C SERIES INDUSTRIAL ENGINES

Publication edited by
Marketing - Adv. & Promotion
Print L31900012 - 09/07
USE AND MAINTENANCE
USO E MANUTENZIONE
UTILISATION ET ENTRETIEN
BETRIEB UND WARTUNG
USO Y MANTENIMIENTO
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C SERIES
C78 ENT
C87 ENT
C10 ENT
C13 ENT
C78 TE2S
C87 TE1D
C10 TE1D
C13 TE2S/TE3S
C13 TE3X
USE AND MAINTENANCE
INTRODUCTION
We would like to thank you for buying an FPT product, and
compliment you on your choice of engine.
Before you carry out any operation involving the engine or its fittings,
please read the contents of this manual carefully; compliance with the
instructions provided in the manual is the best way to guarantee
trouble-free, long term operation of the engine.
The contents of this manual refer to the standard configuration of the
engine, and the illustrations are purely indicative. Some instructions are
provided by giving the sequence of operations to be carried out in
order to allow the engine and/or its fittings to perform in a certain way.
In some cases they will be dependent on the configuration of the
commands and the set-up of the machine on which the engine is
installed; for any points that differ from the contents of this manual,
please consult the instructions provided by the machine Manufacturer
or a specific manual.
The information provided below was current at the date of
publication.
The Manufacturer reserves the right to make modifications at any time
without prior notice, for technical or commercial reasons or to update
the engines to comply with legal requirements in the various
Countries.
The Manufacturer declines all liability for any errors or omissions.
Please remember that the FPT Technical Service Network is available
to offer you its experience and professional skills, wherever you may
be.
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CONTENTS Page
n GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Engine technical data C78 ENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Engine technical data C87 ENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Engine technical data C10 ENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Engine technical data C13 ENT . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Engine technical data C78 TE2S . . . . . . . . . . . . . . . . . . . . . . . . . .12
Engine technical data C87 TE1D . . . . . . . . . . . . . . . . . . . . . . . . . .14
Engine technical data C10 TE1D . . . . . . . . . . . . . . . . . . . . . . . . . .16
Engine technical data C13 TE2S / TE3S / TE3X . . . . . . . . . . . . .18
Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
n USE - Industrial appliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Preliminary checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Starting and stopping the engine . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Recognising alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Engine management and diagnosis from the instrument panel . .24
Engine pre-heating (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
For proper use of the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Special warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Running in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
n USE - G-Drive appliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Preliminary checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Starting and stopping the engine . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Engine pre-heating (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Interconnection electrical unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
For proper use of the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Special warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Running in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Page
n CONTROLS AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . .33
Maintenance personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Accident prevention. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Refuelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
How to proceed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Moving the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Disposal of waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
n LONG PERIODS OF INACTIVITY . . . . . . . . . . . . . . . . . . . . . . .49
Preparing the engine for a long period of inactivity . . . . . . . . . . .49
Restarting the engine after a long period of inactivity . . . . . . . . .50
n ENGINE MALFUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Behaviour in case of failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Failure code decoding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
n BEHAVIOUR IN AN EMERGENCY. . . . . . . . . . . . . . . . . . . . . . .54
n IN APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil viscosity level according to surrounding temperatures . . . . . . .
Control panel user requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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n GENERAL INFORMATION
GUARANTEE
In order to ensure that your engine gives the best possible
performance and to take advantage of the FPT guarantee, you must
follow the indications provided in this publication with great care;
failure to do so may result in invalidation of the guarantee.
SPARE PARTS
Always use Original FPT Spare parts. This is essential to keep the
engine in original running order.
The use of non-original spare parts will not only invalidate the
guarantee, but will mean that FPT will not be considered liable in any
way during the whole working life of the engine.
LIABILITY
The Manufacturer will only be considered liable subject to
performance of the control and maintenance operations indicated and
described in this manual; to this effect, proof that these operations
have been performed must be provided. Any special maintenance
operations that may be necessary must be carried out by qualified
technicians from authorised Workshops in the FPT Network, using the
instruments and equipment provided for the purpose.
