU main board (PU) or the toner
sensor board (PRZ).
(2) How to check operation of the toner sensor at the toner cartridge (TC) side
1. To the position where the toner sensor is confirmed to be operating
normally in the printer itself by the above paragraph (1), install the TC
and the ID unit to check operations by observing display on the Operator
Panel.
2. If the ID unit works normally, the display on the Operator Panel will
toggle between "H" <-> "L" in synchronism with movement of the silver
reector plate that is located on the side of the ID.
Action to be taken at NG
Check operation condition of the respective ID motors by using the
Motor & Clutch Test of the self-diagnostic mode.
Clean surface of the silver refector plate on the side of ID to remove
stains. (Stain due to toner or paper dust)
Replace the TC of different color and the ID unit as a pair.
If a satisfactory operation is attained by using the a pair of TC of
different color and the ID unit, replace the TC or replace the ID unit.
45376001TH Rev.1 190 /
(16-3) Error caused by the defective mechanism
Action to be taken
at NG
(16-3-1) Mechanical load applied to the ID unit
ID unit Check if a heavy mechanical load is being
applied to the ID unit due to breakage of the
waster toner belt, or not.
Replace the ID
unit.
If any attempt
of using new ID
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
(16-3-2) Motor operating condition
ID motor Conrm that the respective ID motors work
normally or not by using the Motor & Clutch Test
of the self-diagnostic mode.
Check if any extra load exists or not.
Replace the PU
board or the ID
motor.
7.5.4. (17) Fuse cut error (error codes C3EA,C3EB,C3EC,C3ED,,C3E2,C4C0)
(17-1) Fuse cut error
Action to be taken
at NG
FFC connecting the
PU board and the
toner sensor board
(PRZ PCB)
way only or not, and is inserted in a slanted angle
or not at the SSNS connector of the PU board,
and at the SSNS connector of the toner sensor
board (PRZ PCB).
Check if FFC has open-circuit of sheath of the
FFC has not peeled off or not.
Connect the
FFC normally.
Alternately,
replace the FFC.
(17-1-2) Fuse cut circuit
PU board Upon completion of the system connection check,
turn off the power once and back on. The, check
if the error occurs or not.
Replace the PU
board.
45376001TH Rev.1 191 /
7.5.4. (18) Humidity sensor error (error code CE51)
(18-1) Humidity sensor error
Action to be taken
at NG
Connection between
the PU board and
Environment sensor
Board MFH
Check if the 6-conductor FFC is connected to
the ENV connector of the PU board normally
or not.
Check if the 6-conductor FFC is connected to
the CN connector of the Board MFH normally
or not.
Re-connect the
cable normally.
FFC connecting
the PU board and
the Operator Panel
board
Check for open-circuit with VOM.
Check that peeling off of sheath does not occur
in any cables by visual inspection.
Replace the FFC
with the normal
FFC.
Action to be taken
at NG
(18-1-2) Environment condition
Sharp change
of environment
condition
Is the environment condition changed sharply
from a low temperature environment to a high
environment condition within a short time?
(Example is such a case that a printer is moved
from storage condition of a cold area in winter to
an ofce environment.)
Leave a printer
for around one
hour in the new
environment
to get used
to the new
environment.
After that, turn
on the power
again.
Before turn
on the power,
touch the metal
panel of the
controller panel
and the metal
plate inside a
printer to feel
temperature
increase
inside a printer
with human
hands. After
conrmation
that the printer
temperature has
increased close
to the room
temperature,
turn on the
power again.
45376001TH Rev.1 192 /
Duplex unit
Printer main unit
IN
sensor
Cover open
sensor
Front
sensor
Bottom
sensor
DUPLEX clutch
Separator
solenoid
DUPLEX
motor
Printer main unit
3rd TRAY
2nd
paper end
sensor
Hopping
sensor
2nd IN
sensor
2nd paper
size switch
Feed clutch
Feed
transport
motor
SNS03 SNS12 SNS4
C
L
1
C
L
2
M
O
T
O
R
M
A
IN
1
F
A
N
DUPLEX
FAN
SNS03 SNS12 PSZ
C
L
1
Hopping clutch
C
L
2
M
O
T
O
R
M
A
IN
1
M
A
IN
2Board-GOH-11
2nd Tray
(3rd Tray/4th Tray)
Board-GOH-10
FAX Control PCB
FAX LINE
PCB
OPE
COIN
Controller
WLAN
Antenna
DIMM
HDD
HOST
USB
(Front)
HAND
SET
LCD
Speaker
RFID PCB
Finisher Unit
Stapler
CM_ID
Motor
YK_ID
Motor
Stapler Cover SW
KYMC
LED HEAD
Stacker full sensor
ID
FAN
M
HEAT
Low-voltage PCB
Toner sensor
PCB
Environment sensor
PCB
Front sensor PCB
(WR,IN1,IN2)
Hopping
clutch
MPT
clutch
Regist
clutch
1st P.E sensor
HOP sensor
M
ID UP
M
BELT
Paper size SW
M
HOP
AC
Inter Lock SW
High-voltage PCB Fuser
FAN
Low-voltage
FAN
FAX
TEL
USB
LAN
Unit-CIS
FB
Motor
Rear Cover
SW
Relay PCB
Fuser
Option
Option
Scan sensor
HOP sensor
Regist sensor
Reverse sensor
Cover Open sensor
Paper Set sensor
M
ADF
solenoid
Clutch
Clutch
FB Home Position sensor
PU PCB
ADF Relay
PCB
CU PCB
SU PCB
Option
Duplex unit
2nd Tray unit
3rd Tray unit
4th Tray unit
WLAN
HOST
USB
7.5.4. (19) Wiring diagram

