Comfort Handbook Alfa Laval

Heating and cooling solutions from Alfa Laval
Everything you need for your HVAC application, 2012-2013

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Alfa Laval Comfort
mission statement
Alfa Lavals goal is to be the preferred
brand for leading HVAC companies. We
provide energy-saving heating & cooling
solutions using compact heat
exchangers as core technology.
Together with our partners, we do this in
all buildings on all continents. By doing
this, we help create a better standard
of living.
To help you find the right product for your
HVAC application we have developed
this Heating and Application Handbook.
It is also available as an App for tablets,
in digital format on alfalaval.com/hvac
and on our eBusiness portal.
Whichever format you choose to learn
more about our products we have
made sure it is as easy as possible for
you to find the information you are
looking for.
Welcome to
Alfa Laval
1. The Alfa Laval Group
2. Heating and cooling solutions from Alfa Laval
3. Applications
4. The theory behind heat transfer
5. Product range
6. Gasketed plate heat exchangers
7. Brazed plate heat exchangers
8. Fusion-bonded plate heat exchangers, AlfaNova
9. Air heat exchangers
10. Heating and cooling systems
11. Tap water systems
12. Tubular heat exchangers
13. All welded heat exchangers
14. Filters
The information provided in this Handbook is given in good faith and Alfa Laval is not able to accept any responsibility for the accuracy
of its content, or any consequences that may arise from the use of the information supplied or materials described. Alfa Laval reserves
the right to change specifications without prior notification.
3. Applications
5. Product range
13. All-welded heat exchangers
14. Filters
Chapter 1
1:1
Our mission
We optimize the
performance of our
customers processes.
Time and time again.
1:2
1:3
Pure Performance
Alfa Laval focuses closely on offering its
customers solutions that pay off.
This is clearly reflected in our mission:
To optimize the performance of our
customers'processes. Time and time again.
This is a never-ending commitment. Every
improvement we achieve creates a new platform
for the next step on the improvement ladder.
Our aim is to stay in pole position at all times.
1:4
1:5
High-tech
performance
The Alfa Laval brand stands for technical
expertise, reliable products, efficient service and
the finest possible process-engineering skills.
Our reputation is based on our unique
knowledge and experience in three key
technologies:
Separation
Heat transfer
Fluid handling
These are technologies that play major roles in
most sectors of industry.
1:6
1:7
Our company
129 years young
The origin of the company dates back to
1883, when Gustaf de Laval founded Alfa
Laval to exploit his pioneering invention of
the centrifugal separator.
Gustav de Laval was a great technical genius
who registered 92 patents in his lifetime. His
innovative spirit has always been the guiding
star for Alfa Laval and remains so to this day.
3.2 billion euros in sales
During 2011, Alfa Laval posted sales
of 3.2 billion euros.
Europe is the biggest geographical
market in terms of sales volume
roughly twice the size of both Asia
and the American continent.
14,700 employees
Alfa Laval has nearly 14,700 highly qualified employees
worldwide. Their basic mission is to assist industries of
almost every kind to refine and improve their products and
to optimise the performance of their processes. Thereby we
help create better living conditions and a cleaner, safer
environment for all mankind.
Ten customer segments
To create a clear focus on different types
of customer, Alfa Laval's business is
divided into ten segments.
Each segment is dedicated to working
closely with specific customer groups.
This gives us insight into their special
needs and the power to develop the
best possible solutions to fulfil them.
Technical leadership
Alfa Laval holds world-leading market positions in its
fields of technical expertise.
Its success is based on an average investment of 2.5%
of annual turnover in Research & Development.
The work of our almost 300 dedicated R&D specialists
results in 35-40 new product releases every year.
A global brand
Our equipment, systems and service
are hard at work in more than 100
countries.
In 2011 Alfa Laval had 37 major
production units and 99 service
centres all over the world. The
proximity to the market is vital to the
company's success, for it is only by
working closely with our customers
that we can respond to their needs.
1:8
Our key areas
Separation
Alfa Laval has led the development of separation
technology since the company was formed in 1883.
Today Alfa Laval is the world's largest supplier of
separation technologies.
Heat transfer
Alfa Laval is the world leader in plate and spiral heat
exchangers.
It also offers the market's most extensive range of
refrigeration equipment.
Fluid handling
Alfa Laval produces ow equipment for industries
requiring high standards of hygiene and reliable,
continuous process ows.
Separation
Air heat exchangers,
evaporators and
condensers
Designed for
refrigeration.
Finned tube heat
exchangers
Alfa Laval's range
covers most types of
refrigerants and most
cooling applications.
Fluid handling
Valves
Sanitary mixproof valves.
Intelligent control
equipment. For example:
Butterfly valves.
Seat valves.
Aseptic diaphragm
valves.
Pumps
We cover every need for
gentle, precision pumping
of all kinds of fluids of all
viscosities in sanitary
applications.
Tank equipment
We offer the widest range of
sanitary applications for the
marine/offshore business
supplying everything except
the tank itself.
High-speed separators
Primarily used for
separating fluids and
sludges containing up to
30% of solid particles.
Decanter centrifuges
For separating solids
from liquids: a key
function in countless
industrial, food and
treatment processes.
Plate heat
exchangers
Alfa Laval has the
most comprehensive
range in the market
for industrial, sanitary
and heating
applications.
Spiral heat
exchangers
Tailored for viscous
and particulate
products that can
cause severe fouling
or corrosion.
Installation material
Our promise: You can
always find the right
installation material, in the
right quantity, for the right
application.
Shell-and-tube
heat exchangers
An extensive range of
heat exchangers
dedicated to
pharmaceutical, food and
refrigeration applications.
Heat transfer
Membrane filtration
Alfa Laval's wide range of filters
covers reverse osmosis,
nanofiltration, ultra-filtration and
microfiltration.
1:9
Focus on customer
segments
Food industry
Our equipment helps the food
industry to turn quality raw materials
into equally high-quality products.
Beverage industry
We manage the vital balance between
flavour, food safety and manufacturing
efficiency. Our equipment handles
millions of litres of wine and beer every
year.
Starch industry
More than half of the 60 million
tons of starch produced in the
world every year comes from our
products and processes.
Wastewater
Alfa Laval has unique
knowledge in the
increasingly critical areas
of effluent treatment and
recycling.
Pharmaceutical and biotech industry
We offer a wide range of products to
satisfy the industry's exceptional
demands for precision, safety and
cleanliness.
The process industries
Alfa Laval's equipment and
solutions are critical for performing
and optimizing many industrial
processes.
Comfort/HVAC and refrigeration
Alfa Laval is a leader in climate
control, providing an optimized
balance of heating and cooling.
Energy
Alfa Laval is involved throughout the
long process from the extraction of
raw materials to the production and
use of energy.
Marine industry
More than half of the world's ships are
equipped with Alfa Laval products and
solutions.
Vegetable oils industry
Our equipment and systems produce
tons of extra virgin olive oil every day.
3. Applications
5. Product range
14. Filters
Chapter 2
2:1
The Alfa Laval Business Unit Comfort/
HVAC applies heat-transfer technology to
heating and cooling systems, helping you
to be more efficient in obtaining the ideal
temperature in any area.
Customers in more than 60 countries have
made Alfa Laval the world market leader in
heat exchangers and thermal solutions.
Over 60 years of dedicated research and
development in the field of heat-exchanger
solutions, together with field experience
from some 500,000 heating installations
around the world, are your assurance that
we have the solutions you are looking for.
There are many different ways to achieve
comfortable, economic climate control.
That's why a thorough understanding of
each individual situation, the available
resources and the real needs is the first
step towards success.
Heating and
cooling solutions
from Alfa Laval
2:2
Many of our customers are engaged in
building a modern infrastructure based
on proven, effective and sophisticated
technology.
This calls for customized design to
meet specications that address local
conditions and specic needs.
Others are expanding current plants or
designing next generation systems.
This means analyzing the application
benets that new technology has to
offer, locating opportunities for even
faster return on investment, ensuring
lower than ever total cost of ownership,
and reducing environmental impact.
Globalization is an obligation the
obligation to adapt global experience
to meet local needs.
Alfa Laval is fully equipped to meet any
project requirements from day one with
fast answers and timely suggestions
for improvements. These are the
success factors that lead to a
rewarding, long-term customer supplier
relationship.
In a world of constant change, it can be comforting
to know that some essentials will remain the same.
One such essential is the local presence of Alfa Laval
through our local sales companies and network of
authorized distributors, who can meet all your needs
and help you optimize your systems performance.
Global experience
always near you
Time is money: that's why it's easy
to do business with us
Speed and simplicity are essential for
us, because a companys leadership
derives not just from the quality of its
products, but also from its organization
and the services it offers. This is why
we provide our customers with all the
tools they need to do business with us
easily and efciently. Contact our local
representative to learn more about the
latest available tools.
We know because we have been
there
Alfa Laval customers always benet
from our rst-hand experience in
hundreds of projects in different
countries and climates all over the
world. You can access our experience
through our global team of Alfa Laval
experts and partners. Your Alfa Laval
agent is just a phone call away, while
contact details for all countries are
continually updated on our website at
www.alfalaval.com

Fast, timely delivery
Experienced planning means superior
logistics. At Alfa Laval, we believe that
deliveries should not merely be in time.
They should be just in time in order to
save money and storage space for our
customers. This is one of our major
strengths together with supplying and
supporting the resources needed at
each different stage of a project.
From a single product to the
complexity of a power plant
Close collaboration with the customer
and every one of his partners and
advisors is essential. We contribute
actively and constructively from the
very rst enquiry in order to assure you
the best possible solution whether
you need a single product or a full-
scale project.
2:3
Advanced design
Alfa Lavals extensive product
development work has led to
technologically advanced plates for
heat exchangers that make it possible
to adopt our close approach to
energy efciency. The optimized plate
corrugation pattern not only increases
heat transfer, but also reduces the risk
of fouling thanks to highly turbulent
ow. Plates are available in different
materials and congurations to suit the
customer's needs.
Alfa Lavals innovative heating and
cooling systems are certied according
to ISO 9001 and we have the
possibility to control every component.
As the interaction between all
components is thoroughly tested, you
can be sure to receive a reliable and
cost-efcient system, ensuring lowest
cost of ownership.
Leveraging local energy sources
The availability of local energy is an
important cost parameter in designing
a system. By using heat exchangers
from Alfa Laval, you can choose one or
several of a wide variety of energy
sources in order to maximize economic
benets and minimize environmental
impact.
Global expertise for local projects
District-heating system projects
typically span a period of several year.
These projects are complex processes
that are often split up into several
stages. Each of these starts with a pilot
project, and is minutely documented
as a basis for improvements and
rening specications for coming
stages.
This meticulous process is even more
critical when external nancing and
approvals need to be obtained.
At rst it may seem daunting, but it is
part of our global experience and
everyday work.
Full documentation
We provide documentation and
specications for local authorities,
consultants and contractors. We can
customize throughout the project
down to the smallest details of three-
dimensional drawings.
Innovative solutions
Alfa Laval pursues an active research
and development policy at laboratories
around the world. All Alfa Laval
development projects are based on an
analysis of the benets of applying new
technologies and the opportunities for
even faster return on investment,
reducing both the total operating cost
and environmental impact.
We're closer than you think
Alfa Laval is represented in most
countries by local sales companies,
and a network of regional authorized
distributors are responsible for serving
our customers at all times. All of our
authorized distributors and sales
companies are able to perform
dimensioning of heat exchangers
based on application, heat load and
available space, and to provide
installation guidelines together with full
pricing details.
We understand and meet your
needs
There are many different ways to
achieve comfortable, economic climate
control. A thorough understanding of
each individual situation, the available
resources and the real needs is always
the rst step towards success.
Power and performance
Alfa Laval has a full range of products
catering for every need, however large
or small. We offer versatile, compact
and easy-to-install products that
ensure high efciency and low
maintenance costs. Alfa Laval is your
assurance of reliable operation,
unsurpassed operating life span, fast
return on investment and low cost of
ownership.
3. Applications
5. Product range
14. Filters
Chapter 3
3:1
Applications
In this chapter, we will illustrate a number
of common applications of heat
exchangers and heat-exchanger systems
in HVAC installations.
The diagrams and other information
provided are intended only to clarify the
operating principle. Actual systems must
thus be completed with the components
and accessories envisaged by current
regulations.
For a more tailor-made design, contact
your local Alfa Laval representative, who
will be happy to provide you with
professional assistance in selecting the
best heat exchanger or heat-exchanger
system for the job (see contact details at
www.alfalaval.com).
At www.alfalaval.com/HVAC you can check
out our reference library and read about
installations we have completed within all
applications in different places all over
the world.
3:2
Heating, in most cases, is a matter of
providing a comfortable indoor
environment, whether at home, at work
or in a public facility. Heating can also
involve tapwater heating, swimming
pools, greenhouses etc.
Space heating
The use of hot water for space heating
is very common. The methods used to
transfer energy from the water to a
comfortable indoor environment vary.
Using radiators is one common
method.
An alternative to radiators is under-oor
heating, where heat circuits are placed
under the oor. The oor-heating circuit
can be connected to the radiator
circuit.
The objective of space
heating is usually to achieve
a comfortable indoor
temperature. The heat
can be transferred using
radiators, floor heating
or air heaters.
An air heater, blowing hot air into a
room, is more commonly used in
public buildings. Very often a
combination is used, with for
example radiators and oor heating,
or radiators and air heaters via a
separate mixing loop.
Space heating
District heating/Community heating
3:3
What is district and community heating?
District heating and community
heating are environmentally friendly and
energy-efcient methods of delivering
hot tapwater and radiator heating. Heat
generated in a central boiler plant is
transferred to several buildings through
pipes. A very wide range of energy
sources, including combustion of oil,
natural gas, biofuel or renewable
energy, can provide the heat. A
successful energy company will have
6-8 heating sources that they can
combine and utilize according to their
priorities fuel cost, emissions, etc.
The possibilities of using waste heat
from industry, surplus heat from waste
incineration, industrial processes and
sewage, purpose-built heating plants
or co-generation plants in district
heating make it a exible and energy-
efcient choice. You can optimise costs
as prices change, and maximize
environmental protection.
For the consumer, district or com-
munity heating means a trouble-free
way of receiving energy. The heating
sources of a district or community
heating system are more convenient
and more efcient than small individual
space-heating systems. Combustion
techniques and exhaust cleaning will
decrease the negative impact on the
environment.
Plate heat exchangers and heat-
exchanger systems, substations, play
a major role in enabling efcient heat
transfer between the two systems in
order to deliver heated tap water and
heating to end users. Alfa Laval plate
heat exchangers and substations
deliver the preferred solution in district-
or community-heating systems through-
out the world today.
Alfa Laval currently offers different
types of plate heat exchangers and
substations in district- and community-
heating applications.
3:4
Community heating is based on the
same technology as a standard
district-heating network but on a
smaller scale. Even in networks
consisting of a relatively small number
of houses or apartments, the
technology developed for district
heating offers some obvious benets.
One central boiler will replace several
of small boilers. Fuel from different local
sources e.g. industrial waste energy,
garbage or solar can be used.
In many cases, small-scale community
heating networks can be integrated
into more comprehensive district-
heating networks, thus creating
economies of scale while some of the
initial investments in equipment are
already taken.
Substations are the brain of the
community-heating concept. The
challenge is to achieve the ideal
temperature while simultaneously
reducing energy consumption and
paying attention to environmental
issues. During the last few years,
compact and very efcient units have
been developed specically for small-
scale applications. As metering can be
set individually, residents are offered an
incentive to save energy, while sensors
adjust the indoor temperature in
relation to temperature uctuations
outdoors.
Community heating
Renewable energy
Industrial
waste heat
Energy from waste
Fossil fuels,
peak load
Combined heat
and power
Bio fuels
3:5
Today, the district- and community
heating application is moving from
production-driven towards demand-
driven. In a production-driven system
the production plant regulates the
volumes of heat delivered to residents.
The residents have no technical means
of regulating the heat reaching their
apartments, as the system temperature
can only be set at the heat source.
In a demand-driven system, each
building is furnished with an individual
substation equipped with a weather
sensor. The sensor and control equip-
ment adjust the supply temperature
automatically, taking into account the
specic heating needs of the building.
Therefore, the substation will capture
only the heat needed from the network.
A rened regulation of the ambient
temperature also means that the tem-
perature gap between the supply and
return temperatures can be expanded.
As a result, pipe dimensions can be
kept relatively small, thus cutting
investment costs and pumping costs.

One substation in every building (even
every apartment) has proven to provide
the best result, enabling individual
control and superior economy.
Energy savings in district/community heating
3:6
District and community heating must
be viewed as a total system, and as all
systems, it requires a holistic approach
optimising and working with the total
system and not only focusing on parts.
For district and community heating it is
crucial to have products and compo-
nents in the system that work together
as well as separately in an optimal way.
Strategy
Two pipe systems
Eliminating leaking pipes and waste
of water
A substation in every building
All buildings need its own metering
Individual measuring of use of
energy for every apartment
Connecting small district- and
community-heating networks to the
main city networks
Analysis of optional energy supply
Individual building effciency
Keeping waste heat from going to
waste
In many companies and industries there
are untapped sources of waste heat or
surplus heat. Such heat can be found in
many forms, whether it is steam going
out into the air or hot water going out
into the ocean. By utilizing the waste
heat in district heating, the same fuel
achieves twice the work, thereby
doubling fuel efciency.
Huge heat losses appear in power
plants, oil reneries and industrial
processes. Much of this heat could
be retrieved and distributed by district
heating systems to heat urban buildings.
District-heating systems provide the
necessary heat load for high-efciency
combined heat and power plants while
at the same time, allowing the use of
renewable energy.
3:7
There are many different ways to connect
district heating/community heating to build-
ings. The most common principles are:
Connection principles
The indirect parallel-connection system
includes a heat exchanger for the
domestic hot water circuit and a heat
exchanger separating the district- or
community-heating network from the
customer heating circuit.
A direct connection system needs a
differential pressure controller in order
to decrease pressure on the secondary
side and is recommended for low-
pressure systems.
Direct connection
In the indirect parallel connection
system, a differential pressure controller
can be used in some cases.
Indirect parallel system
The indirect two-step connection
includes a two-step heat exchanger for
the domestic hot water circuit and a
heat exchanger separating the district-
or community-heating network from the
customer heating circuit. The heating
ow from space heating ows through
the pre-heater of the domestic tap
water exchanger and improves the total
cooling of the district- or community
heating system.
Indirect two-step system
The indirect two-step connection
means maximum utilization of heat and
a low return temperature during tap
water consumption.
1. Direct connection
2. Indirect parallel connection
3. Indirect two-step connection
The direct-connection system includes
a heat exchanger for the domestic
tap water circuit but there is no heat
exchanger between the heating net-
work and the customer heating circuit.
The same heating water is inside the
secondary network (radiators, under-
oor heating etc.).
3:8
Combined Heat & Power (CHP) is a
key technology for district and commu-
nity heating. It will almost double fuel
efciency and at the same time reduce
the need for additional heating sources.
This reduces the impact on the climate
and environment and increases the
energy efciency.
Environmental aspects
Wherever district or community heating
is established, the surrounding environ-
ment benets. One large plant has
better combustion and cleaner emis-
sions than many smaller plants.
District and community heating enables
the utilization of waste heat from indus-
tries and garbage from both house-
holds and industries; energy that would
otherwise be lost.
Large or small-scale district and
community heating open up for using
local fuels and switching between
different heat sources, thus making
renewable energy sources an attractive
alternative.
3:9
Hot tap water is a convenience and
comfort that most people take for
granted in modern society. For
cleaning, washing and personal
hygiene, we're used to turning a tap
and getting as much hot water as we
need quickly and reliably. And we do
use lots of it!
Close to 40% of all energy consumed
by households in Europe goes to
heating tap water. Hot tap water can
Tap water heating
be produced in a variety of ways,
depending on the type of energy
employed (electricity, gas, solar or
other fuels) and the users needs.
Essentially, tap water heating systems
can be either instantaneous, without a
storage tank, or semi-instantaneous,
using a tank storage.
Which method is best for any particular
application is determined by weighing
the advantages and disadvantages of
each solution. The main factors
involved are:
available capacity (kW) on site
temperatures needed on the primary
and secondary sides
available energy on site
available place in the boiler room
local preferences and/or habits
Instantaneous Semi-instantaneous
&
3:10
0 5 10 15 20 24
Indicator Benefits
Cost efciency Low up-front investment, operating and maintenance cost
Energy efciency Low energy consumption
Space efciency Using minimal oor and room space
Installation efciency Simple and quick to install, test and start up
Service efciency Easy to clean and maintain; long maintenance intervals with short
service shut-downs
Comfort No waiting for hot water; and appropriate temperature levels, no risk of
scalding at the tap
Dependability Hot water available at the right moment
Health No build-up bacteria cultures
Sufciency Enough hot water even during peak-consumption hours
Some of the key requirements that are considered in selecting a system are as follows:
Modern buildings are designed to
consume less and less energy.
If building losses can thus be brought
down to very low levels, the same
cannot be said of domestic hot water
production: it is not possible to reduce
the heat needed to produce hot water
signicantly, as it depends on quantity
and distribution characteristics.
In order to keep energy consumption
low, it is thus essential to optimise the
hot water production system, where
tap-water systems from Alfa Laval play
a fundamental role.
Tap water demand
electrical kW with
constant-speed pump
electrical kW with
variable-speed pump
Tapping peak 1 Tapping peak 2 Tapping peak 3
Peak period 1 Peak period 2 Peak period 3
Hours
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3:11
A tap-water system is much more than
a heat exchanger; it combines the Alfa
Laval know-how of heat exchangers
with a perfect knowledge of quality
material and professional skills in order
to offer a complete ready-to-use hot-
water system to the customer.
Alfa Laval offers:
Instantaneous systems
Semi-instantaneous systems
Anti-legionella systems
Multi functional electronic controlbox
Choice of gasketed, brazed and
fusion-bonded heat exchangers
Choice of 2-port, 3-port and 4-port
valves on the primary side
These systems are the best solution for
anywhere where hot water is needed in
large volumes in a short time:
- For any collective application:
Apartment blocks
Hotels
Hospitals
Sports facilities
Retirement homes
Schools & universities
Prisons
- For any heating source:
Local boiler
District heating
Community heating
Renewable energies
- For any functionality:
Simple product range
Standard product range
Smart product range
3:12
An instantaneous tap water system
heats the water at the moment it is
needed by the user.
The working principle is very simple:
connected to the hot water distribution
pipe works, the heat exchanger
provides controllable domestic hot
water directly to the consumption taps
in large volumes and at very fast pace.
The primary side can be fed by different
heating sources such as:
A local boiler
A district-heating system
A community-heating system
A system using renewable energy:
solar, heat pumps etc.
The system operates with a 2-, 3- or 4-
port control valve on the primary side
(A). The valve is connected to an
actuator (B) and the control box (C).
The temperature sensor S1(E), located
at the secondary outlet, checks the
temperature and adjusts the control
Instantaneous hot water production
It is simple, reliable and easy to install (plug & play)
It provides domestic hot water in large quantities, up to 1220kW,
in a very short time
It comfortably keeps up with peak consumption without having a
tank on site; cost and space saving
With no stagnant water, there is no less risk of legionella
Limited lime scaling thanks to the mixing valve on the primary side
and turbulent flow through the plate heat exchanger
Extremely compact
One instantaneous tap water system has the muscle to replace
several storage tanks
Advantages of an instantaneous tap water system:
valve accordingly, via the control box,
in order to supply domestic hot water
at the right temperature.
The primary pump (D) maintains a
constant ow rate whereas the
temperature entering the heat
exchanger is continuously adapted to
the demand detected at sensor S1(E).
This eliminates thermal shock in the
plate heat exchanger and reduces the
build-up of lime scale on the tap-water
side.
Sensor S2 (F) indicates if circulating
water has reached 70C minimum for
thermal treatment.
Sensor S3 (G) indicates a decrease of
the heat-exchanger efciency due to
scaling.
The circulation pump (H) maintains a
minimum ow rate through the entire
network.
An instantaneous tap water system
must be sized to cope with peak
consumption which means that both
the plate heat exchanger and the boiler
capacity (or heating network) must be
larger than for a semi-instantaneous
system (see next section).
Working principle instantaneous, 3-port valve
C
B E
D
G F
H
A
City water
Primary
heat
source
Scope of supply
Secondary Primary
3:13
AquaFlow
Nominal capacity
of the system (kW)* number of hotel rooms** number of apartments***
70 8 5
150 25 20
440 100 130
1000 320 500
* Product range offers between 50 and 1220kW
* based on **/*** hotels
** based on standard apartments of 3/4 rooms
Application examples for one single instantaneous tap water system:
City water Heat source
3:14
Semi-instantaneous hot water production
In a semi-instantaneous tap-water
system, the heated domestic hot water
is stored in a buffer tank on the
secondary side. The stored hot water
is only used for peak periods when the
domestic hot water demand is higher
than the energy supply.
Contrary to instantaneous systems
these systems can operate with a
smaller boiler (or heating network).
The primary side can be fed by
different heating sources:
A local boiler
A district-heating system
A community-heating system
A system using renewable energy:
solar, heat pumps etc.
The system operates with a 2-, 3- or 4-
port control valve on the primary side
(A). The valve is connected to an
actuator (B) and the control box (C).
The temperature sensor S1(E), located
at the secondary outlet, checks the
valve accordingly, via the control box,
in order to supply domestic hot water
at the right temperature.
The primary pump (D) maintains a
constant ow rate whereas the
temperature entering the heat
exchanger is continuously adapted to
the demand detected at sensor S1.
This eliminates thermal shock in the
plate heat exchanger and reduces the
build-up of limescale on the tap-water
side.
Sensor S2 (F) indicates if circulating
water has reached 70C minimum for
thermal treatment.
Sensor S3 (G) indicates a decrease of
the plate heat-exchanger efciency due
to scaling.
Working principle semi-instantaneous, 3-port valve
The circulation pump (H) maintains a
minimum ow rate through the entire
network.
The charging pump (I) on the
secondary side is used to store hot
water in the storage tank.
When there is no or limited tapping of
domestic hot water, the storage vessel
is gradually heated up to the set point
temperature. When tapping occurs, hot
water is being drawn from the top of
the storage tank.
The only feature difference between an
instantaneous and a semi-instantaneous
tap water system is the charging pump
(I) on the secondary side.
C
B E
D
G
F
I
A
Scope of supply
H
3:15
Nominal capacity number number
of the system (kW)* of hotel rooms** of apartments***
70 25 20
150 50 45
440 130 200
1000 350 620
Applications
Application examples for one single semi-instantaneous tap water system
combined with one 300L storage tank:
Nominal capacity number number
of the system (kW)* of hotel rooms** of apartments***
150 100 120
440 320 430
1000 580 950
Application examples for one single semi-instantaneous tap water system
combined with one 2000L storage tank:
It is simple, reliable and easy to install (plug & play)
Even where hot water demand is not constant, it comfortably keeps
up with sudden peak consumption thanks to the buffer tank
No need for a large boiler capacity on site
No need for a very large heat exchanger
Any combination of power output (50-1220kW) and tank size
(150 to 4000L) is possible, thus providing large quantities of
hot water
To avoid legionella proliferation the semi-instantaneous systems are
equipped with a thermal treatment function which raises the
temperature to 70C in order to kill the bacteria
Limited lime scaling thanks to the mixing valve on the primary side
and turbulent flow through the plate heat exchanger
Advantages of a semi-instantaneous tap-water system:
* Product range offers between 50 and 1220kW
** based on **
/
*** hotels
*** based on standard apartments of 3/4 rooms
3:16
City water Heat source
AquaStore
Comparison Instantaneous versus Semi-instantaneous
Instantaneous Semi-instantaneous
Features No charging pump One or two charging pumps
Tank needed No Yes
Boiler capacity needed High Mid to Low
Heat-exchanger capacity needed High Mid to Low
Legionella proliferation No stagnant water, reduced risk, Stagnant water in tank but
possibility for thermal treatment possibility for thermal treatment
function function
3:17
The fact that reserves of fossil fuels
(e.g. coal, petroleum and natural gas)
are depleted much faster than they
develop, and that CO
2
emissions need
to be reduced, poses a giant challenge
within multiple elds of technological
evolution. Renewable energies
represent a technology of the future,
and Alfa Laval has developed solutions
for heating systems based on
alternative energies as heating sources.
Renewable energies
A major characteristic of a modern
district- and community-heating system
is exibility also when it comes to
fuels. Switching from one fuel to
another can be done without
adjustment or change of equipment in
the houses or apartments of the
subscribers. The preparedness for
future changes of energy source is built
into the system.
Geothermal heating
Industrial
waste heat
Energy from waste
Bio fuels
Combined heat
and power
Heat pump
A district- or community-heating
network can be integrated with local
recycling energy sources, such as
industrial waste, garbage and biomass.
There is also a possibility to use
geothermal or solar energy as an
energy source.
Solar heating
3:18
Transferring heat from solar collector
panels is an ideal way of using the
sun's energy. The sun's heat is
absorbed on a at surface, and then
transferred to a uid. The hot uid can
be used for heating domestic tap water
and for radiator heating.
Solar heating is a renewable energy
that works well as an alternative or
supplement to other energy sources in
a district-heating plant. During peak
loads, or during seasons when the
number of sunshine hours are not
sufcient, other energy sources can be
used as a complement.
It is advisable to separate the primary
and secondary circuits with a plate
heat exchanger and a heat exchanger
system. For heating of domestic tap
water, a storage tank can be used to
cover the peak load demand. Alfa
Laval offers suitable products for solar
heating of both domestic tap water
and radiators.
Solar heating
3:19
Working principle SolarFlow
Working principle
On the primary side, SolarFlow is
connected to a primary tank that is
heated by renewable energy.
A temperature sensor (S4) located at
the secondary inlet checks the
temperature of the water entering into
SolarFlow.
The water can come from the water
main (CW) or from the circulation loop
(RC). This temperature is compared to
the temperature checked by a sensor
(S5) located on top of the primary
tank.
Renewable energy vs. fossil
If water heated by renewable energy is
available in the primary tank (S5>S4),
then SolarFlow regulation is engaged.
A temperature sensor (S), located at
the secondary side outlet, checks the
valve (VA) accordingly in order to
always maintain domestic hot water as
close as possible to the set-point
temperature.
If water heated by renewable energy is
not available in the primary tank
(S5<S4), SolarFlow goes to stand-by
mode. The valve is closed, the pump
(PP) is switched off and the energy
consumption of SolarFlow equals zero.
In that case, the tap water will have to
be heated using different source of
energy.
Economy mode
To generate further energy savings,
SolarFlow can switch to an economy
mode that will limit the electricity
consumption of the pump when the
network temperature is stable.
SolarFlow offers electronic control
equipment that provides several user-
denable functions to customize the
system and ensure precise tempera-
ture control in order to reduce the
build-up of limescale.
CW
Primary tank
RW
PP
Scope of supply
3:20
Geothermic is the science that studies
the earths heat. The earths heat con-
tent (enthalpy) is 10
31
Joule and the
energy the earth sends out in the
atmosphere is double that what we
consume. Today we only use a small
fraction (0,07%) of the available geo-
thermal energy available. A great
untapped resource is at our disposal.

By using heat from geothermal water
we have a cheap and environmentally
friendly method for heat generation.
The ground is an inexhaustible source
of heat and the seasonal variations in
the soil temperature is reduced as
depth increases.
At depths of 15 to 18 meters, the
grounds temperature will remain
absolutely constant year round at
9-12 C. As we go deeper, the tem-
perature will not only remain constant,
but will increase by an average of 3 C
every 100 meters.
Geothermal heat is used in two major
areas of application:
Direct use of geothermal energy,
involving geological anomalies or
volcanic activity that provide a
source of steam (which can be used
to produce electricity) or hot water
for heating buildings and tap water
Low enthalpy geothermal energy,
where the subsoil or ground water is
used as a thermal reservoir in
combination with heat pumps.
Especially in the low enthalpy geothermal
energy, growth has been spurred by
the availability of increasingly efcient
heat pumps. With current technologies,
using heat pumps is very safe and
requires no additional energy from
other sources (e.g. natural gas boilers)
to cover consumption peaks or situa-
tions where performance is reduced.
Since the geothermal water often con-
tains chemicals and solid particles
aggressive to the plate it is important
to select suitable plate materials for the
main heat exchanger. Titanium or SMO
are often used because of high content
of calcium. Gasketed plate heat
exchangers are often the preferred
solution due to good serviceability,
maximum heat transfer, high capacities
and possibilities to increase or
decrease the capacity.
Geothermal heating
3:21
The supply of geothermal heat is the
same as district and community heating;
it is only the heat source that differs.
Typical end users of geothermal heat
are single and multi-family houses often
using a heat exchanger system.
Hot
Cold
Other common applications using
geothermal heat are sh farms, green
houses, thermal spas and industrial
applications.
3:22
Steam heating
Steam has been used as a carrier of
heat since the Industrial Revolution
and continues to be a modern, exible
and versatile tool wherever heating is
needed. It is produced by the evapora-
tion of water; a relatively inexpensive
and plentiful commodity that is environ-
mentally friendly. Its temperature can be
adjusted very accurately by the control
Other heating applications
All-welded plate heat exchangers
In the all-welded heat exchanger, the
gaskets have been replaced by laser-
welds. This raises the performance
limits considerably and makes it a very
good choice for large capacities, high
pressures and high temperatures.
of its pressure and it carries a large
amount of energy in a small mass.
Steam is commonly used in HVAC
applications as the primary heat source,
heating water in the secondary circuit:
Heat generation: Boiler plants,
Combined heat and power plants
Heat usage: Tap water heating,
space heating and maintaining
temperature in tanks/pools.
Some industries use a lot of steam in
their processes. Surplus steam may be
used for space heating and tap water
heating locally, or sold for use in district-
and community-heating systems.
Alfa Laval can offer different types of
equipment for steam duties:
Gasketed plate heat exchangers
It is usually the temperature perform-
ance of the gaskets that sets the limits
of its use. Their elastic mechanical
design makes them resistant to
pressure pulsation and thermal fatigue.
Alfa Laval has developed a range of
steam plate heat exchangers, the
TS-M Series, for heating water with
industrial steam
Tubular heat exchanger
The tubular heat exchanger, Cetecoil,
is well suited in steam systems due to
exibility in connections and low pres-
sure drops on the shell side, as well as
high temperature performance.
3:23
Using plate heat exchangers to heat
swimming pools has become common
practice because of its unquestioned
thermodynamic advantages and low
cost compared to conventional shell-
and-tube heat exchangers.
At heat transfer level, the problem is
maintaining temperatures steady.
Accordingly, it is important that the
heat exchanger be dimensioned as
suggested in our selection tables.
It's important to remember that
additions of chlorine should take place
after the water has passed the heat
exchanger to avoid a high
concentration of chlorine owing
through the exchanger from coming
into contact with the plates and
causing cracking.

Alfa Laval offers a compact system for
reheating and maintaining the
temperature of water in swimming
pools of any dimension the
AquaPool.
The AquaPool can be connected to
any primary heat source, such as a
local boiler, a solar installation, a heat
pump etc.
The AquaPool system consists of a
gasketed plate heat exchanger, with
plates in either stainless steel or
titanium, an electronic control panel, a
primary pump and various valves.
The AquaPool is extremely simple to
use, robust, compact and highly
reliable.
1. Volume of the swimming pool
2. Temperature rises necessary
3. Time required to heat up the pool
3 key parameters for the right AquaPool selection:
Swimming-pool heating
3:24
AquaPool selection tables
Note: Secondary conditions: 27/47C (if primary at 70C, 80C or 90C)
20/40C (if primary at 55C)
90C 80C 70C 55 C
Model Primary Swim. pool Primary Swim. pool Primary Swim. pool Primary Swim. pool
kW kW kW kW
m
3
/h kPa m
3
/h kPa m
3
/h kPa m
3
/h kPa m
3
/h kPa m
3
/h kPa m
3
/h kPa m
3
/h kPa
AquaPool-7 30 0,5 44 1,3 41 30 0,9 24 1,3 41 30 1,2 6 1,3 41 17 1,2 6 0,7 18
AquaPool-11 52 0,9 41 2,2 43 51 1,4 25 2,2 41 50 1,8 5 2,2 41 30 1,8 5 1,3 19
AquaPool-17 82 1,3 36 3,5 43 79 1,9 19 3,4 40 76 2,5 6 3,3 38 46 2,5 6 2 18
AquaPool-23 111 1,7 30 4,8 43 104 2,3 18 4,5 38 96 2,9 6 4,1 33 58 2,9 6 2,5 16
AquaPool-29 140 2,2 26 6,0 43 125 2,7 18 5,4 34 111 3,2 6 4,8 28 69 3,2 6 3 14
AquaPool-35 166 2,6 22 7,1 42 144 3,0 15 6,2 32 123 3,5 5 5,3 27 78 3,5 5 3,4 12
AquaPool-41 194 3,1 16 8,3 42 164 3,4 11 7,1 30 134 3,6 6 5,8 21 84 3,6 6 3,6 11
AquaPool-49 222 3,5 11 9,5 41 184 3,6 11 7,9 28 146 3,8 5 6,3 19 96 3,8 5 4,1 9
AquaPool-55 246 3,8 5 10,6 41 199 3,8 5 8,6 27 151 3,8 5 6,5 16
Working principle AquaPool
Scope of supply
3:25
For many energy companies and
municipalities there are untapped
opportunities for using waste heat or
surplus heat. Such heat can be found
in many forms, whether it is steam
going out into the air or hot water
going out into the ocean.
Waste heat recovery
A lot of heat is lost in power plants, oil
reneries and industrial processes.
Many of these losses could be retrieved
and distributed by district-heating
systems to heat buildings. The same
fuel achieves twice the work, thereby
doubling fuel efciency.
District-heating systems provide the
necessary heat load for high-efciency
combined heat and power plants, while
at the same time enabling the use of
renewable energy. It demonstrates
fantastic opportunities for other
communities from a nancial as well as
an environmental point of view.
A residential building in Belgium, heated by surplus energy from a waste incineration facility.
3:26
Local cooling
Local and district cooling
In local cooling the cool-
ing equipment is located
in the same building that
it provides cooling for.
The cooling source is
usually a chiller, but it
might also be a dry liquid
cooler or, if available,
some sort of free cooling.
Local cooling is the most common
cooling system globally. The local
cooling system provides cooling for a
single building, for example a hotel,
conference center, sports center, hos-
pital, or an ofce block. The chiller plant
and the storage facility are located
inside each building, the cooling source
usually being a chiller. Depending on
availability some sort of free cooling
might be used, alone or in combination
with the chiller. The cold from the source
water is transferred to the buildings
internal cooling system through a plate
heat exchanger.
OLA (Optimization Liquid Air), Alfa Lavals
new special software, will let you
calculate an optimized combination of
two heat exchangers, for example a dry
liquid cooler and a plate heat exchanger.
This optimized package will make your
system work at just the right capacity.
A ne-tuned system will run smoother
and minimize maintenance. It will also
enable you to choose the most
economical cooling source solution for
each season, for example free cooling
in the wintertime.
Another application is installing plate
heat exchangers at different stories in
tall buildings to solve the cooling sys-
tems pressure problems. These heat
exchangers act as pressure intercep-
tors, transferring the cold between the
separate zones, and also protecting the
air handling units and other equipment
from excessive pressure.
3:27
District cooling Direct and indirect cooling systems
The concept of district cooling is
becoming more and more widespread
all over the world. The idea, as for
district heating, is to use one central
source instead of local systems for
each building. This will create both
economic and environmental benets.
The district-cooling system offers
operating exibility, since each building
can use as much or as little cooling as
needed, without worrying about chiller
size or capacity. The installation will be
very comfortable and convenient for
the customer, with the possibility of
using the same supplier for electricity,
heating and cooling. The installation
of a district cooling system is greatly
facilitated if combined with an existing
district-heating system, or one built at
the same time, since the costs can be
shared between the two systems.
One of the benets for the customer
is the saving of space at the location
as there is no chiller. The investment
cost will also be less than when having
to invest in a chiller. There will be no
need to re-place chiller, cooling towers
or pumps due to wear or CFC/HCFC
phase-out, as the CFC/HCFC handling
problem will be taken care of. With
centrally produced comfort cooling
there will be no noise or vibrations.
Maintenance and running costs will be
lower, and a better level of equipment
redundancy and round-the-clock
expert management, which individual
buildings cannot match, will be
achieved.
In district cooling one
central source is used
for several buildings.
A district cooling system
has both economic and
environmental advan-
tages, especially if
combined with district
heating in an optimized
system.
In cooling systems the distribution
can be either direct or indirect. If direct,
the cooling water goes directly into the
internal piping system of a building.
In an indirect system, a heat exchanger
separates the internal from the external
system. Today this is the most
common system, and the indirect
system provides several benets.
Leakage will be easier to detect, and
if it does occur, will create minimum
damage. There is no risk of one system
contaminating another. In a district
cooling system the responsibility line
will be clearer, and the regulation and
sales are easier to monitor with clear
borders. With separate circuits the
customers may experience fewer
uctuations and disturbances, should
the central system expand or need
maintenance.
In an indirect system the heat exchanger
will also decrease the static pressure,
thus working as a pressure interceptor.
Noise from valves can be eliminated
when the pressure in the pipes is
decreased. In the indirect system solu-
tion the dimensions of the consumers
in-home system will be smaller, and
thus cheaper.
Installing Alfa Laval plate heat exchangers
in an indirect cooling system ensures
minimal energy loss throughout the
system. Alfa Lavals close approach
enables temperature exchange
approaches of no more than
0.5C/
<
0.9F.
3:28
In skyscrapers, the static head creates
a pressure that may exceed what the
chiller condenser or room air condition-
ers can handle. A plate heat exchanger
will then split the circuit in order to keep
the pressure at an acceptable level. It is
possible to put plate heat exchangers on
different levels throughout the building,
thus limiting the pressure and the
corresponding requirements on, for
example, pumps, piping and valves.
Depending on the size of a skyscraper
there might be many plate heat
exchangers acting as pressure inter-
ceptors. It is very important that cold
is not wasted in the cooling system.
Alfa Lavals close approach when it
comes to energy efciency means that
the heat exchangers will transfer prac-
tically all cold to the top of the building
with minimum loss.
Advantages of plate heat exchangers
as pressure interceptors
The entire chilled water system will be
designed for low pressure, for example
10 bar (150 psig). This means cost
savings in the chiller as well as in the
selection of air handling units and other
system equipment. Instead of having
many chillers in a building, plate heat
exchangers can be placed on several
oors as pressure interceptors. This
has a positive effect on building design:
They are very compact and only
require normal room height, i.e
<
3 m/10 ft, and only a third of the
oor space of a chiller with identical
capacity. This makes them easy to
install, even in buildings with limited
space.
PHEs used as pressure
interceptors in tall
buildings protect other
equipment like chillers
and air condition units
from excessive pressure.
It is a compact, low-noise,
no-worries solution.
Pressure interceptor
They do not cause any vibrations or
noise. This will save money for the
owner as the rest of the oor can be
rented out without the tenants being
disturbed.
They do not normally need
any maintenance attention,
apart from a planned
maintenance consisting of
a gasket replacement
approximately every
10-12 years.
3:29
Glycol is used in systems with outside
piping when there is a risk of the
ambient temperature dropping below
0C/32F. Another cooling application
for plate heat exchangers is to use
them as glycol savers.
The sketch above shows an example
where a dry liquid cooler is used
instead of a cooling tower.
In order to avoid the risk of bacteria
in the cooling tower water, this is
increasingly required by law in many
countries.
In cases where the dry liquid cooled
condenser is situated far away from
the chiller and glycol is used, the
amount of glycol that has to be added
to the system is high and so is the
cost. An intermediate plate heat
exchanger will minimize the glycol
circuit, thus acting as a glycol saver
and cutting expenses.
Costs can be reduced
by using a plate heat
exchanger as a glycol
saver. The intermediate
heat exchanger minimizes
the glycol circuit and thus
the quan-tity of glycol
used in the application.
Glycol saving
3:30
Today water qualities are deteriorating
because of different kinds of pollution.
This increases the risk of chiller shut-
downs due to operation problems
of the condenser. The condenser is
subject to attacks from either chlorides
that will cause corrosion or impurities
or biological activities in the water that
will cause fouling. As the expectations
of trouble-free cooling operations have
increased, it has become more and
more interesting to look at alternative
solutions where these problems can be
avoided.
One solution is an indirect system using
a heat exchanger in combination with
an open cooling tower. The advantages
of this are:
Low system cost: Cost calculations
show that the payback period of the
heat exchanger is very short.
Material savings in the condenser:
Less expensive materials can be
used.
With an intermediate heat exchanger,
chillers as well as cooling towers can
be run at an optimal temperature.
An intermediate heat exchanger
means that the use of water
treatment chemicals, for example
chromates used for the cooling
tower water, can be minimized.
Less maintenance of the condenser.
Cooling sources
With water qualities
deteriorating there is an
increasing need to protect
cooling systems from
pollution in cooling tower
water. An indirect system
with an intermediate PHE
means material savings,
less maintenance and a
minimum of chemicals.
For smaller or medium-sized cooling
applications a dry liquid cooler is an energy-
saving option that might be a source of free
cooling when the temperature drops.
Alfa Laval offers a wide range of high-quality
dry liquid coolers.
Cooling tower
3:31
Free cooling combines an environment-
friendly alternative for producing cold
with economical benets. Cooling
applications relying on free cooling
have been installed with good results
in many countries around the world.
When utilizing free cooling as a cooling
source in an application, the use of
ecologically harmful refrigerants can be
reduced. Free cooling is also a way to
cut down on electricity costs in some
cases the reduction might exceed
75 percent, resulting in great savings.
Reduction in electricity consumption
also has positive environmental effects,
as electricity production often involves
air pollution.
Free cooling is used mainly for air
conditioning and process cooling. It
can cover the cooling requirements
during the period when the free cooling
source has lower temperature than the
cold water, for example during winter.
In spring and autumn a combination of
free cooling and chiller-produced cold
is used. In the summertime the chiller
supplies the total cooling requirement.
Suitable free cooling sources are water
from for example rivers, lakes, (deep)
oceans or ground water, ice and snow
storage, or air.
Products for free cooling
Alfa Lavals continuous research and
development strategy means we are
able to supply products for any cooling
application, regardless of cooling media
and cooling source. This makes it
possible to utilize aggressive cooling
media such as sea-water, brackish
water, or water from rivers and wells.
By installing a plate heat exchanger, the
chilled water loop can be totally isolated
from sensitive equipment like air condi-
tioners, thereby eliminating corrosion,
scaling and constant maintenance. In
seawater and fresh-water applications,
installation of a lter for protecting the
heat exchanger is recommended.
A cooling system using free cooling in
combination with a plate heat exchanger
will also require less space, creating an
extremely compact solution.
But Alfa Laval is more than outstanding
products and optimized systems.
Based on our vast experience we are
always able to provide quality solutions.
Free cooling has
many economical and
environmental advantages.
Alfa Lavals knowledge
about for example
corrosive media has
resulted in products that
can handle aggressive
cooling media like
seawater and brackish
water.
Free cooling
3:32
Traditionally the chiller in an air con-
ditioning system runs continuously
during the entire cooling season, even
when full capacity is not required. Pre-
viously, the only alternative to constant
chiller operation has been a chiller
bypass system using a strainer. This
strainer removes impurities, but at the
same time it requires costly mainte-
nance, chlorination and other chemical
treatment.
Chiller bypass system
(winter). The chiller
temperature can be
reduced during the cold
season.
A large amount of
electricity can be saved
and the chiller will not
have to operate at low
and inefficient capacity.
Chiller bypass system
(summer). The chilled
water is isolated from the
other cooling equipment.
This minimizes costly
maintenance and
the system can use
aggressive cooling media.
Chiller bypass
By installing a plate heat exchanger
and sometimes a lter to protect it in
the chiller bypass system, corrosion,
scaling and constant maintenance
can be virtually eliminated. Another
advantage is that this system can use
any type of cooling, such as a cooling
tower or free cooling with river or well
water, even seawater or brackish water,
without ruining sensitive equipment like
air conditioners.
As soon as the bulb drops below
the required condenser temperature
(min. 1C/1.8F), the heat exchanger
makes it possible to reduce the chiller
temperature. This means that a large
amount of electricity can be saved
during the cold season. It also means
that the chiller will not have to operate
at a low and inefcient capacity, and
that chiller maintenance can be ef-
ciently scheduled during this period.
Total investment costs are generally
paid back in six months to three years,
depending on local conditions.
3:33
An ice accumulator/storage is a tank
where ice can be accumulated during
one period, stored and then thawed
and used during another. There are
two main reasons for using an ice
accumulator/storage:
Where the cooling requirements vary
during the day a smaller chiller can
be used. As a result the initial cost
of cooling equipment can be
reduced considerably.
Cooling energy can be purchased
during the night or off-peak hours.
In many countries this means that it
can be obtained at a lower price.
Since it has been shown that payback
periods for ice accumulators will be as
low as two years, it is an increasingly
worthwhile investment. There are two
main applications for ice accumulators:
air conditioning and industry. Especially
in industry, the cooling demand is often
variable, for example in a dairy where
the milk will be brought in in the
morning.
Types of ice accumulators
There are two main types of ice accu-
mulator systems:
Systems with internal melting consist
of a polyethylene tank containing
coils of the same material. The con-
tainer is lled with water. When ice is
accumulated, a 5C/41F a glycol
solution is run through the coil. The
water will gradually freeze to ice,
rst around the coils and then further
and further out in the tank. When the
extra cooling capacity is required,
the glycol solution in the coils will be
led through the system and returned
to the tank at a higher temperature.
The ice accumulated in the tank will
then melt, and the glycol solution
will be recooled until all the ice is
consumed.
In systems with external melting the
tank is made of steel or concrete.
Here too are coils with glycol or a
CFC/HCFC coolant, and ice is
accumulated to a thickness of
35 mm/1.4 inches around each coil.
The rest of the tank will be lled with
water. When there is a need for
cooling energy, ice water is pumped
out from the bottom of the tank to
the system. When it returns to the
ice accumulator it will be forced to
circulate around the ice. In this
system, the ice water that is
pumped into the system will always
retain the same temperature.
With Alfa Lavals close
approach there is minimal
energy loss in the plate
heat exchanger. The heat
exchanger also functions
as a glycol saver in an
ice accumulator/storage
application.
Ice accumulator/storage
3:34
If district heat or waste heat is avail-
able, for example from waste disposal,
there is another possibility for comfort
cooling with an absorption chiller. This
is an example of the kind of system
optimization that Alfa Laval excels in.
We have the knowledge and just the
right equipment for providing solutions
with both economical and environmen-
tal benets.
In this application the CFC/HCFCs
inuencing the ozone are replaced with
for example water and lithium bromide,
both environment-friendly. In the
evaporator the refrigerant (water) takes
up heat/energy from the connected
system, thus cooling the air condition-
ing circuit in a heat exchanger. The
refrigerant enters the absorber as low-
pressure vapor, where the liquid solvent
(lithium bromide) absorbs it. The pump
increases the pressure and the mixture
continues to the interchanger where it is
preheated in for example a plate heat
exchanger. Using the district heat, the
refrigerant is boiled off from the solvent
in the regenerator. The high-pressure
vapor is sent to the condenser, where
heat is emitted during the refrigerants
condensation.
Other cooling applications
The absorption chiller
makes it possible to use
for example waste heat
to create another cooling
application. By eliminating
CFC/HCFCs in the process,
there are also environ-
mental benefits.
Absorption chiller
3:35
In an optimized HVAC system, cooling
and heating are integrated and waste
heat and cold will be re-utilized in the
system. Heat recovery is one often-
neglected area where plate heat
exchangers can be protably used.
There are large potential savings as
soon as there is a demand for hot tap
water or other types of heating at the
same time as the cooling system is
running. Some types of buildings where
this may be the case are hospitals and
hotels, or different production facilities,
for example in the chemical, pharma-
ceutical and beverage industries.
Alfa Laval has many years experience
from both cooling and heating applica-
tions and from customizing this kind of
optimized system.
The heat-recovery plate heat exchanger
will be installed between the condenser
and the cooling tower, recouping part
of the energy that would otherwise be
let out in the air. While recovering heat
for pre-heating tap water, for example,
the cooling need decreases on the
condenser side. Thus the savings will
not only be the energy recovered in the
heating system, but also the energy
not wasted in the cooling system. Due
to the extreme efciency of the plate
heat exchanger it is possible to recover
up to 95 percent of the energy that
would otherwise be wasted. This is
often more than enough to offset the
capital and operating costs of the plate
heat exchanger. In this case the heat
exchanger should be of the double-wall
type, with double walls between the
condenser circuit and the tap water, to
give extra protection against contami-
nation.
Heat recovery is a good
example of the kind of
system optimization in
which Alfa Laval has
years of experience.
In an optimized HVAC
system waste heat from
cooling can be used to
warm for example tap
water. With Alfa Laval
plate heat exchangers it
is possible to recover up
to 95 percent of energy
that would otherwise be
wasted.
Heat recovery
3:36
Another system where heating and
cooling is integrated is the reversible air
conditioning system. In this particular
type of condenser cooling system there
are separate small cooling units in each
room of, for example, an ofce building.
These chillers can be used as either
chillers or heat pumps, depending on
the season and the climate. They are
all connected to a main pipe that car-
ries water through the system. This
pipe is connected both to the cooling
source and to the heat source of the
building.
During summer, the heat source is
cut off and the water will ow directly
through the plate heat exchanger on
the heat-source side. The water of the
main pipe will cool the condensers
of the room units and transport the
excess energy to the cooling source
via the heat exchanger on the cooling-
source side.
During winter, the cooling source is cut
off and the water will ow through the
plate heat exchanger on the cooling-
source side with no change of tem-
perature. Instead the heat source will
now be in operation, and the water will
be heated when passing the plate heat
exchanger on the heat-source side.
The room units will now be reversed,
so that the hot water will go into the
evaporators and transfer the heat to
the rooms. The room units are now
heat pumps.
Reversible AC system
(winter). The dry liquid
cooler is cut off. The heat
source is in operation and
the room units are used
as heat pumps.
Reversible AC system
(summer). The plate heat
exchanger on the right is
bypassed, cutting off the
heat source. The room
units are used as chillers.
Reversible air conditioning system
3:37
In hot geographical regions, where the
atmospheric temperatures are in the
range of 4045C/104113F, cooling
plays a vital role in an individuals
daily life. With such an atmospheric
temperature one can easily imagine the
water supply temperature to be in the
range of 35C/95F.
This gives rise to the need for domestic
water cooling.
This is achieved by having domestic
water owing through one side of the
heat exchanger. The other medium
owing through the heat exchanger is
chilled water.
In regions with extremely hot
atmospheric temperatures
there is an increased need for
cooling of domestic water.
Plate heat exchangers can be
productively used in this type
of cooling system.
Tap water cooling
3:38
Plate heat exchangers can be used to
maintain a nearly constant temperature
in swimming pools all year round.