SAFETY
The following information is intended to encourage caution when
using the engine, so as to avoid damage to persons or property as a
result of improper or incorrect behaviour.
q The engines must only be used for the purposes indicated by the
Manufacturer.
q Any tampering, modification and use of non-original spare parts
may compromise proper operation of the engine and safe use;
never, under any circumstances make modifications to the
wiring and to the units equipping the engine, or connect them to
other power systems.
q Pay particular attention to moving parts of the engine, to high
temperature components and to circuits containing pressurised
fluids; its electrical equipment houses electrical currents and
voltage.
q The exhaust fumes produced by the engine are bad for your health.
q The engine must only be moved using suitable lifting tackle, making
use of the U-bolts provided on the engine for that purpose.
q The engine must not be started up and used until the machine in
which it installed has satisfied all necessary safety requirements, or
until the machine has been guaranteed to comply with local laws
and regulations.
q The operations required to guarantee the best possible use and
preservation of the engine must only be carried out by persons of
proven experience, equipment with tools considered suitable by
FPT.
For the purpose of safety, further recommendations are given in the
chapter CONTROLS AND MAINTENANCE.
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ENGINE TECHNICAL DATA C78 ENT
The technical code and serial number are indicated on a plate, which
is located on different parts of the engine, according to the model:
flywheel casing, tappet cover, other.
(*)Net power to the flywheel in compliance with ISO 3046-1. Test
conditions: temperature 25 C; atmospheric pressure 100 kPa;
relative humidity 30%.
Code C78 ENT
Engine family F2B
Cycle 4-stroke diesel
Number and arrangement
of cylinders
6, in line
Bore x stroke 115 x 125 mm
Total displacement 7,800 cm
3
Air system Supercharged aftercooled
Injection type
EUI (PDE) Common Rail
electronically managed
Engine direction
of rotation
Anticlockwise
(seen from flywheel side)
Dry weight 675 kg
Electrical system 24 V
Accumulator/s
- capacity
- discharge current
180 Ah or above
800 A or above
Performance (*) C78 ENT
(TIER2)
220 kW (300 HP) @ 2200 rpm
1250 Nm (127 Kgm) @ 1200 rpm
WARNING
Any alteration of the above mentioned characteristics, in particular
modification of the data stored in the injection system electronic units
or the characteristics of the engine and its fittings, is strictly prohibited,
penalty invalidation of the guarantee and absence of all liability on the
part of FPT.
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C78 ENT
1. Thermostat valve location - 2. Turbocharger air inlet -
3. Turbocharging air outlet to after-cooler - 4. Turbine - 5. Exhaust gas
discharge - 6. Lifting U-bolt - 7. Oil vapour filter housing - 8. Oil vapour
outlet manifold - 9. Lubricant oil heat exchanger - 10. Sump oil
discharge plug - 11. Oil filter - 12. Manifold for return of coolant to the
engine.
C78 ENT
1. Fuel supply pump - 2. Fuel filter - 3. Oil feeder hole - 4. Intake
manifold inlet - 5. Oil dipstick - 6. Lifting U-bolt - 7. Alternator -
8. Coolant outlet manifold from engine - 9. Auxiliary member belt -
10. Fuel inlet manifold from tank - 11. Electronic control unit -
12. Electrical starter motor - 13. Flywheel crank insertion flange -
14. Fuel outlet connector to tank.
12 11 10 9
1 2 3 4 5 6 7 8
05_005_C
14 13 12 11 10 9
1 2 3 4 5 6 7 8
05_006_C
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ENGINE TECHNICAL DATA C87 ENT
The technical code and serial number are indicated on a plate, which
is located on different parts of the engine, according to the model:
flywheel casing, tappet cover, other.
(*)Net power to the flywheel in compliance with ISO 3046-1. Test
conditions: temperature 25 C; atmospheric pressure 100 kPa;
relative humidity 30%.