45376001TH Rev.1 193 /
7.5.5 Troubleshooting the abnormal images
A Overall faded-out
Blurred
B Stain on white print C Entirely white
D Black banding/
black streaking
in vertical direction
E Cyclic abnormality F White banding/
white streaking
in vertical direction
Figure 7-2
Note! When an attempt is going to be made to replace the PU board, read data
contents of the EEPROM chip from the old PU board beforehand, and copy
the data contents into the new board after the new PU board is installed.
(1) Color has faded-out and blurred entirely. (Refer to Figure 7-2A.) ....................... 194
(1-1) Color are faded-out and blurred. .............................................................. 194
(2) Stain on white print (Refer to Figure 7-2B.) ........................................................ 195
(2-1) Stain on white print (Partial stain) ............................................................. 195
(2-2) Stain on white print (overall stain) ............................................................. 195
(3) White print (Refer to Figure 7-2C.) ...................................................................... 196
(3-1) White print over entire page ...................................................................... 196
(4) Black banding/black streaking in vertical direction .............................................. 197
(4-1) Thin vertical line (with color) (Refer to Figure 7-2D.) ................................ 197
(4-2) Thin vertical line (without color) (Refer to Figure 7-2F.) .......................... 197
(5) Cyclic abnormality (Refer to Figure 7-2E.) ......................................................... 197
(5-1) Cyclic abnormality occurs in vertical direction ......................................... 197
(6) Heavy color registration error .............................................................................. 198
(6-1) Display of the message "Color adjustment is in progress" appears
only short time. ......................................................................................... 198
(6-2) Though REG ADJUST TEST of engine maintenance function is ok,
color blur occurs ....................................................................................... 198
(7) Entirely black print ............................................................................................... 198
(7-1) All black print over entire page .................................................................. 198
45376001TH Rev.1 194 /
7.5.5.(1) Color has faded-out and blurred entirely. (Refer to Figure 7-2A.)
(1-1) Color are faded-out and blurred.
Action to be taken
at NG
(1-1-1) Toner
Remaining amount
of toner
Check if the message "Prepare toner
replacement." or "Replace the toner." appears or
not.
Replace toner
cartridge with
new one.
Tape attached to
the toner cartridge
opening slot
Check to see that the tape attached to the toner
cartridge opening slot has been peeled off.
Move the toner
cartridge lever to
CLOSE position
and remove tape
from opening slot.
(1-1-2) LED head
Lens of the LED
head
Check if surface of the lens of the LED head is
stained or not by toner and paper dust.
Clean the lens
with soft tissue
paper.
Mounting condition
of LED head
Check that the LED head is mounted on the LED
head holder correctly. Check that the right and
left tension springs are normally installed.
Correct for
normal condition.
(1-1-3) Print media
Media type Check to see that the print media which is used
for printing is not a specially thick media
Use the normal
paper.
(1-1-4) High voltage terminal
ID unit terminal ICheck that the high voltage terminal of the ID
unit is contacting with the Contact Assembly
normally by visual inspection. (Refer to Figure
7-3.)
IReplace the ID
unit or correct
the high voltage
terminal.
If any attempt
of using new ID
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
Action to be taken
at NG
(1-1-5) ID unit installation condition
ID unit DOWN
position (Defective
transfer)
Move the ID unit in and out with hand to conrm
that any abnormal mechanical load does not
exist, and the ID unit can be moved down to the
DOWN position normally. If a piece of paper is
inserted in between drum and belt, if top end of
