FRAKO RM9606e
FRAKO RM9606e
FRAKO RM9606e
0,65
Q
U 3 k
0,375
Q
U k
c/k = Response current to set in A
Q = Capacitor stage rating in var (not the
total)
U = Mains voltage in V on the primary side
of the current transformer
k = Transformer ratio (primary cur
rent/secondary current)
21
Table 3: Response Current at mains voltage 400 VAC - 50 Hz
c/k-adjustment for mains voltage 400 VAC, 50 Hz
Current Stage rating of capacitor bank (not total rating) in kvar
trans-
former
A /A 2,5 5 7,5 10 12,5 15 20 25 30 40 50 60 100
30 /5 0,40 0,80 1,20 1,60
40 /5 0,30 0,60 0,90 1,20 1,50
50 /5 0,24 0,48 0,72 0,96 1,20 1,44
60 /5 0,20 0,40 0,60 0,80 1,00 1,20 1,60
75 /5 0,16 0,32 0,48 0,64 0,80 0,96 1,28 1,60 1,92
100 /5 0,12 0,24 0,36 0,48 0,60 0,72 0,96 1,20 1,44 1,92
150 /5 0,08 0,16 0,24 0,32 0,40 0,48 0,64 0,80 0,96 1,28 1,60 1,92
200 /5 0,06 0,12 0,18 0,24 0,30 0,36 0,48 0,60 0,72 0,96 1,20 1,44
250 /5 0,05 0,10 0,14 0,19 0,24 0,29 0,38 0,48 0,58 0,77 0,96 1,15 1,92
300 /5 0,04 0,08 0,12 0,16 0,20 0,24 0,32 0,40 0,48 0,64 0,80 0,96 1,60
400 /5 0,03 0,06 0,09 0,12 0,15 0,18 0,24 0,30 0,36 0,48 0,60 0,72 1,20
500 /5 0,02 0,05 0,07 0,10 0,12 0,14 0,19 0,24 0,29 0,38 0,48 0,58 0,96
600 /5 0,04 0,06 0,08 0,10 0,12 0,16 0,20 0,24 0,32 0,40 0,48 0,80
750 /5 0,03 0,05 0,06 0,08 0,10 0,13 0,16 0,19 0,26 0,32 0,38 0,64
1000 /5 0,02 0,04 0,05 0,06 0,07 0,10 0,12 0,14 0,19 0,24 0,29 0,48
1500 /5 0,02 0,03 0,04 0,05 0,06 0,08 0,10 0,13 0,16 0,19 0,32
2000 /5 0,02 0,03 0,04 0,05 0,06 0,07 0,10 0,12 0,14 0,24
2500 /5 0,02 0,03 0,04 0,05 0,06 0,08 0,10 0,12 0,19
3000 /5 0,02 0,03 0,04 0,05 0,06 0,08 0,10 0,16
4000 /5 0,02 0,03 0,04 0,05 0,06 0,07 0,12
5000 /5 0,02 0,03 0,04 0,05 0,06 0,10
6000 /5 0,02 0,03 0,04 0,05 0,08
In case the stage sizes, the current transformer or the rated voltage of the capacitor
bank do not coincide with the values in the above table, then the formula on page 20
must be used to calculate the c/k value.
22
5.7 Switching Sequence
When the automatic c/k identification is
switched on every optional switching se-
quence is possible. Necessary condition:
Every multiple of the smallest stage must
be possible by switching an optional
number of connected stages.
If the automatic c/k identification is
switched off, the switching sequence
(switching programme) can be reset to
the following combinations of capacitor
stages:
1:1:1:1:1... 1:1:2:4:4... 1:2:3:4:4...
1:1:2:2:2... 1:1:2:4:8... 1:2:3:6:6...
1:1:2:2:4... 1:2:2:2:2... 1:2:4:4:4...
1:1:2:3:3... 1:2:3:3:3... 1:2:4:8:8...
The smallest capacitor stage is always
"1"; the subsequent stages are either the
same (1:1:1...) or are larger. In the sec-
ond line above a more accurate result
can be achieved with the same number
of switching contactors.