Code C87 ENT
Engine family F2C
Cycle 4-stroke diesel
Number and arrangement
of cylinders
6, in line
Bore x stroke 117 x 135 mm
Total displacement 8,700 cm
3
Air system Supercharged aftercooled
Injection type
Common Rail
electronically managed
Engine direction
of rotation
Anticlockwise
(seen from flywheel side)
Dry weight 675 kg
Electrical system 24 V
Accumulator/s
- capacity
- discharge current
180 Ah or above
800 A or above
Performance (*) C87 ENT
(TIER3)
260 kW (354 HP) @ 2100 rpm
1500 Nm (153 Kgm) @ 1500 rpm
WARNING
Any alteration of the above mentioned characteristics, in particular
modification of the data stored in the injection system electronic units
or the characteristics of the engine and its fittings, is strictly prohibited,
penalty invalidation of the guarantee and absence of all liability on the
part of FPT.
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C87 ENT
1. Thermostat valve location - 2. Oil vapour filter housing - 3. Oil
vapour outlet manifold - 4. Turbocharger air inlet - 5. Turbocharging
air outlet to after-cooler - 6. Turbine - 7. Exhaust gas discharge - 8. Oil
feeder hole - 9. Lifting U-bolt - 10. Remote oil filter pipes (optional) -
11. Sump oil discharge plug - 12. Lubricant oil heat exchanger -
13. Manifold for return of coolant to the engine.
C87 ENT
1. High-pressure supply pump - 2. Fuel filter - 3. Fuel system vent
fitting - 4. Oil dipstick - 5. Fuel outlet connector to tank - 6. Intake
manifold inlet - 7. Alternator - 8. Lifting U-bolt - 9. Coolant outlet
manifold from engine - 10. Auxiliary member belt - 11. A/C
compressor (optional) - 12. Fuel inlet manifold from tank -
13. Electronic control unit - 14. Oil filter - 15. Electrical starter motor -
16. Air compressor for services (optional).
13 11 12
1 4 5 6 7 8 2 3 9
10
07_001_C
15 11 16 13 14 12 10
1 2 3 4 5 6 8 7 9
07_002_C
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ENGINE TECHNICAL DATA C10 ENT
The technical code and serial number are indicated on a plate, which
is located on different parts of the engine, according to the model:
flywheel casing, tappet cover, other.
(*)Net power to the flywheel in compliance with ISO 3046-1. Test
conditions: temperature 25 C; atmospheric pressure 100 kPa;
relative humidity 30%.
Code C10 ENT
Engine family F3A
Cycle Diesel a 4 tempi
Number and arrangement
of cylinders
6, in line
Bore x stroke 125 x 140 mm
Total displacement 10,300 cm
3
Air system Supercharged aftercooled
Injection type EUI (PDE), electronically managed
Engine direction of rotation
Anticlockwise
(seen from flywheel side)
Dry weight 950 kg
Electrical system 24 V
Accumulator/s
- capacity
- discharge current
180 Ah or above
800 A or above
Performance (*) C10 ENT
(TIER 2)
295 kW (400 HP) @ 2100 rpm
1750 Nm (178 Kgm) @ 1100 rpm
(TIER 3)
315 kW (428 HP) @ 2100 rpm
1900 Nm (194 Kgm) @ 1500 rpm
WARNING
Any alteration of the above mentioned characteristics, in particular
modification of the data stored in the injection system electronic units
or the characteristics of the engine and its fittings, is strictly prohibited,
penalty invalidation of the guarantee and absence of all liability on the
part of FPT.
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C10 ENT
1. Thermostat valve location - 2. Turbocharger air inlet -
3. Turbocharging air outlet to after-cooler - 4. Turbine - 5. Exhaust gas
discharge - 6. Lifting U-bolt - 7. Oil vapour filter housing - 8. Oil vapour
outlet manifold - 9. Lubricant oil heat exchanger - 10. Sump oil
discharge plug - 11. Oil filter - 12. Manifold for return of coolant to the
engine - 13. Auxiliary member belt.