the paper can enter easily, it is NG (No Good).
Check the
U-shaped
groove of the
side plate for
any abnormality.
If repair is found
impossible,
replace the
equipment.
45376001TH Rev.1 195 /
7.5.5.(2) Stain on white print (Refer to Figure 7-2B.)
(2-1) Stain on white print (Partial stain)
Action to be taken
at NG
(2-1-1) ID unit
Exposure of drum to
light
Is the drum left in a circumstance in which drum
surface is exposed to direct light for a long time?
Replace the ID
unit.
If any attempt
of using new ID
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
Leakage of toner Does toner leak out from either ID unit or from
toner cartridge?
Replace the ID
unit or toner
cartridge.
If any attempt
of using new ID
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
(2-1-2) Fuser unit
Offset toner of the
fuser unit
Check if the offset toner of the previous printing
is left adhered on the fuser unit or not, by visual
inspection.
Repeat blind
printing using
unwanted media
until offset toner
is created on print
media. Alternately
replace the
fuser unit. If any
attempt of using
new fuser unit as
a trial is going to
be made, be sure
to use the System
Maintenance
Menu FUSE
KEEP MODE.
(2-2) Stain on white print (overall stain)
Action to be taken
at NG
(2-2-1) Print media
Type of print media Check to see that the print media which is used
for printing is not a specially thin media.
Use the normal
paper.
ID unit terminal Check that the high voltage terminal of the ID
7-3.)
Replace the ID
unit or correct
the high voltage
terminal.
If any attempt
of using new ID
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
45376001TH Rev.1 196 /
7.5.5.(3) White print (Refer to Figure 7-2C.)
(3-1) White print over entire page
Action to be taken
at NG
(3-1-1) Toner condition
Remaining amount
of toner
Conrm that sufcient amount of toner remains
inside the toner cartridge.
Replace the
toner cartridge.
(3-1-2) Exposure condition to light
LED head Conrm that the LED head is positioned in the
normal position where the LED head opposes
again the drum when the cover is closed. Check
that no obstacle exists in front of the LED head,
that hampers light emission from the illuminating
surface of the LED head.
Correct the
installation
condition of the
LED head.
Connecting condition
of the LED head
Check that the LED head is normally connected. Replace the
LED head.
Drum shaft Check that the drum shaft keeps contacting with
the right and left side plates normally.
Replace the ID
unit.
If any attempt
of using new ID
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
F8,F9 fuse on the
PU board
Measure resistance of F8,F9.
1 ohm or less: Normal
Higher than 1 ohm: NG
Replace the PU
board
Action to be taken
at NG
7-3.)
Replace the ID
unit or correct
the high voltage
terminal.
If any attempt
of using new ID
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
45376001TH Rev.1 197 /
7.5.5.(4) Black banding/black streaking in vertical direction
(4-1) Thin vertical line (with color) (Refer to Figure 7-2D.)
Action to be taken
at NG
(4-1-1) ID unit condition
Filming of the ID unit Is print attempted without toner? Replace toner
cartridge with
new one. If
replacement
does not solve
the problem,
replace the
ID unit. If any
attempt of using
new ID unit as
a trial is going
to be made,
be sure to use
the System
Maintenance
Menu FUSE
KEEP MODE.
(4-2) Thin vertical line (without color) (Refer to Figure 7-2F.)
Action to be taken
at NG
(4-2-1) LED head condition
LED head Is any foreign material attached on the light
emitting surface of the cell fox lens of the LED
head?
Remove the
foreign material.
(4-2-2) Condition of paper running path
Paper running path Check that any burr that may scatter the un-
fused toner on the paper running path does not
exist.
Remove the
burr.
7.5.5.(5) Cyclic abnormality (Refer to Figure 7-2E.)
(5-1) Cyclic abnormality occurs in vertical direction
Action to be taken
at NG
(5-1-1) Cycle
Image drum Check that the cycle is 94.3 mm. Replace the ID
unit
Developing roller Check that the cycle is 39.7 mm. Replace the ID
unit
Toner feed roller Check that the cycle is 58.4 mm. Replace the ID
unit
Charge roller Check that the cycle is 37.7 mm. Replace the ID
unit