Capacitor steps of the same size are
switched cyclically, i.e. a step which has
just been switched off will only be
switched on again after all the other
steps have been switched on. This
achieves the most even contact switch-
ing.
5.8 Number of Contactors Used
When the automatic c/k identification is
switched off, any value between 1 and 6
can be programmed. If, for example,
there are five stages in a capacitor bank,
these stages are connected to the con-
trol outputs "1" to "5" and the number of
the control outputs is programmed to "5".
This prevents the control relay from acti-
vating control outputs which are not con-
nected.
The capacitor switching sequence is of
no importance for this setting.
5.9 Specifying Fixed Steps
The control relay RM 9606 allows the
first three control outputs to be treated as
fixed steps. Fixed steps are steps which
are not included in the normal control
cycle but are switched on immediately
after the control relay is switched on and
always remain switched on. The set dis-
charge period is maintained. The target
cos phi setting is ignored.
The following settings are possible:
0 = No fixed steps
1 = Control output "1" is fixed
2 = Control outputs "1" and "2" are fixed
3 = Control outputs "1" to "3" are fixed
The switching sequence does not take
into account the fixed steps.
23
5.10 ON/OFF Connection Identifica-
tion
The control relay has an automatic con-
nection identification feature (refer to
section 2.1). The following adjustments
are possible:
Connection identification "ON"
Connection identification "OFF"
When "ON" is set the connection recog-
nised by the control relay can be read
under the mode number 11 in accor-
dance with Table 1 (not variable). When
"OFF" is set the connection is manually
programmed according to Table 2.
5.11 Connection Mode
Normally the connection mode should be
set to automatic operation. If however,
the control relay fails to determine the
connection mode after 15 minutes due to
very high load changes or phase imbal-
ances, it should be entered manually in
accordance with Table 2.
5.12 Setting Capacitor Discharge
Time
In order to ensure that after switch-off, a
capacitor step is not switched on again
before the capacitor has been sufficiently
discharged, the switch-off time can be
set. The switch-off time can be set from
between 5 and 900 seconds.
5.13 Setting Cyclic/Non-Cyclic
Switching Rotation
In certain cases, for example when there
are filtered and non-filtered steps within
one system, it is necessary to ensure
that the control relay does not operate
cyclically. For such applications, this
feature can be disconnected. This
means:
ON: Cyclic switching is possible when
there are at least two switching steps of
the same size.
OFF: No cyclic switching; the steps are
switched on in series starting with the
lowest rating. The lower step ratings are
always selected first.
5.14 Number of Switching Processes
until Alarm Functions
In order to help when maintaining the
capacitor bank the RM 9606 has a
counter for each switching process.
Whilst in manual operation the actual
reading on the counter for each stage
can be seen (see paragraph 6.2). By
selecting the maximum number of
switching processes the control relay
itself indicates when maintenance is re-
quired. The stage which has exceeded
the limits is indicated by flashing (about
every 10 secs), on the display (e.g. "St.
4" for the 4th stage). At the same time an
alarm signal is given. To cancel the
24
alarm
signal please see description in para-
graph 5.15.
Before entering the number of switching
processes this number must be divided
by 1000. This means for example, for
100,000 switching processes for one
stage the number 100 has to be entered
before the alarm is triggered.
The fact that an alarm is indicated for a
stage has no influence on the behaviour
of the RM 9606.
5.15 Cancelling the Switching
Process Counter
The switching process counters can be
cancelled individually or jointly.
If Programme Number 15 is selected the
reading "0" appears on the display. Us-
ing the buttons "+" or "-" a stage number
between 1 and 6 or "ALL" can be se-
lected. When exiting this programme
number by using the button "man"/Set"
the last stage number to be shown on the
display will be cancelled. The appear-
ance of "ALL" on the display indicates
that all counters have been cancelled.
If none of the counters are to be can-
celled the display has to be switched
back to "0".
