Catalogo FESTOON

Cable Festoon
Insul-8

Festoon Systems
2
Visit www.conductix.com for the most current information.
Contents
Cable Festoon Systems Overview 3
Quick Quote Software 4
Push Button Pendants 5
Festoon Specication Data Sheets 6-7
CMAA Crane Classications and NEMA Ratings 8
Flat Cable and Connectors 9-11
Cable Connectors - For Flat Cable 9
PVC Flat Cable 10
Neoprene Flat Cable & Glands 11
Stretch Wire Systems 12-13
C-Track Systems - 40 to 80 lb per trolley, 250 fpm 14-23
Standard Duty C-Track 14-19 Heavy Duty C-Track 20-23
Square Bar Systems - 45 to 150 lb per trolley, 250 fpm, Dusty Environments 24-28
Standard Duty Square Bar 24-25 Heavy Duty Square Bar 26-28
Medium-Duty I-Beam Systems - 55 to 175 lb per trolley, 200 to 350 fpm
Series 200 for Flat Cable 29 Series 225 for Flat Cable 30-31
Series 250 for Flat Cable 32 Series 250 for Round Cable 33
Series 250 Running Gear 34
Series 350 for Flat Cable 35 Series 350 for Round Cable 36
Series 350 Running Gear 37
Tow Cable and Tow Webbing 38 Flat and Round Cable Organizers 39
Quick Disconnect Pin Connectors 40 Junction Boxes 41
Heavy-Duty I-Beam Systems - 315 to 1100 lb per trolley, up to 500 fpm 42-64
System Overview 42 Ordering Steps 43
Terms and Denitions 44-45 Cable Arrangement 46
Trolley Selection 47 Main Roller Selection 48
System Calculations 49 450 Series Trolley Features 50
450 Series Trolleys 51-53 Auxiliary Saddles 54
Bumper Extensions 55 S-Beam Running Gear 56-57
W-Beam Running Gear 58-59 Tow Rope 60
Tow Chain 61 Shock Cords 62-63
Round Cable Organizers 64 Cable Separators 64
(blank) 65
Terms, Conditions, and Warranty
66
Other Products by Conductix-Wamper
67
Conductix-Wamper Americas - Contact Information 68
3
Cable Festoon Systems
Stretch Wire and
C-Track
Well suited for light duty
applications. Economical and
dependable for small to medium
cranes and moving hoists.
C-track systems can be
ordered pre-assembled by our
experienced personnel under
ideal factory conditions saving
time and money on the job site!
Conductix-Wampfler offers a comprehensive range
of Cable

Festoon Systems to support, protect,
and manage power/data cables or air/fluid hoses.
Regardless of the particular cable or hose package,
the running speed, indoors or out, Conductix-
Wampfler has the appropriate system for the job.
Cable Festoon Systems are particularly suitable for
demanding environments, such as in mills and at port
facilities. Our systems are ideal for overhead cranes,
gantry cranes, water treatment systems, car wash
systems, bulk material conveyors, plating lines, and
many other types of moving equipment.
You can choose from a complete array of cable and
festoon hardware, and accessories such as cable
connectors, tow cable, tow webbing, cable organizers,
junction boxes, and Push Button Pendants - Refer to
Catalog CAT1001.
Conductix-Wampfler specializes in custom-
engineering systems. If you dont see exactly what you
need, contact us with your requirements.
Conductix-Wamper operates according to stringent
quality systems to assure that you will get the right
product every time. Our plants in the United States,
Germany, France, and Italy are ISO 9001:2000
certied.
Conductix-Wamper is the world leader in the design
and manufacture of high-performance cable festoon
systems for industrial applications. In the USA our
company represents the Insul-8, Industrial Electric
Reels (IER), Wamper, and Howell Corporation product
brands.
Medium-Duty I-Beam
Festoon
Medium-duty trolleys run on
various styles and sizes of
I-beams to handle mid-sized
cable packages. Ideal for
mid-sized cranes and material
handling equipment.
Heavy-Duty I-Beam
Festoon
HD Festoons are robust systems
to handle large cable packages.
Designed for port container
cranes, process cranes, and
other large machines. Can
be pre-assembled for easy
installation.
Square Bar
Festoon systems that
run on square bars are
particularly suited for very
dusty environments. The
bar, oriented in a diamond
configuration, does not collect
dust.
4
Conductix-Wamper Quick Quote Software
If you congure or purchase conductor bar systems, festoon systems, push
button pendants, radio controls, and/or cable reels on a regular basis,
you need a copy of our innovative Quick Quote software! This advanced
program automatically congures complete systems. It generates bills of
materials, quotations, and system schematics. You can also load your cus-
tomers into the program and send quotes automatically. You can turn your
quote into an order with a click! Here is just a partial list of Quick Quotes
advanced features:
Conductor Bar Systems:
Calculates crane amp draw with multiple vehicles
Automatically calculates and graphs voltage drop given single
or multiple power feed locations
Handles advanced bar and collector mounting confgurations
Provides conductor bar system schematic
Festoon Systems:
Handles most common festoon mounting confgurations
Allows set-up cable package arrangements and clamp
congurations
Handles festoon pre-wiring and pre-assembly options
Pendants & Radios:
Handles custom pendant confgurations
Handles custom radio applications and kits
Quick Quote is supplied on our CD ROM All Catalogs and Quick Quote,
which can be ordered on www.conductix.us from the Catalogs section. The
program requires an access code which can be obtained from Conductix-
Wamper.
Contact Conductix-Wamper Sales today at 1-800-521-4888 or e-mail us
at [email protected] for more information.
5
80 Series
Ergonomic; Accommodates from 2 to 12
buttons. Many configurations. High-impact
NEMA 4X case with Neoprene-booted
buttons. 2 and 3 button Pistol Grip versions
available.
UL / cUL Listed
60 Series
Economical; 2 to 4 buttons. Many
configurations available. High-impact NEMA
4 case. A 2-button Pistol Grip version
available.
UL / cUL Listed
20 Series
For direct control over small single phase
motors at 120 or 240 volts. Durable NEMA
4 housing.
UL / cUL Listed
Push Button Pendants
A great complement to your festoon systems is a high
quality Conductix-Wamper Push Button Pendant.
We have offered ergonomic, economical Push Button
Pendants since the early 1990s.
We offer dozens of standard push button pendant
congurations to suit the unique needs of demanding
industrial users. These modular units are assembled
from stocked components for quick delivery and are
competitively priced.
The experienced engineering and sales people at
Conductix-Wamper are experts in the application
of Push Button Pendants to all kinds of industrial
applications.
For details, please ask for CAT1001 Push Button
Pendants or download the PDF from our web site.
Pre-Wiring Option
All pendants can be ordered pre-wired. Contact the
Factory for details!
6
Festoon Specication Data Sheet
System Dimensions
Allowable Storage Distance
Total Track Length (TL)
(or span of the crane)
Active Travel (AT)
Fixed End Pigtail
Mobile End Pigtail
A
l
l
o
w
a
b
l
e

L
o
o
p

D
e
p
t
h

(
L
D
)
System Window
(width)
Allowable Storage Distance (SD)
In order for the Festoon System to be designed and perform properly the following Festoon Data is required:
Request Date: Sales Person:
Company: Contact:
Title:
Telephone:
Fax:
E-Mail:
Crane type:
CMAA crane class (Pg. 8)
Travel speed:
ft/min m/min
Acceleration:
ft/s
2
m/s
2
Duty cycle (hr/day):
Type of Festoon System(s) Required:
Power Control Power & Control
System Parameters (circle units of measure used)
Enviroment: Indoor Outdoor
Temperature range (F
0
C
0
) Min Max.
Humidity (%)
Corrosives? (please list)
Hazardous location?
Class, Div., Group:
Operating Conditions (circle units of measure used)
System Dimensions - Refer to dwg above (circle units of measure used):
TL: ft m System Window: in. mm
AT: ft m Fixed end pigtail: ft m
LD: ft m Mobile end pigtail: ft m
SD: ft m I-beam size (if reqd)*:
* Or ll out beam dimensions on Pg. 7.
Type of Lead Trolley Reqd: Tow trolley Tow clamp Control Trolley
7
Festoon Specication Data Sheet
Item Qty Cable Type/Description AWG # Cond Dimensions (in) Wt (lb/ft)
1
2
3
4
5
6
7
8
Cable Specication: Flat Round Cable Jacket: Neoprene PVC
Festoon Cable Requirement
Accessories / Options Required
Factory Pre-assembly: yes no Electrical J-Boxes: yes no
Cable Cord Grips: yes no Factory Pre-wiring
(Check one or both):
Fixed
End
Mobile
End
Electrical J-Box NEMA Rating:
Control Trolley ( if required):
No-J-box J-box Quick disconnect
List I-Beam Dimensions - if applicable and if beam type/size not known
US European
Note: Please attach any other information that might help specify the
correct festoon system. See Pg.15 for details on how festoons
are typically mounted to overhead cranes.
Phone: 800 521 4888 | 402 339 9300
Fax: 800 780 8329 | 402 339 9627
S - Type Beam W - Type Beam
A
B
W
X
Angled Running
Surface
C Y
Z
Flat Running
Surface
List Beam Dimensions
(if beam type / size is not known)
A W
B X
C Y
Z
8
CMAA Crane Classifications and NEMA Ratings
CMAA Crane Classifications
Provided for general information only. Refer to CMAA Section 78-6 for full definitions.
Class A (Standby or Infrequent Service): Performs precise lifts at slow speed, with long idle period between lifts. Performs lifts at full or near
rated capacity. Power houses, public utilities, turbine rooms.
Class B (Light Service): Light service requirements at slow speed. Performs 2 to 5 lifts/hour, light to occasional full loads, at 10 feet average
height. Repair shops, light assembly, service buildings, light warehousing.
Class C (Moderate Service): Moderate service requirement with loads averaging 50% of capacity. 5 to 10 lifts per hour at 15 feet average lift
height. Not more that 50% of lifts at rated capacity. Machine shops, paper mill machine rooms, etc.
Class D (Heavy Service): Bucket/magnet duty, where heavy duty production is required. Loads of 50% capacity handled constantly. 10 to 20
lifts per hour averaging 15 feet lift height. Not over 65% of the lifts at rated capacity. Heavy machine shops, foundries, fabricating plants, steel
warehouses, container yards, lumber mills, etc.
Class E (Severe Service): Loads approaching capacity throughout the life of the crane. 20 or more lifts per hour at or near rated capacity.
Magnet/bucket cranes for scrap yards, cement mills, lumber mills, fertilizer plants, container handling.
Class F (Continuous Severe Service): Handles loads approaching capacity continuously under severe service conditions throughout the life of
the crane. Includes custom designed specialty cranes performing work critical to the total production facility. Needs to have the highest reliability
and ease of maintenance.
NEMA Enclosure Ratings
Provided for general information only. Refer to NEMA Standard 250 and IP AS 1939-1986 for full definitions.
Note: All enclosures types provide a degree of protection to personnel against incidental contact with the enclosed equipment.
NEMA 1 (IP10): Enclosures constructed for indoor use to provide a degree of protection against falling dirt
NEMA 2 (IP11): Enclosures constructed for indoor use to provide a degree of protection against falling dirt, and to provide a degree of protection
against dripping and light splashing of liquids
NEMA 3 (IP54): Enclosures constructed for either indoor or outdoor use to provide a degree of protection against falling dirt, rain, sleet, snow,
and windblown dust; and that will be undamaged by external formation of ice on the enclosure
NEMA 3R (IP14): Enclosures constructed for either indoor or outdoor use to provide a degree of protection against falling dirt, rain, sleet, and
snow; and that will be undamaged by external formation of ice on the enclosure. (Enclosure can be vented.)
NEMA 4 (IP56): Enclosures constructed for either indoor or outdoor use to provide a degree of protection against falling dirt, rain, sleet, snow,
windblown dust, splashing water, and hose-directed water, and that will be undamaged by the external formation of ice on the enclosure
NEMA 4X (IP56): Enclosures constructed for either indoor or outdoor use to provide a degree of protection against falling dirt, rain, sleet, snow,
windblown dust, splashing water, hose-directed water, and corrosion and that will be undamaged by thee external formation of ice on the
enclosure
NEMA 6 (IP67): Enclosures constructed for either indoor or outdoor use to provide a degree of protection against damage by the external
formation of ice on the enclosure.
NEMA 12 (IP52): Enclosures constructed (without knockouts) for indoor use to provide a degree of protection against falling dirt; against
circulating dust, lint, fibers, and flying debris and against dripping and light splashing of liquids.
NEMA 13 (IP54): Enclosures constructed for indoor use to provide a degree of protection against falling dirt, circulating dust, lint, fibers, and
flying debris and against the spraying, splashing, and seepage of water, oil, and non-corrosive coolants.
For information on hazardous location specifications, please contact the factory.
9
Constructed with an aluminum body and rubber bushing. For termination of cable at power source or
junction box. For Cable reference numbers, see Pg. 10.
As noted below, some connectors can accommodate two different cables.
No. of
Cables
Cable Size Second Cable Size
Connector
Part No.
NPT
in. (mm)
AWG
No. of
Cond.
For Cable
#
No. of
Cond.
AWG
Ref Cable
#
1 4 4 26550Y - - - 35838 2.0 (51)
1 6 4 21814Y - - - 35838B 2.0 (51)
1 8 4 26698Y - - - 35837 1.5 (38)
1 10 4 22542Y - - - 35835C 1.0 (25)
1 12 4 22994Y - - - 35835B 1.0 (25)
1 14 4 21815Y - - - 35835 1.0 (25)
1 12 8 26005Y - - - 35837B 1.5 (38)
2 12 8 26005Y - - - 35838G 2.0 (51)
1 14 8 26110Y - - - 35837C 1.5 (38)
2 14 8 26110Y - - - 35837E 1.5 (38)
1 16 8 22607Y - - - 35837D 1.5 (38)
2 16 8 22607Y - - - 35837F 1.5 (38)
1 14 12 21813Y - - - 35838C 2.0 (51)
2 14 12 21813Y - - - 35838E 2.0 (51)
1 16 12 23324Y - - - 35838D 2.0 (51)
2 16 12 23324Y - - - 35838F 2.0 51)
1 16 8 22607Y 4 14 21815Y 35837G 1.5 (38)
1 14 8 26110Y 4 14 22542Y 35837H 1.5 (38)
1 16 8 22607Y 4 10 22542Y 35837J 1.5 (38)
1 14 8 26110Y 4 10 21815Y 35837K 1.5 (38)
1 14 12 21813Y 4 10 22542Y 35838H 2.0 (51)
2 16 8 22607Y 4 12 22994Y 35837L 1.5 (38)
2 14 8 26110Y 4 12 22994Y 35837M 1.5 (38)
Cable Connectors - For Flat PVC Cable
Cable Opening
in. (mm)
Knockout Dia.
in. (mm)
Part No.
Dimension
A
Wt lb (kg)
1.60 (41) 2.00 (51) 03147 6.17 (157) 0.40 (0.18)
1.10 (28) 1.37 35) 03146 4.50 (114) 0.10 (0.05)
0.75 (19) 1.00 (25) 03145 4.09 (104) 0.06 (0.03)
For single cable and multiple cable groups. These are corrosion resistant and flame retardant. They
exceed US Navy requirements for tightness and integrity when used with one flat cable or multiple flat
cables on the same size.
D
im
A
:
Heat Shrinkable Connectors
For Flat or Round Cable
10
PVC Flat Cable
* Continuous Duty Rating, 30
0
C - See NEC Table 16.14 (A). Ampacity Correction Factors for temperatures above
30
O
C (86
O
F)
** For crane and hoist motors in accordance with article 610 of the 2008 National Electric Code for 90
O
C Cables.
+ Unshielded cable measurements may vary. Contact Conductix-Wampfler for shielded cable dimensions.
Cable Size Part No.