Roller on top of fuser Check that the cycle is 90.5mm. Replace the
fuser unit.
Fuser belt Check that the cycle is 96.3 mm. Replace the
fuser unit.
Transfer roller Check that the cycle is 50.3 mm. Replace the belt
unit.
If any attempt
of using new
consumable
item as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
45376001TH Rev.1 198 /
7.5.5.(6) Heavy color registration error
(6-1) Display of the message "Color adjustment is in progress" appears only short time.
Action to be taken
at NG
(6-1-1) Result of color registration error correction
Color registration
error correction
time (If a printer is
normal, it is approx.
40 seconds.)
Use the self-diagnostic mode and execute the
REG ADJUST TEST. Check the result. Error
is issued but is not displayed on the ON LINE
display.
Replace the
sensor that
causes the error.
Clean the sensor
to remove stain.
Replace the
shutter. Replace
the PU board.
(6-1-2) Toner
Remaining amount
of toner
Check if the message "Prepare toner
replacement." or "Replace the toner." appears or
not.
Replace toner
cartridge with
new one.
(6-1-3) Color registration error detection sensor
Sensor is dirty Is toner or paper dust attached to the sensor? Clean the sensor
to remove stain
(6-1-4) Color registration error detection sensor shutter
Shutter operation is
faulty
Check the shutter operation by the self-
diagnostic mode
Replace the
shutter or tune
the mechanism
(6-2) Though REG ADJUST TEST of engine maintenance function is ok, color blur occurs
Action to be taken
at NG
(6-2-1) Paper feed system
Paper feed system
of the paper running
path
Check if any obstacle exists in the paper feeding
path, that hampers smooth paper run.
Remove the
obstacle
7.5.5.(7) Entirely black print
(7-1) All black print over entire page
Action to be taken
at NG
(7-1-1) High voltage contacting condition
CH terminal Check that the terminal coming from the printer
body contacts with the high voltage terminal that
is located on the left side of the ID unit when
viewed from the top by visual inspection.
Replace the
terminal of
printer side.
CH terminal Check that the high voltage terminal keeps the
normal contacting condition on the high voltage
board. Open the left cover and remove the high
voltage board. Then, check that the terminal
is not installed in the abnormal installation
condition.
Correct the
installation
condition of
the terminal
to the normal
condition.
7-3.)
Replace the ID
unit or replace
the high voltage
board or correct
the high voltage
terminal.
If any attempt
of using new ID
unit as a trial
is going to be
made, be sure to
use the System
Maintenance
Menu FUSE
KEEP MODE.
(7-1-2) High voltage output condition
CH output If high voltage probe is available as a
maintenance tool, open the left cover, and check
the CH output with the high voltage probe from
the soldering side of the high voltage board.
(The high voltage probe is not an ordinary
maintenance tool.)
Replace the high
voltage board.
45376001TH Rev.1 199 /
Ground
Charge roller
Developer roller
Toner feed roller
Figure 7-3
45376001TH Rev.1 200 /
If the following error is issued, check the corresponding fuse of the PU/SU control board
and high voltage power supply board.
(Refer to Table 7-6.)
Table 7-6 Fuse error
Fuse
Name
Error Description
Insert Point Resistance
When booting After boot up
PU
board
F1 No error.
L C D d i s p l a y s
warimng Up.
Scanner,copy,printer not
work
Duplex,2nd/3rd/4th tray
+24V
Less than
1
F2 It repeats boot start 3.3V DC power
F4 It remains the boot
screen
Duplex,2nd/3rd tray
+5V
F5 S/C:C0A2 Interlock,low power
supply, Fuser fan
F6 No error, Boot
normaly
Hopping clutch,pulse
motor
F7 S/C:C05A clutch,ID FAN,+24V
F8 S/C:CE82 LED Head +3.3V
F9 No error Scanner works normally.
printer:miss-print(white
paper)
LED Head +5V
F10 No error Scanner ,copy,pri nter
works normally
Stapler +24V
SU
board
F1 No error ADF not work, Flatbed
scanner works normally
ADF motor +24V
F2 Attention lamp
turns on.
3 beeps sound.
Booting looks
normally, but it does
not work.
Scanner,copy,printer not
work
Flatbed
motor,Clutch,solenoid
F3 It remains the boot
screen.
SU Controller
7.6 Fuse check
45376001TH Rev.1 201 /
7.7 Paper cassette switches versus Paper size correspondence table
Dial display size Bit No.