5.16 Current Transformer Ratio
In order to display the active current (IP),
reactive current (IQ) and apparent cur-
rent (IS) as actual values, the ratio be-
tween the primary current and the sec-
ondary current of the current transformer
used must be entered. If the current
transformer ratio is not entered, the
value displayed must be multiplied by the
current transformer ratio.
Values between 1 and 7000 can be en-
tered (e.g. 1000/5A 200).
5.17 Primary/Secondary Voltage
Transformer Ratio
If a voltage transformer is used in a
measuring circuit the primary/secondary
voltage transformer ratio must be en-
tered in order to enable the "missing kvar
rating to target cos phi" to function.
The ratio of the primary/secondary volt-
age should be entered. If there is no
voltage transformer the value "1" must be
entered. Programmable primary/secon-
dary voltage ratios range from 1 to 300.
5.18 Setting 5th Harmonic Threshold
The control relay RM 9606 has a har-
monic monitoring system for the 5th, 7th,
11th and 13th harmonics. If the limiting
value is exceeded, there is an alarm sig-
nal, i.e. the alarm contact closes and the
"Alarm" LED lights up for as long as the
limiting value is exceeded. The
25
"Harmonic" LED flashes until the alarm is
switched off. The order and the maximum
value of the harmonics which have been
exceeded are displayed by pressing the
"Set" button several times. The "Set"
button must be pressed repeatedly until
the flashing "Harmonic" LED goes out.
5.19 Setting 7th Harmonic Threshold
In this case, the limiting value for the 7th
harmonic is programmed.
5.20 Setting 11th Harmonic Threshold
In this case, the limiting value for the
11th harmonic is programmed.
5.21 Setting 13th Harmonic Threshold
In this case, the limiting value for the
13th harmonic is programmed.
5.22 Harmonic Over-Current Signal
The control relay RM 9606 is able to
determine the ratio between the rms cur-
rent and the fundamental ripple current
(50-60 Hz) in the capacitor. If this ratio is
exceeded by the set value for at least
one minute, due to harmonics and the
resulting amplifications caused by reso-
nances, then the control relay switches
off all the stages that are switched on. At
the same time the alarm goes off. After
about 4 minutes the capacitor stages
required are switched on again.
By pressing the "Set" button the maxi-
mum value appears on the display.
In the case of filtered stages being
used for compensation, set this
threshold to the highest value (hence
inactive).
5.23 Suppressing the cos phi Alarm
As already mentioned, the control relay
tries to attain the prescribed control
band. If this is not possible, because in-
sufficient capacitor stages are available,
an alarm is indicated after some minutes
(depending on the amount of deviation.
Also an alarm is indicated if there is a
capacitive cos phi outside the control
band.
By selecting "OFF" the alarm indication
can be suppressed.
5.24 Total kvar Display
Provided the current transformer ratio
has been entered, the total kvar will ap-
pear in the display, when the "Set" button
is pressed according to Mode 24.
26
6. Operation
6.1 Modes of Display
The choice of displays is independent of
the control relay operation and can be
reprogrammed at any time. To the right
of the digital display there are three
LED's indicating which display mode is
active, either "Power Factor (cos phi)",
"Ampere" or "Harmonic".
Five modes of display can be selected by
pressing the appropriate button:
6.1.1 Actual Power Factor (cos phi)
The power factor display (LED "Power
Factor" (cos phi) is on) is the standard
display. It can be activated from another
mode of display by pressing buttons "IQ",
"IP" or "Harm".
The symbols "+" for ind. and "-" for cap.
show whether the power factor is induc-
tive or capacitive. The LED "Regen" indi-
cates that the power is regenerative. Ac-
tive and reactive currents are measured
separately. The fundamental oscillation
portions (50-60 Hz) of both measured
variables are filtered out mathematically
and used to calculate the cos phi. This
ensures accuracy over the entire range
down to a cos phi value of 0. The mini-
mum apparent current for a correct
power factor (cos phi) display is approx.
0.02 A. When the apparent current falls
below 0.02 A for three consecutive
measurements one capacitor step is
switched off and if there is no change in
the measured current, all remaining
steps are switched off and "I=0" appears
on the display.