Continuous
Amp
Rating*
Short Time
Rating Amps**
Strands per
Conductor
Unshielded
Cable Dim.
Nom in. (mm)
+

Wt ft/lb
(kg/m)
No. of
Cond
AWG PVC Jacket Shielded 60 min 30 min Height Width
4 2 23958Y 120 148 173 665 0.56 (14) 1.96 (50) 1.27 (.60)
4 4 26550Y 90 111 130 420 0.49 (12) 1.70 (43) .75 (.34)
4 6 21814Y 70 83 94 266 0.44 (11) 1.45 (37) .60 (.27)
4 8 26698Y 50 63 69 168 0.37 (9) 1.19 (30) .42 (.19)
4 10 22542Y 40 49 52 105 0.27 (7) 0.88 (22) .24 (.11)
4 12 22994Y 30 36 40 65 0.23 (6) 0.75 (18) .16 (.07)
4 14 21815Y 25 31 32 41 0.21 (5) 0.63 (16) .12 (.05)
8 12 26005Y 21 n/a
n/a
65 0.23 (6) 1.34 (34) .32 (.15)
8 14 26110Y 17 n/a
n/a
41 0.21 (5) 1.18 (30) .22 (.10)
8 16 22607Y 31772+ 15 n/a
n/a
65 0.20 (5) 1.11 (28) .18 (.08)
12 14 21813Y 34819+ 17 n/a
n/a
41 0.21 (5) 1.90 (48) .34 (.15)
12 16 23324Y 31580+ 15 n/a
n/a
65 0.20 (5) 1.61 (41) .27 (.12)
4 16 31734+ n/a n/a
n/a
65 0.24 (6) 0.76 (19) .16 (.07)
PVC flat cable has a yellow jacket. A black jacket option is available by request
- contact the Factory. All cables from 16 awg to 10 awg have rip cords for easy
removal of outside jacket.
To calculate required cable length. Take the track length and add 10%. Then add
the length you require for end connections.
11
# of
Cond
AWG
Ampacity
at 45
O
C*
Part No.
Strands per
Conductor
Thickness
(in.)
Width
(in.)
Wt lb/ft Wt kg/m
12 16 18 28151 76 0.260 1.787 0.24 0.035
12 14 24 28154 130 0.310 2.137 0.54 0.075
8 14 25 28153 130 0.295 1.500 0.39 0.054
4 14 27 28152 130 0.295 0.790 0.19 0.026
4 12 36 28155 211 0.343 0.976 0.29 0.040
4 10 47 28157 168 0.360 1.051 0.35 0.048
4 8 69 28158 287 0.414 1.252 0.52 0.072
4 6 94 28159 119 0.480 1.528 0.78 0.108
4 4 117 28160 186 0.563 1.799 1.05 0.145
4 2 157 28161 266 0.602 2.063 1.50 0.207
4 2/0 280 100698 333 0.770 2.630 2.60 0.359
# of
Cond
mm
2
Ampacity
at 30
O
C*
Part No.
Strands per
Conductor
Thickness
(mm)
Width in
(mm)
Wt kg/m Wt lb/ft
12 1.5 14 103885 77 6.0 42.0 0.510 0.342
4 2.5 32 103888 130 7.0 20.0 0.270 0.181
12 2.5 19 102804 130 7.5 55.0 0.830 0.557
4 4.0 43 103889 210 8.5 24.0 0.400 0.269
4 6.0 56 103890 175 9.0 26.5 0.500 0.335
4 10.0 78 103891 300 10.5 33.0 0.760 0.510
4 16.0 104 103892 480 12.5 38.0 1.100 0.739
4 25.0 138 103893 750 14.0 44.5 1.580 1.061
4 35.0 171 100481 276 16.5 50.5 2.150 1.444
4 50.0 213 103894 396 19.0 59.5 2.960 1.988
4 70.0 263 103895 560 21.0 71.0 4.000 2.687
AWG Sizes
Metric Sizes
Neoprene Flat Cables are used for festoon systems on cranes, hoists, and any other equipment with lateral transverse motion. They are suitable
for indoor or outdoor applications where oil resistance and low-temperature flexing are required. The jacket is Neoprene rated at -40
O
C to 90
O
C
and has a UV inhibitor. The insulation for the awg-size cable is EPR rated at 90
O
C. The insulation for the metric-sized cable is Protolon EP.
Color Code:
4 conductor cables: green/yellow, black, blue, and brown
8-12 conductors: green/yellow, with all others black with numbers
Neoprene Flat Cable
*These capacities are a general guide to conductor size selections. They are not intended to supersede NEC or ICEA ampacity tables.
Size Part No. Wt lb (kg)
2.75 x .875 (70 x 22) 26112 1.75 (0.80)
5.25 x 1.75 (133 x 45) 26113 2.00 (0.91)
4.50 x 2.75 (114 x 70) 26114 4.75 (2.15)
Cable Connector Assemblies
These connector assemblies include Neoprene glands. Field cut to match the cable or factory cut
before shipment. Call factory for details.
12
Stretched Wire Rope Festoon Kits for flat cable are suited
for light duty applications where an intermediate support
structure is not available. Economical and dependable,
stretched wire rope systems provide electrification to small
cranes, moving hoists, and jib cranes. The kits below include
standard zinc plated hardware.
SW
2
SW
6
SW
5
SW
15
SW
4
SW
1
SW
3
SW
14
Max. Span
ft (m)
Kit Part No.
Max Flat
Cable Width
Max. Load
Per Trolley
lb (kg)
No. of
Trolleys
in Kit
20 (6.1) 24862 0.75 (19) 10 (4.5) 3
40 (12.2) 24863 0.75 (19) 10 (4.5) 6
60 (18.3) 24864 0.75 (19) 10 (4.5) 9
80 (24.4) 24865 0.75 (19) 10 (4.5) 13
100 (30.5) 24866 0.75 (19) 10 (4.5) 17
Stretched Wire Rope Kits - For Flat Cable
Kits with Single-Wheel Trolleys
Kits with Double-Wheel Trolleys
Max. Span
ft (m)
Kit Part No.
Max Flat
Cable Width
Max. Load
Per Trolley
lb (kg)
No. of
Trolleys
in Kit
20 (6.1) 24867 1.75 (19) 20 (9.1) 3
40 (12.2) 24868 1.75 (19) 20 (9.1 6
60 (18.3) 24869 1.75 (19) 20 (9.1 9
80 (24.4) 24870 1.75 (19) 20 (9.1 13
100 (30.5) 24871 1.75 (19) 20 (9.1 17
Max. Load Per Trolley
Single wheel 10 lb (4.5 kg)
Double wheel 20 lb (9.1 kg)
Max. Running Speed 200 ft/min (60.9 m/min)
Stretch Wire Festoon Kits Include Parts Listed Below:
Dwg ID Component Part No.
Dwg
ID
Component Part No.
SW1 Nylon-coated Wire Rope, 1/4 (6mm) Dia. 22950 SW6 Anchor Bracket 22836
SW2 Hardware Kit 23288 SW14 Flat Cable Saddle < 3/4 (20mm) wide 22834
SW3 Tow Bar 39618 SW15 Flat Cable Saddle 22835
SW4 Tow Trolley (2 wheel) 22828
n/a Trolley (1 wheel) not shown 22825
SW5 Trolley (2 wheel) shown 22826
13
Stretched Wire Rope Kits - For Round Cable or Hose
Max. Span
ft (m)
Kit Part No.
No. of
Trolleys
in Kit
Dia. Range
3/16 to 3/8
(5-10 mm)
Dia. Range
3/8 to 9/16
(5-15mm)
Dia. Range
9/16 to 3/4
(15-20 mm)
20 (6.1) 24872 24877 24882 3
40 (12.2) 24873 24878 24883 6
60 (18.3) 24874 24879 24884 9
80 (24.4) 24875 24880 24885 13
100 (30.5) 24876 24881 24886 17
SW
2
SW
6
SW
9 SW
10
SW
7
SW
1
SW
3
SW
11
SW
12
SW
13
Stretch Wire Festoon Kits Include Parts Listed Below:
Dwg
ID
Component Part No.
Dwg
ID
Component Part No.
SW1 Nylon-coated Wire Rope, 1/4 (6mm) Dia. 22950 SW9 Trolley (2 wheel) shown 22827
SW2 Hardware Kit 23288 SW10 Adapter 25689
SW3 Tow Bar 39618 SW11 Cable Clip 3/16 to 3/8 (5 to 10 mm) 22831
SW6 Anchor Bracket 22836 SW12 Cable Clip 3/8 to 9/16 (10 to 15 mm) 22832
SW7 Tow Trolley (2 wheel) 22829 SW13 Cable Clip 9/16 to 3/4 (15 to 20 mm) 22833
n/a Trolley (1 wheel) not shown 22825
Kits with Single-Wheel Trolleys
Kits with Double-Wheel Trolleys
Stretched Wire Rope Festoon Kits for round cable or
hose are suited for light duty applications where an
intermediate support structure is not available. Economical
and dependable, stretched wire rope systems provide
electrification to small cranes, moving hoists, and jib
cranes. The kits below include standard zinc plated
hardware.
Max. Span
ft (m)
Kit Part No.
No. of
Trolleys
in Kit
Dia. Range
3/16 to 3/8
(5-10 mm)
Dia. Range
3/8 to 9/16
(5-15mm)
Dia. Range
9/16 to 3/4
(15-20 mm)
20 (6.1) 24887 24892 24897 3
40 (12.2) 24888 24893 24898 6
60 (18.3) 24889 24894 24899 9
80 (24.4) 24890 24895 24900 13
100 (30.5) 24891 24896 24901 17
Max. Load Per Trolley
Single wheel 10 lb (4.5 kg)
Double wheel 20 lb (9.1 kg)
Max. Running Speed 200 ft/min (60.9 m/min)
14
The specic C-Track Festoon components needed for overhead crane systems depend upon how the system is to be mounted. On the next page
are four typical arrangements. For each versions, you will need to determine the types and lengths of cable using the formula track length + 10%,
plus hook-up lengths. You will also need to choose the type of control trolley you want - Junction Box or Quick-Disconnect - and whether to use a
push button pendant or radio remote control to operate the crane. For information about these components, see catalogs CAT1002 and CAT1003.
To assist in the information gathering process, see Specication Data Form on Pgs. 6-7.
C-Track Festoon Systems - Standard Duty
1
2
3
4
5
6
7
8
Fixed End Junction Box
Terminal Strips (inside junction box)
Cable Connectors
End Clamp
Track Hanger Clamp Assembly
Intermediate Trolley
Cross Arm Support Channels
Beam Clamp (for cross arm support channels)
C-Track Channel
Control Unit Trolley with Junction Box; or Quick
Disconnect Control Unit Trolley (not shown)
Track Joint Assembly
Pendant Cable
Push-Button Pendant Station
Tow Arm
Tow Trolley
Flat PVC Cable
End Stop
10
11
12
13
14
15
16
9
17
13
2 1
4 3
5
16
17
15
14
12
6
7
8
9
10
11
Max. Load Per Trolley: 40 lb (18.1 kg)
Max. Running Speed: 250 ft/min (76 m/min)
Style B Mounting is
Shown - see Pg. 15
15
C-Track Festoon Mounting Arrangements
B. I-Beam Style Crane - Control and Power Festoon on Opposite Sides
To quote this layout, we will need the information on Pg. 14, plus:
Length L, if Conductix-Wampfler is to supply the cross beam support
channels, attached with Cross Arm Support Beam Clamps, 22264, see
Pg. 16.
Max. loop depth D1 from top of C-Track and D2 from top of C-Track (or
bottom of I-Beam, if I-Beam is used instead of C-Track)
Beam size, if I-Beam is used for the power festoon
The size and type of the main beam cap, if one is present
# 22264
# 22264
A. Box Girder Style Crane - Control and Power Festoon on Opposite Sides
To quote this layout, we will need the information on Pg. 14, plus:
Lengths L1 and L2, if Conductix-Wampfler is to supply the cross
beam support channels, attached with welded-on Suspension Support
Brackets, 35705, Pg. 17.
Max. loop depth D1 from top of C-Track, and D2 from top of C-Track (or
bottom of I-Beam, if I-Beam is used instead of C-Track)
Beam size (if I-Beam is used for the power festoon)
# 35705
C. I-Beam Style Crane - Control and Power Festoon on Same Side
To quote this layout, we will need the information on Pg. 14 plus:
channels, attached with Cross Arm Support Beam Clamps, 22264, see
Pg. 16.
Max. loop depth D from top of C-Track
The size and type of the main beam cap, if one is present
D. I-Beam Style Crane - Control and Power Festoon on Same Side, Welded Cross Support
To quote this layout, we will need the information on Pg. 14 plus:
channels, attached with welded-on Suspension Support Bracket, 35705,
Pg. 17.
Max. loop depth D from top of C-Track
# 35705
16
Channel Length, ft (m) Part No. Galvanized Part No. Stainless Wt lb (kg)
5 (1.5) 33690 39996 5 (2.3)
10 (3.0) 22209 27725 10 (4.5)
20 (6.1) 21909 27724 20 (9.1)
14 gauge track channel sections are available in either galvanized or stainless steel. Track
can be curved - Contact the Factory
Standard C-Track Channel
Type Part No. Galvanized Part No. Stainless Wt lb (kg)
Bolted 21954 27726 0.75 (0.34)
Welded 31856 32059 0.75 (0.34)
One required for each track section, per run, minus one. For secure attachment and proper
alignment of track sections. Includes four bolts, lock washers, and nuts. Optional Welded
Joint Assembly for joining track section is also available.
Cross Arm Support Channel
14 gauge galvanized channel. Ordered in 6 (152) increments. 14 gauge stainless steel
channel is part number 51513* . For 12 gauge Cross-Arm Support Channels, see pg. 21.
Cross Arm Support Beam Clamps
Clamp Material Bolt Size Part No. Wt lb (kg)
Zinc-plated Steel 3/8 x 2 long 50204 0.45 (0.20)
Two required for each cross arm support channel. Hardware is galvanized steel. Clamp is
either aluminum or optional zinc-plated steel.
For Mounting to:
Part No.
Galvanized
Part No.
Stainless
Wt lb (kg)
Angle iron brackets (with one mounting
hole)
28510
28741 0.40 (0.18)
Cross Arm Support Bracket, hardware
included
35707 50308 0.51 (0.23)
Cross Arm Support Bracket - This is a
low profile track hanger assembly (not
shown)
22005 n/a 0.81 (0.37)
One required for each cross arm support bracket for each track run. 5 foot (1.5m) spacing.
Length ft (m) Part No. Wt lb (kg)
12 (305) 36679 1.0 (0.45)
18 (457) 36679B 1.5 (0.38)
24 (610) 36679C 2.0 (0.91)
30 (762) 36679D 2.5 (1.13)
36 (914) 36679E 3.0 (1.36)
42 (1067) 36679F 3.5 (1.59)
48 (1219) 36679G 4.0 (1.81)
Alpha character indicated length, as shown above
50204
17
Anchor Clamp
End Stop
Track Support Bracket
Track Support Bracket
Suspension Support Bracket
For use with Part No. Galvanized Part No. Stainless Wt lb (kg)
C-channel 28511 28742 0.40 (0.18)
Cross Arm Support
Channel
35706 50307 0.51 (0.23)
Part No. Galvanized Part No. Stainless Wt lb (kg)
23381 27727 0.20 (0.09)
38653 n/a 0.47 (0.21)
38654 n/a 0.40 (0.18)
35705 n/a 1.93 (0.88)
Holds channel in place. One required per track run; includes hardware.
One required for power system, two required for control systems with control trolley.
With fasteners to mount to Cross Arm Support.
Comes with mounting hardware.
Weld-on support bracket to mount 12 gauge support arms to customer runway beam or
cross-bridge beam or girder. See illustrations A and D on Pg. 15.