In hot geographical regions where the
atmospheric temperatures are in the
range of 4045C/104113F, there is
a need to cool the incoming water
temperature (
~
40C/104F) to
more suitable pool temperatures
(
~
26C/79F).
The swimming pool water is one of
the media that ows through the heat
exchanger. Chilled water is used as the
other medium.
Especially in tropical climates
there is a big need for cooling
swimming-pool water. By using
a plate heat exchanger the
swimming-pool water can be
kept at a comfortable, almost
constant temperature.
Swimming pool cooling
3:39
Data-center cooling
The data-center industry is a big
industry in full expansion. Their needed
cooling capacities grow fast, especially
driven by the latest trend in cloud
computing.
Typically, data-center owners and
operators are looking for reliable, cost-
efcient equipment with long lifetime,
energy savings, elimination of hot spots
in their servers and minimum mainte-
nance.
The Low Speed Ventilation
concept for data centers
is a completely integrated
B
C
A A
building ventilation/recirculation system.
It dissipates heat from the servers by
means of low-speed controlled-air
recirculation. As a result, hot spots are
avoided at the lowest energy consump-
tion possible (-30%).
Example of data-center design
Backup cooling
(chillers, ground-source cooling,
surface-water cooling etc.)
A) Alfa Laval data-center air coolers
B) Alfa Laval dry coolers
C) Alfa Laval plate heat exchangers
3:40
Additional benets of the Low Speed
Ventilation Datacenter
TM
concept are:
Lower investment compared with tradi-
tional Computer Room Air Conditioning
units (CRAC): CAPEX -15%
Very low maintenance cost (OPEX)
Maintenance happens outside the
whitespace, avoiding unauthorized
people entering this sensitive area
Suitable for both cold and hot
containment
Optimal temperature and humidity
conditions at any server position
Possibility to re-use dissipated heat
No dust accumulation
Alfa Laval products used in the Low
Speed Ventilation Datacenter
TM
concept
Alfa Laval THOR LSV Air Cooler
THOR LSV air coolers are heavy duty
industrial air coolers specically designed
for cooling servers in data centers that
have been built according to Low Speed
Ventilation. LSV air coolers operate with
low fan speed, low air velocities and
minimal pressure differences along the
route of the air ow. This is achieved by
the building itself being part of the system.
For this reason all THOR-LSV air coolers
have been designed with a nominal of 12
Pa air-sided pressure drop and a sensible
heat factor of 1.0. In case direct fresh air
is used in the computer room the THOR
LSV air cooler contains an F7 or F9 lter,
with a pressure drop of just 25 Pa.
Alfa Laval plate heat exchangers
Plate heat exchangers are used for
general heating and cooling duties.
Alfa Laval dry coolers
Alfa Laval dry coolers are mainly used for
free cooling duties.
Alfa Laval THOR LSV Air Cooler
Alfa Laval plate heat exchangers
Alfa Laval dry coolers
3. Applications
5. Product range
14. Filters
Chapter 4
4:1 4:1
The theory behind
heat transfer
The following pages will help you gain a
better understanding of how heat
exchangers work.
The basic principles of heat transfer will
be clearly and simply illustrated.
The natural laws of physics always allow
the driving energy in a system to flow
until equilibrium is reached. Heat leaves
the warmer body or the hottest fluid, as
long as there is a temperature difference,
and will be transferred to the cold
medium.
A heat exchanger follows this principle in
its endeavour to reach equalization. With
a plate type heat exchanger, the heat
penetrates the surface, which separates
the hot medium from the cold one very
easily. It is therefore possible to heat or
cool fluids or gases which have minimal
energy levels.
The difference in temperature is the heat
exchangers driving energy.
4:2
The theory of heat transfer from one
media to another, or from one uid to
another, is determined by several basic
rules.
Heat will always be transferred from
a hot medium to a cold medium.
There must always be a tempera-
ture difference between the media.
The heat lost by the hot medium is
equal to the amount of heat gained by
the cold medium, except for losses to
the surroundings.
Heat exchangers
A heat exchanger is a piece of equip
ment that continually transfers heat
from one medium to another.
There are two main types of heat
exchangers.
Direct heat exchanger, where both
media are in direct contact with each
other. It is taken for granted that the
media are not mixed together.
An example of this type of heat
exchanger is a cooling tower, where
water is cooled through direct contact
with air.
Indirect heat exchanger, where the
two media are separated by a wall
through which heat is transferred.
Heat transfer theory
Heat can be transferred by three
methods.
Radiation Energy is transferred
by electromag netic radiation. One
example is the heating of the earth by
the sun.
Conduction Energy is transferred
between solids or stationary fuids by
the movement of atoms or molecules.
Convection Energy is transferred
by mixing part of a medium with
another part.
a) Natural convection, where the
movement of the media depends
entirely upon density difference, and
temperature differences are evened
out.
b) Forced convection, where the
movement of the media depends
entirely or partly upon the results of
an outside infuence. One example of
this is a pump causing movement in
a uid.
Heat exchanger types
In this context only indirect heat
exchangers are discussed, i.e. those
where the media are not mixed, but
where the heat is transferred through
heat-transfer surfaces.
Temperature losses through radiation
can be disregarded when considering
heat exchangers in this context.
Indirect heat exchangers are available
in several main types (plate, shelland
tube, spiral etc.) In most cases the
Heat transfer theory
Radiation
4:3
Convection Conduction
plate type is the most effcient heat
exchanger. Generally it offers the best
solution to thermal problems, giving the
widest pressure and temperature limits
within the constraint of current equipment.
The most notable advantages of a
plate heat exchanger are:
Takes up much less space than a
traditional shell-and-tube heat
exchanger.
Thin material for the heat transfer
surface this gives optimum heat
transfer, since the heat only has to
penetrate thin material.
High turbulence in the medium
this gives a higher convection,
which results in effcient heat transfer
between the media. The consequence
of this higher heat transfer coeffcient
per unit area is not only a smaller sur-
face area requirement but also a more
effcient operation.
The high turbulence also gives a
selfcleaning effect. Therefore, when
compared to the traditional shelland
tube heat exchanger, the fouling of the
heat transfer surfaces is considerably
reduced. This means that the plate
heat exchanger can remain in service
far longer between cleaning intervals.
Flexibility the plate heat exchanger
consists of a framework containing
several heat transfer plates. It can easily
be extended to increase capacity.
Furthermore, it is easy to open for the
purpose of cleaning. (This only applies
to gasketed heat exchangers, and not
to brazed or fusion-bonded units.)
Variable thermal length most of the
plate heat exchangers manufactured
by Alfa Laval are available with two
different pressing patterns. When the
plate has a narrow pattern, the pres-
sure drop is higher and the heat
exchanger is more effective. This type
of heat exchanger has a long thermal
channel.
When the plate has a wide pattern,
the pressure drop is smaller and the
heat transfer coeffcient is accordingly
somewhat smaller. This type of heat
exchanger has a short thermal
channel.
When two plates of different pressing
patterns are placed next to each other,
the result is a compromise between
long and short channels as well as
between pressure drop and
effectiveness.
4:4
To solve a thermal problem, we must
know several parameters. Further data
can then be determined. The six most
important parameters are the following:
The amount of heat to be trans-
ferred (heat load).
The inlet and outlet temperatures on
the primary and secondary sides.
The maximum allowable pressure
drop on the primary and secondary
sides.
The maximum operating tempera-
ture.
The maximum operating pressure.
The fow rate on the primary and
secondary sides.
If the fow rate, specifc heat and
temperature difference on one side are
known, the heat load can be calculated.
See also page 4:6.
Temperature program
This means the inlet and outlet
temperatures of both media in the heat
exchanger.
T1 = Inlet temperature hot side
T2 = Outlet temperature hot side
T3 = Inlet temperature cold side
T4 = Outlet temperature cold side
Heat load
Disregarding heat losses to the
atmosphere, which are negligible, the
heat lost (heat load) by one side of a
plate heat exchanger is equal to the
heat gained by the other. The heat
load (P) is expressed in kW or kcal/h.
Logarithmic mean
temperature difference
Logarithmic mean temperature differ-
ence (LMTD) is the effective driving force
in the heat exchanger. See diagram to
the left.
Thermal length
Thermal length () is the relationship
between temperature difference t on
one side and LMTD.
=
Thermal length describes how diffcult
a duty is from a thermal perspective.
Density
Density () is the mass per unit volume
and is expressed in kg/m
3
or kg/dm
3
.
Calculation method
Temperature Temperature
T2
T3
T2
T1 - T2
LMTD =
T1
T2
In
T1
T4
T1
The temperature program is shown in the
diagram below.
t
LMTD
4:5
T1 in
T2 out
1
T1 out
T2 in
2
Lower
The diagram shows that large temperature dif-
ferences result in low theta.
T1 in
T2 out
1
T1 out
T2 in
2
Higher
The diagram shows that small temperature dif-
ferences result in high theta.
Cooling
For some duties, cooling applications
for example, the temperature program
is very tight with close approaches on
the different temperatures. This gives
what we refer to as high theta duties
and requires high theta units. High
theta duties are duties that have > 1
and are characterized by:
Long plate, longer time for the fuid
to be cooled
Low pressing depth that gives less
fuid per plate to be cooled
Plate heat exchangers are superior
compared to shellandtube heat
exchangers when it comes to theta
values. Shell-and-tube heat exchangers
can go up to a maximum value of theta
~1 while plate heat exchangers reach
theta values of 10 and more. For a
shell-and-tube to climb over theta
value of 1 or more, several units need
to be installed in a series.
Flow rate
This can be expressed in two different
terms, either by weight or by volume.
The units of fow by weight are in kg/s
or kg/h, the units of fow by volume
in m
3
/h or l/min. To convert units of
volume into units of weight, it is neces
sary to multiply the volume fow by the
density.
The maximum fow rate usually deter
mines which type of heat exchanger is
the appropriate one for a specifc pur
pose. Alfa Laval plate heat exchangers
can be used for fow rates from 0.05
kg/s to 1,400 kg/s. In terms of volume,
this equates 0.18 m
3
/h to 5,000 m
3
/h
in a water application. If the fow rate is
in excess of this, please consult your
local Alfa Laval representative.
Pressure drop
Pressure drop (p) is in direct relation
ship to the size of the plate heat
exchanger. If it is possible to increase
the allowable pressure drop, and inci
dentally accept higher pumping costs,
then the heat exchanger will be smaller
and less expensive. As a guide, allow
able pressure drops between 20 and
100 kPa are accepted as normal for
water/water duties.
Specic heat
Specifc heat (c
p
) is the amount of
energy required to raise 1 kg of a
substance by one degree centigrade.
The specifc heat of water at 20C is
4.182 kJ/kg C or 1.0 kcal/kg C.
Viscosity
Viscosity is a measure of the ease of
fow of a liquid. The lower the viscosity,
the more easily it fows.
Viscosity is expressed in centiPoise (cP)
or centiStoke (cSt).
Overall heat transfer coefcient
Overall heat transfer coeffcient (k) is a
measure of the resistance to heat fow,
made up of the resistances caused by
the plate material, amount of fouling,
nature of the fuids and type of
exchanger used.
Overall heat transfer coeffcient is
expressed as W/m
2
C or kcal/h,
m
2
C.
P = m x c
p
x t
Where;
P = Heat load (kW)
m = Mass flow (kg/s)
c
p
= Specific heat (KJ/kg C)
t = Difference between inlet and
outlet temperatures on one side (C)
4:6
2. Heat transfer coefficient and design margin
The total overall heat transfer coefficient k is defined as:
Where:

The design margin (M) is calculated as: M =
1
= The heat transfer coefficient between the warm medium and the heat transfer surface (W/m
2
C)
2
= The heat transfer coefficient between the heat transfer surface and the cold medium (W/m
2
C)
= The thickness of the heat transfer surface (m)
R
f
= The fouling factor (m
2
C/W)
= The thermal conductivity of the material separating the medias (W/m C)
k
c
= Clean heat transfer coefficient (R
f
=0) (W/m
2
C)
k = Design heat transfer coefficient (W/m
2
C)
M = Design Margin (%)
Combination of these two formulas gives: M = k
c
R
f
i.e the higher k
c
value, the lower R
f
-value to achieve the same design margin.
1. Heat load, Theta and LMTD calculation
P = m c
p
t (m = ; t = )
P = k A LMTD
Where:
P = heat load (kW)
m = mass flow rate (kg/s)
c
p
= specific heat (kJ/kg C)
t = temperature difference between inlet and outlet on one side (C)
k = heat transfer coefficient (W/m
2
C)
A = heat transfer area (m
2
)
LMTD = log mean temperature difference
= Theta-value = =
T1 = Temperature inlet hot side
T2 = Temperature outlet hot side
T3 = Temperature inlet cold side
T4 = Temperature outlet cold side
LMTD can be calculated by using the following formula, where T1 = T1T4 and T2 = T2T3
P
c
p
t
P
m c
p
t
LMTD
k A
m c
p
Calculation method
The heat load of a heat exchanger can be derived from the following two formulas:
T1 - T2
LMTD =
T1
T2
In
1
k
1
1
1
1
k
c
= + + + R
f
= + R
f
k
k
c
- k
4:7
Every parameter in the equation above
can inuence the choice of heat
exchanger. The choice of materials
does not normally infuence the eff
ciency, only the strength and corrosion
properties of the unit.
In a plate heat exchanger, we have
the advantages of small temperature
differences and plate thicknesses of
between 0.3 and 0.6 mm. The alpha
values are products of the very high
turbulence, and the fouling factor is
usually very small. This gives a k-value
which under favourable circumstances
can be in the order of 8,000 W/m
2
C.
With traditional shellandtube heat
exchangers, the kvalue will be below
2,500 W/m
2
C.
Important factors to minimize the heat
exchanger cost:
1. Pressure drop
The larger allowed pressure drop, the
smaller the heat exchanger.
2. LMTD
The larger the temperature difference
between the media, the smaller the
heat exchanger.
Manufacturing materials
Highquality AISI 316 stainless steel
plates are used in most Alfa Laval heat
exchangers for water/water applica
tions. When the chloride content does
not require AISI 316, the less expensive
stainless steel material AISI 304 may
sometimes be used. Several other
plate materials are also available for
various applications. For Alfa Laval
brazed and fusion bonded plate heat
exchangers AISI 316 is always used.
For salt and brackish water only titanium
should be used.
Pressure and temperature
limitations
The maximum allowed temperature
and pressure infuence the cost of the
heat exchanger. As a general rule, the
lower the maximum temperature and
maximum pressure are, the lower the
cost of the heat exchanger will be.
Fouling and fouling factors
Fouling allowance can be expressed
either as a design margin (M), i.e. an
additional percentage of heat transfer
area, or as a fouling factor (R
f
) expressed
in the units m

C/W or mh

C/kcal.
R
f
should be much lower for a plate
heat exchanger than for a shell-and-
tube exchanger. There are two main
reasons for this.
Higher k-values means
lower fouling factors
The design of plate heat exchangers
gives much higher turbulence, and
thereby thermal effeciency, than a
shellandtube exchanger. A typical
kvalue (water/water) for a plate heat
exchanger is 6,0007,500 W/m C
while a typical shellandtube exchanger
only gives 2,0002,500 W/m C. A
typical R
f
-value used for shell-and-tube
exchangers is 1 x 10
-4
m C/W. With
kvalues 2,0002,500 W/m C this
give a Margin of 2025%. (M = k
c
x R
f
).
To achieve M = 2025% in the plate
heat exchanger with 6,0007,500 W/
m C the R
f
-value should only be
0.33 x 10
-4
m C/W.
Difference in how margin is added
In a shell-and-tube heat exchanger
margin is often added by increasing
the tube length, keeping the same fow
through each tube. In a plate heat
exchanger however, margin is added
by adding parallell channels, i.e. lower
ing the fow per channel. This results in
lower turbulence/effciency, increasing
the risk for fouling. A too high fouling
factor can result in increased fouling!
For a plate heat exchanger in a
water/water duty a Margin of 015%
depending on water quality is normally
enough.
3. Applications
5. Product range
14. Filters
Chapter 5
5:1
Product range
Alfa Laval has a full range of heat
exchangers, heat exchanger systems
and accessories catering to every need,
however large or small.
Alfa Laval is your assurance of quality in
terms of compactness, ease of
installation, low maintenance costs, high
energy efficiency, confidence and
flexibility.
In other words, reliable operation,
unsurpassed operating life span and fast
return on investment.
5:2
Brazed
Plate Heat Exchangers
Fusion-bonded plate heat
exchangers, AlfaNova
Gasketed
Plate Heat Exchangers
Read all about it in chapter 6 Read all about it in chapter 7 Read all about it in chapter 8
Read all about it in chapter 10
Heating and Cooling systems
Tap Water Systems
Air Heat Exchangers
Tubular Heat Exchangers
All Welded Heat Exchangers
Filters
Alfa Laval product range
3. Applications
5. Product range
14. Filters
Chapter 6
6:1
Gasketed plate heat
exchangers (GPHE)
Alfa Laval plate heat exchangers are the
most cost-effective solution available for
your comfort heating and cooling needs.
Our gasketed plate heat exchanger
range is the result of years of experience,
research and development in heat
transfer technology.
Our gasketed plate heat exchangers
feature certified materials and advanced
design to guarantee maximum
performance with minimum operating
costs.
At a quick glance the design may seem
traditional, but when studying the plates,
gaskets and frames in detail the
superiority of Alfa Laval gasketed plate
heat exchangers becomes obvious. As
always, attention to detail is what gives
Alfa Laval the winning edge.
Our products and our sales and service
organization make Alfa Laval the ideal
business partner, as well as the
unquestioned world market leader.
6:2
Six reasons to buy your gasketed
plate heat exchangers (GPHEs) from the
market leader
1. Technology that saves you money
The result of decades of development
and testing, Alfa Laval plate heat
exchangers utilize well-proven materials
and advanced design that optimize
performance, Most important of all,
they reduce your operating costs and
save you money.
2. Service-friendly design
Service-friendly designs ensure that
even the largest Alfa Laval GPHE can
be serviced rapidly and easily by one
person using standard tools. This
reduces downtime, enhances safety
and ensures a longer equipment
lifetime.
3. A wide range of solutions
We have the ideal solution for every
specic need. Alfa Laval GPHEs come
in a wide range of sizes and capacities,
Different plate patterns are available for
various duties and performance
specications. A range of pressing
depths from 1.5 to 11 mm ensures an
optimal plate design for any duty. Two-
pass plate packs can give double
capacity in the same oor space.
Alfa Laval supplied the first plate heat exchangers
to the dairy industry in 1931. Plates were 5-10 mm
thick with a milled pattern, compared to 0.4 mm today.
In developing our range of plate heat exchangers, we
have focused on cost-efficiency.
4. Full compliance with PED
All Alfa Laval GPHEs comply with the
European Pressure Vessel Safety
Directive, PED, in terms of mechanical
and materials specications. They can
also be delivered according to other
relevant standards,such as ASME.
Various national codes are also
available.
5. A partner you can trust
Genuine application know-how and
long experience make Alfa Laval the
ideal business partner for heating and
cooling. Rely on us to supply the most
cost-effective solution for your specic
needs we won't let you down.
6. Fast deliveries and service
worldwide
Alfa Laval is truly a global company.
Our regional distribution centres serve
Alfa Laval facilities and distributors
worldwide, ensuring fast delivery to
customers. We also have more than 30
Alfa Laval GPHE Service Centres
throughout the world. Wherever you
are, talk to us, we're only a phone call
away.
6:3
A few benefits of using
gasketed plate heat exchangers
Low capital investments
Thanks to the high heat transfer
coefcients, the required plate surface
area can be quite small. Reducing the
amount of material used makes for
signicant savings.
Small footprint
With its compact design, the plate heat
exchanger has a smaller footprint than
any other comparable solution.
Low installation costs
Parallel and counter-current ow
connections make installation easy,
reducing costs for pipes and valves.
Easy expansion
Versatile bolted construction makes
future expansion easy, simply by
adding further plates to increase heat
transfer capacity.
Complete restoration
of heat transfer
The heat-transfer area can be readily
inspected by disassembling the plates.
With suitable maintenance, 100% of
performance can be recovered at low
cost.
Low maintenance cost
Glue-free clip-on gaskets ensure fast,
easy maintenance, with signicant
savings in labour costs.
Minimum downtime
High-quality materials and careful
gasket and heat-transfer plate design
provide effective protection from
fouling, thus minimizing downtime.
Low energy consumption
Close-approach temperatures make it
possible to reduce the ow rates
needed for heating or cooling, which
makes for lower pumping costs.
Readily recyclable materials
Materials used in construction are pure
and thus easily recycled with the
environmental benets this ensures.
Attention to detail
Alfa Laval gasketed heat exchangers
are the product of years of experience
in heat-transfer technology.
At a quick glance the design may
seem traditional, but when studying
the main components in detail the
superiority of Alfa Laval heat
exchangers becomes obvious.
In this chapter, we will illustrate the
construction details that will help you
choose the right plate heat exchanger.
In particular, we will discuss the
following main components:
Gaskets
Plates
Frame
Insulation
6:5
Gaskets
The gaskets in Alfa Laval gasketed plate heat exchangers are an advanced
hydraulic sealing system designed for high performance and long operating life.
Our roof-top gasket profile produces a highly efficient seal, minimizing the
risk of leakage.
All gaskets are made from a single
uniform rubber by the best suppliers,
In addition, they are moulded in one
piece, guaranteeing exact gasket
geometry with no weak links from
vulcanisation.
Gaskets are available in a wide range
of elastomers, the most common being
nitrile rubber and EPDM.
The choice of gasket material depends
on the chemical composition of the
media and the combination of
temperature and operating pressure.
Gasket properties change over time
and as a result of temperature,
oxidizing agents or chemicals in the
transfer medium.
Alfa Laval was the rst heat-exchanger
manufacturer to develop and use the
glue-free clip-on system that makes it
easier to replace gaskets during
maintenance, thus saving time.
Gasket groove design ensures
minimum contact between the gasket
and the media, helping extend the heat
exchanger's operating life. The groove
on the plate and the gasket match
perfectly, ensuring that the gasket is
fully supported.
Alfa Laval R&D focuses to optimize the sealing system to its fullest, with help
of latest technology like FEM analysis. With help of 3D FEM analysis the gasket
profile and gasket track in the plate is optimized to accomplish highest possible
sealing safety with thinnest possible plate material.
6:6
Plates
Reliability in a single step
The transfer efciency and degree of
process control offered by a GPHE
depend partly on the thickness of the
plates. In todays advanced Alfa Laval
units, plates as thin as 0.4 mm,
normally in stainless steel. They offer
highly efcient heat transfer and
impressive strength.
Each plate is pressed in a single step
in a hydraulic press exerting a pressure
of up to 40,000 tons. Thus all plates
are identical, minimizing the risk of
distortion and leakage when hundreds
are stacked together in a GPHE.
When assembled with gaskets, the
metal-to-metal contact points on the
plates create a exible, yet
mechanically stable construction that
can withstand enormous stress.
Traceability and identication
Alfa Laval plates and gaskets are
stamped and marked with
identications, making it possible to
trace the components, put the plates
in correct order during maintenance
and guarantee correct replacement in
case of service.
The pattern of performance
The corrugated pattern on the plates
gives parallel ow and strength.
The chocolate pattern of the
distribution area ensures even
distribution of the uid over the plate
surface, while the herringbone pattern
in the main heat-transfer area creates
maximum turbulence.
Together, these features ensure high
heat transfer efciency and eliminate
dead spots that can lead to scaling
and corrosion. With parallel ow, only
one plate type and one gasket type are
required in the heat exchanger.
This means fewer spare parts and
simpler installation and maintenance.
As the plate corrugations are fully
supported diagonally across the entire
surface, a higher design pressure can
be achieved, or plates can be made
thinner.
6:7
The heat-transfer surface
The heat exchanger plates are pressed
in a so-called herringbone corrugation
pattern. When two plates are
superimposed with opposing
herringbone patterns, this type of
corrugation generates a helix-like ow
with very high turbulence, thus
producing the essential condition for
achieving high transfer coefcients and
effective heat exchanger self-cleaning.
By changing the plate corrugation
pattern, the heat exchanger can be
used in different processes, even those
with very dirty media.
The distribution area
The plate distribution is pressed in a
so-called chocolate pattern. This
pattern is an Alfa Laval innovation that
has revolutionized plate heat
exchangers.
This type of corrugation has numerous
advantages. Among the most
important: it optimises ow distribution
over the entire transfer surface involved
in parallel ow and, above all,
eliminates the dead spots in the
corners that are the main cause of
corrosion and fouling.
Carrier bar slot Serial number
Inlet / outlet
Plate areas
Heat-transfer
surface
Safety
chamber
Material, gasket and
year of manufacture
Clip-on
application system
Distribution area
6:8
Safety chamber
Accidental mixing of the two
circuits is never caused by leakage
as a result of the failure of a
gasket. Thanks to the double
gasket and the safety chamber, if
a gasket fails the uid will ow out
of the heat exchanger through the
gasket vents.
The leak can thus be identied
and repaired with no risk of
contamination between the two
media.
Standard plate materials
Plates can be obtained in all
pressable materials.
The most common materials are:
- AISI 304
Typically used for water-water
transfer with up to 50 ppm of
chorides at 50C
- AISI 316
Typically used for water-water
transfer with up to 250 ppm of
chorides at 50C
- Titanium
Typically used for seawater
Double-wall plates
Double-wall plate heat exchangers are
ideal for use with uids that must not
be allowed to mix.
Pairs of identical plates are laser-
welded around the ports. The gasket
is installed in the conventional manner
and the welded plate pairs are
assembled in a plate pack in the same
way as ordinary single plates.
In the unlikely event of leakage through
a plate because of a puncture or
crack, the leaking uid will never come
into contact with the uid in the other
circuit, as it will be stopped by the
double plate and ow outside the heat
exchanger.
Semi-welded plates
Semi-welded plates are used when
one of the two media is particularly
aggressive for most elastomers.
The aggressive uid ows in the
welded channels along the gasket
groove, while the non-aggressive uid
ows in the gasketed channels.
Semi-welded plates are available for
models M6M, M10B, M20M.
Special Plates
External leak-
age if there is a
hole in one plate
External leakage if there
is a weld or gasket
defect
Welded
porthole
6:9
Channel types
L: Low theta H: High theta
L + L = L channel L + H = M channel H + H = H channel
L channels M channels H channels
Low turbulence
and pressure drop
Medium turbulence
and pressure drop
High turbulence
and pressure drop
We have two plate corrugations (L and H)
These form three different channels (L, M, H)
Optimal channel type is selected on the basis of the temperature program to be satised and the maximum permissible
pressure drop
Channel characteristics
Advantages
Effcient heat transfer
High turbulence
Variable thermal length
Low pressure drop
Benets
Increased heat recovery
High self-cleaning coeffcients
Low heat-transfer surface area
Low pumping costs
6:10
Designed with service in mind
Alfa Laval gasketed plate heat exchangers
of all sizes can be opened quickly and
easily for inspection and gasket replace-
ment by one man using standard tools.
They are reassembled just as easily.
Our large units feature Alfa Lavals
5-point alignment system. Precise
positioning of the plates horizontally
and vertically ensures efcient sealing
throughout the plate pack. A roller on
the pressure plate, and bearing boxes
on the four tightening bolts, make
opening and closing an easy task.
Simpler in design, our smaller plate
heat exchangers are equally service-
friendly, while keeping costs to a mini-
mum. During reassembly, alignment of
the plate pack is achieved using the
round carrying and guide bar.
Corner guides lock the plates in
position and ensure perfect nal
alignment.
Frame
Bearing boxes and a roller
make tightening the plate
pack easier.
On medium-large heat
exchangers, the carrying bar
and roller facilitate opening
and closing.
Lifting lugs are provided right
on the frame covers for safe
and easy handling.
Tightening bolts on the sides
reduce the amount of room
required for opening and
closing.
Connections can be in
stainless steel, titanium,
rubber or painted carbon
steel.
6:11
NESSUNO
SPOSTAMENTO
LATERALE
No Shift 5-point metal-
to-metal alignment system
Keeps plates aligned easily
during opening and closing
Guarantees frst time seal
Improves protection against
gasket blow-out
Stainless-steel roller assembly
to facilitate opening and avoid
wear & tear on carrying bar
Bolted construction (no welded parts)
allowing eld assembly and future
expansion
Connections are available
with metal linings, rubber
linings or unlined
Lifting lugs or lifting holes for
safe & easy handling
In single-pass units:
All connections in frame plate
enables maintenance without
disconnection of piping
Recess to secure bolts safely
Studded port allowing
increased pipe loads
Superior bolt closing system
Bolted feet for increased
stability and xing to the oor
In multi-pass units:
Blind anges & inspection
covers available
Easy-to-open,
easy-to-close
tightening system
Low torque bearing box
and lock washers allow
easy opening and closing
Simple, one-person
operation
No special tools required
Rolled threads eliminate
galling and seizing
Bolted construction (no
welded parts) allowing
eld assembly and future
expansion
Heavy-duty design
without reinforcements
Applies uniform plate
pressure
Eliminates fexing or
bending of plates
Creates a superior seal
Extends gasket life
Frame standards
ASME, U and UM
PED/CE marking
Alfa Laval standard
for other, local PV
rules.
6:12
When
performance
is crucial
When performance is crucial, each
component of an HVAC system must
be optimized to perform exactly as
specied.
The Air Conditioning, Heating and
Refrigeration Institute (AHRI) Standard
400 certication is an independent,
third-party verication of thermal
performance. AHRI 400 is now a global
standard, assuring customers
worldwide that the heat exchangers
they choose will perform according to
specication.
Performance certication veries that
the product performs in accordance
with the manufacturers published
ratings, and is particularly useful in
applications such as district-cooling
substations, ice-storage systems, data
centres and free-cooling systems.
Alfa Laval was the rst to offer a broad
range of heat exchanger innovations
the AlfaQ range that are certied to
AHRI 400.
Certication leads the green wave
AHRI-certied heat exchangers can
meet the Leadership in Energy and
Environmental Design (LEED) standards
for heating and cooling applications.
LEED is an internationally recognized
mark, providing building owners and
AlfaQ AHRI-certified plate heat exchangers
operators with a framework for
identifying and implementing practical
and measurable green building design,
construction, operations and
maintenance solutions.
Through its certication program and
standards, AHRI strives to help
customers save energy, improve their
productivity and contribute to a better
environment.
AHRI Certication Procedures
and Benets
Performance deciencies in an HVAC
system are difcult to detect and can
result in much higher energy costs.
Certication of all components assures
the buyer that the system will perform
optimally.
To certify a product to AHRI standards,
the manufacturer submits specications
and performance data to AHRI for
performance evaluation and potential
certication.
The certication assures buyers and
users that:
- The plate heat exchanger will
perform in accordance with the
manufacturers published ratings.
- Product performance can be easily
compared for their specic
application.
Alfa Laval has accomplished a 100%
success rate in the AHRI performance
certication program for more than a
decade.
Cost-effective for everyone involved
Consultants
Allows for the design of a system in
which all the major components are
independently performance certied,
ensuring that targets on power
consumption and climate control can
be met.
Provides a veriable basis for heat
exchanger selection.
Protects the owner and consulting
engineer from performance concerns
during commissioning and after
installation.
Contractors
Eliminates eld acceptance tests of
each component, thereby reducing
payment hold-back times after
commissioning.
Ensures that all certied plate heat
exchangers included in proposals will
deliver the stated thermal
performance.
Reduces troubleshooting time during
commissioning and after start-up.
End users
Reduces lifetime operating costs
signicantly by assuring a more
energy-efcient system.
Ensures full investment value by
reducing costs for eld tests and
additional component performance
margins.
6:13
Alfa Lavals broad range of heat
exchangers for HVAC applications
include gasketed, semi-welded, fully-
welded, double-wall plate, and brazed
heat exchangers. The AlfaQ Series
are part of our gasketed plate heat
exchanger portfolio.
AlfaQ plate heat exchangers are
available to meet most heat-transfer
requirements whether large or small
and include a three-year warranty,
demonstrating our commitment to
optimizing the performance of our
customers processes.
AlfaQ Series is the optimal choice
when performance is crucial.
AlfaQ plate heat exchangers, the optimal choice
Model AQ1 AQ1L AQ2 AQ2L AQ2S AQ4 AQ4L AQ6
Nom ow rate m
3
/h/GPM 14/80 14/80 58/250 58/250 72/300 180/980 180/980 430/1850
Nom design temp C/F 180/300 180/300 180/300 180/300 180/300 180/300 180/300 180/300
Nom. design pressure bar/psi 16/150 16/150 25/300 25/300 25/300 25/300 25/400 30/400
Model AQ6L AQ8 AQ8S AQ10 AQ14 AQ14L AQ20
Nom ow rate m
3
/h/GPM 430/1850 800/3600 700/3100 900/6000 1800/7900 2000/8000 3600/15500
Nom design temp C/F 180/300 180/300 180/300 180/300 180/300 180/300 180/300
Nom. design pressure bar/psi 30/460 30/400 30/400 30/400 25/300 30/400 25/300
6:14
Insulation
Protection sheet
A protection sheet is a device cover-
ing all sides of the plate pack except
downwards. It is used to prevent
persons from getting injured if a
sudden leak of hot, corrosive or toxic
media should occur. The Alfa Laval
protection sheet consists of one or
more aluminium or stainless-steel
(AISI 304) sheet(s) formed to t the
GPHE. On most frames the sheet is
tted between the plate pack and the
tightening bolts.
Insulation
Insulation, designed for HVAC appli-
cations, is available for most GPHE
models. There are two different types
of insulation heating and cooling
insulation.
The reason for having two different
types is that the mineral wool will be
wet from condensing water if used
when the heat exchanger temperature
is lower than the surrounding tempera-
ture. Polyurethane is more expensive
than mineral wool, but technically the
cooling insulation can be used for
heating duties as well.
Drip tray
The Alfa Laval drip tray insulates the
heat exchanger from the oor, and it
also collects any condensate formed
on the outside of the heat exchanger.
The drip tray also collects any remain-
ing water (after drainage) in the GPHE
when the unit is opened for inspection
or maintenance. The drip tray consists
of 0.75 mm hot galvanized steel plates,
50 mm polyurethane foam, supports of
waterproof wood, and a draining valve.
Heating insulation
Heating insulation consists of 65 mm
of mineral wool, cladded with a 1 mm
aluminium sheet on the outside and
aluminium foil on the inside. It covers all
sides of the GPHE including the frame and
pressure plate, except downwards. The
different parts are held together with snap
catches.
Cooling insulation
Cooling insulation consists of 60 mm
of polyurethane, cladded with a 1 mm
aluminium sheet on the outside and
aluminium foil on the inside. It covers all
sides of the GPHE including the frame and
pressure plate, except down wards, where
there is a galvanized drip tray. The different
parts are held together with snap catches.
6:15
Instructions
for use
Start-up procedure
1. Before starting any pump,
check whether instructions
exist stating which pump
should be started rst.
2. Check that the valve
between the pump and
the heat exchanger is
closed.
3. Check that the valve at
the exit, if there is one,
is fully open.
4. Open the ventilation.
5. Start the pump.
6. Open the valve slowly.
7. When all the air is out,
close the ventilation.
8. Repeat the procedure for
the other side.
Shut-down procedure
1. First establish whether
instructions exist as to
which side should be
stopped rst.
2. Slowly close the valve
controlling the ow rate of
the pump you are about to
stop.
3. When the valve is closed,
stop the pump.
4. Repeat the procedure for
the other side.
Installation instructions
In HVAC applications, it is recommended, from a
performance point of view, to install the heat
exchanger so that a counter-current ow is obtained.
Alfa Laval recommends installing the GPHE on a at
foundation giving the necessary support to the frame.
It is important to leave free space around the GPHE,
to be able to carry out maintenance work if needed.
Make sure that all foreign objects have been rinsed
out of the system before connecting any piping to the
heat exchanger. Also, no stress or strain is to be
placed on the GPHE by the piping system.
Operation
Adjustments in ow rates to maintain correct
temperatures or pressure drops should be made
slowly in order to prevent pressure shocks to the
system. Any problems in maintaining the performance
of the heat exchanger may be caused by changing
temperature conditions, changing ow rates or by
fouling. As long as the GPHE is operating
satisfactorily, it should be left without any interference.
After start-up, the GPHE does not require continuous
supervision.
Maintenance instructions
The heat transfer through the plates can be seriously
reduced by the formation of deposits of various kinds
on the plate surfaces. Even if the highly turbulent ow
gives a strong resistance to the formation of deposits
the turbulence can not completely eliminate fouling.
Normal maintenance does not usually require the
GPHE to be opened (apart from occasional check of
plates and gaskets). Thanks to CIP (Cleaning In
Place) it is possible to remove calcium deposits and
other forms of scaling from the plate surfaces in an
easy and effective way without opening the heat
exchanger. Different cleaning solutions can be used
depending on the type of deposits. Alfa Laval has a
worldwide service organization. Service is available in
130 countries at 15 major service centres and a
network of service stations around the globe.
6:16
Technical specifications
TL6 TS6
Plate types TL6B TS6M
Frame type FM FG FD FG FD
Height, H [mm] 1264 1299 1308 704 704
Width, W [mm] 320 320 320 400 410
Min standard length, L [mm] 615 620 625 530 540
Max standard length, L [mm] 1665 1670 1675 1430 1440
Vertical port distance, VC [mm] 1036 1036 1036 380 380
Horizontal port distance, HC [mm] 140 140 140 203 203
Max temperature [C] 180 180 180 180 180
Max pressure [barg] 10 16 25 16 20.6
PV codes and directives* ALS, PED ALS, PED, ASME ALS, PED, ASME ALS, PED, ASME ASME
Flange size DN50/DN65/2"/2,5" DN65/2,5 2.5
Pipe size 2
Max. ow rate [kg/s] 20 20
M10 TL10
Plate types M10M, M10B, M10BD TL10B, TL10P
Frame type FL FM FG FD FM FG FD FS
Height, H [mm] 1084 1084 1084 1084 1885 1923 1923 1923
Width, W [mm] 470 470 470 470 480 480 480 480
Min standard length, L [mm] 800 700 700 800 850 850 850 850
Max standard length, L [mm] 1100 2300 2300 2400 2350 3250 3250 3250
Vertical port distance, VC [mm] 719 719 719 719 1338 1338 1338 1338
Horizontal port distance, HC [mm] 225 225 225 225 225 225 225 225
Max temperature [C] 130 180 180 180 160 160 160 160
Max pressure [barg] 6 10 16 25 10 16 25 27.6
PV codes and directives* ALS ALS, PED ALS, PED, ASME ALS, PED, ASME ALS ALS, PED, ASME PED ASME
Flange size DN100/4 DN100/4 DN100/4 DN100/4 4
T2 M3 TL3 T5 M6
Plate types T2B M3/M3D TL3B/TL3P/TL3BD T5M/T5B M6, M6M, M6MD
Frame type FG FG FG FG FG FD
Height, H [mm] 380 480 790 737 920 940
Width, W [mm] 140 180 190 245 320 330
Min standard length, L [mm] 165 400 420 190 500 500
Max standard length, L [mm] 275 650 1370 365 1500 1500
Vertical port distance, VC [mm] 298 357 668 553 640 640
Horizontal port distance, HC [mm] 50 60 60 100 140 140
Max temperature [C] 180 180 180 180 180 180
Max pressure [barg] 16 16 16 16 16 25
PV codes and directives* ALS ALS, PED, ASME ALS, PED, ASME ALS, PED, ASME ALS, PED, ASME PED, ASME
Flange size DN50/2 DN50/2
Pipe size 3/4 1 1 2 2
Max. ow rate [kg/s] 2 4 4 14 16
Gasketed plate heat exchanger (GPHE) data and dimensions
6:17
M15 TL15-B
Plate types M15B, M15M, M15BD TL15B
Frame type FM FG FD FM FG FD FS
Height, H [mm] 1885 1885 1980 2672 2752 2752 2752
Width, W [mm] 610 650 650 610 637 646 646
Min standard length, L [mm] 1150 1110 1140 928 928 928 928
Max standard length, L [mm] 2050 3210 3240 4368 4368 4368 4368
Vertical port distance, VC [mm] 1294 1294 1294 2035 2035 2035 2035
Horizontal port distance, HC [mm] 298 298 321 288 288 288 288
Max temperature [C] 180 180 180 180 18 180 180
Max pressure [barg] 10 16 25 10 16 20.7 30
PV codes and directives* ALS, PED ALS, PED, ASME ALS, PED, ASME ALS ALS, PED, ASME ASME ALS, PED, AMSE
Flange size DN150/6 DIN150/6
TL35 T45
Plate types TL35B T45-M
Frame types FM FG FD FS FM FG FD
Height, H [mm] 3210 3210 3218 3218 3560 3560 3560
Width, W [mm] 1506/1154** 1506/1154** 1529/1174** 1526/1174** 1782/1430** 1782/1430** 1782/1430**
Min standard length, L [mm] 2195 2210 2235 2245 2774 2774 2774
Max standard length, L [mm] 4595 4610 3435 3345 6404 6404 6404
Vertical port distance, VC [mm] 2177 2177 2177 2177 2468 2468 2468
Horizontal port distance, HC [mm] 578 578 578 578 720 720 720
Max temperature [C] 180 180 180 180 180 180 180
Max pressure [barg] 10 16 25 30 10 16 25
PV codes and directives* ALS, PED, ASME ALS ALS, PED, ASME ASME
Flange size DIN300/DIN350/12/14 DIN450/18
TS20 T20
Plate types TS20M T20M, T20B, T20P
Frame types FM FG FS FM FG FS
Height, H [mm] 1405 1405 1435 2150 2150 2180
Width, W [mm] 740 800 800 750 780 780
Min standard length, L [mm] 900 900 950 1250 1250 1300
Max standard length, L [mm] 2700 2700 2750 3350 3950 4000
Vertical port distance, VC [mm] 698 698 698 1478 1478 1478
Horizontal port distance, HC [mm] 363 363 363 353 353 363
Max temperature [C] 180 180 180 180 180 180
Max pressure [barg] 10 16 30 10 16 30
PV codes and directives* ALS, PED ALS, PED, ASME PED, ASME ALS ALS, PED, ASME PED, ASME
Flange size DN200/8 DN200/8 DN200/8 DN200/8 DN200/8 DN200/8
MX25 M30
Plate types MX25M, MX25B M30/M30D
Frame types FMS FGS FG FD FS FM FG FD
Height, H [mm] 2595 2595 2895 2895 2895 2882 2882 2920
Width, W [mm] 920 920 920 940 940 1150 1170 1190
Min standard length, L [mm] 1550 1600 1600 1600 1600 1600 1600 1650
Max standard length, L [mm] 3350 3400 5200 5200 5200 5200 5200 5250
Vertical port distance, VC [mm] 1939 1939 1939 1939 1939 1842 1842 1842
Horizontal port distance, HC [mm] 439 439 439 439 439 596 596 596
Max temperature [C] 180 180 180 180 180 180 180 180
Max pressure [barg] 10 16 16 25 27.6 10 16 25
PV codes and directives* ALS, PED ALS, PED, ASME ALS, PED, ASME PED, ASME ASME ALS, PED, ASME
Flange size DN200/DN250/8/10 DN200/8 DN200/DN250/8/10 DN200/DN250/8/10 8/10 DN300/DN350/12/14
6:18
M3 TL3 T2
Read all about it on page 6:21 Read all about it on page 6:23 Read all about it on page 6:25
Read all about it on page 6:27
M6 TL6 T5
Read all about it on page 6:29 Read all about it on page 6:31
M10
TL10 TS6
Gasketed plate heat exchangers range
6:19
TL15-B
TS20 M15
MX25 M30 T20
TL35
T45
6:21
.
T2
Plate Heat Exchanger
T2B-FG
.
Applications
General heating and cooling duties.
Standard design
The plate heat exchanger consists of a pack of corrugated
metal plates with portholes for the passage of the two fluids
between which heat transfer will take place.
The plate pack is assembled between a fix frame plate and a
movable pressure plate and compressed by tightening bolts.
The plates are fitted with a gasket which seals the interplate
channel and directs the fluids into alternate channels. The
number of plates is determined by the flow rate, physical
properties of the fluids, pressure drop and temperature
program. The plate corrugations promote fluid turbulence and
support the plates against differential pressure.
The plate and the pressure plate are suspended from an upper
carrying bar and located by a lower guiding bar.
Connections are located in the frame plate or, if either or both
fluids make more than a single pass within the unit, in the
frame and pressure plates.
Typical capacities
Liquid flow rate
Up to 2 kg/s (30 gpm), depending on media, permitted
pressure drop and temperature program.
Plate types
T2-B
Frame types
FG
Working principle
Channels are formed between the plates and the corner ports
are arranged so that the two media flow through alternate
channels. The heat is transferred through the plate between
the channels, and complete counter-current flow is created
for highest possible efficiency. The corrugation of the plates
provides the passage between the plates, supports each
plate against the adjacent one and enhances the turbulence,
resulting in efficient heat transfer.
Flow principle of a plate heat exchanger
6:22
STANDARD MATERIALS
Frame plate
Mild steel, Epoxy painted
Nozzles
Pipe: Stainless steel, Titanium
Plates
Stainless steel Alloy 316, Titanium
Gaskets
Nitrile, EPDM
TECHNICAL DATA
Pressure vessel code pvcALS
TM
Mechanical design pressure (g) / temperature
FG 1.6 MPa / 180C
Maximum heat transfer surface
1.0 m (10.76 sq. ft)
Connections
Straight pipe thread ISO-R "
Particulars required for quotation
- Flow rates or heat load
- Temperature program
- Physical properties of liquids in question (if not water)
- Desired working pressure
- Maximum permitted pressure drop
Dimensions mm (inch)
4
1
"
140 (5.5)
27 (1.1)
138-248 (5.4-9.8)
50 (1.7)
3
8
0

(
1
5
"
)
2
9
8

(
1
1
.
7
"
)
.
PCT00082EN 1203 Alfa Laval reserves the right to change specifications without prior notification.
How to contact Alfa Laval
Up-to-date AlfaLaval contact details for
all countries are always available on our
website on www.alfalaval.com
6:23
.
M3
M3-FG
.
Applications
General heating and cooling duties. Heating by means of
steam.
Standard design
Typical capacities
Liquid flow rate
Plate types
M3 and M3-X, where M3 provides parallel and M3-X diagonal
flow (see figures on the next page).
M3D, double wall plates.
Frame types
FG
Water heating by steam
50 to 250 kw
6:24
Working principle
STANDARD MATERIALS
Frame plate
Nozzles
Carbon steel
Plates
Gaskets (Clip-on)
Nitrile, EPDM, Viton
Other grades and material available on request.
TECHNICAL DATA
Pressure vessel codes PED, ASME, pvcALS
FG PED, pvcALS 1.6 MPa / 180C
FG ASME 150 psig / 350F
3.9 m
2
(40 sq. ft)
Connections
FG PED Size 1 Pipe, thread ISO-R 1
FG pvcALS Size 1 Pipe, thread ISO-R 1
FG pvcALS Size 1 Internal thread ISO-G 1, carbon steel
FG ASME Size 1 Pipe, thread NPT 1
- Available steam pressure
Flow principle of an M3 plate heat exchanger
Flow principle of an M3X plate heat exchanger
.
Dimensions
180 (7.09")
420-620 (16.5"-24.4")
40 (1.6")
173 (6.8")
4
8
0

(
1
8
.
9
"
)
3
5
7

(
1
4
.
1
"
)
6
2

(
2
.
4
"
)
60 (2.4")
S1 S4
S2 S3
Measurements mm (inch)
The number of bolts may vary depending on pressure rating.
.
6:25
.
TL3
TL3-FG
.
Applications
Standard design
Typical capacities
Liquid flow rate
Plate types
TL3-B, TL3-P
TL3-BD, double wall plates
Frame types
FG
Working principle
6:26
STANDARD MATERIALS
Frame plate
Nozzles
Carbon steel
Plates
Stainless steel: Alloy 316 / Alloy 304. Titanium
Alloy 254 SMO, Alloy C276
Gaskets
TECHNICAL DATA
FG pvcALS 1.6 MPa / 180C
FG PED 1.6 MPa / 180C
10.9 m (117.3 sq.ft)
Connections
FG PED Size 1 Pipe, thread ISO-R 1
FG pvcALS Size 1 Pipe, thread ISO-R 1 and NPT 1
FG pvcALS Size 1 Internal thread ISO-G 1, carbon steel
FG ASME Size 1 Pipe, thread NPT 1
Dimensions
h
6
6
8

(
2
6
.
3

"
)

H
60 (2.4 ")
W
420-1370 (17-54 ")
Type H W h
TL3-FG 790 (31.1") 190 (7.5") 61 (2.4")
.
6:27
.
T5
T5-FG
.
Applications
Standard design
Typical capacities
Liquid flow rate
Plate types
T5-B, T5-M
Frame types
FG
Working principle
6:28
STANDARD MATERIALS
Frame plate
Nozzles
Carbon steel
Pipe: Stainless steel, titanium
Plates
Stainless steel Alloy 316 / Alloy 304
Titanium
Gaskets
Nitrile, EPDM
TECHNICAL DATA
T5-B 7.1 m (76.4 sq.ft)
T5-M 4.4 m (47.4 sq.ft)
Connections
Straight threaded Size 50 mm ISO G2
Tapered threaded Size 50 mm ISO R2, NPT2
Threaded inlet port Size 50 mm ISO-G2
Dimensions
55 (2.2") (ISO-G2")
115 (4.5")(ISO-R2")
150-350 (5.9-13.8")
245 (9.7")
7
4
2

(
2
9
.
2
"
)
5
5
3

(
2
1
.
8
"
)
1
1
5
.
5

(
4
.
5
"
)

100 (3.9")
2
"

Type H W h
T5-FG 737 (29.0") 245 (9.6") 115.5 (4.5")
.
6:29
.
M6
M6-FG
.
Applications
steam.
Standard design
The frame plate and the pressure plate are suspended from an
upper carrying bar and located by a lower guiding bar, both
of which are fixed to a support column.
Typical capacities
Liquid flow rate
pressue drop and temperature program.
300 to 800 kW
Plate types
M6, M6-M and M6-MD
Frame types
FM, FG and FD
Working principle
6:30
STANDARD MATERIALS
Frame plate
Nozzles
Carbon steel
Metal lined: Stainless steel, Titanium, Alloy 254 SMO, Alloy
C276
Rubber lined: Nitrile, EPDM
Plates
Stainless steel: Alloy 316, Alloy 304. Alloy 254 SMO, Alloy
C276, Titanium
Gaskets
TECHNICAL DATA
Pressure vessel codes, PED, ASME, pvcALS
FM pvcALS 1.0 MPa / 180C
FD PED, pvcALS 2.5 MPa / 180C
FD ASME 351 psig / 482F
Connections
Pipe connections (not for frame type FD)
Size:
Straight threaded 50 mm ISO G2"
Tapered threaded 50 mm ISO R2, NPT2
Straight weld 50 mm
Threaded inlet port 50 mm ISO G2"
Flange connections
Size:
FM pvcALS 50 mm DIN/GB/GOST PN10, ASME CI. 150, JIS 10K
FG PED 50 mm DIN PN16, ASME CI. 150
FG ASME 2" ASME CI. 150
FG pvcALS 50 mm DIN/GB/GOST PN16, ASME CI. 150, JIS 16K
FD PED 50 mm DIN PN25, ASME CI. 300
FD ASME 2" ASME CI. 300
FD ALS 50 mm DIN, GB, GOST PN25, JIS 20K
Dimensions
h
6
4
0

(
2
5
.
2
"
)
H
S4 S1
S3 S2
140 (5.5")*
W
515 1430 (20.3" - 56.3")
* Displacement of some connection types occur.
Type H W h
M6-FM 920 (36.2") 320 (12.6") 140 (5.5")
M6-FG 920 (36.2") 320 (12.6") 140 (5.5")
M6-FD 940 (37.0") 330 (13.0") 150 (5.9")
The number of tightening bolts may vary depending on pressure rating.
38 m (400 sq. ft)
.
6:31
.
TL6
TL6-FG
.
Applications
Standard design
The plate and the pressure plate are suspended from an
Typical capacities
Liquid flow rate
Plate types
TL6-B
Frame types
FM, FG and FD
Working principle
6:32
STANDARD MATERIALS
Frame plate
Nozzles
Carbon steel
Metal lined: Stainless steel, Titanium
Pipe: Stainless steel
Plates
Stainless steel Alloy 316 / Alloy 304, Titanium, Alloy 254 SMO,
Alloy C276
Gaskets
Other grades and material available on request
TECHNICAL DATA
FM PED 1.0 MPa / 180C
FD pvcALS 2.5 MPa / 180C
FD PED 2.5 MPa / 180C
Connections
Pipe connections (not for frame type FD)
Straight threaded Size 50 mm ISO G2, NPT 2
Threaded inlet port Size 50 mm ISO G2
Flange connections
Size:
FM pvcALS 50/65 mm DIN/GB/GOST PN16, ASME Cl.150,
JIS 10K
FM PED 50/65 mm DIN PN16, ASME Cl. 150
FG pvcALS 50/65 mm DIN/GB/GOST PN16, ASME Cl. 150,
JIS 10K, JIS 16K
FG PED 50/65 mm DIN PN16, ASME Cl. 150
FG ASME 2-2 in ASME Cl.150
FD pvcALS 50/65 mm DIN/GB/GOST PN40, ASME Cl.300,
JIS 20K
FD PED 50/65 mm DIN PN40, ASME Cl. 300
FD ASME 2-2 in ASME Cl. 300
Dimensions
140 (5.5")
W
S1
S3 S2
S4
h
1
0
3
6

(
4
0
.
8
"
)
H
625 - 1690 (24.6" - 66.5")
Type H W h
TL6-FM / PED / pvcALS 1264 (49.8") 320 (12.6") 137 (5.4")
TL6-FG / PED / pvcALS 1264 (49.8") 320 (12.6") 137 (5.4")
TL6-FG / ASME 1299 (51.1") 320 (12.6") 142 (5.6")
TL6-FD / PED / pvcALS 1264 (49.8") 330 (13.0") 137 (5.4")
TL6-FD / ASME 1308 (51.5") 330 (13.0") 142 (5.6")
102.0 m (1097 sq.ft)
.
6:33
.
TS6
TS6-MFG
.
Applications
steam.
Standard design
Connections are located in the frame plate or, an additional
auxiliary connection for steam may be mounted on the
pressure plate to handle high capacities.
Typical capacities
Liquid flow rate
pressue drop and temperture program.
200-1800 kW
Plate types
TS6-M
Frame types
FG and FD
Working principle
6:34
STANDARD MATERIALS
Frame plate
Nozzles
Carbon steel
Plates
Gaskets
TECHNICAL DATA
FG PED 1.6 MPa / 180C *)
*) Frame FG also approved for 1.2 MPa / 200C to allow use in steam systems
without safety valves.
Connections
Size:
FG PED 65 mm DIN PN16, ASME Cl. 150
FG pvcALS 65 mm DIN/GB/GOST PN16, JIS 10 K, JIS 16 K
FD PED 65 mm DIN PN25, ASME Cl. 300
FD pvcALS 65 mm DIN/GB/GOST PN25, JIS 10 K, JIS 20 K
Dimensions
525-1430 (20.7" - 56.3")
h

3
8
0

(
1
4
.
9
6
"
)

H

203 (8")
W
Type H W h
TS6-FG 704 (27.7") 400 (15.7") 188 (7.4")
TS6-FD 704 (27.7") 410 (16.1") 188 (7.4")
13 m
2
(140 sq. ft)
.
EPM00002EN 1203 Alfa Laval reserves the right to change specifications without prior notification.
6:35
.
M10
M10-BFG
.
Applications
steam.
Standard design
Typical capacities
Liquid flow rate
0.7 to 3.0 MW
Plate types
M10-B, M10-M and M10-BD, double wall plates.
Frame types
FM, FG and FD
Working principle
6:36
STANDARD MATERIALS
Frame plate
Nozzles
Carbon steel
Plates
Stainless steel Alloy 316/Alloy 304, Titanium, Alloy 254 SMO,
Alloy C276
Gaskets (Clip-on, glued)
TECHNICAL DATA
FL pvcALS 0.6 MPa / 130C
FM PED 1.0 MPa / 180C
FG PED 1.6 MPa / 180C *
FD PED pvsALS 2.5 MPa / 180C
Connections
Size:
FL pvcALS 100 mm DIN/GB/GOST PN10, JIS 10K
FM pvcALS 100 mm DIN/GB/GOST PN10, ASME
Cl.150, JIS 10K
FM PED 100 mm DIN PN10, ASME Cl. 150
FG pvcALS 100 mm DIN/GB/GOST PN10, ASME
Cl. 150, JIS 10K, JIS 16K
FG PED 100 mm DIN PN16, ASME Cl. 150
FG ASME 4 ASME Cl.150
FD PED 100 mm DIN PN25, ASME Cl.150 / 300
FD ASME 4 ASME Cl. 300
Dimensions
695-2400 (27-95")
h
7
1
9

(
2
8
.
3
"
)
H
225 (8.9") or
231(9.1")
W
Type H W h
M10-FM 1084 (42.7") 470 (18.5") 215 (8.5")
M10-FG 1084 (42.7") 470 (18.5") 215 (8.5")
M10-FD 981 (38.6") 470 (18.5") 131 (5.2")
M10-FD ASME 1084 (42.7") 470 (18.5") 215 (8.5")
M10-B 90 m
2
(970 sq. ft)
M10-M 60 m
2
(650 sq. ft)
.
6:37
.
TL10
TL10-BFG
.
Applications
Standard design
Typical capacities
Liquid flow rate
Plate types
TL10-B, TL10-P
Frame types
FM, FG and FS
Working principle
6:38
STANDARD MATERIALS
Frame plate
Nozzles
Carbon steel
Metal lined: Stainless steel, Titanium, Alloy 254, Alloy C276,
Nickel
Plates
Stainless steel: Alloy 304, Alloy 316. Alloy 254, Alloy C276
Nickel, Titanium
Gaskets
Other grades and material available on request
TECHNICAL DATA
FS ASME 400 psig / 482F
Connections
Size:
FM pvcALS 100 mm DIN/GB/GOST, PN10, ASME CI. 150,
JIS 10K
FG pvcALS 100 mm DIN/GB/GOST, PN16, ASME CI. 150,
JIS 16K
FD PED 100 mm DIN PN25, ASME Cl. 300, Special
square flange
FD pvcALS 100 mm DIN/GB/GOST, PN16, ASME CI. 150,
JIS 16K
FS ASME 4" Special square flange
250 m
2
(2700 sq. ft)
Dimensions
h
1
3
3
8

(
5
2
.
7
"
)
H
W 1145-3245 (45-128")
225 (8.9")
Type H W h
TL10-FM 1885 (74.2") 480 (18.9") 255 (10")
TL10-FG 1981 (78") 480 (18.9") 297 (11.7")
TL10-FD 1981 (78") 480 (18.9") 297 (11.7")
TL10-FS 1981 (78") 510 (20.1") 297 (11.7")
.
6:39
.
M15
M15-BFM
.
Applications
Standard design
Typical capacities
Liquid flow rate
Plate Types
M15-B, M15-M and M15-BD, double wall plates
Frame types
FL, FM, FG and FD
Working principle
6:40
STANDARD MATERIALS
Frame plate
Nozzles
Carbon steel
Plates
Stainless steel: Alloy 304, Alloy 316, Alloy C276, Alloy 254
SMO, Titanium
Gaskets (Clip-on/tape-on, glued)
TECHNICAL DATA
FL pvcALS 0.6 MPa / 130C
FM PED, pvcALS 1.0 MPa / 180C
Connections
Size:
FL pvcALS 150 mm DIN/GB/GOST PN10, JIS 10K
FM PED 150 mm DIN PN10, ASME CI. 150
FM pvcALS 150 mm DIN/GB/GOST PN10, ASME CI. 150,
JIS 10K
FG pvcALS 150 mm DIN/GB/GOST PN16, ASME CI. 150,
JIS 10K, JIS 16K
FD PED 150 mm DIN PN25, ASME CI. 300
390 m (4200 sq. ft)
Dimensions
W
298 (11.7")
H

1
2
9
4

(
5
0
.
9
"
)

h

1100 - 3700 (43.3"-145.7")
Type H W h
M15-FL 1815 (71.5") 610 (24") 275 (10.8")
M15-FM max. 1941 (76.4") 610 (24") 275 (10.8")
M15-FG max. 1941 (76.4") 650 (25.6") 275 (10.8")
M15-FD max. 2036 (80.2") 650 (25.6") 370 (14.6")
.
6:41
.
TL15-B
TL15-FG
.
Applications
Standard design
Typical capacities
Liquid flow rate
Plate types
TL15-B
Frame types
FM, FG, FD and FS
Working principle
6:42
STANDARD MATERIALS
Frame plate
Nozzles
Carbon steel
Plates
Stainless steel: Alloy 304, Alloy 316. Titanium
Gaskets
Nitrile, EPDM
TECHNICAL DATA
Mechanical design pressure (g) / temperature*
FS pvcALS 3.5 MPa / 50C
FS PED 3.5 MPa / 50C
* All PED and ALS units, except FM, are optimised for a design temperature
of 50C (122F).
All PED and ALS units are also available for of multi range temperatures 50,
100, 150, 180 and 200C with corresponding lower design pressure.
Connections
Size:
JIS 10K
FG pvcALS 150 mm DIN/GB/GOST PN16, PN25, ASME Cl.
150, JIS 10K, JIS 16K
FG PED 150 mm DIN PN16, PN25, ASME Cl. 150
FG ASME 6 ASME Cl. 150
FD ASME 6 ASME Cl. 300
FS pvcALS 50 mm DIN/GB/GOST PN25, PN40, ASME Cl.
300, JIS 20K
FS PED 150 mm DIN PN25, PN40, ASME Cl. 300
FS ASME 6 ASME Cl. 300
W
288 (11.3")

2
0
3
5

(
8
0
.
1
"
)
h

H
1233 - 3978 (48.5"- 156.6")
1233 - 2733 (48.5"-107.6") only FM pvcALS
Type H W h
TL15-FM/pvcALS 2752 (108.3") 610 (24.0") 342 (13.5")
TL15-FG/PED/pvcALS 2752 (108.3") 637 (25.1") 342 (13.5")
TL15-FG/ASME 2752 (108.3") 646 (25.4") 342 (13.5")
TL15-FD/ASME 2752 (108.3") 646 (25.4") 342 (13.5")
TL15-FS/PED/pvcALS 2752 (108.3") 646 (25.4") 342 (13.5")
TL15-FS/ASME 2752 (108.3") 646 (25.4") 342 (13.5")
The number of tightening bolts may vary depending on pressure rating and Pressure
Vessel Code (PVC) requirements.
990 (1.1 x 900) m (10660 sq.ft)
.
6:43
.
TS20
TS20-MFG
.
Applications
steam.
Standard design
Typical capacities
Liquid flow rate
pressue drop and temperature program.
2.5-15 MW at a steam condensation temperature of 150C
2.5-9 MW at a steam condensation temperature of 120C
Plate types
TS20-M plates
Frame types
FM, FG and FS
Working principle
6:44
STANDARD MATERIALS
Frame plate
Nozzles
Carbon steel
Metal lined: Stainless steel, Titanium, Alloy C-276
Plates
Stainless steel Alloy 316 (Alloy 254, Alloy C-276 or Titanium
Gaskets
Nitrile, EPDM, Viton or HeatSealF
TECHNICAL DATA
FM PED 10 MPa / 210C
FG PED 1.6 MPa / 180C *)
Connections
Size:
FM PED 200 mm DIN 2501 PN10, ASME CI. 150
JIS 10K
FG PED 200 mm DIN 2501 PN16, ASME CI. 150
FG pvcALS 200 mm DIN/GB/GOST PN16, ASME CI. 150,
JIS 10K/JIS 16K
FS PED 200 mm DIN 2501 PN25/PN40, ASME CI. 300
FS ASME 8" ASME CI. 150/300
Dimensions
880-2715 (35-107)
h
6
9
8