C10 ENT
1. Fuel supply pump - 2. Fuel filter - 3. Oil dipstick - 4. Oil feeder hole -
5. Intake manifold inlet - 6. Lifting U-bolt - 7. Coolant outlet manifold
from engine - 8. Alternator - 9. Fuel inlet manifold from tank -
10. Electronic control unit - 11. Electrical starter motor - 12. Fuel
outlet connector to tank.
11 12 13 10 9
1 2 3 4 5 7 6 8
05_007_C 10 11 12 9 8
1 2 3 4 5 6 7
05_008_C
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ENGINE TECHNICAL DATA C13 ENT
The technical code and serial number are indicated on a plate, which
is located on different parts of the engine, according to the model:
flywheel casing, tappet cover, other.
(*)Net power to the flywheel in compliance with ISO 3046-1. Test
conditions: temperature 25 C; atmospheric pressure 100 kPa;
relative humidity 30%.
Code C13 ENT
Engine family F3B
Cycle Diesel a 4 tempi
Number and arrangement
of cylinders
6, in line
Bore x stroke 135 x 150 mm
Total displacement 12,880 cm
3
Air system Supercharged aftercooled
Injection type EUI (PDE), electronically managed
Engine direction of rotation
Anticlockwise
(seen from flywheel side)
Dry weight 1040 kg
Electrical system 24 V
Accumulator/s
- capacity
- discharge current
180 Ah or above
800 A or above
Performance (*) C13 ENT
(TIER 2)
368 kW (500 CV) @ 1900 rpm
2250 Nm (229 Kgm) @ 1200 rpm
(TIER 3)
375 kW (510 CV) @ 2100 rpm
2300 Nm (234 Kgm) @ 1500 rpm
WARNING
Any alteration of the above mentioned characteristics, in particular
modification of the data stored in the injection system electronic units
or the characteristics of the engine and its fittings, is strictly prohibited,
penalty invalidation of the guarantee and absence of all liability on the
part of FPT.
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C13 ENT
1. Thermostat valve location - 2. Turbocharger air inlet -
3. Turbocharging air outlet to after-cooler - 4. Oil feeder hole -
5. Turbine - 6. Exhaust gas discharge - 7. Lifting U-bolt - 8. Oil vapour
filter housing - 9. Oil vapour outlet manifold - 10. Oil heat exchanger -
11. Sump oil discharge plug - 12. Oil filter - 13. Manifold for return of
coolant to the engine - 14. Auxiliary member belt.
C13 ENT
1. Fuel supply pump - 2. Fuel filter - 3. Intake manifold inlet - 4. Fuel
inlet manifold from tank - 5. Oil dipstick - 6. Lifting U-bolt - 7. Coolant
outlet manifold from engine - 8. Alternator - 9. Electronic control unit -
10. Electrical starter motor - 11. Flywheel crank insertion flange -
12. Fuel outlet connector to tank.
12 11 10 13 14
1 5 2 3 4 6 7 8 9
05_009_C
9 8 10 11 12
1 2 3 4 5 6 7
05_010_C
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ENGINE TECHNICAL DATA C78 TE2S
The technical code and serial number are indicated on a plate, which
is located on different parts of the engine, according to the model:
flywheel casing, tappet cover, other.
(*)Net power to the flywheel in compliance with ISO 8528.
Code C78 TE2S
Engine family F2B
Cycle Diesel a 4 tempi
Number and arrangement of
cylinders
6, in line
Bore x stroke 115 x 125 mm
Total displacement 7,800 cm
3
Air system Supercharged aftercooled
Injection type EUI (PDE), electronically managed
Engine direction of rotation
Anticlockwise
(seen from flywheel side)
Isochronous speed regulator Electronically controlled
Dry weight 1030 kg
Electrical system 24 V
Accumulator/s
- capacity
- discharge current
185 Ah or above
1200 A or above
Performance (*) C78 TE2S
(STAGE 2)
Prime
Stand-by
215 kWm @ 1500 rpm
236 kWm @ 1500 rpm
Prime
Stand-by
230 kWm @ 1800 rpm
253 kWm @ 1800 rpm
WARNING
Any alteration of the above mentioned characteristics, in particular
modification of the data stored in the injection system electronic units
or the characteristics of the engine and its fittings, is strictly prohibited,
penalty invalidation of the guarantee and absence of all liability on the
part of FPT.