18
Tow Trolley
Style Saddle Dia in. (mm) Part No. Wt lb (kg)
Plated Steel 2.75 (70) 22168 1.12 (0.51)
Stainless Steel 2.75 (70) 39274 1.12 (0.51)
Plastic body
and saddle
2.00 (51) 28614 0.70 (0.32)
One Tow Trolley is required for each track run. Tow Trolley is designed for at cable and has
a cutout in the body to accommodate the Tow Bar. Trolleys are available for round cable or
hose trolleys, contact the factory. Stainless steel version has stainless steel body, saddle,
stainless steel sealed wheels and hardware.
Spark-resistant trolleys designs are available for hazardous locations - Contact the factory.
Tow Bar
One required for each Tow Trolley. Tow Bar mounts on moving equipment.
Style Length in. (mm) Part No. Wt lb (kg)
Plated Steel 16.0 (406) 39618 1.20 (.54)
Stainless Steel 16.0 (406) 50142 1.20 (.54)
Saddle Width
in. (mm)
Type Saddle Dia Part No. Wt lb (kg)
5.0 (127) Plated Steel 2.75 (70) 21941 1.00 (0.45)
5.0 (127) Stainless Steel 2.75 (70) 39275 1.00 (0.45)
3.0 (76) Plated Steel 2.75 (70) 21991 0.70 (0.32)
3.0 (76) Stainless Steel 2.75 (70) 39227 0.70 (0.32)
3.0 (76) Plastic body and Saddle 2.00 (51) 28615 0.40 (0.18)
Four-wheel cable trolleys with shielded ball bearings are designed to hold at cables. Used
for cable loops between the Tow Trolley and the End Clamp. Stainless steel version has
stainless steel body, saddle, sealed wheels, and hardware. Trolleys are also available to
handle round cable or hose, contact the factory.
Spark-resistant trolleys designs are available for hazardous locations - Contact the factory.
Cable Trolleys
5.0 Wide Trolley
3.0 Wide Trolley
19
Control Unit Trolley for J-Box
The Control Unit Trolley is designed to hold a control junction box. The
unit has two trolleys and one steel flat cable saddle mounted on a
bracket. Includes fittings to attach junction box to bracket. Junction box
is not included - Order separately from Pg. 41. Stainless steel version
has stainless steel body and saddle, with stainless steel sealed wheels
and hardware.
For hazardous locations, trolleys with spark-resistant bronze rollers are
available, contact the factory.
Style Saddle Dia in. (mm) Part No. Wt lb (kg)
Plated Steel 2.75 (70) 22203B 2.75 (1.25)
Stainless Steel 2.75 (70) 32166 3.00 (1.36)
Similar to the Control Unit Trolley above, except includes Quick
Disconnect connector set to accommodate a push-button pendant
attached to drop cable. Flat festoon cable is wired into the upper half of
the connector and the pendant drop-cable is wired into the lower half.
See Pg. 40 for more information.
Trolley and hardware are zinc plated.
For hazardous locations, trolleys with spark-resistant bronze rollers are
available, contact the factory.
Connector Electrical Rating: 16A maximum, 600 VAC
Control Unit Trolley with Quick Disconnect
No. of
Connector Pins
Saddle Dia in. (mm) Part No. Wt lb (kg)
16 2.75 (70) 2366 5.28 (2.39)
24 2.75 (70 ) 2367 5.59 (2.54)
Type Saddle Dia in. (mm) Part No. Wt lb (kg)
Plated Steel 2.75 (70) 21957 0.56 (0.25)
Stainless Steel 2.75 (70) 39226 0.56 (0.25)
Plastic body
and Saddle
2.00 (70) 28616 0.42 (0.19)
One End Clamp is required for each track run at storage end of track.
Includes clamp and hardware to secure the cable
End Clamp
Shown with Push Button
Pendant and Pendant Cable
(purchased separately)
Note that Conductix-Wampfler offers many styles of pin connectors and junction box
configurations to suit your individual needs - Contact our Sales Department.
For Junction Boxes and Terminal Strips, See Pg. 41
Close-up of Pin Connector Set
20
2 1
4 3
5
16
17
15
14
13
12
6
7
8
9
10
11
C-Track Systems - Heavy Duty
Shown below is a typical Heavy Duty C-Track Festoon Systems - Power and Control - for an overhead crane installation. This is a Type B (top
of I-Beam) mounting configuration - See page 15. Heavy Duty C-Track is similar to Standard Duty C-Track, as described on Pg. 14, except
that the track is 12 gauge and the hardware is designed to fit the thicker walled channel. Heavy Duty C-Track handles heavier loads and faster
speeds.
1
2
3
4
5
6
7
8
Fixed End Junction Box
Terminal Strips (inside junction box)
Flat Cable Connector
End Clamp
Cable Trolley
Cross Arm Support Channels
Beam Clamp (for Cross Arm Support Channels)
C-Track Channel
Control Unit Trolley with Junction Box or Quick
Disconnect Standard Control Unit Trolley (not shown)
Pendant Cable
Push Button Pendant
Tow Arm
Tow Trolley
Flat PVC Cable
End Stop
10
11
12
13
14
15
16
9
17
Max. Running Speed: 500 ft/min (152.4 m/min)
Style B Mounting is
Shown - see Pg. 15
21
12 gauge track channel sections are available in galvanized steel only. Curved track not
available.
Heavy Duty C-Track Channel
Track Joint Assembly securely attaches and properly aligns track sections. Includes four
bolts, lock washers, and nuts. One required for each track section, per run, minus
one.
Type Part No. Wt lb (kg)
Bolted 21806 1.08 (0.49)
12 gauge galvanized steel channel is ordered in 6 (152mm) increments. See Pg. 16 for
cross-arm support beam clamps.
For Mounting to: Part No. Wt lb (kg)
Angle iron brackets (with one mounting hole) 28512 0.45 (0.21)
Cross Arm Support Bracket, hardware included 37465 0.51 (0.23
One required at each angle-iron bracket (with one hole) or Cross Arm Support; maximum
10 spacing. Galvanized finish.
Channel Length, ft (m) Part No. Wt lb (kg)
5 (1.5) 22302J 10.0 (4.54)
10 (3.0) 22210 20.0 (9.07)
20 (6.1) 21805 40.0 (10.14)
12 (305) 36678 2.0 (0.91)
18 (457) 36678B 3.0 (1.36)
24 (610) 36678C 4.0 (1.81)
30 (762) 36678D 5.0 (2.27)
Cross-arm Support Channel
Anchor Clamp
One required per track run. Includes set-bolt to hold the track in place.
Galvanized finish.
Standard 28513 0.45 (0.21)
With Block 37466 0.45 (0.21)
36 (914) 36678E 6.0 (2.72)
42 (1067) 36678F 7.0 (3.18)
48 (1219) 36678G 8.0 (3.63)
22
For Saddle Width Saddle Diameter Part No. Wt lb (kg)
Flat Cable 5.0 (127) 4.0 (102) 38641 1.48 (0.67)
Flat Cable 7.5 (191) 4.0 (102) 21802 3.00 (1.36)
Flat Cable 8.0 (203) 6.0 (152) 37448 3.00 (1.36)
Round Cable 7.5 (191) 4.0 (102) 38824 3.00 (1.36)
Cable Trolley
Tow Trolley
High-strength aluminum body and saddle; with trolley bumpers. Zinc plated hardware.
High-strength aluminum body and saddle; with trolley bumpers. Zinc plated hardware.
With cut-out for tow bar. One required for each piece of moving equipment to be
electrified. Round Cable Trolley does not include clip
For Saddle Width Saddle Diameter Part No. Wt lb (kg)
Flat Cable 5.0 (127) 4.0 (102) 38646 1.90 (0.86)
Flat Cable 7.5 (191) 4.0 (102) 22169 4.75 (2.15)
Flat Cable 8.0 (203) 6.0 (152) 37451 4.75 (2.15)
Round Cable 7.5 (191) 4.0 (102) 38823 4.75 (2.15)
21802
38641
22169
38646
Round Cable Trolley does not include clip.
End Stop
Std 28508 0.20 (0.09)
One required for each track run at storage end of track. Galvanized finish.
23
For: Saddle Width Saddle Diameter Part No. Wt lb (kg)
Flat Cable 5.0 (127) 4.0 (102) 24767 0.50 (0.23)
Flat Cable 7.5 (191) 4.00 (102) 21932 1.63 (0.74)
Flat Cable 8.0 (203) 6.00 (152) 37452 1.63 (0.74)
Round Cable 7.5 (191) 4.00 (102) 38825 1.63 (0.74)
One required for each track run at storage end of track. Includes clamp and hardware to
secure cable. Aluminum saddle with clamp to secure up to 5.25 in. (133mm) flat cable
width.
End Clamp
24 in. (610 mm) long. For mounting on moving equipment. One required for each tow
trolley.
Tow Bar
Material Part No. Wt lb (kg)
Galvanized Steel 39617C 2.63 (1.19)
Two trolleys and one aluminum saddle 4 (102 mm) diameter mounted on bracket, plus
fittings to attach control box. Junction box sold separately - See Pg. 41.
Galvanized Steel 22350 12.5 (5.67)
24767
24
Standard Duty Square Bar Festoon Systems
This festoon system runs on a 1.25 square bar making it ideal for very dusty environments. The bar, oriented in a diamond configuration, does
not collect dust as easily as a C-channel or I-beam.
Track Material Part No. Wt lb (kg)
Hot-Rolled Steel 24525 28 (12.7)
Galvanized Steel 34601 28 (12.7)
Stainless Steel 27843 28 (12.7)
Track (Square Bar)
Track is 1.25 square bar and comes in 20 foot sections. Made of material noted below.
Track Joint
Track joint for secure attachment and proper alignment of track sections.
Joint Material Part No. Wt lb (kg)
Stainless Steel 27845 0.25 (0.11)
Track Hanger
Hanger Material Part No. Wt lb (kg)
Designed to be mounted on angle iron bracket. 5 spacing. Typical, 2.5 spacing in
storage area. NOTE: Use Drill Fixture for Drilling Holes. Part No. 25726
End Stop
End Stop Material Part No. Wt lb (kg)
Designed to be located between end clamp and intermediate trolley.
25
Tow Trolley
Body Material Part No. Wt lb (kg)
Load rating 45 lb (20.41 kg) max. One required per system. 4 long body with cut out
for Tow Bar.
Cable Trolley
Trolley load rating 45 lb (20.41 kg) maximum. 4 (102 mm) long body with 2.75
(70mm) diameter aluminum saddle.
End Clamp
One required per system at storage end of track.
Drill Fixture
Part No. Wt lb (kg)
25728 2.0 (0.91)
Used for drilling holes at proper locations for attachment of hangers, end clamps and end
stops. Galvanized steel.
Standard Duty Square Bar Festoon Systems
26
The Heavy Duty Square Bar system is similar to the standard system, but with a 1.50 square bar. Curved festoon systems may be required for
electrication and/or control of curved monorails and machines that travel in a circular motion. Also, some systems may require more storage
space than available. Additional storage space may also be gained by curving the festoon track 90
O
to the crane rail. Consult Factory for details on
curved systems and other solutions for your festoon application.
Track Material Part No. Wt lb (kg)
Hot-Rolled Steel 24526 46 (20.87)
Galvanized Steel 34603 46 (20.87)
Stainless Steel 27663 46 (20.87)
Track (Square Bar)
Track is 1.50 square bar and comes in 20 foot sections made of materials noted below.
Track Joint
Track joint for secure attachment and proper alignment of track sections.
Style Part No. Wt lb (kg)
Galvanized 25683 0.5 (0.23)
Track Hanger
Designed to be mounted on angle iron bracket. 5 foot (1.52 m) spacing. Typical 2.5 ft
(0.76 m) spacing in storage area.
Drill Fixture
Used for drilling holes at proper locations for attachment of hangers, end clamps and end
stops.
Style Part No. Wt lb (kg)
Stainless Steel Contact Factory
Two trolleys and one aluminum saddle 4 (102 mm) diameter mounted on bracket plus
fittings to attach control box. Junction box and terminal strips not included - See Pg. 41.
Style Part No. Galvanized Wt lb (kg)
Galvanized 25667 1.5 (0.68)
Heavy Duty Square Bar Festoon Systems
27
Saddle
Unit Length
in. (mm)
Cable Window
Width
in. (mm)
Part No.
Zinc Plated
Part No.
Stainless
Steel
Dia.
in. (mm)
Width
in. (mm)
4.0 (101.6) 5.25 (133) 11.13 (283) 3.9 (99) 45400 45413
4.0 (101.6) 8.00 (203) 11.13 (283) 6.7 (170) 45400B 45413B
6.0 (152.4) 5.25 (133) 12.63 (321) 3.9 (99) 45406 45419
6.0 (152.4) 8.00 (203) 12.63 (321) 6.7 (170) 45406B 45419B
8.0 (203.2) 5.25 (133) 11.13 (283) 3.9 (99) 45410 45423
8.0 (203.2) 8.00 (203) 15.13 (384) 6.7 (170) 45410B 45423B
Heavy Duty Square Bar Trolleys for FLAT CABLE feature all-steel body construction with aluminum cable saddle. The trolleys are suitable for indoor
and outdoor applications for at cable. Standard wheels are steel with sealed ball bearings. Spark resistant bronze rollers are available for
hazardous locations - Consult factory.
2.0 (51) *
*Taller cable window heights are available - Contact factory
Saddle
Unit Length
in. (mm)
Cable Window
Width
in. (mm)
Part No.
Zinc Plated
Part No.
Stainless
Steel
Dia. In.
(mm)
Width In.
(mm)
4.0 (101.6) 5.25 (133) 8.63 (219) 3.9 (99) 45426 45440
4.0 (101.6) 8.00 (203) 8.63 (219) 6.7 (170) 45426B 45440B
6.0 (152.4) 5.25 (133) 10.13 (257) 3.9 (99) 45432 45446
6.0 (152.4) 8.00 (203) 10.13 (257) 6.7 (170) 45432B 45446B
8.0 (203.2) 5.25 (133) 8.63 (219) 3.9 (99) 45436 45450
8.0 (203.2) 8.00 (203) 12.63 (321) 6.7 (170) 45436B 45450B
Tow Trolley
Cable Trolley
End Clamp
Available with zinc plated or stainless steel body, aluminum saddle with Neoprene rubber
cable pad and 1.77 diameter wheels. Includes tow box to accept tow bar. One required
per festoon run. Unit weighs 13.5 lb (6.12 kg)
cable pad, and 1.77 diameter wheels. One required per cable loop. Unit weighs 11.5 lb
(5.22 kg).
2.0 (51) *
cable pad. One required, plus appropriate mounting clamp as determined by factory. Unit
weighs 11.5 lb (5.22 kg).
Saddle
Unit Length
In. (mm)
Cable Window
Width In. (mm)
Part No.
Zinc Plated
Part No.
Stainless
Steel
Dia. In.
(mm)
Width In.
(mm)
4.0 (101.6) 5.25 (133) 8.63 (219) 3.9 (99) 45426 45440
4.0 (101.6) 8.00 (203) 8.63 (219) 6.7 (170) 45426B 45440B
6.0 (152.4) 5.25 (133) 10.13 (257) 3.9 (99) 45432 45446
6.0 (152.4) 8.00 (203) 10.13 (257) 6.7 (170) 45432B 45446B
8.0 (203.2) 5.25 (133) 8.63 (219) 3.9 (99) 45436 45450
8.0 (203.2) 8.00 (203) 12.63 (321) 6.7 (170) 45436B 45450B
2.0 (51)*
Heavy Duty Square Bar Trolleys - For Flat Cable
28
S1 *
S1*
S1*
Heavy Duty Square Bar Trolleys - for Round Cable
Saddle
Unit
Length
in. (mm)
Cable
Window
Width
in. (mm)
S1*
Height
in. (mm)
Part No.
Zinc
Plated
Part No.