(
2
7
.
4
)
H
363 (14.3)
W
Type H W h
TS20-MFM 1405 (55
5
/16) 740 (29) 360 (14)
TS20-MFG 1405 (55
5
/16) 800 (31) 360 (14)
TS20-MFS 1435 (56) 800 (31) 390 (14)
85 m (910 sq. ft)
.
EPM00001EN 1202 Alfa Laval reserves the right to change specifications without prior notification.
6:45
.
T20
.
Applications
General heating and cooling duties
Standard design
The plates are fitted with a gasket, which seals the interplate
Typical capacities
Liquid flow rate
Plate types
T20-P, T20-B and T20-M plates
Frame types
FM, FG and FS
Working principle
6:46
STANDARD MATERIALS
Frame plate
Nozzles
Rubber lined
Carbon steel
Metal lined: Stainless steel, Titanium, Alloy C-276
Plates
Stainless steel Alloy 304, Stainless steel Alloy 316, Alloy 254
SMO, Alloy C-276 or Titanium Other grades and material
available on request.
Gaskets
Nitrile, EPDM or Viton
TECHNICAL DATA
CONNECTIONS
Size:
FM pvcALS 200 mm DIN PN10/JIS 10K
8" ASME CI. 150
FG pvcALS 200 mm DIN PN16/JIS 10K/16K
8" ASME CI. 150
FG PED 200 mm DIN PN10/16/25, ASME Cl 150
FD ASME 8 ASME Cl 150/300
FD pvcALS 200 mm DIN PN25/40
8 ASME Cl. 300/400
FS PED 200 mm DIN PN25/40, ASME Cl. 300/400, JIS
20K
FS ASME 8" ASME CI. 300/400
630 m
2
(7000 sq. ft)
Dimensions
1
4
7
8

(
5
8
.
2
"
)
h
H
W
353 (13.9")
930-3930 (36-155")
Type H W h
T20-FM 2145 (84 ") 780 (30
11
/16") 285 (11
7
/32)
T20-FG 2145 (84 ") 780 (30
11
/16") 285 (11
7
/32)
T20-FS 2183 (84 ") 780 (30
11
/16") 323 (12
11
/16)
.
6:47
.
MX25
MX25-BFG
.
Applications
Plate heat exchanger for general heating and cooling duties.
Standard design
Typical capacities
Liquid flow rate.
Plate types
MX25B and MX25M plates
Frame types
FMS, FGS, FG, FD and FS
Working principle
6:48
STANDARD MATERIALS
Frame plate
Nozzles
Carbon steel
Metal lined: Stainless steel, Titanium, Alloy C276, Rubber
lined: Nitrile, EPDM
Plates
Stainless steel Alloy 316, Alloy C276, Alloy 254 SMO or
Titanium Other grades and material available on request.
Gaskets
TECHNICAL DATA
FMS PED, pvcALS 1.0 MPa / 180C
FGS PED, pvcALS 1.6 MPa / 180C
FGS ASME 150 psig / 350F
Connections
Size:
FMS PED 200/250 mm DIN 2501 PN10, ASME Cl. 150
FMS
pvcALS
200/250 mm DIN 2501 PN10, ASME Cl. 150, JIS
10K
FGS PED 200 mm DIN 2501 PN16, ASME Cl. 150
FGS
pvcALS
200/250 mm DIN 2501 PN16, ASME Cl. 150, JIS
10K/16K
FGS ASME 8 ASME Cl. 150
FG PED 200/250 mm DIN 2501 PN16, ASME CI. 150
FG pvcALS 200/250 mm DIN 2501 PN16, ASME Cl. 150, JIS
10K/16K
FG ASME 8/10 ASME Cl.150
FD PED 200/250 mm DIN 2501 PN25, ASME Cl. 300
FD pvcALS 200/250 mm DIN 2501 PN25, ASME Cl. 300, JIS
20K
FD ASME 8/10 ASME Cl. 300
FS ASME 8/10 ASME Cl. 400
940 m
2
(10000 sq. ft)
Dimensions
H
1
9
3
9

(
7
6
.
3
)
h
W
439 (17.3)
1585-5185 (62-204)
Type H W h
MX25-FMS 2595 (102) 920 (36.2) 325 (12.8)
MX25-FGS 2595 (102) 920 (36.2) 325 (12.8)
MX25-FG max 3103 (122.2) 920 (36.2) 435 (17.1)
MX25-FD max 3103 (122.2) 940 (37) 435 (17.1)
MX25-FS max 3103 (122.2) 940 (37) 435 (17.1)
The number of tightening bolts may vary depending on the pressure
rating
.
6:49
.
M30
M30-FG
.
Applications
Standard design
Typical capacities
Liquid flow rate
Plate types
M30 and M30D plates
Frame types
FM, FG and FD
Working principle
6:50
STANDARD MATERIALS
Frame plate
Nozzles
Carbon steel
Metal lined: Stainless steel, Titanium, Alloy C276
Plates
Stainless steel Alloy 304, Alloy 316, Alloy C276, Alloy 254
SMO or Titanium
Gaskets
TECHNICAL DATA
FM PED, pvcALS
TM
1.0 MPa / 190C
FG PED, pvcALS
TM
1.6 MPa / 180C
FD PED, pvcALS
TM
2.5 MPa / 190C
Connections
Size:
FM pvcALS
TM
300/350 mm DIN PN10, ASME Cl. 150, JIS 10K
FM PED 300/350 mm DIN PN10, ASME CI. 150
FG pvcALS
TM
300/350 mm DIN PN16, ASME Cl. 150, JIS 16K
FG PED 300/350 mm DIN PN16, ASME CI. 150
FG ASME 12/14 ASME Cl. 150
FD pvcALS
TM
300/350 mm DIN PN25, ASME Cl. 150/300, JIS
20K
FD PED 300/350 mm DIN PN25, ASME CI. 150/300
FD ASME 12/14 ASME Cl. 300
1400 m
2
(14980 sq. ft)
Dimensions
H
1
8
4
5

(
7
2
.
6
"
)
h
1585-5235 (62.4-206.1")
W
596 (23.5")
Type H* W h
M30-FM 2882 (113.5) 1150 (45.3) 470 (18.5)
M30-FG 2882 (113.5) 1170 (46.1) 470 (18.5)
M30-FD 2920 (115) 1190 (46.9) 506 (19.9)
* +200 mm (7.9) for carrying bars > 3600 mm (141.7) The number of
tightening bolts may vary depending on the pressure rating.
.
6:51
.
TL35
TL35-FD
.
Applications
Standard design
The frame plate is stationary, while the pressure plate is
movable along the upper carrying bar, which also holds the
plate pack. The pressure plate and the plate pack are located
by the lower guiding bar. The carrying bar is supported by the
frame at one end and a support column at the other which
are bolted to the foundation.
Typical capacities
Liquid flow rate
Plate types
Plate types
Frame types
FM, FG, FD and FS
Working principle
6:52
STANDARD MATERIALS
Frame plate
Nozzles
Carbon steel
Metal lined: Stainless steel, Titanium, C276
Plates
Stainless steel Alloy 316 / Alloy 304 / Alloy 254 / Alloy C276
/ Titanium
Gaskets
TECHNICAL DATA
FM PED / pvcALS 1.0 MPa / 180C
FM ASME 100 psig / 350F
FG PED / pvcALS 1.6 MPa / 180C
FG ASME 150psig / 350F
FD ALS 2.5 MPa / 160C
Connections
Size:
FM pvcALS 300 or 350 mm DIN PN10 ASME Cl.150, JIS 10K
FM PED 300 or 350 mm DIN PN10, ASME Cl. 150
FM ASME 12 or 14 ASME Cl. 150
FG pvcALS 300 or 350 mm DIN PN16, ASME Cl. 150, JIS 16K
FG PED 300 or 350 mm DIN PN16, ASME Cl. 150
FG ASME 12 or 14 ASME Cl. 150
FD PED 300 or 350 mm DIN PN25, ASME Cl. 150/300
FD ALS 300 or 350 mm DIN PN25, ASME Cl. 150/300, JIS 20K
FD ASME 12 or 14 ASME Cl. 150/300
FS PED 300 or 350 mm DIN PN25/40, ASME Cl. 300/400
FS ASME 12 or 14 ASME Cl. 300/400
Dimensions
H
2
1
7
7

(
8
6
"
)
h
W
K* = 578 (22.8")
.
Type H W h Cmin Cmax
TL35-FM 3210 1154 488 2190 6360
(126.4) (45.4) (19.2) (86) (250)
TL35-FG 3210 1154 488 2205 6375
(126.4) (45.4) (19.2) (89) (251)
TL35-FD 3218 1174 496 2230 6400
(126.7) (46.2) (19.5) (88) (252)
TL35-FS 3218 1174 496 2245 6420
(126.7) (46.2) (19.5) (88) (253)
The number of tightening bolts may vary depending on pressure rating. Max
no. of plates TL35B = 1000.
K* = 578 mm (22.8 inches) except following cases
584 (23.0") FS PED Size 350 DN PN40
589 (23.2") FD PED/pvcALS ASME Size 14" ASME CI.300
589 (23.2") FS PED/ASME Size 14" ASME CI 300 or 400
2100 m
2
(23000 sq.ft)
.
6:53
.
T45
T45-M
.
Applications
Standard design
metal plates with port holes for the passage of the two fluids
The plate pack is assembled between a fixed frame plate and
a movable pressure plate and compressed by tightening bolts.
The plates are fitted with gaskets, which seal the interplate
channels and direct the fluid into alternate channels. The
frame and pressure plate.
Working principle
are arranged so that the two fluids flow through alternate
6:54
STANDARD MATERIAL
Frame/pressure plate
Mild steel, coated with water-based epoxy paint
Nozzles/Connections
Carbon steel
Metal lined: Stainless steel Alloy 316, Alloy 254, Titanium
Plates
Stainless steel Alloy 316, Alloy 254, Titanium
Other materials may be available on request.
Gaskets
Other materials may be available on request.
TECHNICAL DATA
Design pressure (g)
FM pvcALS 1.0 MPa
FG PED 1.6 MPa
FG pvcALS 1.6 MPa
FG ASME 150 psig
FD ASME 250 psig
Higher pressures may be available on request.
Design temperature
Determined by gasket material.
Maximum liquid flow rate
Up to 1000 kg/s (16000 gpm)
Maximum standard heat transfer surface
2360 m (25400 sq. ft)
Larger non-standard design available on request.
Plate types
T45-M
Connections
FM pvcALS DN 450 mm, DIN PN 10, ASME Cl. 150, JIS 10K
FG PED DN 450 mm, DIN PN 16, ASME Cl. 150
FG pvcALS DN 450 mm, DIN PN 16, GB DN16 ASME Cl. 150, JIS 16K
FG ASME 18, ASME Cl. 150
FD ASME 18, ASME Cl. 300
- Physical properties of fluids in question
- Desired working pressure and temperature
- Allowable pressure drops
.
6:55
.
Heating Insulation
.
Standard design
The Alfa Laval heating insulation is designed to insulate the
heat exchanger at operating temperatures up to 180C.
It is delivered in sections (panels) in a separate box along
with the heat exchanger. The system of panels ensures
simple assembly and disassembly. Most insulation types are
equipped with connecting spring locks in galvanized steel.
Benefits
The insulation saves energy and provides protection against
the heat of the plate pack. It also assures a dry and
comfortable working climate in the operating room. The
graph below shows the effect (W) lost to the environment
for un-insulated plate heat exchangers as function of the
difference (t) between the temperature inside the plate heat
exchanger and the ambient temperature.
Availability
Heating insulations are available for most of the Alfa Laval
plate heat exchangers. The table on the next page shows
measurements for standard types.
A = M3 60 plts
B = M6 100 plts
C = M10 200 plts
D = M15 150 plts
E = MX25 300 plts
W = Heat released from different
sizes of Alfa Laval plate heat
exchangers.
t = The difference between the
average temperature inside
the plate heat exchanger and
the environment.
14000 12000 10000 8000 6000 4000 2000 20
30 10 50 70 90
40 60 80 100
W Reduced Heat Flow to the Surroundings Media temp. Ambient temperature t C
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
A
B
C
D
E
Example: M15-BFG 150 plates Ambient temperature 20C.
1*M15-B Alloy 316 0.50 mm delta t = 80-20 = 60C
Load = 12927 LMTD = 19.9 k = 7045 The heat released will then be 3200 W or 3.2 kW.
Water T = 110.0->70.0 1*75 L S1->S2 This is less than 0.3 promille of the total heat exchanged in the PHE.
Water T = 90.2<-50.0 1*75 L S4<-S3
Average temperature inside the PHE (110 + 70 + 50 + 90) / 4 = 80C.
6:56
Dimensions
Measurements in mm (inch)*.
PHE type Lmin-max Wmax Hmax
T2 240-350 (9.45-13.78) 220 (8.66) 380 (14.96)
M3 380-640 (14.96-25.20) 260 (10.24) 520 (20.47)
TL3 440-890 (17.32-35.04) 270 (10.63) 830 (32.68)
T5 300-480 (11.81-18.90) 380 (14.96) 800 (31.50)
TS6 360-825 (14.17-32.48) 545 (21.46) 760 (29.92)
M6 300-850 (11.81-33.46) 450 (17.72) 1005 (39.57)
TL6 300-850 (11.81-33.46) 450 (17.72) 1315 (51.78)
M10 450-1160 (17.72-45.67) 600 (23.62) 1095 (43.11)
TL10 450-1960 (17.72-77.16) 640 (25.20) 2100 (82.67)
M15 450-1960 (17.72-77.16) 820 (32.28) 2250 (88.58)
TL15 500-2900 (19.68-114.17) 820 (32.28) 2880 (113.39)
TS20 500-1850 (19.68-72.83) 930 (36.61) 1600 (62.99)
T20 530-2560 (20.87-100.79) 920 (36.22) 2400 (94.49)
MX25 550-2580 (21.65-101.57) 1070 (45.13) 3200 (125.98)
TL35 950-4120 (37.40-162.20) 1320 (51.97) 3300 (129.92)
*) For exact dimensions frame type including A-measurement must be specified.
Technical specification
Item All PHE types excl. type PHE type
T2, M3, TL3, T5 T2, M3, TL3, T5
Alustucco Alustucco
Plating 1 mm (0.039 in) 1 mm (0.039 in)
Insulation Mineral wool Mineral wool
material 65 mm (2.56 in) 40 mm (1.57 in)
Inside Aluminum folie Aluminum folie
layer 0.05 mm (0.002 in) 0.05 mm (0.002 in)
Panel Snap locks
fixation galvanized Screws
- Frame type
- A-measurement
- Tightening bolt length
- Type of connections
- Connection positions
.
6:57
.
Bolt Protection Sleeves
Genuine Spare Parts
.
Extending the working life of a heat exchanger means taking
care of every single part, and making sure that they serve their
function efficiently.
Plastic sleeves that slide over the tightening bolts keep the
threads free from dirt and other deposits, and make it easier
to open and close the heat exchanger for maintenance and
cleaning, all of which ensures less downtime.
The bright red colour makes the sleeves easily visible, aids
checks and helps prevent accidents. When ordering, please
specify the bolt dimensions and total length.
Bolt sleeves are available by specified length in meters.
Benefits
Using Alfa Laval genuine spare parts means you can be sure
that the plastic bolt protection sleeves fit perfectly, and work
exactly as intended.
Ordering information
Part number Size Measurements
1995-101-097 M20 18 x 20 mm
1995-101-096 M24 24 x 22 mm
1995-101-086 M24 26 x 28 mm
1995-101-082 M30 32 x 34 mm
1995-101-079 M39 41 x 43 mm
1995-101-081 M48 51 x 53 mm
.
PPS 00017EN 1202 Alfa Laval reserves the right to change specifications without prior notification.
6:59
.
Pneumatic Tightening Device PHETD80
Maintenance Tools
.
The Alfa Laval PHETD80 is an automatic two-speed pneumatic
tightening device designed to make it easy to open and close
plate heat exchangers. Available in both single and twin
models, this device spins the nut down at high speed, while
the final tightening is automatically geared down to low speed.
The PHETD80 is easy to handle and work with, and ensures
excellent operator safety. It works from both the nut side and
the head side of the bolt. The handle of the drive unit can be
rotated freely, in order to ensure that the user can use it while
in the operating position that is most comfortable. Another
operator safety feature is the low level of vibration.
The air connectors are of the ErgoQIC type, which limits
energy loss and makes it easy to disconnect the hose, with no
air blow out.
The PHETD80 is delivered complete with an air handling unit
that includes a water separator, mist lubricator and air flow
regulator, with a 5-metre length of air hose connecting the air
handling unit and tightening device. All the components are
packed in a sturdy wooden case for transporting and storing
the device safely.
Features
- Purpose-built for plate heat exchangers
- Modular design with variable socket keys
- Continuous twin motor operation with automatic
changeover
- Sturdy design
- Easy to operate, and low level of vibration
- Optional extras: socket keys in different sizes (NW36, 46,
50, 55, 60, 65 and 75)
Benefits
- Can be used on bolt head or nut at either end of plate
heat exchanger
- One single tool for all bolt sizes
- No hammering effect avoids damaging equipment and
bolts
- Reliable operation
- Reduced downtime
6:60
Socket key size NW80 (with inserts for smaller sizes)
Maximum torque 3,270 Nm (2390 ftlb)
Maximum air pressure 6.3 barg (91.4 psig)
Minimum air pressure 3.0 barg (43.5 psig)
Air consumption at free speed 19 l/s (40 cfm)
Oil volume mist lubricator 0.2 l (12 in
3
)
Weight 17 kg (37 lbs)
L x W 54 x 25 cm (21 x 10 in)
Measured sound pressure level 79 dB(A)
Measured vibration value <2.5 m/s
2
Air hose length 5 m (16 ft)
Art. no. Component
32840-421-01 Tightening device PHETD80, complete*
32840-433-01 Tightening device PHETD80, double, complete
Socket keys
32840-004-01 Socket key reducer 80/75
* Complete unit includes: Atlas Copco pneumatic wrench
unit, fitted with special Alfa Laval gearbox air handling unit
with regulator, filter and mist lubricator, 5-metre air hose with
ErgoQIC connectors, socket key NW80, 1 litre lubricating oil,
packing and storage box, fitted with carrying handles.
The handle of the drive unit can be rotated freely to ensure
the most comfortable operating position.
.
PPS00015EN 1202 Alfa Laval reserves the right to change specifications without prior notification.
6:61
.
Electric Tightening Device PHE-ETD80
Maintenance Tools
The Plate Heat Exchanger Electric Tightening Device unit,
type PHE-ETD80 is an all-current appliance designed for easy
opening and closing of plate heat exchangers. The high safety
factor of IP 54 and the multi voltage and frequency motor
ensures a safe and versatile tool that can operate on most
mains net work or generators.
Its ease of handle includes the choice of free or fixed joint
between the motor drive unit and the gear unit. By this
feature the most comfortable handle position can be selected
depending on which side of the plate heat exchanger the
opening or tightening takes place.
Rotation direction is selected by the double function trigger;
there is no need to change the hand grip. This together
with a power supply switch ensures a high operator safety.
The tightening device is equipped with an automatic safety
monitoring function to protect the motor against damages in
case of a possible overload.
Features
Purpose-built for plate heat exchangers
Modular design with variable socket keys
Free joint or fixed connection between drive and gear box
Double function trigger for clock wise or counter clock
wise rotation
Automatic temperature controlled overload protection
Continual rotational speed
Optional extras: Socket inserts in various sizes
Benefits
Can be used on bolt head or nut at either end of plate
heat exchanger
One tool for all sizes of tightening bolts
Easy and comfortable operation
No hammering effect avoids damaging equipment and
bolts
Comfortable operation
Reduced downtime
6:62
Socket key size NW80 mm (inserts for smaller sizes)
Maximum torque 3300 Nm (2430 lbft)
Current 10 Amps
Electrical connection 100-250 V; 45-66 Hz
Protection IP 54
Idle speed 6 rpm
Weight 21 kg (46 lb)
LxW 62x32 cm (25x13 in)
Sound pressure level max. 86 dB(A)
Ordering data
Art no Component
32840435-01 Electric Tightening Device PHE-ETD80
32840004-01 Socket key reducer NW 80/75
.
6:63
.
Pneumatic Nutrunner & Thread Cleaner - PHENR80
Maintenance Tools
Pneumatic tool for improved service efficiency of plate heat exchangers
The Alfa Laval Nutrunner & Thread Cleaner is a compressed
air powered service tool designed to transport nuts on long
threads and to efficiently clean bolt threads from rust and dirt.
When opening and tightening a PHE that has been in service
for some time it is a common problem that the threads on the
tightening bolts have been attacked by corrosion or that dirt
deposits have been formed. Bolts have to be cleaned from
this before the nuts can be loosened, a very time-consuming
manual work. With large plate packs fitted, the loosened nuts
must be moved long distances, a tiring and time-consuming
work.
The Thread Cleaner has knives that effectively clean the bolt
threads in a fraction of the time it takes to do the job manually.
Keeping threads clean and free from surface rust minimizes
wear and tear on the bolts during the tightening operation,
thus prolonging bolt lifetimes. The thread cleaner can handle
bolt sizes from M30 to M52.
For increased safety and ease of handle, the Nutrunner is
equipped with a safety ring to which a balancing block may
be connected.
Features
- Transport nuts on long threads
- Efficiently cleans bolt threads
- Excellent ergonomics
- Fit bolt sizes M30-M52
Benefits
- Increased service efficiency
- Lower service cost
- Lower tool costs
- Longer life time of tightening bolts
The PHENR80 is the ideal complement to the Pneumatic
Tightening Device PHETD80.
6:64
Socket key size NW 80 for M39, M48 and M52 bolt size
Socket key insert sizes NW 65 for M42 bolt size
NW 46 for M30 bolt size
Air consumption at free speed 10 l/s free air
Max air pressure 7 bar
Connection compressed air " female
Nut runner speed Max 210 rpm
Thread cleaning capacity cutting edge A M38-M52
Thread cleaning capacity cutting edge B M30-M38
Mechanical connection drive unit square
Weight complete with drive unit 3.7 kg
Material housing Alumina and stainless steel
Material cutting edges Steel
Air motor Steel
Art. No. Component
32840468-01 Kit Nut Runner, Thread Cleaner & Drive Unit
32840468-02 Kit Nut Runner & Drive Unit
32840468-08 Spare kit washers and o-rings for thread cleaner
32840468-09 Spare kit cutting edges for thread cleaner
32840468-12 Socket key 80/46
32840468-14 Socket key 80/65
.
3. Applications
5. Product range
14. Filters
Chapter 7
7:1
Brazed plate heat
exchangers (BHE)
Alfa Lavals first plate heat exchanger
was introduced to the dairy industry in
1931. As a development from the
traditional gasketed plate heat exchanger,
Alfa Laval introduced the worlds first
brazed plate heat exchanger in 1977.
Since then, continuous developments
have been made to optimize its
performance and reliability.
Brazed plate heat exchangers offer
multiple benefits. The brazing technology
eliminates the need for seals and thick
frame plates and the design offers
excellent resistance to pressure and
thermal fatigue in a wide range of heating
and cooling applications.
Brazed plate heat exchangers from
Alfa Laval are frequently a natural first
alternative all over the world.
7:2
1. Designed to withstand exhausting
conditions
As the world-leading BHE
manufacturer, Alfa Laval has long
experience in designing BHEs that will
withstand exhausting pressure and
temperature fatigue conditions. Years
of R&D, unique patented solutions and
innovative product design, coupled
with an extensive testing program,
ensure that the durability and lifetime of
an Alfa Laval BHE will be hard to
match.
Alfa Laval BHEs come in a wide range
of sizes and capacities. Different plate
patterns and connections are available
for various duties and performance
specications, and the BHE can be
designed as a one-pass, two-pass or
multipass unit. We have the ideal
solution for every specic need. You
can choose a standard conguration
BHE, or a unit designed according to
your own specic needs. The choice is
entirely yours.
3. Full compliance with PED
All Alfa Laval BHEs comply with the
European Pressure Vessel Safety
Directive, PED, in terms of mechanical
and materials specications. They can
also be delivered according to other
relevant standards. Various national
codes are also available.
4. Fast deliveries and service
worldwide
Alfa Laval is truly a global company.
Our regional distribution centres serve
Alfa Laval facilities and distributors
worldwide, ensuring fast delivery to
customers. Wherever you are, talk to
us, we're only a phone call away.
5. A partner you can trust
Genuine application know-how and
long experience make Alfa Laval the
ideal business partner for heating and
cooling. Rely on us to supply the most
cost-effective solution for your specic
needs we wont let you down.
Alfa Laval invented the worlds first BHE in 1977 and
since then, continuous developments have been
made to optimise its performance and reliability.
Choosing Alfa Laval makes
sound financial sense!
Five reasons to buy your BHEs
from the market leader
7:3
Low capital investments
Thanks to the high heat-transfer
coefcients, the required plate surface
area can be quite small. Reducing the
amount of material used makes for
signicant savings.
Small footprint
With its compact design, the brazed
plate heat exchanger has a smaller
footprint than any other comparable
solution.
Low installation costs
Parallel and counter-current ow
connections make installation easy,
reducing costs for pipes and valves.
Minimum downtime
Thanks to a perfect plate corrugation
design, high turbulence inside the heat
exchanger optimizes the self-cleaning
effect and thus reduces scaling. As
there are no gaskets, the risk of
leakage is virtually non-existent.
Maximum reliability
The brazed plate heat exchangers are
individually leak- and pressure-tested
to ensure rst-class quality and Alfa
Laval has approvals form all major
certication bodies.
A few benefits of using
brazed plate heat exchangers
Save energy!
Save time!
Save money!
7:4
Design
The brazed plate heat exchanger
consists of thin corrugated stainless
steel plates (AISI 316) which are
vacuum-brazed together using copper
as the brazing material.
Brazing the stainless-steel plates
together eliminates the need for sealing
gaskets and thick frame plates.
The brazing material seals as well as
holds the plates together at the contact
points. Alfa Laval's brazed plate heat
exchangers are always brazed at all
contact points, which ensures optimal
heat-transfer efciency and pressure
resistance.
The plates are designed to achieve
maximum possible lifetime.
Since virtually all the material is used
for heat transfer, the BHE is very
compact in size, has low weight and a
small hold-up volume.
Production
Alfa Laval leads the development
towards top quality. We do it by
advanced production technology in
high volumes. We do it with new
technology, through constant research
and development. We do it in delivery
and service. As a leading global
manufacturer we do it by offering a
complete product range of heat
exchangers. Our knowledge gives you
the best solutions, products with higher
technical performance and a focus on
energy savings.
Quality must prevail through the whole
chain from development to after sales.
The brazed plate heat exchangers are
individually leak- and pressure-tested
to ensure rst-class quality, and Alfa
Laval has approvals from all major
certication bodies.
Fouling is minimized by the turbulent flow, resulting in a self-cleaning effect
All BHEs are leak- and pressure-tested before delivery
75 years of heat-transfer technology experience included in each BHE
Focus on fatigue
The expected lifetime of the heat
exchanger is inuenced by many
factors, especially temperature and
pressure variations in load conditions.
In the case of high loads (pressure
peaks, fast temperature changes), this
can lead to fatigue failures, with a
leaking BHE as the consequence.
Alfa Laval has extensive test facilities
for pressure and temperature fatigue.
The fatigue characteristics of each
model are measured and analysed over
and over again. With the help of the
statistical data from our Fatigue
Analysis Program we can estimate the
lifetime of a BHE in a certain
application.
The plate material in the heat
exchanger is designed to match the
demands on pressability as well as
brazeability and fatigue durability.
Metallurgical and design factors
inuencing fatigue are areas of constant
focus for Alfa Lavals R&D engineers
when developing BHEs.
Years of continuing studies of the
fatigue phenomena has put Alfa Laval
in the forefront when it comes to
developing and producing long lasting
BHEs.
Compact, reliable
and cost efficient
7:5
Design options
The design options of the brazed heat
exchanger are extensive. Different
plate patterns are available for various
duties and performance specications.
The BHE can be designed as a one-
pass, two-pass or multi-pass unit.
A wide range of connections are
available, and there is also the option
of choosing the placement of the
connection.
Alfa Laval offers a wide range of
standard heat exchanger models and
sizes, tailor-made for HVAC applications
and district heating, that are available
from stock. Customer-specic designs
can be offered when requested.
Flow principle
The basic ow principle in a brazed
heat exchanger for HVAC applications
is parallel and counter-current to
achieve the most efcient heat-transfer
process. In a standard single-pass
design all connections are located on
one side of the heat exchanger,
making installation very easy.
One-pass Two-pass Pre/post heater
Small footprint and low weight, 10-20% of a traditional shell & tube
High temperature and pressure durability
Excellent fatigue resistance
7:6
Accessories
Cleaning-In-Place (CIP)
All types of heat exchangers need to
be cleaned regularly to remove
deposits such as scale, sludge and
microorganisms. Alfa Laval CIP is a
convenient solution that carefully
removes the deposit on all heat
transfer surfaces in the heat exchanger.
Alfa Laval CIP 200L and CIP 400L are
manufactured in stainless steel using
high-quality components (pumps,
valves etc.) according to ISO 9001 and
with the CE-mark. The smaller units,
Alfa Laval CIP 20 and CIP 40, are
made of industrial-grade plastic.
Alfa Laval CIP is mobile due to its
compact design. The units have
reversible ow, and Alfa Laval CIP
200L and CIP 400L also have a built-in
heater. All cleaning detergents used by
Alfa Laval are environmentally friendly
and do not damage the equipment.
Couplings for welding or soldering
The couplings t on the threaded
connections of the units. Future service
is then facilitated by dismantling the
heat exchanger from the pipes via the
couplings. This connection is approved
in most countries when weld or ange
connection is required. A at washer is
used as sealing between the coupling
and the connections.
Insulation
The heat exchanger insulation is easily
assembled and dismantled. The Alfa
Laval insulation provides protection
from the heat pack and the climate in
the operating room will be dry and not
too hot. Alfa Laval insulations are
available for both heating and cooling
applications as well as for various
temperature requirements.
Feet and mounting brackets
Larger units can be delivered with feet
or mounting brackets. These make the
installation work easier and minimize
stresses in the connected pipes. The
unit can also be bolted to the oor.
CB30 and CB60 can be wall-mounted
using the standard feet frame. CB200,
CB300 and CB400 are always supplied
with feet and a lifting hook to ensure
safe and functional installation.
Insulation Feet and mounting brackets
7:7
Start-up procedure
1. Before starting any pump,
check whether instructions
exist stating which pump
should be started rst.
2. Check that the valve between
the pump and the heat
exchanger is closed.
3. Check that the valve at the
exit, if there is one, is fully
open.
4. Open the ventilation.
5. Start the pump.
6. Open the valve slowly.
7. When all the air is out, close
the ventilation.
8. Repeat the procedure for the
other side.
Shut-down procedure
1. First establish whether
instructions exist as to which
side should be stopped rst.
2. Slowly close the valve
controlling the ow rate of the
pump you are about to stop.
3. When the valve is closed,
stop the pump.
4. Repeat the procedure for the
other side.
Installation instructions
In HVAC applications it is, from a performance
point of view, recommended to install the heat
exchanger so that a counter-current ow is
obtained. It does not matter if the heat
exchanger is mounted vertically or horizontally,
as long as no change of phase takes place
(evaporation/condensation). If drainage of the
heat exchanger is needed for some reason,
please take this into consideration when
positioning the heat exchanger. The heat
exchanger can be mounted with brackets or
standing on feet supplied by Alfa Laval. It is
important to minimize vibrations or pulsations
from the pipes to the heat exchanger. The
usage of exible hoses is one way of reducing
stresses caused by vibrations, and stresses
from the piping system.
Operation
Adjustments in ow rates to maintain correct
temperatures or pressure drops should be
made slowly in order to prevent pressure
shocks to the system. Therefore fast-closing
valves should not be used unless the pipes in
the system are very short. Problems with
keeping the performance of the heat exchanger
may be caused by changing temperature
conditions, changing ow rates or by fouling.
Service efciency
The heat transfer through the plates can be
seriously reduced by the formation of deposits
of various kinds on the plate surfaces. Even if
the highly turbulent ow gives a strong
resistance to the formation of deposits the
turbulence can not completely eliminate
fouling. Thanks to CIP (Cleaning In Place) it is
possible to remove calcium deposits and
other forms of scaling from the plate surfaces
in an easy and effective way. Different cleaning
solutions can be used depending on the type
of deposits. Alfa Laval has a worldwide service
organisation. Service is available in 130
countries at 15 major service centres and a
network of service stations around the globe.
Instructions
for use
7:8
Brazed plate heat exchanger (BHE) data and dimensions
CBH16 CBH18 CB20 CB30 CB60
Channel type H, A H, A H H, M, L H, M, L
Max./min. design temperature (C) 225/-160 150/-50 225/-196 225/-196 175/-196
Max. design pressure at 150 C
(S3-S4/S1-S2) (bar) * 32/32 32/32 16/16 36/36 36/36
Volume/channel (S3-S4/S1-S2) (litres) 0.027 (H)
4)
0.038 (H)
5)
0.028 0.054 0.103 (H)
6)
Max. owrate (S3-S4/S1-S2) (m
3
/h) ** 3.6 3.6 8.9 14.5 14.5
Height, a (mm) 211 316 324 313 527
Width, b (mm) 74 74 94 113 113
Vertical connection distance, c (mm) 172 278 270 250 466
Horizontal connection distance, d (mm) 40 40 46 50 50
Plate pack length, A (mm) (n x 2.16) + 8 (n x 2.16) + 8 (n x 1.5) + 8 (n x 2.31) + 13 (n x 2.35) + 13
Weight empty (kg) *** (n x 0.04) + 0.27 (n x 0.07) + 0.4 (n x 0.08) + 0.6 (n x 0.1) + 1.2 (n x 0.18) + 2.1
Standard connection, external thread (in) 3/4" 3/4" 1" 1 1/4" / 1" 1 1/4" / 1"
Plate material AISI 316 AISI 316 AISI 316 AISI 316 AISI 316
Connection material AISI 316 AISI 316 AISI 316 AISI 316 AISI 316
Brazing material Copper Copper Copper Copper Copper
Max. number of plates 60 60 110 150 150
CB110
8)
CB112 CB200 (CBH200) CB300 CB400
Channel type H, L, M H, L, M, AM, AH H, L, M H, L, M H, L
Max. design pressure at 150 C
(S3-S4/S1-S2) (bar) * 32/32 32/32 26/26 27/16 32/27
Volume/channel (S3-S4/S1-S2) (litres) 0.21 0.18
7)
0.51 0.58/0.69 0.74
Max. owrate (S3-S4/S1-S2) (m
3
/h) ** 51 34/63 128 200 200
Height, a (mm) 491 618 740 990 990
Width, b (mm) 250 191 323 365 390
Vertical connection distance, c (mm) 378 519 622 816/861 825
Horizontal connection distance, d (mm) 138 92 205 213.5 225
Plate pack length, A (mm) (n x 2.2) + 12 (n x 2.05) + 15 (n x 2.7) + 11 / (n x 2.7) + 14) (n x 2.62) + 11 (n x 2.56) + 14
Weight empty (kg) *** (n x 0.38) + 13 (n x 0.35) + 4.8 (n x 0.6) + 12 / (n x 0.6) + 14) (n x 1.26) + 21 (n x 1.35) + 24
Standard connection, external thread (in) ISOG2"/2 1/2" 3" weld/2" 3" 4"/2 1/2" 4"
Plate material AISI 316 AISI 316 AISI 316 AISI 316 AISI 316
Connection material AISI 316 AISI 316 AISI 316 AISI 316 AISI 316
Brazing material Copper Copper Copper Copper Copper
*) According to PED **) Water at 5 m/s (connection velocity) **) excluding connections n = number of plates
1) M and L channels 29/28 bar 2) E channel 0.18/0.18; A channel 0.18/0.25 3) A channels (n x 2.5) + 10, E channels (n x 2.2) + 10
4) A channel (0.030/0.024) 5) A channel (0.042/0.035) 6) L and M channels 0.13
7) AH and AM channels 0.20/0.16 8) Released during 2012
7:9
Brazed plate heat exchangers range
CB16/CBH16
CB18/CBH18
CB20
CB30/CBH30
CB60/CBH60
CB110/CBH110 CB112/CBH112
CB200/CBH200
CB300/CBH300
CB400
7:11
.
CB16 / CBH16
Brazed Plate Heat Exchanger
.
General information
Alfa Laval introduced its first brazed plate heat exchanger
(BHE) in 1977 and has since continuously developed and
optimized its performance and reliability.
Brazing the stainless steel plates together eliminates the need
for gaskets and thick frame plates. The brazing material seals
and holds the plates together at the contact points ensuring
optimal heat transfer efficiency and pressure resistance. The
plate design guarantees the longest possible life.
The design options of the brazed heat exchanger are
extensive. Different plate patterns are available for various
duties and performance specifications. You can choose a
standard configuration BHE, or a unit designed according to
your own specific needs. The choice is entirely yours.
Typical applications
- HVAC heating/cooling
- Refrigerant applications
- Industrial cooling/heating
- Oil cooling
Working principles
The heating surface consists of thin corrugated metal plates
stacked on top of each other. Channels are formed between
the plates and corner ports are arranged so that the two media
flow through alternate channels, usually in countercurrent flow
for the most efficient heat transfer process.
Standard design
The plate pack is covered by cover plates. Connections are
located in the front or rear cover plate. To improve the heat
transfer design, the channel plates are corrugated.
To enable Alfa Lavals representative to make a specific
quotation, specify the following particulars in your enquiry:
- Required flow rates or heat load
- Physical properties of liquids in question
Examples of connections*
External
threaded
Internal
threaeded
Soldering
* More connections are available on request.
7:12
CB16 - PED approval pressure/temperature graph*
CBH16 - PED approval pressure/temperature graph*
CB16 - UL approval pressure/temperature graph*
CBH16 - UL approval pressure/temperature graph*
Standard dimensions and weight*
CB16
A measure mm
=
7 + (2.16 * n) (+/-2 %)
A measure inch
=
0.28 + (0.09 * n) (+/-2 %)
Weight** kg
=
0.14 + (0.04 * n)
Weight** lb
=
0.3 + (0.09 * n)
CBH16
A measure mm
=
8 + (2.16 * n) (+/-2 %)
A measure inch
=
0.31 + (0.09 * n) (+/-2 %)
Weight** kg
=
0.27 + (0.04 * n)
Weight** lb
=
0.59 + (0.09 * n)
(n = number of plates)
* Excluding connections
Standard data
Min. working temperature see graph
Max. working temperature see graph
Min. working pressure vacuum
Max. working pressure see graph
Volume per channel H, litres (ga) 0.027 (0.0070)
Volume per channel A, litres (ga) 0.030 (0.0078)
0.024 (0.0063)
Max. flowrate* m
3
/h (gpm) 3.62 (15.93)
Min. nbr of plates 4
Max. nbr of plates 60
* Water at 5 m/s (16.4 ft/s) (connection velocity)
Standard materials
Cover plates Stainless steel
Connections Stainless steel
Plates Stainless steel
Brazing filler Copper
Standard dimensions
mm (inch)
S1
S2 S3
S4
74 (2.91)
40 (1.57) A
1
7
2

(
6
.
7
8
)
2
1
0

(
8
.
2
7
)
.
For exact values please contact your local Alfa Laval representative
.
7:13
.
CB18 / CBH18
.
General information
- Oil cooling
Working principles
Standard design
External
threaded
Internal
threaeded
Soldering
7:14
CB18 - PED approval pressure/temperature graph* H, A
CBH18 - PED approval pressure/temperature graph* H
CBH18 - UL approval pressure/temperature graph*
CB18
A measure mm
=
7 + (2.16 * n) (+/-2 %)
A measure inch
=
0.28 + (0.09 * n) (+/-2 %)
Weight** kg
=
0.22 + (0.07 * n)
Weight** lb
=
0.48 + (0.15 * n)
CBH18
A measure mm
=
8 + (2.16 * n) (+/-2 %)
A measure inch
=
0.31 + (0.09 * n) (+/-2 %)
Weight** kg
=
0.4 + (0.07 * n)
Weight** lb
=
0.88 + (0.15 * n)
Standard data
Volume per channel H, litres (ga) 0.038 (0.010)
Volume per channel A, litres (ga)
0.042 (0.011)
0.035 (0.009)
Max. particle size mm (inch) 1.1 (0.04)
Max. flowrate* m
3
/h (gpm) 3.62 (15.93)
Standard materials
Standard dimensions
mm (inch)
S3 S2
S4 S1
74 (2.91)
40 (1.57) A
2
7
8

(
1
0
.
9
)
3
1
6

(
1
2
.
4
)
.
.
7:15
.
CB20
.
General information
- Oil cooling
Working principles
Standard design
Examples of connections
External
threaded
Internal
threaeded
Soldering Welding
7:16
A measure mm
=
8 + (1.5 * n) (+/-3 mm)
A measure inch
=
0.31 + (0.06 * n) (+/-0.12 inch)
Weight** kg
=
0.6 + (0.08 * n)
Weight** lb
=
1.32 + (0.18 * n)
Standard data
Volume per channel, litres (ga) 0.028 (0.007)
Max. flowrate* m
3
/h (gpm) 8.9 (39.16)
Standard materials
Standard dimensions
mm (inch)
S3 S2
S4 S1
94 (3.7)
46 (1.8) A
2
7
0

(
1
0
.
6
)
3
2
4

(
1
2
.
8
)
.
.
7:17
.
CB30 / CBH30
.
General information
- Oil cooling
Working principles
Standard design
External
threaded
Internal
threaeded
Soldering Welding
7:18
CB30 / CBH30 - PED approval pressure/temperature graph*
CB30 / CBH30 - UL approval pressure/temperature graph*
CB30 / CBH30 - KHK and KRA approval pressure/temperature graph*
Standard data
Max. particle size mm (inch) 1 (0.04)
Max. flowrate* m
3
/h (gpm) 14.5 (63.7)
Standard materials
CB30
A measure mm
=
13 + (2.31 * n) (+/-2 mm or +/-1.5 %)
A measure inch
=
0.51 + (0.09 * n) (+/-0.08 inch or +/-1.5 %)
Weight** kg
=
1.2 + (0.11 * n)
Weight** lb
=
2.65 + (0.24 * n)
CBH30
A measure mm
=
15 + (2.31 * n) (+/-1.5 %)
A measure inch
=
0.59 + (0.09 * n) (+/-1.5 %)
Weight** kg
=
1.35 + (0.11 * n)
Weight** lb
=
2.98 + (0.24 * n)
Standard dimensions
mm (inch)
S3 S2
S4 S1
113 (4.45)
50 (1.97) A
2
5
0

(
9
.
8
4
)
3
1
3

(
1
2
.
3
2
)
.
.
7:19
.
CB60 / CBH60
.
General information
- Oil cooling
Working principles
Standard design
External
threaded
Internal
threaeded
Soldering Welding
7:20
CB60 and CBH60 - PED approval pressure/temperature graph*
CB60 and CBH60 - UL approval pressure/temperature graph*
CB60 / CBH60 - KHK and KRA approval pressure/temperature graph*
CB60 / CBH60 - CRN approval pressure/temperature graph*
Standard data
Max. flowrate* m
3
/h (gpm) 14.5 (63.7)
Standard materials
A measure mm
=
13 + (2.35 * n) (+/-1.5 %)
A measure inch
=
0.51 + (0.09 * n) (+/-1.5 %)
Weight** kg
=
2.1 + (0.18 * n)
Weight** lb
=
4.63 + (0.4 * n)
Standard dimensions
mm (inch)
S3 S2
S4 S1
113 (4.45)
50 (1.97) A
4
6
6

(
1
8
.
3
4
)
5
2
7

(
2
0
.
8
)
.
.
.
CB110 / CBH110
Brazed plate heat exchanger
.
General information
- Industrial heating/cooling
- Condensing
- Tap water
- Oil cooling
- Air dryer
- Solar heating
Working principles
Standard design
.
External
threaded
Internal
threaded
Soldering
Welding Vitaulic
7:21
TO BE DEFINED
CB110
A measure mm
=
15 + (2.55 * n) (2 mm or 1.5 %)15 + (2.55 *
n) (2 mm or 1.5 %)
A measure inch
=
0.59 + (0.1 * n) (0.08 inch or 1.5 %)
Weight** kg
=
4.82 + (0.32 * n)
Weight** lb
=
10.63 + (0.71 * n)
CBH110
A measure mm
=
15 + (2.55 * n) (2 mm or 1.5 %)
A measure inch
=
0.59 + (0.1 * n) (0.08 inch or 1.5 %)
Weight** kg
=
5.68 + (0.32 * n)
Weight** lb
=
12.52 + (0.71 * n)
Standard data
Volume per channel H, L, M, litres (ga) 0.21 (0.05)
Max. flowrate* m
3
/h (gpm) 51 (224)
Standard materials
Standard dimensions
mm (inch)
2
0
0

(
7
.
8
7
)
5
1
9

(
2
0
.
4
3
)
7
6
8

(
3
0
.
2
4
)
260 (10.24)
191 (7.52) A
92 (3.62)
6
1
6

(
2
4
.
2
5
)
.
.
7:22
7:23
.
CB112 / CBH112
.
General information
- Industrial heating/cooling
- Condensing
- Tap water
- Oil cooling
- Air dryer
- Solar heating
Working principles
Standard design
.
External
threaded
Internal
threaded
Soldering
Welding Vitaulic
7:24
CB112
A measure mm
=
15 + (2.05 * n) (+/-2 mm or +/-1.5 %)
A measure inch
=
0.59 + (0.08 * n) (+/-0.08 inch or +/-1.5 %)
Weight** kg
=
4.82 + (0.35 * n)
Weight** lb
=
10.63 + (0.77 * n)
CBH112
A measure mm
=
19 + (2.05 * n) (+/-2 mm or +/-1.5 %)
A measure inch
=
0.75 + (0.08 * n) (+/-0.08 inch or +/-1.5 %)
Weight** kg
=
5.68 + (0.35 * n)
Weight** lb
=
12.52 + (0.77 * n)
Standard data
Volume per channel H, L, M, litres (ga) 0.18 (0.046)
Volume per channel AH, AM, litres (ga)
0.20 (0.052)
0.16 (0.041)
Max. flowrate* m
3
/h (gpm) 51 (223.9)
Standard materials
Standard dimensions
mm (inch)
2
0
0

(
7
.
8
7
)
5
1
9

(
2
0
.
4
3
)
7
6
8

(
3
0
.
2
4
)
260 (10.24)
191 (7.52) A
92 (3.62)
.
.
7:25
.
CB200 / CBH200
.
General information
Liquid/liquid applications:
- Process heating/cooling
- Hydraulic oil cooling
- Oil cooling
Working principles
Standard design
External threaded Welding Compact flanges
7:26
CB200 / CBH200 - ASME approval pressure/temperature graph*
CB200 / CBH200 - CRN approval pressure/temperature graph*
CB200
A measure mm
=
11 + (2.7 * n) (+/-10 mm)
A measure inch
=
0.43 + (0.11 * n) (+/-0.39 inch)
Weight** kg
=
12 + (0.6 * n)
Weight** lb
=
26.46 + (1.32 * n)
CBH200
A measure mm
=
14 + (2.7 * n) (+/-10 mm)
A measure inch
=
0.55 + (0.11 * n) (+/-0.39 inch)
Weight** kg
=
14 + (0.6 * n)
Weight** lb
=
30.86 + (1.32 * n)
Standard data
Max. flowrate* m
3
/h (gpm) 128 (561)
Standard materials
Brazing material Copper
Standard dimensions
mm (inch)
.
.
7:27
.
CB300 / CBH300
.
General information
Applications
Liquid/liquid applications:
- Oil cooling
Working principles
Standard design
External threaded Welding Compact flanges
7:28
CB300 / CBH300 - PED approval pressure/temperature graph*
CB300 - ASME approval pressure/temperature graph*
CB300 - CRN approval pressure/temperature graph*
Standard data
Volume per channel S1/S2, litres (ga) 0.69 (0.18)
Volume per channel S3/S4, litres (ga) 0.58 (0.15)
Max. flowrate S1/S2 m
3
/h (gpm)* 200 (881)
Standard materials
Brazing material Copper
A measure mm
=
11 + (2.62 * n) (+/-10 mm)
A measure inch
=
0.43 + (0.1 * n) (+/-0.39 inch)
Weight** kg
=
21 + (1.26 * n)
Weight** lb
=
46.3 + (2.78 * n)
Standard dimensions
mm (inch)
S2
S3
S4
S1
S2
A
365 (14.37)
366 (14.4)
466 (18.3)
87
(3.4) 213.5 (8.4)
1
2
5
0

(
4
9
.
2
)
8
6
1

(
3
3
.
9
)
8
1
6

(
3
2
.
1
)
2
4
7
(
9
.
7
)
9
9
0

(
3
9
)
2
2
5

(
1
8
.
9
)
.
.
7:29
.
CB400
.
General information
- Oil cooling
Working principles
Standard design
.
Compact flanges
Welding Clamp Soldering External
threaded
7:30
CB400 - ASME approval pressure/temperature graph*
CB400 - CRN approval pressure/temperature graph*
A measure mm
=
14 + (2.56 * n) (+/-10 mm)
A measure inch
=
0.55 + (0.1 * n) (+/-0.39 inch)
Weight** kg
=
24 + (1.35 * n)
Weight** lb
=
52.91 + (2.98 * n)
Standard data
Max. flowrate* m
3
/h (gpm) 200 (881)
Standard materials
Standard dimensions
mm (inch)
S3
S4 S1
S2
A 390 (15.3)
225 (8.9)
366 (14.4)
466 (18.3)
9
9
0

(
3
9
)
1
0
3

(
4
)
8
2
5

(
3
2
.
5
)
2
4
2

(
9
.
5
)
1
6
0

(
6
.
3
)
.
.
7:31
.
Couplings and Counter Flanges
Brazed and Fusion-bonded Heat Exchangers
Alfa Laval offers a wide range of accessories to our products.
This leaflet shows the couplings and counter compact flanges
available directly from our stock.
The couplings are available in different standard dimensions
and in different materials for welding or soldering installation.
The counter compact flanges fit our compact flanges and are
available in different material for different applications.
Coupling DN20 / "
Nut Pipe
Type Material Material Size L (mm) D (mm) d (mm) Item nbr.
Welding Carbon steel Carbon steel DN15 23 21.3
-
162623509
Soldering Carbon steel Brass Cu18 16 18 15 3456105403
Coupling DN25 / 1"
Nut Pipe
-
162623507
Welding Carbon steel Carbon steel DN25 31 33.7 26.9 162623512
Soldering Carbon steel Brass Cu22 20 25 22.1 3456105402
Soldering Carbon steel Brass Cu28/Cu35 66 32 28 3456156701
Coupling DN32 / 1"
Nut Pipe
-
162623504
Soldering Carbon steel Brass Cu28 50 31.9 28 162623506
Coupling DN40 / 2"
Nut Pipe
-
162623510
Welding Carbon steel Carbon steel DN50 50 60.3 52 162623501
Soldering Carbon steel Brass Cu42 44 48 42.1 3456105401
Soldering Carbon steel Brass Cu54 50 50.9 44.5 162623503
Coupling DN50 / 2"
Nut Pipe
-
3456040603
dd
DD
LL
DN 20, 40, 54
d
D
L
DN 25, 32, 50, 65
7:32
Counter compact flange
Size
Nut
Material Flange L (mm) D (mm) d (mm) e Item nbr.
DN65 Stainless steel Stainless steel 33.5 76.1 70.3 13.5 3456325101
DN65 Carbon steel Stainless steel 33.5 76.1 70.3 13.5 3456325102
L
d
e
D
Extra gasket fitting
In the above couplings the gasket is included.
Size Thickness L (mm) D (mm) d (mm) Item nbr.
DN15 1.5 1.5 24 46 162635005
DN20 1.5 1.5 30 23 162635002
DN25 1.5 1.5 39 30 162635001
DN40 1.5 1.5 56.5 46 162635003
DN50 1.5 1.5 72 63 162635004
DN65 1.5 1.5 90 70 3456287002
DN80 1.5 1.5 106 83 3456287003
DN100 1.5 1.5 132 107 3456287004
d
D
L
Extra gasket fitting
.
ECF000120EN 1203 Alfa Laval reserves the right to change specifications without prior notification.
7:33
.
Feet
Brazed and Fusion-bonded Heat Exchangers
This leaflet shows the feet and floor support kits available from
stock.
Floor suppport kit, height adjustable
Material: Black painted steel
CB30, CB60, AlfaNova 27 (Fits connections 1 and smaller)
Nbr. of plates L Item nbr.
10-60 45 3456089801
61-100 130 3456089802
101-150 200 3456089803
CB76, CB110, CB112, AlfaNova 76 (Fits connections 2 and smaller)
10-60 190 3456090801
61-90 260 3456090804
91-120 350 3456090802
121-150 350 3456090803
A A
L
A
2
1
7
4
1
0
m
i
n