6.1.2 Reactive Current (IQ)
IQ
The display indicates the reactive current
portion in the current transformer circuit.
The "+" or "-"LEDs indicate whether the
current is inductive or capacitive. The
LED "Ampere" lights up.
From this mode of display, the effect of
adding or removing capacitor steps
manually can be monitored.
If the current transformer ratio (k) is pro-
grammed via the set mode the actual
reactive current is displayed; otherwise
the current portion is displayed and has
to be multiplied by the current trans-
former ratio to obtain the actual value.
Press "IQ", "IP" or "Harm" to exit the
display.
27
6.1.3 Active Current (IP)
IP
+
This display shows the active current on
the fundamental oscillation in the current
transformer circuit. The LED "Ampere"
lights up.
The current direction is also displayed,
which is helpful during tests. The LED
"Regen" shows that the generative active
power is fed back into the mains.
If the current transformer ratio (k) is pro-
grammed into the relay, the actual active
current is displayed; otherwise the cur-
rent portion is displayed and must be
multiplied by the current transformer ratio
to obtain the actual value. Press buttons
"IQ", "IP" or "Harm" to exit the display.
6.1.4 Apparent Current (IS)
IQ
IP
+
By pressing the "IQ" and "IP" buttons
simultaneously the apparent current of
the fundamental oscillation in the current
transformer circuit is displayed. The LED
"Ampere" lights up.
If the current transformer ratio is pro-
grammed via the set mode, the apparent
current is displayed; otherwise the cur-
rent portion is displayed and must be
multiplied by the current transformer ratio
to obtain the actual value.
Press buttons "IQ", "IP" or "Harm" to exit
the display.
6.1.5 Harmonics
Harm
This display shows the 5th, 7th, 11th and
13th harmonics on voltage. The previous
harmonic reading appears on the display
in % and the LED "Harmonic" lights up.
By pressing the "+" or "-" buttons several
times the display either cycles in ascend-
ing or descending order. For example, if
"5. 2.9" appears on the display, this
means that the 5th harmonic is contained
in the voltage to a portion of 2.9% of the
fundamental.
Press the button "Harm" to exit the dis-
play.
6.2 Manual Operation (man)
man
Set
When the "man/Set" button is pressed
for more than 3 secs. the control relay
switches to manual operation and the
LED "manual" begins to flash. The ca-
pacitor steps can be switched on or off
by pressing the "+" or "-" button. By
28
pressing the button "+" or "-" the steps to
be switched can be selected. The stage
number (e.g. "1.ON") appears on the
display. After about 12 secs. (do not
press any buttons during this time) this
stage will be switched on. If this stage
was already switched on then "1. OFF"
will appear in the display. After about 12
secs. this stage will be switched off.
Then the display will change to the last
displayed value.
During this "waiting time of 12 secs." the
switching counter of this stage will be
shown. The value is given as factor
0.001 and as far as possible values after
the decimal point will be given. This
means, for example:
"0.350" corresponds to 350 switching
operations.
By pressing the "+" button several times
stages 2 - 6 will appear in ascending se-
quence on the display. They can be
switched on/off in the same way. In man-
ual mode the programmed switching off
time (discharge time) is taken into con-
sideration, i.e. when switching on a step
which was previously switched off the
switching-off time is the same as the dis-
charge time. If a stage was identified as
a zero stage (without power) the corre-
sponding numbers would indicate this by
flashing.
Press "man/Set" button to exit manual
mode.
6.3 Alarms
The potential-free alarm contact (a/b)
closes whenever the operating voltage is
not applied. In the case of the correct
operating voltage the contact closes if
there is an alarm. The conditions for an
alarm can be seen in paragraphs 6.3.1 to
6.3.6.
The LED "Alarm" lights up for as long as
a state of alarm exists. When an alarm is
signalized, an alarm marker is put into
action (LEDs "power factor", "Ampere"
or Harmonic" will flash or there is an
indication on the display. The alarm
markers remain active after the alarm
until they are acknowledged by pressing
the "Set" button.
After acknowledgement the flashing
alarm marker goes out.