Stainless
Steel
Dia.
in. (mm)
Width
in. (mm)
4.0 (101.6) 5.25 (133) 11.13 (283) 3.9 (99) 0.4 (10.2) 45403 45416
4.0 (101.6) 8.00 (203) 11.13 (283) 6.7 (170) 0.4 (10.2) 45403B 45416B
6.0 (152.4) 5.25 (133) 12.63 (321) 3.9 (99) 0.6 (15.2) 45408 45421
6.0 (152.4) 8.00 (203) 12.63 (321) 6.7 (170) 0.6 (15.2) 45408B 45421B
8.0 (203.2) 5.25 (133) 11.13 (283) 3.9 (99) 0.8 (20.3) 45411 45424
8.0 (203.2) 8.00 (203) 15.13 (384) 6.7 (170) 0.8 (20.3) 45411B 45424B
Saddle
Unit
Length
in. (mm)
Cable
Window
Width
in. (mm)
S1* Height
in. (mm)
Part No.
Zinc
Plated
Part No.
Stainless
Steel
Dia.
in. (mm)
Width
in. (mm)
4.0 (101.6) 5.25 (133) 8.63 (219) 3.9 (99) 0.4 (10.2) 45429 45443
4.0 (101.6) 8.00 (203) 8.63 (219) 6.7 (170) 0.4 (10.2) 45429B 45443B
6.0 (152.4) 5.25 (133) 10.13 (257) 3.9 (99) 0.6 (15.2) 45434 45448
6.0 (152.4) 8.00 (203) 10.13 (257) 6.7 (170) 0.6 (15.2) 45434B 45448B
8.0 (203.2) 5.25 (133) 8.63 (219) 3.9 (99) 0.8 (20.3) 45437 45451
8.0 (203.2) 8.00 (203) 12.63 (321) 6.7 (170) 0.8 (20.3) 45437B 45451B
Tow Trolley
Cable Trolley
End Clamp
cable pad and 1.77 diameter wheels. Includes tow box to accept tow bar. One required per
festoon run. Unit weighs 14.0 lb (6.35 kg)
cable pad, and 1.77 diameter wheels. One required per cable loop. Unit weighs 12.0 lb
(5.44 kg).
Available with zinc plated or stainless steel body, aluminum saddle with Neoprene rubber cable
pad. One required, plus appropriate mounting clamp as determined by factory. Unit weighs 9.0
lb (4.08 kg).
Saddle
Unit
Length
in. (mm)
Cable
Window
Width
in. (mm)
S1* Height
in. (mm)
Part No.
Zinc
Plated
Part No.
Stainless
Steel
Dia.
in. (mm)
Width
in. (mm)
4.0 (101.6) 5.25 (133) 7.38 (187) 3.9 (99) 0.4 (10.2) 45456 45469
4.0 (101.6) 8.00 (203) 7.38 (187) 6.7 (170) 0.4 (10.2) 45456B 45469B
6.0 (152.4) 5.25 (133) 8.88 (225) 3.9 (99) 0.6 (15.2) 45161 45474
6.0 (152.4) 8.00 (203) 8.88 (225) 6.7 (170) 0.6 (15.2) 45461B 45474B
8.0 (203.2) 5.25 (133) 7.38 (187) 3.9 (99) 0.8 (20.3) 45464 45477
8.0 (203.2) 8.00 (203) 11.38 (289) 6.7 (170) 0.8 (20.3) 45464B 45477B
Heavy Duty Square Bar Trolleys for ROUND CABLE feature all-steel body construction with aluminum cable saddle. The trolleys are suitable
for indoor and outdoor applications for flat cable. Standard wheels are steel with sealed ball bearings. Spark resistant bronze rollers are
available for hazardous locations - Consult factory.
29
Series 200 I-Beam System - For Flat Cable
Can be used indoors on customer-supplied I-beam*. Series 200 trolley bodies are cast aluminum with aluminum saddles and Neoprene cable pad.
Saddles are designed for flat cable. Wheels are either nylon or steel and can be supplied with or without anti-lift rollers - See part numbers below.
Optional stainless steel axle/hardware are available - Contact factory.
* I-Beam (customer provided)
Max. 4.5 (114mm flange width
Cable
Trolley
Tow
Webbing
Festoon
Cable
Tow
Trolley
End
Clamp
(Fixed)
Cable
Pigtail
for
Hookup
Tow Trolley
Cable Trolley
End Clamp
Wheel
Style
Anti-Lift Rollers
Included?
Saddle Dia
In. (mm)
Part
No.
Wt lb (kg)
Nylon Yes 2.75 (70) 24829 2.75 (1.25)
Nylon No 2.75 (70) 24829B 2.75 (1.25)
Steel Yes 2.75 (70) 33530 2.75 (1.25)
Steel No 2.75 (70) 33530B 2.75 (1.25)
One Tow Trolley required per system. Supplied with towing box for a customer-supplied
tow bar.
Standard construction consists of 5 long body.
One End Clamp required per system. Bolted to I-Beam with two 1/4-20 x .25 mounting
bolts.
Wheel
Style
Anti-Lift Rollers
Included?
Saddle Dia
In. (mm)
Saddle
Width
Part No. Wt lb (kg)
Nylon Yes 2.75 (70) 4.0 (102) 24830 2.0 (0.91)
Nylon No 2.75 (70) 4.0 (102) 24830B 2.0 (0.91)
Steel Yes 2.75 (70) 4.0 (102) 28904 2.0 (0.91)
Steel No 2.75 (70) 4.0 (102) 28904B 2.0 (0.91)
Saddle Dia
In. (mm)
Part No. Wt lb (kg)
2.75 (70) 24828 0.75 (0.34)
30
Series 225 I-Beam Trolleys - For Flat Cable
The economical Series 225 I-Beam Trolleys are designed to run on:
S3 x 5.7
S3 x 7.5
S4 x 7.7
I-beams only.
The trolley feature saddles that pivot, allowing the cable packages to sway during crane operation and operate more smoothly. Trolley bodies and
saddles are low-carbon steel, zinc plated, with yellow dichromate coating and includes zinc plated hardware.
Main rollers are 1.68 (42.7 mm) diameter hardened steel.
Tow Trolleys are supplied with 1.19 (30.2mm) diameter hardened steel anti-lift rollers.
Tow Trolley
Cable Trolley
End Clamp
Length
in. (mm)
Saddle Dia.
in. (mm)
Cable Window
(W x H)
Part
No.
Wt lb (kg)
8.0 (203) 3.4 (86) 2.38 x 1.00 (60 x 25) 34366 9.0 (4.08)
One required per system. Includes anti-lift rollers. Trolley is equipped with cut out box to
accommodate customer-supplied tow bar.
Length
in. (mm)
Saddle Dia.
in. (mm)
Cable Window
(W x H)
Part
No.
Wt lb (kg)
5.5 (140) 3.4 (86) 2.38 x 1.00 (60 x 25) 34364 8.5 (3.86)
One required per cable loop.
Length
in. (mm)
Saddle Dia,
in. (mm)
Cable Window
(W x H)
Part
No.
Wt lb (kg)
7.8 (198) 3.4 (86) 2.38 x 1.00 (60 x 25) 34365 5.0 (2.27)
One End Clamp required per system. Positioned at end of system and clamped to
I-beam.
31
Single Control Trolley
Length
in. (mm)
Saddle Dia.
in. (mm)
Cable Window
(W x H)
Part No. Wt lb (kg)
5.5 (140) 3.4 (86) 2.38 x 1.00 (60 x 25) 34407 5.0 (2.27)
Single trolley suitable for mounting junction box.
Length
in. (mm)
Saddle Dia.
in. (mm)
Cable Window
(W x H)
Part No. Wt lb (kg)
26.25 (667) 3.4 (86) 2.38 x 1.00 (60 x 25) 34925 13.0 (5.90)
Two trolleys and one steel saddle mounted on bracket plus fittings to attach control box.
Junction boxes are sold separately (See Page 41.)
Series 225 I-Beam Trolleys - For Flat Cable
32
Series 250 I-Beam - For Flat Cable
Series 250 I-Beam Trolleys feature zinc plated or stainless steel body and hardware with aluminum saddles and Neoprene pads. Suitable for
indoor and outdoor applications. Spark resistant bronze rollers are available for hazardous locations - Consult factory.
Order Tow/Cable Trolley Bodies from below, then choose appropriate Running Gear from Pg. 34.
2.0 (51) *
Saddle
Unit Length
in. (mm)
Cable
Window
Width
in. (mm)
Part No.
Zinc Plated
Part No.
Stainless Steel
Dia.
in. (mm)
Width
in. (mm)
4.0 (102) 5.25 (133) 11.13 (283) 3.9 (99) 45100 45113
4.0 (102) 8.00 (147) 11.13 (283) 6.7 (170) 45100B 45113B
6.0 (152) 5.25 (133) 12.63 (321) 3.9 (99) 45106 45119
6.0 (152) 8.00 (1.47) 12.63 (321) 6.7 (170) 45106B 45119B
8.0 (203) 5.25 (133) 15.13 (384) 3.9 (99) 45110 45123
8.0 (203) 8.00 (1.47) 15.13 (384) 6.7 (170) 45110B 45123B
Saddle
Unit Length
in. (mm)
Cable
Window
Width
in. (mm)
Part No.
Zinc Plated
Part No.
Stainless Steel
Diameter
in. (mm)
Width
in. (mm)
4.0 (102) 5.25 (133) 8.63 (219) 3.9 (99) 45126 45140
4.0 (102) 8.00 (147) 8.63 (219) 6.7 (170) 45126B 45140B
6.0 (152) 5.25 (133) 10.13 (257) 3.9 (99) 45132 45146
6.0 (152) 8.00 (1.47) 10.13 (257) 6.7 (170) 45132B 45146B
8.0 (203) 5.25 (133) 12.63 (321) 3.9 (99) 45136 45150
8.0 (203) 8.00 (1.47) 12.63 (321) 6.7 (170) 45136B 45150B
Saddle
Unit Length
in. (mm)
Cable
Window
Width
in. (mm)
Part No.
Zinc Plated
Part No.
Stainless Steel
Dia.
in. (mm)
Width
in. (mm)
4.0 (102) 5.25 (133) 7.38 (187) 3.9 (99) 45153 45166
4.0 (102) 8.00 (147) 7.38 (187) 6.7 (170) 45153B 45166B
6.0 (152) 5.25 (133) 8.88 (225) 3.9 (99) 45159 45172
6.0 (152) 8.00 (1.47) 8.88 (225) 6.7 (170) 45159B 45172B
8.0 (203) 5.25 (133) 11.38 (289) 3.9 (99) 45163 45176
8.0 (203) 8.00 (1.47) 11.38 (289) 6.7 (170) 45163B 45176B
One required pre system. Tow trolley is supplied with towing box for customer-supplied tow
bar. Unit weight: 14.5 lb (6.58 kg). Anti-lift rollers are required.
One required per cable loop. Unit weight: 10.0 lb (4.54 kg) Anti-lift rollers are optional.
Tow Trolley Body
Cable Trolley Body
End Trolley Body
One required per system, plus approximate mounting clamp as determined by factory.
Unit weight: 8.0 lb (3.63 kg)
2.0 (51) *
2.0 (51) *
Max. Load Per Trolley: 95 lb ( kg)
Max. Running Speed: 225 ft/min (43.09) m/min)
33
Series 250 I Beam - For Round Cable
S1*
S1*
S1*
Saddle
Unit Length
in. (mm)
Cable Window
Part No.
Zinc Plated
Part No.
Stainless Steel
Dia.
in.(mm)
Width
in. (mm)
Width
in. (mm)
S1 Height *
in. (mm)
4.0 (102) 5.25 (133) 11.13 (283) 3.9 (99) 0.4 (10.2) 45103 45116
4.0 (102) 8.00 (147) 11.13 (283) 6.7 (170) 0.4 (10.2) 45103B 45116B
6.0 (152) 5.25 (133) 12.63 (321) 3.9 (99) 0.6 (15.2) 45108 45119
6.0 (152) 8.00 (1.47) 12.63 (321) 6.7 (170) 0.6 (15.2) 45108B 45119B
8.0 (203) 5.25 (133) 15.13 (384) 3.9 (99) 0.8 (20.3) 45111 45124
8.0 (203) 8.00 (1.47) 15.13 (384) 6.7 (170) 0.8 (20.3) 45111B 45124B
Saddle
Unit Length
in. (mm)
Cable Window
Part No.
Zinc Plated
Part No.
Stainless Steel
Dia.
in. (mm)
Width
in. (mm)
Width in.
(mm)
S1 Height *
in. (mm)
4.0 (102) 5.25 (133) 8.63 (219) 3.9 (99) 0.4 (10.2) 45129 45143
4.0 (102) 8.00 (147) 8.63 (219) 6.7 (170) 0.4 (10.2) 45129B 45143B
6.0 (152) 5.25 (133) 10.13 (257) 3.9 (99) 0.6 (15.2) 45134 45146
6.0 (152) 8.00 (1.47) 10.13 (257) 6.7 (170) 0.6 (15.2) 45134B 45146B
8.0 (203) 5.25 (133) 12.63 (321) 3.9 (99) 0.8 (20.3) 45137 45151
8.0 (203) 8.00 (1.47) 12.63 (321) 6.7 (170) 0.8 (20.3) 45137B 45151B
Saddle
Unit Length
in. (mm)
Cable Window
Part No.
Zinc Plated
Part No.
Stainless Steel
Dia.
in. (mm)
Width
in. (mm)
Width In.
(mm)
S1 Height *
in. (mm)
4.0 (102) 5.25 (133) 7.38 (187) 3.9 (99) 0.4 (10.2) 45156 45169
4.0 (102) 8.00 (147) 7.38 (187) 6.7 (170) 0.4 (10.2) 45156B 45169B
6.0 (152) 5.25 (133) 8.88 (225) 3.9 (99) 0.6 (15.2) 45161 45172
6.0 (152) 8.00 (1.47) 8.88 (225) 6.7 (170) 0.6 (15.2) 45161B 45172B
8.0 (203) 5.25 (133) 11.38 (289) 3.9 (99) 0.8 (20.3) 45164 45177
8.0 (203) 8.00 (1.47) 11.38 (289) 6.7 (170) 0.8 (20.3) 45164B 45177B
One required per system. Tow trolley is supplied with towing box for customer-supplied tow bar. Unit
weight: 15.0 lb (6.80 kg). Anti-lift rollers are required.
Tow Trolley Body
Cable Trolley Body
End Trolley Body
One required per system, plus appropriate mounting clamp as determined by factory. Unit weight: 8.5
lb (3.86 kg)
Series 250 I-Beam Trolleys feature zinc plated or stainless steel body and hardware with aluminum saddles and Neoprene pads. Suitable for a
wide range of demanding applications, indoor and outdoor applications. Saddles are designed for flat cable. Spark resistant bronze rollers are
available for hazardous locations - consult the factory.
*Taller cable window heights are available - contact factory.
Max. Load Per Trolley: 95 lb ( kg)
34
Beam Type + Code
W4 x 13 A
W5 x 16 B
W5 x 19 C
W6 x 9 D
W6 x 12 E
W8 x 10 K
S4 x 7.7 C
S4 x 9.5 D
S5 x 10.0 E
S6 x 12.5 G
S6 x 17.25 H
S7 x 15.3 J
Finish Beam Style Anti-Lift Rollers? Part No.
Galvanized W No 45197 +
Galvanized W Yes 45198 +
Galvanized S No 45187 +
Galvanized S Yes 45198 +
Stainless Steel W No 45202 +
Stainless Steel W Yes Contact Factory
Stainless Steel S No 45192 +
Stainless Steel S Yes 45194 +
These roller sets are designed for the Series 250 I-Beam Festoon Trolleys. Order one
set for each Tow Trolley and Cable Trolley based on the beam type and size.
