LEHE5521-01

STANDBY 125-150 kW
PRIME 114-135 kW
60 Hz
FEATURES
GENERATOR SET

Complete system designed and built at ISO 9001

certified facilities

Factory tested to design specifications at full

load conditions
ENGINE

Governor, electronic

Electrical system, 12 VDC

Cartridge type filters

Battery rack and cables

Coolant and lube drains piped to edge of base

GENERATOR

Insulation system, class H

Drip proof generator air intake (NEMA 2, IP23)

Electrical design in accordance with BS5000

Part 99, EN61000-6, IEC60034-1, NEMA MG-1.33
CONTROL SYSTEM

EMCP 3.1 digital control panel

Vibration isolated NEMA 1 enclosure with

lockable hinged door

DC and AC wiring harnesses

MOUNTING ARRANGEMENT

Heavy-duty fabricated steel base with lifting points

Anti-vibration pads to ensure vibration isolation

Complete OSHA guarding

Stub-up pipe ready for connection to silencer

pipework

Flexible fuel lines to base with NPT connections

COOLING SYSTEM

Radiator and cooling fan complete with

protective guards

Standard ambient temperatures up to 50 C

(122 F)
CIRCUIT BREAKER

UL/CSA listed

3-pole with solid neutral

NEMA 1 steel enclosure, vibration isolated

Electrical stub-up area directly below circuit

breaker
AUTOMATIC VOLTAGE REGULATOR

Voltage within 0.5% 3-phase at steady state

from no load to full load

Provides fast recovery from transient load changes

EQUIPMENT FINISH

All electroplated hardware

Anticorrosive paint protection

High gloss polyurethane paint for durability

and scuff resistance
QUALITY STANDARDS

BS4999, BS5000, BS5514, EN61000-6, IEC60034,

NEMA MG-1.33, NFPA 110 (with optional
equipment)
DOCUMENTATION

Operation and maintenance manuals provided

Wiring diagrams included

WARRANTY

All equipment carries full manufacturers

warranty.
D I E S E L G E NE R AT O R S E T
Standby Prime
Model
kW (kVA) kW (kVA)
D125-6 125 (156.3) 114 (142.5)
D150-8 150 (187.5) 135 (168.8)
Tier 3 EPA Approved, Emissions Certified
Picture shown may not
reflect actual package
LEHE5521-01 2
2
S T A N D B Y 1 2 5 - 1 5 0 k W
P R I M E 1 1 4 - 1 3 5 k W
6 0 H z
OPTIONAL EQUIPMENT*
ENCLOSURE

B Series weather protective enclosure (includes

internal silencer system)

Sound attenuated enclosure (includes internal

silencer system)
Single point lift
Panel viewing window
External emergency stop pushbutton
SILENCER SYSTEM OPEN UNIT

Level 1 silencer

Level 2 silencer

Level 3 silencer

Mounting kit

Through-wall installation kits

ENGINE

Battery heater

Lube oil drain pump

High lube oil temperature shutdown

Lube oil sump heater

CIRCUIT BREAKER

Auxiliary voltfree contacts

Shunt trip
GENERATOR

Anti-condensation heater

Permanent magnet generator

AREP excitation system

Generator upgrade 1 size

CONTROL SYSTEM

No control system

EMCP 3.2 digital control panel

MOUNTING ACCESSORIES

Seismic (Zone 4) vibration isolators

FUEL SYSTEM

UL listed closed top-diked skid-mounted fuel

tank base (12/24-hour capacity) with fuel alarm
(low level/leak detected)