4
0
0
,

m
a
x

6
0
0

m
m
Floor suppport kit
Material: Galvanized steel
CB30, CB60, AlfaNova 27 (Fits connections 1 and smaller)
Max. 30 plates 55 162965401
Max. 150 plates 110 162965402
CB76, CB110, CB112, AlfaNova 76
Max. 30 plates 190 162965501
Max. 150 plates 190 162965502
Rigid feet
Require studbolts welded on the heat exchanger.
Material: Galvanized steel
Model X Y Z Item nbr.
CB76, AlfaNova 76
CB110, CB112, AC112 199 269 A + 180 3456544501
CB200 178 400 A + 160 Incl. in the heat exchanger
CB300 217 (S2) / 194.5 (S3) 466 A + 260 Incl. in the heat exchanger
CB400, AlfaNova 400 242 466 A + 260 Incl. in the heat exchanger
T2 T3
X
Y Z
A
.
ECF00119 EN 1203 Alfa Laval reserves the right to change specifications without prior notification.
7:35
.
Heating Insulation
Brazed and Fusion-bonded Plate Heat Exchangers
.
The Alfa Laval heating insulations for brazed and fusion
bonded plate heat exchangers are easily assembled and
dismantled. The heating insulation provides protection from
the heat pack and keeps the climate in the operating room dry
and not too hot.
For the smaller sizes, up to CB100, the insulations can only
be ordered as extras. For the larger sizes, the insulations are
customized and assembled at the factory and are therefore
ordered as a part of the heat exchanger.
There are different types of heating insulations to fit each
demand:
Type A Heating
- Blue plastic cover with CFC-free polyurethane foam
- Thickness 30 mm
- Thermal conductivity: 0.031 w/mK
- Max. temperature: 140C
- Fire class rating: Class F, DIN 4102 B3
Type B Heating
- Black EPP - polypropylen (no cover)
- Thickness 20 mm
- Max. temperature: 110 C
Type W Heating
- Insulation: 65 mm mineral wool covered with 0.05 mm
alu foil on the inside
- Cladding sheet: 1 mm Alustucco
- Lock: Galvanized steel
- Max. temperature: 200C
- Fire class rating: A1 acc. To RD 19/12/1997
- Class 1 according to BS 476 Part 7
- Class 1 according to FM approval Standard 4450
- Euroclass D according to EN 13501-1
7:36
Type A Heating
Model c d a b L
AC18/CB18/CB20 384 157 270 46 *)
CB30/AlfaNova 27 360 182 250 50 *)
CB60/AlfaNova 52 588 182 466 50 *)
CB110/CB112/AlfaNova 76 670 240 520 92 *)
CB100 555 315 378 138 *)
CB200 832 370 522 205 *)
CB300 1094 470 **) 213.5 *)
CB400/AlfaNova 400 1055 520 825 225 *)
AlfaNova 400
*) Sizes to fit all standard sizes
**) Side S1, S2 = 816 mm. Side S3, S4 = 861 mm.
Type B Heating
Model c d a b L
CB14/CB16/AlfaNova 14 248 120 172 42 *)
CB18/CB20 366 137 272 46 *)
CB30/AlfaNova 27 354 156 250 50 *)
CB60/AlfaNova 52 570 156 466 50 *)
*) Sizes to fit all standard item sizes
Type W Heating
Model c d a b L
CB400/AlfaNova 400 1055 570 825 255 *)
*) Sizes to fit all standard item sizes
d
c
S1
b
a
.
7:37
.
Cooling Insulation Type P
Brazed and Fusion Bonded plate heat exchanger
.
This leaflet describes the Type P cooling insulation. Type P is
a flexible cooling insulation in soft material which is easy to
install and adjust to your specific heat exchanger.
Description
Prefabricated insulation jacket with 19 mm thickness closed
cell expanded elastomer and with 0.5 mm external PVC
protection layer.
The diffusion tight insulation is intended for Alfa Laval brazed
and fusion bonded plate heat exchangers and is suitable for
cooling and low temperatures.
Max temperature: 100C
Min temperature: -45C
The insulation kit is composed by three parts: one lateral and
two back and front pieces together with an installation manual.
Advantages
- Easy to install
- Can be mounted also after the connections have been
mounted, thanks to the pre-cut S3 and S4 holes
- Available from stock
- Suitable for 6 connections thanks to the pre-cut T1 and
T2 holes
7:38
Properties Reference values Reference regulation
Density
60 kg/m
3
DIN 53420
Working temperatures
Max. temperature +100C
Min. temperature -45C
Thermal conductivity
-40C 0.028 W/(mK) DIN 56613
-20C 0.030 W/(mK) DIN 56613
0C 0.033 W/(mK) DIN 56613
+20C 0.036 W/(mK) DIN 56613
+50C 0.040 W/(mK) DIN 56613
Permeability
Resistance to the steam diffusion > 7000 DIN 52616
Fire resistance
Italy Class 1 UNI 9174 - UNI 8457
France Class M1 AFNOR NF P92 501
Sweden Klass II NTF 036
Norway Klass II NTF 036
Finland Klass II NTF 036
Finland Klass 1 NTF002
Switzerland BKZ
-
Ozone resistance
Excellent UNI 4905
Dimensional stability
0.3 - 0.5% shrinkage
Complete insulation Type P set
An installation manual is also included in the set.
Easy to install
It is not needed to use special tools.
.
ERC00094 1202 Alfa Laval reserves the right to change specifications without prior notification.
7:39
.
Alfa Laval CIP 20 and Alfa Laval CIP 40
Cleaning in Place Unit for Heat Exchangers
.
A problem frequently encountered in almost all applications
is the build-up of deposits on heat transfer surfaces. Alfa
Laval supplies a wide range of cleaning agents suitable for
removing most of these troublesome deposits and restoring
performance to optimal levels. The time-consuming work of
opening plate heat exchangers can thus often be avoided by
using an Alfa Laval Cleaning in Place (CIP) unit.
Alfa Laval CIP units are available in a wide range of standard
sizes, with optional extras that include reversible flow and
explosion-proof capabilities. Alfa Laval CIP units can be
used for all types of heat exchangers, including spiral heat
exchangers, shell-and-tube heat exchangers and gasketed,
welded and brazed plate heat exchangers.
Concept
Alfa Laval CIP units are simplicity itself:
- Connect the Alfa Laval CIP unit to the heat exchanger
- Mix the cleaning agent with water in the tank
- Circulate the cleaning solution a couple of hours
- Drain and rinse
- Disconnect the CIP unit
- The heat exchanger is back to full performance capacity
Alfa CIP 40
Alfa CIP 20
.
Alfa Laval CIP units are a cost-effective way to achieve better
performance, and the cleaning agents used are, of course,
environmentally friendly.
In addition to boosting the performance of all kinds of heat
exchangers, Alfa Laval cleaning agents extend the operating
time between cleaning cycles as well as prolonging the overall
lifetime of the heat exchangers, without damaging the plates
or gaskets.
Features & benefits
- Connected directly to inlet and outlet. This avoids any
need to open the heat exchanger, which in turn minimizes
downtime and prolongs the working life of the gasket.
- High-quality equipment that is CE marked.
- Valves for reversible flow direction. This makes it possible
to remove the solid particles rapidly, and is easy to operate
without needing to rearrange the connection hoses.
7:40
Alfa Laval CIP 20 Alfa Laval CIP 40/50 Hz Alfa Laval CIP 40/60 Hz
Pump Centrifugal Centrifugal Centrifugal
Max. flow rate 2.1 m/h (8.7 gpm) 2.4 m/h (10.6 gpm) 2.1 m/h (8.7 gpm)
At pumping head 8 m 15 m 15 m
Motor power 170 W 400 W 400 W
Voltage 230 V/1 phase/50 Hz 230 V/1 phase/50 Hz 110 V/1 phase/60 Hz
Max. operating temp 60C (140F) 60C (140F) 60C (140F)
Volume 20 litres (5.3 US gallons) 40 litres (10.6 US gallons) 40 litres (10.6 US gallons)
Weight 8 kg 15 kg 15 kg
Length 500 mm 730 mm 730 mm
Width 250 mm 320 mm 320 mm
Height 350 mm 530 mm 530 mm
Number of hoses 2 2 2
Hose length 2.6 m 2.6 m 2.6 m
Hose material PVC reinforced PVC reinforced PVC reinforced
Connection ISO 228 ISO 228 ISO 228
Pump wetted parts PP (Polypropylene) PP (Polypropylene) PP (Polypropylene)
Pump gaskets NBR NBR NBR
Hose connection gaskets EPDM EPDM EPDM
Material for wetted parts PE (Polyethylene) PE (Polyethylene) PE (Polyethylene)
Protection class IP54 IP54 IP54
Eexd (explosion-proof) No No No
Art. no. 32840005-01 32840000-01 32840436-01
.
7:41
.
Alfa Laval CIP 200L and CIP 400L
Stainless Steel Cleaning in Place Units for Heat Exchangers
opening plate heat exchangers can thus often be avoided
by using an Alfa Laval Cleaning in Place (CIP) unit. These
are available in a wide range of standard sizes that include
reversible flow capability. Alfa Laval CIP units can be used for
all types of heat exchangers, including spiral heat exchangers,
shell-and-tube heat exchangers and gasketed welded and
brazed plate heat exchangers.
Concept
- Mix the cleaning agent with water in the tank and heat it up
- Circulate the cleaning solution a few of hours
- Drain and rinse
or gaskets.
Features and benefits
- Wetted parts in the operating unit, as well as the pump and
valves, are made of AISI 304 or AISI 316 stainless steel to
ensure maximum working life.
- Rapid cleaning at optimal temperatures, due to built-in
electric heater.
- Valve arrangement for reversible flow direction. This makes
it possible to remove the solid particles rapidly, and is easy
to operate without the need to rearrange the connection
hoses.
7:42
Alfa Laval CIP 200L Alfa Laval CIP 400L
Circulation pump Centrifugal stainless steel Centrifugal stainless steel
Pump capacity max. at 3.2 bar head 10 m
3
/h 10 m
3
/h
Voltage 380440V/3-phase/50 Hz 380420V/3-phase/50 Hz
440480V/3-phase/60 Hz 440480V/3-phase/60 Hz
Pump motor size (50/60Hz) 2.3/4.2 kW 2.3/4.2 kW
Total heating power 6 alt. 12 kW 12 kW
Max. operating temp 85C 85C
(185F) (185F)
Volume 200 litres 400 litres
(53 US gallons) (106 US gallons)
Modules 1 pump + 1 tank 1 pump + 2 tanks
Weight empty module, pump + tank(s) 55+90 kg = 145 kg 55+90+90 kg = 235 kg
Size pump module (H x W x L) 1345 x 475 x 775 mm 1345 x 475 x 775 mm
Size per each tank module (H x W x L) 1345 x 475 x 1035 mm 1345 x 475 x 1035 mm
Number of hoses 4 6
Hose length 4 m 4 m
Hose material inside/outside UPE/EPDM UPE/EPDM
Connection standard DIN 11851/DN 40 DIN 11851/DN 40
Material for wetted parts Stainless steel AISI 304/316 Stainless steel AISI 304/316
Pump gaskets EPDM EPDM
Pump seal C/SiC C/SiC
Hose connection gaskets EPDM EPDM
Eexd (explosion-proof) On request On request
Optionals
Item no
96994900-03 Welding piece for CIP connection to PHE pipe <DN40
96994900-04 Welding piece for CIP connection to PHE pipe >=DN40
96995110-14 Spanner DN40
96995110-16 Adapter DN40/BSP 11/2"
96995110-17 Isolation valve at PHE pipe connection DN40 butterfly
valve AISI 304
96995110-18 Manometer 010 bar
96995110-19 Thermometer 0200C
96995110-20 96995110-20 Hose DN40, 6 m
Q(m
3
/h) 0 1 2 3 4 5 6 7 8 9 10 11 12 13
H
(m)
20
24
28
32
36
40
P2
(kW)
0
0.4
0.8
1.2
1.6
CHI 12-20
Pump graph (50 Hz).
.
7:43
.
Alfa Laval CIP 800L
Stainless Steel Cleaning in Place Unit for Heat Exchangers
shell-and-tube heat exchangers and gasketed, welded and
Concept
- Drain and rinse
or gaskets.
- Wetted parts in the operating unit, as well as the pump
and valves, are made of AISI 316 stainless steel to ensure
maximum working life.
electric heaters.
to operate without needing to rearrange the connection
hoses.
7:44
Alfa Laval CIP 800
Circulation pump Centrifugal sanitary
Pump capacity max. at 3.2 bar head 40 m
3
/h
Voltage 380420V/3-phase/50 Hz
440480V/3-phase/60 Hz
Pump motor size (50/60Hz) 7.5/8.6 kW
Total heating power 12 kW alt. 24 kW
Heating time in tank, approx. 12 kW/4 h alt. 24 kW/2 h
Max. operating temperature 85C (185F)
Volume 800 litres (212 US gallons)
Weight empty module 300 kg
Size module (H x W x L) 1735 x 2160 x 1260 mm
Number of hoses 2
Hose length 4 m
Hose material inside/outside UPE/EPDM
Connection standard DIN 11851/DN 65
Material for wetted parts Stainless steel AISI 304/316
Pump gaskets EPDM
Pump seal C/SiC
Hose connection gaskets EPDM
Eexd (explosion-proof) On request
.
Optionals
Item no
96994900-05 Welding piece for CIP connection to
PHE pipe >=DN65
96995310-14 Spanner DN 65 DIN union
96995310-16 Adapter DN 65/BSP 21/2"
96995310-17 Isolation valve at PHE pipe connection
DN65 butterfly valve AISI 304
96995310-18 Manometer 0-10 bar
96995310-19 Thermometer 0-200C
96995310-20 Hose DN65, 6 m
Pump graph (50 Hz).
.
PPS 00066EN 1202 Alfa Laval reserves the right to change specifications without prior notification.
7:45
.
Alfa Laval CIP 1800L and CIP 2800L
Stainless Steel Cleaning in Place Units for Heat Exchangers
shell-and-tube heat exchangers and gasketed, welded and
Concept
- Drain and rinse
or gaskets.
- Wetted parts in the operating unit, as well as the pump and
valves, are made of AISI 304 or AISI 316 stainless steel to
ensure maximum working life.
electric heaters.
to operate without the need to rearrange the connection
hoses.
7:46
Alfa Laval CIP 1800L Alfa Laval CIP 2800L
Circulation pump Centrifugal sanitary Centrifugal sanitary
Voltage 380420 V/3-phase/50 Hz 380420 V/3-phase/50 Hz
440480 V/3-phase/60 Hz 440480 V/3-phase/60 Hz
Pump motor size (50/60 Hz) 7.5/8.6 kW 7.5/8.6 kW
Total heating power 24 kW alt. 48 kW 48 kW
Heating time in tank, approx. 24 kW/4 h alt. 48 kW/2 h 48 kW/3.5 h
Max. operating temp 85C 85C
(185F) (185F)
Volume 1800 litres 2800 liters
(477 US gallons) (742 US gallons)
Modules 1 pump/tank + 1 tank 1 pump/tank + 2 tanks
Weight empty module, pump + tank(s) 300+150 kg = 450 kg 300+150+150 kg = 600 kg
Size module incl. tank (H x W x L) 1735 x 2160 x 1260 mm 1735 x 2160 x 1260 mm
Size per each additional tank module (H x W x L) 1483 x 960 x 960 mm 1483 x 960 x 960 mm
Number of hoses 4 6
Hose length 4 m 4 m
Hose material inside/outside UPE/EPDM UPE/EPDM
Connection standard DIN 11851/DN 65 DIN 11851/DN 65
Material for wetted parts Stainless steel AISI 304/316 Stainless steel AISI 304/316
Pump gaskets EPDM EPDM
Pump seal C/SiC C/SiC
Hose connection gaskets EPDM EPDM
Eexd (explosion-proof) On request On request
* See pump curve for flow rate and pumping head
Optionals
Item no
96994900-05 Welding piece for CIP connection to PHE pipe >=DN65
96995310-14 Spanner DN 65 DIN union
96995310-16 Adapter DN 65/BSP 21/2"
96995310-17 Isolation valve at PHE pipe connection DN65 butterfly valve
AISI 304
96995310-18 Manometer 010 bar
96995310-19 Thermometer 0200C
96995310-20 96995310-20 Hose DN65, 6 m
Pump graph (50 Hz).
.
3. Applications
5. Product range
14. Filters
Chapter 8
8:1
Fusion-bonded plate
heat exchangers,
AlfaNova
From the extreme heat in our furnaces
comes AlfaNova, the worlds first 100%
stainless-steel plate heat exchanger.
The AlfaNova can handle high tempera-
tures and has good resistance to pressure
fatigue compared to a conventional
brazed plate heat exchanger.
The secret is AlfaFusion, a unique
bonding technology patented by Alfa Laval.
Resulting in the worlds first fusion-bonded
plate heat exchanger, AlfaFusion has
stunned specialists in the brazing field.
AlfaNova is a new class of plate heat
exchangers, available only from Alfa Laval.
100%
stainless
steel
8:2
AlfaNova consists of a number of corru-
gated stainless steel plates, a frame
plate, a pressure plate and connections
all in stainless steel of type 316.
All components are bonded together
by AlfaFusion, a new technology
patented by Alfa Laval.
The result is the fusion-bonded plate
heat exchanger, a whole new class
offering extremely high mechanical
strength.
It is also hygienic, corrosion-resistant
and fully recyclable.
Unbeatable reliability
Years of research and testing have
conrmed AlfaNovas high mechanical
strength and unbeatable reliability.
The AlfaFusion technology creates a
plate heat exchanger with possibilities
to go much higher in temperature than
conventional brazed units.
Its 100% stainless-steel design allows
AlfaNova to withstand temperatures of
up to 550C (1,020F).
Corrosion-resistant
The AlfaNovas pure stainless-steel
design also ensures high resistance to
corrosion.
Thus, it represents a major break-
through for refrigeration system builders
using natural refrigerants such as
ammonia.
It is also the perfect choice for district
heating installations in areas with cor-
rosive water or applications utilizing
corrosive liquids.
Maximum purity
Purity is the subject of increasingly
stringent legislation in many countries.
Applications affected are clean-water
chillers in refrigeration systems, tap
water heating systems, and a long list
of other hygienic areas.
For these applications, the 100% stain-
less-steel AlfaNova, with its clean,
hygienic heat-transfer channels and high
mechanical strength, will be the heat
exchanger of the future, challenging
other types of heat exchangers.
AlfaNova takes heat-transfer technology to the extreme
100%
stainless
steel
8:3
This zone is also stainless steel and has properties similar
to the plates in terms of corrosion resistance and durability.
Success lies in precise temperature control to achieve the
correct melting depth and to avoid melting through the
plates.
Due to the properties of the fusion zone, AlfaFusion gives
a homogenous plate heat exchanger with a high level of
corrosion resistance and higher resistance to mechanical
and thermal fatigue than other technologies.
AlfaFusion
Patented by Alfa Laval, AlfaFusion is a peak-performance,
one-material process that results in an all-stainless steel,
fusion-bonded plate heat exchanger.

The result is closer to welding than brazing. It is based on
Alfa Lavals new, revolutionary technology, AlfaFusion, the
art of joining stainless-steel components together. The two
stainless-steel components melt in the contact points
between the corrugated plates, and a fusion zone is
created.
Three different technologies...
8:4
Traditional copper brazing
A two-material process, copper brazing is an efcient,
cost-effective method of manufacturing plate heat
exchangers.
It involves using copper ller to join stainless steel plates
together by brazing them in a furnace.
At the contact points between the corrugated plates,
a thin layer of copper is melted at high temperature.
Since copper has good capillary action, i.e., good capability
to wet the plate and ll crevices, the ller gathers where
the plates have contact, thus sealing and strengthening
the plate pack.
Although copper brazing causes adhesion between the
copper and the stainless steel, there is no surface reaction
between the materials.
The combination of stainless steel and copper offers good
ductility.

Under pressure, substantial material deformation can
occur before splitting occurs.
The build-up of stress in the material causes it to change
direction, thus relieving the mechanical load.
While copper brazing results in a high-quality plate heat
exchanger, the brazing process must be carefully controlled,
as copper may otherwise penetrate the stainless steel.
This results in liquid metal embrittlement, a known metal-
lurgical phenomenon which reduces the strength of the
heat exchanger.
8:5
0-20
0-300
0- 3 0
0-450
0- 4 0
0-600
1 000
1 0 000
1 00 000
1 000 000
1 0 000 000
bar
psi
15-95
60-190
10-130
50-270
10
100
1 000
10 000
C
F
o
o
0
Laser welding
Laser welding is an effective method of joining stainless
steel plates together in the manufacture of plate heat
exchangers.
A fully welded heat exchanger has good mechanical prop-
erties and can comfortably withstand high temperature,
high pressure and aggressive media. A disadvantage is
that it is sometimes necessary to adapt the design of the
product to the limitations of the welding technique. It is
also an expensive method. The process must take place
in an inert atmosphere, otherwise it will react with the
oxygen in the air, resulting in less successful welds. The
equipment required for the process is also expensive.
During the process, the corrugated stainless-steel plates are
placed against each other and a laser is used to melt the
material at the points of contact. As the stainless steel
hardens there is diffusion of the metal on the plate surfaces.
Since the stainless steel has gained a different micro-structure
orientation during hardening, the resulting joints may be
different in appearance. However, they possess the same
properties as the rest of the plate material in terms of ductility
and corrosion resistance.
Mechanical cycles Mechanical cycles Different types of plate
heat exchangers were
tested, according to
Alfa Lavals standard tests,
to compare pressure
fatigue resistance
No. of
cycles
No. of
cycles
Legend
AlfaNova
Copper brazed
Nickel brazed
8:6
Tap water heating
The copper-free AlfaNova is the perfect
solution for builders of tap-water heating
systems striving to comply with increasingly
stringent hygiene legislation.
District heating
The fusion-brazed, all-steel AlfaNova will
easily withstand the high temperatures and
pressures that are common in district- heating
networks.
100% stainless steel
Due to its high level of corrosion resistance,
AlfaNova is a major breakthrough for builders
of modules for district-heating substations in
areas with corrosive water.
Applications
8:7
Fusion-bonded plate heat exchangers, data and dimensions
AlfaNova 14 AlfaNova 27 AlfaNova 52 AlfaNova 76 AlfaNova 400
Channel type H H, L H, L H, A, E, L H, L
Max. design pressure S3-S4/S1-S2 (bar) *) 21/21 27/22 27/22 27/22 17/17
Volume/channel (litres) 0.02 0.05 0.095 0.25
1
/0.25 0.74
Max. owrate (m/h) **) 4.6 14 14 37 200
Height, a (mm) 207 310 526 618 990
Width, b (mm) 77 111 111 191 390
Vertical connection distance, c (mm) 172 250 466 519 825
Horizontal connection distance, d (mm) 42 50 50 92 225
Plate pack length, A (mm) n x 2.48 + 8 (n x 2.42) + 11 (n x 2.48) + 11 (n x 2.85) + 11
***
(n x 2.65) + 14
Weight empty (kg) (n x 0,07) + 0.4 (n x 0.13) + 1 (n x 0.22) + 1.9 (n x 0.49) + 8 (n x 1.4) + 22
Standard connection, external thread (in) 3/4 1 1/4/1 1 1/4/1 2 4
Plate material Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel
Connection material Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel
Bounding material Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel
Radiator heating, capacity (kW) 90 400 500 1200 3300
Tap water heating, capacity (kW) 60 180 380 700 2700
*) According to PED **) Water at 5 m/s (connection velocity) ***) H-channel n=number of plates
1) E channel 0.18/0.18; A channel 0.18/0.25
2) Varies from country to country depending on temperature duty. Given values are for typical district heating installations.
3) Valid for H-plate
8:8
AlfaNova plate heat exchangers range
AlfaNova 14
AlfaNova 27
AlfaNova 52
AlfaNova 76
AlfaNova 400
.
AlfaNova 14
Fusion-bonded plate heat exchanger
.
General information
AlfaNova is a plate heat exchanger made of 100% stainless
steel. It is based on Alfa Lavals revolutionary technology,
AlfaFusion, the art of joining stainless steel components
together.
AlfaNova heat exchangers are well suited in applications which
put high demand on cleanliness, applications where ammonia
is used or applications where copper or nickel contamination
is not accepted. Its high resistance to corrosion makes it both
hygienic and environmental friendly.
It is extremely compact compared to its capacity to withstand
great strains in demanding heat transfer applications.
Applications
Within refrigeration:
- Oil cooling
- Condensing
- Economizing
- Desuperheating
- Absorption systems
Other main applications:
- Domestic hot water
- Process cooling
- Laser cooling
- Hygienic/sanitary application
- Water/water cooling & heating
Working principles
flow through alternate channels, always in countercurrent flow.
The media are kept in the unit by a bonded seal around the
edge of the plates. The contact points of the plates are also
bonded to withstand the pressure of the media handled.
Standard design
located in the front or rear cover plate. The channel plates are
corrugated to improve heat transfer design.
quotation, enquiries should be accompanied by the following
particulars:
- Flow rates or heat load required
External
threaded
Internal
threaeded
Soldering Welding
8:9
AlfaNova 14 - PED approval pressure/temperature graph
.
AlfaNova 14 - UL approved pressure/temperature graph
AlfaNova 14 - CRN approved pressure/temperature graph
Standard dimensions
A measure mm
=
8 + (2.48 * n) (+/-3 mm)
A measure inch
=
0.31 + (0.1 * n) (+/-0.12 inch)
Weight kg
=
0.4 + (0.07 * n)
Weight lb
=
0.88 + (0.15 * n)
Standard data
Min. working pressure
vacuum
Max. flowrate* m
3
/h (gpm) 4.6 (20.2)
Standard materials
AlfaFusion filler Stainless steel
.
S3 S2
S4 S1
77 (3.03)
1
7
2

(
6
.
7
7
)
2
0
7

(
8
.
1
5
)
42 (1.65) A
.
.
For exact values please contact your local Alfa Laval representatives.
.
.
8:10
.
AlfaNova 27
Fusion-bonded plate heat exchangers
.
General information
together.
is no accepted. Its high resistance to corrosion makes it both
Applications
- Oil cooling
- Condensing
- Evaporating
- Economizing
- Desuperheating
- Domestic hot water heating
- Process cooling
- Laser cooling
- Hygienic/sanitary application
Working principles
Standard design
particulars:
External
threaded
Internal
threaeded
Soldering Welding
8:11
AlfaNova 27 PED approval pressure/temperature graph
1)
AlfaNova 27 ASME approval pressure/temperature graph
2)
AlfaNova 27 CRN approval pressure/temperature graph
2)
Standard data
vacuum
Max. flowrate* m
3
/h (gpm) 14 (61.6)
*) Water at 5 m/s (16.4 ft/s) (connection velocity)
Standard dimensions *
A measure mm
=
11 + (2.42 * n) 4.5 mm
A measure inch
=
0.43 + (0.1 * n) 0.18 inch
Weight kg
=
1 + (0.13 * n)
Weight lb
=
2.2 + (0.29 * n)
Standard materials
.
S3 S2
S4 S1
111 (4.37)
2
5
0

(
9
.
8
4
)
3
1
0

(
1
2
.
2
0
)
50 (1.97) A
.
.
For exact values please contact your local Alfa Laval representative.
.
8:12
.
AlfaNova 52
.
General information
together.
Applications
- Oil cooling
- Condensing
- Evaporating
- Economizing
- Desuperheating
- Domestic hot water
- Process cooling
- Laser cooling
- Hygienic/sanitary
Working principles
Standard design
particulars:
External
threaded
Internal
threaeded
Soldering Welding
8:13
1)
1)
Min. temperature -10C (14F) with connection tube made of carbon steel.
2)
2)
Min. temperature -49F (45C) with connection tube made of carbon steel.
2)
Standard data
vacuum
Max. flowrate* m
3
/h (gpm) 14 (61.6)
A measure mm
=
11 + (2.48 * n) 4.5 mm
A measure inch
=
0.43 + (0.1 * n) 0.18 inch
Weight kg
=
1.9 + (0.22 * n)
Weight lb
=
4.19 + (0.49 * n)
Standard materials
S3 S2
S4 S1
111 (4.37)
4
6
6

(
1
8
.
3
4
)
5
2
6

(
2
0
.
7
)
50 (1.97) A
.
8:14
.
AlfaNova 76
.
General information
together.
Applications
- Oil cooling
- Condensing
- Evaporating
- Economizing
- Desuperheating
- Domestic hot water heating
- Process cooling
- Hydraulic oil coolin
- Laser cooling
- Hygienic/sanitary
Working principles
Standard design
Standard materials
particulars
External
threaded
Internal
threaeded
Soldering Welding
8:15
1)
2)
2)
Min. temperature -49F (14-45C) with connection tube made of carbon steel.
AlfaNova 76 KHK approval pressure/temperature graph
Standard data
vacuum
Volume per channel A, litres (ga) 0.25 (0.065)
0.18 (0.046)
Volume per channel H, L, litres (ga) 0.25 (0.065)
Volume per channel E, litres (ga) 0.18 (0.046)
Max. flowrate* m
3
/h (gpm) 37 (163)
Standard dimensions
L channel A measure mm
=
13 + (2.85 * n) 5 mm
A measure inch
=
0.51 + (0.11 * n) 0.2 inch
H channel A measure mm
=
11 + (2.85 * n) 5 mm
A measure inch
=
0.43 + (0.11 * n) 0.2 inch
A channel A measure mm
=
11 + (2.56 * n) 5 mm
A measure inch
=
0.43 + (0.1 * n) 0.2 inch
E channel A measure mm
=
11 + (2.29 * n) 5 mm
A measure inch
=
0.43 + (0.09 * n) 0.2 inch
H, A, E channels Weight** kg
=
8 + (0.49 * n)
Weight** lb
=
17.64 + (1.08 * n)
L channel Weight** kg
=
8 + (0.42 * n)
Weight** lb
=
17.64 + (0.93 * n)
** Excluding connections
S3 S2
S4 S1
192 (7.56)
260 (30.2)
5
1
9

(
2
0
.
4
3
)
1
9
9

(
7
.
8
3
)
7
6
7

(
3
8
.
9
8
)
92 (3.62) A
.
.
8:16
.
AlfaNova 400
.
General information
together.
Applications
- Evaporating
- Economizing
- Process cooling/heating
- Oil cooling
Working principles
Standard design
particulars:
Compact flanges
Welding Clamp Soldering Outside
threaded
8:17
1)
2)
AlfaNova 400 KHK approval pressure/temperature graph
Standard data
vacuum
Max. flowrate* m
3
/h (gpm) 200 (880)
Standard materials
A measure mm
=
14 + (2.65 * n) 10 mm
A measure inch
=
0.55 + (0.1 * n) 0.39 inch
Weight kg
=
22 + (1.4 * n)
Weight lb
=
48.5 + (3.09 * n)
S3 S2
S4 S1
390 (15.35)
1
2
5
3

(
4
9
.
3
3
)
9
9
0

(
3
8
.
9
8
)
8
2
5

(
3
2
.
4
8
)
2
4
2

(
9
.
5
3
)
1
6
0

(
6
.
3
)
366 (14.41)
466 (18.34)
200 (7.87) + A
260 (10.24) + A
A
225 (8.86)
.
8:18
3. Applications
5. Product range
14. Filters
Chapter 9
9:1
Air heat exchangers
Its all in the air. And its all thanks to air
heat exchangers indoor and outdoor
units capable of capturing, conditioning
and distributing the right air in the right
place with the right efficiency.
In other words, air heat exchangers from
Alfa Laval.
As a leading supplier to the air-
conditioning industry, Alfa Laval offers a
complete line of dry coolers, condensers
and air heaters for indoor cooling and
heating. In combination with our brazed
and gasketed plate heat exchangers,
they live up to every requirement.
9:2
Alfa Lavals air-cooled condensers
and dry coolers are made with
cross-n copper tubes and
advanced corrugated aluminium
ns, which results in a combination
of compact dimensions and high
capacity. They are available with
both copper and stainless-steel
tubing (for ammonia refrigerant
applications).
Alfa Laval dry coolers are typically
used for cooling water, brine, oil and
cooling agents. They are common in air
conditioning systems and systems with
secondary refrigeration circuits as well
as in free-cooling systems in process
industries and total-energy installations.
Dry coolers present an excellent alter-
native to conventional cooling towers.
Because there is no water consump-
tion, the risk for legionella bacterial
growth is virtually zero. The energy
consumption is also generally lower.
All Alfa Laval dry coolers are easily
integrated with Alfa Lavals liquid-cooled
plate heat exchangers. Especially in
free-cooling systems, brazed or gas-
keted models are recommended.
Air-cooled condensers and dry coolers
from Alfa Laval are available in three
basic congurations single-fan row,
dual-fan row and V-shaped. They all
Air-cooled condensers and dry coolers.
AlfaBlue air-cooled condenser.
combine an eye-pleasing appearance
with a robust, highly corrosion-resistant
design. They are intended for heavy-
duty operation in temperatures between
-30C and +50C. To minimize the
pressure drop, they are tted with
smooth copper tubes. Noise levels and
energy consumption are remarkably
low, thanks to variable-speed EC fan
motors.
Special heavy-duty air-cooled condensers and
dry coolers for use in adverse conditions.
9:3
AlfaBlue dry cooler.
The V-shaped design of Alfa V
dry coolers results in large capacity and
compact dimensions.
Stainless-steel flange
connections are
standard on Alfa V
and dual fan-row
AlfaBlue dry coolers.
Variable-speed EC
fan motors combine
efficiency with low
power consumption.
They are available in
many sizes with many
options.
Main benets:
High cooling efciency thanks to
optimized heat-transfer surfaces.
Wide range of options and acces-
sories for increased versatility.
Variable-speed EC fan technology,
reducing noise levels and energy
consumption.
Reliable performance, certied by
Eurovent
Robust and corrosion-resistant
design, suitable for heavy industrial
duties.
Low maintenance costs and long
operational life.
Energy Efciency Class certied.
Compact dimensions, securing
high capacity per sqm of footprint.
The optional safety
switch.
AlfaSolar condenser.
9:4
Air heaters
Alfa Laval can offer different solutions for heating and draft prevention.
Our air heaters are available in four different designs, each optimized for
best performance in the application.
HKP HEV HMP
The HMP air heater is suitable for heat-
ing of entrances in larger premises, for
heating of stores and parking houses
as well as for industrial halls requiring
long air throw.
The HKP air heater is especially suit-
able for heating of production plants
and comes in numerous of sizes,
capacities and material alternatives.
The HEV air heater is a door curtain
which reduces draft and saves heating
energy.
9:5
Your complete air-cooling partner.
Why complicate your business when
you can get all you need from one
supplier?
You probably know that Alfa Laval
offers some of the best products in the
world when it comes to heat transfer
including air cooling. Our experience
goes back almost a century, our know-
how is based on thousands of instal-
lations globally. And as a world market
leader, we continue to push technology
forward.
But Alfa Laval is rst and foremost
about solutions. Our worldwide organi-
zation is there for you all the way. From
planning and design, through instal-
lation and operation, to our Nonstop-
Performance service concept. Our sin-
gle-minded goal is to achieve maxi-
mum uptime and low life-cycle cost in
every project we are involved in.
So, if you are in an industry where you
need efcient, reliable cooling, opti-
mized to your applications, Alfa Laval
can make it easy for you. Time and
again, anywhere in the world.
Globally local
Alfa Lavals business activities focus on
facilitating our customers operations.
We provide you with technologies and
solutions that will help you optimize
your operations and processes and
keep them running smoothly year after
year.
With our global network of sales
companies, we are always close to
you, regardless of where in the world
you do business. Thats how we can
offer you fast and reliable deliveries and
ensure non-stop performance.
Alfa Laval has 103
sales offices in 55
countries. Shown here
are national and
regional headquarters.
Spare-part service
Alfa Lavals resources for spare-part
service are second to none ensuring
a timely turn-around virtually anywhere
in the world. Thanks to a truly world-
wide orginization, customer support
and trouble-shooting are available on
local, regional and global levels.
9:6
Alfa-V Single Row VDM
AlfaBlue
BDM/BDMY/BDD/BDD6/BDDY
AlfaBlue Junior DG
Read all about it on page 9.21
Alfa-V Single Row VCM Alfa-V ACV/ANV
Air heat exchangers range
Alfa-V VDD/VDD6/VDDY
Read all about it on page 25
SOLAR Max
AlfaBlue BCM/BCD & BNM/BND
AlfaSolar SD
Dry cooler Dry cooler Dry cooler
Dry cooler Dry cooler Air-cooled condenser
Air-cooled condenser Air-cooled condenser Air-cooled condenser
9:7
HKP
HMP
Air heat exchanger range
HEL
HEV
Air-cooled condenser Air heater Air heater
Air heater Air heater Air cooler
THOR-LSV
AlfaSolar SC
.
AlfaBlue Junior DG
Dry coolers commercial range
AlfaBlue Junior DG
.
General information & application
In addition to the well-proven AlfaBlue dry cooler line, the
new generation of AlfaBlue Junior commercial dry coolers is
a competitive product line of robust construction and high
rigidity, that has every feature you need.
AlfaBlue Junior offers excellent performance especially at
low air flow rates, allowing easy installation on site and
an outstanding integration with other components. Highly
efficient fan motors combine excellent sound characteristics
and low energy consumption.
AlfaBlue Junior dry coolers are often used for cooling
down condenser water in air-conditioning and refrigeration
installations. In the processing industry, dry coolers are
suitable for closed circuit cooling of various process liquids.
Coil
An innovative coil design based on 10 mm copper tubes
and corrugated aluminium turbo fins provides excellent heat
transfer at a limited internal volume. Standard fin spacing is
2.1 mm.
Casing
The coil frame is made from AlMg
3 for protection against
vibration and thermal expansion. Casing material is galvanized
steel sheet, pre-painted with an epoxy finish (RAL9002).
Separated fan sections.
Fan motors
High efficiency AC or EC fans with innovative polymeric fan
blades and low power consumption. Available in two fan
diameters (500 & 630 mm), different power supplies (230/50-
60/1, 400/50-60/3) and four noise levels.
Protection class IP 54 according to DIN 40050.
AC motors are fitted with integrated thermo contacts to
provide reliable protection against thermal overload (terminals
in the box). Motors may be wired to one or more common
terminal boxes.
Options
Safety switches (SW)
Terminal box for electric power connection (CB)
Fan speed control 230/1 and 400/3 (BFT)
Flanges (aluminium)
End covers (CV)
Coil corrosion protection
- Fins epoxy coated (EP)
- Fins seawater resistant aluminium alloy 57S/5052
(SWR)
- Blygold treatment (BY)
- F-coat treatment (FC)
Fin spacing 2.5 mm
Vibration dampers (VD)
Customisation (on request)
Reverse setup (fitted with blow through fans, for high air-in
temperature applications)
Certifications
All dry cooler models are Eurovent Certify All certified. The
Alfa Laval quality system is in accordance with ISO 9001. All
products are manufactured according to CE and PED rules.
Design pressure
Design pressure 6 bar. Each heat exchanger is leak tested
with dry air.
Selection
Selection and pricing is to be performed with our Alfa Laval air
heat exchanger selection software. Please contact our sales
organization for details and full technical documentation.
9:8
Dimensions Weight
L H W H2 W2 M1 M2 M3 M4 M5 Coil A Coil A Coil A
type fans mm mm mm mm mm mm mm mm mm mm kg kg kg
DG*501 1 1115 846 868 828 428 860 - - 868 420 39 42 47
DG*502 2 2015 846 868 828 428 1760 - - 868 420 76 85 93
DG*503 3 2915 846 868 828 428 2660 - - 868 420 111 123 137
DG*504 4 3815 846 868 828 428 1800 1840 - 868 420 - 179 192
DG*631 1 1261 1180 1070 1034 680 960 - - 1070 700 87 93 99
DG*632 2 2261 1180 1070 1034 680 1960 - - 1070 700 164 176 188
DG*633 3 3261 1180 1070 1034 680 2960 - - 1070 700 242 259 277
DG*634 4 4261 1180 1070 1034 680 3960 1960 - 1070 700 318 343 366
DG*635 5 5261 1180 1070 1034 680 4960 1960 2000 1070 700 374 403 434
DG*636 6 6261 1180 1070 1034 680 5960 1960 2000 1070 700 448 484 519
NOTE: weights for DG*6 are given for sound execution S (Standard). Weights for executions L, Q & R are 92% of the given values.
..
Code description
DG S(E)
1 2 3 4
B D H/V BO *
8 9 10 11
AL 2.1 CU *
12 13
50 2
5 6 7
1. AlfaBlue Junior dry cooler
2. Sound level/fan code (S-standard, L=low, Q=quiet, R=residential,
E=EC fan motor)
3. Fan diameter (50=500 mm, 63=630 mm)
4. Number of fans (1 to 6)
5. Tube rows code (A, B, C)
6. Phases (S=monophase, D=three phases)
7. Suitable for both horizontal & vertical installation
8. Transport packing (BO=box, P=pallet, CR=crate)
9. Options
10. Fin material/coating (AL=aluminium, IF=industrial fins, SWR=AIMg2.5,
EP=epoxy coated alu, FC=F-coat, BY=Blygold)
11. Fins spacing (2.1 mm, 2.5 mm)
12. Tube mateial (CU=copper)
13. Extra options
Benefits
Excellent sound characteristics, suitable for residential
applications
Reliable performance, Eurovent certified
Easy installation & maintenance.
Energy efficient - low total cost of ownership.
Damage-proof packing in sturdy cardboard box on pallet.
Bigger units in a crate and wrapped with plastic foil.
Two-year product guarantee.
.
ERC00259EN 1210 Alfa Laval reserves the right to change specifications without prior notification.
9:9
.
AlfaBlue BDM / BDMY / BDD / BDD6 / BDDY
Dry coolers
AlfaBlue BDD
.
The AlfaBlue series is a wide range of heavy-duty dry coolers.
Dry coolers are often used for cooling down condenser
water in air conditioning and refrigeration installations. In
the processing industry, dry coolers are suitable for closed
circuit cooling of various process liquids. With a wide range of
sound pressure level alternatives, these units are particularly
suited to demanding, noise sensitive environments. AlfaBlue
dry coolers are available for both horizontal and vertical air
direction, either in single (M) or dual (D) coil execution.
Capacities * 16 up to 1028 kW
* water, EN1048.
Coil
An innovative coil design provides excellent heat transfer. In
standard execution dry coolers are fitted with smooth copper
tubing (1/2, 3/8 or 5/8) or stainless steel tubing (5/8). Fins
in aluminium or sea water resistant AlMg2.5, available in two
fin designs:
Turbo fins maximized capacity
Industrial power fins (IF) long lasting performance
Available in different fin thicknesses and fin spacings. Coil
configuration optimized according to liquid flow. Separate
connections in the D series provide the opportunity for
independent operation of both coils.
Casing
Frame construction provides high rigidity for protection against
vibration and thermal expansion. Casing and framework of
corrosion resistant pre-galvanized sheet steel (high corrosion
resistance), epoxy coated white RAL 9002 on both sides.
Separated fan sections.
Fan motors
Available in four fan diameters (630, 800, 910 & 1000 mm)
and five noise levels, power supply 400/50/3. Motors with
external rotor, protection class IP 54 according to DIN 40050.
Integrated thermo contacts provide reliable protection against
thermal overload. EC fan motors available.
Options
Spray water device (D series only)
Special fan motors 400V/60Hz
(SWR)
- Copper fins
Electrical options
- Safety switch (SW)
- Motors wired to a common terminal box (CB)
- Switchboard basic IP55 (B)
- EMC approved components
- Fan step control (BP/BSP), Fan speed control
(BFP/BSFP) or Frequency control (BI/BIC)
Multi-circuiting
Special fan motors
- 480/3/60 (IP54)
- Protection class IP55
- High-temperature or explosion proof motors
Certifications
Design pressure
with dry air.
Selection
9:11
Dimensions mm (indicative)
type L1* L2* W H
BDM 631 1545 1625 1214 1221
BDM 632 2635 2715 1214 1221
BDM 633 3725 3805 1214 1221
BDM 634 4815 4895 1214 1221
BDML 631 1855 1935 1214 1221
BDML 632 3255 3335 1214 1221
BDML 633 4655 4735 1214 1221
BDM 801 2205 2285 1454 1252
BDM 802 3955 4035 1454 1252
BDM 803 5705 5785 1454 1252
BDM 804 7455 7535 1454 1252
BDM 805 9205 9285 1454 1252
BDM 901 2555 2635 1454 1289
BDM 902 4655 4735 1454 1289
BDM 903 6755 6835 1454 1289
BDM 904 8855 8935 1454 1289
BDM 1001 2555 2635 1454 1295
BDM 1002 4655 4735 1454 1295
BDM 1003 6755 6835 1454 1295
BDM 1004 8855 8935 1454 1295
BDD 802 3955 4035 2249 1252
BDD 803 5705 5785 2249 1252
BDD 804 7455 7535 2249 1252
BDD 805 9205 9285 2249 1252
BDD 806 10955 11035 2249 1252
BDD 902 4655 4735 2249 1289
BDD 903 6755 6835 2249 1289
BDD 904 8855 8935 2249 1289
BDD 905 10955 11035 2249 1289
BDD 1002 4655 4735 2249 1278
BDD 1003 6755 6835 2249 1278
BDD 1004 8855 8935 2249 1278
BDD 1005 10955 11035 2249 1278
Code description
BD M S(E)
1 2 3 4
B D CR *
8 9 10 11
AL 2.1 CU *
12 13
80 5
5 6 7
1. AlfaBlue dry cooler (BDM/BDD = standard Cu tubes, BDD6 = 5/8 Cu tubes,
BDMY/BDDY = SS304 tubes
2. Number of separated coils (M=1, D=2)
3. Sound level/fan code (T=high performance, S-standard, L=low, Q=quiet,
R=residential, E=EC fan motor)
4. Fan diameter (63=630, 80=800, 90=910, 100=1000 mm)
5. Number of fans per coil (BDM = 1 to 5, BDD = 2 to 6
6. No. of tube rows (A=2, B=3, C=4)
7. Fan motor connection (D=delta, Y=star)
9. Packing (CR=crate, / mounting feet (Feet)
10. Electrical options
11. Fin material/coating (AL=aluminium, IF=industrial fins, SWR=AIMg2.5, EP=epoxy
coated alu, FC=F-coat, BY=Blygold)
12. Fins spacing (2.1, 2.3, 2.5, 3.0 and 3.2 mm)
Dimensions BDM
Dimensions BDD
..
Benefits
Heavy duty design with high corrosion resistance
Reduced refrigerant charge
Available with easily cleanable industrial power fins
Excellent sound characteristics
.
9:12
.
Alfa-V Single Row VDM
Dry coolers commercial V-range
.
Alfa Laval supports a sustainable environment. Therefore our
new Alfa-V Single Row dry cooler range has been designed
according to the following principles: material wastes have
been reduced to an absolute minimum, the V-angle with its
exceptional guiding optimizes airflow and low coil resistance
reduces energy consumption of the fan motors.
Alfa-V Single Row has been specifically designed for
commercial refrigeration and air conditioning. Its main purpose
is to reject small to medium heat loads in a modest footprint.
In the processing industry, dry coolers are suitable for closed
circuit cooling of various process liquids.
Capacities* 20 up to 450 kW
* water, EN1048.
Coil
An innovative coil design based on 3/8 copper tubes and
corrugated aluminium turbo fins provides excellent heat
transfer at a minimized refrigerant charge. Standard fin
spacing is 2.1 mm.
Separate connections provide the opportunity for independent
operation of both dry cooler coils. Flanges stainless steel (UNI
EN 1092-1).
Casing
Casing material is galvanized steel sheet, pre-painted with an
epoxy finish (RAL9002). Separated fan sections.
Fan motors
Fan motors 400/50/3 available in two fan diameters (800
& 910 mm). The motors are with external rotor, protection
class IP54 according to DIN 40050. Integrated thermal
protection by thermo contacts provides reliable protection
against thermal overload. These fan motors are available in
five sound level classes: T=high performance, S=standard,
L=low, Q=quiet, and R=residential. Motors are wired to one or
more common terminal boxes.
Options
Multi-circuiting
Non-standard fin spacing
- Coil coating
Spray water device
Vibration dampers
Special fan motors
- 480/3/60 (IP54)
- EC fan motors
- High-temperature motors
- Explosion proof motors
Electrical options
- Isolating switch
- Motors wired to a common terminal box
- EMC approval
Certifications
Design pressure
with dry air.
Selection
For VDM dry cooler selection and support please contact your
local Alfa Laval representative.
9:13
Transport dimensions Mounting channels
Model Fans no. Length L mm Height H mm Width W mm Weight kg no. M1 mm M2 mm
VCM 801 1 1635 1451 1150 230 2 800 -
VCM 802 2 2635 1451 1150 393 2 1800 -
VCM 803 3 3635 1451 1150 557 4 2800 800
VCM 804 4 4635 1451 1150 721 4 3800 1000
VCM 805 5 5635 1451 1150 885 4 4800 1800
VCM 806 6 6635 1451 1150 1049 4 5800 1800
VCM 901 1 1836 1520 1150 260 2 1000 -
VCM 902 2 3036 1520 1150 480 2 2200 -
VCM 903 3 4236 1520 1150 700 4 3400 1200
VCM 904 4 5436 1520 1150 920 4 4600 1300
VCM 905 5 6636 1520 1150 1140 4 5800 2200
.
W
H
W
1020
L
in
out
M1
M2
M2
Adjustable mounting channels (steps 100 mm)
..
Code description
VDM S(E)
1 2 3 4
B D *
8 9 10 11
AL 2.1 CU * 80 2
5 6 7
1. Alfa-V Single Row dry cooler
2. Sound level/fan code (T=high performance, S-standard, L=low,
Q=quiet, R=residential, E=EC fan motor)
5. Number of tube rows (A=2, B=3, C=4)
8. Fin material/coating (AL=aluminium, EP=epoxy coated aluminium,
FC=F-coat, BY=Blygold)
9. Fins spacing (2.1 mm, 2.5 mm)
11. Options
Benefits
applications.
Adjustable mounting feet
Modern design
Heavy duty materials for a long product life
.
9:14
.
Alfa-V VDD / VDD6 / VDDY
Industrial dry coolers V-type
.
The Alfa-V series is a wide range of heavy duty V-type dry
coolers for air conditioning, refrigeration and various industrial
applications. Alfa-V dry coolers provide high capacities at a
compact footprint.
Alfa-V dry coolers may be used in refrigeration and air
conditioning applications such as water/glycol cooling or free
cooling. For industrial applications dry coolers are suitable for
closed circuit cooling of various process liquids in f.i. food,
power, process and general industries.
* water, EN1048.
Coil
An innovative coil design provides excellent heat transfer. In
standard execution dry coolers are fitted with smooth copper
tubing (1/2, 3/8or 5/8) or stainless steel tubing (5/8). Fins
in aluminium or sea water resistant AlMg2.5, available in two
fin designs:
Industrial power fins long lasting performance
Available in different fin thicknesses and fin spacings.
Separate connections provide the opportunity for independent
operation of both dry cooler coils. Flanges stainless steel (UNI
EN 1092-1).
Casing
vibration and thermal expansion. Casing and framework of
corrosion resistant pre-galvanized sheet steel (high corrosion
resistance), epoxy coated white RAL 9002 on both sides.
Separated fan sections. Supports in galvanized steel.
Fan motors
Available in three fan diameters (800, 910 & 1000 mm)
Certifications
Alfa-V dry coolers are Eurovent Certify All certified. The Alfa
Laval quality system is in accordance with ISO 9001. All
Design pressure
with dry air.
Selection
heat exchanger selection software. Selection output includes
all relevant technical data and dimensional drawings. Please
contact our sales organization for details and full technical
documentation.
VDD 808
9:15
Dimensions mm (indicative)
Nbr. of
fan pairs
L1* L2* H W
2 2940 3270 2210 2230
3 4250 4580 2210 2230
4 5560 5890 2210 2230
5 6870 7200 2210 2230
6 8190 8510 2210 2230
7 9490 9820 2210 2230
8 10800 11130 2210 2230
Options
Multi-circuiting
- Coil coating
- Fins seawater resistant
aluminium alloy 57S/5052
Spray water device
Vibration dampers
Special fan motors
- 480/3/60 (IP54)
- EC fan motors
Electrical options
- Isolating switch
- Motors wired to a
common terminal box
- Switchboard (IP55)
- EMC approval
- Fan step control
- Fan speed control
- Frequency control
* L1 = VDD/VDD6, L2 = VDDY
H
W
L
IN
OUT
Code description
VDD S(E)
1 2 3 4
B D SK *
8 9 10 11
AL 2.1 CU *
12
90 4
5 6 7
1. Alfa-V dry cooler (VDD = standard Cu tube), VDD6 = 5/8 Cu, VDDY = 5/8
SS304)
2. Sound level/fan code (T=high performance, S-standard, L=low, Q=quiet,
R=residential, E=EC fan motor)
3. Fan diameter (80=800, 90=910, 100=1000 mm)
4. Number of fans pairs (2 to 8)
5. No. of tube rows (B=3, C=4)
7. Packing (SK=container skid)
9. Fin material/coating (AL=aluminium, IF=industrial fins, SWR=AIMg2.5,
EP=epoxy coated aluminium, FC=F-coat, BY=Blygold)
11. Tube mateial (CU=copper, SS=stainless steel)
12. Options
Benefits
Reduced liquid charge
Favourable capacity/footprint ratio.
applications
.
9:16
.
AlfaSolar SD
Dry coolers
AlfaSolar SDD
.
Dry coolers are often used for cooling down condenser
water in air conditioning and refrigeration installations. In
the processing industry, dry coolers are suitable for closed
circuit cooling of various process liquids. With a wide range of
sound pressure level alternatives, these units are particularly
suited to demanding, noise sensitive environments. Alfa Solar
dry coolers are available for both horizontal and vertical air
direction.
* water, EN1048.
Coil
Coil manufactured from copper tubes 12.7 mm and
corrugated Alu-fins, standard fin spacing is 2.3 mm.
Flanges PN10/16 according to DIN 2642.
Casing
Casing and framework of corrosion resistant, galvanized sheet
steel (GS).
Fan motors
Axial fans in a range of different fan speed executions.
Available in two fan diameters: 914 mm (1 to 14 fans) or 1240
mm (1 to 7 fans). Enclosed design fan motors, protection
class IP-54, class F insulation. Motors are wired to the fans
safety switches (IP65). All fans have corrosion resistant fan
blades and fan guards.
Certifications
Alfa Laval Vantaa quality system is in accordance with ISO
9001. All products are manufactured according to CE and
PED rules.
Design pressure
Design pressure 6 barg. Each heat exchanger is leak tested
dry air at 9 barg.
Transport
Standard vertical transport position, fixed on a wooden pallet.
Options
Copper (CU) or epoxy coated (EP) fins
Fin spacings 2.5 and 3.2 mm
Water spraying system (KW)
Step control + options
Fan speed control with frequency converter (SVC) + options
EC fan motors, control panels & options
Casing epoxy painted grey RAL 7040 in four thicknesses
(GPU=MU, GP1=M1, GP2=M2, GP3=M3)
EMC cables, glands & safety switches for each fan (EMC)
Motors with thermal overload Klixon switches (THC)
Motor heater (MH)
Packing: pallet (P) or container (CN)
Selection
9:17
Dimensions & weights
unit dimensions (mm) fixing weight nt.vol. surface
size L C C1 C2 C3 points kg l m
SDM-1A-3 2000 1400 1400 4 240 32 157
SDM-1A-4 2000 1400 1400 4 260 40 210
SDM-1B-4 2400 1800 1800 4 320 49 269
SDM-2A-3 3400 2800 2800 4 480 61 314
SDM-2A-4 3400 2800 2800 4 520 78 419
SDM-2B-4 4200 3600 3600 4 640 96 539
SDM-3A-3 4800 4200 4200 4 720 85 471
SDM-3A-4 4800 4200 4200 4 780 109 629
SDM-3B-4 6000 5400 5400 4 960 136 808
SDM-4A-3 6200 5600 2800 2800 6 960 113 629
SDM-4A-4 6200 5600 2800 2800 6 1040 145 838
SDM-4B-4 7800 7200 3600 3600 6 1280 180 1078
SDM-5A-3 7600 7000 2800 4200 6 1200 136 786
SDM-5A-4 7600 7000 2800 4200 6 1300 176 1048
SDM-5B-4 9600 9000 3600 5400 6 1600 229 1347
SDD-2B-3 4200 3600 3600 4 920 112 606
SDD-2B-4 4200 3600 3600 4 990 151 808
SDD-2C-4 4800 4200 4200 4 1110 171 943
SDD-3B-3 6000 5400 5400 4 1370 164 909
SDD-3B-4 6000 5400 5400 4 1490 224 1212
SDD-3C-4 6900 6300 6300 4 1670 254 1414
SDD-4B-3 7800 7200 3600 3600 6 1830 222 1212
SDD-4B-4 7800 7200 3600 3600 6 1980 283 1617
SDD-4C-4 9000 8400 4200 4200 6 2200 323 1886
SDD-5B-3 9600 9000 3600 5400 6 2280 267 1515
SDD-5B-4 9600 9000 3600 5400 6 2470 363 2021
SDD-5C-4 11100 10500 4200 6300 6 2770 412 2357
SDD-6B-3 11400 10800 3600 3600 3600 8 2730 331 1819
SDD-6B-4 11400 10800 3600 3600 3600 8 2970 422 2425
SDD-6B-5 13200 10800 3600 3600 3600 8 3200 514 3031
SDD-6B-6 11400 10800 3600 3600 3600 8 3430 605 3637
SDD-6C-4 11400 12600 4200 4200 4200 8 3320 482 2829
SDD-6C-5 13200 12600 4200 4200 4200 8 3590 568 3536
SDD-6C-6 3200 12600 12600 4200 4200 8 3860 675 4243
SDD-7B-3 13200 12600 3600 5400 3600 8 3190 376 2122
SDD-7B-4 13200 12600 3600 5400 3600 8 3460 482 2829
SDD-7B-5 13200 12600 3600 5400 3600 8 3730 568 3536
SDD-7B-6 13200 12600 3600 5400 3600 8 4000 674 4243
..
Code description
SD D 6 B
1 2 3 4
N5Y 4 H GS P *
8 9 10 11
AL 2.1 CU 88 1xDN80
12 13 14 15 16 17
09 L
5 6 7
1. AlfaSolar dry cooler
2. Unit width (M=narrow, D=wide)
3. No. of modules
4. Module length (A=1400 mmm B=1800 mm, C=2100 mm)
6. Fan speed (T=950, S=720, L=560, Q=470, R=350)
7. Power supply (N5Y=3/400/50-Y, N5D=3/400/50-D, N6=3/440/60,
N7=3/230/50, N8=3/690/50
8. Tube rows in air direction (3,4,5,6)
9. Air flow (H=vertical, V=horizontal)
10. Casing material (GS, GP_U/1/2/3)
11. Packaging (P=pallet, CN=container)
12. Options
13. Fin material/coating (AL=aluminium, EP=epoxy coated, CU=copper)
14. Fins spacing (mm)
16. No. of circuits
17. Connections (1 inlet + outlet DN80 flange)
C
C1
150
20
2
0
2
0
75
C1 C2, C3
C2, C3
L
C
Models SDM
1040
1150
20
1
6
3
0
1590
1630
20
1
6
5
0
Models SDD
2
4
4
0
2
4
4
0
2360
914 mm
1
7
0
0
1240 mm
1
8
0
0
2400
1205
1040
2360
1305
1040
2400
20
20
Benefits
Heavy duty coil & casing materials, resulting in a long
operational product life.
Floating coil construction to compensate for thermal stress.
Plain profile fins make the coil less prone to fouling and
easier to clean.
Reliable performance, Eurovent certified.
Easy-install & maintenance
Two year full product guarantee.
.
9:18
.
AlfaBlue BCM/BCD & BNM/BND
Air-cooled condensers
AlfaBlue condensers
.
The AlfaBlue series is a wide range of heavy-duty air cooled
condensers for air conditioning and refrigeration applications.
AlfaBlue condensers are available for both horizontal and
vertical air direction, either in single (M) or dual (D) coil
execution.
Refrigerants all halocarbon (BC) or ammonia (BN)
Capacities H(C)FC* 15 up to 862 kW
Capacities ammonia* 20 up to 1200 kW
*
Nominal capacities (Tair = 25C, Tcond = 40C, Tsubcool < 3K, Tsuperheating =
25K).
Coil
An innovative coil design provides excellent heat transfer at
minimal refrigerant charge. Depending on the application,
condensers are fitted with cross-fin copper or smooth
stainless steel tubing. Available with two Alu-fin types:
Industrial power fins (IF) long lasting performance
Available in different fin thicknesses and fin spacings. Separate
connections in the D series provide the opportunity for
independent operation of both condenser coils.
Casing
vibration and thermal expansion. Casing and framework
of corrosion resistant pre-galvanized sheet steel (corrosion
resistance class C4), epoxy coated white RAL 9002 on both
sides. Separated fan sections.
Fan motors
High efficiency AC or EC fan motors, available in four fan
diameters (630, 800, 910 & 1000 mm) and five noise levels,
power supply 400/50/3. Motors with external rotor, protection
class IP 54 according to DIN 40050. Integrated thermo
contacts provide reliable protection against thermal overload.
Options
Sub-cooling circuit (SC)
(SWR)
Spray water device (KW, D series only)
Electrical options
- Safety switch (SW)
- Motors wired to a common terminal box (CB)
- Switchboard basic IP55 (B)
- EMC approved components
- Fan step control (BP/BSP)
- Fan speed control (BFP/BSFP
- Frequency control (BI/BIC)
Multi-circuiting
- 480/3/60 (IP54)
- High-temperature or explosion proof motors
Certifications
BCM/BCD Models are Eurovent Certify All certified. The
Design pressure
Design pressure 33 bar (BCM/BCD) or 27 bar (BNM/BND).
Each heat exchanger is leak tested with dry air and finally
supplied with a nitrogen pre-charge.
Selection
9:19
Dimensions mm
type L W H
B*M 631 1545 1214 1221
B*M 632 2635 1214 1221
B*M 633 3725 1214 1221
B*M 634 4815 1214 1221
B*ML 631 1855 1214 1221
B*ML 632 3255 1214 1221
B*ML 633 4655 1214 1221
B*M 801 2205 1454 1252
B*M 802 3955 1454 1252
B*M 803 5705 1454 1252
B*M 804 7455 1454 1252
B*M 805 9205 1454 1252
B*M 901 2555 1454 1289
B*M 902 4655 1454 1289
B*M 903 6755 1454 1289
B*M 904 8855 1454 1289
B*M 1001 2555 1454 1295
B*M 1002 4655 1454 1295
B*M 1003 6755 1454 1295
B*M 1004 8855 1454 1295
B*D 802 3955 2249 1252
B*D 803 5705 2249 1252
B*D 804 7455 2249 1252
B*D 805 9205 2249 1252
B*D 806 10955 2249 1252
B*D 902 4655 2249 1289
B*D 903 6755 2249 1289
B*D 904 8855 2249 1289
B*D 905 10955 2249 1289
B*D 1002 4655 2249 1278
B*D 1003 6755 2249 1278
B*D 1004 8855 2249 1278
B*D 1005 10955 2249 1278
Code description
B C M S(E)
1 2 3 4
A D CR *
8 9 10 11
AL 2.1 CU *
12 13 14 15
63 2 L
5 6 7
1. AlfaBlue condenser
2. Refrigerant (C=H(C)FC, N=ammonia
3. Number of fan rows (M=1, D=2)
4. Sound level/fan code (T=turbo, S-standard, L=low, Q=quiet, R=residential,
E=EC fan motor)
5. Fan diameter (63=630, 80=800, 90=910, 100=1000 mm)
6. Number of fans per row (B*M = 1 to 5, B*D = 2 to 6)
7. Module length (optional: L=long)
10. Packing (CR=crate, / mounting feet (Feet)
coated alu, FC=F-coat, BY=Blygold)
15. Options
Dimensions B*M
Dimensions B*D
..
Benefits
applications
.
9:20
.
Alfa-V Single Row VCM
Air-cooled condenser commercial V-range
Alfa-V Single Row
.
Alfa Laval supports a sustainable environment. Therefore
our new Alfa-V Single Row air-cooled condenser range has
been designed according to the following principles: material
wastes have been reduced to an absolute minimum, the
V-angle with its exceptional guiding optimizes airflow and low
coil resistance reduces energy consumption of the fan motors.
Alfa-V Single Row has been specifically designed for
commercial refrigeration and air conditioning. Its main purpose
is to reject small to medium heat loads in a modest footprint.
But Alfa-V Single Row also offers many other features
to comply with the highest demands in state-of-the-art
refrigeration installations in for instance city-size supermarkets.
Refrigerants all H(C)FC
Capacities (SC2) 35 up to 550 kW
Coil
An innovative coil design based on 5/16 copper tubes and
corrugated aluminium turbo fins provides excellent heat
transfer at a minimized refrigerant charge. Standard fin
spacing is 2.1 mm.
Casing
Casing material is galvanized steel sheet, pre-painted with an
epoxy finish (RAL9002). Separated fan sections.
Fan motors
Fan motors 400/50/3 available in two fan diameters (800
& 910 mm). The motors are with external rotor, protection
class IP54 according to DIN 40050. Integrated thermal
protection by thermo contacts provides reliable protection
against thermal overload. These fan motors are available in
five sound level classes: T=high performance, S=standard,
L=low, Q=quiet, and R=residential. Motors are wired to one or
more common terminal boxes.
Options
Multi-circuiting
Sub-cooling circuit
- Coil coating
Spray water device
Vibration dampers
Special fan motors
- 480/3/60 (IP54)
- EC fan motors
Electrical options
- Isolating switch
- EMC approval
Certifications
All condenser models are Eurovent Certify All certified. The
Design pressure
with dry air and finally supplied with a nitrogen pre-charge
Selection
heat exchanger selection software. Selection output includes
all relevant technical data and dimensional drawings. Please
documentation.
9:21
Transport dimensions Mounting channels
Model Fans no. Length L mm Height H mm Width W mm Weight kg no. M1 mm M2 mm
VCM 801 1 1635 1451 1150 230 2 800 -
VCM 802 2 2635 1451 1150 393 2 1800 -
VCM 803 3 3635 1451 1150 557 4 2800 800
VCM 804 4 4635 1451 1150 721 4 3800 1000
VCM 805 5 5635 1451 1150 885 4 4800 1800
VCM 806 6 6635 1451 1150 1049 4 5800 1800
VCM 901 1 1836 1520 1150 260 2 1000 -
VCM 902 2 3036 1520 1150 480 2 2200 -
VCM 903 3 4236 1520 1150 700 4 3400 1200
VCM 904 4 5436 1520 1150 920 4 4600 1300
VCM 905 5 6636 1520 1150 1140 4 5800 2200
.
W
H
W
1020
L
in
out
M1
M2
M2
Adjustable mounting channels (steps 100 mm)
.
Code description
VCM S(E)
1 2 3 4
B D *
8 9 10 11
AL 2.1 CU * 80 3
5 6 7
1. Alfa-V Single Row Condenser
E=EC fan motor)
3. Fan diameter (80=800, 90=910)
8. Fin material/coating (AL=aluminium, EP=epoxy coated aluminium, FC=F-coat,
BY=Blygold)
9. Fins spacing (2.1, 2.3, 2.5 mm)
11. Options
Benefits
applications.
Adjustable mounting feet
Modern design
Heavy duty materials for a long product life
.
9:22
.
Alfa-V ACV/ANV
Industrial condensers V-type
Alfa-V air cooled condensers
.
The Alfa-V series is a wide range of heavy duty V-type
condensers for air conditioning and refrigeration applications.
Alfa-V air-cooled condensers provide high capacities at a
modest footprint.
Refrigerants all halocarbon (ACV) or ammonia (ANV)
Capacities H(C)FC* 115 up to 1640 kW
Capacities NH3* 97 up to 1682 kW
* Nominal capacities (Tair = 25C, Tcond = 40C, Tsubcool < 3K, Tsuperheating
= 25K).
Coil
An innovative coil design provides excellent heat transfer at
minimal refrigerant charge. Depending on the application,
condensers are fitted with cross-fin copper or smooth
stainless steel tubing. Standard fin spacing 2.1 mm, available
with two Alu-fin types:
Industrial power fins long lasting performance
Available in different fin thicknesses and fin spacings. Separate
connections provide the opportunity for independent operation
of both condenser coils.
Casing
vibration and thermal expansion. Casing and framework
of corrosion resistant pre-galvanized sheet steel (corrosion
resistance class C4), epoxy coated white RAL 9002 on both
sides. Separated fan sections. Supports in galvanized steel.
Fan motors
Available in three fan diameters (800, 910 & 1000 mm)
Certifications
ACV models are Eurovent Certify All certified. The Alfa Laval
quality system is in accordance with ISO 9001. All products
are manufactured according to CE and PED rules.
Design pressure
Design pressure 33 bar (ACV) or 27 bar (ANV). Each heat
exchanger is leak tested with dry air and finally supplied with
a nitrogen pre-charge.
Selection
Please use our AlfaSelect Air selection software for condenser
selection and RCPL pricing.
.
Stainless steel tubing for
ammonia application (ANV)
9:23
Dimensions mm
Nbr. of fan pairs
L H W
2 2940 2210 2230
3 4250 2210 2230
4 5560 2210 2230
5 6870 2210 2230
6 8190 2210 2230
7 9490 2210 2230
8 10800 2210 2230
Options
Multi-circuiting
Sub-cooling circuit
- Coil coating
Spray water device
Vibration dampers
Special fan motors
- 480/3/60 (IP54)
- EC fan motors
Electrical options
- Isolating switch
- Switchboard (IP55)
- EMC approval
- Fan step control
- Fan speed control
- Frequency control
H
W
L
IN
OUT
Code description
ACV S(E)
1 2 3 4
B D SK *
8 9 10 11
AL 2.1 CU *
12
80 3
5 6 7
1. Alfa-V condenser, (ACV=halocarbon, ANV=ammonia)
E=EC fan motor)
3. Fan diameter (80=800, 90=910, 100=1000 mm)
4. Number of fan pairs (2 to 8)
5. Tube rows code (B, C)
7. Packing (SK=container skid)
coated aluminium, FC=F-coat, BY=Blygold)
12. Options
Benefits
Favourable capacity/footprint ratio.
applications
Reliable performance, Eurovent certified (ACV)
.
9:24
9:25
.
SOLAR Max
SOLAR Max
.
Fincoil SOLAR Max condensers have been designed for
commercial and industrial cooling and refrigeration plants. The
Solar Max range is especially suitable when high capacities
relative to available space, low energy consumption and/or
low sound pressures are required.
* R-404A, 15 K TD, EN327.
Coil
corrugated Alu-fins, tube pitch 35 x 30.31 mm. Standard fin
spacing is 2.3 mm.
Casing
Casing and framework of corrosion resistant, hot dip
galvanised sheet steel.
Fan motors
2 to 12 axial fans available in a range of different fan speed
executions, diameters 914 or 1240 mm. Enclosed design fan
motors, protection class IP-54, class F insulation.
Motors are wired to the fans safety switches (IP65) at the
end of the unit. All fans have corrosion resistant fan blades
and fan guards.
Certifications
PED rules.
Design pressure
with dry air and finally supplied with a nitrogen pre-charge.
Options
Sub cooling circuit (Sub)
Multi-circuiting (J)
Water spraying system (D)
Vibration dampers (S)
Epoxy coated aluminium fins (Ep)
Fin spacing 3 mm
Step control (SC)
Fan speed control with frequency converter (SVC)
Casing epoxy painted, grey RAL 7040
Selection
Selection and pricing is to be performed with our air heat
exchanger selection software. Selection output includes all
relevant technical data and dimensional drawings. Please
documentation.
9:26
Coil
size
A (mm)
max. length
L (mm)
no. of
fixing points
net weight
kg
int. volume
l
surface area
m
2
1 3300 4100 6 1220 160 840
2 3300 4100 6 1320 210 1120
3 3300 4100 6 1550 300 1680
4 4950 5750 8 1810 230 1260
5 4950 5750 8 1960 290 1680
6 4950 5750 8 2310 420 2520
7 6600 7400 10 2280 290 1680
8 6600 7400 10 2450 380 2240
9 6600 7400 10 2940 550 336
10 8250 9050 12 2800 350 2100
11 8250 9050 12 3080 460 2800
12 8250 9050 12 3630 670 4200
13 9900 10700 14 3310 420 2520
14 9900 10700 14 3600 540 3360
15 9900 10700 14 4200 800 5040
.
Code description
SXE - 6 - 3 - 1240 - 560 - 3/400/50 - D...
Options
Fan speed connection (D=delta, Y=star)
Fan speed (350, 470, 560, 720 or 950 rpm)
Fan diameter (940 or 1240 mm)
Number of fans
SOLAR Max condenser CuAl
Coil size
Special model
Benefits
Heavy duty coil & casing materials, resulting in a
long operational product life.
Plain profile fins make the coil less prone to fouling
and easier to clean.
Easy-install & maintenance.
One full year product guarantee..
.
.
AlfaSolar SC
AlfaSolar SCM
.
AlfaSolar condensers have been designed for commercial,
industrial and AC applications. With a wide range of sound
pressure level alternatives, these units are particularly suited to
demanding, noise sensitive environments.
* R-404A, 15 K TD, EN327
Coil
corrugated Alu-fins, tube pitch 35 x 30.31 mm. Standard fin
spacing is 2.3 mm.
Casing
Casing and framework of corrosion resistant, hot dip
galvanised sheet steel.
Fan motors
1 to 14 axial fans available in a range of different fan speed
executions, diameters 914 or 1240 mm. Enclosed design
fan motors, protection class IP-54, class F insulation. Motors
are wired to the fans safety switches (IP65). All fans have
corrosion resistant fan blades and fan guards.
Certifications
PED rules.
Design pressure
Transport
Standard vertical transport position, fixed on a wooden pallet.
Options
Sub cooling section (SC)
Multi-circuiting (J#)
Copper (CU) or epoxy coated (EP) fins
Fin spacing 2.5 mm and 3.2 mm
Water spraying system (KW)
Step control + options
Fan control with frequency converter (SVC) + options
Casing epoxy painted grey RAL 7040 in four thicknesses
(GPU=MU, GP1=M1, GP2=M2, GP3=M3)
EMC cables, glands & safety switches for each fan (EMC)
Motors with thermal overload Klixon switches (THC)
Motor heater (MH)
Fans wired to connection box (TB)
Forced draught (FD)
Packing: pallet (P) or container (CN)
Selection
9:27
unit dimensions (mm) fixing weight nt.vol. surface
size L C C1 C2 C3 points kg l m
SCM-1A-3 2000 1400 1400 4 240 32 157
SCM-1A-4 2000 1400 1400 4 260 40 210
SCM-1B-4 2400 1800 1800 4 320 49 269
SCM-2A-3 3400 2800 2800 4 480 61 314
SCM-2A-4 3400 2800 2800 4 520 78 419
SCM-2B-4 4200 3600 3600 4 640 96 539
SCM-3A-3 4800 4200 4200 4 720 85 471
SCM-3A-4 4800 4200 4200 4 780 109 629
SCM-3B-4 6000 5400 5400 4 960 136 808
SCM-4A-3 6200 5600 2800 2800 6 960 113 629
SCM-4A-4 6200 5600 2800 2800 6 1040 145 838
SCM-4B-4 7800 7200 3600 3600 6 1280 180 1078
SCM-5A-3 7600 7000 2800 4200 6 1200 136 786
SCM-5A-4 7600 7000 2800 4200 6 1300 176 1048
SCM-5B-4 9600 9000 3600 5400 6 1600 229 1347
SCD-2B-3 4200 3600 3600 4 920 112 606
SCD-2B-4 4200 3600 3600 4 990 151 808
SCD-2C-4 4800 4200 4200 4 1110 171 943
SCD-3B-3 6000 5400 5400 4 1370 164 909
SCD-3B-4 6000 5400 5400 4 1490 224 1212
SCD-3C-4 6900 6300 6300 4 1670 254 1414
SCD-4B-3 7800 7200 3600 3600 6 1830 222 1212
SCD-4B-4 7800 7200 3600 3600 6 1980 283 1617
SCD-4C-4 9000 8400 4200 4200 6 2200 323 1886
SCD-5B-3 9600 9000 3600 5400 6 2280 267 1515
SCD-5B-4 9600 9000 3600 5400 6 2470 363 2021
SCD-5C-4 11100 10500 4200 6300 6 2770 412 2357
SCD-6B-3 11400 10800 3600 3600 3600 8 2730 331 1819
SCD-6B-4 11400 10800 3600 3600 3600 8 2970 422 2425
SCD-6B-5 13200 10800 3600 3600 3600 8 3200 514 3031
SCD-6B-6 11400 10800 3600 3600 3600 8 3430 605 3637
SCD-6C-4 11400 12600 4200 4200 4200 8 3320 482 2829
SCD-6C-5 13200 12600 4200 4200 4200 8 3590 568 3536
SCD-6C-6 3200 12600 12600 4200 4200 8 3860 675 4243
SCD-7B-3 13200 12600 3600 5400 3600 8 3190 376 2122
SCD-7B-4 13200 12600 3600 5400 3600 8 3460 482 2829
SCD-7B-5 13200 12600 3600 5400 3600 8 3730 568 3536
SCD-7B-6 13200 12600 3600 5400 3600 8 4000 674 4243
..
Code description
SC D 6 B
1 2 3 4
N5Y 4 H GS P *
8 9 10 11
AL 2.1 CU *
12 13 14 15 16
09 L
5 6 7
1. AlfaSolar condenser
2. Unit width (M=narrow, D=wide)
3. No. of modules
4. Module length (A=1400 mm, B=1800 mm, C= 2100 mm)
6. Fan speed (T=950, S=720, L=560, Q=470, R=350)
7. Power supply (N5Y=3/400/50-Y, N5D=3/400/50-D, N6=3/440/60,
N7=3/230/50, N8=3/690/50
8. Tube rows in air direction (3,4,5,6)
9. Air flow (H=vertical, V=horizontal)
10. Casing material (GS, GP_U/1/2/3)
11. Packaging (P=pallet, CN=container)
12. Options
13. Fin material (AL=aluminium, EP=epoxy coated, CU=copper)
14. Fin spacing (mm)
15. Tube material (CU=copper)
16. Connection sizes
C
C1
150
20
2
0
2
0
75
C1 C2, C3
C2, C3
L
C
Models SCM
1040
1150
20
1
6
3
0
1590
1630
20
1
6
5
0
Models SCD
2
4
4
0
2
4
4
0
2360
914 mm
1
7
0
0
1240 mm
1
8
0
0
2400
1205
1040
2360
1305
1040
2400
20
20
Benefits
Heavy duty coil & casing materials, resulting in a long
Floating coil construction to compensate for thermal stress.
Plain profile fins make the coil less prone to fouling and
easier to clean.
Easy-install & maintenance
Two year full product guarantee.
.
9:28
9:29
.
HEV
Door curtains
HEV
.
HEV door curtains are equipped with a water coil and
generate a downward flow of warm air for a comfortable
working conditions in draughtfree surroundings with even
temperatures, even close to door openings.
HEV door curtains are designed for application in shops,
factory halls and warehouses at entry doors, door openings
of loading areas and for doorways between spaces with
different temperatures to reduce draught at floor level, energy
consumption and eliminate humidity transfer. Thanks to a
long air throw, HEV door curtains are also applicable for local
heating of high room spaces.
Door curtains improve the level of comfort, increase the useful
area by reducing draught near to door openings and save
heating costs. The best door curtain effect is reached when
ventilation is balanced and the door opening is protected
from wind.
Characteristics
Warm, effective door
curtain
Low sound level
Three fan speed
alternatives
Adjustable air flow
direction
Possible to install either
visible or, if required, above
the ceiling
Minimized need of service
Easy to install and operate
Construction
The frame construction is made of plastic coated, hot dip
galvanized steel plate, standard colour white RR20 (RAL
5820). The heat transfer section is manufactured of copper
tubes and aluminium fins. Water is used as heat transfer
medium. The maximum working pressure of the finned coil
is 10 bar. The scattered fin spacing of the effective finned
coil prevents dust or dirt from gathering on it, and therefore
a filter is not needed. The heat transfer section is equipped
with drainage.
Fans
The fans are centrifugal fans with low sound level.
The 1-phase motors have inbuilt overload protection
(automatic reset) and they are pre-wired to the joint junction
box. Protection class is IP23.
The air flow can be regulated by connecting the motor with
the selected fan speed or by using the fan speed regulator.
The maximum fan speed (3) is pre-set at the factory. The
fan speed can also be regulated by external control (see
page 3). Fan speed control is available as an optional extra
(incl. 0-position and 3 alternative positions (separate delivery,
dimensions W64xH80xD75 mm).
Selection example
Door opening width is 3 m and maximum required heating
capacity 42 kW. The dimensioning temperature of water is
70/40C, incoming air temperature is 20C.
Model HEV-215 is selected, width 1.5 m, so two units are
needed. According to capacity table the capacity of HEV-215
at fan speed 3 is 21 kW, water flow is 0.17 l/s and flow
resistance is 4.5 kPa. HEV HEV Door Curtains Draught,
humidity Dust, exhaust gases Indoor air
9:30
Installation and maintenance
HEV door curtains can be installed at the desired height by
using ceiling brackets. Wall brackets (SK) are available as an
optional extra. Electrical connections and service activities are
done through a service hatch. If the door curtain is installed
above the ceiling, sufficient compensation air must be ensured
through adequately sized ceiling openings.
HEV 110 = 0.3 m
HEV 215 = 0.5 m
HEV 320 = 0.6 m
Ceiling or wall mounting
Mounting on ceiling level Mounting above ceiling
A
A
80/40 70/40 60/40 55/35
HEV
Air on
tempera-
ture [C]
Fan
speed
Air flow
[m/s]
Capacity
[kW]
Water
[l/s]
dP
[kPa]
Capacity
[kW]
Water
[l/s]
dP
[kPa]
Capacity
[kW]
Water
[l/s]
dP
[kPa]
Capacity
[kW]
Water
[l/s]
dP
[kPa]
1 0,22 9,7 0,06 0,4 11,2 0,09 0,6 10,6 0,13 1,1 9,0 0,11 0,8
2 0,36 14,0 0,09 0,8 12,8 0,10 1,2 11,9 0,14 2,3 10,2 0,13 1,8 10
3 0,54 18,4 0,11 1,4 16,9 0,13 2,1 16,2 0,19 4,2 13,4 0,16 2,9
1 0,22 8,4 0,05 0,3 9,4 0,08 0,4 9,0 0,11 0,8 7,3 0,09 0,5
2 0,36 12,2 0,07 0,6 11,1 0,10 0,9 10,2 0,12 1,7 8,4 0,10 1,2 15
3 0,54 16,0 0,01 1,1 14,6 0,12 1,6 13,4 0,16 2,9 11,1 0,13 2,1
1 0,22 6,1 0,04 0,1 7,4 0,06 0,2 7,3 0,09 0,5 5,0 0,06 0,2
2 0,36 10,3 0,06 0,4 9,3 0,08 0,6 8,5 0,10 1,2 6,6 0,08 0,7
110
20
3 0,54 13,6 0,08 0,8 12,2 0,10 1,1 11,1 0,14 2,9 8,7 0,10 1,3
1 0,32 15,7 0,01 1,5 18,8 0,15 2,3 17,8 0,22 4,9 14,8 0,18 3,1
2 0,53 22,7 0,14 3,0 21,0 0,17 4,5 19,3 0,23 8,2 16,6 0,20 6,3 10
3 0,78 31,2 0,19 5,4 28,6 0,23 8,0 25,9 0,31 14,3 22,5 0,27 11,1
1 0,32 14,0 0,09 1,2 16,3 0,13 1,4 15,2 0,19 3,5 12,4 0,15 1,9
2 0,53 20,1 0,12 2,4 22,5 0,18 3,4 16,7 0,20 6,3 13,8 0,17 4,4 15
3 0,78 27,3 0,17 4,2 24,9 0,20 6,2 22,5 0,27 11,0 18,9 0,23 6,0
1 0,32 12,2 0,07 0,9 13,9 0,11 1,1 12,4 0,15 2,1 10,0 0,12 1,3
2 0,53 17,5 0,11 1,8 15,5 0,13 2,5 13,9 0,17 4,4 11,1 0,14 3,0
215
20
3 0,78 22,9 0,14 3,0 21,0 0,17 4,5 19,0 0,23 8,0 14,7 0,18 5,0
1 0,45 21,5 0,13 1,2 24,1 0,20 0,9 22,5 0,27 1,7 19,2 0,23 1,3
2 0,71 30,5 0,19 2,4 27,7 0,23 3,4 30,9 0,37 3,6 25,4 0,31 2,2 10
3 1,05 41,6 0,25 4,2 38,3 0,31 6,3 34,9 0,42 10,3 30,2 0,37 8,8
1 0,45 19,1 0,12 0,9 20,7 0,17 0,7 19,2 0,23 1,3 15,6 0,19 0,9
2 0,71 27,0 0,17 1,9 24,3 0,20 2,6 25,6 0,31 2,4 21,0 0,26 1,6 15
3 1,05 35,9 0,22 3,2 33,2 0,27 4,8 30,2 0,37 3,6 25,1 0,30 6,2
1 0,45 16,6 0,10 0,7 16,9 0,14 0,4 15,8 0,19 0,9 12,1 0,15 0,5
2 0,71 23,4 0,14 1,4 20,8 0,17 2,0 21,3 0,26 1,6 16,0 0,19 0,9
320
20
3 1,05 30,7 0,19 2,4 27,4 0,22 3,3 25,3 0,31 6,2 19,7 0,24 3,9
Dimensions, electric current values
1/230 V 50Hz
HEV
L
[mm]
E
[mm]
Net
weight
[kg]
Int. Vol.
[L]
Max. curr.
[A]
Capacity
[W]
Speed Lpa *) Lwa **)
1 42 51
2 54 63 110 1000 830 35 3 2 147
3 62 71
1 45 54
2 58 67 215 1500 1330 55 4 3 294
3 64 73
1 46 55
2 60 69 320 2000 1830 70 5 4 294
3 65 74
*) Lpa is the A-weighted sound pressure level dB(A),measured on a hard surface (hall of 50 sqm., Sabine),
2 meters under the equipment
**) Lwa is the A-weighted sound power level, measured according to ISO3741
2
1 m
2 m
3 m
4 m
10 m/s
Max. air velocity at diff.
distances (free space,
max. air safe temp. 20C)
4 m/s
3 m/s
Speed 3
3 m/s
1
3 m/s

