TCS2P125

AUTOMATIC TRANSFER SWITCH

CONTROL UNIT FOR SINGLE PHASE SYSTEM
OPERATORS MANUAL



























Headquarters : No.3, Lane 201, Chien Fu St., Chyan Jenn Dist., Kaohsiung, TAIWAN
Tel : + 886-7-8121771 Fax : + 886-7-8121775 URL : http://www.kutai.com.tw

Single Phase 2P 125 Amp Rated Voltage 250 VAC
Patent Number : U.S. Pat. No. 7,557,683
TCS2P125 (TC-V2)

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2

TABLE OF CONTENTS

Section Page
SECTOIN 1 : INTRODUCTION
1.1 Safety Precautions ........................................................................................................................... 3
1.2 Products Overview ........................................................................................................................... 3
SECTOIN 2 : HARDWARE DESCRIPTION
2.1 Front Panel ....................................................................................................................................... 4
2.2 TCS2P125 Dimensions .................................................................................................................... 5
2.3 Panel Cut-Out for the TC-V2 .......................................................................................................... 5
SECTOIN 3 : FUNCTION DESCRIPTION
3.1 General............................................................................................................................................. 6
3.2 TDNE Setting ................................................................................................................................... 6
3.3 TDEN Setting ................................................................................................................................... 6
3.4 TDEC Setting ................................................................................................................................... 6
3.5 TDES Setting ................................................................................................................................... 6
3.6 TD-OFF Setting ................................................................................................................................ 6
3.7 Plant Exerciser ................................................................................................................................. 6
3.8 Over / Under Voltage Sensing ......................................................................................................... 6
3.9 Transfer Failure ................................................................................................................................ 6
SECTOIN 4 : OPERATION
4.1 General............................................................................................................................................. 7
4.2 Auto Mode ........................................................................................................................................ 7
4.3 Test Mode ........................................................................................................................................ 7
4.4 Programming Mode .......................................................................................................................... 7
4.5 AC Voltage Display Adjustment ....................................................................................................... 7
4.6 Specification Summary .................................................................................................................... 7
4.7 System Setting Reference Table ..................................................................................................... 8
SECTOIN 5 : INSTALLATION INSTRUCTIONS
5.1 General............................................................................................................................................. 9
5.2 Installation On The Plate ................................................................................................................ 9
5.3 TC-V2 Installation On The Door Panel ......................................................................................... 10
SECTOIN 6 : TYPICAL WIRING
6.1 TCS2P125 Standard Wiring Diagram ............................................................................................ 11

TCS2P125 (TC-V2)

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3
SECTION 1 : INTRODUCTION
1.1 Safety Precautions (WARNINGS)
This manual covers the installation, operation and
maintenance of the TCS2P125 Automatic Transfer
Switch. It is intended for qualified personal only.
WARNING
HIGH VOLTAGES CAN KILL.
1.2 Products Overview
The TCS2P125 automatic transfer switch consist of
two parts the TS2P125 switch and the TC-V2
electronic control unit:
1.2.1 TS125 Features
The contacts on the Kutai TS2P125 transfer switch
are class PC, this means that it is capable of making
and withstanding short circuits but is not intended
for breaking short circuit current.
Rated operating Voltage250 VAC.
Rated operating Current125 Amps
Number of poles2P
Coil operating voltage110 / 220VAC 20
Compact size, light weight and low power
consumption.
Electrically operated and mechanically held.
Manufactured using UL 94V-0 plastics.
Adjustable time delay in OFF position when
transferring.
Designed for cell-phone repeaters, and many
industrial and home ATS applications.


1.2.2 TC-V2 Digital Controller
The TC-V2 digital control unit offers programming
flexibility to customize the ATS to different customer
requirements.
The Controller:
Monitor normal source for full phase over and
under voltages.
Monitor emergency source for single phase over
and under voltages.
Normal & emergency source voltage and
frequency parameter display.
TDEN, TDNE, TDEC and TDOFF real time
countdown display.
Permit testing the transfer switch from the control
panel.
Permit system testing the transfer switch with or
without load from the front panel.
Built-in 1 to 4 weeks exerciser timer.
Permit customer plant exerciser test with / without
load on a preset period.
Safely store customer / factory settings in
permanent memory.
Shows status and failure alarm LEDs on the front
panel.
No need for PC connection and programming
software. All settings can be made on site.
Controller can be installed next to switch or
separately on an enclosure panel.