The alarm signals have no influence on
the control behaviour or performance of
the control relay.
6.3.1 cos phi Alarm
If the threshold values set for "switch-on"
and "switch-off" are exceeded and no
further change can take place in the out-
put steps, the alarm signal functions.
(Exception: when the cos phi alarm is
switched off; see mode no. 23, page 14).
By pressing the "Set" button the amount
of capacitive or reactive power missing to
reach the target power factor is flashed
by the display.
29
Pressing the "Set" button again shows
the actual power factor in the display and
the alarm marker "cos phi"(Power Factor)
no longer flashes.
6.3.2 Harmonic Alarm
When the programmed threshold values
are exceeded the alarm goes off. By
pressing the "Set" button several times
the display shows the order and the
maximum values of the exceeded har-
monics starting with the maximum devia-
tion. The button "Set" must be pressed
repeatedly until the "Harmonic" alarm
marker no longer flashes.
6.3.3 Over-current Alarm
If the ratio between the rms current value
and the fundamental wave current (50-60
Hz) in the capacitor is exceeded by the
programmed factor, the alarm goes off.
By pressing the "Set" button the display
shows the maximum value of the ratio.
By pressing the "Set" button again the
display shows the actual power factor
(cos phi) and the alarm marker "Ampere"
no longer flashes.
Attention: The over-current ratio is
only a computed value and cannot be
applied to systems with filter circuits.
6.3.4 "U=0" Alarm
The voltage applied during automatic
identification is stored by the control re-
lay as rated voltage.
In order to use the control relay again at
230 VAC after it has been in operation at
400 VAC it is necessary to wait until
"U=0" appears on the display. By press-
ing the buttons "+", "-" and "man/Set"
simultaneously for about 5 secs. the new
voltage (in this case 230 VAC) can be
accepted as rated voltage.
6.3.5 C=0 Alarm
If the control relay does not recognise a
capacitor stage during the processes for
the automatic identification and recogni-
tion of connected capacitor stages this is
shown by the "C=0" indicator and an
alarm.
The attempts to recognize are carried out
inspite of the indication.
6.3.6 "I=0" Signal
If there is an interruption in the current
path for at least 3 secs. the control relay
immediately switches off a capacitor
step. If no change in the current results,
the steps which are still on are then
switched off.
No alarm is triggered off.
30
7. Technical Data
Mode of Connection:
Phase/Phase connection or Phase/Neu-
tral connection. Current via current
transformer in optional phase (see Fig. 1,
page 9).
Operating Voltage:
Supply
Voltage
Mains Connec-
tion Voltage
Absolute per-
missible/thres-
hold values
230 - 400 V 220 to 400 V 198 ... 462 V
Attention: The terminals for 230 V and
400 V are internally bridged.
Frequency:
50 Hz / 60 Hz (48 to 62 Hz).
Consumption of Supply Voltage:
Approx. 9 / 11 VA at 0 / 6 switched-on
control contacts.
Current path:
For current transformer ... / 1 A to ... / 5 A.
Consumption in Current Path:
Max. 1,8 VA at 5 A transformer rated cur-
rent.
Control Contacts:
6 potential-free contacts.
Loading Capacity of the Control Con-
tacts:
Switching voltage
acc. to VDE 0110 Group B 380 VAC
acc. to VDE 0110 Group C 250 VAC
Total switching current 5 A max.
Switching load 1800 VA max
Fault Signal Contacts:
Loading capacity as control contacts.
No-Voltage Trip
(Undervoltage Monitoring):
For a voltage loss of longer than 15 ms
all capacitor stages connected are
switched off. After voltage is restored the
control relay switches the required steps
on.
Zero Current Trip:
For a current loss of longer than 3 secs.
capacitor stages connected are switched
off. After current is restored the control
relay switches the required steps on.
Operating Elements:
Foil keyboard with 4 buttons.
LED Indicators:
12 LEDs
4 1/2 character digital display
Temperature Range:
-25
0
C to +60
0
C according to DIN VDE
0660, Part 500, para. 6.1.1.1.