Code description
HEV - 110 - NV - SK
Fan speed control
Wall bracket
Type
Size
Factory setting
Air flow can be regulated by a 3-phase fan speed regulator,
or by setting the selected fan speed as standard.
Fan speed regulator NV
w
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it
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lu
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a
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o
w
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b
la
c
k

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la
c
k
y
e
llo
w
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e
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w
/
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e
d

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a
y
b
lu
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w
n
b
la
c
k

b
la
c
k
y
e
llo
w
/
g
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n

y
e
llo
w
/
g
r
e
e
n
Connect fan speed regulator according to
instructions.
.
Parallel coupling of HEV units
The fan speed can be selected by fan speed regulator NV, by
time control circuits of the electrical central unit or by DDC
system. The contactors are connected as shown. By NV fan
speed control 20 units can be controlled. Each unit needs
3 contactors.
Fan speed
Control voltage
Remove connection bar
Remove wire connect
Examples of fan speed control
The contactors are not included in the delivery.
HEV-110 does not need any contactors.
Fan speed selection by central unit
The fan speed can be selected either by time control circuits
of the electric central unit or by DDC system. Connect the
contactors as shown in the figure! Please note that only one
contactor at a time can be switched.
Fan speed
Remove wire connect
Fan speed selection by a 3-phase thermostat
Thermostat contacts are shown at low temperature position.
At higher temperature first the left contact changes its position,
next the contact in the middle and last the right contact.
When the temperature is getting lower, the contacts change
their position in reverse order.
Fan speed
Control voltage
Remove wire connect
9:31
9:32
.
9:33
.
HEL
Air heaters
HEL
.
HEL-1 and HEL-2 air heaters are suitable for external doors,
wind cabinets, shopping malls, cafes, exhibition halls,
smallscale industries, warehouses and any other location that
requires effective local heating.
Fan motors
Fans 250 mm. Stepless adjustable axial fan motors fitted
with self-lubricating bearings and protected against overload.
Heating capacity, air flow and at the same time noise level
can be controlled by adjusting the fan speed. The fan speed
controller, which includes the 0-position, is placed either on
the wall or on the device itself.
Construction
Heating coil manufactured of copper tubes and aluminum
fins. Casing material plastic coated, galvanized steel sheet.
Standard colour is white.
Mounting
The device can be positioned above a suspended ceiling,
flush with the underside of the roof. The outside dimensions
of HEL match those of standard roofing tiles. Mounting
can be done directly to the roof without air gap. Installation
and maintenance is easy. The fan plate can be removed
by loosening just a few screws, so all actions required for
installation and maintenance can be easily performed.
.
Heating power, water flow and pressure drop HEL-1 HEL-2
at maximum fan speed kW l/s kPa kW l/s kPa
Air temperature +20 C
Water 90/70 C 9.2 0.11 8.7 21.2 0.26 9.9
Water 80/60 C 7.6 0.09 6.2 17.4 0.21 7.1
Water 80/40 C 5.0 0.03 0.8 11.4 0.07 1.0
Water 70/40 C 4.6 0.04 1.2 10.5 0.09 1.4
Water 60/40 C 4.2 0.05 2.3 9.5 0.12 2.5
Fans (16/70W, 1/230V/50Hz, 0.42A, 1300 rpm)
No. of fans 1 2
Airflow 0.22 m
3
/s 0.47 m
3
/s
Air velocity 4 m/s 4 m/s
at 2 m distance 2 m/s 2 m/s
Sound pressure level at a distance of 1 m 60 dB(A) 60 dB(A)
Internal water volume about 1 l about 2 l
Weight (empty) about 15 kg about 30 kg
9:34
HEL-2 HEL-1
570
570
5
0
0
5
7
0
1
1
7
0
2
7
0
2
5
190 1
9
0
30
500
1
0
0
0
.
Ceiling installation

Threaded rod to
adjust mounting
distance
1000
Ceiling

HEL can also be installed
directly against the ceiling.
Service hatch release
Code description
HEL - 1 - PS
Fan speed controller (optional)
Air heater range
Number of fans
~
~

~
~
N
N
N
L
M
~230 V
HEL-1
HEL-1
~230 V
N
N
N
L
M
M
30 57
40
7
5
Fan speed controller
Fan speed controller
.
9:35
.
HKP
Air heaters
HKP
.
HKP-air heaters are suitable for heating of workshops, factory
spaces, industrial warehouses, parking garages, sports halls
and corresponding spaces. Heat transfer medium is water.
The smallest size (HKP-35- 4D-P) with 1-phase motor and
foothold, is specifically designed for air heating of laundry
drying rooms.
Coil
Heat transfer section is made of an efficient finned coil with
copper tubes and aluminium fins. Water flow direction is
marked on tube connections. Air heater is provided with
venting- and draining screws. Max. operating temperature is
150 C and pressure 10 bar.
On request the standard Cu/Al coil block can be replaced
by hot dip galvanized finned coil made of steel tubes and
steel fins or with acid-proof steel tubes and aluminium fins for
demanding industrial use. Also available for steam.
Casing
Casing is made of grey coloured, PVC-coated, hot dip
galvanized steel. Special constructed, adjustable air deflectors
are made of hot dip galvanized steel. Also mounting bracket
(AK) is made of hot dip galvanized steel plate.
Tube connections for HKP are made from the side of the
device and electric connections directly to motor from outside.
Fan motors
Three fan sizes, -35, -45 and -56 with four (4 ) different fan
speeds 700, 900, 1150 and 1400 rpm to achieve suitable
heating capacity, air flow and sound levels.
Air heaters are equipped with axial fan unit, protection class
IP44. Lower speed in the 3- phase, two-speed motors
is obtained by changing the delta connection into star
connection.
HKP-35-4D-P-air heater is provided with automatic internal
thermal protection. HKP-35-4D/4Y-model is without
thermal protection. All other models have prewired thermal
protections.
Motors 400/50/3 with star (Y)- or delta (D) connection are
delivered with delta (D) connection, and the rotation speed is
900 or 1400 rpm. The lower fan speed can be achieved by
using star (Y) connection.
Low sound level is achieved by using fan unit (incl. fan motor,
fan blade and fan guard). Air heaters are equipped with
adjustable air deflectors for horizontal or vertical air flow.
Options
Optional mounting bracket (AK) for each size for both wall
and ceiling mounting. In laundry drying rooms mounting
bracket can be also used as a foothold for air heater.
A service and installation instruction manual is delivered with
each air heater.
9:36
Q = heating capacity, kW Vi = air volume flow, m2/s
qv = water flow, l/s tt i = air on temperature C
Technical data dPV = pressure drop, water, kPa t2i = air off temperature C
Water C
Size Vi tti 90/70 80/60 80/40 70/40 60/40 50/40
HKP rpm m
3
/s C
t2i
C
Q
kW
Vv
l/s
dPv
kPa
t2i
C
Q
kW
Vv
l/s
dPv
kPa
t2i
C
Q
kW
Vv
l/s
dPv
kPa
t2i
C
Q
kW
Vv
l/s
dPv
kPa
t2i
C
Q
kW
Vv
l/s
dPv
kPa
t2i
C
Q
kW
Vv
l/s
dPv
kPa
700 0.38 48 22.2 0.27 7.4 42 19.2 0.23 5.8 32 14.7 0.09 1.1 30 13.8 0.11 1.7 28 13.0 0.16 3.1 27 12.3 0.30 9.8
900 0.44 46 24.6 0.30 8.8 40 21.2 0.26 7.0 30 16.1 0.10 1.3 28 15.2 0.12 2.0 27 14.3 0.17 3.7 26 13.6 0.33 11.7
1150 0.57 42 28.9 0.35 11.7 36 24.9 0.30 9.2 27 18.7 0.11 1.7 27 18.7 0.11 1.7 25 16.8 0.20 4.9 23 16 0.38 15.5
1400 0.7
0
39 32.8 0.40 14.5 34 28.2 0.34 11.5 25 21.0 0.13 2.1 24 19.8 0.16 3.2 23 18.9 0.23 6.1 22 18.1 0.43 19.2
700 0.38 52 19.3 0.24 5.8 46 16.3 0.20 4.4 35 11.5 0.07 0.7 34 10.9 0.09 1.1 32 10.1 0.12 2.0 31 9.4 0.23 6.1
900 0.44 50 21.4 0.26 6.9 44 18 0.22 5.2 34 12.8 0.08 0.9 32 12 0.10 1.3 31 11.0 0.13 2.4 29 10.4 0.25 7.3
1150 0.57 47 25.1 0.31 9.1 41 21.1 0.26 6.9 32 14.8 0.09 1.1 30 13.8 0.11 1.7 29 12.9 0.16 3.1 28 12.1 0.29 9.6
1400 0.7
10
44 28.4 0.35 11.3 38 23.8 0.29 8.5 30 16.5 0.10 1.4 29 15.6 0.13 2.1 27 14.6 0.18 3.8 26 13.7 0.33 11.9
700 0.38 54 17.9 0.22 5.0 47 14.8 0.18 3.7 37 9.9 0.06 0.6 36 9.4 0.08 0.9 34 8.6 0.10 1.5 32 7.9 0.19 4.5
900 0.44 52 19.8 0.24 6.0 46 16.4 0.20 4.4 35 10.9 0.07 0.7 34 10.3 0.08 1.0 33 9.5 0.11 1.8 31 8.7 0.21 5.4
1150 0.57 49 23.2 0.28 7.9 43 19.2 0.23 5.8 33 12.6 0.08 0.9 32 11.9 0.10 1.3 31 11.0 0.13 2.3 30 10.2 0.25 7.1
35
1400 0.7
15
46 26.2 0.32 9.8 41 21.7 0.26 7.2 32 14.1 0.09 1.0 31 13.3 0.11 1.6 30 12.3 0.15 2.9 29 11.6 0.28 8.8
700 0.78 47 43.7 0.54 14.9 41 37.8 0.46 11.9 32 29.4 0.18 2.3 29 27.5 0.22 3.5 28 25.9 0.31 6.5 26 24.2 0.58 19.9
900 1 43 51.4 0.63 19.8 37 44.4 0.54 15.8 28 33.9 0.21 3.0 27 32.1 0.26 4.6 25 30.3 0.36 8.6 24 28.4 0.68 26.4
1150 1.22 40 58.2 0.71 24.7 34 50.3 0.61 19.6 26 38.0 0.23 3.7 25 36.2 0.29 5.7 23 34.2 0.41 10.6 22 32.2 0.78 32.9
1400 1.44
0
37 64.4 0.79 29.4 32 55.6 0.68 23.3 24 42.1 0.25 4.4 23 39.9 0.32 6.7 22 37.7 0.45 12.6 21 35.6 0.86 39.3
700 0.78 51 38.0 0.47 11.7 44 32.1 0.39 9.0 35 23.4 0.14 1.6 33 21.9 0.18 2.4 32 20.0 0.24 4.2 30 18.5 0.45 12.5
900 1 47 44.7 0.55 15.5 41 37.7 0.46 11.8 33 27.1 0.16 2.0 31 25.2 0.20 3.0 30 23.5 0.28 5.5 28 21.7 0.52 16.5
1150 1.22 45 50.6 0.62 19.3 39 42.6 0.52 14.7 31 30.3 0.18 2.5 29 28.2 0.23 3.7 28 26.5 0.32 6.8 28 26.5 0.32 6.8
1400 1.44
10
42 55.9 0.69 23.0 37 47.1 0.57 17.5 29 33.2 0.20 2.9 28 31.2 0.25 4.4 27 29.2 0.35 8.1 26 27.2 0.65 24.5
700 0.78 53 35.2 0.43 10.2 46 29.3 0.36 7.6 37 20.5 0.12 1.2 35 18.9 0.15 1.8 33 17.2 0.21 3.2 32 15.7 0.38 9.3
900 1 49 41.3 0.51 13.5 44 34.3 0.42 10.0 35 23.7 0.14 1.6 33 21.9 0.18 2.4 32 20.1 0.24 4.2 30 18.4 0.44 12.3
1150 1.22 47 46.8 0.57 16.8 41 38.8 0.47 12.5 33 26.4 0.16 1.9 32 24.4 0.20 2.9 30 22.6 0.27 5.2 29 20.8 0.50 15.3
45
1400 1.44
15
45 51.7 0.63 20.0 40 42.8 0.52 14.8 32 29.1 0.18 2.3 30 26.7 0.22 3.3 29 24.9 0.30 6.1 28 23 0.55 18.2
700 1.28 44 67.3 0.82 7.9 38 57.9 0.71 6.3 28 43.5 0.26 1.2 27 41.2 0.33 1.8 26 39.9 0.47 3.4 24 37.1 0.89 10.5
900 1.6 40 77.4 0.95 10.2 35 66.6 0.81 8.0 26 49.4 0.30 1.5 24 46.8 0.38 2.2 23 44.7 0.54 4.3 22 42.7 1.03 13.4
1150 1.92 38 86.5 1.06 12.3 32 74.4 0.91 9.7 24 54.8 0.33 1.7 23 51.8 0.42 2.7 22 49.8 0.60 5.1 21 47.7 1.15 16.4
1400 2.23
0
35 94.8 1.16 14.5 30 81.5 0.99 11.4 22 59.3 0.36 2.0 21 56.8 0.46 3.1 20 54.4 0.66 6.0 20 52.3 1.26 19.2
700 1.28 48 58.4 0.72 6.2 42 49 0.60 4.7 33 34.6 0.21 0.8 31 32.3 0.26 1.2 30 30.0 0.36 2.1 28 28.2 0.68 6.5
900 1.6 45 67.2 0.82 7.9 39 56.3 0.69 6.0 30 39.1 0.24 1.0 29 36.6 0.30 1.5 28 34.2 0.41 2.7 27 32.4 0.78 8.3
1150 1.92 43 75.0 0.92 9.6 37 62.8 0.77 7.2 29 43.2 0.26 1.1 28 40.7 0.33 1.7 27 38.2 0.46 3.2 26 36.2 0.87 10.1
1400 2.23
10
41 82.1 1.01 11.3 36 68.8 0.84 8.5 28 46.8 0.28 1.3 26 43.6 0.35 2.0 26 41.7 0.50 3.8 25 39.7 0.95 11.8
700 1.28 50 53.9 0.66 5.4 44 44.6 0.54 4.0 34 29.3 0.18 0.6 33 27.8 0.22 0.9 32 25.6 0.31 1.6 31 23.8 0.57 4.8
900 1.6 47 62.0 0.76 6.9 42 51.2 0.62 5.0 32 33.2 0.20 0.7 32 31.5 0.25 1.1 30 29.0 0.35 2.0 30 27.3 0.66 6.2
1150 1.92 45 69.2 0.85 8.3 40 57.1 0.69 6.1 31 36.7 0.22 0.9 30 34.8 0.28 1.3 29 32.3 0.39 2.4 28 30.4 0.73 7.4
56
1400 2.23
15
43 75.8 0.93 9.8 38 62.4 0.76 7.2 30 40.5 0.25 1.0 29 37.7 0.30 1.5 28 35.0 0.42 2.8 27 33.3 0.80 8.7

.
Code description
HKP(E) - 35 - 6D/6Y - (700 rpm)
Fan speed
motor
- 4D = 1400 rpm (factory conn.)
- 4Y = 1150 rpm *
- 6D = 900 rpm (factory conn.)
- 6Y = 700 rpm *
* Change delta () to star (Y)
Model
Size 35, 45, 56
HMP A B C D E F H K L M G
Weight
kg
Int.vol.
l
35 700 470 520 680 450 28 580 225 250 304 R 36 1.5
45 850 642 545 830 620 28 730 190 250 477 R1 54 2.5
56 1000 760 540 980 740 28 880 190 250 593 R1 70S 4.0
Sound power level Lwi/octave band
Air throw
Lo.2**
Motors
400/50/3
Size HKP rpm
Sound
pressure
level
dB(A)*
125 250 500 1000 2000 4000 8000 m
Power
kW
Full
load
current
A
6Y 700 55 56 59 55 53 52 46 37 3.0 0.04 0.08
6D 900 59 62 63 60 57 57 54 46 4.0 0.07 0.17
4Y 1150 66 65 69 67 63 63 62 53 5.0 0.11 0.18
35
4D 1400 69 67 72 69 67 66 66 58 6.0 0.15 0.38
6Y 700 62 67 66 62 60 59 58 50 4.5 0.11 0.31
6D 900 66 70 72 66 63 62 61 54 6.0 0.19 0.61
4Y 1150 71 73 73 72 68 67 67 61 7.5 0.38 0.72
45
4D 1400 74 76 77 75 72 70 71 66 9.0 0.54 1.15
6Y 700 65 72 69 65 63 61 59 52 7.5 0.16 0.4
6D 900 67 73 75 67 66 62 56 49 10.0 0.33 0.72
4Y 1150 73 76 78 73 72 69 69 63 12.5 0.52 1.00
56
4D 1400 77 79 81 77 75 73 74 67 15.0 0.65 1.75
35-4D-P (1400 rpm, 230/50/1) 0.14 0.62
*) A-weighted sound pressure level is given in 10 m Sabine room and
observation point is 1 m distance from the middle of fan guard at 45 C angle.
**) Air throw defines the horizontal
distance from the device, where air
velocity is 0.2 m/s. Air-on temperature
+15 C and air-off temperature +35
C, provided that the air flow is not
obstructed.
L 0.2
.
9:37
.
HMP
Air heaters
HMP
.
HMP air heaters are suitable for heating of industrial halls,
warehouses, garages, cash and carry shops and also for
store entrances. Heat transfer medium is water. By providing
the air heaters with air cone, they are suitable for jet-shaped
air distribution in high ceiling rooms. Maximum operating
temperature is 150 C and pressure 10 bar.
Coil
Heat transfer section is made of an efficient finned coil with
copper tubes and aluminium fins. Water flow direction is
marked on tube connections. Air heater is provided with
venting screws.
Casing
HMP air heater has a low profile, the casing is made of easily
cleanable PVC-coated hot dip galvanized steel, colour white.
Tube connections for HMP are made from the side and
electric connections directly to motor from outside. Mounting
on ceiling, on the wall or above of the drop ceiling. HMP is
provided with mounting rails for helping the assembling e.g.
directly on the ceiling or on the wall.
Fan motors
Air heaters HMP are equipped with axial fan units in two sizes
(40 and 50) with different fan speeds to achieve suitable
heating capacity, air flow and sound levels (HMP-40: 700, 900
& 1400 rpm, HMP-50: 700, 900, 1150 & 1400 rpm). The fan
motors are two-speed motors, fitted with pre-wired thermal
protections (except model HMP-40-4). Protection class IP44
for HMP 40 range, IP54 for HMP 50 range.
Options
Long air throw is achieved by providing the air heater with an
air cone K-40/50. The material of the air cone is the same as
the casing material. Service and installation instruction manual
is delivered with air heater.
Dimensions
HMP A B C D E F H K L M G
Weight
kg
Int.vol.
l
40 930 680 640 850 150 250 285 101 603 25 R 25.0 1.5
50 1150 780 740 1050 210 300 350 159 703 25 R1 38.0 2.5
2
5
G
K
F
H
A
A
BC L
Fan
9:38
Technical data
Water C
Size Vi tti 90/70 80/60 80/40 70/40 60/40 50/40
HMP rpm m
3
/s C
t2i
C
Q
kW
Vv
l/s
dPv
kPa
t2i
C
Q
kW
Vv
l/s
dPv
kPa
t2i
C
Q
kW
Vv
l/s
dPv
kPa
t2i
C
Q
kW
Vv
l/s
dPv
kPa
t2i
C
Q
kW
Vv
l/s
dPv
kPa
t2i
C
Q
kW
Vv
l/s
dPv
kPa
700 0.34 53 17.6 0.22 5.8 46 15.0 0.18 4.5 36 10.8 0.06 0.8 34 10.0 0.08 1.2 33 9.4 0.12 2.1 31 8.6 0.20 6.2
900 0.46 49 21.4 0.26 8.1 43 18.0 0.22 6.2 33 12.8 0.08 1.1 32 12.0 0.10 1.6 30 11.2 0.14 2.8 29 10.4 0.24 8.6
1400 0.70
+10
43 27.4 0.34 12.6 38 23.0 0.28 9.5 30 16.2 0.10 1.6 28 15.0 0.12 2.3 27 14.2 0.18 4.4 26 13.4 0.32 13.3
700 0.34 55 16.4 0.20 5.1 48 13.6 0.16 3.8 38 9.4 0.06 0.6 36 8.8 0.08 0.9 34 8.0 0.10 1.6 33 7.2 0.18 4.6
900 0.46 51 19.8 0.24 7.1 45 16.4 0.20 5.2 35 11.2 0.06 0.8 34 10.4 0.08 1.2 32 9.6 0.12 2.2 31 8.8 0.22 6.4
1400 0.70
+15
46 25.4 0.32 10.9 40 21.0 0.26 8.1 32 14.0 0.08 1.2 31 13.0 0.10 1.8 30 12.2 0.14 3.3 29 11.2 0.26 9.9
700 0.34 56 15 0.18 4.4 50 12.2 0.14 3.2 39 8.0 0.04 0.4 38 7.2 0.06 0.7 36 6.6 0.08 1.2 34 6.0 0.14 3.3
900 0.46 53 18.2 0.22 6.1 47 14.8 0.18 4.4 37 9.4 0.06 0.6 36 8.8 0.08 0.9 34 8.0 0.10 1.6 33 7.2 0.18 4.5
40
1400 0.70
+20
48 23.2 0.28 9.4 43 18.8 0.22 6.7 34 12.0 0.08 0.9 33 10.5 0.08 1.3 32 10.0 0.12 2.3 31 9.2 0.22 6.9
700 0.80 49 37.8 0.46 12.3 43 32.0 0.38 9.4 34 23.2 0.14 1.7 32 21.6 0.18 2.4 31 20.0 0.24 4.4 29 18.4 0.44 13.1
900 1.22 44 48.6 0.60 19.1 38 41 0.50 14.6 30 29.2 0.18 2.5 29 27.4 0.22 3.7 28 25.6 0.30 6.8 26 23.8 0.58 20.4
1150 1.42 41 53.4 0.66 22.4 37 45 0.54 17.1 29 31.8 0.20 2.8 28 30.0 0.24 4.3 27 28.0 0.34 7.9 25 26.0 0.62 23.9
1400 1.82
+10
38 61.6 0.76 28.9 34 52.0 0.64 22 27 36.6 0.22 3.6 26 34.2 0.28 5.5 25 32.2 0.38 10.2 24 30.0 0.72 30.8
700 0.80 51 35.0 0.42 10.7 45 29.2 0.36 8 36 20.4 0.12 1.3 34 18.8 0.16 1.9 33 17.0 0.20 3.4 31 15.6 0.38 9.8
900 1.22 46 45.0 0.56 16.7 41 37.4 0.46 12.4 33 25.6 0.16 1.9 31 23.6 0.18 2.8 30 21.8 0.26 5.2 29 20.0 0.48 15.2
1150 1.42 44 49.2 0.60 19.5 39 40.8 0.50 14.5 31 27.6 0.16 2.2 30 25.8 0.20 3.3 29 23.8 0.28 6.0 28 22.0 0.52 17.8
1400 1.82
+15
41 57.0 0.70 25.2 37 47.2 0.58 18.6 29 31.4 0.18 2.8 29 29.4 0.24 4.2 28 27.4 0.32 7.7 27 25.4 0.60 22.9
700 0.80 53 32.2 0.40 9.3 47 26.2 0.32 6.7 38 17.4 0.10 1.0 36 15.8 0.12 1.4 35 14.2 0.18 2.4 33 12.8 0.30 0.30
900 1.22 48 41.4 0.50 14.4 43 33.6 0.40 10.3 35 21.6 0.14 1.5 34 19.8 0.16 2.1 33 18.2 0.22 3.7 31 16.4 0.40 0.40
1150 1.42 47 45.2 0.56 16.8 42 36.8 0.44 12.1 34 23.4 0.14 1.7 33 21.4 0.18 2.4 32 19.8 0.24 4.3 31 17.8 0.44 0.44
50
1400 1.82
+20
44 52.2 0.64 21.7 40 42.6 0.52 15.5 32 26.4 0.16 2.1 31 24.6 0.20 3.1 30 22.6 0.28 5.5 30 20.6 0.50 0.50
Vi = air volume flow, m
2
/s Q = heating capacity, kW
tt i = air on temperature C qv = water flow, l/s
t2i = air off temperature C dPV = pressure drop, water, kPa
Sound power level Lwi/octave band Air throw m, Lo.2 Motors 3/400/50
Size HMP rpm
Sound
pressure
level
dB(A)*
125 250 500 1000 2000 4000 8000
without
air cone
with
air cone
Power
input
kW
Full load
current
A
Power
input
kW
Full load
current
A
6Y 700 56 59 62 58 55 48 42 35 1.5 2.5 0.04 0.10 0.07 0.15
6 900 62 63 67 64 61 56 50 39 2.0 3.5 0.07 0.22 0.09 0.20 40
4Y 1400 73 78 77 74 72 67 65 58 4.0 6.0 0.16 0.45 0.15 0.38
6Y 700 62 69 70 64 61 53 42 26 3.0 5.0 0.14 0.45 0.15 0.32
6 900 70 71 75 72 70 65 59 52 4.0 6.5 0.24 0.80 0.24 0.52
4Y 1150 73 73 77 75 73 68 64 42 5.0 8.5 0.46 1.00 0.39 0.68
50
4 1400 81 80 85 81 81 77 73 65 6.0 10.0 0.64 1.40 0.59 1.27
1) A-weighted sound pressure level is given in 10 m
2
Sabine room and observation point is 1 m distance from the middle of fan guard at 45 C angle.
.
HMP - 50 - 900 rpm
Fan speed:
- HMP-40: 700, 900 or 1400 rpm
- HMP-50: 700, 900, 1150 or 1400 rpm

Model
Size 40, 50
Air throw defines the straight downwards
distance from the device, where air velocity
is 0,2 m/s. Air on temperature +150C and
air off temperature +35C, provided that the
air flow is not obstructed.
L