TrolleyMain rollers are 1.58 (40mm) steel flanged
Anti-lift rollers, if ordered, are 1.38 (35mm).
Beam sized are indicated by adding the appropriate alpha character at the end of the
part number in place of +. Beam size codes are in the table below the part number
table.
Example:
45187E = Running gear with galvanized hardware, without anti-lift rollers,
sized for an S5 x 10 beam
Series 250 I-Beam - Running Gear
Running Gear Part Numbers, Series 250
Beam Size Codes
+ Fill in Beam Size Code Below
35
Series 350 I-Beam - For Flat Cable
2.0 (51) *
Series 350 I-Beam Trolleys feature zinc plated or stainless steel body and hardware with aluminum saddles and Neoprene pads. Suitable for a
wide range of demanding applications, indoor and outdoor applications. Saddles are designed for flat cable. Spark resistant bronze rollers are
available for hazardous locations - consult the factory.
Saddle
Unit
Length
In. (mm)
Cable Window
Width
In. (mm)
Part No.
Zinc Plated
Part No.
Stainless Steel
Dia.
In. (mm)
Width
In. (mm)
4.0 (102) 5.25 (133) 11.13 (283) 3.9 (99) 45100 45113
4.0 (102) 8.00 (147) 11.13 (283) 6.7 (170) 45100B 45113B
6.0 (152) 5.25 (133) 12.63 (321) 3.9 (99) 45106 45119
6.0 (152) 8.00 (1.47) 12.63 (321) 6.7 (170) 45106B 45119B
8.0 (203) 5.25 (133) 15.13 (384) 3.9 (99) 45110 45123
8.0 (203) 8.00 (1.47) 15.13 (384) 6.7 (170) 45110B 45123B
Saddle
Unit Length
In. (mm)
Cable Window
Width
In. (mm)
Part No.
Zinc Plated
Part No.
Stainless Steel
Dia.
In. (mm)
Width
In. (mm)
4.0 (102) 5.25 (133) 8.63 (219) 3.9 (99) 45126 45140
4.0 (102) 8.00 (147) 8.63 (219) 6.7 (170) 45126B 45140B
6.0 (152) 5.25 (133) 10.13 (257) 3.9 (99) 45132 45146
6.0 (152) 8.00 (1.47) 10.13 (257) 6.7 (170) 45132B 45146B
8.0 (203) 5.25 (133) 12.63 (321) 3.9 (99) 45136 45150
8.0 (203) 8.00 (1.47) 12.63 (321) 6.7 (170) 45136B 45150B
Saddle
Unit Length
In. (mm)
Cable Window
Width
In. (mm)
Part No.
Zinc Plated
Part No.
Stainless Steel
Dia.
In. (mm)
Width
In. (mm)
4.0 (102) 5.25 (133) 7.38 (187) 3.9 (99) 45153 45166
4.0 (102) 8.00 (147) 7.38 (187) 6.7 (170) 45153B 45166B
6.0 (152) 5.25 (133) 8.88 (225) 3.9 (99) 45159 45172
6.0 (152) 8.00 (1.47) 8.88 (225) 6.7 (170) 45159B 45172B
8.0 (203) 5.25 (133) 11.38 (289) 3.9 (99) 45163 45176
8.0 (203) 8.00 (1.47) 11.38 (289) 6.7 (170) 45163B 45176B
One required pre system. Tow trolley is supplied with towing box for customer-supplied tow
bar. Unit weight: 16.5 lb (7.48 kg). Anti-lift rollers are required.
One required per cable loop. Unit weight: 12.0 lb (5.44 kb) Anti-lift rollers are optional.
Tow Trolley Body
Cable Trolley Body
End Trolley Body
One required per system - plus approximate mounting clamp as determined by factory.
Unit weight: 10.0 lb (4.54 kg)
2.0 (51) *
2.0 (51) *
* Taller cable window heights are available
- Contact Factory.
36
Series 350 I Beam for Round Cable
S1*
S1*
S1*
Series 350 I-Beam Trolleys feature zinc plated or stainless steel body and hardware with aluminum saddles and Neoprene pads. 350 Trolleys are
suitable for a wide range of demanding applications, such as large cranes and machinery in steel mills and aluminum smelters.
*Taller cable window heights are available - contact the factory
Saddle
Unit Length
In. (mm)
Cable Window
Part No.
Zinc Plated
Part No.
Stainless Steel
Dia.
In. (mm)
Width
In. (mm)
Width
In. (mm)
S1 Height*
In. (mm)
4.0 (102) 5.25 (133) 11.13 (283) 3.9 (99) 0.4 (10.2) 45103 45116
4.0 (102) 8.00 (147) 11.13 (283) 6.7 (170) 0.4 (10.2) 45103B 45116B
6.0 (152) 5.25 (133) 12.63 (321) 3.9 (99) 0.6 (15.2) 45108 45119
6.0 (152) 8.00 (1.47) 12.63 (321) 6.7 (170) 0.6 (15.2) 45108B 45119B
8.0 (203) 5.25 (133) 15.13 (384) 3.9 (99) 0.8 (20.3) 45111 45124
8.0 (203) 8.00 (1.47) 15.13 (384) 6.7 (170) 0.8 (20.3) 45111B 45124B
Saddle
Unit Length
In. (mm)
Cable Window
Part No.
Zinc Plated
Part No.
Stainless Steel
Dia.
In. (mm)
Width
In. (mm)
Width
In. (mm)
S1 Height*
In. (mm)
4.0 (102) 5.25 (133) 8.63 (219) 3.9 (99) 0.4 (10.2) 45129 45143
4.0 (102) 8.00 (147) 8.63 (219) 6.7 (170) 0.4 (10.2) 45129B 45143B
6.0 (152) 5.25 (133) 10.13 (257) 3.9 (99) 0.6 (15.2) 45134 45146
6.0 (152) 8.00 (1.47) 10.13 (257) 6.7 (170) 0.6 (15.2) 45134B 45146B
8.0 (203) 5.25 (133) 12.63 (321) 3.9 (99) 0.8 (20.3) 45137 45151
8.0 (203) 8.00 (1.47) 12.63 (321) 6.7 (170) 0.8 (20.3) 45137B 45151B
Saddle
Unit Length
In. (mm)
Cable Window
Part No.
Zinc Plated
Part No.
Stainless Steel
Dia.
In. (mm)
Width
In. (mm)
Width
In. (mm)
S1 Height *
In. (mm)
4.0 (102) 5.25 (133) 7.38 (187) 3.9 (99) 0.4 (10.2) 45156 45169
4.0 (102) 8.00 (147) 7.38 (187) 6.7 (170) 0.4 (10.2) 45156B 45169B
6.0 (152) 5.25 (133) 8.88 (225) 3.9 (99) 0.6 (15.2) 45161 45172
6.0 (152) 8.00 (1.47) 8.88 (225) 6.7 (170) 0.6 (15.2) 45161B 45172B
8.0 (203) 5.25 (133) 11.38 (289) 3.9 (99) 0.8 (20.3) 45164 45177
8.0 (203) 8.00 (1.47) 11.38 (289) 6.7 (170) 0.8 (20.3) 45164B 45177B
One required per system. Tow trolley is supplied with towing box for customer-supplied tow bar.
Unit weight: 17.0 lb ( kg). Anti-lift rollers are required.
Tow Trolley Body
Cable Trolley Body
End Trolley Body
One required per system - plus approximate mounting clamp as determined by factory. Unit weight:
11.0 lb (4.99 kg)
37
Beam Type + Code
W4 x 13 A
W5 x 16 B
W5 x 19 C
W6 x 9 D
W6 x 12 E
W8 x 10 K
S4 x 7.7 C
S4 x 9.5 D
S5 x 10.0 E
S6 x 12.5 G
S6 x 17.25 H
S7 x 15.3 J
These roller sets are designed for the Series 250 I-Beam Festoon Trolleys. Order one set
for each Tow Trolley and Cable Trolley based on the beam type and size.
TrolleyMain rollers are 2.00 (51 mm) steel flanged
Anti-lift rollers, if ordered, are 1.38 (35 mm).
Beam sized are indicated by adding the appropriate alpha character at the end of the part
number in place of +. Beam size codes are in the table below the part number table.
Example:
45187E = Running gear with galvanized hardware, without anti-lift rollers,
sized for an S5 x 10 beam
Running Gear Part Numbers, Series 350
Beam Size Codes
Series 350 I-Beam - Running Gear
Finish Beam Style Anti-Lift Rollers? Part No.
Galvanized W No 45195 +
Galvanized W Yes 45196 +
Galvanized S No 45185+
Galvanized S Yes 45186 +
Stainless Steel W No 45202 +
Stainless Steel W Yes Contact Factory
Stainless Steel S No 45190 +
Stainless Steel S Yes 44853 +
+ Fill in Beam Size Code Below
38
Tow Cable
Tow Webbing
In both high-speed and outdoor applications, on Heavy Duty C-Track (8 Trolleys only),
Heavy Duty Square Bar, 250 Series I-beam, and 350 Series I-beam.
4 - 6 (1.22-1.83) 44600 0.28 (0.13)
6 - 8 (1.22-2.44) 44600B 0.40 (0.18)
8 - 10 (2.44-3.05) 44600C 0.51 (0.23)
10 - 12 (3.05-3.66) 44600D 0.63 (0.29)
12 - 14 (3.66-4.27) 44600E 0.74 (0.34)
14 - 16 (4.27-4.88) 44600F 0.85 (0.39)
Optional item used in both high speed and outdoor applications, on Standard Duty C-Track,
Standard Duty Square Bar, 200 Series I-beam, 225 Series I-beam. Also ideal for systems in
hazardous environments requiring spark resistant components. Ordered by the foot.
Length Part No. Wt lb/ft (kg/m)
As required 03159 .18 (0.025)
Conductix-Wampfler offers a complete selection of accessories for your festoon system, including a variety of push-button pendants to maximize
the value of your system. Tow chain and shock cords are also available for larger systems - See Pgs. 61-63.
Tow Cable and Tow Webbing
39
Cable Organizers
Conductix-Wampfler offers a complete selection of accessories for your festoon system, including a variety of push-button pendants to maximize
the value of your system.
Dimensions: In. (mm)
Part No.
A B
4.0 1.5 (38.1) 22243
6.7 Up to .5 (12.7) 43957
6.7 .51 (13) to 1.75 (44.5) 43957B
D
W
L2
L1
Flat Cable Organizer
Round Cable Organizer
Part No.
D Cable Dia.
Range In. (mm)
L1
In. (mm)
L2
In. (mm)
Wt lbs
(kg)
40600P Up to .80 (20.3) 6.0 (152.4) 3.9 (99.1) .75 (0.34)
40600Q Up to .80 (20.3) 8.8 (223.5) 6.7 (170.2) 1.1 (0.50)
Designed to prevent round cables within loops from becoming tangled or caught during
operation. Either one or two per loop may be required. For use on 200 Series I-beam,
225 Series I-beam, 250 Series I-beam, 350 Series I-beam. Can also be used on other
festoon systems depending upon application.
Designed to prevent flat cables within loops from becoming tangled or caught during
operation. Designed for use on 200 Series I-beam, 225 Series I-beam, 250 Series
I-beam, 350 Series I-beam. Can also be used on other festoon systems depending upon
application.
40
Quick Disconnect Pin Connectors
Given the abuse that Push Button Pendants receive in most industrial
environments, eventually they will need to be replaced. If your pendant
goes down unexpectedly, it could cause equipment downtime, extra
expense to wire in a new pendant, and increased injury risks to mainte-
nance personnel.
Conductix-Wampfler has the solution to reduce all of these concerns -
The Quick Disconnect Pin Connector.
Pendants wired with Quick Disconnect Pin Connectors can be replaced
in as little as 5 to 10 minutes, versus two hours with a hard-wired
pendant. A positive latch mechanism keeps the connector plugged in
until youre ready to disconnect the pendant.
You can use Quick Disconnects with radio controls as well. Then you
can switch from radio control to a standard pendant quickly and easily.
Contact Conductix-Wamper for more information about the possible
uses for the Quick Disconnect.
The quick-disconnect connectors are
available in 16 and 24 pin versions.
41
Control Trolley Junction Boxes and Terminal Strips
Conductix-Wampfler offers several standard junction box / terminal
strip combinations for use with Control Unit Trolleys - Pgs. 19, 23, 26,
and 31. If you dont see the junction box you need, please contact the
factory. See Pg. 40 for Quick Disconnect connectors, which can be
used instead of hard-wired junction box.
Size in. (mm) NEMA* Terminal Strips Included Material Part No. Wt lb (kg)
10 x 8 x 6 (254 x 203 x 152) 12 None Painted Steel 39405 10.5 (4.76)
10 x 8 x 6 (254 x 203 x 152) 12 12 Pole Control, 4 Pole Power Painted Steel 39362 10.5 (4.76)
10 x 8 x 6 (254 x 203 x 152) 12 12 Pole Control Painted Steel 39412 10.5 (4.76
10 x 8 x 6 (254 x 203 x 152) 12 24 Pole Control Painted Steel 39413 10.5 (4.76
10 x 8 x 6 (254 x 203 x 152) 4 12 Pole Control, 4 Pole Power Painted Steel 39362B 10.0 (4.54)
10 x 8 x 6 (254 x 203 x 152) 4 12 Pole Control Painted Steel 39412B 10.0 (4.54)
10 x 8 x 6 (254 x 203 x 152) 4X None Stainless Steel 39406 9.5 (4.31)
10 x 8 x 6 (254 x 203 x 152) 4X 12 Pole Power, 4 Pole Power Stainless Steel 39362C 9.5 (4.31)
10 x 8 x 6 (254 x 203 x 152) 4X 12 Pole Control Stainless Steel 39412C 9.5 (4.31)
10 x 8 x 6 (254 x 203 x 152) 4X 8 Pole Power Stainless Steel 39415 9.5 (4.31)
12 x 12 x 6 (305 x 305 x 152) 12 36 Pole Control Painted Steel 36412 14.5 (6.58)
12 x 12 x 6 (305 x 305 x 152) 4 36 Pole Control Painted Steel 36412B 14.9 (6.76
12 x 12 x 6 (305 x 305 x 152) 4 As Drilled Painted Steel 38870 14.9 (6.76
12 x 12 x 6 (305 x 305 x 152) 4 24 Pole Control, 8 Pole Power Painted Steel 39388B 14.9 (6.76
12 x 12 x 6 (305 x 305 x 152) 4X 24 Pole Control, 8 Pole Power Stainless Steel 39388C 13.5 (6.12)
14 x 12 x 6 (356 x 305 x 152) 12 48 Pole Control Painted Steel 35527 16.4 (7.44)
14 x 12 x 6 (356 x 305 x 152) 12 36 Pole Painted Steel 39109 16.4 (7.44)
14 x 12 x 6 (356 x 305 x 152) 4 36 Pole Control, 8 Pole Power Painted Steel 39394B 16.9 (7.67)
14 x 12 x 6 (356 x 305 x 152) 4X 36 Pole Control, 8 Pole Power Stainless Steel 39394C 15.0 (6.80)
42
Heavy Duty I-Beam Festoon Overview
Conductix-Wampflers Heavy Duty 450 Series Festoon System is ideal
for demanding industrial applications to include:
Slower speed port container cranes and RTGs
Steel mill cranes
Foundry cranes
Aluminum handling cranes
Bulk Material Handling Conveyors
These systems run on customer-supplied I-beams and are available in
a variety of configurations to manage long and heavy cable packages.
Cable Trolleys can be built with one-tier, two-tier, or three tier cable
saddles. Systems can be configured to handle speeds of up to 500 feet
per minute depending on the size of the cable package.
System Overview starts on this page through Pg. 49
For Trolley Construction Details, see Pg. 50
For Available Accessories, see Pgs. 60-64
450 Series
43
Heavy Duty I-Beam Ordering Steps
There are five basic steps required to layout a Heavy Duty festoon system. Specific information regarding each step can be found on the
accompanying pages.