TRAY1~4 1 2 3 4
Cassette: none H H H H
Legal 14" H L H L
Legal 13.5" H L H H
Legal 13" L L L H
Letter L L L L
Executive L L H L
Blank L L L L
Folio H H L L
A4 L H L L
B5 L H H L
A5 H H H L
Not used L L H H
Not used L H L H
Not used H H L H
Not used H L L H
Not used L H H H
Not used H L L L
* When switch is pressed: Low
8. Connection diagrams
8.1 Resistance value check .............................................................203
8.2 Parts location .............................................................................207
45376001TH Rev.1 203 /
8.1 Resistance value check
Unit Electrical circuit diagram, connection Part outside view Resistance value
Transport belt
motor
M
1
2
3
4
Between pin-1 and pin-2: 3.4
ID motor Across both ends of IP2 and IP3: 1 or less
45376001TH Rev.1 204 /
ID up/down motor
M
1
2
3
4
Fuser unit motor
IP1 IP2
Across both ends of IP1 and IP2: 1 or less
45376001TH Rev.1 205 /
Feed motor
M
1
2
3
4
Both-sided print
motor
M
1
2
3
4
2nd / 3rd tray
feed motor
M
1
2
3
4
45376001TH Rev.1 206 /
Fuser unit
B - 6
Upper roller heater #1
Upper roller heater #2
A - 6
B - 1
A - 1
Thermostat
Upper thermistor
B - 4
B - 5
Lower thermistor
A - 2
A - 3
Frame thermistor
B - 2
B - 3
A - 4
A - 5
Fuse
2
1 6
3 4 5 2
1 6
3 4 5
A B
Between pins -1 and -6: Several ohms to several ten ohms
Between pins -1 and -6: Several ohms to several ten ohms
Between pins -4 and -5: Approx. 590k to 5338k (0 to 93C)
Between pins -2 and -3: Approx. 104.5k to 806.5k (0 to 43C)
Between pins -2 and -3: Approx. 104.5k to 806.5k (0 to 43C)
Between pins -4 and -5: Open
45376001TH Rev.1 207 /
8.2 Parts location
(1) CU PCB
Component side
Soldering side
45376001TH Rev.1 208 /
(2) PU PCB
Component side
Soldering side
451674
Z0
10
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Z0
1
Z
J
Z
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8
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Z
1
6
5
11
1
J
6
1
1
1
1
1
1
1
1
5 1
5 1 J 1
J 1 1 1
Z4
1
1
Z4
Z4
1
R A
447JJ
7F
A R
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A
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AF
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Z0
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AF AA K A
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J
4
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B
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C50
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C65
C
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C
1
0
5
C
1
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C
1
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C118
C
1
Z
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C
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FlN
F
S
N
S
HEAD0K
HEAD1Y
HEADZM
HEADJC
H
F
_
F
S
Z
C
L
lC
1
5
lC16
lC
1
7
lC18
lC
1
lCZ0
lCZ1
lDFAN
O
F
E
O
F
T
lO
N
F
E
_
H
O
F
Q
Z
Z
Q
Z
J
QJ0
QJZ
QJ4
R1
R16Z R164
R
1
6
6
R
1
6
7
R
1
6
8
R
1
6
R
1
7
0
R
1
7
1
R
1
7
Z
R
1
7
J
R
1
7
4
R
1
8
Z
R
1
7
R
Z
0
4
R
Z
0
8
R
Z
0
R
Z
1
0
R
Z
Z
4
R
Z
Z
5
RZJ1
R
Z
J
Z
R
Z
J
8
RZJ
R
Z
6
0
R
Z
6
1
RM1J
RM16 R
M
1
8
RMZ0
RMZ5
RMJ0 RMJ1 RMJZ RMJJ
RMJ4 RMJ5
RMJ6
S
S
N
S
Z
1
Z
Z
Z
JZ
4
J J 447JJ
C
5
0
1
C
5
0
J
C
5
0
4
C
5
0
6
C
5
0
7 C
5
0
8
C
5
0
C510
C51Z
C51J
C
5
1
6
C
5
J
8
C
5
J
C
5
4
0C541
C
5
1
C60J
C
6
1
6
C
6
1
7
C
6
Z
7
C
6
J
7
C640
C
6
4
5
C
6
4
6
C
6
4
7
D50Z
D504
D
5
0
5
D
5
0
6
lC
5
0
1
Q501
Q50Z Q50J
Q504
Q507 Q508
Q
5
0
Q510
R
5
0
1
R
5
0
Z
R
5
0
J
R
5
0
5
R507
R
5
0
8
R
5
0
R
5
1
0
R
5
1
Z
R
5
1
4
R
5
1
6
R
5
1
7
R
5
1
8
R51 R5Z0
R
5
Z
Z
R
5
Z
J
R
5
Z
4
R
5
Z
5
R
5
Z
6
R
5
Z
7
R
5
J
1
R5JZ
R
5
J
7
R
5
J
8
R
5
J
R
5
4
4
R54
R55J
R
5
6
J
R
5
6
5
R
5
7
0
R
5
7
1
R
5
7
Z
R
5
7
J
R
5
7
8
R
5
7
R
5
8
Z
R
5
8
J
R
5
8
4
R
5
8
5
R
5
8
6
R
5
8
7
R
5
8
8R58
R57
R
5
8
R
5
R
6
0
0
R
6
1
8
R
6
1
R
6
J
4R6J6
R
6
J
7
R
6
J
8
R
6
J
R645
R
6
4
6R64
R650
R655
R658
R
6
6
J
R
7
0
6R
7
0
8
R
7
1
1
R
7
1
Z
R
7
1
8
R
7
1
R
7
Z
1
R
7
Z
Z
R
7
J
1
R
7
5
Z
R
7
5
J
R
7
5
4R755
R756
R
7
5
7
R75
R76Z
R766
R767
R
7
6
8
R
7
6
RM501
R
M
50Z
R
M
50J
R
M
504
RM517
RM5Z4
RM5Z6
45376001TH Rev.1 209 /
(3) Rellay PCB
Component side
Soldering side
FUSER
S1
C
1
E
X
IT
C2
LCR
J
1
CP1
DENS
RCR
P
U
IF
8 1
4
1
2
4
1
5 1
4
1
3
1
Rellay PCB IBY