0
.
2
.
9:39
.
THOR-LSV
Datacenter air cooler
THOR-LSV
.
THOR-LSV air coolers are heavy duty industrial air
coolers specifically designed for cooling down server heat
production in data centers that have been built according
to Low Speed Ventilation.
LSV air coolers operate with low
fan speed, low air velocities and
minimal pressure differences along
the route of the air flow, achieved
by the building itself being part
of the system. For this reason all
THOR-LSV air coolers have been
designed with a 12 Pa air-sided
pressure drop and a sensible heat
factor of 1.0.
Refrigerant Water
Nom. capacities 52 - 195 kW
Air volume 12670 - 47500 m
3
/h.
Standard configuration
Finned coil
- 2 coil block modules
- Cu tubing 5/8
- Tube pitch 50x50 mm square
- Corrugated aluminium fins
- Fin spacing 5 mm
4 to 10 energy efficient EC fans, 450 or 500 mm; blowing
through the coil. Fans with elevated external pres sure(60
Pa, excl. air filter resistance). Fan current 230/50/1.
Corrosion-resistant casing: aluminium/sendzimir, white
epoxy coated (RAL 9003)
Hinged driptray, drain(s) 32 mm PVC connection, freely
adjustable into either horizontal or vertical position.
Refrigerant connections on right hand side (fan side view)
Fitted with schrder valve on the suction connection for
testing purposes.
Stickers indicate fan direction and refrigerant in/out.
Delivery in mounting position on wooden beams Installation
can take place with use of a forklift.
Options
Filter frame for mounting of compact air filters
92x592x290 mm).
Modbus communication for precise fan control.
Design pressure
Air cooler selection
Please contact our sales organization for air cooler selection
and full technical details.
B
C
A A
9:40
THOR Nom. Air Liquid Press. Int. Weight Coil Dimensions (mm) Connections Fans
LSV cap.* volume flow drop vol. surface in/out Power (per fan) fan speed Sound
type kW m
3
/h m
3
/h kPa dm
3
kg m
2
Length Height Width Nr.
nom.
W
abs.
W
nom./working
rpm
power
dB(A)**
344-5 78 19000 11.2 20 80 540 351 2916 2072 1302 NW65 4 370 360 1180/1080 66
364-5 117 28500 16.7 26 115 760 526 4116 2072 1302 NW65 6 370 360 1180/1080 66
384-5 156 38000 22.3 20 160 1000 702 5316 2072 1302 NW80 8 370 360 1180/1080 66
3104-5 195 47500 27.9 35 195 1200 877 6516 2072 1302 NW80 10 370 360 1180/1080 66
244-5 52 12670 7.4 20 53 360 234 2916 1472 1302 NW50 4 350 240 1310/1110 65
264-5 78 19000 11.2 10 80 540 351 4116 1472 1302 NW50 6 350 240 1310/1110 65
284-5 104 25330 14.9 20 106 690 468 5316 1472 1302 NW50 8 350 240 1310/1110 65
2104-5 130 31670 18.6 35 130 840 585 6516 1472 1302 NW50 10 350 240 1310/1110 65
* Nominal capacities for Tair in = 36.5C, Tair out = 24C, Twater in = 15C, Twater out = 21C (100% water).
** Sound power per fan.
Water temp. Capacity Water Pressure
in/out volume drop
C % % %
11.0/17.0 120 120 144
12.0/18.0 115 115 133
13.0/19.0 110 110 122
14.0/20.0 105 105 111
15.0/21.0 100 100 100
16.0/22.0 95 95 92
17.0/23.0 90 90 84
18.0/24.0 85 85 76
19.0/25.0 80 80 68
.
Code description
THOR-LSV 3 4 4 5 230
Alfa Laval industrial air cooler
Fin spacing (5 mm)
Current (230=230/50/1)
Tube rows in air direction
Lower Speed Ventilation range
Cooler module (2 or 3)
Number of fans (4, 6, 8 or 10)
Benefits
Application-based air cooler design to ensure optimized
operation in LSV cooling systems.
Heavy duty coil and casing materials, resulting in a long
Reliable performance.
Operational fine tuning thanks to EC fan motors.
Coil air-sided pressure drop only 12 Pa.
Energy efficient.
Low total cost of ownership.
.
3. Applications
5. Product range
14. Filters
Chapter 10
10:1
Heating and
cooling systems
A holistic approach is the base of our
system solution concept. The reason is
clear and logical: in order to guarantee
reliability, resource efficiency and
performance in a system, all components
must be designed to co-operate and
they must have been thoroughly tested
to ensure best possible performance in
the application. Our system solutions are
adapted to the specific needs of every
application. They are customized in the
true sense.
Alfa Laval has a unique, global experience
when it comes to developing systems for
heat transfer. We are also leading the
ongoing development towards more
cost-efficient heat exchangers. Therefore,
we can offer customers unique, complete
solutions.
All systems are certified according to
ISO 9001. All components have been
thoroughly tested with the most
advanced test equipment available.
Our customers can be sure to receive
a reliable and cost-efficient system.
10:2
Mini City Direct HTC Mini City Direct Micro
Mini City Indirect HTC Mini City Indirect Mini City Direct STC
Mini
Heating and cooling systems range
Mini ECO
Mini XL
10:3
Midi Basic Midi Compact Mini Plus
Maxi Cooling Maxi C1
Maxi
10:5
.
Micro
Heating and domestic hot water substation for apartments and single family houses
.
Micro is ready for installation to meet the complete central
heating and hot water requirements. It is suitable for
apartments and single-family houses that are direct connected
to a heating network. Alfa Laval has many years of experience
in district heating technology, which is put to expert use in the
Micro, resulting in its practical functionality and ease of use.
All components are easily accessible for inspection and future
servicing when required.
Good comfort
Micro offers fully automatic temperature control for hot water.
The hot water is heated by direct exchange with high capacity.
This means that the hot water is always as fresh as the
incoming cold water. The room temperature is regulated with
the help of thermostatic radiator valves. Integral differential
pressure regulation means that good comfort is maintained
throughout the year in spite of variations in the pressure of the
heating network.
Simple installation
Small dimensions, low weight, well-designed pipe routing and
self-acting control equipment ensure simple installation.
Long-term reliability
Micro represents the very latest technology and meets very
strict long-term performance specifications. The plates
and all the pipes in the unit are made from acid-resistant
stainless steel. All components are mutually tuned and are
subjected to detailed functional testing according to Alfa
Lavals ISO 9001:2008 quality assurance system.
Heating network a good source of heat
A heating network is an efficient technology that meets the
need for central heating and hot water in a simple, convenient
and secure way.
Function
Micro is used for the direct connection of apartments and
single family houses to the heating network. In these systems,
the incoming heating water from the culvert network is at a
lower pressure and temperature than in the case of a primary
connection to a district heating network. This means that the
heating water from the culvert network is used for the radiator
system in the building for heating the property. Regulation
of the room temperature is via thermostatic valves on the
radiators in each room.
The transfer of heat from the heating network media to the
domestic hot water system of the apartment takes place in
the heat exchanger. The transfer of heat takes place via thin
plates of acid-resistant stainless steel, which keep the heating
water entirely separate from the apartments own systems.
Micro has self-acting temperature control for the domestic
hot water. The hot water temperature is controlled by an
self-acting temperature regulator. This senses and regulates
the temperature of the outgoing hot water directly in the heat
exchanger. The design, which was developed and patented
by Alfa Laval, provides a constant hot water temperature
regardless of the size and frequency of the quantities drawn
off.
An easily operated, economical and long-lived heating
source
Micro uses the heating water from the heating network to heat
both the domestic hot water (in a never-ending flow) and the
water in the central heating system.
Micro is mounted on the wall and takes up very little space.
Wherever it is positioned, the substation is quiet and discreet,
requires no care or maintenance and has a very long service
life. In the event of service or replacement of components
becoming necessary in the future, all parts are readily
accessible and capable of individual replacement.
10:6
Components
1. Heat exchanger and temperature
controller for hot water
2. Control valve for hot water
3. Safety valve, cold water (accessory)
4. Shut-off valve (accessory)
5. Check valve
6. Adapter for energy meter
7. Temperature sensor connection, heating
network media supply
8. Filter for heating network media
9. Differential pressure regulator
10. Cold water
11. Hot water
12. Heating network media supply
13. Heating network media supply
14. Heating circuit supply
15. Heating circuit return
Connections Screws
Heating network media
supply
G
Heating network media
supply
G
Heating circuit supply G
Heating circuit return G
Cold water G
Hot water G
1
2
14 15
9
6
7
8
10 11 12 13
Operating data
Heating Hot water
Design pressure, MPa 0.6 1.0
Design temperature, C 100 100
Safety valve opening pressure, MPa 0.9
Volume heat exchanger, l 0.45 0.48
Diagrammatic flowchart for Micro
1
3
5
4 4
11 10 12
2
13
4
6
4
7
8
4 4
9
15 14
Other
Electrical data
Noise level
Main dimensions: cover; width 305 x depth 200 x height 460 mm
Weight: 13 kg, cover 2 kg
For transport: weight 17 kg, volume 0.04 m
Performance at primary operating pressure, 80 kPa
Output
(kW)
Primary flow
(l/s)
Actual return temp.
(C)
Secondary flow
(l/s)
Design temperature program, C
Hot water circuit 65-25/10-50
50 0.28 21.4 0.3
Heating circuit
60-80
40-60
12
12
0.14
0.14
0.14
0.14
Accessories
Cover Safety valve Shut-off valve (set of four units)
.
PCT00031 EN 1203 Alfa Laval reserves the right to change specifications without prior notification.
10:7
.
Mini City Direct HTC
The Mini City heating substation is ready for installation to meet
the complete central heating and hot water requirements. It is
suitable for apartments and single-family houses that are direct
connected to a heating network. Alfa Laval has many years
of experience in district heating technology, which is put to
expert use in the Mini City, resulting in its practical functionality
and ease of use. All components are easily accessible for
inspection and future servicing when required.
Comfort
The Mini City HTC is the step-in model of the Mini City family. It
has an automatic individual temperature setting for hot water.
Mini City is fully prepared for individual temperature control for
central heating by its valve and actuator. Domestic hot water
is heated separately in a high capacity heat exchanger, this
ensuring that the hot water is always as fresh as the incoming
cold water main supply.
Simple installation
Compact dimensions, light weight, well arranged plumbing
and ready for correction to individual temperature control for
heating.
Long-term security
The Mini City represents the most modern technology, and
provides the answer to stringent demands for long-term
performance. The heat exchanger plates and all piping are
manufactured in acid-resistant stainless steel. All components
are closely matched and carefully tested for function in
accordance with Alfa Lavals quality assurance system
ISO 9001:2008. Mini City HTC follows PED 97/23/EC.
10:8
Components
1. Heat exchanger for hot water
3. Hot water thermostat
4. Control valve for heating circuit
5. Actuator for heating circuit
6. Differential pressure controller
7. Temperature sensor connection, heating network medium supply
8. Filter for heating network medium
10. Check valve for cold water
11. Safety valve for domestic hot water
12. Shut-off valves (6 pcs)
13. Heating network media, supply
14. Heating network media, return
15. Cold water (cw)
16. Hot water (hw)
17. Heating circuit, return
1
13
7
8
2
9
3
6
5
4
11
10
14 15 16 17 18
18. Heating circuit, supply
Brass parts are hardened against dezincification. All connectors, DN20, internal threaded.
..
and secure way.
Operation
Mini City is used for the direct connection of apartments and
single family houses to the heating network. With this kind
of connection, the heating water from the mains network is
used for heating the radiator system of the apartment or single
family house.
For connection to underfloor heating system, the unit should
be completed with a special control equipment, suited for this
purpose, or use Alfa Laval Mini City Direct STC.
A heat exchanger is used to transfer heat from the heating
network medium to the hot water system. Heat is transferred
through a package of thin, acid-resistant, stainless steel
plates, which keeps the heating network medium separate
from the domestic hot water system.
Mini City is fully prepared for individual temperature control
for central heating by its valve and actuator. With an external
room controller installed, the heating circuit is adjusted in
relation to the room temperature via a thermostatic control.
A self-sensing temperature regulator controls the hot water
temperature. This measures the temperature of the hot water
in the heat exchanger and automatically adjusts the outgoing
flow.
The energy supplier registers the use of energy. Measurement
is done by recording the flow of heating network medium
through the system, and by measuring the temperature
difference between the mediums supply and return flow.
10:9
Diagrammatic flow chart for Mini City Direct HTC
..
M
1
5
4
8
10
11
7
9
12
12
12
12
14
15
16
17
18
13
12
12
13
2
6
3
For underfloor heating systems
Underfloor heating systems must be separately controlled. The instructions of the underfloor heating supplier must also be checked.
...
An easily manageable, economical and durable source
of heat
The Mini City uses the heating network medium for heating
the domestic hot water (providing an uninterrupted supply) as
well as the water in the central heating system.
.
Operating data
Heating
network
Heating
circuit
Hot water
circuit
Design pressure, MPa 1.0 1.0 1.0
Design temperature, C 100 100 100
Relief valve opening pressure, MPa
- -
0.9
Volume, l 0.35
-
0.34
Performance at available primary differential pressure 50-400 kPa
Designed
temperature
programme (C)
Capacity
(kW)
Primary
flow
(l/s)
Actual
return temp.
(C)
Secondary
flow
(l/s)
Hot water circuit
80-30/10-55 57 0.27 30 0.30
80-25/10-55 37 0.16 25 0.20
65-25/10-50 25 0.15 25 0.15
75-25/10-50 42 0.20 25 0.25
70-25/10-50 34 0.18 25 0.20
Heating circuit
80-60 12 0.14 60 0.14
85-60 12 0.11 60 0.11
85-45 12 0.07 45 0.07
75-60 5 0.08 60 0.08
The Mini City is a wall-mounted unit and is very compact.
Wherever the unit is located, it is quiet and discreet, requires
no attendance or maintenance and has a very long operational
life. In the event of requiring servicing or component exchange
at some future date, all parts are easily accessible and
individually replaceable.
.
Other information
Electrical data: 230 V, single phase, 2 W
Dimensions (cover): 422 mm width x 330 mm depth, 728 mm height
Dimensions (substation): 413 mm width x 211 mm depth x 713 mm height
Weight: 15 kg, casing 5 kg
Transport particulars: Total weight 28 kg, 0.2 m
Connections Screws
Heating network media supply G
Heating network media return G
Cold water G
Hot water G
....
ISO 9001:2008
10:10
.
10:11
.
Mini City Direct
the complete central heating and hot water requirements. It is
suitable for apartments and single-family houses that are direct
expert use in the Mini City, resulting in its practical functionality
High comfort
The Mini City has fully automatic individual temperature setting
for central heating and hot water. Heat is automatically
regulated, depending on the temperature desired inside
the dwelling. Domestic hot water is heated separately in a
high-capacity heat exchanger; thus ensuring that the hot water
is always as fresh as the incoming cold water mains supply.
Simple installation
and factory-complete internal wiring all make installation very
simple. A pre-programmed control unit and a power cable
already fitted with a plug make things even simpler to allow
immediate start-up.
Long-term security
ISO 9001:2008. The Mini City is CE marked.
10:12
Components
1. Heat exchanger and temp. controller for hot water
3. Room thermostat/controller
7. Temperature sensor connection, heating network medium supply
12. Shut-off valves (option)
13. Flow switch (option)
16. Cold water (cw)
17. Hot water (hw)
..
and secure way.
Operation
single family houses to the heating network. With this kind
of connection, the heating water from the mains network is
family house.
For connection to floor heating system, the unit should be
completed with a special control equipment, suited for this
purpose.
Mini City has an automatic temperature control for central
heating and hot water. The heating circuit is adjusted in
relation to the room temperature via a thermostatic control.
temperature. This measures the temperature of the hot
water in the heat exchanger and automatically adjusts the
outgoing flow. This patented, in-house Alfa Laval design gives
a constant hot water temperature irrespective of volume and
pressure flow.
10:13
Diagrammatic flow chart for Mini City Direct
..
M
1
5
4
8
3
10
11
7
9
12
19
18
12
12
12
12
14
17
16
15
12
13
2
6
Underfloor heating systems must be separately controlled. The instructions of the underfloor heating supplier must also be checked.
...
of heat
The Mini City uses the heating network media for heating the
domestic hot water (providing an uninterrupted supply) as well
as the water in the central heating system.
.
Operating data
Heating
network
Heating
circuit
Hot water
circuit
- -
0.9
Volume, l 0.5
-
0.5
Designed
temperature
programme (C)
Capacity
(kW)
Primary
flow
(l/s)
Actual
return temp.
(C)
Secondary
flow
(l/s)
Hot water circuit
80-25/10-60 42 0.17 22 0.2
80-25/10-55 56 0.23 22 0.3
65-25/10-50 50 0.29 24 0.3
75-25/10-50 50 0.22 20 0.3
85-25/10-50 50 0.18 17 0.3
Heating circuit
80-60 12 0.14 60 0.14
85-60 12 0.11 60 0.11
85-45 12 0.07 45 0.07
75-60 5 0.08 60 0.08
.
Other information
Dimensions: 422 mm width x 330 mm depth, 728 mm height
Dimensions: Substation 413 mm width x 211 mm depth x 713 mm height
Connections Screws
Cold water G
Hot water G
....
ISO 9001:2008
10:14
.
ECF00118 EN 1203 Alfa Laval reserves the right to change specifications without prior notification.
10:15
.
Mini City Direct STC
The Mini City heating substation is installation- ready for
complete central heating and hot water requirements. It is
suitable for apartments and single family houses that are
expert use in the Mini City, resulting in its practical function
inspection and future service when required.
High comfort
The Mini City has a fully automatic individual temperature
setting for central heating and hot water. Heat is automatically
regulated, depending on outdoor temperature and/or the
temperature desired inside the dwelling. Domestic hot water
is heated separately in a high-capacity heat exchanger; thus
cold water mains supply.
Simple installation
and factory-complete internal wiring all make installation
very simple. A pre-programmed control unit and a power
cable already fitted with a plug make things even simpler to
allow immediate start-up.
Long-term security
provides the answer to stringent demands for longterm
accordance with Alfa Lavals quality assurance system ISO
9001:2008. The Mini City is CE marked.
10:16
Components
1. Heat exchanger and temperature controller for hot water
2. Connection box for electric power and sensors, heating circuit
3. Control valve, heating circuit
4. Actuator, heating circuit
6. Supply temperature sensor, heating circuit
7. Filter for heating media
8. Differential pressure controller (option)
10. Temperature sensor connection, heating media supply
13. Check valve for heating circuit
14. Underfloor heating thermostat (option)
15. Circulation pump, heating circuit
16. Outdoor temperature sensor (option)
17. Room thermostat/control panel
21. Cold water (cw)
22. Hot water (hw)
Brass parts are hardened against dezincification. All connectors, DN20, internal threaded. Shut-off valves are included and come with the delivery.
..
and secure way.
Operation
single family houses to the heating network. With this kind of
connection, the heating water from the heating network is
family house.
Mini City has automatic temperature control for central
heating. The heating circuit is adjusted in relation to the
outdoor temperature and the required indoor temperature via
a thermostatic control, outdoor sensor and/or indoor sensor.
When no heating flow is required, the heating circulation pump
stops automatically, but is run occasionally to prevent seizing
up due to standing still for a long time. H737 has an easy to
use interface and built in energy saving functions.
pressure flow.
The energy supplier registers use of energy. Measurement
10:17
Diagrammatic flow chart for Mini City Direct STC
..
The instructions of the underfloor heating supplier must also be checked.
...
of heat
The Mini City uses the heating network medium for heating
well as the water in the central heating system. The Mini City
is a wall-mounted unit and is very compact. Substations may
generate sounds during operation caused by pumps,
Operating data
Heating
medium
Heating
circuit
Hot water
circuit
Opening pressure, safety valve, MPa
- -
0.9
Volume, l 0.34
-
0.36
.
Performance at available differential pressure 50-400 kPa
Designed
temperature
programme (C)
Capacity
(kW)
Primary
flow
(l/s)
Actual
return temp.
(C)
Secondary
flow
(l/s)
Hot water circuit
80-25/10-55 79 0.34 25 0.42
70-25/10-58 36 0.19 25 0.18
65-25/10-50 55 0.33 22 0.33
Heating circuit
80-60/60-80 12 0.14 60 0.14
80-60/60-70 12 0.14 45 0.29
80-45/45-60 12 0.08 45 0.19
80-30/30-35 9 0.04 30 0.43
regulator systems, flow etc. The unit is discreet and to
minimize transmission of operational sounds, we recommend
installing it on well insulated walls or on walls of concrete.
Mini City requires no attendance or maintenance and has a
very long operational life. In the event of requiring service or
component exchange at some future date, all parts are easily
accessible and individually replaceable.
.
Other information
Electrical data: 230 V, 1-phase, 100 W
.
Connections
Cold water G
Hot water G
.
ISO 9001:2008
10:18
.
10:19
.
Mini City Indirect HTC
the complete central heating and hot water requirements. It
is suitable for apartments and single-family houses that are
expert use in the Mini City, resulting in its practical function
Comfort
The Mini City HTC is the step-in model of the Mini City family. It
has an automatic individual temperature setting for hot water.
Mini City is fully prepared for individual temperature control for
central heating by its valve and actuator. Domestic hot water
is heated separately in a high capacity heat exchanger, this
cold water main supply.
Simple installation
and ready for correction to individual temperature control for
heating.
Long-term security
ISO 9001:2008. Mini City HTC follows PED 97/23/EC.
10:20
Components
1. Heat exchanger for heating
3. Heating water thermostat
4. Heat exchanger for hot water
5. Contorl valve for hot water
6. Hot water thermostat
8. Temperature sensor connection, heating media supply
9. Filter for heating netword media
10. Energy meter or adapter for energy meter
13. Valve to top up the heating circuit and hose with
possibility to disconnect
14. Filter for heating circuit
15. Pressure gauge for heating circuit
16. Expansion vessel, heating circuit
17. Safety valve for heating circuit
18. Pump for heating circuit
19. Shut-off valve (6 pcs)
22. Cold water (cw)
23. Hot water (hw)
..
and secure way.
Operation
Mini City is used for the indirect connection of apartments and
in single family houses to the heating network.
Heat exchangers are used to transfer heat from the heating
netwok medium to the water in the dwellings central heating
and hot water system. Heat is transferred through a package
of thin acid-resistant, stainless steel plates, which keep
the heating network medium completely separate from the
dwellings own system.
Mini City is fully prepared for individual temperature control
for central heating by its valve and actuator. The supply
temperature can be set to a demanded supply temperature
and can be used for underfloor heating systems as well as for
traditionally radiator systems. With an external room controller
installed, the heating circuit is adjusted in relation to the room
temperature via a thermostatic control.
flow.
10:21
Diagrammatic flow chart for Mini City Indirect HTC
PI
A
A
16
18
1 4
2
9
11 12
13a
17
8
13b
14
10
19
19
19
19
19
19
15
3
5
6
21
20
24
23
22
25
7
Underfloor heating systems normally require a high-capacity circulation pump, preferably electronically controlled. An underfloor water flow greater than 0,25 l/s
may require a special underfloor heating accessory. If combined with radiator circuits, the underfloor heating circuit must be separately
controlled. The instructions of the underfloor heating supplier must also be checked.
..
of heat
The Mini City uses the heating net work medium for heating
.
Operating data
Heating
network
Heating
circuit
Hot water
circuit
-
0.25 0.9
Volume, l 0.32/0.35 0.35 0.39
Performance at available primary differential pressure 50-400 kPa*
Designed
temperature
programme (C)
Capacity
(kW)
Primary
flow
(l/s)
Actual
return temp.
(C)
Secondary
flow
(l/s)
Hot water circuit
80-30/10-55 57 0.27 30 0.30
80-25/10-55 37 0.16 25 0.20
65-25/10-50 25 0.15 25 0.15
75-25/10-50 42 0.20 25 0.25
70-25/10-50 34 0.18 25 0.20
Heating circuit
80-63/60-70 12 0.17 63 0.29
85-47/45-60 12 0.08 47 0.19
80-61/60-70 5 0.07 61 0.12
85-46/45-60 5 0.03 46 0.08
.
Other information
Connections Screws
Cold water G
Hot water G
.
ISO 9001:2008
10:22
.
PTC00179EN 1203 Alfa Laval reserves the right to change specifications without prior notification.
10:23
.
Mini City Indirect
the complete central heating and hot water requirements.
It is suitable for apartments and single-family houses that
are connected to a community or district heating network.
Alfa Laval has many years of experience in district heating
technology, which is put to expert use in the Mini City, resulting
in its practical function and ease of use. All components are
easily accessible for inspection and future servicing when
required.
High comfort
The Mini City has a fully automatic individual temperature
regulated, depending on the temperature desired inside
the dwelling. Domestic hot water is heated separately in a
high-capacity heat exchanger; thus ensuring that the hot water
is always as fresh as the incoming cold water mains supply.
Simple installation
and factory-complete internal wiring all make installation
very simple. Moreover, the plumbing can be connected
from the top or bottom depending on the layout on-site. A
pre-programmed control unit and a power cable already fitted
with a plug make things even simpler to allow immediate
start-up.
Long-term security
provides the answer to stringent requirements for long-term
ISO 9001:2008. The Mini City is CE and P marked.
10:24
Components
3. Connection box for electrical power and sensors, heating
circuit
7. Temperature sensor, heat supply
9. Energy meter or adapter for energy meter
10. Temperature sensor connection, heating network
medium supply
13. Valve to top up the heating circuit and hose with
possibility to disconnect
17. Expansion vessel, heating circuit, 8 litres
18. Circulation pump for heating circuit
19. Shut-off valves
20. Outdoor temperature sensor (option)
21. Room thermostat/Control panel
22. Safety temperature limiter, domestic hot water (option)
24. Differential pressure regulator (option)
27. Cold water (cw)
28. Hot water (hw)
8
2
18
7
6
9
12
13b
11
3
4
17
16
22
1
15
10
21
5
14 13a
25 26 27 28 29 30
..
A community or district heating network is an efficient
technology that meets the need for central heating and hot
water in a simple, convenient and secure way.
Operation
The incoming hot medium from the heating network is at very
high pressure and temperature. Only the heat is used; the
heating network medium does not mix with the water in the
dwellings heating and hot water system.
Heat exchangers are used to transfer heat from the heating
network medium to the water in the dwellings central heating
the heating network medium completely separate from the
Mini City has automatic temperature control for central heating
and hot water. The heating circuit is adjusted in relation to
the room temperature via a thermostatic control. When no
heating flow is
required, the heating circuit circulation pump stops
automatically, but is run occasionally to prevent seizing up due
to standing still for a long time.
pressure flow.
Mini City can be offered with a differential pressure controller
that keeps the differential pressure over the load constant.
This secures accurate and stable modulating control, less
risk of noise from control valves and easy balancing and
commissioning.
The energy supplier registers use of energy. Measurement
10:25
Diagrammatic flow chart for Mini City Indirect
M
PI
A
A
17
18
1 2
4
5
8
3
11
12
13a
14
10
13b
16
9
19
19
19
19
19
19
15
23
7
6
21 20
26
25
29
28
27
30
22
24
Underfloor heating systems normally require a high-capacity circulation pump, preferably electronically controlled. An underfloor water flow greater than 0,25 l/s
may require a special underfloor heating accessory. If combined with radiator circuits, the underfloor heating circuit must be separately
controlled. The instructions of the underfloor heating supplier must also be checked.
..
of heat
The Mini City uses the heating net work medium for heating
.
Operating data
Heating
network
Heating
circuit
Hot water
circuit
-
0.25 0.9
Volume, l 0.2/0.5 0.2 0.5
Performance at available primary differential pressure 50-600 kPa*
Designed
temperature
programme (C)
Capacity
(kW)
Primary
flow
(l/s)
Actual
return temp.
(C)
Secondary
flow
(l/s)
Hot water circuit
80-25/10-60 42 0.17 22 0.2
80-25/10-55 56 0.23 22 0.3
65-25/10-50 50 0.29 24 0.3
Heating circuit
80-63/60-70 12 0.17 63 0.29
85-47/45-60 12 0.08 47 0.19
80-63/60-70 5 0.07 63 0.12
85-47/45-60 5 0.03 47 0.08
.
Other information
Connections Screws
Cold water G
Hot water G
.
ISO 9001:2008
10:26
.
10:27
.
Mini
District heating substation for single-family houses
The Mini district heating substation is ready for installation to
meet the complete central heating and hot water requirements.
It is suitable for apartments and single-family houses that
are connected to a heating network. Alfa Laval has many
years of experience in district heating technology, which is
put to expert use in the Mini, resulting in its practical function
High comfort
The Mini has fully automatic individual temperature setting for
central heating and hot water. Heat is automatically regulated,
depending on outdoor temperature and/or the temperature
desired inside the dwelling. Domestic hot water is heated
completely separately in a high-capacity heat exchanger; thus
cold water mains supply.
Simple installation
Compact dimensions, lightweight, well planned pipe runs and
factory installed interior electrical routing all makes installation
very simple. In addition, the pipes can be connected up
or down depending on the layout of the building. The
preprogrammed control device and plug connection make life
even simpler in that the system can be activated immediately.
Long-term security
The Mini represents the most modern technology, and
provides the answer to stringent demands for long term
9001:2008. The Mini is CE and P marked.
10:28
Components
7. Outdoor temperature sensor
9. Control valve, hot water
10. Temperature sensor connection, district heating supply
11. Filter for district heating supply
13. Non-return valve for cold water
14. Safety valve, domestic hot water
15. Flow switch for tap water priority (option)
17. Valve to top up the heating circuit
18. Safety valve, heating circuit
21. Pressure gauge, heating circuit
25. District heating media, supply
26. District heating media, return
27. Cold water (cw)
28. Hot water (hw)
Brass components are dezincification resistant quality. All connections, DN20, internal threading. The pipes can be connected up and/or
down. Shut-off valves are included, separately packed.
..
District heating a good source of heat
District heating is an efficient technology that meets the need
for central heating and hot water in a simple, convenient and
secure way. The expansion of district heating to its current
level has reduced emission of greenhouse gases from heating
by about 20%. The economics of district heating are very
competitive compared with other forms of heating.
Operation
The incoming hot medium from the district heating
underground network is at very high pressure and
temperature. Therefore, only the heat from this is used; the
district heating medium does not mix with the water in the
Heat exchangers are used to transfer heat from the district
heating medium to the water in the dwellings central heating
the district heating medium completely separate from the
Mini has automatic temperature control for central heating
and hot water. The heating circuit is adjusted in relation to the
When no heating flow is required, the heating circulation pump
stops automatically, but is run occasionally to prevent seizing
up due to standing still for a long time. H737 has an easy to
use interface and built in energy saving functions.
pressure flow.
The district heating utility company registers use of energy.
Measurement is done by recording the flow of district
heating medium through the system, and by measuring the
temperature difference between the mediums supply and
return flow.
10:29
Diagrammatic flowchart for Mini
..
PI
A
A
1 2
4
5
7
3
6
9
18
24
24
24
8
10
12
11
13
14
15
16
17
M
TH
24
19
20
21
22
23
24
25
28
27
26
24
30
29
Underfloor heating systems normally require a high-capacity circulation pump, preferably electronically controlled. An under floor water flow greater than 0,40
l/s use underfloor heating version. If combined with radiator circuits, the underfloor heating circuit must be separately controlled. The instructions of the
underfloor heating supplier must also be checked.
..
of heat
The Mini uses the hot district heating medium for heating
the domestic hot water (providing an uninterrupted supply)
as well as the water in the central heating system. The
Mini is a wall-hung unit and is very compact. Substations
may generate sounds during operation caused by pumps,
regulators systems, flow etc.
Operating data
District
heating
network
Heating
circuit
Hot water
circuit
-
0.25 0.9
Volume, l 0.55/0.45 0.59 0.48
Designed
temperature
programme (C)
Capacity
(kW)
Primary
flow
(l/s)
Actual
return temp.
(C)
Secondary
flow
(l/s)
Hot water circuit
80-22/10-55 75 0.31 22 0.40
70-25/10-58 49 0.26 25 0.24
65-22/10-50 54 0.30 22 0.32
Heating circuit
115-65/60-80 40 0.18 63 0.48
100-63/60-80 21 0.14 63 0.25
100-43/40-60 37 0.16 43 0.44
100-33/30-37 16 0.05 31 0.55
The unit is discreet and to minimize transmission of operational
sounds, we recommend to install it on well insulated walls
or on walls of concrete. Mini requires no attendance or
maintenance and has a very long operational life. In the
event of requiring service or component exchange at some
future date, all parts are easily accessible and individually
replaceable.
.
Underfloor heating
115-33/30-37 23 0.06 31 0.79
100-33/30-37 23 0.08 31 0.79
Other information
Dimensions cover: 577 mm width x 458 mm depth, 770 mm height
Connections Screws
District heating media supply G
District heating media return G
Cold water G
Hot water G
.
ISO 9001:2008
10:30
.
10:31
.
Mini ECO
District heating substation for single-family houses
The Mini ECO district heating substation is ready for
installation to meet the complete central heating and hot water
requirements. It is suitable for apartments and single-family
houses that are connected to a heating network. Alfa Laval
has many years of experience in district heating technology,
which is put to expert use in the Mini ECO, resulting in its
practical function and ease of use. All components are easily
accessible for inspection and future servicing when required.
High comfort
The Mini ECO has fully automatic individual temperature
setting for central heating and hot water. Heat is automati-
cally regulated, depending on outdoor temperature and/or
the temperature desired inside the dwelling. Domestic hot
water is heated completely separately in a high-capacity heat
exchanger; thus ensuring that the hot water is always as fresh
as the incoming cold water mains supply.
Simple installation
Compact dimensions, light weight, well planned pipe runs and
factory installed interior electrical routing all makes installation
pre-programmed control device and plug connection make life
Long-term security
The Mini ECO represents the most modern technology, and
provides the answer to stringent demands for long term
9001:2008. The Mini ECO is CE and P marked.
10:32
Components
9. Control valve, hot water
13. Non return valve for cold water
15. Flow switch for tap water priority (option)
24. Shut off valves (6 pcs)
27. Cold water (cw)
28. Hot water (hw)
10
11
8
19
2
9
14
25
13
6
16 3
20
23
17
21
1
5
4
12
18
17
26 27 28 29 30
Brass component are of disinfection resistant quality. All connections, DN20, internal threaded. Plumbing connections up or down. Shut-off valves are included,
separately packed.
..
District heating a good source of heat
by about 20%. The economics of district heating are very
competitive compared with other forms of heating.
Operation
dwellings heating and hot water system. Heat exchangers are
used to transfer heat from the district heating medium to the
water in the dwellings central heating and hot water system.
Heat is transferred through a package of thin acid-resistant,
stainless steel plates, which keep the district heating medium
completely separate from the dwellings own system.
Mini ECO has automatic temperature control for central
heating and hot water. The heating circuit is adjusted in
relation to the outdoor temperature and the required indoor
temperature via a thermostatic control, outdoor sensor and/or
indoor sensor. When no heating flow is required, the heating
circulation pump stops automatically, but is run occasionally
to prevent seizing up due to standing still for a long time.
H737 has an easy to use interface and built in energy saving
functions.
pressure flow.
Measurement is done by recording the flow of district
return flow.
10:33
Diagrammatic flow chart for Mini ECO
PI
A
A
1 2
4
5
7
3
6
9
18
24
24
24
8
10
12
11
13
14
15
16
17
M
TH
24
19
20
21
22
23
24
25
30
29
28
27
26
24
Underfloor heating systems normally require a high-capacity circulation pump, preferably electronically controlled. An under floor water flow
greater than 0.40 l/s use underfloor heating version. If combined with radiator circuits, the underfloor heating circuit must be separately
controlled. The instructions of the under floorheating supplier must also be checked.
..
of heat
The Mini ECO uses the hot district heating medium for heating
as well as the water in the central heating system. The Mini
ECO is a wall-hung unit and is very compact. Substations
may generate sounds during operation caused
Operating data
District
heating
network
Heating
circuit
Hot water
circuit
-
0.25 0.9
Volume, l 0.55/0.45 0.59 0.48
Designed
temperature
programme (C)
Capacity
(kW)
Primary
flow
(l/s)
Actual
return temp.
(C)
Secondary
flow
(l/s)
Hot water circuit
80-22/10-55 75 0.31 22 0.40
70-25/10-58 49 0.26 25 0.24
65-22/10-50 54 0.30 22 0.32
Heating circuit
115-65/60-80 40 0.18 63 0.48
100-63/60-80 21 0.14 63 0.25
100-43/40-60 37 0.16 43 0.44
100-33/30-37 16 0.05 31 0.55
by pumps, regulators systems, flow etc. The unit is discreet
and to minimize transmission of operational sounds, we
recommend to install it on well insulated walls or on walls of
concrete. Mini ECO requires no attendance or maintenance
and has a very long operational life. In the event of requiring
service or component exchange at some future date, all parts
are easily accessible and individually replaceable.
.
Underfloor heating version
115-33/30-37 23 0.06 31 0.79
100-33/30-37 23 0.08 31 0.79
Other information
Transport particulars: Total weight 40 kg, volume 0.23 m
Connections Screws
Cold water G
Hot water G
.
ISO 9001:2008
10:34
.
10:35
.
Mini XL
District heating substation for single and multi-family houses (1-8 dwellings)
The Mini XL district heating substation is ready for installation
to meet the complete central heating and hot water
requirements. It is suitable for single-family houses and
multi-family buildings (1-8 dwellings) that are connected to a
heating network.
technology, which is put to expert use in the Mini XL, resulting
required.
High comfort
The Mini XL has a fully automatic individual temperature
regulated, depending on outdoor temperature and/or the
desired temperature inside the building. Domestic hot water
is heated completely separately in a high-capacity heat
exchanger; thus ensuring that the hot water is always as fresh
as the incoming cold water mains supply.
Simple installation
Compact dimensions, lightweight, well-planned pipe runs and
factory-installed interior electrical routing all make installation
preprogrammed control device and plug connection make life
Long-term security
The Mini XL represents the most modern technology, and
9001:2008. The Mini XL is CE marked to certify that the
substation conforms to international safety regulations.
10:36
Components
13. Non-return valve for cold water
26. Cold water (cw)
27. Hot water (hw)
Brass components are dezincification resistant quality. Connections for district heating and tap water DN20, internal threading. Connections for heating DN25,
internal threading. The pipes can be connected up and/or down. Shut-off valves are included and come with the delivery.
..
District heating an excellent heating method
level has reduced the emission of greenhouse gases from
heating by about 20%. The economics of district heating are
very competitive compared with other forms of heating.
Operation
Heat exchangers are used to transfer heat from the district
heating medium to the water in the dwellings central heating
the district heating medium completely separate from the
Mini XL has automatic temperature control for central heating
When no heating flow is required, the heating circulation
pump stops automatically, but is run occasionally to prevent
seizing up due to standing still for a long time. H737 has an
easy-touse interface and built-in energy-saving functions.
pressure flow.
Measurement is done by recording the flow of the district
return flow.
10:37
Diagrammatic flow chart for Mini XL
..
24
29
An extra expansion
volume must be
installed to make
use of full capacity
of the Mini XL.
Connection for extra
expansion volume,
DN20.
17
5
4
28
27
26
25
!
...
of heat
The Mini XL uses the hot district heating medium for heating
as well as the water in the central heating system. The Mini
XL is a wall-hung unit and is very compact. Substations may
generate sounds during operation caused by pumps, regulator
Operating data
District
heating
medium
Heating
circuit
Hot water
circuit
-
0.25 0.9
Volume, l 1.0/0.62 1.05 0.64
Designed
temperature
programme
(C)
Capacity
(kW)
Primary
flow
(l/s)
Actual
return
temp.
(C)
Sec-
ondary
flow
(l/s)
Hot water circuit
80-22/10-55 113 0.47 22 0.60
70-25/10-58 70 0.37 25 0.35
65-22/10-50 75 0.45 22 0.42
Heating circuit
115-65/60-80 67 0.30 63 0.80
100-63/60-80 41 0.26 63 0.49
100-43/40-60 67 0.28 43 0.80
systems, flow, etc. The unit is discreet and to minimise the
transmission of operational sounds, we recommend installing
it on well-insulated walls or on walls of concrete. The Mini XL
requires no attendance or maintenance and has a very long
operational life. In the event of requiring service or component
exchange at a later date, all parts are easily accessible and
.
Other information
Connections Screws
Heating circuit supply G1
Heating circuit return G1
Cold water G
Hot water G
.
ISO 9001:2008
10:38
.
10:39
.
Mini Plus
District heating substation for single-family houses and multi-family buildings
The Mini Plus district heating substation is ready for
installation to meet the complete central heating and hot
water requirements. It can be used for single-family houses
or multi-family buildings (1-12 dwellings).
technology, which is put to expert use in the Mini Plus, resulting
required.
High comfort
The Mini Plus has a fully automatic individual temperature
regulated, depending on outdoor temperature and the desired
temperature inside the building. Domestic hot water is heated
completely separately in a high-capacity heat exchanger, thus
cold water from the mains supply.
Simple installation
Compact dimensions, lightweight, well-planned pipe runs and
pre-programmed control device and plug connection make life
Long-term security
The Mini Plus represents the most modern technology, and
ISO 9001:2008. The Mini Plus is CE-marked to certify that the
substation confirms to international safety regulations.
10:40
Components
2. Heat exchanger for domestic hot water
3. Operator control panel with connection box
7. Return temperature sensor, heating circuit
9. Control valve for domestic hot water
10. Actuator, domestic hot water
11. Supply temperature sensor, domestic hot water
14. Summer shut-off valve, heating
16. Temperature sensor connection, district heating return
20. Topping-up heating
21. Balancing valve DHWC
22. Circulation pump for DHWC
23. Check valve for DHWC
27. Circulation pump for heating circuit
29. Shut-off valve
32. Cold water
33. Hot water
Brass components are of dezincification-resistant quality. Connections for district heating and tap water DN20, internal threading. Connections for heating DN25,
internal threading. The pipes can be connected up and/or down. Shut-off valves are included and come with the delivery.
..
District heating an excellent heating method
District heating is an efficient technology that satisfies the need
by about 20%. The financial aspects of district heating are
very competitive compared with other forms of heating.
Operation
temperature. Therefore, only the heat from this is used;
the district heating medium does not mix with the water
in the heating and hot water system in the building. Heat
exchangers are used to transfer heat from the district heating
medium to the water in the dwellings central heating and hot
water system.
Heat is transferred through a package of thin acid-resistant,
stainless steel plates, which keep the district heating medium
completely separate from the buildings own system.
Mini Plus has automatic temperature control for central heating
a thermostatic control and outdoor temperature sensor. When
no heating flow is required, the heating circulation pump stops
automatically, but is run occasionally to prevent seizing up
due to long standstill.
An automatic temperature regulator controls the hot water
flow.
Measurement is done by recording the flow of the district
return flow.
10:41
Diagrammatic flow chart for Mini Plus
..
...
of heat
The Mini Plus uses the hot district heating medium for heating
domestic hot water (providing an uninterrupted supply) as well
as the water in the central heating system. The Mini Plus
is a wall-hung unit and is very compact. Substations may
generate noise during operation caused by pumps, regulators
systems, flow etc.
Operating data
District
heating
medium
Heating
circuit
Hot water
circuit
-
0.25 0.9
Volume, l 1.01/1.47 1.05 1.62
Designed
temperature
programme (C)
Capacity
(kW)
Primary
flow
(l/s)
Actual
return temp.
(C)
Secondary
flow
(l/s)
Hot water circuit
80-22/10-55 113 0.42 16 0.60
70-25/10-58 100 0.48 20 0.50
65-22/10-55 113 0.63 22 0.60
65-22/10-55 82 0.43 20 0.43
Heating circuit
115-65/60-80 66* 0.30 62 0.79
100-63/60-80 57* 0.37 63 0.68
100-53/50-70 65* 0.33 52 0.78
100-33/30-37 23* 0.08 31 0.79
* With Magna circulation pump
The unit is discreet, and to minimize transmission of
operational noise we recommend installing it on well insulated
walls or on walls of concrete. Mini Plus requires no attendance
or maintenance and has a very long operational life. In
the event service is required or components need to be
exchanged at some future date, all parts are easily accessible
and individually replaceable.
.
Other information
Electrical data: 230 V, 1-phase, 120 W
Connections Screws
Heating circuit supply G1
Heating circuit return G1
Cold water G
Hot water G
.
ISO 9001:2008
10:42
.
10:43
.
Midi Basic
District heating substation for multi-family houses (10-30 dwellings)
.
Midi Basic is a complete, ready-to-install district heating
substation for heating and hot water. Midi Basic is available
in three sizes. The sizes offered are 70, 100 and 135 kW
heating, with matching hot water output.
technology, which is put to expert use in the Midi Basic,
resulting in well-planned pipe-work and with all components
easily accessible for inspection and future servicing.
Comfort
Midi Basic has fully automatic temperature control for heating
and hot water. The outside temperature is used to control
heating. The hot water temperature is set and maintained
at the desired temperature.
Simple installation
Compact dimensions, light weight, well-planned pipe runs and
very simple. The pre-programmed control device and plug
connection make life even simpler in that the system can be
activated immediately.
Long-term security
The Midi Basic represents the most modern technology, and
9001:2008.
Midi Basic is CE-marked to certify that the substation
conforms to international safety regulations. To maintain the
validity of the CE marking, only identical replacement parts
may be used.
10:44
Components
1. Heat exchanger, heating
2. Heat exchanger, DHW
3. Control valve, heating
4. Control valve, DHW
5. Shut-off valve, CW
6. Non-return valve, CW
7. Topping up
8. Hose
9. Safety valve, CW
10. Shut-off valve, DHWC
11. Pump, DHWC
12. Non-return valve, DHWC
13. Shut-off valve, DHW
14. Strainer, primary in
15. Dummy, heat meter
16. Shut-off valve, heating return
17. Strainer, heating return
18. Safety valve, heating
19. Shut-off valve, heat supply
20. Pump, heating
21. Draining valve, heating return
22. Control center *
23. Actuator, DHW *
24. Actuator, heating *
25. Temperature sensor, DHW supply *
26. Temperature sensor, heating supply *
27. Temperature sensor, outdoor *
* Option
Connections for district heating are welded connections in DN32, for tap water side internal threaded connections in G 1" and for heating side internal
threaded connections in G 1".
.
EXP.
CW DHW
DH
Supply
DH
Return
A
A
Heat
Supply
Heat
Return
DHWC
1 2
3
5
9
13
16
18
21
19
20
7
15
4
6
8
14
11
12
17
7
8
M M
Control center
22
27
23
24
25
26
10
10:45
Operating data
Primary side Heating DHW
Design pressure, PS 16 bar 6 bar 10 bar
Design temperature TS, C 120 90 90
Relief pressure safety valve SE
-
3 bar 9 bar
Volume, heat exchanger, L 1.4-3.0 / 2.5-3.0 1.55-3.0 2.6-3.1
Type
Temperature
programme
(C)
Capacity
(kW)
Primary flow
(l/s)
Actual return
temperature
(C)
Secondary flow
(l/s)
Heating circuit
Midi Basic 70 100-63/60-80
100-43/40-60
70
73
0.45
0.31
62.4
41.3
0.84
0.87
Midi Basic 100 100-63/60-80
100-43/40-60
119
116
0.77
0.49
62.2
40.6
1.42
1.39
Midi Basic 135 100-63/60-80
100-43/40-60
139
136
0.90
0.57
62.1
40.4
1.66
1.63
Hot water circuit
Midi Basic 70 65-22/10-55
70-22/10-55
83
83
0.46
0.41
20.7
17.6
0.44
0.44
Midi Basic 100 65-22/10-55
70-22/10-55
102
102
0.57
0.51
20.4
17.6
0.54
0.54
Midi Basic 135 65-22/10-55
70-22/10-55
121
121
0.67
0.44
22
18.7
0.64
0.64
Connections Weld
District heating supply DN32
District heating return DN32
Connections Thread
Heating supply G 1
Heating return G 1
Cold water G 1
Hot water G 1
Hot water circulation G 1
Expansion vessel G
Other information
Electrical data: 230 V 50 Hz, single phase, 290-315 W
Sound level: <70 dB(A), 1.6 meters above the floor and 1 meter from the
sound source
Dimensions: 800 x 570 x 1100 mm (W x D x H)
Weight: 75-90 kg
Options
3-point HB measurement Underfloor heating thermostat
10:46
.
10:47
.
Midi Compact
District heating substation for multi-family houses (10-50 dwellings)
.
Midi Compact is a complete, ready-to-install district heating
substation for heating and hot water. Midi Compact is
available in four sizes and is designed for buildings that have
a primary connection to a district heating network. The sizes
offered are 75, 100, 150 and 200 kW heating, with matching
hot water output.
Alfa Laval has years of experience in district heating technology
and has developed Midi Compact with well-planned pipe-work
and with all components easily accessible for inspection and
future servicing.
Comfort
Midi Compact has fully-automatic temperature control for
heating and hot water. The outside temperature is used
to control heating. The hot water temperature is set and
maintained at the desired temperature. The unit has been
designed with a two-step connection in order to optimize
cooling of the primary return.
Installation
Installation is easy due to well planned pipe-work and
pre-wiring. In addition, there is a pre-programmed controller
and plug and- socked connection, which makes it easy to
start the substation without delay. With its small size and light
weight, the Midi Compact is easy to install and maintain in
both new and renovated buildings.
Long-term security
All of the plates and pipes in the heat exchanger are made of
acid-resistant stainless steel for long life. All components are
adjusted together and undergo thorough functional testing in
accordance with Alfa Lavals ISO 9001:2008 quality assurance
system. All components are easily accessible and can be
individually replaced in order to facilitate future servicing.
Midi Compact is CE-marked to certify that the substation
conforms to international safety regulations. To maintain the
validity of the CE marking, only identical replacement parts
may be used.
10:48
Components
1. Heat exchanger, heating 11. Shut-off valve, DHW 21. Hose
2. Heat exchanger, DHW 12. Balancing valve, DHWC 22. Draining valve, heat supply
3. Control center * 13. Pump, DHWC 23. Shut-off valve, heat supply
4. Control valve, heating 14. Non return valve, DHWC 24. Pump heating
5. Actuator, heating * 15. Shut-off valve, DHWC 25. Safety valve, heating
6. Control valve, DHW 16. Shut-off valve, CW 26. Shut-off valve, heating return
7. Actuator, DHW * 17. Non return valve, CW 27. Strainer, heat return
8. Temperature sensor, outdoor * 18. Safety valve, CW 28. Connection expansion vessel
9. Temperature sensor, heating supply * 19. Draining valve, DH supply 29. Draining valve, DH supply
10. Temperature sensor, DHW supply * 20. Topping up * Option
.
DH
Supply
DH
Return
Heat
Supply
Heat
Return
M
DHWC
DHW
CW
EXP.
A
A
M
Control center
4
5
21
16
11
10
18
17
15 14
13 12
9
8
3
2 1
6
7
23
24
22
20
19
20
29
28
25 27 26
10:49
Operating data
Primary side Heating DHW
Design pressure, PS 16 bar 6 bar 10 bar
Relief pressure safety valve SE
-
3 bar 9 bar
Volume, heat exchanger, L 1.81-4.66 / 1.81-3.2 1.9-4.75 1.81-3.2
Type
Temperature
programme
(C)
Capacity
(kW)
Primary flow
(C)
Actual return
temperature
(C)
Secondary flow
(l/s)
Heating circuit
Midi Compact 75 100-63/60-80
100-43/40-60
75
106
0.51
0.47
63
43
0.91
1.29
Midi Compact 100 100-63/60-80
100-43/40-60
114
151
0.77
0.66
63
43
1.39
1.83
Midi Compact 150 100-63/60-80
100-43/40-60
155
188
1.04
0.82
63
43
1.89
2.27
Midi Compact 200 100-63/60-80
100-43/40-60
195
216
1.31
0.94
63
43
2.38
2.61
Hot water circuit
Midi Compact 75 65-22/10-55
70-22/10-55
110
131
0.61
0.66
22
20.3
0.58
0.7
Midi Compact 100 65-22/10-55
70-22/10-55
109
131
0.61
0.63
22
20.3
0.58
0.7
Midi Compact 150 65-22/10-55
70-22/10-55
147
169
0.82
0.81
22
20
0.78
0.9
Midi Compact 200 65-22/10-55
70-22/10-55
184
207
1.03
0.99
22
19.8
0.98
1.1
Connections Weld
District heating supply DN32
District heating return DN32
Connections Thread
Heating supply G 1
Heating return G 1
Cold water G 1
Hot water G 1
Hot water circulation G 1
Expansion vessel G
Other information
Electrical data: 230 V 50Hz, single phase, 227-458 W
Sound level: <70 dB(A), 1.6 meters above the floor and 1 meter from the
sound source
Weight: 80-110 kg
10:50
.
10:51
.
Maxi
Large district heating substation
.
Maxi is a district heating unit of high quality from Alfa Laval.
It has defined base solutions that are made for the needs of
space heating and tap water heating in larger buildings, or
when special needs should be fulfilled.
Applications
Maxi heating units fits many requirements, from multifamily
houses to factories, and for both new installations and
replacing old. Maxi is designed from type of building and
needs, temperatures and capacities in the heated building.
Many of the modularized functions in Maxi can be chosen and
added to fit the needs even better. Possible is 1 to 3 heat
exchangers for heating and 1 for heating tap water. From 20
to 2000 kW heating capacity is available in the modularized
range. Almost any function, flow chart and capacity is
available as an engineered solution.
Characteristics
Maxi is a heating unit based on brazed heat exchangers from
Alfa Laval. Due to the modularized concept a MAXI has a
relatively short delivery time. The units are compact, and ready
to connect to any buildings pipe systems, as well as for the
district heating pipe network.
Design
A software is used to calculate and configure a MAXI. Basic
functions wanted, design data, components calculation and
choice, pipe sizes, pump calculation etc is main input to the
design work. This tool is also available in a customer version,
Alfa Select.
Components
All components and sizes are designed from input data like
temperatures, capacities, pressure demands and other needs.
Alfa Laval uses only well-known brands and high quality
components in Maxi systems. Many pipe parts has been
designed by Alfa Laval, to ensure quality and function.
Maxi can preferably be equipped with electronically controlled
pumps to ensure optimal energy use. Maxi has a control
cabinet with controller and pump switching functions.
Depending on need of the customer or the building different
brands and complexity of control equipment can be used. In
a Maxi, Alfa Lavals own IQHeat is a good choice of controller,
with very good possibilities of communication and optimization
from a distance, to manage best energy use possible.
Heat exchangers
In Maxi, Alfa Laval brazed heat exchangers are most often
used, both for tap water and space heating. Also plate heat
exchangers (PHE) can be used, if customer demands, or
capacity requires so. In some areas PHE are used for the
possibility to disassemble and clean the heat surfaces.
Our brazed heat exchangers are made in stainless steel and
pure copper. We always use threaded or flanged connections
on the heat exchangers in our systems, for easy demounting
and service. Heat exchangers are insulated with 30 mm
environmental friendly polyurethane foam with an ABS plastic
surface.
10:52
Components
1. Heat exchanger (domestic hot water)
2. Heat exchanger (heating)
3. Controller cabinet
4. Control valve (heating)
5. Pump secondary (heating)
6. Control valve (domestic hot water)
7. Pump, domestic hot water circulation
8. Cold water inlet
9. Hot water outlet
10. Hot water circulation
..
Example of a flow chart for a Maxi with one circuit for hot water heating and one for space heating, 2-step connected.
HS
Control centre
HR
DH
DH
CW
DHW
HW Circ
EXP
TI
TI
TI
10:53
Design data
District
heating
Domestic
hot water
Heating
Design pressure PS 16-25 bar 10 bar 6 bar
Maxi capacity and measure table
Dimensions of Maxi C1 with typical capacities
Capacity (kW)
Hot water Heating Length mm Width mm Height mm Weight kg
200 100 1500 660 1550 100
350 200 1650 660 1550 150
400 300 1650 660 1600 170
500 500 1750 700 1650 230
Typical design data, others on demand. Example measure table from a Maxi with tap water and space heating, pumps included. Other configuration or layout will
influence measures and weight. Electrical panel height is about 1750 mm.
Tests and certifications
Our quality assurance system at Alfa Laval is in accordance
with ISO9001. The systems are CE approved and
manufactured in accordance with the Pressure Equipment
Directive and its harmonized standards. All circuits are
pressure tested with water at min 1,43 x PS. Electrical function
and safety tests are performed on wired components
Advantages
- Open layout with a design that give good overview over
its different components and circuits. This makes service
and maintenance easier.
- Prefabricated optimized system with all components tested
provides for less trouble during installation and startup, and
better performance over many years of service.
- Compact design makes it easy to take unit in to installation
room.
All documentation is placed in a binder behind electrical panel
AlfaSelect calculation program
Available in a customer version for design of Maxi substations.
User interface and printouts are available in many languages.
Program is updated through internet. Contact Alfa Laval to
get a free version of the program.
Adjustable feet simplifies installation
10:54
.
10:55
.
Maxi C1
District heating substation
.
The Maxi C1 is a high-quality and standardised district heating
substation by Alfa Laval. It features readymade basic although
configurable solutions for all heating and domestic hot water
requirements.
Applications
The Maxi C1 District Heating Substation is appropriate for
a wide range of uses from single small multi-family houses
to blocks of multi-family houses as well as both new and
renovated buildings. Maxi C1 is always built to dimensions
appropriate to the site.
General features
Maxi C1 is a district heating substation based on limited
component selection by Alfa Laval. Due to its standard
component solutions, the delivery time is short. The
dimensions of property doors have been taken into account in
the construction of the unit, making it easy to move the Maxi
C1 indoors and connect it to the buildings heating system.
Dimension
In constructing the substation, the Alfa System Select
calculation software is utilised. The selection of components
is defined by, for instance, capacity, temperatures and the
maximum pressure drops.
Components
All components and pipes are measured and selected
according to the dimensions and requests from the designers
and authorities. Alfa Laval uses only well-known components
tested by themselves in its products. Most pipes and brass
parts are developed by AL. Maxi C1 can be equipped with
either a constant-curve or intelligent speed controlled E-pump
for the heating side. Maxi C1 includes a Combibox solution
which contains the control centre and pump switches in the
same well protected (IP54) cabin. GSM modem accessory for
remote control and the ability to read by SMS message can
be added (dependant upon the control centre). Temperature
measurements can be obtained from the control centre or by
using normal thermometers.
Brazed heat exchangers
In Maxi C1 District Heating Substations, brazed plate
heat exchangers are BHE, incorporated as standard. The
BHE is made of acid-proof steel and is brazed with pure
copper. Considering its size, the BHE is quite powerful,
since practically all the material used within functions as a
heat exchange surface. Due to the threaded and flanged
coupling employed, the heat exchangers are always easy
to detach. The heat exchangers are insulated with 30 mm
environmentally- friendly, Freon-free polyurethane which can
be easily opened, and are coated with hard ABS plastic.
10:56
Components
1. Heat exchanger (domestic hot water)
2. Heat exchanger (heating)
3. Combi-box including control centre and pump switches
4. Control valve, heating
5. Pump, heating
6. Control valve, domestic hot water
7. Pump, domestic hot water circulation
8. District heating, return
9. Cold water
10. Domestic hot water
11. Domestic hot water circulation
12. District heating supply
13. Heating, return
14. Heating, supply
..
Typical flow chart for Maxi C1. Components may vary due to individual calculaitons
1. Heat supplier
2. Customer
3. Electric main supply
4. Alarm centre
5. Pumps control centre
6. Control centre/temp. metering
centre
7. Alfa Lavals Maxi C1 delivery limit
8. Filling
9. Control centre incl. alarm operation
(with EH-203)
10:57
Operating data
District
heating
Domestic
hot water
Heating
Design pressure 16 bar 10 bar 6 bar
Approvals and reliability
Alfa Lavals quality system observes the ISO 9001 standard.
All products are manufactured in accordance with CE and
PED requirements. Maxi C1 fulfils all local and national
authority requirements.
Dimensions of Maxi C1 with typical capacities
Type Substation dimensions (mm) / Weight (kg)
Domestic water Heating Length Width Height Weight
200 100 1500 660 1550 100
350 200 1650 660 1550 150
400 300 1650 660 1600 170
500 500 1750 700 1650 230
Benefits
- With clear frame solutions it is possible to assemble the
unit close to the wall. Service and maintenance work is
also easy to carry out with all components situated at the
front of substation.
- Modularised component and piping solutions aid
installation, and options are easy to add.
- Strong and stable frame ensures unbreakable
transportation and extended lifetime for the unit.
- Clear positions for primary and secondary sides.
- Due to the narrow construction the unit is easy to transfer
to the technical room.
All documents, e.g. instructions, are placed in a box located behind the
electrical panel.
AlfaSelect calculation tool for dimension work
For the design of the Maxi C1 unit Alfa Laval offers advanced
calculation software. Some of the features can be found at
AlfaSelect:
- Easy and fast to use
- Several languages are available for displays and printouts
- Internet updating
- Multiple printouts; technical specification, flow chart,
measurement details etc.
To get this free software please contact Alfa Laval sales.
Adjustable feel aid installation.
10:58
.
10:59
.
Maxi Cooling
District cooling substation for larger buildings
Maxi Cooling substations are high-quality, district cooling
substations designed by Alfa Laval. They feature ready-made
basic, configurable solutions for all cooling requirements.
District cooling
There are many advantages of using district cooling. For
instance, district cooling is an environmentally friendly way of
producing and distributing cooling. Free sources of cooling
like seawater or groundwater could be used for example.
As for property owners, district cooling is a simple and reliable
method of creating a pleasant indoor climate. Another positive
effect could be the reduction of noise in the building as there
would be no need for noisy coolers connected.
Applications
A district cooling substation is suitable for a wide range of
uses when connecting different types of buildings such as
offices, public buildings, commercial buildings, etc. to the
district cooling network. The dimensions of the unit can be
adjusted to the site.
General features
Each unit is delivered as a ready-made module in a solid
frame with flange connections for simple assembly with the
heat exchanger. With concern for the customer, depending
on its size and weight Alfa Laval can deliver the substation
in sections. The PHE will then be delivered separately and
the frame with the pipes will be delivered as one unit to be
connected to the PHE. If Alfa Lavals IQHeat control unit is
chosen, all electrical equipment will be internally connected
to the control box and tested. Maxi Cooling substations have
a compact design and leave a small footprint in relation to
their capacity. They are easily installed and put into operation.
The unit can be supplied with or without a meter section,
secondary equipment and pump.
Dimensions
Thanks to its flexible design, the Maxi Cooling unit can be
easily optimised for different temperature programmes,
such as 6-16/17-7 or 6-16/18-8. Maxi Cooling units are
dimensioned based on flow, temperature and pressure drop
according to the table below.
10:60
Calculation data
The temperature programmes 6-16/7-17 C and 6-16/8-18 C are typical for district cooling.
Type Capacity
kW
Temperature programme
C
Heat exchanger Pipe connection
P/S DN
Maxi Cooling 100 6-16 / 17-7 TL6B 50 / 65
Maxi Cooling 200 6-16 / 17-7 TL6B 65 / 65
Maxi Cooling 400 6-16 / 17-7 TL10B 80 / 100
Maxi Cooling 600 6-16 / 17-7 TL10B 100 / 125
Maxi Cooling 700 6-16 / 17-7 TL10B 100 / 125
Maxi Cooling 100 6-16 / 18-8 TL6B 50 / 65
Maxi Cooling 200 6-16 / 18-8 TL6B 65 / 65
Maxi Cooling 400 6-16 / 18-8 TL6B 80 / 100
Maxi Cooling 600 6-16 / 18-8 TL10B 100 / 125
Maxi Cooling 800 6-16 / 18-8 TL10B 100 / 125
Maxi Cooling 1000 6-16 / 18-8 TL10B 125 / 125
Maxi Cooling 1200 6-16 / 18-8 TL10B 125 / 150
The table above should be seen as a guideline: other combinations may apply depending on the conditions. Alfa Laval is able to provide customized solutions
for any level of capacities.
.
Benefits
- Energy efficient and environmental friendly
- All Maxi Cooling substations include high-quality
components
- The unit is designed for easy servicing and maintenance
work
- Modularised component and piping solutions aid
installation and options are easy to add
- Clear positions for primary and secondary sides
- Easy to transfer to the technical room and install due to the
narrow design of the unit and the frame
- The heat exchangers are optimised for cooling applications
- Customised substations can be provided
- ISO 9001 and ISO 14001 certified
- Manufactured according to PED 97/23/EC
Maxi Cooling substation with maximum measurements based on TL10B
M
A
X

2
0
0
0
MAX 3200 MAX 3200
1
0
0
0

1
0
0
M
A
X

9
5
0
Control Center
IQ Heat 50
1. Heat exchanger cooling TL10 4. Cooling supply
2. DC supply 5. Cooling return
3. DC return
10:61
Components
All components and pipes are selected according to requests.
Alfa Laval always uses well-known components for its
products. All the pipes included can be supplied in either
stainless steel or carbon steel, with the option of also being
anti-corrosion treated.
Alfa Lavals own IQHeat control unit is the standard control
module. Alternatively, the Maxi Cooling substation can be
delivered with valves and 0-10V actuators for DDCs chosen
by the customer.
The Maxi Cooling substation can be delivered without a
meter section, by-pass section and without secondary side
equipment.
.
All units can be delivered with an optional drip tray for the
condensate. All the components included can be easily
reached for servicing and inspection. All Maxi Cooling
substations can be equipped with capacity controlled pumps.
Design
The main component in the unit is Alfa Lavals TL6B or TL10B
heat exchanger, with especially good thermal properties and
a heat transfer ability suited to district cooling applications.
Other heat exchangers may also be used in smaller and
bigger capacities.
.
Heat meter and by-pass section (optional)
DC
supply
Cooling
supply
Cooling
return
DC
return
1. Heat exchanger cooling 10. Temp. sensor primary supply control centre 19. Manometer cooling circuit
2. Control center IQHeat 11. Temp. sensor primary return control centre 20. Safety valve
3. Pump control box 12. Temp. sensor primary supply energy meter 21. Shut-off valve
4. Control valve cooling * 13. Temp. sensor primary return energy meter 22. Strainer cooling return with drain
5. Actuator cooling 0-10 V 14. Strainer district cooling with drain 23. Drain valve (ball valve)
6. Temp. sensor cooling supply 15. Dummy for energy/flow meter 24. Circulation pump cooling circuit
7. Temp. sensor cooling return 16. Magnetic valve/self acting valve 25. Expansion connection
8. Temp. sensor outdoor 17. Flow adjuster valve 26. Air vent
9. Temp. sensor reference 1,2 (optional) 18. Manometer district cooling * Depending on capacity the flow will be split over
1-3 valves
.
The flow chart shows an example of a typical cooling substation. The
complete substation varies in size depending on its cooling capacity
and what modules are chosen. Measures with TL10.
Max. width: 950 mm
Max. height: 2000 mm
Max. length: Depending on capacity and chosen equipment
Operating data
District cooling Secondary side
Design pressure (bar) PN10/16 10
Design temperature 0-60C 0-60C
IQHeat control unit
With Alfa Lavals own IQHeat control unit it is possible to
add several applications for performance control. IQHeat
is a ready-made intelligent control unit with potential for
web-applications and support for communication with building
management system protocols; OPC, BACnet/IP, TCP/IP,
M-bus, and LON. There are several additional services that
can be added to the control unit such as optimisations and
alarm-handling.
Approvals and reliability
Alfa Lavals quality system is ISO 9001 and ISO 14001
certified. All products are manufactured in accordance with
CE and PED requirements. Maxi Cooling substations fulfil all
local and national requirements.
10:62
.
3. Applications
5. Product range
14. Filters
Chapter 11
11:1 11:1

Tap-water systems
Alfa Laval offers a wide range of tap-
water systems for any collective use of
domestic hot water.
With more than 30 years of experience,
we can offer our customers not only the
cost-effective but also the safest and
healthiest solutions.
Our tap-water systems minimize the
energy bill, eliminate any risk of legionella
and are designed to keep sufficient hot
water running during peak consumption.
A tap-water system is much more than a
heat exchanger; it combines the Alfa Laval
know-how of heat exchangers with a
perfect knowledge of quality materials
and professional skills, in order to offer a
complete, ready-to-use hot-water system
to the customer.
All Tap Water Systems are pre-
assembled, pre-mounted, pre-wired,
pre-tested and pre-set to customer
needs by Alfa Laval. We offer hot water
the fast way, which means valuable time
and quality are gained by the customer.
11:2
1. Hot water the fast way
Alfa Lavals tap-water systems are pre-
assembled, pre-mounted, pre-wired,
pre-tested and pre-set for our
customer. He just needs to plug the
system and connect it to his pipe
work. It will take him just a few hours
rather than several days. We offer hot
water the fast way, which means
valuable time and quality to gain for the
customer.
2. Energy savings
No need to have high-volume storage
tanks on site with immersion heaters or
heating coils. Their heat transfer is
poor by design, and the tank loses
heat, just by being big.
This is not the case for Alfa Lavals tap-
water systems. They are very compact
and the heat transfer is extremely
effective in their heat exchangers.
3. Reliable
In many places the availability of
sufcient hot water at any time of day is
critical. Tap-water systems are real value
for money: it combines the Alfa Laval
know-how of heat exchangers with a
perfect knowledge of quality materials
and professional skills to offer a
complete ready-to-use hot-water
system.
Ten good reasons to buy
Alfa Lavals tap-water systems
4. Health Security
Enclosed, warm storage vessels, pipe
work with lots of blind spots and
under-utilized water systems containing
stagnant water provide an ideal
environment for legionella bacteria to
ourish.
Alfa Laval has designed a specic tap-
water system called AquaProtect to
eliminate any risk of legionella in
customer premises.
Also our conventional tap-water units
are equipped with a thermal treatment
function in order to reduce the risk of
legionella proliferation.
5. Reduced scaling
The turbulent ow through the heat
exchanger reduces scaling considerably.
The primary-side mixing valve also
contributes to a minimum of scaling as
it eliminates thermal shock in the heat
exchanger.
Moreover, the controllers scaling
function warns when scaling is
threatening, so that cleaning can be
planned in time well before problems
occur.
Hot water the slow way Hot water the fast way
11:3
6. Extremely compact and powerful
A tap-water unit corresponds to only
10% of the volume of a 1,500-litre
storage tank. Nevertheless, it supplies
domestic hot water to more than 600
families living in an apartment block!
Amazing, isnt? Small but powerful.
7. Suitable for all domestic hot-
water pipe works
The tap-water systems are offered with
Brazed plate heat exchanger and
AlfaNova: thanks to two extra
connections on the heat exchanger
the Alfa Laval Cleaning In Place (CIP)
solution removes all kind of deposit,
like scale, sludge and microorganisms.
9. Long operating life with
After-Sales service
Spare parts are still available for tap-
water units delivered more than 20
years ago, proving the robustness of
these systems but also the customer-
commitment of our After-Sales service.
Alfa Laval offers a wide range of
efcient solutions for heating tap water.
They cover a variety of requirements in
terms of temperatures, pressures,
components, primary heating sources
and functionalities.
gasketed, brazed or AlfaNova plate
heat exchangers. If the customer has
copper piping or fear galvanic effects
on site, the best solution is the
gasketed plate heat exchanger or the
AlfaNova which are both 100% copper
free.
8. Minimum of maintenance
Cleaning of the heat exchanger is
needed from time to time. Alfa Laval
offers time-saving solutions:
Gasketed plate heat exchangers:
the clip-on gaskets are very easily
removed and put back in place
A
n
y

a
p
plic
a
t
i
o
n
A
n
y

h
e
a
t
i
n
g

s
o
u
r
c
e
A
n
y

f
u
n
c
t
i
o
n
a
l
i
t
y
Tap water systems for
11:4
Alfa Laval suggests to modernize your hot-water system with a choice of
3 different levels of product functionality:
Tap-water systems, product range
Standard range
These products are Alfa Lavals popular
mainstream assortment. They have a
multi-functional control box for thermal
treatment, temperature and scaling
alarms, eco and booster pump
functionality and much more. Their
very long lifetime demonstrates the
robustness of these systems.
Simple range
These products supply hot water no
more, no less: no more functionality
than really needed, but the same Alfa
Laval quality. They are simple and
strong, which results in a lower price.
The customer pays for what he gets:
just having hot water.
Smart range
These products supply hot water with
a lot of clever functions for saving
energy, like the AquaEfciency.
Other products in the Smart product
range include the Solarow using
renewable energy and AquaProtect,
the anti-legionella solution.
Product
functionality
Smart
Standard
Simple
Instantaneous
AquaFlow
AquaEasy
Semi-
instantaneous
AquaStore
AquaCompact AquaEasy
Anti-legionella
AquaProtect
Renewable
SolarFlow
Tanks
Stainless Steel
Enamel
Carbon Steel
AquaEfficiency
11:5
Why a 2-Port, 3-Port or 4-Port valve?
Alfa Lavals tap-water systems operate
with a 2-port, 3-port or 4-port control
valve on the primary side.
3-Port valve version 4-Port valve version 2-Port valve version