TC-V2
TS2P125
TCS2P125 (TC-V2)

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4







SECTION 2 : HARDWARE DESCRIPTION
2.1 Front Panel



















































Load
Display
Window
ATS
Status

Function
Selector

Connector

Load
Manual
Handle

Emergency

Normal
TCS2P125 (TC-V2)

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5
2.2 TCS2P125 Dimensions (Unit : mm)























2.3 Panel Cut-Out for the TC-V2 (Unit : mm)






















76.0
70.0
63.0
2
0
8
.
0
1
9
3
.
0
40.0
16.5
1
6
7
.
0
98.0
1
4
4
.
0
43.0
83.0
68.0
76.0
5.5
4.5


1
6
2
.
0

0
.
5
47.00.5

TCS2P125 (TC-V2)

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6
SECTION 3 : FUNCTION DESCRIPTION
3.1 General
Operation of the TCS2P125 electronic control.
3.2 TDNE Settings
TDNE provides a time delay when transferring from
Normal to Emergency. Timing begins when the
Emergency Source (generator) becomes available.
TDNEAdjustable from 0 to 99 seconds.
3.3 TDEN Settings
TDEN provides a time delay when transferring from
Emergency to Normal. This permits stabilization of
the Normal Power before transferring back to
normal. Timing begins when the Normal Power
returns and becomes available and steady.
TDNEAdjustable from 0 to 99 seconds.
3.4 TDEC Settings
TDEC timer keeps the generator running without
load (Engine Cool-down) after the ATS transfer
back to Normal Power. Timing begins when the
transfer back to normal is completed.
TDECEngine Cool-down - from 0 to 99 sec.
3.5 TDES Setting
TDES is the time delay for Engine Start when the
Normal Source voltage is in over or under-voltage
(OV or UV). If power return to normal while timing,
the TDES timer resets and starts again.
TDESAdjustable from 0 to 30 seconds.
3.6 TD-OFF Setting
Time Delay on OFF this timer keeps the switch in
the center neutral OFF position (completely
disengaged) before transferring to the other side.
You can preset the switch in Neutral or OFF from 0
to 18 seconds (Normally 2 to 3 sec).
TD-OFFAdjustable from 1 to 20 seconds.



3.7 Plant Exerciser
This feature provides for automatic test operation of
the generator. The interval is fixed at once per 1 to 4
weeks with a specific test day and time. The
exerciser can be set for either testing with load or
without load.
When the exerciser is activated the exerciser LED
(EX) on the right side of display flashes and turns on
during the exercise period.
3.8 Over / Under Voltage Sensing
The TC-V2 constantly monitors normal & emergency
power. When power falls outside the programmed
voltages this LED turns RED from GREEN and
flashing to show OV / UV problems.
Adjustable Over voltage range110VAC ~ 530VAC
Over voltage resetWhen voltage falls below 10VAC
of the OV setting.
Adjustable Under voltage range80VAC ~ 470VAC
Under voltage resetWhen voltage exceeds 10VAC
of the UV setting.
3.9 Transfer Failure
When a transfer is made the TS125 communicates
its position to the TC-V2 controller by using two
small internal micro-switches, if this signal is not
received, it will try switching 3 more times every 2
seconds or until the connection is made. A flashing
light indicator and a FAIL signal displayed an
incomplete transfer and that the ATS mechanism or
wiring is defective.
If the ATS fails, the TC-V2 controller stops all ATS
functions and starts flashing until the failure is
corrected and the control is reset.
To reset the transfer fail alarm
1. Manually move the ATS to the correct position.
2. Press any button (Auto, Program or Test) on the
front panel to reset the alarm.

TCS2P125 (TC-V2)

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SECTION 4 : OPERATION
4.1 General
This section specifically describes the operation and
functional use of the TC-V2 controller.
4.2 Auto Mode
In AUTO the TC-V2 controller automatically transfer
and retransfers from source to source as directed by
the pre-programmed instructions.
In AUTO the controller monitors the condition of
both normal and standby power sources providing
the logic for the transfer operation.
4.3 Test Mode
The TC-V2 is equipped with a test pushbutton that
simulates the loss of normal source. Pushing the
Test key the TC-V2 will execute a test on the ATS.
The TDES and TDNE programmed time delays will
be performed as part of the test. There are two test
modes
Testing with load
Testing without load
4.4 Programming Mode
The TC-V2 controller is fully programmable from the
front panel when in the Program Mode. The build-in
program buttons have multiple functions
Real time clock displaying.
Programming mode operating.
To enter programming mode, push and hold
Program button for 10 seconds. In the first 10
seconds the screen showing internal real time clock
and then the word Vr 1.0 will appears on the front
display window for 2 seconds indicating the version
of the software.
At this time start a line by line programming
sequence. To advance to the next line, push the
Program button on the front panel. To change each
lines programming parameters, press the increase
( ) and decrease ( ) buttons. When pressing
and releasing the ( ) or ( ) key the displayed
parameter can be increased or decreased by one.
The parameter will continue to scroll if the ( ) or
( ) button is pressed and not released.
Always push the Program button to advance to
the next line or until the word End appears on the
screen. To immediately end the programming mode,
you simply push the Program button for 4
seconds. Then the word End shows on the
screen indicating the end of the programming mode.
If you like to return to factory settings, stay in
programming mode and simultaneously press all 3
buttons ( ), ( ) and Program buttons for 4
seconds. The TC-V2 will now automatically program
itself to factory settings and the word Au.Po will
appear on the display window.
4.5 AC Voltage Display adjustment
The TC-V2 controller continually monitors normal &
emergency power displaying volts and frequency on
the front panel. (The voltage value is calibrated and
adjusted at the factory). But when the ATS works on
high capacitive or inductive loads the waveform
distortion may cause the displayed to have slight
differences from the users measuring instrument.
You can adjust the display value to equal to the
users own instruments, by entering the setting mode
to perform adjustment the parameter. Once the
adjustment is completed, the voltage sensing value
will increase or decrease according to the adjusted
value and display it on the screen. The TC-V2 over
and under voltage protection follow the adjusted
value as the actual system voltage and perform the
monitoring according to the new parameter.
See Table lines 2,3,4,5 for voltage display setting.
4.6 Specification Summary
ITEM SPECIFICATION
Rated Voltage 250 VAC
Rated Current 125 Amp
Rated Frequency 50/60 Hz
Poles 2P
Switch Type Double Throw
ATS Class Class PC
Operation Life Over 6000 Times W/L
Transfer Current
3.0A @ 220VAC
6.0A @ 110VAC
Remote Start contactor 6A @ 277VAC Max
N & E On contactor 7A @ 250VAC Max
Power Consumption <1W
Operating Temperature -10

