Model:

250ROZD
Diesel

U.S.A. Plant ISO Registered

Standard Features Ratings Range

Standby: Prime: kW kVA kW kVA 60 Hz 250-265 313-331 225-240 281-300 50 Hz 224-232 280-290 204-208 255-260 D Kohler Co. provides one-source responsibility for the generating system and accessories. D All generator sets and components are prototype tested, factory built, and production tested. D Generator set provides one-step load acceptance per NFPA 110. D A one-year limited warranty covers all systems and components. Two-, five-, and ten-year extended warranties are available. D Generator features: d Kohlers unique Fast-Responset excitation system delivers the fastest voltage response in the industry. d Brushless, rotating-field generator has broadrange reconnectability.

Generator Ratings
Generator Voltage 120/208 120/240 127/220 139/240 220/380 240/416 277/480 347/600 110/190 110/220 115/200 120/208 220/380 230/400 240/416 120/208 120/240 127/220 139/240 220/380 240/416 277/480 347/600 110/190 110/220 115/200 120/208 220/380 230/400 240/416 PH 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Hz 60 60 60 60 60 60 60 60 50 50 50 50 50 50 50 60 60 60 60 60 60 60 60 50 50 50 50 50 50 50 130_C Rise Standby Amps. 902 782 853 782 475 451 391 313 851 735 808 777 425 404 389 902 782 853 797 494 451 398 319 881 761 837 805 441 419 402 130_C Rise Standby Rating kW/kVA 260/325 260/325 260/325 260/325 250/313 260/325 260/325 260/325 224/280 224/280 224/280 224/280 224/280 224/280 224/280 260/325 260/325 260/325 265/331 260/325 260/325 265/331 265/331 232/290 232/290 232/290 232/290 232/290 232/290 232/290 105_C Rise Prime Rating kW/kVA 235/294 235/294 235/294 235/294 225/281 235/294 235/294 235/294 204/255 204/255 204/255 204/255 204/255 204/255 204/255 235/294 235/294 235/294 240/300 235/294 235/294 240/300 240/300 208/260 208/260 208/260 208/260 208/260 208/260 208/260

d Kohlers permanent magnet-excited generator (PMG) provides superior short-circuit capability. D Other features: d Controllers are available to meet all applications. See controller features inside. d Low coolant level shutdown protects generator set from overheating. d Integral vibration isolation eliminates the need for installation of vibration spring isolators under the unit. d Electronic, isochronous governor provides precise frequency regulation.

4UA10

4UA13

RATINGS: Standby ratings are continuous for the duration of any power outage. No overload capacity is specified at this rating. Prime ratings are continuous per BS 5514, DIN 6271, ISO-3046, and IEC 34-1 with 10% overload capacity one hour in twelve hours. All single-phase units are rated at 1.0 power factor. All 3-phase units are rated at 0.8 power factor. Contact the factory for ratings of city water-cooled and remote radiator models. Larger alternators may be used to meet special application requirements. Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler Co. generator distributor for availability. GENERAL GUIDELINES FOR DERATION: ALTITUDE: Derate 1.5% per 1000 ft. (305 m) elevation above 3300 ft. (1007 m). TEMPERATURE: Derate 1.0% per 10_F (5.5_C) temperature above 77_F (25_C). G5-91 (250ROZD) 8/97a

Alternator Specifications
Specifications Fast-Responset Generator

D Compliance with NEMA, IEEE, and ANSI standards for temperature rise. D Sustained short-circuit current up to 300% of rated current for up to 10 seconds. D Sustained short-circuit capability enabling downstream circuit breakers to trip without collapsing the generator field. D Self-ventilation and drip-proof construction. D Vacuum-impregnated windings with fungus-resistant epoxy varnish for dependability and long life. D Superior voltage waveform from a two-thirds pitch stator and skewed rotor. D A solid-state, volts-per-hertz voltage regulator with 2% no-load to full-load regulation. D A Fast-Responset brushless alternator with brushless exciter for excellent load response.

Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . Kohler Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Pole, Rotating Field Exciter type . . . . . . . . . . . . . . . . . . . . . . . . . . . Brushless, Permanent Magnet, Fast-Responset Number of leads . . . . . . . . . . . . . . . . . . . . . . . 12, Reconnectable Voltage regulator . . . . . . . . . . . . . . . . . . . . . . Solid State, Volts/Hz Insulation: NEMA MG1-1.66, Material . . . . . . . . . . . . . . . . . . . . . . . . . . Class H Temperature rise . . . . . . . . . . . . . . . . . . 130_C, Standby Bearing, number, type . . . . . . . . . . . . . . . . . . 1, Sealed Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexible Disc Amortisseur windings . . . . . . . . . . . . . . . . . . Full Voltage regulation, no load to full load . . . . 2% One-step load acceptance per NFPA 110 Peak motor starting kVA: 100% of Rating (35% dip for 480 V, 60 Hz and 380 V, 50 Hz) 4UA10 . . . . . . . . 790 (60 Hz) 540 (50 Hz) 4UA13 . . . . . . . . 980 (60 Hz) 600 (50 Hz)