Casing:
Black synthetic plastic.
Flame-resistant to UL-94, Class VO.
Fastening:
Through the front panel by means of a
screwdriver.
Front Panel:
144 x 144 mm (to DIN 43 700)
Panel Cut Out:
31
138 x 138 mm (to DIN 43 700)
Mounting Depth:
40 mm
Weight:
approx. 0,9 kg
Mounting Position:
as desired
Terminals:
Plug-in connector blocks
(supplied with the control relay).
Enclosure:
Terminals IP 20
Casing IP 54
(when using sealing ring)
Design:
to VDE 0160, Protective Class II,
Insulation Group B
(when using insulated fastening screws).
Fusing:
External required.
32
8. Trouble Shooting
Pos. Faults Possible Causes Necessary Action
1 Control relay does not
function, digital display
remains blank.
There is either no
voltage or the wrong
voltage has been
applied to the control
relay.
Check whether the correct operating
voltage is applied to the control relay.
2 "U=0" flashes on the
display for some time.
The operating voltage
applied to the relay is
too low.
Check the operating voltage. If the
voltage is correct press the buttons
"+", "-" and "Set" to recognise this
voltage as rated voltage.
3 Relay does not re-
spond to manual op-
eration, in spite of ha-
End of delay time of
approx. 10 secs. was
not observed.
For example, if "1.ON" appears on
the display wait until the control relay
has switched on the first step.
ving voltage and digital
display is operational.
Relay was not in
manual mode.
"Man" button must be pressed until
the LED "manual" flashes.
4 Step display (LED 1-6)
lights up but capacitor
contactors are not acti-
vated.
Control circuit is not
connected properly or
there is no control
voltage.
Check the control circuit according to
the circuit diagram and check fuses.
There is no neutral on
the contactors.
5 Control relay does not
complete the automatic
identification process.
Unstable power sup-
ply (power factor
fluctuation).
Wait for power supply to stabilize and
set c/k factor and mode of connection
manually.
6 "C=0" appears on the
display during the
automatic identification
Fault in control circuit
(Contactors do not
switch on.)
Check the control circuit according to
the circuit diagram and check fuses.
process. Capacitor stage fuses
are missing or are
defect.
Check whether voltage is applied to
the capacitors after the switching
process.
Current transformer is
mounted on the
wrong place.
Check whether the position of the
current transformer corresponds with
that on the circuit diagram.
7 "I=0" flashes on the
display.
Current transformer
wire is disconnected.
Use ammeter to check current in cur-
rent path (1 min 0,02A).
33
Pos. Faults Possible Causes Necessary Action
8 Despite inductive load
no steps are switched
on when relay is in
automatic mode.
When programming the
c/k factor of the control
relay, the switching
time delay or discharge
time have been set too
high.
Check programming of control relay and
change if necessary.
In automatic operation
the circuit c/k factor
was not correctly iden-
tified.
Check the control according to the cir-
cuit diagram and repeat the automatic
test procedure.
Another current meas-
uring meter (e.g. am-
meter) was connected
in parallel with the con-
trol relays current path.
The current paths of the various meas-
uring instruments must be connected in
series.
9 In automatic mode one
stage is continually
The c/k factor was set
too low.
Correctly set c/k factor according to the
table.
switched on or off
(hunting).
High load change; The
delay time was set too
low.
Set higher delay time.
10 The cos phi display is
less than the target cos
phi, although the con-
Mode of connection
incorrectly pro-
grammed.
Reset mode of connection.
trol relay has switched
on all stages.
Fault in control circuit. Check whether the capacitor contactors
have been energized.
Fault in capacitor cir-
cuit.
Check the fuses and contacts of the
capacitor contactors. Measure the cur-
rent of each capacitor stage with a
clamp-on current meter.
System undersized. Press "Set" button and read the missing
power from the display.
Failure in identification
process.
Repeat identification process.
11 Control relay does not
switch off all stages
c/k factor set too high. Set c/k factor according to the table.
during times of low load
or facility shut-down.
Control relay is in man-
ual mode.
Press "Man" button.
34