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C78 TE2S
1. Coolant filler hole - 2. Heat exchangers - 3. Coolant outlet manifold
from engine 4. Location of thermostat valve - 5. Exhaust gas
discharge - 6. Location of turbocharger - 7. Turbocharging air outlet to
after-cooler - 8. Turbocharger air inlet - 9. Lifting U-bolt - 10. Air filter -
11. Electrical engine pre-heating device - 12. Oil heat exchanger -
13. Oil filter - 14. Manifold for return of coolant to the engine -
15. Location of auxiliary member belt.
C78 TE2S
1. Oil vapour filter housing - 2. Oil vapour outlet manifold - 3. Oil
feeder hole - 4. Hand pump to extract oil - 5. Fuel filter - 6. Fuel pre-
filter hand pump - 7. Fuel pre-filter - 8. Oil dipstick - 9. Lifting U-bolt -
10. Fan - 11. Intake manifold inlet connector - 12. Alternator -
13. Electronic control unit - 14. Fuel inlet manifold from tank - 15. Fuel
outlet connector to tank - 16. Electrical starter motor - 17. Fuel supply
pump.
12 11 10 13 14 15
5 6 7 8 9 4 3 2 1
05_011_C 12 10 11 13 14 15 16 17
7 6 5 4 3 2 1 8 9
05_012_C
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ENGINE TECHNICAL DATA C87 TE1D
The technical code and serial number are indicated on a plate, which
is located on different parts of the engine, according to the model:
flywheel casing, tappet cover, other.
(*)Net power to the flywheel in compliance with ISO 8528.
Code C87 TE1D
Engine family F2C
Cycle Diesel a 4 tempi
Number and arrangement of
cylinders
6, in line
Bore x stroke 117 x 135 mm
Total displacement 8,700 cm
3
Air system Supercharged aftercooled
Injection type
Common Rail
electronically managed
Engine direction of rotation
Anticlockwise
(seen from flywheel side)
Isochronous speed regulator Electronically controlled
Dry weight 1030 kg
Electrical system 24 V
Accumulator/s
- capacity
- discharge current
185 Ah or above
1200 A or above
Performance (*) C87 TE1D
(STAGE 2)
Prime
Stand-by
232 kWm @ 1500 rpm
255 kWm @ 1500 rpm
(TIER 3)
Prime
Stand-by
251 kWm @ 1800 rpm
276 kWm @ 1800 rpm
WARNING
Any alteration of the above mentioned characteristics, in particular
modification of the data stored in the injection system electronic units
or the characteristics of the engine and its fittings, is strictly prohibited,
penalty invalidation of the guarantee and absence of all liability on the
part of FPT.
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C87 TE1D
1. Coolant filler hole - 2. Heat exchangers - 3. Coolant outlet manifold
from engine - 4. Location of thermostat valve - 5. Exhaust gas
discharge - 6. Location of turbocharger - 7. Turbocharging air outlet to
after-cooler - 8. Turbocharger air inlet - 9. Lifting U-bolt - 10. Manual
lubricating oil extraction pump - 11. Electrical engine pre-heating
device - 12. Oil filter - 13. Oil drainage nozzle - 14. Manifold for return
of coolant to the engine - 15. Auxiliary member belt.
C87 TE1D
1. Air filter - 2. High-pressure pump for common rail system - 3. Oil
feeder hole - 4. Fuel filter - 5. Turbocharging air outlet to after-cooler -
6. Fuel outlet connector to tank - 7. Oil dipstick - 8. Intake manifold
inlet connector - 9. Lifting U-bolt - 10. Coolant outlet from engine -
11. Fan - 12. Alternator - 13. Electronic control unit - 14. Fuel pre-
filter - 15. Fuel inlet manifold from tank - 16. Electrical starter motor.