Application Data
Engine
Engine Specifications Manufacturer Engine, model, type 60 Hz 50 Hz Detroit Diesel 6V-92TA (8063-7405) 2-Cycle, Turbocharged, Aftercooled 6-V 552 (9.046) 4.84 (123) x 5.00 (127) 17.0:1 1500 (7.6) 1800 423 (316) Cast Iron Forged Steel Pyromet 31 Electronic, Barber-Colman, Dyna 8000 Isochronous 0.25% Dry 1250 (6.3) 1500 368 (275) 4, Replaceable Insert

Engine Electrical
Engine Electrical System Battery charging alternator: Ground (negative/positive) . . . . . . . Volts (DC) . . . . . . . . . . . . . . . . . . . . . Ampere rating . . . . . . . . . . . . . . . . . Starter motor rated voltage (DC) Recommended battery cold cranking amps (CCA) rating Quantity of batteries Battery voltage (DC) Rolling current at 32_F (0_C) Negative 24 65 24 950 above 32F (0C) 1250 below 32F (0C) 4 12 60 Hz 50 Hz

Cylinder arrangement Displacement, cu. in. (L) Bore and stroke, in. (mm) Compression ratio Piston speed, ft/min. (m/sec.) Main bearings: number, type Rated rpm Max. power at rated rpm, hp (kW) Cylinder head material Crankshaft material Valve (exhaust) material Governor, type, make/model Frequency regulation, no load to full load Frequency regulation, steady state Air cleaner type, all models

Fuel
Fuel System Fuel supply line, min. ID, in. (mm) Fuel return line, min. ID, in. (mm) Max. lift, engine-driven fuel pump, ft. (m) Max. fuel flow, gph (Lph) Fuel prime pump Fuel filter Recommended fuel 60 Hz 0.5 (13) 0.31 (8) 6.8 (2.1) 86.4 (327) N/A 2, Primary/Secondary #2 Diesel 82.8 (313) 50 Hz

Exhaust
Exhaust System Exhaust flow at rated kW, cfm (m3/min.) Exhaust temperature at rated kW, dry exhaust, _F (_C) Maximum allowable back pressure, in. Hg (kPa) Exhaust outlet size at hookup, in. (mm) 60 Hz 2780 (78.7) 730 (388) 2.0 (6.8) 50 Hz 2340 (66.3) 680 (360) 1.4 (4.7)

Lubrication
Lubricating System Type Oil pan capacity, qts. (L) Oil pan capacity with filter, qts. (L) Oil filter, quantity, type Oil cooler 60 Hz 20 (19) 22 (20.9) 2, Cartridge Water-Cooled 50 Hz Full Pressure

See ADV drawing

G5-91 (250ROZD) 8/97a

Application Data
Cooling (Standard Radiator)
Cooling System Ambient temperature _F (_C) Engine jacket water capacity, gal. (L) Radiator system capacity, including engine, gal. (L) Engine jacket water flow, gpm (Lpm) Heat rejected to cooling water at rated kW, dry exhaust Btu/min. Water pump type Fan diameter, including blades, in. (mm) Fan hp (kW) Max. restriction of cooling air, intake and discharge side of rad., in. H2O (kPa) 60 Hz 122 (50) 6.1 (23) 15.3 (57.9) 115 (435) 95 (360) 9980 8630 50 Hz

Operation Requirements
Air Requirements Radiator-cooled cooling air, cfm (m3/min.) Cooling air required for gen. set when equipped with CWC or remote radiator, based on 25_F (14_C) rise and ambient temp. of 85_F (29_C) rise, cfm (m3/min.) Combustion air, cfm (m3/min.) Heat rejected to ambient air: Engine BTU/min. . . . . . . . . . . . . . . . Generator BTU/min. . . . . . . . . . . . . Fuel Consumption Diesel, gph (Lph) at % load 100% 75% 50% 25% 19.2 15.2 11.2 7.2 (72.7) (57.5) (42.4) (27.3) 16.7 13.5 9.4 5.5 (63.2) (51.1) (35.6) (20.8) 60 Hz 16600 (470) 50 Hz 13800 (391)

7400 (210) 1260 (36) 2050 1190 60 Hz

7200 (204) 1100 (31) 1890 1240 50 Hz

Centrifugal 36 (914) 22.0 (16.4) 12.7 (9.5) 0.5 (0.125)

Cooling (Optional Systems)

Remote Radiator System[ Exhaust manifold type Connection sizes: Water inlet, in. (mm) . . . . . . . . . . . . Water outlet, in. (mm) . . . . . . . . . . . Static head allowable above engine, ft. (m) . . . . . . . . . . . . . . . . City Water Cooling System Exhaust manifold type System capacity, gal. (L) City water consumption*, gpm (Lpm) at 50_F (10_C) Connection sizes:* Water inlet, in. . . . . . . . . . . . . . . . . . Water outlet, in. . . . . . . . . . . . . . . . . 60 Hz Dry 2.75 (70) ID Hose 2.25 (57) ID Hose 50 (15.25) 60 Hz Dry 8.5 (32) 18.7 (71) 15.1 (57) 50 Hz 50 Hz