44559899
BFUSE BFUCUT
45376001TH Rev.1 210 /
(4) Duplex Print Control PCB
Component side Soldering side
J 1
B
o
a
r
d
G
O
H
Z 1
7
1
1Z 1
G
O
H
4
4
6
0
5
8
J
J
1
6
1
J
1 4
CL1
C
L
Z
C
F
1
C
F
Z
D
1
FAN
1
F
Z
1
F
J
1F4
1F5
1
F
7
1F8
1F
1F10
1F11
1F1Z
1
F
1
J
1
F
1
4
1F15
1F16
1F17
1
F
1
8
1F1
1FZ0
1
F
Z
1
1FZJ
1FZ4
1FZ5
1FZ6
1
F
Z
8
1
F
Z
1
F
J
0
1
F
J
1
1FJZ
MAlN1
MOTOR
S
N
S
0
J
S
N
S
1
Z
1
6
4
4
4
8
J
J
J
Z
1
6
1
7
4
4
6
0
5
8
J
J
C50Z
C51J
C518
C51
C5Z0
C5ZJ
C5Z4
C5Z7
C5Z8
C5Z
C5J0
C5J1
C5JZ
C5JJ
C5J4
C5J5
C5J7
C540
C541
D511
D51Z
D51J
D514
D516
F501
F
E
T
5
0
1
F
G
l
C
5
0
Z
l C
5
0
J
Q501
Q504
R501
R50Z
R504
R505
R507
R518
R5Z7
R5J5
R54Z
R54J
R544
R545
R546
R547
R575
R576
R577
R578
R57
R580
R581
R5J
R54
R5
R600
R601
R60Z
R801
R80Z
R8Z5
R8J0
R8JZ
R8J5
R8J6
R8J7
R8J8
T
R
5
0
1
TR50Z
ZA1
45376001TH Rev.1 211 /
(5) Second Tray Control PCB
Soldering side
B
o
a
r
d
G
O
H
Z 1
7
1
1Z 1
1J 1
G
O
H
4
4
6
0
5
8
J
J
1
6
1
J
1
5
1 4
CL1
C
L
Z
C
F
1
C
F
Z
D
1
1
F
Z
1
F
J
1F4
1F5
1
F
7
1F8
1F
1F10
1F11
1F1Z
1
F
1
J
1
F
1
4
1F15
1F16
1F17
1
F
1
8
1F1
1FZ0
1
F
Z
1
1FZJ
1FZ4
1FZ6
1
F
Z
8
1
F
Z
1
F
J
0
1
F
J
1
1FJZ
MAlN1
MAlNZ
MOTOR
F
S
Z
S
N
S
0
J
S
N
S
1
Z
1
6
4
4
4
8
J
J
J
Z
1
6
1
7
4
4
6
0
5
8
J
J
C50Z
C51J
C518
C51
C5Z0
C5ZJ
C5Z4
C5Z7
C5Z8
C5Z
C5J0
C5J1
C5JZ
C5JJ
C5J4
C5J5
C5J7
C540
C541
D511
D51Z
D51J
D514
D516
F501
F
E
T
5
0
1
F
G
l
C
5
0
Z
l C
5
0
J
Q504
R501
R506
R507
R518
R5Z7
R5J5
R54Z
R54J
R544
R545
R546
R547
R575
R576
R577
R578
R581
R58Z
R58J
R584
R585
R588
R58
R50
R51
R5J
R54
R5
R600
R601
R60Z
R801
R80Z
R8Z5
R8J0
R8JZ
R8J5
R8J8
TR50Z
ZA1
Component side
45376001TH Rev.1 212 /
(6) Toner Low Sensor PCB (7) Entrance Sensor PCB
SSNS
R1
K
T
N
R
R2
Y
T
N
R
R3
M
T
N
R
A
C
T
N
R
1 11
WR
IN2
IN
1