1 2 3 4 5 6 7 8 9
15 14 13 12 11 10
07_005_N
11 12 13 16
1 2 4 5 3 6 8 7 9 10
14 15
07_006_N
16
ENGINE TECHNICAL DATA C10 TE1D
The technical code and serial number are indicated on a plate, which
is located on different parts of the engine, according to the model:
flywheel casing, tappet cover, other.
(*) Net power to the flywheel in compliance with ISO 8528.
Code C10 TE1D
Engine family F3A
Cycle 4-stroke diese
Number and arrangement of
cylinders
6, in line
Bore x stroke 125 x 140 mm
Total displacement 10,300 cm
3
Air system Supercharged aftercooled
Injection type EUI (PDE), electronically managed
Engine direction of rotation
Anticlockwise
(seen from flywheel side)
Isochronous speed regulator Electronically controlled
Dry weight 1110 kg
Electrical system 24 V
Accumulator/s
- capacity
- discharge current
185 Ah or above
1200 A or above
Performance (*) C10 TE1D
(STAGE 2)
Prime
Stand-by
260 kWm @ 1500 rpm
286 kWm @ 1500 rpm
(TIER 3)
Prime
Stand-by
282 kWm @ 1800 rpm
311 kWm @ 1800 rpm
WARNING
Any alteration of the above mentioned characteristics, in particular
modification of the data stored in the injection system electronic units
or the characteristics of the engine and its fittings, is strictly prohibited,
penalty invalidation of the guarantee and absence of all liability on the
part of FPT.
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C10 TE1D
1. Coolant filler hole - 2. Coolant level display - 3. Heat exchangers -
4. Coolant outlet manifold from engine - 5. Location of thermostat
valve - 6. Turbocharging air outlet to after-cooler - 7. Exhaust gas
discharge - 8. Location of turbocharger - 9. Turbocharger air inlet -
10. Lifting U-bolt - 11. Electrical engine pre-heating device - 12. Oil
heat exchanger - 13. Oil drainage nozzle - 14. Oil filter - 15. Manifold
for return of coolant to the engine - 16. Auxiliary member belt.
C10 TE1D
1. Air filter - 2. Oil vapour filter housing - 3. Fuel filter - 4. Hand pump
to extract oil - 5. Oil feeder hole - 6. Fuel inlet manifold from tank -
7. Fuel pre-filter hand pump - 8. Lifting U-bolt - 9. 10. Fan -
10. Alternator - 11. Fuel pre-filter - 12. Intake manifold inlet
connector - 13. Electronic control unit - 14. Oil dipstick - 15. Electrical
starter motor - 16. Flywheel crank insertion flange - 17. Fuel outlet
connector to tank - 18. Fuel supply pump.
1 2 3 4 5 7 6 8 9 10
16 15 14 13 12 11
07_007_N
9 10 11 12 13 14 15 16 17
18
1 2 3 4 5 6 7 8
07_008_N
18
ENGINE TECHNICAL DATA
C13 TE2S/TE3S/TE3X
The technical code and serial number are indicated on a plate, which
is located on different parts of the engine, according to the model:
flywheel casing, tappet cover, other.
(*) Net power to the flywheel in compliance with ISO 8528.
Code C13 TE
Engine family F3B
Cycle 4-stroke Diesel
Number and arrangement of
cylinders
6, in line
Bore x stroke 135 x 150 mm
Total displacement 12,880 cm
3
Air system Supercharged aftercooled
Injection type EUI (PDE), electronically managed
Engine direction of rotation
Anticlockwise
(seen from flywheel side)
Isochronous speed regulator Electronically controlled
Dry weight 1228 kg
Electrical system 24 V
Accumulator/s
- capacity
- discharge current
185 Ah or above
1200 A or above
Performance (*) C13 TE2S
(STAGE 2)
Prime
Stand-by
304 kWm @ 1500 rpm
335 kWm @ 1500 rpm
Prime
Stand-by
329 kWm @ 1800 rpm
362 kWm @ 1800 rpm
Performance (*) C13 TE3S
(STAGE 2)
Prime
Stand-by
352 kWm @ 1500 rpm
387 kWm @ 1500 rpm
Prime
Stand-by
362 kWm @ 1800 rpm
398 kWm @ 1800 rpm
Performance (*) C13 TE3X
(TIER 3)
Prime
Stand-by
337 kWm @ 1800 rpm
371 kWm @ 1800 rpm
WARNING
Any alteration of the above mentioned characteristics, in particular
modification of the data stored in the injection system electronic units
or the characteristics of the engine and its fittings, is strictly prohibited,
penalty invalidation of the guarantee and absence of all liability on the
part of FPT.