Conductix-Wamper Festoon System on a Container Crane Close-up shot of the same crane.
Step I: Application Information All pertinent facts regarding the crane, its electrical requirements and duties,
are required to properly size the festoon system. You can use the specification checklist on Pgs. 6-7 to collect and
communicate this information.
Step II: Cable Selection and Arrangement In order to satisfy the electrical requirements of the crane, the number,
the size of conductors and the type of cable must be determined. Once determined, they must then be arranged in an
order that is suitable for the constant work (flexing) required during operation.
Step III: Trolley Selection Method to determine a suitable trolley carrier that will not only protect the electrical cables, but
also meet the physical demands of the application.
Trolley selection is based on the minimum bend diameter of the cable to be festooned. Minimum allowable cable
saddle diameter is 10 times the outer diameter of the largest cable in the cable package. After determining cable
saddle diameter, a saddle width must be specified by determining the maximum width of the cable package.
Step IV: System Calculations Required to determine the length of cables and the number of trolleys required to meet
the application requirements.
Step V: System Accessories Items that may be required in order to enhance the performance of the festoon system.
44
Heavy Duty Festoon Terms and Definitions
Thrust Bar
Customer supplied and installed,
to be welded to underside of
I-Beam against the end clamp,
to take horizontal impact during
operation.
End Clamp
Fastened to lower flange of
beam at end of system I-Beam.
One required per system.
Shock Cord Assembly
Designed to reduce shock loads transmitted to
trolleys during high speed, high acceleration
operation. Shock cords are made of elastomer
material. Quantity per loop is dependent on
system application.
Trolley Bumper
Shock absorbing device dampens
collisions between trolleys. Designed
to allow sufficient deflection, to
prevent cables on adjacent trolleys
from coming into hard contact.
Cables
System hardware designed
to accommodate either flat or
round cables.
Cable Organizer
Designed to contain and
organize cables through-
out the loop. Prevents
cables from tangling dur-
ing operation. Quantity
per loop and positioning
are dependent on system
application.
Tow Chain or Tow Rope
Towing connection between system end
clamp, trolleys and tow trolley, which
transmits pulling forces as the system
operates. One assembly required per
loop constructed of either chain or steel
cable.
SW
Fixed End Pigtail
Amount of cable required
for terminations at
fixed end of system.
Distance is measured
from center -line of end
clamp support saddle
to the power source,
and is determined by
customer.
LD Loop Depth
Distance from
the underside of
I-Beam to the bot-
tom of the loop.
FE
BH
LD
BH Beam Height
Height of festoon system
I-Beam.
SD Storage Distance
Space required for storage of festoon
system end clamp, trolleys and tow trolley.
SW System Width
Maximum unobstructed
area in which the
system is hung and
operates.
Must include sufficient
area for cable sway
during operation.
5 in. ( Minimum Clearance
SD
45
Cable Clamp
Consists of sectional, elastic rubber
pad held in place by metal retainer
designed to secure electrical cables
to cable saddle.
Tow Trolley (With Rollers)
Functions as first moving carrier, connected to moving
equipment via outrigger arm (tube) that is located
centrally in the rectangular opening. One required per
system.
Tow Clamp (Without Rollers)
Functions as first moving carrier, fastened to moving
equipment via outrigger arm (channel iron).
Cable Saddle
One piece formed steel
designed to provide support for
full 180 of cable loop draped
over them.
Trolley
Intermediate moving hardware that carries
cable support saddle. Trolley length sized
to protect cables during operation. Quantity
required per system depends on application.
Running Gear
Rollers and hardware fastened to tow trolley
and intermediate trolleys. Designed to carry
trolley load. Set to run on specified I-Beam.
Heavy Duty Festoon Terms and Definitions
ME
Mobile End Pigtail
Amount of cable required for terminations
at the mobile end of system. Distance is
measured from center-line of tow trolley
support saddle to the moving equipment,
and is determined by customer.
TL - Total Track Length
Total length of I-Beam required for the festoon system.
AT Active Travel
Distance between center-line of the tow trolley tow
box when the system is stored and the farthest
point the tow trolley will travel when the system is
fully extended.
AT
TL
Conductix-Wampfler festoon systems provide electrical power and control signals from a fixed source to a
moving consumer. This is accomplished by placing the electrical cables on supports (trolleys) which are free to move as the
host machine moves. The Heavy-Duty Festoon system is designed to provide the utmost protection and care for the electric
cables which are the lifeblood of the system. This protection equates to longer cable life, lower maintenance costs, and
lower overall operating expenses.
See Page 6 for Specication Data
Sheet to collect system information
46
Arranging the Cable Package
BEST
POOR
BEST
POOR
Arranging Round Cables
1) Minimize the variations in cable diameters as much as possible. Large
variations in cable diameters make adequate clamping difficult and might
cause the system to operate in an unstable manner - See diagrams at the
right.
2) If cables are different diameters, they should be arranged in this order:
a) Place the two largest cables in the outermost positions of the support
saddle. These are marked with an X on the second BEST drawing.
b) Arrange the remaining cables between these two cables, taking care to
place the heaviest cables (marked Z) near the center-line of the trolley
and the lighter cables to either side of those - See diagrams at the right.
Distribute the cable load evenly so the saddles are balanced. This will
make the system run smoothly and increase wheel bearing life.
BEST
POOR
POOR
BEST
X X Z Z
Arranging Flat & Round Cables:
Place the large round cables at the outermost positions of the cable saddle.
Arrange the flat cables between the round cables. Distribute the weight
evenly on all saddles and use Round Cable Organizers - See Pg. 64.
Step 1 Systems Requirements
Review your system requirements and start collecting data on the Specification Data Sheets, Pgs. 6-7.
Step 2 Cable Selection & Arrangement
Choose the size, type, and number of conductors for each cable you need to manage. Either flat cables, or round cables, or a
combination of the two can be selected. It is generally best to use either all round or all flat for a system. However, depending on
the application and the actual combination, equipment can be selected to accommodate both types. Be careful when selecting round
cables. Some cables are not suited for the constant flexing that a festoon system required. Finely stranded round cables work best, as
they have the flexibility required to meet the demands of the system. The next step is to prepare a sketch on paper of how the cables
are to be arranged on the support saddles. Below are some general guidelines to follow when laying out the cable arrangement.
Arranging Flat Cables
1) Arrange cables so that ones with the largest conductor sizes are on the
top of the stack - See diagram at the right. This provides a larger bending
radius and improves heat dissipation. The top cable absorbs the most pulling
force during operation, so having cables with the larger conductors on top
better handles this force.
2) Arrange cables so that ones with the largest conductor sizes are on the
top of the stack - See diagram at the right. This provides a larger bending
radius and improves heat dissipation. The top cable absorbs the most pulling
force during operation, so having cables with the larger conductors on top
better handles this force.
3) Cables should be arranged so that at least 50% of the cable surfaces are
under clamp pressure - See diagram at the right
47
Trolley Selection and Running Gear Style
Step 3 Trolley Selection
Select the correct trolleys by selecting the proper trolly body size, choosing the proper style of running gear, and determining the proper
main roller size.
Trolley Body Size
Determine the body size based on the cable arrangement prepared in Step 2. The trolley body is based primarily on the
diameter of the support saddle. Saddles provide support for the full 180 loops of cable which are draped over them. This
eliminates the stress on the cable at the saddle edges where the cable starts to hang vertically. The rules for proper saddle
diameter selection are:
For Flat Cables:
Cable thickness up to .316: Saddle diameter > 6.3 times the cable thickness
Cable thickness up to .500: Saddle diameter > 8.0 times the cable thickness
Cable thickness over .500: Saddle diameter > 10.0 times the cable thickness
For Round Cables:
Saddle diameter > 10 times the largest cable diameter
For dimensional information for trolleys, tow trolleys, etc., see Pgs. 51-53.
Running Gear Style
Select the correct style of running gear based on your application. See Pgs. 56-59. The following are the recommended
guidelines:
Running Gear Application
Crowned Main Rollers
and Horizontal Guide
Rollers
Indoor operation
Moderate speeds, any duty cycle
Outdoor operation if no possibility of ice on beam.
Crowned Main Rollers
and Horizontal Guide
Rollers and Anti-Lift
Rollers
All speeds and duty cycles
Use where side winds/lateral forces could cause trolley to tip.
Especially useful on multiple tier trolleys and beams with narrow flanges.
Anti-Lift rollers required on all Tow Trolleys.
Flanged Main Rollers
Indoor operation
Moderate speeds - All duty cycles
Flanged Main Rollers and
Anti-Lift Rollers
Moderate speeds and any duty cycle
Use where side winds/lateral forces could cause trolley to tip.
Especially useful on multiple tier trolleys and beams with narrow flanges.
Anti-Lift rollers required on all Tow Trolleys.
48
Main Roller Selection
Speed
Average Running Time per Day
(Hours)
ft / min. M / min.
Up to 84 Up to 25 4 to 8 8 to 16 Over 16
84-175 25-53 2 to 4 4 to 8 8 to 16 Over 16
175-326 53-100 Up to 2 2 to 4 4 to 8 8 to 16 Over 16
326-500 100-152 Up to 2 2 to 4 4 to 8 8 to 16
Main Roller Diameter
Load per Trolley
lb (Kg)
In. Meters
2.5 62 450 (204) 350 (159) 275 (125) 225 (102) 175 (79)
4 100 1100 9 (500) 900 (408) 750 (340) 575 (261) 450 (204)
Speed
Average Running Time per Day
(Hours)
Ft. / Min. m / Min.
Up to 84 25 4 to 8 8 to 16 Over 16
84-175 25-53 2 to 4 4 to 8 8 to 16 Over 16
175-326 53-100 Up to 2 2 to 4 4 to 8 8 to 16 Over 16
326-500 100-152 Up to 2 2 to 4 4 to 8 8 to 16
Main Roller Diameter
Load per Trolley
Pounds (Kg)
Inches mm
2.5 62 315 (143) 245 (111) 190 (86) 155 (70) 120 (55)
4 100 770(350) 630 (286) 340 (155) 400 (182) 315 (143)
Hardened Steel
Hardened Steel with Polyurethane Tires
Step 3 Main Roller Guide Selection
Proper main roller size is based on the average operating speed of the festoon system, the running time per day, and the load per trolley.
Standard rollers are made of hardened steel, however rollers with polyurethane tires are available when quieter operation is required and
when wear on the running beam must be minimized.
Use the charts below to determine the proper diameter of the main rollers:
Determine whether you want standard hardened steel rollers or rollers with polyurethane tires; then go to the appropriate table
below
Determine system operating speed and find the appropriate speed range in the far left column
Move along the operating speed row to right and over to the column displaying appropriate average running time per day
Follow that column down to line displaying the maximum load per trolley
Approximate Load per Trolley = [Loop Depth (ft) x 2] x Cable Package Weight in lb/ft
Follow row to left to determine main roller diameter
49
System Calculations
Step 4 System Calculations
* CABLE SAG FACTOR CHART
Speed
ft/min (m/min)
LOOP DEPTH ft (m)
Up to 2.5 (0.76)
2.51 to 4.0
(0.77 to 1.21)
4.01 to 6.5
(1.22 to 1.98)
6.5 to 10.5
(1.99 to 3.2)
10.51 to 16.5
(3.21 to 5.03)
16.51 to 26
(5.04 to 7.9)
0-105 (0-32) 0.90 0.90 0.90 0.90 0.90 0.90
105-130 (32-40) 0.85 0.90 0.90 0.90 0.90 0.90
130-160 (40-50) 0.80 0.85 0.90 0.90 0.90 0.90
165-205 (50-63) 0.75 0.80 0.85 0.90 0.90 0.90
205-260 (63-80) 0.75 + 0.80 0.85 0.90 0.90
260-330 (80-100) 0.75 + 0.80 0.85 0.90
330-410 (100-125) 0.75 + 0.80 0.85
410-500 (125-152)
+ Shock cords are recommended. See pages 67-68 for details.
TL TTL
BLT
AT SD
LD Symbol
(see dwg)
Description
Formula to
Calculate
AT Active Travel
ATL Active Travel per Loop (CL x SF) - TL
LD
Loop Depth (underside of I-Beam to
bottom of loop)
SD Storage Distance (NL x TL) + TTL
TL Trolley Length
TTL
Tow Trolley Length - From bumper to
center line of tow box)
SF Cable Sag Factor * See chart below
CL Cable Required per Loop LD x 2
TCL
Total Cable Length; without fixed and
mobile end pigtails for hookup
NL Number of Loops Required AT divided by ATL
50
450 Series Trolley Features
1) Center Plate
Material: 3/8 hot-rolled steel
Finish: Hot-dip galvanized
2) Saddle Assembly
Material: 12 gauge steel
Features: Formed saddle from single piece of steel, no welds to break or rust
Saddle has rolled flanges with rounded edges, wont cut cables
Saddles bolted to center plate with stainless steel fasteners
Saddles available with either single or double cable clamping bar
3) Running Gear
Side Shields
Material: 5/16 Hot-rolled steel
Features: Bolted to center plate with stainless steel fastener
Independently removable to allow easy roller replacement
Rollers
Material: Hardened steel
Finish: Zinc plated
Bearings: Permanently sealed, ball bearings
Feature: Available with polyurethane tires for quiet travel and minimal beam wear
4) Bumper
Material: Neoprene
Durometer: 65-70 Shore A
Fastener: Stainless steel
Feature: Large contact surface area
3
1
4
2
51
450 Series Trolley - 10 (260 mm) Saddle Diameter
Cable Trolley
Tow Trolley
Tow Clamp
End Clamp
Wc
in. (mm)
W
in. (mm)
Clamping
Bar
Part
No.
Wt lb (kg)
6.00 (152) 18.50 (470) Single 40500A 29 (13.2)
12.63 (320) 31.75 (806) Single 40500B 39.5 (17.9)
6.00 (152) 18.50 (470) Double 40505A 33.2 (15.1)
12.63 (320) 31.75 (806) Double 40505B 46.7 (21.2)
Wc
in. (mm)
W
in. (mm)
Clamping
Bar
Part
No.
Wt lb (kg)
6.00 (152) 18.50 (470) Single 40510A 32.3 (14.6)
12.63 (320) 31.75 (806) Single 40510B 42.8 (19.4)
6.00 (152) 18.50 (470) Double 40515A 36.5 (16.6)
12.63 (320) 31.75 (806) Double 40515B 50 (22.7)
Wc
in. (mm)
W
in. (mm)
Clamping
Bar
Part No. Wt lb (kg)
6.00 (152) 18.50 (470) Single 40530A 33.1 (15)
12.63 (320) 31.75 (806) Single 40530B 43.6 (19.8)
6.00 (152) 18.50 (470) Double 40535A 37.3 (16.9)
12.63 (320) 31.75 (806) Double 40535B 50.8 (23)
Running gear must be ordered separately - see pages 56 thru 59.
Wc
In. (mm)
W
In. (mm)
Clamping
Bar
Part
No.
Wt lb (kg)
6.00 (152) 18.50 (470) Single 40520A 29 (13.2)
12.63 (320) 31.75 (806) Single 40520B 39.5 (17.9)
6.00 (152) 18.50 (470) Double 40525A 33.2 (15.1)
12.63 (320) 31.75 (806) Double 40525B 46.7 (21.2)
Running gear must be ordered separately - See pages 56 thru 59.
52
Trolley
Tow Trolley
Tow Clamp
End Clamp
Wc
in. (mm)
W
in. (mm)
Clamping
Bar
Part
No.