Suitable for district heating or
community heating
Variable fow rate as there is no
primary pump
Constant primary temperature inlet
Risk of thermal shock
Increased risk of lime scaling
compared to 3- and 4-port valve
version
Up to 20 bar and 130C
Suitable for a local boiler or primary
tank on site
Constant fow rate thanks to a
primary pump
Regulates the primary temperature
in the heat exchanger
No risk of thermal shock
Limited lime scaling
Energy-effcient as only the energy
needed is used
Suitable for a local boiler or primary
tank on site
Constant fow rate thanks to a
primary pump
Regulates the primary temperature
in the heat exchanger
Necessary if the tap-water system is
located far away from the heat
source, in order to avoid cold water
train in the primary pipe line
No need for a mixing bottle
11:6
Anti-legionella tap-water systems
Legionella bacteria
Legionella bacteria are common and
can be found naturally in water
sources such as rivers and lakes,
usually in low numbers. From the
natural source, the organism passes
into water systems used in buildings.
They pose a risk to humans if people
are exposed to them through air
conditioning or air-cooling systems, or
through contaminated tap water used
for baths, showers, spas etc.
Where do they grow?
As stagnant water within the
temperature range 20-50C offers
excellent conditions for growth, the
risks are obvious in any tap-water
system that is extensive and complex,
or in any system where the tap-water
consumption is periodically low. These
types of systems are typically found in
hospitals, apartment blocks, hotels,
nursing homes, gyms, schools and
other public buildings.
AquaProtect
Alfa Lavals tap-water system
AquaProtect is developed specically
to prevent bacteria growth in hot-water
systems. The AquaProtect range uses
recovered heat to provide low-cost,
energy-efcient and effective thermal
disinfection. AquaProtect uses
How do they grow?
In warm temperatures between
20C and 45/50C
In stagnant water in pipes and
vessels with little or no water ow
In sediments, bioflms and micro-
organisms in pipe networks
In scale deposited in pipes, showers
and taps
70
0
10
20
30
40
50
60
continuous thermal disinfection of
incoming and circulating water to
eliminate legionella bacteria in hot
water.
The AquaProtect system has two plate
heat exchangers. The rst unit heats
incoming water to 70C to disinfect it,
using hot water from a boiler.
The second unit cools the disinfected
water to the requested network
temperature (60C or lower), while pre-
heating the incoming and circulating
water before it enters the rst heat
exchanger. Between being heated and
cooled again, the water passes through
a storage tank, awaiting peak demand
periods. This creates sufcient holding
time to ensure total eradication of the
bacteria.
Bacteria will
be killed
Instant kill
Optimum temperature
90% kill in 2 hours
90% kill in 2 minutes
Bacteria will
survive dormant
Bacteria will
multiply
11:7
100% security
Safe eradication of all legionella from entire hot water systems
(incoming and circulating water)
Temperature safety function
Over-tapping protection
Network disinfection on demand or at pre-determined intervals
Energy savings
Energy is recovered in the heat exchanger so that thermal
disinfection consumes no extra energy
Can also be connected to alternative energy sources such as
solar, heat pump etc
Comfort
Compact system design
Requires low maintenance
Standardized systems for all water hardnesses
Easy-to-use monitor and control system
Experience and expertise
Maximum quality for maximum security
AquaProtect from Alfa Laval provides:
AquaProtect T1
AquaProtect T2
The thermal disinfection consumes no
extra energy as the energy is recovered
in the second heat exchanger.
Saving energy and space
The AquaProtect solution offers many
other advantages. It requires very little
maintenance, and its compact size
saves a lot of space in the boiler room.
AquaProtect also comes with energy-
saving insulation. So much energy is
recovered in the heat exchangers that
the thermal disinfection process
consumes no extra energy.
AquaProtect can be connected to
alternative energy sources such as
solar, heat pump, etc.
Working principle AquaProtect T2
Scope of supply
11:8
1) Available capacity on site in kW (local boiler or district heating)?
2) Temperatures on:
- Primary side inlet?
- Secondary side inlet & outlet?
If the capacity is not known:
1) Temperatures on:
- Primary side inlet?
- Secondary side inlet & outlet?
2) Secondary ow rate on site?
or
What is the application (hotel, hospital, leisure centre) and how many rooms, beds, showers etc.?
The choice can be ne-tuned:
- Instantaneous
- Semi-instantaneous Tank on site: litres
Tank needed: Stainless Steel
Enamel 10 bar
Enamel 7 bar
- Heat exchanger: Gasketed
Brazed
AlfaNova
- Valve on Primary side 2-port
3-port
4-port
- Pumps Primary single-headed
double-headed
Secondary single-headed cast iron
stainless steel/bronze
double-headed cast iron
stainless steel/bronze

Different selection tools are available digital and on paper to choose the right tap-water system.
Key questions to select the right tap-water system
11:10
AquaFlow AquaStore AquaEasy
AquaEfficiency AquaProtect AquaCompact
SolarFlow
AquaMicro
Tap-water system range
AquaPool
11:11
Pressosmart KAB
AquaTank 316Ti
AquaTank HC 316Ti
AquaTank EM (10 bar)
AquaTank EM (7 bar)
AquaTank HC EM (10 bar)
SolarTank
11:13
.
AquaEasy
Instant hot water system
.
Application
AquaEasy is an instantaneous hot water system designed to
provide domestic hot water of up to 350 kW for apartment
buildings, hotels, schools, sport centers and similar premises.
Once installed and comissioned, AquaEasy makes the
operation and maintenance of the water supply system very
simple.
Design
With a choice of 2-port or 3-port valve control, AquaEasy can
be connected to any system. Its specially developed rapid
response thermostat ensures quick and precise regulation of
the domestic hot water output.
The reliable and robust compact copper brazed heat
exchanger generates high turbulence for higher heat transfer
and reduced fouling.
Thanks to its very compact footprint, AquaEasy can be wall or
floor mounted for maximum flexibility in crowded boiler rooms.
The thin profile also means it can be sited in cupboards.
To reduce heat losses and deliver greater energy savings,
AquaEasy is fully insulated. The insulation also covers the
water supply feed to ensure a neat finish.
Working principle
AquaEasy connects to a heating source on the primary
side. This heating source can be a local boiler, district or
centralized heating network or a renewable energy source
where the water cylinder is heated by solar panels, heat pump
or condensate circulation, for instance.
The secondary side inlet connects to the main supply (CW)
and the outlet to the local Domestic Hot Water system
(DHW). AquaEasy can be fitted with a circulation pump
(PR) for continuous circulation of Domestic Hot Water in the
building to reduce the risk of Legionella growth. A circulation
pump reduces water loss before water is tapped at the right
temperature.
Energy is transferred from the primary side to the secondary
side via the heat exchanger (HE).
The domestic hot water temperature is regulated by a rapid
response thermostatic valve (VA).
AquaEasy with 3-port valve control operates in accordance
with the Variable Temperature and Constant Flow Rate
principle. The temperature of the medium entering the heat
exchanger on the primary side is adapted to the demand
detected by the sensor (S). This eliminates thermal shock in
the heat exchanger and reduces the build-up of lime scale in
the secondary side channels.
The primary pump (PP) maintains a constant flow rate through
the heat exchanger.
For AquaEasy with 2-port valve control, the heating medium
enters the heat exchanger at the highest available temperature
with a variable flow rate.
The 2-port valve ensures the correct flow rate and delivers
the right amount of heat to the heat exchanger to guarantee
a constant water temperature on the secondary side outlet
at all times.
AquaEasy can be fitted with an additional safety thermostat
that stops the flow of the heating medium to the heat
exchanger if the temperature becomes too high or the
regulating thermostat develops a fault.
11:14
Equipment
1
2
3
4
5
6
7
8
1. Insulation System fully insulated
- Rockwool and aluminium cladding
2. Heat exchangers Copper Brazed
- Thermal efficiency for optimum comfort and reliability
- Increased turbulence to increase heat transfer and reduce fouling
- Temperature stability
- Compact design (large heat transfer surface within a small footprint)
3. Safety thermostat Optional
4. Control thermostat Rapid response thermostat
5. Control valve 2-port or 3-port
6. Primary pump Single-headed flooded rotor - Cast iron (for 3-port system only)
7. Circulation pump Optional
Single headed flooded rotor - Stainless steel
8. Valves Pressure relief valve (secondary side)
11:15
Quick selection charts
Temperature program
AquaEasy 2-port
80/20C -10/55C 75/25C - 10/60C
Model Part number
Nominal heating
capacity (kW)
DHW flow rates
(l/min)
NL
Nominal heating
capacity (kW)
DHW flow rates
(l/min)
NL
2-Port Standard AQE6020K2P
2-Port with circulation pump AQE6020K2PR
125 40 14 70 20 5
155 50 22 110 32 12
2-Port Standard AQE6030L2P
2-Port with circulation pump AQE6030L2PR
190 61 31 130 37 16
250 80 48 150 43 21
300 96 64 190 55 31
325 104 73 230 66 43
350 112 82 250 72 48
.
Temperature program
AquaEasy 3-port
80/20C -10/55C 75/25C - 10/60C
Model Part number
Nominal heating
capacity (kW)
DHW flow rates
(l/min)
NL
Nominal heating
capacity (kW)
DHW flow rates
(l/min)
NL
120 38 13 80 23 6
150 48 21 140 40 18
200 64 34 170 49 25
260 83 51 200 58 34
310 99 68 245 71 47
345 111 80 275 79 56
NL value indicates equivalent number of standard apartments (DIN).
AquaEasy is also available with safety thermostat, please contact us for further details.
.
Operating limits Primary Secondary
Max. operating pressure (Bar) 10 10
Max. operating temperature (C) 100 100
11:16
Hydaulic chart
B
V
PRV
A
V
HE S
Th
VA
PR
CW
DHW/ECS
VV'
V' V VR
AquaEasy 3-Port
PP
Alfa Laval scope of supply / Limite de fourniture
Boiler /
Chaudiere
A Primary inlet
B Primary outlet
CW Cold water inlet
HE Heat exchanger
PP Primary pump
PR Circulation pump (optional)
S Regulation thermostat
Th Safety thermostat (optional)
VA Primary control valve
VR Setting valve
V Gate valve
B
V
PRV
A
V
HE S
Th
PR
CW
DHW/ECS
Alfa Laval scope of supply / Limite de fourniture
VV'
V' V VR
AquaEasy 2-Port
VA
PRV Pressure relief valve
AquaEasy is built in compliance with PED 97/23 Art 3.3 and CE 73/23 electrical regulation.
.
11:17
.
AquaFlow
Instantaneous tap water systems
.
Applications
AquaFlow is an instantaneous tap water system designed to
provide domestic hot water in large quantities up to 1200
kW - for applications such as apartment buildings, hospitals,
hotels, retirement homes, nursing homes, schools, sports
centres, prisons etc.
Different models of AquaFlow are available to fit with any
installation arrangement. For instance, AquaFlow operated
with a 3-port or 4-port valve can be connected to local boilers
on site or primary tanks. AquaFlow operated with a 2-port
valve would match requirements of district networks when the
tap water system is directly connected to the city pipework.
When it comes to the selection of the heat exchanger,
AquaFlow offers a large choice of possibilities: Plates &
Gaskets, Copper Brazed or AlfaNova
: exclusive to Alfa Laval

(100% Stainless Steel, Fusion Bonded).
Dependable performance
Since 1923, Alfa Laval has been in the water heating business,
and has become a leading manufacturer and supplier.
AquaFlow incorporates a wealth of background experience for
secure and reliable hot water production. The components
have been carefully selected and tested to perform well in
combination with one another.
Principle
On the primary side, AquaFlow has to be fed by a heating
source that can be provided by any source of energy: local
boiler, district network, primary tank, solar system,
On the secondary side, AquaFlow is connected to the water
main (CW) and provides domestic hot water to the distribution
pipework when tapping occurs. A circulation pump (PR) is
usually used to limit the time needed to deliver domestic hot
water to the tap at the right temperature. The circulation pump
maintains a minimum flow rate through the heat exchanger
and through the distribution pipework.
Energy is exchanged through the heat exchanger from the
primary to the secondary side.
A temperature sensor (S) located at the secondary side outlet
checks the temperature and adjusts the control valve (VA)
accordingly in order to always maintain hot water at the right
temperature. The piping arrangement of the control valve
provides tight control of the energy entering the primary side.
AquaFlow with the 3-port or 4-port valve follows the variable
temperature and constant flow rate principle. In which case,
the temperature of the media entering the heat exchanger
on the primary side is adapted to the demand detected
on the domestic side. This eliminates thermal shock in the
heat exchanger and reduces the build-up of limescale in the
secondary side. The primary pump (PP) maintains a constant
flow rate through the heat exchanger.
11:18
In the case of AquaFlow with a 2-port valve, the heating
source enters the heat exchanger at the maximum available
temperature and variable flow rate. The 2-port valve
connected to the control equipment will ensure that the right
flow rate and thus the right amount of energy is fed into the
heat exchanger to always ensure constant water temperature
on the secondary side.
AquaFlow offers electronic control equipment that provides
several user-definable functions to customize the system and
ensure precise temperature control.
If the water is very hard in the area where the tap water system
is used, temperature control should always be fitted in order to
avoid limescale deposits and the temperature set point on the
secondary side should also be limited on the basis of local
experience or best practice.
AquaFlow is available with control box (AquaBox/AquaTronic)
that can detect and warn the user that scaling is occurring into
the heat exchanger. Through this early warning message, the
development of limescale can be reduced as the user will be
able to plan for the cleaning of the heat exchanger.
The Plates & Gaskets heat exchanger can easily be cleaned
by opening the plate pack. The Copper Brazed or AlfaNova
heat exchangers do not need to be opened because they
provide additional connections to perform Cleaning In Place
treatment on site.
Equipments
AquaFlow 2-Port AquaFlow 3-Port AquaFlow 4-Port
AlfaNova
AlfaNova is the worlds first and only heat exchanger made of 100% stainless steel
High heat transfer
Corrosion resistance
Maximum cleanliness
100% copper free, suitable for all DHW pipeworks
Insulation
Copper Brazed
Thermal efficiency for optimum comfort and reliability
Increased turbulence to increase heat transfer and reduce fouling
Temperature stability
Compact design (large heat transfer surface within a small footprint)
Insulation
Plates & Gaskets
Cost effective tap water production
Compact design
AIS I316 plates & EPDM Clip-On Gaskets

Heat
Exchanger
Insulation
2-Port Electronic 3-Port Electronic 4-Port Electronic
24V 0-10V with safety

24V 0-10V

24V 0-10V
230V 3 Points with safety

230V 3 Points

230V 3 Points
Control
Valve
2-Port Self-Actuating with safety

with or without safety
AquaBox (Alfa Laval Micro2000) AquaBox (Alfa Laval Micro2000) AquaBox (Alfa Laval Micro2000)
7 languages: FR/EN/DE/NL/IT/SP/DK 7 languages: FR/EN/DE/NL/IT/SP/DK 7 languages: FR/EN/DE/NL/IT/SP/DK
Temperature sensors: DHW, circulation,
scaling control
scaling control
scaling control
8-Relay Card, Temperature Downloads 8-Relay Card, Temperature Downloads 8-Relay Card, Temperature Downloads
AquaTronic (Samson 5433) AquaTronic (Samson 5433) AquaTronic (Samson 5433)
Temperature sensors: DHW, circulation, Temperature sensors: DHW, circulation, Temperature sensors: DHW, circulation,
Controller
storage vessel (2), primary inlet, primary outlet storage vessel (2), primary inlet, primary outlet storage vessel (2), primary inlet, primary outlet
Single or Double Head Single or Double Head Primary
Pump
-
Flooded Rotor Flooded Rotor
Single or Double Head Single or Double Head Single or Double Head Charging
Pump
Flooded Rotor Flooded Rotor Flooded Rotor
Valves Drain valve (primary), Pressure relief valve (Secondary)
11:19
Example of maximum capacities at different temperature programs
AquaFlow 2-port AquaFlow 3-port AquaFlow 4-port
Capacity
kW
Primary
flow rate
m/h
Secondary
flow rate
L/min
Capacity
kW
Primary
flow rate
m/h
Secondary
flow rate
L/min
Capacity
kW
Primary
flow rate
m/h
Secondary
flow rate
L/min
90C - 10/55C 1100 17.5 352 1220 20.4 390 1370 24 437
80/60C - 5/70C 340 15 75 400 17.7 77 500 22.2 110
82C - 10/60C 750 15 216 945 20.5 272 1140 25.5 327
Plates &
Gaskets
65/45C - 10/60C 370 17 107 350 15.4 100 320 14.1 92
90C - 10/55C 1000 13 320 950 12.1 304
80/60C - 5/70C 205 9 45 270 12 58
82/25C - 10/60C 800 12.4 231 800 12.1 230
Copper
Brazed or
AlfaNova
75/25C - 10/60C 500 8.8 144
On request
Pressure dop vary from one temperature to another.
Other capacities available, please contact Alfa Laval.
Operating pressures and temperatures
AquaFlow 2-port AquaFlow 3-port AquaFlow 4-port
Primary Secondary Primary Secondary Primary Secondary
Max. operating pressure 10 bar 10 bar 10 bar 10 bar 6 bar 10 bar
Plates & Gaskets
Max. operating temperature 110C 90C 110C 90C 110C 90C
Max. operating pressure 25 bar* 10 bar 10 bar 10 bar
Copper Brazed
Max. operating temperature 130C 90C 110C 90C
AlfaNova
On request
* Large systems limited to PN16 and 130C.
Different maximum operating pressure or temperature also available, please contact Alfa Laval.
11:20
Hydraulic chart
PRV
V
HE
A
B
DHW/ECS
PR
CW
V'
Alfa Laval scope of supply
VV' VR
B
V
S3
PRV
A
V
HE S VA PP
4 port valve version
S3
B
HE
A
PR
CW
DHW/ECS
S2
VV'
V' V
VR
AquaFlow basic version AquaFlow primary kit 3P
B
V
S3
PRV
A
V
HE S
Th
VA
PR
CW
DHW / ECS
S2
V' V
VV'
VR
A Primary inlet
B Primary outlet
cw Cold water inlet
G Gate valve
VR Setting valve
PR Recycling pump (option)
PP Primary pump
Th Safety thermostat
DC Drain cock
AquaFlow primary kit 2PE
B
V
PRV
A
V
HE S
Th
VA
PR
CW
DHW/ECS
VV'
V' V VR
AquaFlow primary kit 2PSA
AquaFlow is built in compliance with PED CE 97/23 Art 3.3 or PED 1 and CE 73/23 electrical regulation.
AquaFlow is assembled, wired and tested prior to shipment.
.
11:21
.
AquaStore
Semi-instantaneous tap water system
.
Applications
AquaStore is a semi-instantaneous tap water system designed
to provide domestic hot water in large quantities up to 1200
kW for applications such as apartment buildings, hospitals,
hotels, retirement homes, nursing homes, schools, sports
centres, prisons etc.
Different models of AquaStore are available to fit with any
installation arrangement. For instance, AquaStore operated
with a 3-port or 4-port valve can be connected to local boilers
on site or primary tanks. AquaStore operated with a 2-port
valve would match requirements of district networks when the
tap water system is directly connected to the city pipework.
When it comes to the selection of the heat exchanger,
AquaStore offers a large choice of possibilities: Plates &
Gaskets, Copper Brazed or AlfaNova
: exclusive to Alfa Laval

(100% Stainless Steel, Fusion Bonded).
and has become a leading manufacturer and supplier.
AquaFlow incorporates a wealth of background experience for
secure and reliable hot water production. The components
have been carefully selected and tested to perform well in
combination with one another.
Principle
On the primary side, AquaStore has to be fed by a heating
source that can be provided by any source of energy: local
boiler, district network, primary tank, solar system,
On the secondary side, AquaStore is connected to a storage
vessel on site and to the water main (CW). The charging
pump (PC) located on the domestic hot water side of the
heat exchanger is used to store the storage vessel with hot
water. When there is no or limited tapping of domestic hot
water, the storage vessel is gradually heated up to the setpoint
temperature. When tapping occurs, hot water is being drawn
from the top of the storage vessel.
When the domestic hot water demand corresponds to the
energy supply, the heat exchanger compensates without
affecting the quantity of stored hot water. The stored hot
water is only used for peak period when the domestic hot
water demand is higher than the energy supply. In that case,
the available flow rate of domestic hot water corresponds to
the flow rate provided by the heat exchanger combined with
the volume of stored hot water in the storage vessel. In the
event that the storage vessel is emptied out before the endof
the peak period, AquaStore will always provide domestic hot
water at a nominal flow rate corresponding to the energy input.
A circulation pump (PR) is usually used to limit the time
needed to deliver domestic hot water to the tap at the right
temperature. The circulation pump maintains a minimum flow
rate through the heat exchanger and through the distribution
pipework.
Energy is exchanged through the heat exchanger from the
primary to the secondary side.
11:22
A temperature sensor (S) located at the secondary side outlet
accordingly in order to always maintain hot water at the right
temperature. The piping arrangement of the control valve
provides tight control of the energy entering the primary side.
AquaStore with the 3-port or 4-port valve follows the Variable
Temperature and Constant Flow Rate principle. In which case,
the temperature of the media entering the heat exchanger
on the primary side is adapted to the demand detected
on the domestic side. This eliminates thermal shock in the
heat exchanger and reduces the build-up of limescale in the
secondary side. The primary pump (PP) maintains a constant
flow rate through the heat exchanger.
In the case of AquaStore with a 2-port valve, the heating
source enters the heat exchanger at the maximum available
temperature and variable flow rate. The 2-port valve
connected to the control equipment will ensure that the right
flow rate and thus the right amount of energy is fed into the
heat exchanger to always ensure constant temperature on
the secondary side.
AquaStore offers electronic control equipment that provides
ensure precise temperature control.
If the water is very hard in the area where the tap water system
is used, temperature control should always be fitted in order
to avoid limescale deposits and the temperature set point on
the secondary side should also be limited on the basis of local
AquaStore is available with a control box (AquaBox/AquaTronic)
that can detect and warn the user that scaling is occurring into
the heat exchanger. Through this early warning message, the
development of limescale can be reduced as the user will be
able to plan for the cleaning of the heat exchanger.
The Plates & Gaskets heat exchanger can easily be cleaned
by opening the plate pack. The Copper Brazed or AlfaNova
heat exchangers do not need to be opened because they
provide additional connections to perform Cleaning In Place
treatment on site.
.
Equipments
AquaStore 2-Port AquaStore 3-Port AquaStore 4-Port
AlfaNova
High heat transfer
Maximum cleanliness
Insulation
Copper Brazed
Insulation
Plates & Gaskets
Cost effective tap water production
Compact design
AIS I316 plates & EPDM Clip-On Gaskets

Heat
Exchanger
Insulation
2-Port Electronic 3-Port Electronic 4-Port Electronic
24V 0-10V with safety

24V 0-10V

24V 0-10V
230V 3 Pts with safety

230V 3 Points

230V 3 Points
Control
Valve
2-Port Self-Actuating with safety

with or without safety
AquaBox (Alfa Laval Micro2000) AquaBox (Alfa Laval Micro2000) AquaBox (Alfa Laval Micro2000)
7 languages: FR/EN/DE/NL/IT/SP/DK 7 languages: FR/EN/DE/NL/IT/SP/DK 7 languages: FR/EN/DE/NL/IT/SP/DK
Temperature sensors: DHW, circulation/ Temperature sensors: DHW, circulation/ Temperature sensors: DHW, circulation/
tank, scaling control tank, scaling control tank, scaling control
8-Relay Card, Temperature Downloads 8-Relay Card, Temperature Downloads 8-Relay Card, Temperature Downloads
AquaTronic (Samson 5433) AquaTronic (Samson 5433) AquaTronic (Samson 5433)
Temperature sensors: DHW, circulation, Temperature sensors: DHW, circulation, Temperature sensors: DHW, circulation,
Controller
storage vessel (2), primary inlet, primary outlet storage vessel (2), primary inlet, primary outlet storage vessel (2), primary inlet, primary outlet
Single or Double Head Single or Double Head Primary
Pump
-
Flooded Rotor Flooded Rotor
Single or Double Head Single or Double Head Single or Double Head
Flooded or Dry Rotor Flooded or Dry Rotor Flooded or Dry Rotor
Charging
Pump
Bronze or Cast Iron Bronze or Cast Iron Bronze or Cast Iron
Balancing Valve Valves
Drain valve (primary), Pressure relief valve (Secondary)
11:23
Example of maximum capacities at different temperature programs
AquaStore 2-port AquaStore 3-port AquaStore 4-port
Capacity
kW
Primary
flow rate
m/h
Secondary
flow rate
L/min
Capacity
kW
Primary
flow rate
m/h
Secondary
flow rate
L/min
Capacity
kW
Primary
flow rate
m/h
Secondary
flow rate
L/min
90C - 10/55C 1100 17.5 352 1220 20.4 390 1370 24 437
80/60C - 5/70C 340 15 75 400 17.7 77 500 22.2 110
82C - 10/60C 750 15 216 945 20.5 272 1140 25.5 327
Plates &
Gaskets
65/45C - 10/60C 370 17 107 350 15.4 100 320 14.1 92
90C - 10/55C 1000 13 320 950 12.1 304
80/60C - 5/70C 205 9 45 270 12 58
82/25C - 10/60C 800 12.4 231 800 12.1 230
Copper
Brazed or
AlfaNova
75/25C - 10/60C 500 8.8 144
On request
Pressure dop vary from one temperature to another.
Other capacities available, please contact Alfa Laval.
AquaStore 2-port AquaStore 3-port AquaStore 4-port
Primary Secondary Primary Secondary Primary Secondary
Max. operating pressure 10 bar 10 bar 10 bar 10 bar 6 bar 10 bar
Plates & Gaskets
Max. operating temperature 110C 90C 110C 90C 110C 90C
Copper Brazed
AlfaNova
On request
* Large systems limited to PN16 and 130C.
Different maximum operating pressure or temperature also available, please consult.
11:24
PRV
V
HE
A
B
DHW/ECS
PR
CW
V'
VV' VR
AQUATANK
CW
B
S2
DC
V
V
S3
PC
VR
PRV
A
V
DHW / ECS
HE S
V
PR
DHW / ECS
PRV
VA PP
4 port valve version
S3
B
HE
A
AquaStore basic version AquaStore primary kit 3p
CW
B
V
PC
VR
S3
PRV
A
V
HE S
S2
DC
V
AQUATANK
PR
DHW / ECS
V
DHW / ECS
PRV
Th
VA
A Primary inlet
B Primary outlet
cw Cold water inlet
V Gate valve
VR Setting valve
PC Charging pump
PR Recycling pump
PP Primary pump
Th Safety thermostat
DC Drain cock
AquaStore primary kit 2pe
CW
B
V
PC
VR
PRV
A
V
HE S
DC
V
AQUATANK
PR
DHW / ECS
V
DHW / ECS
PRV
Th
VA
AquaStore primary kit 2psa
AquaStore is built in compliance with PED CE 97/23 Art. 3.3 or PED 1 and CE 73/23 electrical regulation.
AquaStore is assembled, wired and tested prior to shipment.
.
11:25
.
AquaCompact
Compact heat exchanger system
.
Applications
AquaCompact is a compact pre-assembled system. It is
designed to provide domestic hot water in applications in
which the demand is not constant such as apartment blocks,
hotels, hospitals, schools, sport halls etc.
AquaCompact optimizes the necessary power rating and the
hot water storage volume without reducing domestic hot water
capacity. AquaCompact therefore offers best possible overall
economy by minimizing installation and operating costs.
and has become a leading manufacturer and supplier. Aqua-
Compact incorporates a wealth of background experience for
secure and reliable water heating. The components have been
carefully selected and tested to perform well in combination
with one another.
Different ready-made charging kits including the heat
exchanger, charging pump, valves and piping are available
up to 240 kW to easily meet different project designs and
installation requirements.
AquaCompact can be selected with:
- a Copper Brazed heat exchanger
- a Plate and Gasket heat exchanger
- or with an AlfaNova 100% Stainless Steel heat exchanger
The kits can then be combined to storage vessels from 300L
up to 1500L in stainless steel or enamel.
In its standard version AquaCompact is only delivered with the
charging kit but several ready-made primary kits are offered
as option. These optional kits allow choosing between 2-Port
and 3-Port valve and comes self actuated or with an actuator
operated by a fully equipped electronic control that offers
many advanced functions.
Principle
AquaCompact combines the high efficiency of a heat
exchanger with the storage capacity of a tank. The charging
pump and charging circuit are continuously in operation and
the system is therefore continuously prepared to meet high
rates of domestic hot water demand. The hot water produced
in the heat exchanger is led to the top of the storage vessel
from where the hot water is drawn.
If the hot water demand is less than the energy supply the
extra amount of hot water produced by the heat exchanger will
be stored in the storage vessel. When the hot water demand
corresponds to the energy supply, the heat exchanger
compensates without affecting the quantity of stored hot
water.
The stored hot water is only used for high hot water demands
that are higher in terms of energy than the power supply. The
storage vessel of the system serves as a buffer for medium or
high domestic hot water demand. AquaCompact will always
provide hot water at a rate corresponding to the energy input
even if the storage vessel has been completely emptied of
hot water.
11:26
A balancing valve is used to ensure the charging circuit will
operate at the design request flow. This valve also includes a
flow meter for simple adjustment.
If the water hardness is high, temperature control should
always be installed in order to avoid limescale deposits. The
primary kit will control that only the necessary amount of hot
water enters the heat exchanger and will limit thermal shocks
and limescaling. In this case also the temperature set point
on secondary side should be limited on the basis of local
To help prevent lack of capacity due to lime-scaling the
electronic primary kits provide you with an early warning
message that will inform when the heat exchanger needs to be
cleaned. For this purpose the Copper Brazed and AlfaNova
heat exchangers are equipped with two extra connections to
easily connect a Cleaning-In-Place system. Several isolating
valves allow the easy maintenance of the different components
used in AquaCompact without having to flush all the water
stored into the tank.
AquaCompact, a compact system thought for the daily life.
.
.
A Primary inlet PC Charging pump S Sensor
B Primary outlet PR Installation recycling pump V Manual gate valve
CW Cold water inlet HE Heat exchanger (AlfaNova / Brazed / PHE) VR Flow setting valve
DC Drain cock / flooded PRV Pressure relief valve S2 Scaling function / CIP optional sensor
NR Return valve
.
Principle to connect several storage vessels in serie.
Primary
side
Secondary
side
Maximum operating
pressure
16 bar 10 bar
Maximum operating
temperature
110C 80C
Maximum operating temperature may differ due to local
regulation.
.
11:27
.
AquaEfficiency
The most efficient tap water system
.
Applications
AquaEfficiency is a tap water system designed to meet
the upcoming European legislation demanding low energy
consuming pumps in tap water systems; the variable speed
pumps. A further development has made the AquaEfficiency
especially ideal for connecting to condensing boilers.
Customers benefits are:
- Savings of up to 2500 EUR a year in reduced electrical
consumption, reduced thermal energy losses and
increased boiler efficiency.
- Reduced CO
2 emissions by up to 18.000 Kg/year
AquaEfficiency supplies domestic hot water in large quantities
for applications such as apartment buildings, hospitals, hotels,
retirement homes, nursing homes, schools, sports centers,
prisons etc.
Two different models of AquaEfficiency are available, to
fit with any installation arrangement: Instantaneous and
semi-instantaneous configuration operating both with a 3-port
valve for connection to local boilers, primary tanks or solar
systems.
When it comes to the selection of heat exchanger,
AquaEfficiency offers three choices: Plates & Gaskets, Copper
Brazed or AlfaNova
: exclusive to Alfa Laval (100% stainless

steel, Fusion-bonded).
Since 1923, Alfa Laval has been in the water heating
business, and has become a leading manufacturer and
supplier. AquaEfficiency incorporates a wealth of background
experience for secure and reliable hot water production.
The components have been carefully selected and tested to
perform well in combination with one another.
Working principle
In the tap water system, energy is exchanged through a heat
exchanger from the primary to the secondary side.
On the primary side, both AquaEfficiency instantaneous and
semi-instantaneous models have to be fed by a heating
source that can be provided by a local boiler, a primary tank
or a solar system for example. The temperature of the media
entering the heat exchanger on the primary side is adapted to
the demand detected on the domestic side. This eliminates
themal shock in the heat exchanger and reduces the build-up
of lime-scale in the secondary side.
On the secondary side, AquaEfficiency instantaneous is
connected to the main water circuit and provides domestic
hot water to the distribution pipe-work when tapping occurs.
A circulation pump - which is usually used to limit the time
needed to deliver domestic hot water to the tap at the right
temperature- maintains a constant flow rate through the heat
exchanger and through the distribution pipe-work.
For AquaEfficiency semi-instantaneous a charging pump
follows the variable flow rate through the heat exchanger
according to the demand profile for the given installation, thus
reducing the electrical energy consumption of the pumps.
11:28
AquaEfficiency offers electronic control equipment that provides several user-definable functions to customize the system and
ensures precise temperature control.
Equipments
AquaEfficiency 3-Port
Plates & Gaskets
AISI 316 plates & EPDM Clip-on gaskets
Possibility to increase capacity
Compact design
Insulation
Copper Brazed
Cost effective solution
Insulation
Fusion-bonded
High heat transfer
Maximum cleanliness

Heat Exchanger
Insulation
3-Port Electronic Control Valve
24V 0-10V
AquaBox Micro3000 Controller
Multi functional control box with possibility to connect to a l ocal Building Management System
Primary Pump Variable Single or Double Head
Variable Single or Double Head Charging Pump
Flooded Rotor
Valves Drain valve (primary), pressure relief valve (secondary)
Three temperature sensors
Secondary outlet
Secondary inlet
Sensors
Primary outlet
.
Example of tap water demand apartment block
0 5 10 15 20 24 Hours
Peak period 2 Peak period 3 Peak period 1
Tapping peak 1 Tapping peak 2 Tapping peak 3
electrical kW with
constant-speed pump
electrical kW with
variable-speed pump
H
o
t

t
a
p
w
a
t
e
r

c
o
n
s
u
m
p
t
i
o
n

i
n

q
m
3
/
h
o
u
r
11:29
Temperature program
Primary 70 - 30C
Secondary 10 - 60C
Example of selection curves - Plates & Gasket (instantaneous and semi-instantaneous)
Model Capacity (kW)

Number of standard apartments
AQEff P213
AQEff P961
AQEff P977
AQEff P997
AQEff P217
AQEff P223
AQEff P425
AQEff P429
AQEff P435
AQEff P449
AQEff P637
AQEff P645
AQEff P849
AQEff P855
0
100
200
300
400
500
600
700
800
0 100 200 300 400 500 600 70
Inst. S.I. 300L
S.I. 500L S.I. 750L
S.I. 1000L S.I. 1500L
S.I. 2000L
.
Example of selection curves - AlfaNova and Copper Brazed (instantaneous and semi-instantaneous)
Model Capacity (kW)

AQEff AN76100 or
B76100
AQEff AN2540 or
B6040
AQEff AN7680 or
B7680
AQEff AN7670 or
B7670
AQEff AN7660 or
B7660
AQEff AN7650 or
B7650
AQEff AN7640 or
B7640
AQEff AN2550 or
B6050
AQEff AN2530 or
B6030
AQEff AN7690 or
B7690
0
100
200
300
400
500
600
700
0 100 200 300 400 500 600 70
Inst. S.I. 300L S.I. 500L
S.I. 750L S.I. 1000L S.I. 1500L
S.I. 2000L
Number of standard apartments
11:30
AquaEfficiency 3-port Primary Secondary
Max. operating pressure 10 bar 10 bar
Plates & Gaskets
Max. operating temperature 110C 90C
Copper Brazed
AlfaNova
..
AquaEfficiency flowchart
Flow
60 80C
30 35C
Return
Boiler CW
10C
40C
35C
S1
S2 S3
S4
VA
PP
PR
VA Actuator S1 DHW temperature sensor
PP Primary Pump S2 Thermal treatment sensor
PR Circulation Pump S3 Scaling control sensor
CW Cold water S4 Optional sensor
.
11:31
.
AquaProtect
Anti-legionella tap water systems
The system to the left is AquaProtect T1 and the system to the right is AquaProtect T2 connected to a reaction tank.
Applications
AquaProtect is a tap water system which uses continuous
thermal disinfection of incoming and circulating water to
provide legionella-free domestic hot water for buildings such
as hospitals, hotels, nursing homes, prisons and similar
institutions.
Legionella bacteria occur in low numbers in natural
environments such as rivers, lakes and reservoirs and can
survive temperatures as low as 6C and as high as 50C.
From these natural habitats, the bacteria can migrate into
man-made water systems. Enclosed, warm storage vessels,
blind spots in pipe-work and water systems containing
stagnant water provide an ideal environment in which the
bugs can flourish, particularly if sludge, sediment and scale
are present for them to feed on. Studies have shown that
many hot water systems contain legionella and other bacteria
at various concentration rates.
Inhaled in tiny water droplets, legionella bacteria can cause
legionnaires disease which is potentially fatal to humans,
especially those made more vulnerable because of age or
illness.
AquaProtect uses recovered heat to disinfect hot water and
no additional energy input is required.
Disinfection at 70C of all incoming water.
Continuous disinfection of the circulation loop.
Adaptable holding time to comply with local rules.
Domestic hot water supply at appropriate temperature
(60C) to avoid scalding at the tap.
Up to 13 m/h of disinfected water.
Continuous circulation through the system.
Possibility to run thermal treatment of the network.
Temperature safety function to ensure that only disinfected
water enters the reaction tank (AquaProtect T2 only).
Heat exchangers for all applications and conditions
Electronic control.
11:32
Working principle
AquaProtect uses two heat exchangers. One is connected to
the heat source (boiler, district heating network, etc) and is
used to disinfect water at 70C.
The other heat exchanger is used on one side to cool water
from 70C down to a suitable temperature for a hot tap water
network (60C). The heat recovered in the process is used to
pre-heat incoming and circulating water before it enters the
disinfection heat exchanger where it is heated to 70C.
Once heated to 70C, the disinfected water needs to be held
at this temperature for a given time to ensure eradication of
bacteria.
A range of tank sizes enables the appropriate tank to be
selected to ensure that the hold time (1 minute, 6 minutes,
etc) complies with local or national regulations. This can
be achieved by using either a standard storage vessel or a
reaction tank with a special internal configuration that controls
the direction of flow.
In semi-instantaneous systems, disinfected water flows to
a storage vessel where it is stored until the peak demand
period occurs (a combined reaction tank can offer both
functionalities. See hydraulic chart on the back page.
AquaProtect T1 Instantaneous does not use a storage vessel
but still need a holding tank).
From this storage vessel, disinfected water flows to the
cooling heat exchanger. A mixing valve ensures that domestic
hot water is provided at the right temperature (60C) by mixing
disinfected water at 70C with cooled water coming from
the storage vessel. To eliminate any risk of infection, only
disinfected water is used.
During peak periods, disinfected water is drawn off from the
top of the storage vessel to the network by water entering
the network.
When there is no or limited demand the water in the storage
vessel is continuously replenished. Circulation through the
system ensures that the water is drawn from the bottom of the
storage vessel to be pre-heated and then disinfected before
being stored.
AquaProtect T2 is supplied with a temperature safety function
which ensures that only disinfected water enters the reaction
tank. Water that hasnt attained the disinfection temperature is
diverted to the beginning of the process to ensure that it finally
reaches 70C. This function can be very useful in cases of low
capacity on the primary side, or in the event of scaling.
Possible tank combinations
AquaProtect T1
Instantaneous
AquaProtect T1 Semi-instantaneous
& AquaProtect T2
AquaProtect T2
Combined
DI
DO
DI
DO
DI
W C
DO
DI
CW
DO
DO
W C
DI
One reaction tank
(holding tank)
One storage vessel
used as holding tank
One storage vessel and one reaction tank
(holding tank)
One storage vessel and one storage
vessel used as holding tank
Combined reaction
tank (holding tank
and storage vessel)
DI Disinfected Water In
DO Disinfected Water Out
CW Cold Water In or To Pre-Heating HE
11:33
Equipment
Disinfection temperature 70C
Holding temperature 70C
Distribution temperature 60C
Circulation return continuous disinfection Yes
Periodic net disinfection Yes
By-pass renewable energy connection Optional
AquaProtect T1 AquaProtect T2 T2 Combined
Temperature safety function
-
Yes
Available controller
Alfa Laval
Micro 2000 Special
Samson 5479
with/without Communication Interface RS485
Heat exchanger Plates & Gaskets Plates & Gaskets Copper Brazed Copper Brazed
Process Instantaneous Semi-instantaneous Semi-instantaneous
Holding tank Needed Needed
Storage vessel
- Needed Needed
Combined reaction tank
needed
Excessive tapping protection -
Optional
Over-heating protection - Yes - -
For additional features or AlfaNova Heat Exchanger, please consult.
AquaProtect T2 Combined can easily be connected to the Combined Reaction Tank which has
a 6 min holding time.
.
Examples of holding time according to holding tank size:
For an AquaProtect providing 5 m/h flow rate of disinfected water
Holding tank 300 L 500 L 750 L
Holding time 3 min 6 min 9 min
Operating limits Primary
Maximum operating pressure 25 Bar
Maximum operating temperature 130C
Maximum pressure and temperature differ according to model and type of heat exchanger.
11:34
Hydraulic chart
S2 S1
A
B
S4
S5
S3
FS
CW
PR
CP
VA
VA
VA
V
A
HE
HE
Scope of Supply
P
W
D
I
S
A From District Heating Network / Boiler PW Pre-Heating HE VA Primary Control Valve
B To District Heating Network / Boiler DIS Disinfecting HE FS Flow Switch
CW Cold Water Inlet CP Charging Pump S Temperature Sensor
HE Heat Exchanger PR Circulation Pump
.
Note: The illustration above shows a semi-instantaneous
system using a combined reaction tank. The use of 2 separate
tanks may have to be considered for larger application. Tank(s)
are not part of the AquaProtect Scope of Supply and should
be ordered separately.
AquaProtect is also available with 2 or 3-port electronic control
on the primary side of the disinfection heat exchanger.
Test requirements
AquaProtect is built in compliance with PED CE 97/23 Art 3.3
or PED 1 and CE 73/23 electrical regulation. AquaProtect is
assembled, wired and tested prior to shipment.
.
11:35
.
SolarFlow
Tap water pre-heater system
.
Applications
SolarFlow is a tap water pre-heater designed for domestic
hot water production, with the use of renewable energy from
thermal solar panels, geothermal fields, or heat pumps.
SolarFlow was developed to generate energy savings and
provide cost-effective domestic hot water for large applications
such as apartment buildings, hospitals, hotels, retirement
homes, nursing homes, schools, and sport centres.
As SolarFlow is a pre-heater, it has to be combined with
a standard tap water system, or alternatively, a domestic
hot water production system, to ensure that, if needed, the
domestic hot water will be heated to the right temperature by
adding only the fossil fuel generated source of energy that is
strictly necessary.
Energy savings
Prioritizes renewable energy. The primary tank is never
heated by a boiler or electrical heater.
All the energy accumulated in the primary tank is used,
whatever the temperature.
Piston effect through the primary tank (stratification)
guarantees that maximum energy is delivered when it is
needed.
Minimizes legionella growth by using primary tank instead
of secondary storage vessel and reduces installation check
costs.
Test requirements
SolarFow is built in compliance with PED CE 97/23 Art 3.3 or
PED 1 and CE 73/23 electrical regulation.
SolarFlow is assembled, wired and tested prior to shipment.
11:36
Working principle
On the primary side, SolarFlow is connected to a primary tank
that is fed by thermal renewable energy.
This is provided by different sources such as solar panels,
geothermal fields, heat pumps or even condensate returns.
A temperature sensor (S4) located on the secondary inlet
checks the temperature of the water entering into SolarFlow.
The water can come from the water main (CW) or from the
circulation loop (RC). This temperature is compared to the
temperature checked by a sensor (S5) located on top of the
primary tank.
Renewable energy vs. fossil
If renewable energy is available in the primary tank (S5>S4),
then SolarFlow regulation is engaged.
A temperature sensor (S), located at the secondary side outlet,
accordingly in order to always maintain domestic hot water as
close as possible to the set-point temperature.
.
If renewable energy is not available in the primary tank
(S5<S4), SolarFlow is on stand-by mode. The valve is closed,
the pump (PP) is switched off and the energy consumption of
SolarFlow equals zero.
In that case, the domestic hot water will have to be heated up
by another source of energy (fuel boiler, gas boiler, electrical
heater).
Economy mode
To generate further energy savings, SolarFlow can switch to
an economy mode that will limit the electricity consumption of
the pump when the network temperature is stable.
SolarFlow offers electronic control equipment that provides
ensure precise temperature control in order to reduce the
build-up of limescaling.
Hydraulic chart
PH-DHW
S4
S
S5
PRV
VA
PP
PRV
HE
RC
SolarFlow
Scope of supply
CW
DC
Primary
Tank
BX
11:37
S
VA
PP
HE
A
B
CW
PR
PH-DHW
SolarFlow
Scope of supply
PRV
S
VA
PP
HE
A
B
PC
CW
DC
PR
PH-DHW
SolarFlow
Scope of supply
Storage
Vessel
Example with instantaneous tap water system. Example of semi-instantaneous tap water system.
A From boiler
B To boiler
CW Cold water inlet
PH-DHW Pre-heated domestic hot water
PP Primary pump
PR Circulation pump
S, S4, S5 Temperature sensor
HE Heat exchanger
BX Control box
PC Charging pump
RC Circulation return
DC Drain cock
PRV
CW
DC
PR
PH-DHW
SolarFlow
Scope of supply
Electrical
Storage
Vessel
Example with accumulation tank.
11:38
Equipments
SolarFlow
Heat exchanger Fusion-bonded
- High heat transfer
- Corrorsion resistance
- Maximum cleanliness
- 100% copper free, suitable for all DHW pipeworks
- Insulation
Copper Brazed
- Thermal efficiency for optimum comfort and reliability
- Increased turbulence to increase heat transfer and reduce fouling
- Temperature stability
- Compact design (large heat transfer surface within a small footprint)
- Insulation
Plates & Gaskets
- Cost effective tap water production
- Compact design
- AISI 316 plates & EPDM Clip-on gaskets
- Insulation (rockwool and aluminum cladding)
Control valve 3-port Electronic
24V 0-10V
230V 3 Points
Controller AquaBox (Alfa Laval Micro2000)
7 languages: FR/EN/DE/NL/IT/SP/DK
Temperature sensors: DHW, secondary inlet, primary tank, circulation (option), scaling control (option)
8-Relay Card, temperature downloads
Primary pump Single or Double Head
Flooded Rotor
Valves Drain valve (primary), Pressure relief valve (secondary)
Operating limits Primary
Maximum operating pressure 10 bar
Maximum operating temperature 110C
.
11:39
.
AquaMicro
Domestic hot water unit for apartments
.
AquaMicro is a complete, installation-ready district heating
substation for domestic hot water. It is suitable for
apartments with a primary or secondary connection to a
district heating network. Alfa Laval has long experience in
district heating technology and has developed AquaMicro
with a well-considered function and simple operation. All
components are readily accessible for maintenance and future
servicing needs.
Good comfort
AquaMicro offers fully automatic temperature control for hot
water. The hot water is heated by direct exchange with high
capacity. This means that the hot water is always as fresh
as the incoming cold water.
Simple installation
Small dimensions, low weight, well-designed pipe routing and
self-acting control equipment ensure simple installation.
Long-term reliability
AquaMicro represents the very latest technology and meets
very strict long-term performance specifications. The plates
and all the pipes in the unit are made from acid-resistant,
stainless steel. All components are mutually tuned and are
subjected to detailed functional testing according to Alfa
Lavals ISO 9001:2000 quality assurance system.
District heating - a good form of heating
District heating is an efficient technology which meets the
need for heating and hot water in a simple, convenient and
reliable manner. The growth of district heating is making a
positive contribution to reduced emissions of greenhouse
gases. In economic terms, district heating is very competitive
compared with other forms of heating.
Function
The incoming district heating water arrives from the culvert
network at high pressure and high temperature. Only the heat
from this water is used, therefore, and the district heating
water itself does not pass into the domestic hot water system
of the apartment. The transfer of heat from the district heating
water to the domestic hot water system of the apartment
takes place in the heat exchanger. The transfer of heat takes
place via thin AquaMicro plates of acid-resistant stainless
steel, which keep the district heating water entirely separate
from the apartments own systems.
AquaMicro has self-acting temperature control for the
domestic hot water. The hot water temperature is controlled
by an self-acting temperature regulator. This senses and
regulates the temperature of the outgoing hot water directly
in the heat exchanger. The design, which was developed
and patented by Alfa Laval, provides a constant hot water
temperature regardless of the size and frequency of the
quantities drawn off.
An easily operated, economical and long-lived heating
source
AquaMicro uses hot district heating water to heat domestic
hot water (in a never-ending flow).
AquaMicro is mounted on the wall and takes up very little
space. Wherever it is positioned, the substation is quiet and
discreet, requires no care or maintenance and has a very
long service life. In the event of service or replacement of
components becoming necessary in the future, all parts are
readily accessible and capable of individual replacement.
11:40
Components
1. Heat exchanger, hot
water
2. Temperature regulator,
domestic hot water
3. Safety valve, cold water
(accessory)
4. Shut-off valve (accessory)
5. Check valve
6. Cold water
7. Hot water
8. District heating supply
9. District heating return
1
2
3
4
7 6 9 8
4 4 4
5
Brass components are of
desincification resistant quality.
Connection dimension for all
connections: DN20, internally
threaded.
1
2
6 7 8 9
Basic circuit diagram
Operating data
District heating Hot water
Design pressure, MPa 1.6 1.0
Design temperature, C 120 100
Safety valve opening pressure, MPa 0.9
Volume heat exchanger, l 0.45 0.48
Other
Electrical data
Noise level
Main dimensions (cover): width 305 x depth 200 x height 460 mm
For transport: weight 12 kg, volume 0.04 m
Performance at primary operating pressure, 50 kPa
Output kW Primary flow l/s Actual return temp. C Secondary flow l/s
Design temp. program, C
Hot water circuit 65-25/10-50 50 0.28 21.4 0.3
Accessories
Cover Safety valve Shut-off valve (set of four units)
.
11:41
.
AquaPool
Swimming pool heating system
.
Application
Swimming pool water heating. Simple, strong, compact and
highly reliable, the AquaPool is designed to efficiently reheat
and maintain temperature of water in swimming pools of all
dimensions and capacities from primary heat source such as
boiler, solar installation, heat pump etc.
Standard design
Complete packaged module including:
Stainless steel or titanium plate heat exchanger, for operation
with sea water or slightly corrosive water (balneo-therapy,
thermal spring water), EPDM clip-on gaskets.
Primary circuit:
- Single headed pump, electrically wired 230 V /1PH/50 Hz,
with built-in winding overload protector
- Isolation valves on primary inlet and outlet
- Non return valve on primary pump outlet
- Black steel pipe work, epoxy painting coated
Secondary circuit:
- PVC pocket for electronic controller temperature sensor
- 2 PVC three-piece connectors for swimming pool circuit
piping
Electrical panel: IP 55 plastic control box including:
- Electronic controller with front mounted display
- On/off switch
- Power on light
- Terminal block
AquaPool is fully assembled, electrically wired, pressure tested
and calibrated at the factory prior to dispatch.
Installation and operating principle
Installation is simple and easy since only a required connection
of:
- Primary circuit to heating pipe work, through a circuit
separation bottle
- Secondary circuit to swimming pool filtration circuit
- Electrical supply 230V/1Ph/50 Hz + E to control box
Operating principle:
- The electronic thermostat sensor controls the swimming
pool inlet water temperature
- The primary pump is switched on and off according to the
controller demand
- On/off control
All components are easily accessible and removable, resulting
in very low operating costs.
11:42
Technical data
Electrical supply:
Power supply 230V/1Ph/50 Hz + E