C ~ 70

C
Storage Temperature -20

C ~ 80

C
Operating Humidity 0 to 95%
Weight 1.8kg 2%
TCS2P125 (TC-V2)

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4.7 System Setting Reference Table
ITEM DESCRIPTION SETTING
FACTORY
SETTING
1 Is this ATS operator in 1 or 3 01) 1 02) 3 02
2
Normal power VL12 voltage display
adjustment setting
-99 ~ 99 V 00
3
Normal power VL23 voltage display
adjustment setting
-99 ~ 99 V 00
4
Normal power VL31 voltage display
adjustment setting
-99 ~ 99 V 00
5
Emergency power VL12 voltage
display adjustment setting
-99 ~ 99 V 00
6 TDEN Time delay emergency to normal 00 ~ 99 sec 10sec
7 TDNE Time delay normal to emergency 00 ~ 99 sec 10sec
8 TDES Time delay engine start 00 ~ 30 sec 5sec
9 TDEC Time delay engine cool-down 00 ~ 99 sec 60sec
10 TD-OFF Time delay on OFF position 01 ~ 20 sec 5sec
11 Normal source over voltage setting 11 ~ 53 ( 110V ~530V ) 25 (250V)
12 Normal source under voltage setting 08 ~ 47 ( 80V ~ 470V ) 18 (180V)
13
Time delay if there is a problem with
normal source voltage output
0 ~ 99sec ( 0 = Without volt monitor function ) 10sec
14 Standby source over voltage setting 11 ~ 53 ( 110V ~530V ) 25 (250V)
15 Standby source under voltage setting 08 ~ 47 ( 80V ~ 470V ) 18 (180V)
16
Time delay if there is a problem with
standby source voltage output
0 ~ 99sec ( 0 = Without volt monitor function ) 10
17 Current day of week setting 01 ~ 07 (Monday to Sunday) current
18 Current hour setting 00 ~ 23 current
19 Current minute setting 00 ~ 59 current
20 Plant exerciser test day of week 01 ~ 07 (Monday to Sunday) 06
21 Plant exerciser hour 00 ~ 23 12
22 Engine run time on exerciser 0 ~ 60 min ( 0 = Without exerciser function ) 00
23 Exerciser cycle
01) Once a Week 02) Once every 2 weeks
03) Once every 3 Weeks 04) Once every 4 weeks
01
24 Plant exerciser test with or without load 01) Without load 02) With load 01
25 Plant Manual test with or without load 01) Without load 02) With load 02
TCS2P125 (TC-V2)

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STEP-1 STEP-3
STEP-2 STEP-4
SECTION 5 : INSTALLATION INSTRUCTIONS
5.1 General
The TC-V2 controller is modular and is designed for installation next to switch or on the front door panel. A
longer harness is required for door installation.
5.2 Installation On The Plate



































TCS2P125 (TC-V2)

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10
STEP-1 STEP-3
STEP-2 STEP-4
5.3 Installation On The Door Panel































TCS2P125 (TC-V2)

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SECTION 6 : TYPICAL WIRING
6.1 TCS2P125 Standard Wiring Diagram (110 or 220V)







TC-V2 Controller
CN1 Connector
SOURCE
NORMAL
N1
N2
NLS ELS
COIL 220V
#NLS>>Normal Auxiliary Switch
#ELS>>Emergency Auxiliary Switch
L2
LOAD
L1
SOURCE
EMERGENCY
E1
E2
TS2P125
CS1
CS1
CS2
CS2
W
H
I
T
E
C
N
1
-
9
C
N
1
-
1
B
R
O
W
N
B
L
U
E
C
N
1
-
1
0
C
N
1
-
1
1
C
N
1
-
6
P
I
N
K
B
L
A
C
K
R
E
D
O
R
A
N
G
E
C
N
1
-
2
C
N
1
-
3
Y
E
L
L
O
W
C
N
1
-
4
C
N
1
-
1
2
R
E
D
/
W
H
I
T
E
C
N
2
-
4
C
N
2
-
3
C
N
2
-
2
C
N
2
-
6
C
N
2
-
1
C
N
2
-
9
C
N
2
-
1
2
C
N
2
-
1
1
C
N
2
-
1
0
CN2 Connector
Remote
Start