Critical high fuel alarm

Critical low fuel level shutdown

COOLING SYSTEM

Coolant heater

Low coolant temperature alarm

Low coolant level shutdown

Radiator transition flange

REMOTE ANNUNCIATORS

16-channel remote annunciator panel

(supplied loose)
MISCELLANEOUS ACCESSORIES

Toolkit

Additional operators manual pack

Special enclosure color

UL listing

CSA certification

French or Spanish language labels

EXTENDED SERVICE CONTRACTS

Extended Service Coverage available

* Some options may not be available on all models.
Not all options are listed.
LEHE5521-01 3
S T A N D B Y 1 2 5 - 1 5 0 k W
P R I M E 1 1 4 - 1 3 5 k W
6 0 H z
GENERATOR SET DIMENSIONS AND WEIGHTS
NOTE: General configuration not to
be used for installation. See specific
dimensional drawings for detail.
*Includes oil and coolant
Model Length mm (in) Width mm (in) Height mm (in) Weight kg (lb)*
D125-6 2780 (109.4) 900 (35.4) 1543 (60.7) 1347 (2,970)
D150-8 2780 (109.4) 900 (35.4) 1543 (60.7) 1407 (3,102)
H
L W
LEHE5521-01 4
S T A N D B Y 1 2 5 - 1 5 0 k W
P R I M E 1 1 4 - 1 3 5 k W
6 0 H z
Standby Applicable for supplying continuous electrical
power (at variable load) in the event of a utility power failure.
No overload is permitted on these ratings. The generator is
peak rated (as defined in ISO8528-3).
Prime Applicable for supplying continuous electrical power
(at variable load) in lieu of commercially purchased power.
There is no limitation to the annual hours of operation and
the generator set can supply 10 percent overload power for
1 hour in 12 hours.
RATING DEFINITIONS AND CONDITIONS
GENERATOR
Voltage regulation . . . . . . . . . . . . . . . . . 0.5% 3-phase at steady
state from no load to full load
Frequency. . . . . 0.25% for constant load, no load to full load
Waveform distortion . . . . . . . . . . . . . . . . . . THD < 4%, at no load
Radio interference . . . . . . . . . . . . . . Compliance with EN61000-6
Telephone interference. . . . . . . . . . . . . . . . . . . TIF < 50, THF < 2%
Overspeed limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2250 rpm
Insulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Class H
Temperature rise . . . . . . . . . . . . . . . . . . . . . . Within Class H limits
Available voltages . . . . . . . . . . . . . . . . . . . . . . . . 277/480, 266/460,
120/240, 127/220, 120/208, 347/600
Deration . . . . . . . . . . . . . . . Consult factory for available outputs
Ratings . . . . . . . . . . . . . . . . . . . . At 30 C (86 F), 152.4 m (500 ft),
60% humidity, 0.8 pf
ENGINE
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Caterpillar
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-cycle
Bore mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105.0 (4.13)
Stroke mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127.0 (5.00)
Governor Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic
Class. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G2
Piston speed m/sec (ft/sec) . . . . . . . . . . . . . . . . . . . . . 7.62 (25.0)
Engine speed rpm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1800
Air cleaner type . . . . . . . . . . . . . . . . . . . . . Dry, replaceable paper
element type with restriction indicator
D125-6 C6.6 ACERT
Aspiration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ATAAC
Cylinder configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . In-line 6
Displacement L (cu in). . . . . . . . . . . . . . . . . . . . . . . . . . . 6.6 (404)
Compression ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.3:1
Max power at rated rpm kW (hp)
Standby. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161.6 (217)
Prime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144.6 (194)