Wt lb (kg)
6.00 (152) 18.50 (470) Single 40501A 37 (16.8)
12.63 (320) 31.75 (806) Single 40501B 49.9 (22.6)
6.00 (152) 18.50 (470) Double 40506A 41.3 (18.7)
12.63 (320) 31.75 (806) Double 40506B 57.2 (26)
Wc
in. (mm)
W
in. (mm)
Clamping
Bar
Part No. Wt lb (kg)
6.00 (152) 18.50 (470) Single 40511A 40.3 (18.3)
12.63 (320) 31.75 (806) Single 40511B 53.2 (24.1)
6.00 (152) 18.50 (470) Double 40516A 44.5 (20.2)
12.63 (320) 31.75 (806) Double 40516B 60.5 (27.5)
Wc
In. (mm)
W
In. (mm)
Clamping
Bar
Part No. Wt lb (kg)
6.00 (152) 18.50 (470) Single 40521A 37.9 (17.2)
12.63 (320) 31.75 (806) Single 40521B 50.8 (23)
6.00 (152) 18.50 (470) Double 40526A 42.2 (19.1)
12.63 (320) 31.75 (806) Double 40526B 58.1 (26.4)
Wc
In. (mm)
W
In. (mm)
Clamping
Bar
Part No. Wt lb (kg)
6.00 (152) 18.50 (470) Single 40531A 43.8 (19.9)
12.63 (320) 31.75 (806) Single 40531B 55.1 (25.0)
6.00 (152) 18.50 (470) Double 40536A 48.0 (21.8)
12.63 (320) 31.75 (806) Double 40536B 64.0 (29.0)
53
Cable Trolley
Tow Trolley
Tow Clamp
End Clamp
Wc
in. (mm)
W
in. (mm)
Clamping
Bar
Part
No.
Wt lb (kg)
6.00 (152) 18.50 (470) Single 40502A 48.8 (22.1)
12.63 (320) 31.75 (806) Single 40502B 64.7 (29.4)
6.00 (152) 18.50 (470) Double 40507A 53.1 (24.1)
12.63 (320) 31.75 (806) Double 40507B 71.9 (32.6)
Wc
in. (mm)
W
in. (mm)
Clamping
Bar
Part
No.
Wt lb (kg)
6.00 (152) 18.50 (470) Single 40512A 52.1 (23.6)
12.63 (320) 31.75 (806) Single 40512B 68 (30.9)
6.00 (152) 18.50 (470) Double 40517A 56.3 (25.5)
12.63 (320) 31.75 (806) Double 40517B 75.2 (34.1)
Wc
in. (mm)
W
in. (mm)
Clamping
Bar
Part No. Wt lb (kg)
6.00 (152) 18.50 (470) Single 40522A 46.4 (21)
12.63 (320) 31.75 (806) Single 40522B 62.3 (28.3)
6.00 (152) 18.50 (470) Double 40527A 50.7 (23)
12.63 (320) 31.75 (806) Double 40527B 69.6 (31.6)
Wc
in. (mm)
W
in. (mm)
Clamping
Bar
Part
No.
Wt lb (kg)
6.00 (152) 18.50 (470) Single 40532A 55.6 (25.2)
12.63 (320) 31.75 (806) Single 40532B 71.4 (32.4)
6.00 (152) 18.50 (470) Double 40537A 60 (27.2)
12.63 (320) 31.75 (806) Double 40537B 78.7 (35.7)
54
450 Series Auxiliary Saddles
Auxiliary saddles may be required for large cable packages that are unable to fit on primary saddle or to separate power and control cables. One
or two additional saddles may be added, depending on the weight limit of the trolley.
Auxiliary support saddles are normally selected and ordered with initial order. However, they can be ordered separately for installation to existing
systems if required. Certain configurations may require bumper extensions, see page 45 for details.
D1
Inches (mm)
D2
Inches (mm)
Wc
Inches (mm)
W
Inches (mm)
Clamping
Bar
Part No.
Weight
lb (kg)
10 (260) 10 (260) 6.00 (152) 18.50 (470) Single 40570 A 22.5 (10.2)
10 (260) 10 (260) 12.63 (320) 31.75 (806) Single 40570 B 33 (15)
10 (260) 10 (260) 6.00 (152) 18.50 (470) Double 40715 A 26.7 (12.1)
10 (260) 10 (260 12.63 (320) 31.75 (806) Double 40715 B 40.2 (18.3)
14 (360) 10 (260) 6.00 (152) 18.50 (470) Single 40571 A 28 (12.7)
14 (360) 10 (260) 12.63 (320) 31.75 (806) Single 40571 B 38.5 (17.5)
14 (360) 10 (260) 6.00 (152) 18.50 (470) Double 40717 A 32.3 (14.6)
14 (360) 10 (260) 12.63 (320) 31.75 (806) Double 40717 B 45.7 (20.7)
19 (480) 10 (260) 6.00 (152) 18.50 (470) Single 40572 A 28.2 (12.8)
19 (480) 10 (260) 12.63 (320) 31.75 (806) Single 40572 B 38.6 (17.5)
19 (480) 10 (260) 6.00 (152) 18.50 (470) Double 40718 A 32.3 (14.6)
19 (480) 10 (260) 12.63 (320) 31.75 (806) Double 40718 B 45.8 (20.8)
14 (360) 14 (360) 6.00 (152) 18.50 (470) Single 40573 A 31 (14.1)
14 (360) 14 (360) 12.63 (320) 31.75 (806) Single 40573 B 42.4 (19.2)
14 (360) 14 (360) 6.00 (152) 18.50 (470) Double 40719 A 35.3 (16)
14 (360) 14 (360) 12.63 (320) 31.75 (806) Double 40719 B 51.2 (23.2)
19 (480) 10 (260) 6.00 (152) 18.50 (470) Single 40574 A 33.5 (15.2)
19 (480) 10 (260 12.63 (320) 31.75 (806) Single 40574 B 46.4 (21)
19 (480) 10 (260 6.00 (152) 18.50 (470) Double 40720 A 37.8 (17.1)
19 (480) 10 (260 12.63 (320) 31.75 (806) Double 40720 B 53.7 (24.4)
19 (480) 19 (480) 6.00 (152) 18.50 (470) Single 40575 A 43.6 (19.8)
19 (480) 19 (480 12.63 (320) 31.75 (806) Single 40575 B 59.4 (27)
19 (480 19 (480 6.00 (152) 18.50 (470) Double 40721 A 47.8 (21.7)
19 (480 19 (480 12.63 (320) 31.75 (806) Double 40721 B 66.7 (30.3)
Wc
D1
D2 W
55
450 Series Bumper Extensions
Some multi-tier trolley congurations require bumper extensions to
ensure cables on adjacent trolleys do not come into hard contact
with one another during operation. The Conductix-Wamper Bumper
Extension Kit may be mounted vertically or horizontally to add clearance
for cables.
Each kit consists of one bumper extension and mounting hardware. Order
one kit per trolley and one additional kit for the tow trolley or tow clamp.
The chart below shows some multi-tier trolley scenarios that either do
not need or might require bumper extensions. The nal determination
should be made by the factory.
Mounting Orientation
Horizontal Vertical
D1
D2
D3
D1
D2
D1
D2
D1
D2
D3
D1
D2
D3
Part No. Wt lb (kg)
Bumper Extension Kit Contact Factory
D1 Saddle
Diameter
D2 Saddle
Diameter
D3 Saddle
Diameter
Bumper
Extension
Bumper
Mounting
480 360 n/a Normally Not Needed n/a
D1
Saddle
Diameter
D2 Saddle
Diameter
D3 Saddle
Diameter
Bumper
Extension
Bumper
Mounting
480 480 n/a Vertical Vertical
360 360 n/a Horizontal n/a
D1 Saddle
Diameter
D2 Saddle
Diameter
D3 Saddle
Diameter
Bumper
Extension
Bumper
Mounting
480 360 260 Normally Not Needed n/a
D1
Saddle
Diameter
D2
Saddle
Diameter
D3 Saddle
Diameter
Bumper
Extension
Bumper
Mounting
480 360 360 Vertical n/a
480 260 260 Horizontal n/a
360 260 260 not needed n/a
Second Tier Smaller than First Tier
Second Tier Same Diameter as the First Tier
Each Tier Progressively Smaller
Second and Third Tiers Same Diameter, but Smaller Than
the First Tier
56
450 Series Running Gear - For S Beams
Crowned Steel Main Rollers
Consists of (4) side shields with appropriate rollers, galvanized steel spacers and stainless
steel fastener. Running gear designed for independent side shield removal.
Main Rollers: hardened steel, zinc plated with permanently sealed precision ball
bearings.
Horizontal Guide Rollers: Zinc plated, sealed ball bearings.
Anti-lift Rollers (if ordered): Zinc plated, sealed ball bearings.
Operating Temperature: -22
O
F to 220
O
F
Running Gear components are assembled to the cable trolleys and tow trolleys at the factory. They are set to the nominal dimension of the I-beam
of choice.
Choose the appropriate running gear type and roller diameter.
Add the corresponding suffix of the beam size to the base running gear number.
* NOTE: Suffix code C & D
are not applicable for running
gear with 4 diameter main
roller.
Beam Size Part No. Suffix
S4 x 7.7 C *
S4 x 9.5 D *
S5 x 10.0 E
S5 x 14.75 F
S6 x 12.5 G
S6 x 17.25 H
S7 x 15.3 J
S7 x 20.0 K
S8 x 18.4 L
S8 x 23.0 M
S10 x 25.4 N
S10 x 35.0 P
S12 x 31.8 Q
S12 x 35.0 R
S15 x 42.9 U
S15 x 50.0 V
Anti-Lift Rollers Main Roller Dia.
Max. Load
lb (kg)
Part No.
Wt
lb (kg)
No 2.5 (62) 450 (204) 40546 24.8 (11.2)
No 4 (100) 1100 (500) 40548 36.1 (16.4)
Yes 2.5 (62) 450 (204) 40551 27.3 (12.4)
Yes 4 (100) 1100 (500) 40553 38.5 (17.5)
Without Anti-Lift Rollers
With Anti-Lift Rollers
Part Number Example:
40551E = Running gear with 2.5 dia. steel main roller
with horizontal guide and anti-lift rollers set for S5x10.0
I-beam.
57
Flanged Steel Main Rollers
450 Series Running Gear - For S Beams
Polyurethane Tire on Steel Main
Rollers
Consists of (4) side shields with appropriate rollers, galvanized steel spacers and
stainless steel fastener. Running gear designed for independent side shield removal.
Main Rollers: Polyurethane tread, steel hub, zinc plated with permanently sealed
precision ball bearings.
Horizontal Guide Rollers: Zinc plated steel with sealed ball bearings.
Anti-lift Rollers (if ordered): Zinc plated steel with sealed ball bearings.
Operating Temperatures -22
O
F to 220
O
F.
bearings.
O
F to 220
O
F
Max. Load
lb (kg)
Part No.
Wt
lb (kg)
No 2.5 (62) 450 (204) 40677 24.8 (11.2)
No 4 (100) 1100 (500) 40678 36.1 (16.4)
Yes 2.5 (62) 450 (204) 40679 27.3 (12.4)
Yes 4 (100) 1100 (500) 40680 38.5 (17.5)
Max. Load
lb (kg)
Part No.
Wt
lb (kg)
No 2.5 (62) 315 (143) 40547 23.3 (10.6)
No 4 (100) 770 (350) 40549 31.3 (14.2)
Yes 2.5 (62) 315 (143) 40552 24.4 (11.1)
Yes 4 (100) 770 (350) 40554 33.7 (15.3)
58
450 Series Running Gear - For W Beams
Crowned Steel Main Rollers
Beam Size Part No. Suffix
W4 x 13 A *
W5 x 16 B
W5 x 19 C
W6 x 9 D
W6 x 12 E
W6 x 16 G
W8 x 10 L
W8 x 13 L
W8 x 15 M
W8 x 18 N
W8 x 21 P
Running Gear components are assembled to the cable trolleys and tow trolleys at the factory. They are set to the nominal dimension of the I-beam
of choice.
Choose the appropriate running gear type and roller diameter.
Add the corresponding suffix of the beam size to the base running gear number.
* NOTE: Suffix code A is
applicable for running gear
with 4 diameter main roller.
Part Number Example:
40560E = Running gear with 2.5 diameter
steel main roller with horizontal guide and
anti-lift rollers set for W6 x 12 I-beam.
Max. Load
lb (kg)
Part No.
Wt
lb (kg)
No 2.5 (62) 450 (204) 40556 24.8 (11.2)
No 4 (100) 1100 (500) 40558 36.1 (16.4)
Yes 2.5 (62) 450 (204) 40560 27.3 (12.4)
Yes 4 (100) 1100 (500) 40562 38.5 (17.5)
Main Rollers: Hardened steel, zinc plated with permanently sealed precision ball
bearings.
Horizontal Guide Rollers: Zinc plated, sealed ball bearings.
O
F to 220
O
F
59
450 Series Running Gear - For W Beams
Flanged Steel Main Rollers
bearings.
O
F to 220
O
F
Max. Load
lb (kg)
Part No.
Wt
lb (kg)
No 2.5 (62) 450 (204) 40670 24.8 (11.2)
No 4 (100) 1100 (500) 40672 36.1 (16.4)
Yes 2.5 (62) 450 (204) 40674 27.3 (12.4)
Yes 4 (100) 1100 (500) 40676 38.5 (17.5)
Polyurethane Tire on Steel Main
Rollers
Main Rollers: Polyurethane tread, steel hub, zinc plated with permanently sealed
precision ball bearings.
Horizontal Guide Rollers: Zinc plated steel with sealed ball bearings.
Anti-lift Rollers (if ordered): Zinc plated steel with sealed ball bearings.
Operating Temperatures -22
O
F to 220
O
F.
Max. Load
lb (kg)
Part No.
Wt
lb (kg)
No 2.5 (62) 315 (143) 40547 23.3 (10.6)
No 4 (100) 770 (350) 40549 31.3 (14.2)
Yes 2.5 (62) 315 (143) 40552 24.4 (11.1)
Yes 4 (100) 770 (350) 40554 33.7 (15.3)
60
Tow Rope Assemblies
The use of tow rope or tow chain assemblies are recommended for
applications where:
Travel speed is greater than 150 fpm (45 m/min)
Acceleration is greater than 1 ft/s
2
(0.3 m/s
2
)
Rope
Vinyl coated 7x19 galvanized steel aircraft cable 1/4 dia.
(6mm)
Overall diameter 5/16 (8mm)
Working load: 2,800 lbs.
Hardware
Thimble galvanized steel
Aluminum ferrule
7/16 (11.1 mm) galvanized steel shackle with roll pin
Rope
Vinyl coated 7x19 galvanized steel aircraft
cable 5/16 dia. (8mm)
Overall diameter 3/8 (10mm)
Working load: 3,900 lbs.
Hardware
Thimble galvanized steel
Aluminum ferrule
7/16 (11.1 mm) galvanized steel shackle with roll pin
Length Range
Part No.
Feet Meters
Up to 6.00 Up to 1.82 40580 A-A
6.01 to 9.00 1.83 to 2.74 40580 A-B
9.01 to 12.00 2.75 to 3.65 40580 A-C
12.01 to 15.00 3.66 to 4.57 40580 A-D
15.01 to 18.00 4.58 to 5.48 40580 A-E
18.01 to 21.00 5.49 to 6.40 40580 A-F
Length Range
Part No.
Feet Meters
Up to 6.00 Up to 1.82 40580 B-A
6.01 to 9.00 1.83 to 2.74 40580 B-B
9.01 to 12.00 2.75 to 3.65 40580 B-C
12.01 to 15.00 3.66 to 4.57 40580 B-D
15.01 to 18.00 4.58 to 5.48 40580 B-E
18.01 to 21.00 5.49 to 6.40 40580 B-F
Length Range
Part No.
Feet Meters
21.01 to 24.00 6.41 to 7.31 40580 B-G
24.01 to 27.00 7.32 to 8.23 40580 B-H
27.01 to 30.00 8.24 to 9.14 40580 B-J
30.01 to 33.00 9.15 to 10.06 40580 B-K
33.01 to 36.00 10.07 to 10.97 40580 B-L
36.01 to 39.00 10.98 to 11.89 40580 B-M
Length Range
Part No.