CN
R
1
R2
5 1
S
N
S
C
N
CE
AK
(8) Color Adjustment Sensor PCB
45376001TH Rev.1 213 /
(9) High-Voltage Power Supply PCB (10) Low-Voltage Power Supply PCB
C
N
4
C
N
2
C
N
3
CN1
TR-K TR-M TR-Y TR-C
45376001TH Rev.1 214 /
(11) ID unit (12) Transfer belt unit
Fuse
Contactor point
ID unit
ID unit (for consumable parts)
Contactor point
Toner Low Sensor PCB (PRZ PCB)
Fuse
Transfer belt unit (for consumable parts)
Transfer belt unit
Relay PCB
Contactor point
Contactor point
Fuse
45376001TH Rev.1 215 /
(13) SU Board
Component side
TEST81 TEST80 TEST7
TEST78 TEST77 TEST7
R
S
Z
J
Z
C
R
J
7
7
R
J
7
RJ75
RJ74
R
J
5
8
R
J
5
7
R
J
5
R
J
5
5
R
J
5
4
R
J
5
J
RJZ4 RJZJ RJZZ RJZ1
RJZ0 RJ1 RJ18 RJ17
RJ1 RJ15 RJ14 RJ1J
RJ1Z RJ11 RJ10 RJ0
RJ05 RJ04 RJ0J RJ0Z
RZ8 RZ7 RZ6 RZ5
RZ4 RZJ RZZ RZ1
RZ0 RZ8 RZ88 RZ87
R
5
5
RZ6
L
J
L
1
lC
Z
1
lC
Z
0
lC18
lC1J
lC
lC
8
lC7
lCJ
lC
1
F
J
F
Z
F
1
ClF
C
F
6
C
F
5
C
C
lS
C
1
1
0
C
1
0
5
C
4
C
J
C87
C86
C84 C8J
C
7
8
C
7
7
C
6
C
6
8
C
6
7
C60
C
4
C
4
J
C
J
J CJZ
C
Z
8
CZ6
CZZ
C
Z
1
C14
C
1
Z
C
1
1
C
1
0
C7
C6
C5
C4
CJ
CZ
C1
Z56
1J
1Z 1Z
65
64 1
5
0
1
Z6 Z0 10 1
A A
K
Y
AF AF
Z6 Z0
10
1
A L
L A
1
5
1
8 4 1 1
1
0
Z1
J
1
1
1
1
Z4
1
7S Board7S
447J4 J
J
450407
1
A L
L A
1Z8
48 JJ
JZ
17
16 1
4
64
Soldering side
TEST508 TEST507
TEST50
TEST505
TEST504 TEST50J
TEST50Z TEST5
0
1
RM51Z
RM511
R
4
R
Z
R
5
7
R
5
Z
R
5
1
R
4
Z
R
4
1
RZ5
RZZ R1
R15
R1Z
R11
R
0
0
R
5
R
5
8
R
5
7
R
5
8
J
R
5
8
Z
R
5
8
1
R54
R5J
R
5
5
8
R
5
5
7
R
5
5
R
5
4
5
R
5
J
7
R
5
J
R5JJ
R
5
J
Z
R
5
J
0
R
5
Z
R
5
Z
5
R
5