BMEP kPa (psi)
Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1633 (237)
Prime. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1461 (212)
Regenerative power kW (hp) . . . . . . . . . . . . . . . . . . . . . 14.9 (20)
D150-8 C6.6 ACERT
Aspiration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ATAAC
Cylinder configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . In-line 6
Displacement L (cu in). . . . . . . . . . . . . . . . . . . . . . . . . . . 6.6 (404)
Compression ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.3:1
Max power at rated rpm kW (hp)
Standby. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171.3 (230)
Prime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154.4 (207)
BMEP kPa (psi)
Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1731 (251)
Prime. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1560 (226)
Regenerative power kW (hp) . . . . . . . . . . . . . . . . . . . . . 14.9 (20)
CONTROL PANEL
Heavy duty sheet steel enclosure with lockable hinged door
Vibration isolated from generating set
LCD display
AC metering
DC metering
Fail to start shutdown
Low oil pressure shutdown
High engine temperature
Low/high battery voltage
Underspeed/overspeed
Loss of engine speed detection
2 spare fault channels
20 event fault log
2 LED status indicators
Lockdown emergency stop push button
SPECIFICATIONS
LEHE5521-01 5
S T A N D B Y 1 2 5 - 1 5 0 k W
P R I M E 1 1 4 - 1 3 5 k W
6 0 H z
D125-6 (3-Phase) Materials and specifications are subject to change without notice.
Generator Set Technical Data 1800 rpm/60 Hz Standby Prime
Power Rating kW kVA 125 156.3 114 142.5
Lubricating System
Type: full pressure
Oil filter: spin-on, full flow
Oil cooler: watercooled
Oil type required: API CH4/CI4
Total oil capacity L U.S. gal 16.5 4.4 16.5 4.4
Oil pan L U.S. gal 15.5 4.1 15.5 4.1
Fuel System
Generator set fuel consumption
100% load L/hr gal/hr 40.6 10.7 36.0 9.5
75% load L/hr gal/hr 31.6 8.3 30.0 7.9
50% load L/hr gal/hr 24.5 6.5 23.2 6.1
Engine Electrical System
Voltage/ground: 12/negative
Battery charging generator ampere rating amps 100 100
Cooling System
Water pump type: centrifugal
Radiator system capacity incl. engine L U.S. gal 21.0 5.5 21.0 5.5
Maximum coolant static head m H
2
O ft H
2
O 8.0 26.0 8.0 26.0
Coolant flow rate L/hr U.S. gal/hr 10 200 2,693 10 200 2,693
Minimum temperature to engine C F 85 185 85 185
Temperature rise across engine C F 7.9 14.2 7.9 14.2
Heat rejected to coolant at rated power kW Btu/min 74.9 4,262 69.8 3,971
Total heat radiated to room at rated power kW Btu/min 13.0 740 12.1 688
Radiator fan load kW hp 8.0 10.7 8.0 10.7
Air Requirements
Combustion air flow m
3
/min cfm 12.6 445 12.3 434
Maximum air cleaner restriction kPa in H
2
O 5 20 5 20
Radiator cooling air (zero restriction) m
3
/min cfm 327 11,548 327 11,548
Generator cooling air m
3
/min cfm 26.4 923 26.4 923
Allowable air flow restriction (after radiator) kPa in H
2
O 0.12 0.50 0.12 0.50
Cooling air flow (@ rated speed)
Rate with restriction m
3
/min cfm 317 11,195 317 11,195
Exhaust System
Maximum allowable backpressure kPa in Hg 15 4.4 15 4.4
Exhaust flow at rated kW m
3
/min cfm 29.7 1,049 28.6 1,010
Exhaust temperature at rated kW
Dry exhaust C F 437 819 427 801
Generator Set Noise Rating*
(without attenuation) at 1 m (3 ft) dB(A) 97 97
277/480V 266/460V 127/220V
120/240V
347/600V Generator Technical Data
120/208V
Motor Starting Capability: (kVA)
(30% voltage dip) Self excited 360 335 311 283 N/A
PM excited** 469 437 406 370 437
AREP excited 469 437 406 370 437
Full Load Efficiencies: Standby 92.7 92.6 92.5 92.3 92.6
Prime 92.8 92.8 92.7 92.5 92.8
Reactances (per unit): Xd 2.74 2.99 3.27 3.65 2.99