The AquaPool electrical supply must be protected by a circuit
breaker or fuses (90 W 0,4 A) and electrical cable properly
sized must be used in compliance with electrical standards.
Operating limits
Primary circuit:
- Max. working temperature 110C
- Max. service pressure 10 bar
Swimming pool circuit:
- Max. working temperature 60C
- Max. service pressure 6 bar
Compliance
- PED: 97/23 CE (article 3.3)
- Electrical: 73/23 CE
Performances
The chart below gives the heating capacity and hydraulic features of the AquaPool, depending on the primary inlet temperature.
90C 80C 70C 55C
Primary Pool Primary Pool Primary Pool Primary Pool
Model
Heat
capa-
city
kW
P flow
rate
m/h
Ext.
head
kPa
S flow
rate
m/h
Pres-
sure
drop
kPa
Heat
capa-
city
kW
P flow
rate
m/h
Ext.
head
kPa
S flow
rate
m/h
Pres-
sure
drop
kPa
Heat
capa-
city
kW
P flow
rate
m/h
Ext.
head
kPa
S flow
rate
m/h
Pres-
sure
drop
kPa
Heat
capa-
city
kW
P flow
rate
m/h
Ext.
head
kPa
S flow
rate
m/h
Pres-
sure
drop
kPa
AquaPool 7 30 0.5 44 1.3 41 30 0.9 24 1.3 41 30 1.2 6 1.3 41 17 1.2 6 0.7 18
AquaPool 11 52 0.9 41 2.2 43 51 1.4 25 2.2 41 50 1.8 5 2.2 41 30 1.8 6 1.3 19
AquaPool 17 82 1.3 36 3.5 43 79 1.9 19 3.4 40 76 2.5 6 3.3 38 46 2.5 5 2.0 18
AquaPool 23 111 1.7 30 4.8 43 104 2.3 18 4.5 38 96 2.9 6 4.1 33 58 2.9 5 2.5 16
AquaPool 29 140 2.2 26 6.0 43 125 2.7 18 5.4 34 111 3.2 6 4.8 28 69 3.2 6 3.0 14
AquaPool 35 166 2.6 22 7.1 42 144 3.0 15 6.2 32 123 3.5 5 5.3 27 78 3.5 5 3.4 12
AquaPool 41 194 3.1 16 8.3 42 164 3.4 11 7.1 30 134 3.6 6 5.8 21 84 3.6 6 3.6 11
AquaPool 49 222 3.5 11 9.5 41 184 3.6 11 7.9 28 146 3.8 5 6.3 19 96 3.8 5 4.1 9
AquaPool 55 246 3.8 5 10.6 41 199 3.8 5 8.6 27 151 3.8 5 6.5 16
- - - - -
Secondary conditions: 27 / 47C (20-40C if primary at 55C). Available pressure drop at primary pump external head secondary pressure at nominal flow.
.
A. AquaPool scope of supply
1. From primary heat source
2. To primary heat source
3. Circuit separation bottle
4. Manual flow adjust valve
5. Single stage electronic thermostat
6. Manual isolation valves
7. Non-return valve
8. Primary pump
9. Heat exchanger
10. PTC 1000 temperature sensor
11. From swimming pool
12. Manual flow adjustment valve
13. To swimming pool
14. Water treatment
1
A
2
3
4 6 7
8 9
10
11
12
13
14
5
6
.
11:43
.
Pressosmart
Pressurisation set for heating systems, air conditioning and industrial applications
Application
Pressosmart is a pressurization set designed to maintain
stable pressure in a closed water loop, such as those used
in heating systems, air conditioning and a variety of industrial
applications.
With its electronic controller, Pressosmart offers more accurate
control than standard stand-alone membrane expansion
technology and a considerably smaller equipment footprint.
Pressosmart can be connected to closed expansion vessels
that prevent water from coming into contact with oxygen in the
air. This reduces corrosion and pipeline maintenance, which
extends the lifetime of the entire installation. Pressosmart can
also be connected to open expansion vessels.
Working principle
When the temperature increases in a closed water loop, the
water volume expands. When the temperature decreases, the
opposite occurs.
The increased volume generated by thermal expansion in
the closed loop will be discharged through the pressure
control valve and stored in the expansion vessel. When the
pressure sensor detects a pressure drop due to a temperature
decrease, water will be pumped back into the loop. Stable
and even pressure is thus continuously maintained in the
closed loop.
Pressosmart automatically fills the installation when there is
not enough water and also protects against overflow.
Renovation
Existing Pressosmart installations that use open expansion
vessels can be easily upgraded to the closed expansion
technology by simply replacing the existing vessel with a
closed expansion vessel. The pump module does not need to
be replaced.
11:44
Hydraulic chart
AIR
P
CW
Pump module Closed expansion vessel
MCB
C
Boiler
EV
PRV
AV
WS
DW
PP
PCV
BX
PP Pressurization pump CW Cold water feed
PCV Pressure control valve EV Electro-valve
P Pressure sensor MCB Measure control box
BX Control box WS Weight sensor
C Filled up solenoid valve AV Air vent
PRV Pressure relief valve DW Drain work connection
.
Options
Impulsion meter to control the normal operation of the
system by filling with water, and to alert and shut down the
system in case of leakage. Included for closed expansion
vessel.
Water-hammer damper, for use when the length of
pipeline between the Pressosmart and the installation may
cause a water hammer.
Core-water strainer, 89 m, to protect the solenoid valve
used to fill the expansion vessel.
Fill-up bypass to enable a quick filling of the system via
a manual valve.
Flood detector to detect and warn of boiler room
flooding.
11:45
Quick selection guide
The chart below should be used for closed-loop installations running low-pressure hot water at 90/70C (mean temperature
80C).
Example of use: Selection:
See chart below Possible choice: MP4N616, MP5N616, MP5N626, MP71017.
- Installation capacity: 2500 kW Connected to a 1000 L closed expansion vessel.
- Building static height: 40 m Alternative: 1000 L open expansion vessel.
Equipment
Installation
Volume (m
3
)
0 6 12 15 18 24 30 45 60 75 90 105 120 150 175
Installation
Capacity P
(kW)
0 500 1000 1250 1500 2000 2500 3750 5000 6250 7500 8750 10000 12500 14500
Closed
exp. vessel
500 L 1000 L 2 x 1000L Please consult
Open
exp. vessel
200 L 400 L 600 L 800 L 1000 L 1800 L 2500 L 3000 L 3500 L 4000 L 5000 L 2 x 3000 L
MP71516 MP71516 MP71516 MP71516 MP71516 MP71516 MP71516
MP71526 MP71526 MP71526 MP71526 MP71526 MP71526 MP71526 MP71526 MP71526
MP71517 MP71517 MP71517 MP71517 MP71517 MP71517 MP71517 MP71517 MP71517
75 m
MP71527 MP71527 MP71527 MP71527 MP71527 MP71527 MP71527 MP71527 MP71527 MP71527
MP5N816 MP5N816 MP5N816 MP5N816 MP5N816 MP5N816
MP5N826 MP5N826 MP5N826 MP5N826 MP5N826 MP5N826 MP5N826 MP5N826
MP71316 MP71316 MP71316 MP71316 MP71316 MP71316
MP71317 MP71317 MP71317 MP71317 MP71317 MP71317 MP71517 MP71517
65 m
MP4N716 MP4N716 MP4N716 MP4N716 MP4N716
MP5N716 MP5N716 MP5N716 MP5N716 MP5N716
MP5N726 MP5N726 MP5N726 MP5N726 MP5N726 MP5N726 MP5N726 MP5N726
MP71016 MP71016 MP71016 MP71016 MP71016 MP71316
MP71017 MP71017 MP71017 MP71017 MP71017 MP71317 MP71317
55 m
MP71027 MP71027 MP71027 MP71027 MP71027 MP71327 MP71327 MP71327 MP71527 MP71527 MP71527
45 m MP195N S2
MP195N L2
MP4N616 MP4N616 MP4N616 MP4N616 MP4N616 MP4N616 Building static
height 40 m
MP5N626 MP5N626 MP5N626 MP5N626 MP5N626 MP5N626 MP5N726 MP5N726 MP5N726
MP71016 MP71016 MP71016 MP71016 MP71016 MP71016
MP71026 MP71026 MP71026 MP71326 MP71326 MP71326
MP71017 MP71017 MP71017 MP71317
MP195N S1
MP195N L1
MP71016 MP71016 MP71016 MP71016 MP71016 MP71016
MP71026 MP71026 MP71026 MP71026 MP71026 MP71326
MP71017 MP71017 MP71017 MP71017
35 m
MP195N S1
MP195N L1
MP71016 MP71016 MP71016 MP71016 MP71016 MP71016
MP71026 MP71026 MP71026 MP71026 MP71026 MP71026
MP71017 MP71017 MP71017 MP71017
25 m
MP195N S1
MP195N L1
15 m
MP71026 MP71026 MP71026 MP71026 MP71026 MP71026
0 M
For MP4/MP5/MP7 the last 2 digits indicate the number and type of pressure-control valve. Appropriate system configuration can be done in our electronic selection tool AlfaSelect.
11:46
Equipment
1 PCV 2 PCV
Pump No. PCV No.
(1)
Static Height
(m)
Max. capacity
(kW)
(2)
Article number
Max. capacity
(kW)
(2)
Article number
Connection to
the pipeline
5-40 500 MP195NL
MP195 1 1
41-50 500 MP195NL4150
1
5-15 4000 MP4N316
5-25 4000 MP4N416
5-35 3500 MP4N516
5-30 4000 MP4N616
31-50 1500 MP4N6163150
51-60 800 MP4N6165160
5-30 4000 MP4N716
31-50 3750 MP4N7163150
MP4 1 1
51-60 1000 MP4N7165160
1
5-20 4000 MP5N316 7500 MP5N326
5-30 4000 MP5N416 7500 MP5N426
5-30 4000 MP5N516 7500 MP5N526
31-40 4000 MP5N5163140 2000 MP5N5263140
5-30 4000 MP5N616 7500 MP5N626
31-50 3000 MP5N6163150 3000 MP5N6263150
5-30 4000 MP7N716 7500 MP7N726
31-50 4000 MP5N7163150 7500 MP5N7263150
51-60 2500 MP5N7165160 2000 MP5N7265160
5-30 4000 MP5N816 7500 MP5N826
31-50 4000 MP5N8163150 7500 MP5N8263150
MP5 2 1 or 2
51-70 2500 MP5N8165170 2000 MP5N8265170
1
10-45 5000 MP71016 10000 MP71026
46-55 3750 MP710164555 5500 MP710264555
10-45 5000 MP71316 9500 MP71326
46-65 4650 MP713164565 8750 MP713264565
10-45 5000 MP71516 9500 MP71526
MP7 2 1 or 2
46-75 5000 MP715164575 8750 MP715264575
2
(1) PCV (Pressure Control Valve) opens when pressure exceeds the set point.
(2) Max capacity given for Samson 44-6 PCV type. The use of Samson 44-7 type will increase these values (MP7).
(3) FLA (Full Load Amperage) when operating at full load conditions under 230 V 1Phase 50 Hz.
(4) Except for MP195 where an open expansion vessel is included.
All Pressosmart pump modules are equipped with
Micro2000 controller, except MP195 type S which uses
electro-mechanical pressure switches.
Electrical supply 230 V 1Phase 50 Hz. Pressosmart MP7
also exists for 400 V 3Phase 50 Hz power. Please consult
our electronic selection tool.
Max. operating pressure 7.5
Max. operating temperature 95C
Maximum operating pressure varies according to the model.
Closed expansion vessel
The closed expansion vessels of steel and an internal rubber
bag are available in two configurations: one with the control
equipment and one without control equipment to extend
expansion capacities (always combine same volumes).
Two volumes are available: 500 L (775 mm x 1642 mm, 90
kg) and 1000 L (800 mm x 2465 mm, 150 kg). PPH open
expansion vessels are also available from 200 L to 5000 L.
Pressosmart products are built in compliance with PED 97/23 Art. 3.3 and CE73/23 electrical regulation.
.
11:47
.
KAB
Sludge filter
.
Applications
KAB has been developed for the purpose of removing
particles caused by corrosion of heating/cooling applications.
This system is designed specifically for use in new and existing
installations and networks.
Principle
Iron oxide can easily be identified in an installation. It settles
out in the form of black sludge and is made of dissolved iron
precipitated as hydroxide. This hydroxide releases hydrogen
and turns into magnetised oxide Fe
3
O
4
also called magnetite.
The size (0.5 ) and density of this product do not allow for
an efficient settlement or centrifugal separation. KAB uses
magnetic bars to remove these magnetised particles.
Working principle
The water held in the pipework is bypassed through a set of
multi-field magnetic bars. The low speed flow and the laminar
flow enable KAB to retain 99.9% of magnetised particles of
less than 0.5 micron. The particles then agglomerate and form
a deposit on the magnetic bars. This deposit then enables
the trapping of the non-magnetised particles thanks to their
position around the magnetic bars. This results in the settling
of particles in the installations and circulation of treated water.
KAB will bypass 20% of the water flow of the installation and
may operate 24 hours a day.
Advantages
- Compact and easy to install.
- Easily cleaned by simply wiping the magnetic bars.
- High efficiency enabling the treatment of particles of less
than 0.5.
- No risk of leakage or heating/cooling shutdown during
treatment.
- With the optional isolating valve, minimal water loss while
cleaning.
- It can be used as an injection cylinder when chemical
treatment is required (ex: pH rectifier, oxygen reducer).
Options
50m removable mesh strainer.
Feed pump to prevent disruption of an existing
installation. Isolating valve.
Description
KAB is made of a carbon steel cylindrical body with a tangential
water inlet at the top. The water outlet is located at the
bottom. The multi-field magnetic bars are assembled radially
in a gasket that can easily be removed for maintenance.
The shape and assembly of KAB creates a cyclonic effect
where all the particles are driven to the magnetic bars and
to the bottom of the body thanks to the rotational effect and
gravity. The magnetic bars will catch the magnetite whereas
the nonmagnetised particles will be trapped by settling.
11:48
Optional valves
Option vannes
Optional pump
Option pompe
.
Operating limits Water
Max. operating pressure 10 bar
.
Flow rate (m/h)
Description
Heat load
kW
Pipework content
m
Installation KAB
Capacity
kg
Hydraulic
connection
Net weight
kg
Article
number
KAB03 350 5 15 3 0 1 50 KAB0300
KAB07 820 10 35 7 1 DN65 90 KAB0700
KAB15 1750 25 75 15 2 DN65 105 KAB1500
KAB25 3000 40 125 25 4 DN65 120 KAB2500
.
11:49
.
AquaTank 316Ti
Hot water storage tank, 300-1000 litres
.
AquaTank 316Ti is our range of stainless steel hot water
storage tanks for customers who prefer a high-alloy austenitic
stainless steel. This leaflet describes cylinders available
as standard in capacities between 300 and 1000 litres.
Furthermore we offer also vessels up to 4000 litre capacity
with standardized dimensions.
Pressure vessel code
AquaTank 316Ti meets the requirements of the PED
97/23/EEC code. Other pressure vessel codes can be offered
on request.
Charge heat exchangers reduce power demand
AquaTank 316Ti is designed for use in combination with
charge heat exchangers. The AquaTank is then employed to
store drinking quality water in facilities in which the water flow
is not constant where sudden high demands occur more or
less regularly, such as in apartment houses, sports centres,
schools, hotels and hospitals. With a charge heat exchanger,
the power demand can be substantially reduced compared
to a separate coil heater, since the AquaTank acts as a buffer
to meet the power peaks occurring at high water flow rates.
Following such high water demand, heating takes place very
quickly, because the water that has been heated by the charge
heat exchanger is stored at the top of the tank. The recovery
period is short, unlike that of a traditional coil heater in which
the entire heater volume must first be reheated, before the
user obtains the domestic hot water comfort provided by an
AquaTank with charge heat exchanger.
Flexible energy source
All types and sizes of the AquaTank 316Ti are equipped with
threaded connections for electric immersion heaters. The
immersion heater can be fitted directly to the connection,
which simplifies the installation work.
High effectiveness for maximum hot water
The effectiveness of this type of storage tank from which
hot water is drawn depends on its ability to keep the hot
water separated from the cold water admitted into the tank.
The AquaTank is particularly good in this respect because
of its internal tube arrangement. The incoming cold water
is distributed gently across the bottom of the tank, which
prevents it from mixing with the hot water. The hot water
then is drawn from the very top in the centre of the cylinder.
Moreover, since vertical hot water storage tanks are more
effective than horizontal ones, the AquaTank is of upright
design.
Effective and environment-friendly insulation
The insulation is made of environment-friendly polyurethane
foam that is produced without the use of Freons. The surface
of the insulation is covered with an impact-resistant ABS
plastic. The insulation is very easy to remove and refit, which
makes the unit easy to transport into and out of the premises.
The special design of the insulation avoids the so called
chimney-effect between insulation and cylinder surface
and guarantees for the lowest heat losses. The insulation
conforms to the strict energy saving demands made by the
German EnEV law.
11:50
D2
D1
Connections (see table for sizes)
1. Cold water inlet
2. Hot water outlet
4. Charge heat exchanger
5. Support sleeve, 2
6. Instrument connection,
7. Immersion heater, 2 (see table for number and rating of heaters)
8. Drain (to be put into connecting pipework)
9. Air vent, 1
10. Inspection opening, 120 mm dia.
9
6
4
2
11
3
5
7
6
10
1
e
d
c

b

a

Note: All connections have female threads, except the inspection
openings. The capacity 300 litre has only three instrument connections.
Operating data
Max. operating pressure (gauge) 10 bar
.
Dimensions (mm) Connection sizes (inch) Tank
capacity
litres
a b c d D1 D2 e 1 2 3 4
Heat loss
kWh in
24h
Dry
weight
kg
Immersion
heater rating
kW
300 1505 1217 908 400 550 700 97 2 2 1 2 2.2 67 1 x 5.25
500 1815 1507 1158 450 650 800 97 2 2 1 2 3.1 89 1 x 9
500/2 1815 1507 1158 450 650 800 97 2 2 1 2 3.1 89 2 x 9
750 2105 1730 1360 600 750 900 97 2 2 1 2 3.8 144 2 x 12
750/3 2105 1730 1360 600 750 900 97 2 2 1 2 3.8 144 3 x 12
1000 2180 1763 1402 650 850 1040 97 2 2 1 2 4.2 197 3 x 12
Dimensions are target values. Binding figures are shown on the drawings.
The dimensions for the larger vessels up to 4000 litres are available on request.
.
11:51
.
AquaTank HC 316Ti
Storage water heater, 125-1000 litres
.
AquaTank HC 316Ti is our range of indirectly heated, unvented
(closed) storage water heaters made of stainless steel. This
leaflet describes standard cylinders available in capacities
between 125 and 1000 litres.
AquaTank HC 316Ti meets the requirements of the PED
97/23/EEC code. Other pressure vessel codes can be offered
on request.
Heating coil reduces the power demand
AquaTank HC 316Ti is equipped with a stainless steel heating
coil to charge the vessel. The AquaTank HC is then employed
to store drinking water in facilities in which the water flow is
not constant where sudden high demands occur more or
schools, hotels and hospitals.
With a built in heating coil, the power demand can be
substantially reduced compared to a direct water heater, since
the AquaTank HC acts as a buffer to meet the power peaks
occurring at high water flow rates. Following such high water
demand, heating takes place very quickly, because the water
that has been heated by the coil is stored at the top of the
tank. The recovery period is short. The unique shape of the
heating coil reaches down to the bottom and heats all of the
water inside the vessel.
The effectiveness of this type of storage tank from which hot
water is drawn depends on its ability to keep the hot water
separated from the cold water admitted into the tank. The
AquaTank HC is particularly good in this respect because of its
internal tube arrangement. The incoming cold water is gently
distributed across the bottom of the tank, which prevents it
from mixing with the hot water. The hot water is then drawn
from the very top in the centre of the cylinder. Moreover,
since vertical hot water storage tanks are more effective than
horizontal ones, the AquaTank HC is of upright design.
The insulation is made of environment-friendly CFC-free
polyurethane foam, The surface of the insulation is covered
with an impact-resistant ABS plastic. The insulation is very
easy to remove and refit, making the unit easy to transport into
and out of the premises. The special design of the insulation
avoids the so called chimney-effect between insulation and
cylinder surface guaranteeing for the lowest heat losses.
This insulation conforms to the strict energy saving demands
stipulated by the German EnEV law.
11:52
45
1. Cold water inlet
2. Hot water outlet *
3. Hot water circulation *
4. Primary flow, male thread
5. Primary return, male thread
6. Instrument connection, **
8. Drain (to be put into connecting pipe work)
9. Air vent, 1/2 **
10. Inspection opening, 120 mm dia.***
e
h
1
c
h
2
b
a
d
D1
D2
9
2
11
4
11
3
6
10
5
1
6
11
Note: All connections have female threads, except the primary
connections.
Operating data
Vessel Max. operating pressure (gauge) 10 bar
Coil Max. operating pressure (gauge) 25 bar
.
capacity
litres
a b c h1 h2 d D1 D2 e 1 2 3 4 5
Heat losses
kWh in 24h
Dry
weight
kg
125 940 940 940 190 560 400 500 660 65 1 1 1 1 1.8 40
160 1190 1190 1190 190 740 400 500 660 65 1 1 1 1 1.9 50
200 1440 1440 1440 190 740 400 500 660 65 1 1 1 1 2.2 58
350 1725 1425 1095 220 1280 400 550 710 65 1 1 1 1 2.5 85
500 1745 1425 1095 220 1325 400 650 810 65 1 1 1 1 3.1 95
750 1830 1470 1090 275 1155 600 800 1000 80 2 2 1 1 1 3.8 145
1000 2080 1705 1440 265 1080 700 850 1050 80 2 2 1 1 1 4.2 195
* For capacities between 125 and 200 litres, the connections are at the top of the vessel
** Only for capacities between 350 and 1000 litres
*** 2 female for capacities between 125 and 200 litres
.
11:53
.
AquaTank EM (10 bar)
.
AquaTank EM is our range of enamelled (glass lined) hot
water storage tanks for customers who prefer the hygienic
coating of enamel which also allows operation with chlorinated
water. This leaflet describes cylinders available as standard in
capacities between 200 and 1000 litres. Furthermore we offer
also vessels up to 3000 litre capacity rated for 7 bar operation
pressure with standardized dimensions.
AquaTank EM meets the requirements of the PED 97/23/EEC
code. Other pressure vessel codes can be offered on request.
AquaTank EM is designed for use in combination with charge
heat exchangers. The AquaTank is then employed to store
drinking quality water in facilities in which the water flow is
schools, hotels and hospitals. With a charge heat exchanger,
the power demand can be substantially reduced compared
to a separate coil heater, since the AquaTank acts as a buffer
to meet the power peaks occurring at high water flow rates.
Following such high water demand, heating takes place very
quickly, because the water that has been heated by the
charge heat exchanger is stored at the top of the tank. The
recovery period is short, unlike that of a traditional coil heater
in which the entire heater volume must first be reheated before
the user obtains the domestic hot water comfort provided by
an AquaTank with charge heat exchanger.
design.
The insulation is made of environment-friendly foam that is
produced without the use of Freons. The special design of
the insulation avoids the so called chimney-effect between
insulation and cylinder surface and guarantees for the lowest
heat losses.
The insulation conforms to the strict energy saving demands
made by the German EnEV law.
11:54
1. Cold water inlet, male thread
2. Hot water outlet, male thread
4. Charge heat exchanger, male thread
10. Spare connection, see design drawing
Note: Connections no. 3 and 6 have female threads.
Operating data
.
capacity
litres
a b b1 c d D1 D2 e 1 2 3 4
Heat loss
kWh in 24h
Dry weight
kg
200 1300 1044 914 652
- -
600 85 1 1 1 1 1.9 96
300 1758 1501 1371 880
- -
600 85 1 1 1 1 2.3 115
500 1806 1478 1348 894
- -
750 85 1 1 1 1 3.2 184
800 1982 1580 1450 900 600 790 1000 120 2 2 1 2 4.5 200
1000 2328 1904 1774 1246 600 790 1000 120 2 2 1 2 5.5 270
Insulation material
Capacity 200 to 500 L >> PUR foam direct moulded between vessel and outer metal cladding (powder-coated)
Capacity 800 & 1000 L >> Soft-foam covered with a PVC-jacket
.
11:55
.
AquaTank HC EM (10 bar)
Storage water heater, 200-1000 litres
.
AquaTank HC EM is our range of indirectly heated, unvented
(closed) storage water heaters. These enamelled (glass lined)
hot water storage heaters are for customers who prefer the
hygienic coating of enamel which also allows operation with
chlorinated water. This leaflet describes standard cylinders
available in capacities between 200 and 1000 litres.
AquaTank HC EM meets the requirements of the PED 97/23/
EEC code. Other pressure vessel codes can be offered on
request.
Heating coil reduces the power demand
AquaTank HC EM is equipped with an enamelled heating coil
to charge the vessel. The AquaTank HC is then employed
to store drinking water in facilities in which the water flow is
With a built in heating coil, the power demand can be
substantially reduced compared to a direct water heater, since
the AquaTank HC acts as a buffer to meet the power peaks
that has been heated by the coil is stored at the top of the
tank. The recovery period is short. The unique shape of the
heating coil reaches down to the bottom and heats all of the
water inside the vessel.
The effectiveness of this type of storage tank from which hot
water is drawn depends on its ability to keep the hot water
separated from the cold water admitted into the tank.
The AquaTank HC is particularly good in this respect because
is gently distributed across the bottom of the tank, which
is then drawn from the very top in the centre of the cylinder.
effective than horizontal ones, the AquaTank HC is of upright
design.
The insulation is made of environment-friendly CFC-free foam.
The special design of the insulation avoids the so called
chimney-effect between insulation and cylinder surface
guaranteeing for the lowest heat losses.
The insulation conforms to the strict energy saving demands
stipulated by the German EnEV law.
11:56
7
0
9
0

1. Cold water inlet
2. Hot water outlet *
4. Primary flow
5. Primary return
6. Instrument connection, **
12. Inspection opening, 120/180 mm dia.***
e
h
1
h
2
c
a
2
6
3
6
4
5
1
12
D1
D2
Note: Connections 1, 2, 3 have male threads
number 4, 5, 6 have female threads.
Operating data
Vessel Max. operating pressure (gauge) 10 bar
Heating coil Max. operating pressure (gauge) 10 bar
.
Dimensions (mm) Connection sizes (inch)
Tank
capacity
litres
a c h1 h2 D1 D2 e 1 2 3 4 5
Heat
loss
kWh in
24h
Dry
weight
kg
200 1340 748 263 638
-
600 85 1 1 1 1 1.8 121
300 1797 1028 263 728
-
600 85 1 1 1 1 2.2 149
500 1838 1020 405 920
-
750 85 1 1 1 1 1 2.7 205
800 1982 860 380 1025 790 990 120 1 1 1 1 1 4.5 272
1000 2328 1025 380 1190 790 990 120 1 1 1 1 1 5.5 299
* for capacities 800 & 1000 litres the hot water outlet is in the cylindrical part of the vessel, see details in the design drawings
** only for capacities 200 to 500 litres, capacities 800 & 1000 litres are equipped with a fastening bar for surface sensors
*** 180/240 mm for capacities 800 & 1000 litres
Insulation material
Capacity 200 to 500 L >> PUR foam injected between vessel and outer metal cladding (powder-coated)
Capacity 800 & 1000 L >> Soft-foam covered with a PVC-jacket
.
11:57
.
AquaTank EM (7 bar)
.
AquaTank EM is our range of enamelled (glass lined) hot
water storage tanks for customers who prefer the hygienic
coating of enamel which also allows operation with chlorinated
water. This leaflet describes cylinders available as standard
in capacities between 300 and 3000 litres. Furthermore we
offer also vessels up to 1000 litre capacity rated for 10 bar
operation pressure with standardized dimensions.
AquaTank EM meets the requirements of the PED 97/23/EEC
code. Other pressure vessel codes can be offered on request.
AquaTank EM is designed for use in combination with charge
heat exchangers. The AquaTank is then employed to store
drinking quality water in facilities in which the water flow is
With a charge heat exchanger, the power demand can be
substantially reduced compared to a separate coil heater,
since the AquaTank acts as a buffer to meet the power peaks
that has been heated by the charge heat exchanger is stored
at the top of the tank. The recovery period is short, unlike that
of a traditional coil heater in which the entire heater volume
must first be reheated before the user obtains the domestic
hot water comfort provided by an AquaTank with charge heat
exchanger.
Flexible energy source
All types and sizes of the AquaTank EM can be equipped with
electric immersion heaters. The immersion heater are fitted
directly to the inspection opening/man hole, which simplifies
the installation work.
design.
The insulation is made of 50 mm mineral wool and covered
with a PVC-jacket. As option we offer also 100 mm mineral
wool and an aluminium-plate cladding. The insulation is
very easy to remove and refit, which makes the unit easy to
transport into and out of the premises.
11:58
4
5
D1
D2

1. Cold water inlet
2. Spare connection 2
4. Charge heat exchanger
5. Support sleeve 2
6. Instrument connection
10. Hot water outlet 2
11. P&T connection 2
1
b
a
2
3
4
c
e
5
6
11
10
12
Note: All connections have female threads,
except the inspection opening.
Operating data
.
Dimensions (mm) Connection sizes (inch)
Tank
capacity
litres
a b c D1 D2 e 1 2 3 4
Heat
losses
kWh in
24h *
Heat
losses
kWh in
24h **
Dry weight
kg
300 1718 1395 1074 549 660 216 2 2 1 2 5.3 3.2 107
500 2046 1748 959 630 740 210 2 2 1 2 6 3.7 137
750 1951 1599 1150 790 900 197 2 2 1 2 6.9 4.6 233
1000 2304 1954 1324 790 900 197 2 2 1 2 7 5.4 263
1500 2127 1700 1250 1100 1210 221 2 2 1 2 9.2 7.2 344
Dimensions are target values. Binding figures are shown on the separate drawings. * heat losses 50 mm glass wool
The dimension drawings for larger vessels up to 3000 litre as well as the optional
extras like manhole and immersion heater are available on request.
** heat losses 50 mm rock wool
Insulation material
Standard delivery 50 mm glass wool with PVC-jacket.
Options:
- 100 mm glass wool with PVC-jacket
- 50 mm rock wool with aluminium-plate cladding
- 100 mm rock wool with aluminium-plate cladding
.
11:59
.
SolarTank
Heating water storage tank, 300-3000 litres
.
SolarTank is our range of vessels that store primary energy
from different heat sources including boilers, solar heaters,
heat recovery systems and others. This leaflet describes the
standard cylinders that are available in capacities between
300 and 3000 litres and rated for 10 bar operation pressure.
SolarTank meets the requirements of the PED 97/23/EEC
code.
Freshwater heating on demand
SolarTank is designed for use in combination with
instantaneous tap water heaters. The SolarTank can store
energy from any heat source to generate hot tap water on
demand in facilities where water flow is not constant where
sudden high demands occur on a fairly regular basis such as
in blocks of flats, sports centres, schools, hotels and hospitals.
When discharging the SolarTank in combination with an
instantaneous tap water heater, the primary power demand
can be substantially reduced since the SolarTank acts as a
buffer on the primary side to meet the power peaks that occur
at high tap water flow rates. Following such high tap water
consumption, heating takes place very quickly and only on
demand. This ensures a hygienic hot tap water supply that
reduces the risk of lime scaling in the tap water system and
scalding at the tap.
Flexible energy sources
The SolarTank can be connected to any type of primary heat
source as long as it is connected in a closed heating loop. To
heat tap water to the right comfort level when showering and
bathing, we recommend a minimum charging temperature of
45 to 50C for the primary heating water.
The effectiveness of this type of energy storage tank from
which hot tap water is generated depends on its ability to keep
the hot heating water separated from the cold return water
that is admitted into the tank. The SolarTank is particularly
positive in this respect due to its internal tube arrangement.
The returned cold heating water is distributed gently across
the bottom of the tank, which prevents it from mixing with the
hot water that is fed on top of the vessel.
The hot heating water is then drawn from the very top at the
centre of the cylinder and is supplied to the instantaneous tap
water heater. Moreover, since vertical storage tanks are more
effective than horizontal ones, the SolarTank has an upright
design.
Effective and environmentally friendly insulation
The insulation is made of 100 mm rockwool cladded with an
alaminium metal plate (Euroclass A) or 100 mm glasswool
with a PVC jacket (Euroclass B). The insulation is very easy to
remove and refit, which makes the unit easy to transport in
and out of the premises.
11:60
D
3
0
3
0

1. Primary heating water inlet
2. Primary heating water outlet
3. Feed to tap water heater
4. Return from tap water heater
e
3
1
2
5
5
5
4
c
a
b
Note: All connections have female threads.
.
Operating data
.
capacity
litres
a b c D e 1 2 3 4
Heat loss
kWh in
24h *
Dry
weight
kg
300 1668 1395 495 549 215 2 2 2 2 5.3 107
500 1996 1748 495 630 210 2 2 2 2 6 137
750 1905 1601 501 790 200 2 2 2 2 6.9 233
1000 2258 1954 501 790 195 2 2 2 2 7 263
1500 2083 1700 600 1100 215 2 2 2 2 9.2 344
2000 2271 1888 600 1100 215 2 2 2 2 10.9 371
2500 2144 1680 680 1400 215 2 2 2 2 12.3 501
3000 2272 1810 680 1400 215 2 2 2 2 14 540
Dimensions are target values. Binding figures are shown on the separate drawings.
.
3. Applications
5. Product range
14. Filters
Chapter 12
12:1
Tubular heat
exchangers
Tubular Heat Exchangers from Alfa Laval
are compact and thermally very efficient.
We have two types designed for use in
HVAC applications:
Cetecoil is made of tubes in stainless
steel and a shell in either carbon or
stainless steel. Cetecoil is suitable for
many different media such as steam,
domestic hot water, heating water and
hot oil. Cetecoil is well-suited in steam
systems, due to flexibility in connections
and low pressure drops on the shell
side, as well as high temperature
performance.
Cetetube is made of finned tubes in
copper and a shell in carbon steel.
Cetetube is well-suited in heating
systems and domestic hot-water
applications. It has high temperature
performance thanks to a gasket-free
design. Cetetube fit well in heating duties
with asymmetric flows and rapid
temperature changes.
12:2
Cetetube Cetecoil
TM
Tubular heat exchangers range
12:3
.
Cetecoil
Shell and Tube Heat Exchanger Stainless Steel / Carbon Steel

.
Cetecoil is the collective name for a range of heat exchangers
with tubes made of acid proof stainless steel and suitable for
many different media, such as steam, domestic hot water,
heating water and hot oil. When operating with steam, the
Cetecoil is a very efficient condensate cooler. The Cetecoil
heat exchanger is also very well-suited for use in systems in
which continuous operation at high water velocities is required.
High pressures and temperatures
Cetecoil heat exchangers have no gaskets and can operate at
high pressures and high temperatures, even when handling
media that are subject to sudden and big temperature
variations, such as in steam and refrigeration systems. In
their standard design, Cetecoil heat exchangers are rated for
pressures up to 25 bar and temperatures up to 300C.
Flexible range
Cetecoil heat exchangers are manufactured in three different
basic versions as regards materials and pressures, and these
are designated R, S and E. All versions have stainless steel
tubes.
Every basic version is manufactured in a number of sizes and
different thermal lengths. This wide range makes it simple
to order a suitable Cetecoil heat exchanger for virtually any
operating conditions. For higher capacities, several heat
exchangers can be connected in parallel or in series.
Unique design with patented tubes
The stainless steel tubes are cross-rilled. This improves the
thermal properties of the tube, both on the inside and on the
outside, which contributes towards a very high heat transfer
rate. The performance of the heat exchanger is determined
by the number of tubes and the tube length. The tubes are
wound into a spiral around a central core. Each end is then
secured into the tube plate. The tubes form together with
the collecting chambers the coil which is welded to the
surrounding shell. In this design, the strength of an all-welded
design is combined with high elasticity for absorbing thermal
expansion. The upright position also means that Cetecoil
needs a minimum of space.
12:4
All dimensions in mm. Design subject to changes without prior notice.
Connections Volume Cetecoil
S/R/E
Type
A mm B mm C mm D mm F mm K mm I mm
1.2
PN 40*
3.4
PN 16
Coil
Litres
Shell
Litres
Dry
Weight
kg
480 - L 980 680 440 280 425 300 200 50 50 2 8 30
850 - L 1070 771 531 280 425 300 200 50 50 3 9 35
1450 - L 1145 870 585 280 415 275 200 50 65 7 11 45
2150 - L 1170 920 580 340 420 250 235 50 80 10 30 65
3300 - L 1255 985 420 430 560 270 270 65 100 14 35 100
4100 - L 1255 985 420 430 560 270 270 65 125
1)
16 33 110
480 - M 1160 860 620 280 425 300 200 50 50 3 11 35
850 - M 1360 1060 826 280 425 300 200 50 50 4 14 45
1450 - M 1505 1230 935 280 415 275 200 50 65 8 17 75
2150 - M 1500 1250 900 340 420 250 235 50 80 14 45 110
3300 - M 1455 1185 620 430 560 270 270 65 100 21 42 150
4100 - M 1455 1185 620 430 560 270 270 65 125
1)
24 38 170
480 - H 1360 1060 826 280 425 300 200 50 50 4 15 45
850 - H 1670 1370 1130 280 425 300 200 50 50 6 20 50
1450 - H 1900 1625 1335 280 415 275 200 50 65 12 24 90
2150 - H 1800 1550 1200 340 420 250 235 50 80 19 65 160
3300 - H 1695 1425 860 430 560 270 270 65 100 28 55 220
4100 - H 1695 1425 860 430 560 270 270 65 125
1)
34 49 230
* PN16 for type E.
1)
For type E the connection is DN 100.
The tube coil inside the shell
The tube coil inside the shell
12:5
Connection examples (flow diagrams)
(The heat exchanger must always be connected with the
media in counterflow and,if the materials allow, at the larger
flow rate on the shell side.)
Operating pressure/operating temperature
Max. operating pressure bar (gauge) at operating temperature
200C 250C 300C
Cetecoil
Type
Coil Shell Coil Shell Coil Shell
R 16 16 15 14 14 12
S 25 16 23 14 19 12
E 16 16 15 15 14 14
Materials
Coil
Cetecoil type
Tubes
Collecting
chambers Shell
R Stainless steel Stainless steel Carbon steel
S Stainless steel Carbon steel Carbon steel
E Stainless steel Stainless steel Stainless steel
Examples of suitable media in the coil and shell
Cetecoil type
Coil
(connections 1 and 2)
Shell
(connections 3 and 4)
R
Steam, domestic hot
water, oils
Steam, hot oil, heating
water
S Steam, heating water Hot oil, heating water
E
Steam, domestic hot
water, oils
Same as on coil side
Insulation
The insulation consists of 50 mm thick mineral wool clad with
tough Aluminium structural plate.
Quality standard/approval
Designed and rated according to PED and AD2000. Approved
by German TV. Stainless steel type AISI 316
12:6
Cetecoil article numbers
Type Cetecoil R Cetecoil S Cetecoil E
480 - L 724 115 724 122 724 129
480 - M 724 116 724 123 724 130
480 - H 724 117 724 124 724 131
850 - L 724 118 724 125 724 132
850 - M 724 119 724 126 724 133
850 - H 724 120 724 127 724 134
1450 - L 725 052 725 234 725 226
1450 - M 725 053 725 235 725 227
1450 - H 725 054 725 236 725 228
2150 - L 725 099 725 183 725 188
2150 - M 725 100 725 184 725 189
2150 - H 725 101 725 185 725 190
3300 - L 725 399 725 818 725 484
3300 - M 725 400 725 819 725 485
3300 - H 725 401 725 820 725 486
4100 - L 725 402 725 821 725 487
4100 - M 725 403 725 822 725 488
4100 - H 725 404 725 823 725 489
.
12:7
.
Cetetube
Shell and Tube Heat Exchanger
.
The Cetetube range of liquid/liquid heat exchangers comprises
a number of sizes, with ratings of up to around 5 MW. The
Cetetube is manufactured in three different basic thermal
lengths. So it is easy to find a heat exchanger that will offer
optimum properties for most operating conditions.
Thermally optimized
A Cetetube coil consists of finned copper tubes. The finned
tube is designed to provide flow areas to suit modern
operating conditions in heat exchange technology. Due to the
fins, the outside heat transfer area of the tube is many times
larger and they also serve as distinct spacers between the
tube rows to ensure stability of the coil. Due to the stability
and thus the repeatability in production, every Cetetube heat
exchanger maintains the specified output.
The heat exchanger is designed to ensure turbulent flow
both inside and outside the tubes. The turbulent flow is
favourable from the heat exchange viewpoint and makes the
heat exchangers self-cleaning, with little risk of fouling of the
heat transfer surfaces.
For a variety of operating conditions
The Cetetube is designed for the same pressures and
temperatures on both sides. The same heat exchanger type
can be used for different operating conditions, and all of them
can be used in heating, ventilation and hot water systems. In
order to put the heat transfer capacity of the heat exchanger
to maximum use, the higher flow rate is routed through the
shell. However, for domestic hot water, the tap water flow
must always be connected to the coil side.
12:8
Shell
The shell is made of pressure vessel steel and conforms to the
relevant pressure vessel standards.
Coil
The coil is made of spiral-round, seamless copper tube with
area-extending fins.
Maximum operating pressure
The maximum operating pressure is 1.6 MPa (gauge) on shell
side and 2.5 MPa (gauge) on tube side.
Maximum operating temperature
The corresponding maximum operating temperature is 150 C
on shell side and 160 C on tube side
Insulation
The insulation consists of 50 mm mineral wool clad with tough
Aluminium structural plate. The insulation is easy to remove
and refit.
Connections
The tube coil and the shell are equipped with flange
connections PN40 on tube side and PN16 on shell side.
Installation
The Cetetube heat exchangers are provided with tubular legs
with adjustable feet.
Connection
See the flow diagram for the relevant heat exchanger type.
As a general rule, the liquid at the lower flow rate should be
routed through the coil. N.B. However, domestic hot water
must always flow through the coil.
Quality standard/ approval
All sizes are designed and rated according to PED, approved
by German TV.
The Cetetube is manufactured in 7 sizes, with size
designations ranging between 460 and 3500. Every size is
manufactured in three different thermal lengths, to suit most
operating conditions. In addition, also non-standard units are
available on request. For further information, see the data
sheet for each size and thermal length.
.
The tube coil inside the shell. The finned copper tube.
.
PCT00072 EN 1202 Alfa Laval reserves the right to change specifications without prior notification.
3. Applications
5. Product range
14. Filters
Chapter 13
13:1
All-welded
heat exchangers
When the duty gets tougher and you still
need a compact solution, you should
consider an all-welded heat exchanger
from Alfa Laval. They come in different
shapes and forms to satisfy even the
most demanding pressure and
temperature requirements.
The AlfaDisc provides the exceptional
thermal efficiency and compactness of a
plate-and-frame unit under conditions
that would normally require a bulky,
traditional shell-and-tube unit.
The AlfaRex has all the benefits of a
plate heat exchanger including a
compact and flexible design, excellent
heat-transfer abilities and very limited
need of maintenance.
The Compabloc is a breakthrough plate
heat exchanger design that combines a
whole range of technological advantages
in one compact unit. The all-welded
plate pack does away with all gaskets
between plates, and makes it possible
to operate with a wide range of media
and at high temperatures and pressures.
13:2
AlfaDisc
AlfaRex - TM20
All welded heat exchangers range
Compabloc
13:3
.
AlfaDisc
All-welded Plate Heat Exchanger
AlfaDisc 50
.
Applications
AlfaDisc is suitable for most of the applications, such
as general cooling and heating duties, condensation,
evaporation, reboiling and stream heating.
Standard design
AlfaDisc is built on the Plate & Shell concept. It is able to
withstand higher design pressure, is more compact, is better
developed for fatigue applications, has the possibility for
asymmetric flow and is cleanable on one side. These features
in combination with an attractive price give us a range of
competitive advantages over other welded concepts.
The AlfaDisc all-welded plate heat exchanger provides the
thermal efficiency and compactness of a plate and frame unit
under conditions that would normally call for a shell and tube
unit.
Designed for use with liquids, gases and two-phase mixtures
at pressure up to 100 bars (PED & ASME) and at temperatures
up to 538C, the Plate & Shell unit works well with aggressive
media, such as organic solvents, steam heaters and
interchangers that are beyond the capability of a gasketed
unit. The unit is also available with removable core design.
Typical capacities
Liquid flow rate
Up to 157 kg/s (2355 gpm) depending on media, permitted
Sizes
AlfaDisc 25 AlfaDisc 100
Working principle
The unit features a plate side and a shell side, which offer
high pressure ratings. It has alternating channels for hot and
cold media, and can offer true counter-current or co-current
flow. Number of passes could be up to 3 passes maximum
on each side.
Nozzle sizes up to DN 700 can be accommodated on the
shell side of the exchanger, offering higher steam and liquid
flow rates. Nozzles on the plate side can be up to DN 200.
The AlfaDisc unit can be fabricated from dissimilar metals
when only one side will be exposed to corrosive conditions.
Flow principle of a multi-pass AlfaDisc.
13:4
STANDARD MATERIALS
Shell material
Mild steel, Epoxy painted or stainless steel
Cover material
Mild steel, Epoxy painted or stainless steel
Nozzles
Stainless steel, Titanium and 254 SMO Could be combined
with carbon steel flanges
Plate material
316L, Titanium and 254 SMO
TECHNICAL DATA
Design pressure
CE/PED Vacuum to 100 bars
ASME Vacuum to 100 bars
Design temperature
Carbon steel Shell -45 - 538C
Stainless steel Shell -160 - 538C
AlfaDisc 25 4.5 m (48.5 ft)
AlfaDisc 50 35 m (377 ft)
AlfaDisc 80 62 m (667 ft)
AlfaDisc 100 125 m (1345.5 ft)
AlfaDisc 150 220 m (2368 ft)
AlfaDisc 200 380 m (4090 ft)
STANDARD CONNECTIONS
Sizes mm (inch)
Model range Plate side Shell side
AlfaDisc25 25 (1) 20 - 100 (1 - 4)
AlfaDisc50 50 (2) 20 - 150 (1 - 6)
AlfaDisc80 80 (3) 25 - 250 (1 - 10)
AlfaDisc100 100 (4) 25 - 350 (1 - 14)
AlfaDisc150 150 (6) 25 - 500 (1 - 20)
AlfaDisc200 200 (8) 25 - 700 (1 - 28)
Pressure ratings
CE/PED PN16, 25&40, PN63 and PN100
ASME ASME cl. 150, 300 & 600 and Class 900
Dimensions (mm)
Model H2 min/max L min/max hs1 min/max
AD25 370 850 275 1945 260 740
AD50 630 1050 290 2010 450 790
AD80 790 1270 310 2070 540 1040
AD100 930 1450 340 2125 640 1220
AD150 1130 1700 380 2205 760 1530
AD200 1450 2400 430 2325 1000 1980
Dimensions (in)
Model H2 min/max L min/max hs1 min/max
AD25 15 33 11 77 10 29
AD50 25 41 11 79 18 31
AD80 31 50 12 81 21 41
AD100 37 57 13 84 25 48
AD150 44 67 15 87 30 60
AD200 57 94 17 92 39 78
1
Dimensions vary with support type
2
Dimensions vary with connection sizes and supports
.
13:5
.
AlfaRex - TM20
All-welded Plate Heat Exchanger
AlfaRex TM20 - All welded plate heat exchanger
.
Totally gasket free, the TM20 is well suited for applications
involving high temperature and/or high pressure with relatively
clean media. The media can also be very corrosive (acids,
NaOH, etc.).
The TM20 is particularly recommended for the following
applications:
- Solvent recovery processes
- Gas dehydration plants
- Batch reactors
- Refrigeration duties
AlfaRex design
The TM20 consists of a laser welded pack of corrugated
between which heat transfer takes place. The design has
been achieved by laser welding the plates together one by one
in alternate grooves to form a plate pack. The plate pack is
installed in a frame consisting of a frame plate and a pressure
plate compressed by tightening bolts. Extended connectors
are located in the frame plate with bellow linings welded to
the plate pack. The plate corrugations create high turbulence
which results in very high thermal efficiency. This in turn leads
to compactness and cost efficiency. The corrugations also
support the plates against differential pressure and allow
utilization of more expensive corrosion resistant materials.
Laser welding and fatigue resistance
The welding is performed using laser welding techniques. This
means low heat input and a small heat affected zone. The
highest quality is assured through a completely automated
machine and welding control combined with a helium leakage
test.
The construction only utilizes welding in the plane of the
plate i.e. in two directions thereby avoiding welds in a third
direction. This design ensures retained flexibility of the plate
pack allowing for thermal and hydraulic expansions and
contractions which will reduce the risk for fatigue cracks.
Working principle
The media in the heat transfer are led into the plate pack
through portholes at the corners and are distributed into the
passages between the plates by the arrangement of sealing
welds.
The two media flow in alternate channels in full countercurrent
flow, thereby making the exchanger equally suited for liquids
as well as gas and two phase duties. Cleaning is done with
CIP (Cleaning in Place).
13:6
STANDARD MATERIALS
Frame Plates
Mild steel. High temperature painted
Extended Nozzles
Metal bellow linings in channel plate material
Channel Plates
Stainless steel AISI 316, AISI 316L, Titanium gr. 1,
Nickel 200/201
.
TECHNICAL DATA (Maximum design performance*)
FB up to 10 barg
FC up to 16 barg
FF up to 25 barg
FK up to 40 barg
FN up to 40 barg
Design temperature range -50 to + 350C
Maximum flow rate 700 m
3
/h
Maximum heat transfer surface 250 m
2
* Depending on design temperature and pressure vessel code
.
CONNECTIONS
FB DN200/8 DIN PN10 or ANSI 150
FC DN200/8 DIN PN10, PN16 or ANSI 150, ANSI 300
FF DN200/8 DIN PN16, PN25 or ANSI 150, ANSI 300
FK DN200/8 DIN PN25, PN40 or ANSI 300, ANSI 400
FN DN200/8 DIN PN40 or ANSI 300, ANSI 400
Dimensions
213
h1 h2
1
4
2
7
1
4
0
1
H
201
650 - 1760
414
w
S4 S1
S3 S2
Type H W h1 h2
TM20-BFB, -BFC 1990 865 301 314
TM20-BFF, -BFK, -BFN 2040 915 327 340
Measures are in millimeters
quotation, please make sure your enquiry includes the
following particulars:
- Flow rates required
- Physical properties of media in question
- Design pressure and temperature
- Pressure vessel code
- Data on cyclic variations in temperature and pressure
.
PPM00095EN 1202 Alfa Laval reserves the right to change specifications without prior notification.
13:7
.
COMPABLOC Compact Heat Exchanger Range
High-performance Fully Welded Heat Exchanger for Process Industries
.
Application
The Alfa Laval Compabloc is a fully welded compact heat
exchanger designed for the complete range of process
and utility duties. The Compabloc range provides the
most efficient, cost-effective, compact and cleanable heat
exchanger solution available today. After 20 years on the
market, the Compabloc has shown itself to be the market
leader in terms of life-cycle costs and energy savings.
Design
Alfa Laval designed the Compabloc range of welded heat
exchangers with a focus on performance, compactness, and
serviceability.
The heart of the Compabloc is a stack of corrugated heat
transfer plates in 316L stainless steel, or other high-grade
material. The plates are laser welded (models CP30 and
above) and form a compact core. This core is then enclosed
and supported by four corner girders, top and bottom heads
and four side panels (see Sectional view of Compabloc).
These components are bolted together and can be quickly
taken apart for inspection, service and cleaning.
The design can be configured in single or multi-pass
arrangements in either co-current or counter-current
operation, for liquid-to-liquid or two-phase duties.
Operating Principles
The two media in the Compabloc heat exchanger flow in
alternately welded channels between the corrugated plates.
These corrugated plates promote high turbulence which
provides high heat transfer efficiency and help minimize fouling.
The media flows in a cross-flow arrangement within each
pass (see figure below) while the overall flow arrangement is
counter-current for a multi-pass unit (if required the unit can
also be designed with overall co-current operation). Each
pass is separated from the adjacent passes by a pressed
baffle which forces the fluid to turn between the plate pack
and the panel.
Compablocs flexible pass arrangements make it suitable for
liquid-to-liquid duties with dissimilar flow rates, or two phase
condensation or reboiler applications.
Options
The Compabloc is available in virtually any material that can
be pressed and welded, including:
- 316L SST
- 254 SMO
- Titanium
- Alloy C-276
- 904L SST (UB6)
- Alloy B-2
- Alloy C-22
- Incoloy 825
- Inconel 600
- Tantalum
The panels and nozzles can be un-lined or lined using the
same materials as the plate pack. The nozzle size is variable
and can be selected independently for each side.
13:8
Panel
Upper head
Girder
Lower head
Support
Gasket
Heat transfer
plate pack
Sectional view of Compabloc
Process Optimization
Because of the Compablocs unique design concept the
possibilities for process optimization and flexibility are limitless.
The Compabloc can be designed with both single-pass
or multi-pass configurations. For condensation, reboiling
and liquid-to-liquid duties without temperature cross, the
singlepass configuration is suitable with its total cross-flow.
The large cross flow area and short flow path fit low-pressure
conden-sing duties and allow very low pressure drops. A
multi-pass configuration is suitable for duties with temperature
cross and close temperature approaches.
The two media flow in cross-flow in alternately welded channels.
The design concept allows a different number of passes on
the two circuits thereby enabling large differences in flow rates
between the hot side and the cold side. The baffling can easily
be re-arranged to suit a new duty should the flow rates or
temperatures change. Close temperature approaches down
to 3C (5.4F) can be achieved.
The Compabloc can be mounted vertically, for normal liquidto-
liquid duties, condensation with sub-cooling and gas cooling
duties, or horizontally, for most condensation duties, reboiling
or liquid-to-liquid duties where height is restricted.
There are currently seven plate family models with heat
transfer areas ranging from 0.7 to 840 m2 per unit and each
model is modularized with different numbers of plates to allow
the best fits for any duty.
Special applications
Special applications
For special applications, the Compabloc 2 cooling medium
range is available which offers a two-section condenser with
two different cooling medias.
13:9
Pressure vessel codes
The Compabloc is available as standard in accordance with
international pressure vessel codes such as ASME (with or
without U stamp) or ADM (code for PED and CE marking).
Dimensions
Technical Data
Standard Pressure Standard Max. Dimensions (mm) *** Max. Weight
Model Range (bar) * Temp. Range (C) *Code A x A x B (kg) ****
CP 15 FV - 32 -40 - 300 PED 280 x 280 x 540 250
CP 20 FV - 32 -40 - 300 PED 430 x 430 x 730 550
CP 30 FV - 32 -40 - 300 PED 500 x 500 x 1070 1160
CP 40 FV - 32 -40 - 300 PED 600 x 600 x 1400 2330
CP 50 FV - 32 -40 - 300 PED 840 x 840 x 2050 5940
CP 75 FV - 32 -40 - 300 PED 1240 x 1240 x 3600 17780
CP 120 FV - 42 -50 - 400 PED 2190 x 2190 x 3500 50000
* other pressures and temperatures may be available on request.
** ASME is also available
*** does not include nozzle length.
**** weight is determined by maximum number of plates and highest pressure rating.
Note: both vertical and horizontal configurations are available.
.
3. Applications
5. Product range
14. Filters
Chapter 14
14:1

Filters
With diminishing supplies of water of
sufficiently high quality to allow the plate
heat exchangers in systems to operate
efficiently, the need for cost-effective
solutions to eliminate clogging by debris,
marine life, fouling and impurities has
become increasingly apparent.
The ALF filter is an automatic self-
cleaning filter sized on the basis of the
type of fouling encountered and the type
of plate heat exchanger installed
downstream.
The Alfa Laval Port filter is used to
protect heat exchangers from intermittent
fouling or to prevent foreign objects from
entering the heat exchanger during a
system startup.
14:2
ALF
Alfa Port Filter
Filter range
14:3
.
ALF Alfa Laval Filter
Filtration for cooling systems using low-quality water
The use of inexpensive secondary cooling water from locations
such as the sea, lakes or rivers has become a successful
cooling solution that is now widely accepted in industry.
Secondary cooling is in widespread use on ships, in power
plants and in district heating and cooling systems.
However, such installations require large quantities of clean
cooling water. With the supply of high-quality cooling water
diminishing, the need for cost-effective solutions to eliminate
clogging, fouling and corrosion has become increasingly more
apparent. In a cooling system incorporating a heat exchanger
and an Alfa Laval Filter, even polluted or corrosive water can
be used to cool the most sensitive process equipment.
The Alfa Laval Filter (ALF) operates as an integral part of a
cooling system, to remove debris that can foul and clog
plate heat exchangers, tubular condensers, cooling tower
spray nozzles or any similar equipment. In spite of effective
screening at the water intake, mussels, seaweed and other
forms of marine life can settle on the heat transfer surfaces.
Conditions are ideal for the growth of these forms of life
and, as a result, they multiply rapidly. This then causes less
effective heat transfer and even the complete breakdown of
heat exchangers or other equipment.
If these kinds of blockages are severe, measures such as
pesticides or chlorination are often no longer sufficient. In
some cases, these simply cannot be used because they are
prohibited by environmental legislation.
This is where Alfa Laval Filter technology comes in. It protects
a wide range of sensitive equipment from clogging and fouling,
and also prevents blockages in the cooling water system.
An Alfa Laval Filter removes debris and marine life, and is
automatically backflushed at regular intervals to keep it clean.
.
Standard control panel with PLC for
one filter. Alternative configurations
are available for controlling multiple
filters.Options for remote control or
high protection classes, such as ATEX,
are also available.
14:4
Operation and design
The Alfa Laval Filter is a pressure filter with an automatic
flushing arrangement. The design features a pressure vessel
casing made of stainless steel (ALF-S), fibreglass reinforced
polyester (ALF-P) or rubber-lined carbon steel (ALF-R). The
internal cylindrical filter basket, along with other wetted parts,
is usually made of stainless steel, super stainless steel (SMO)
or titanium.
The filter system is available with connections ranging from
100 mm/4" to 800 mm/32" and is designed for placing directly
in the pipe system. Because the automatic regeneration
process is run by the inlet pressure, and the nozzles can be
mounted in almost any way required, the Alfa Laval Filter can
be mounted in almost any position.
The inlet is placed at one end and the main outlet at a
90 angle, making it suitable for installation on any 90
pipe bend close to the equipment to be protected. The
inspection/service opening is placed on the opposite side of
the inlet, thus providing easy service access with no need to
remove the pipe connection.
Automatic flushing is carried out at regular intervals without
interrupting the filtering process. The flushing arrangement is
completely automatic and contains a flushing valve and a flow
diverter valve. These are regulated using actuators controlled
by a PLC in the control panel, which can be installed close
to the filter.
The filter itself is divided into two sections by the flow diverter
valve, the inlet section and the outlet section. A flushing valve
for discharging the debris is located at the end of the outlet
section.
Normal operation
During normal operation, liquid passes through the inlet into
the filter basket, in which the flow diverter valve is open and
the flushing valve closed. The liquid passes through the filter
basket prior to being discharged at the main outlet.
NORMAL OPERATION
Regeneration
ALF units can be cleaned either automatically, using a timer,
at predetermined intervals, or manually by pushing a button
on the control panel. An optional differential pressure control
system is available as a back-up and for monitoring the filter
status.
1. Primary flushing
The flushing valve opens, thereby reducing the pressure drop
and increasing velocity and total flow through the filter. Any
debris sticking to the filter basket is dislodged and flushed out
through the flushing valve. The liquid velocity is sufficient to
remove any debris embedded in the inlet section of the basket.
2. Secondary flushing (backflushing)
The flow diverter valve closes, while the flushing valve remains
open. The flow is diverted and forced to pass through the
filter basket in the inlet section. The majority of the liquid is
discharged through the main outlet, but the pressure in the
filter draws part of the flow from the exterior to the interior of
the outlet section. This provides a backflushing effect in this
section of the filter. Any dislodged remnants are discharged
through the flushing valve.
REGENERATION primary flushing REGENERATION secondary flushing (backflushing)
14:5
Installation
ALF units can be installed upstream of heat exchangers with
shut-off valves placed upstream of the filter and downstream
of the heat exchanger. This enables flexible servicing if many
units are installed in parallel for instance in a duty/standby
installation or when installed on a bypass pipe, allowing the
filter to be taken out of service separately.
Depending on pipe dimensions, flow rate and the prermissable
pressure drop, one ALF filter can be installed to protect several
heat exchangers. The filter(s) should preferably be mounted
.
close to the heat exchanger(s) in order to minimize the
risk of biological growth in the pipe system connecting the
components.
Due to the flexible nozzle orientation, ALF filters can be
installed in almost any position, horizontally as well as vertically.
Alfa Laval recommends connecting the flushing outlet to the
heat exchanger outlet when possible, and returning the debris
to the natural water source. It is important that the filter is
installed downstream of the feed pump(s), operating as a
pressure filter.
.
.
Dimensions
ALF-R
A B C
ALF 20R 325 720 1230
ALF 30R 425 950 1610
ALF 40R 496 1150 1165
ALF 50R 600 1400 2380
ALF 60R 700 1650 2605
ALF-R with filter casing made of rubber lined
carbon steel.
A
B
C
ALF 80R 905 2080 3720
ALF-S
A B C
ALF 10S 175 450 740
ALF 15S 250 595 975
ALF 20S 300 720 1180
ALF 30S 400 950 1610
ALF-S with filter casing made of stainless steel.
A
B
C
ALF-P
A B C
ALF 10P 250 530 890
ALF 15P 300 685 1150
ALF 20P 350 840 1400
ALF 30P 520 1130 1820
ALF 40P 570 1150 2110
ALF-P with filter casing made of fibreglass
reinforced polyester.
A
B
C
14:6
Pressure drop for Alfa Laval filters
88 132 220 440 880 1320 2200 4400 8800 22000 44000
psi bar
0.3 4.35
0.5 7.25
0.03 0.435
0.01 0.145
m
3
/h
US gpm
kPa
Fig. 3 Recommended pressure drop and capacity range
.
Technical data
Connections EN 1092.1/PN10 DN100-DN800
ANSI B16.5/B16.47, B series, # 150 4"-32"
JIS B2238/K10 DN100-DN800
Operation Pneumatic, electric or hydraulic Actuator controlled valves
Mesh size Perforated plate design ( hole) 1.0-1.5-2.0-2.5 mm
Wedge wire design (slot size) 0.3-0.5-1.0 mm
Materials Filter body (ALF-R) Rubber-lined carbon steel (EN P265 GH/ASTM A516 Gr60)
Filter body (ALF-S) Stainless steel EN 1.4404 ASTM 316
Filter body (ALF-P) Fibreglass reinforced polyester (GRP/FRP)
Internal parts (wetted) Stainless steel EN 1.4404 ASTM 316
Internal parts (wetted) Super stainless steel, EN 1.4547 / ASTM S31254 (SMO)
Internal parts (wetted) Titanium, EN 3.7025 / ASTM B265 Grade 3
Design code EN13445 / ASME VIII, div.1/div.2 ALF-R / ALF-S
Design code EN13121 / ASME X ALF-P
Design pressure 10 bar (g) / 150 psi Alternatives on request
Design temperature 65C / 149F Alternatives on request
Control panel PLC-based Power supply: 1~ 100-250 V, 50-60 Hz
.
PEE00007EN 0811 Alfa Laval reserves the right to change specifications without prior notification.
14:7
.
Port Filter
.
Application
The Alfa Laval port filter is used to ensure thermal efficiency
of the heat exchanger by preventing foreign objects from
entering and causing clogging of the unit. The filter is designed
to operate in conditions involving sea water, process water,
cooling tower water or any kind of water containing particles
with potential risk of disrupting the performance of the system.
Design
The filter consists of a cylindrical meshed body extending the
total length of the plate pack. A cone shaped guiding ring
is inserted at the inlet of the port and keeps the filter fixed
during operation as well as preventing debris from entering
between filter body and plate pack. A welded ring in both
ends provide a flat surface for gasket sealing against piping
and inspection cover.
Installation and maintenance
The filter is inserted and accessed from an extra port placed
at the opposite side where the media piping is connected. An
inspection cover is mounted to seal the port and makes it easy
to access the filter when maintenance is needed. Removal of
the port filter for inspection or maintenance is possible without
dismantling the inlet pipework.
Benefits
- Prevents clogging
- Extended operation time
- Easy installation
- Easy to service
- Minimized down-town
Technical data
Available for most standard heat exchanger types with
connection size 100 mm (4 in) and larger.
Material: Alloy 316L, Alloy 254 (standard for sea water applications)
and titanium. Other materials available on request.
Mesh size: 1.5-2.2 mm (0.06-0.09 in) with a corresponding pitch
providing an open surface of 37%.
Body thickness: 1 mm (0.04 in)
Ring thickness: 3-5 mm (0.12-0.20 in)
.
Alfa Laval
Industrial Equipment Segment
Market Unit Comfort/HVAC
www.alfalaval.com/hvac
Alfa Laval in brief
Alfa Laval is a leading global provider
of specialized products and engineered
solutions.
Our equipment, systems and
services are dedicated to helping
customers to optimise the
performance of their processes. Time
and time again.
We help our customers to heat, cool,
separate and transport products such
as oil, water, chemicals, beverages,
foodstuffs, starch and
pharmaceuticals.
Our worldwide organization works
closely with customers in almost
100 countries to help them stay ahead.
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ECF00379EN 1204
Local Alfa Laval agent

Comfort Handbook Alfa Laval

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Comfort Handbook Alfa Laval

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Heating and cooling solutions from Alfa Laval

Everything you need for your HVAC application, 2012-2013

: exclusive to Alfa Laval

High heat transfer

100% copper free, suitable for all DHW pipeworks

Thermal efficiency for optimum comfort and reliability

Increased turbulence to increase heat transfer and reduce fouling

Compact design (large heat transfer surface within a small footprint)

Cost effective tap water production

AIS I316 plates & EPDM Clip-On Gaskets

24V 0-10V with safety

230V 3 Points with safety

: exclusive to Alfa Laval

High heat transfer

100% copper free, suitable for all DHW pipeworks

Thermal efficiency for optimum comfort and reliability

Increased turbulence to increase heat transfer and reduce fouling

Compact design (large heat transfer surface within a small footprint)

Cost effective tap water production

AIS I316 plates & EPDM Clip-On Gaskets

24V 0-10V with safety

230V 3 Pts with safety

: exclusive to Alfa Laval (100% stainless

AISI 316 plates & EPDM Clip-on gaskets

Possibility to increase capacity

Cost effective solution

Thermal efficiency for optimum comfort and reliability

Increased turbulence to increase heat transfer and reduce fouling

Compact design (large heat transfer surface within a small footprint)

High heat transfer

100% copper free, suitable for all DHW pipeworks

Connections (see table for sizes)

Shell and Tube Heat Exchanger Stainless Steel / Carbon Steel

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