Controllers

Standard Controller
Decision-Makert 3+, 16-Light Controller Audio/visual annunciation with NFPA-110, Level 1 capability Microprocessor logic with AC meters and engine gauges Compatible with 12-volt and 24-volt engine electrical systems Remote start, prime power, and remote annunciation capability

1.5 NPT 1.0 NPT

Optional Controllers
Decision-Makert 340 Controller Audio/visual annunciation with NFPA-110, Level 1 capability Programmable microprocessor logic with digital display Compatible with 12-volt and 24-volt engine electrical systems Remote start, prime power, remote annunciation, and remote communication capability Decision-Makert 3+, 7-Light Controller Audio/visual annunciation with NFPA-110, Level 2 capability Microprocessor logic with AC meters and engine gauges Compatible with 12-volt and 24-volt engine electrical systems Remote start, prime power, and remote annunciation capability Oversized Meterbox Controllers Provides additional space for optional engine oil temperature gauge, tachometer, and wattmeter Available with 16-light or 7-light annunciation and microprocessor logic Same features as Decision-Makert 3+ controller Compatible with 12-volt and 24-volt engine electrical systems Engine Gauge Box Controller for Paralleling Switchgear Interfaces between generator set and switchgear for paralleling switchgear applications Engine gauges with emergency stop switch Compatible with 24-volt engine electrical systems only Manual Paralleling Controller Provides capability to parallel two or more generator sets without large switchgear-style cubicles Uses 16-light annunciation and microprocessor logic Same features as Decision-Makert 3+ controller Compatible with 12-volt and 24-volt engine electrical systems NOTE: See the respective controller spec sheet for additional controller features and accessories.

* Data based on Modine C-820-438 heat exchanger with thermostatically controlled water-saver valve, electric solenoid valve, and surge tank. [ Contact your local distributor for cooling system options and specifications based on your specific application.

G5-91 (250ROZD) 8/97a

KOHLER CO., Kohler, Wisconsin 53044 U.S.A. Phone 920-565-3381, Web site www.kohlergenerators.com Fax 920-459-1646 (U.S.A. Sales), Fax 920-459-1614 (International) For the nearest sales and service outlet in U.S.A. and Canada Phone 1-800-544-2444

Kohlerr Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65)264-6422, Fax (65)264-6455

Accessories
Enclosed Unit - Exhaust Silencer, Critical or Residential - Silencer Mounting Kit for Housing - Tail Pipe and Rain Cap Kit - Weather Housing Open Unit - Exhaust Silencer, Critical or Residential - Flexible Exhaust Connector, Stainless Steel Cooling System - Block Heater - City Water Cooling - Radiator Duct Flange - Remote Radiator Cooling Fuel System - Auxiliary Fuel Pump - Day Tanks - Flexible Fuel Lines - Fuel Pressure Gauge - Subbase Fuel Tanks Electrical System - Battery - Battery Charger, Equalize/Float Type - Battery Charger, Trickle Type - Battery Heater Engine and Generator - Air Cleaner, Heavy Duty - Air Cleaner Restriction Indicator - Bus Bar Kits - CSA Certification - Generator Strip Heater - Line Circuit Breaker - Line Circuit Breaker with Shunt Trip - NFPA 110 Literature - Optional Generators - Rated Power Factor Testing - Safeguard Breaker - Voltage Regulation, 1% - Voltage Regulator Sensing, Three-Phase Paralleling System - Load-Sharing Module - Reactive Droop Compensator - Remote Speed Adjust Potentiometer/Electronic Governor - Voltage Adjust Potentiometer - Voltage Regulator Relocation Kit W L
NOTE: This drawing is provided for reference only and should not be used for planning installation. Contact your local distributor for more detailed information.

Maintenance - General Maintenance Literature Kit - Maintenance Kit (includes air, oil, and fuel filters) - Overhaul Literature Kit Controller (Standard Controller) - Common Failure Relay Kit - Customer Connection Kit - Dry Contact Kit (Isolated Alarm) - Extension Wiring Harness for Remote Mounting of Controller - FASTCHECKr Diagnostic Fault Detector - Prealarm Sender Kit - Remote Annunciator Panel - Remote Audio/Visual Alarm Panel - Remote Emergency Stop Kit - Run Relay Kit - Tachometer Kit/Oversize Meterbox - Wattmeter Kit/Oversize Meterbox Miscellaneous Accessories - _______________________________________________ - _______________________________________________ - _______________________________________________ - _______________________________________________ - _______________________________________________ - _______________________________________________ - _______________________________________________ - _______________________________________________

WEIGHTS AND DIMENSIONS

Overall Size, L x W x H, in. (mm): Weight (Radiator Model), wet lb. (kg): 108.00 x 50.00 x 71.28 (2743 x 1270 x 1811) 5495 (2493)

DISTRIBUTED BY:

Kohler Co., 1992, 1993, 1994, 1995, 1996, 1997. All rights reserved. G5-91 (250ROZD) 8/97a