X'd 0.10 0.10 0.11 0.13 0.10
X"d 0.057 0.062 0.068 0.076 0.062
Xq 1.65 1.79 1.96 2.19 1.79
X"q 0.068 0.074 0.080 0.090 0.074
X2 0.063 0.068 0.075 0.083 0.068
X0 0.004 0.005 0.005 0.006 0.005
Time Constants:
t'd t"d t'do ta
100 ms 10 ms 2865 ms 15 ms
* dB(A) levels are for guidance only
** With PMG Excited Option AVR12
Reactances
shown are
applicable to the
standby rating.
LEHE5521-01 6
S T A N D B Y 1 2 5 - 1 5 0 k W
P R I M E 1 1 4 - 1 3 5 k W
6 0 H z
D150-8 (3-Phase) Materials and specifications are subject to change without notice.
Generator Set Technical Data 1800 rpm/60 Hz Standby Prime
Power Rating kW kVA 150 187.5 135 168.8
Lubricating System
Type: full pressure
Oil filter: spin-on, full flow
Oil cooler: watercooled
Oil type required: API CH4/CI4
Total oil capacity L U.S. gal 16.5 4.4 16.5 4.4
Oil pan L U.S. gal 15.5 4.1 15.5 4.1
Fuel System
Generator set fuel consumption
100% load L/hr gal/hr 44.7 11.8 41.5 11.0
75% load L/hr gal/hr 36.8 9.7 34.3 9.1
50% load L/hr gal/hr 28.4 7.5 26.6 7.0
Engine Electrical System
Voltage/ground: 12/negative
Battery charging generator ampere rating amps 100 100
Cooling System
Water pump type: centrifugal
Radiator system capacity incl. engine L U.S. gal 21.0 5.5 21.0 5.5
Maximum coolant static head m H
2
O ft H
2
O 8.0 26.0 8.0 26.0
Coolant flow rate L/hr U.S. gal/hr 10 200 2,693 10 200 2,693
Minimum temperature to engine C F 85 185 85 185
Temperature rise across engine C F 7.9 14.2 7.9 14.2
Heat rejected to coolant at rated power kW Btu/min 78.4 4,461 73.5 4,182
Total heat radiated to room at rated power kW Btu/min 13.6 774 12.7 723
Radiator fan load kW hp 8.0 10.7 8.0 10.7
Air Requirements
Combustion air flow m
3
/min cfm 12.9 456 12.6 445
Maximum air cleaner restriction kPa in H
2
O 5 20 5 20
Radiator cooling air (zero restriction) m
3
/min cfm 327 11,548 327 11,548
Generator cooling air m
3
/min cfm 26.4 923 26.4 923
Allowable air flow restriction (after radiator) kPa in H
2
O 0.12 0.50 0.12 0.50
Cooling airflow (@ rated speed)
Rate with restriction m
3
/min cfm 317 11,195 317 11,195
Exhaust System
Maximum allowable backpressure kPa in Hg 15 4.4 15 4.4
Exhaust flow at rated kW m
3
/min cfm 31.5 1,112 30.5 1,077
Exhaust temperature at rated kW
Dry exhaust C F 625 1,157 610 1,130
Generator Set Noise Rating*
(without attenuation) at 1 m (3 ft) dB(A) 97.3 97.3
277/480V 266/460V 127/220V
120/240V
347/600V Generator Technical Data
120/208V
Motor Starting Capability: (kVA)
(30% voltage dip) Self excited 420 391 363 330 N/A
PM excited** 548 511 476 433 511
AREP excited 548 511 476 433 511
Full Load Efficiencies: Standby 92.9 92.9 92.9 92.5 92.9
Prime 93.1 93.1 93.1 92.8 93.1
Reactances (per unit): Xd 2.90 3.16 3.45 3.86 3.16
X'd 0.10 0.11 0.12 0.13 0.11
X"d 0.058 0.063 0.069 0.078 0.063
Xq 1.74 1.89 2.07 2.32 1.89
X"q 0.069 0.075 0.082 0.092 0.075
X2 0.063 0.069 0.075 0.084 0.069
X0 0.005 0.005 0.006 0.007 0.005
Time Constants:
t'd t"d t'do ta
100 ms 10 ms 2966 ms 15 ms
* dB(A) levels are for guidance only
** With PMG Excited Option AVR12
Reactances
shown are
applicable to the
standby rating.
LEHE5521-01 7
S T A N D B Y 1 2 5 - 1 5 0 k W
P R I M E 1 1 4 - 1 3 5 k W
6 0 H z
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S T A N D B Y 1 2 5 - 1 5 0 k W
P R I M E 1 1 4 - 1 3 5 k W
6 0 H z
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Materials and specifications are subject to change without notice.
CAT, CATERPILLAR, their respective logos and Caterpillar Yellow and the POWER EDGE 2007 Caterpillar
LEHE5521-01 (04-07) trade dress, as well as corporate and product identity used herein, are trademarks All Rights Reserved.
of Caterpillar and may not be used without permission. Printed in U.S.A.