0
4
R
5
0
J
R
5
0
Z
R
5
0
1
lC50Z
lC501
D50J D50Z D501
C
7
5
8
C
7
5
7C
7
5
1
C750
C748
C746
C744
C74J
C
7
4
Z
C
7
4
1
C
7
4
0
C7J7
C
7
J
5
C
7
J
4
C7Z4
C717
C
7
1
J
C
7
1
Z
C
7
1
1
C704 C70J
C70Z C701
C700 C6
C68 C67
C66 C65
C64 C6J
C6Z C61
C684
C68J
C68Z
C677
C676
C675
C
6
7
4
C671
C
6
6
7
C66J
C
6
5
C
6
5
8
C
6
5
7
C656 C655
C
6
5
1
C
6
4
8
C646
C645
C644
C
6
4
J
C64Z
C641
C
6
4
0
C6J7 C6J5
C6J4
C
6
Z
J
C61J
C61Z
C
6
1
1
C
6
0
J
C
6
0
Z
C
6
0
1
C
6
0
0
C5
C
5
8
C
5
6
C
5
5
C
5
4
C51
C587
C
5
J
6
C
5
Z
8
C
5
Z
7
C5ZJ
C5ZZ
C518 C51Z
C
5
0
J
C
5
0
Z
C
5
0
1
B
F
5
1
6
BF511
BF510
Z7 Z8
J0 Z
Z6
J4
JJ
50
47
J7
ZJ ZZ
1
18
15 14
11 10
7 6
J Z
1
447J4 J J
J8 48
45376001TH Rev.1 216 / 216
(14) Environment SNS
HSNS
CN
6 1
M
F
H
1
1
4
4
6
5
5
J
(15) SU connection board

SOL
SNSlF
S
E
T
C
O
v
S
C
N
REv
REG
FM
M
O
T
lF
1FZ
1F1
1AM
HOF
C
O
v
Z
CLZ
CL1
Z Z 4478
Z
Z
8
4
J
6
11
1
1
1
1
1
7RL
1
1
1
4 1
1 J
J 1
1 J
J 1

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MC770 / MC780

4.2.3 Right side cover

4.2.7 Rear cover

4.2.11 Plate-Board-R Assy/Guide-Cable Power Low

4.2.12 Top cover Assy

4.2.14 Frame Assy Top Front

High-voltage power supply

4.2.23 Feed roller

4.2.25 Antenna (for wireless model only)

Attention of assembly for direction of plate-stopper(OP)

<Attention of assembly for FFC>

Text side in the back

BELT MOTOR To be driven when all of the ID (K/Y/M/C) are

7.5.4. (19) Wiring diagram

Rellay PCB IBY

(15) SU connection board

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