Feet Meters
21.01 to 24.00 6.41 to 7.31 40580 A-G
24.01 to 27.00 7.32 to 8.23 40580 A-H
27.01 to 30.00 8.24 to 9.14 40580 A-J
30.01 to 33.00 9.15 to 10.06 40580 A-K
33.01 to 36.00 10.07 to 10.97 40580 A-L
36.01 to 39.00 10.98 to 11.89 40580 A-M
5/16 (8 mm) Diameter Tow Rope Assemblies
3/8 (10 mm) Diameter Tow Rope Assemblies
The use of tow rope or tow chain assemblies are recommended for
applications where:
Travel speed is greater than 150 fpm (45 m/min)
Acceleration is greater than 1 ft/s
2
(0.3m/s
2
)
61
Tow Chain Assemblies
Tow Chain Assembly
Ordering Instructions
Length Range
Part No.
Feet Meters
Up to 6.00 Up to 1.82 40580 C-A
6.01 to 9.00 1.83 to 2.74 40580 C-B
9.01 to 12.00 2.75 to 3.65 40580 C-C
12.01 to 15.00 3.66 to 4.57 40580 C-D
15.01 to 18.00 4.58 to 5.48 40580 C-E
18.01 to 21.00 5.49 to 6.40 40580 C-F
21.01 to 24.00 6.41 to 7.31 40580 C-G
24.01 to 27.00 7.32 to 8.23 40580 C-H
27.01 to 30.00 8.24 to 9.14 40580 C-J
30.01 to 33.00 9.15 to 10.06 40580 C-K
33.01 to 36.00 10.07 to 10.97 40580 C-L
36.01 to 39.00 10.98 to 11.89 40580 C-M
Chain
0.25 Galvanized steel, grade 30 proof coil
Working load: 1250 lb (567 kg)
Weight: 0.675 lb/ft (0.31 kg)
Travel speeds less than 150 ft/min (45.7 m/min)
Hardware
0.43 (10.9 mm) galvanized steel shackle with roll-pin
Weight: 0.38 lb (0.17 kg) each
How To Order Tow Rope or Tow Chain:
Calculate length using the formula:
Tow Rope or Tow Chain Length = (Active Travel Per Loop* ) + 4.25 inches) x 1.05
* See Pg. 49 to calculate Active Travel Per Loop
Using charts below, locate the appropriate length range to determine the correct part
number.
When ordering, specify the part number and the calculated length.
Example: Calculated tow rope length of 13.75 feet. 5/16 diameter tow rope assem-
bly has been chosen. To order specify: 40580A-D @ 13.75 feet long.
62
Shock Cord Assemblies
Shock Cord Assembly with Two Cords
The use of shock cord assemblies are recommended for applications where travel speed is greater than 300 FPM (100m/min) and/or where
acceleration is greater than 2 ft/s
2
(0.6m/s
2
). Shock Cords have polypropylene jacket Jacket and natural rubber cords. Fittings are zinc-plated
steel with stainless steel hardware. Each cord in the cord assemblies are 0.62 (15.7 mm) O.D.
L
L
Length Range L
Part No.
Feet Meters
Up to 2.50 Up to 0.76 40607 A-A
2.51 to 4.50 0.76 to 1.37 40607 A-B
4.51 to 6.50 1.38 to 1.98 40607 A-C
6.51 to 8.50 1.99 to 2.59 40607 A-D
8.51 to 10.50 2.60 to 3.20 40607 A-E
10.51 to 12.50 3.21 to 3.81 40607 A-F
12.51 to 14.50 3.82 to 4.42 40607 A-G
14.51 to 16.50 4.43 to 5.03 40607 A-H
16.51 to 18.50 5.04 to 5.64 40607 A-J
18.51 to 20.50 5.65 to 6.25 40607 A-K
20.51 to 22.50 6.26 to 6.85 40607 A-L
22.51 to 24.50 6.86 to 7.47 40607 A-M
Length Range L
Part No.
Feet Meters
Up to 2.50 Up to 0.76 40607 B-A
2.51 to 4.50 0.76 to 1.37 40607 B-B
4.51 to 6.50 1.38 to 1.98 40607 B-C
6.51 to 8.50 1.99 to 2.59 40607 B-D
8.51 to 10.50 2.60 to 3.20 40607 B-E
10.51 to 12.50 3.21 to 3.81 40607 B-F
12.51 to 14.50 3.82 to 4.42 40607 B-G
14.51 to 16.50 4.43 to 5.03 40607 B-H
16.51 to 18.50 5.04 to 5.64 40607 B-J
18.51 to 20.50 5.65 to 6.25 40607 B-K
20.51 to 22.50 6.26 to 6.85 40607 B-L
22.51 to 24.50 6.86 to 7.47 40607 B-M
Shock Cord Assembly with Four Cords
How To Order Shock Cord:
Calculate Tow Rope (or Tow Chain) length using formula on page 61.
Calculate shock cord length using the formula:
Shock Cord Length = Tow Rope (or Tow Chain) Length x 0.7
When ordering, specify the part number within the range of the calculated length and state the calculated length. Example: Calculated
shock cord length is 7.7 feet. To order specify: 40607A-D @ 7.7 feet long.
63
Replacement Individual Shock Cords
L
Dia.
Cord Diameter
in. (mm)
Length Range
Part No.
Feet Meters
0.5 (13) up to 2.50 up to 0.76 40656-A
0.5 (13) 2.51 to 4.50 0.76 to 1.37 40656-B
0.5 (13) 4.51 to 6.50 1.38 to 1.98 40656-C
0.5 (13) 6.51 to 8.50 1.99 to 2.59 40656-D
0.5 (13) 8.51 to 10.50 2.60 to 3.20 40656-E
0.5 (13) 10.51 to 12.50 3.21 to 3.81 40656-F
0.5 (13) 12.51 to 14.50 3.82 to 4.42 40656-G
0.5 (13) 14.51 to 16.50 4.43 to 5.03 40656-H
0.5 (13) 16.51 to 18.50 5.04 to 5.64 40656-J
0.5 (13) 18.51 to 20.50 5.65 to 6.25 40656-K
0.5 (13) 20.51 to 22.50 6.26 to 6.85 40656-L
0.5 (13) 22.51 to 24.50 6.86 to 7.47 40656-M
Cord Diameter
in. (mm)
Length Range
Part No.
Feet Meters
0.62 (15.7) Up to 2.50 Up to 0.76 40657-A
0.62 (15.7) 2.51 to 4.50 0.76 to 1.37 40657-B
0.62 (15.7) 4.51 to 6.50 1.38 to 1.98 40657-C
0.62 (15.7) 6.51 to 8.50 1.99 to 2.59 40657-D
0.62 (15.7) 8.51 to 10.50 2.60 to 3.20 40657-E
0.62 (15.7) 10.51 to 12.50 3.21 to 3.81 40657-F
0.62 (15.7) 12.51 to 14.50 3.82 to 4.42 40657-G
0.62 (15.7) 14.51 to 16.50 4.43 to 5.03 40657-H
0.62 (15.7) 16.51 to 18.50 5.04 to 5.64 40657-J
0.62 (15.7) 18.51 to 20.50 5.65 to 6.25 40657-K
0.62 (15.7) 20.51 to 22.50 6.26 to 6.85 40657-L
0.62 (15.7) 22.51 to 24.50 6.86 to 7.47 40657-M
64
Round Cable Organizers and Separators
Round Cable Organizers
Cable Separators
Recommended for systems in order to prevent the cables within
the loops from becoming tangled or caught during operation.
Depending on the application, either one or two per loop may be
required. Consult factory for further information.
Organizers have zinc-plated steel clamps and stainless steel
rods and hardware
Cable Separators are plastic plates used with the round cable organizers
listed above.
If the sum of the diameters of two adjacent cables within the loop is equal
to or less than the dimension W, a cable separator must be installed to
prevent cables from becoming tangled within the loop.
D
Cable separator
(Please see below.)
W
L
1
L
2
D Cable Dia. Range
Part No.
L1 L2 W Wt
Inches mm Inches mm Inches mm Inches mm lb kg
Up to .75 Up to 20 40600A 15.2 385 13.1 332 1.3 34 4.1 1.9
Up to .75 Up to 20 40600B 28.5 725 26.5 672 1.3 34 5.6 2.6
.75 - 1.00 20 - 26 40600C 15.5 394 12.8 324 1.7 42 4.3 1.9
.75 - 1.00 20 - 26 40600D 28.9 734 26.1 664 1.7 42 5.8 2.6
1.00 - 1.22 26 - 31 40600E 15.8 402 12.4 315 2.0 51 4.4 2.0
1.00 - 1.22 26 - 31 40600F 29.2 742 25.8 655 2.0 51 5.9 2.7
1.22 - 1.42 31 - 36 40600G 16.1 409 12.1 308 2.1 53 4.5 2.1
1.22 - 1.42 31 - 36 40600H 29.5 749 25.5 648 2.1 53 6.0 2.7
1.42 - 1.65 36 - 42 40600J 16.4 416 11.9 301 2.4 60 4.6 2.1
1.42 - 1.65 36 - 42 40600K 29.8 756 25.2 641 2.4 60 6.2 2.8
1.65 - 1.89 42 - 48 40600L 16.7 425 11.5 292 2.7 69 4.8 2.2
1.65 - 1.89 42 - 48 40600M 30.1 765 24.9 632 2.7 69 6.3 2.9
Uses with Cable Organizer
Number:
Separator
Part No.
40600 A & B 40608 A
40600 C & D 40608 B
40600 E & F 40608 C
40600 G & H 40608 D
40600 J & K 40608 E
40600 L & M 40608 F
65
66
The technical data and images which appear in this catalog are for informational purposes only. NO WARRANTIES, EXPRESSED
OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE CREATED BY THE
DESCRIPTIONS AND DEPICTIONS OF THE PRODUCTS SHOWN IN THIS CATALOG. Conductix-Wampfler (seller) makes no warranty
and assumes no liability as to the function of equipment or the operation of systems built according to customer design or of the ability
of any of its products to interface, operate or function with any portions of customer systems not provided by Conductix-Wampfler.
Seller agrees to repair or exchange the goods sold hereunder necessitated by reason of defective workmanship, and material
discovered and reported to Seller within one year after shipment of such goods to Buyer. Except where the nature of the defect is such
that it is appropriate in Sellers judgement to effect repairs on site, the sellers obligation hereunder to remedy defects shall be limited
to repairing or replacing (at Sellers option), FOB point of original shipment by Seller, any part returned to Seller at the risk and cost of
Buyer. Defective parts replaced by Seller shall become the property of Seller.
Seller shall only be obligated to make such repair or replacement of the goods which have been used by Buyer in service recommended
by Seller and altered only as authorized by Seller. Seller is not responsible for defects which arise from improper installation, neglect,
or improper use or from normal wear and tear.
Additionally, Sellers obligation shall be limited by the manufacturers warranty (and shall not be further warranted by Seller) for all parts
procured from others according to published data, specifications, or performance information not designed by or for Seller.
Seller further agrees to replace, or at Sellers option to provide a refund of the sales price of any goods that did not conform to
applicable specifications or which differ from that agreed to be supplied which non-conformity is discovered and forthwith reported to
Seller within thirty (30) days after shipment to Buyer. Sellers obligation to replace or refund the purchase price for non-conforming
goods shall arise once Buyer returns such good FOB point of original shipment by Seller at the risk and cost of Buyer. Goods replaced
by Seller shall be come property of Seller.
There is no guarantee or warranty as to anything made or sold by Seller, or any service performed, except as to title and freedom
from encumbrances, and except as herein expressly stated and particularly without limiting the foregoing. There is no guarantee or
warranty, express or implied, of merchantability or of fitness for any particular purpose or against claim of infringement or the like.
Seller makes no warranty (and assumes no liability) as to function of equipment or operation of systems built to Buyers design or of
the ability of any goods to interface, operate or function with any portions of Buyers system not provided by Seller.
Sellers liability on any claim; whether in contract (including negligence) or otherwise, for any loss or damage arising out of, connected
with, or resulting from the manufacture, sale, delivery, resale, repair, replacement or use of any products or, services shall in no case
exceed the price paid for the product or services or any part thereof which give rise to the claim. In no event shall Seller be liable for
consequential, special, incidental or other damages, nor shall Seller be liable in respect to personal injury or damage to property on the
subject matter hereof unless attributable to gross misconduct of Seller, which shall mean an act of omission by Seller demonstrating
reckless disregard of the foreseeable consequences thereof.
Seller is not responsible for incorrect choice of models or where products are used in excess of their rated and recommended capacities
and design functions or under abnormal conditions. Seller assumes no liability for loss of time, damage or injuries to property or
persons resulting from the use of Sellers products. Buyer shall hold Seller harmless from all liability, claims, suits and expenses in
connection with loss or damage resulting from operation of products or utilization of services, respectively, of Seller and shall defend
any suit or action which might arise there from Buyers name - provided that Seller shall have the right to elect to defend any such suit
or action for the account of Buyer. The foregoing shall be the exclusive remedies of the buyer and all persons and entitles claiming
through the Buyer.
Terms, Conditions, and Warranty
67
Field Service
Our customers can count on us to meet their specific
service needs and requirements. With Conductix-Wampfler
everything is possible, from initial design and development
to long term service contracts. The more complicated your
system is, the greater your expectations are in terms of
service life and operational reliability and the more sense it
makes to take advantage of our after-sales service. When
it comes to service, you can count on Conductix-Wampfler
to perform!
Push Button Pendants and Radio Controls
Our ergonomic pendants and radios controls are
ideally suited for industrial control applications. These
are available in a wide range of congurations for
overhead crane control and other types of machinery.
Motorized Cable reels
Motorized Cable Reels by Conductix-Wamper are
proven solutions wherever energy and data cables
have to cover a range of distances within a short
amount of time in all directions, fast and safe.
Contact your Conductix-Wamper Sales Representative to discuss your
installation, supervision, and service needs.
Other Quality Products from Conductix-Wamper
Conductor Bar from Conductix-Wampfler
represents only one of the many products
available from the broad spectrum of
Conductix-Wampfler products for the
transmission of energy and data. In every
case, the solutions we deliver for your
applications are based upon your specific
requirements.
Often, a combination of several different
Conductix-Wampfler systems will be
required, which is why you want to work
with a full-line electrification company.
You can count on all of Conductix-Wampflers
divisions for hands-on engineering support
coupled with the perfect solution to meet
your energy management and control needs.
Bumpers
Conductix-Wamper offers a complete range of
bumpers (buffers) for the auto industry, cranes, and
heavy machinery. These include rubber, rubber/metal,
and cellular models, as well as special versions for
vehicles, baggage conveyors and other purposes.
Inductive Power Transfer IPT
The contact-less system for transferring energy and

data. For all tasks that depend on high speeds and
absolute resistance to wear, IPT is the ideal solution.
Conductor Bar
Whether enclosed conductor rails or expandable
single-pole systems, the proven Conductor Bar
systems by Conductix-Wamper reliably move people
and material.
www.conductix.com
USA (1)
10102 F Street
Omaha, NE 68127
Customer Support
Phone: 800 521 4888
Fax: 800 780 8329
Phone: 402 339 9300
Fax: 402 339 9627
[email protected]
CANADA (1)
175 Blvd JF Kennedy
St. Jerome, QC J7Y 4B5
Customer Support
Phone: 800 667 2487
Fax: 800 442 9817
Phone: 450 565 9900
Fax: 450 432 6985
[email protected]
MEXICO (52)
Calle Trevio 983-C
Zona Centro
Apodaca, NL Mxico 66600
Customer Support
Phone: 81 1090 9519
81 1090 9025
81 1090 9013
Fax: 81 1090 9014
[email protected]
Contact us for our Global Sales Ofces
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