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C13 TE
1. Coolant filler hole - 2. Coolant level display - 3. Heat exchangers -
4. Coolant outlet manifold from engine - 5. Location of thermostat
valve - 6. Exhaust gas discharge - 7. Location of turbocharger -
8. Turbocharger air inlet - 9. Lifting U-bolt - 10. Electrical engine pre-
heating device - 11. Turbocharging air outlet to after-cooler - 12. Oil
heat exchanger - 13. Oil drainage nozzle - 14. Oil filter - 15. Manifold
for return of coolant to the engine - 16. Auxiliary member belt.
C13 TE
1. Air filter - 2. Oil vapour filter housing - 3. Fuel filter - 4. Hand pump
to extract oil - 5. Oil feeder hole - 6. Fuel inlet manifold from tank -
7. Fuel pre-filter hand pump - 8. Lifting U-bolt - 9. Oil dipstick -
10. Fan - 11. Alternator - 12. Fuel pre-filter - 13. Intake manifold inlet
connector - 14. Electronic control unit - 15. Electrical starter motor -
16. Flywheel crank insertion flange - 17. Fuel outlet connector to tank -
18. Fuel supply pump.
1 2 3 4 5 6 7 8 9
16 15 14 13 12 11 10
07_009_N
18
10 11 12 13 14 15 16
17
1 2 3 4 5 6 7 8 9
07_010_N
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SIGNS
Certain warning signs are affixed to the engine, and their meanings are
indicated below.
NOTE: The signs with an exclamation mark on them underline a
potential danger.
Lifting point (engine only).
Fuel Cap
(on the fuel tank, if there is one).
Oil Cap.
Oil dipstick.
Danger of burning:
Expulsion of hot water under pressure.
Danger of burning:
Presence of high temperature parts.
Danger of fire:
Fuel present.
Danger of impact or catching
on moving parts:
Presence of fans, pulleys, belts or the like.
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n USE - Industrial appliance
PRELIMINARY CHECKS
Before starting the engine each time:
q Check the level of technical fluids (fuel, engine oil and coolant), and
top-up if necessary.
q Make sure that the air aspiration filter is not blocked or obstructed,
checking at the same time that the mechanical indicator on the filter
does not show the red sign. If the engine is equipped with an
electrical blockage sensor, an alarm will be displayed on start-up, by
means of the indicator light on the instrument panel.
Note: the procedures required to clean the filter are indicated
in the chapter CONTROLS AND MAINTENANCE.
STARTING AND STOPPING THE ENGINE
The start-up and shut-down operations described below apply to an
on-board control panel manufactured by FPT; if the Manufacturer of
the vehicle or machine has fitted a customised instrument panel, these
operations may vary according to the various choices made during
construction.
In these cases, follow the start-up/shut-down sequences and use the
instrument panel description provided in the specific documentation.
CAUTION!
Make sure that no combustible vapours or gasses are
present in the area in which the engine is to operate.
Ensure that closed areas are adequately ventilated and
fitted with a suitable exhaust extraction system.
22
Start-up from the FPT control panel (supplied on
demand)
1. Insert the key into the switch (1) and turn it to the right to position
1B. RUN. Once the indicator lights have been tested and the
beeper has stopped sounding, make sure that the analogue
instruments are showing values that conform with the relevant
physical parameters of temperature, battery voltage and oil
pressure; (information on how to interpret the indicators and
alarms is given in the relevant paragraph)
2. If the engine is fitted with a pre-heating system (optional) and the
engine temperature is lower than the minimum value foreseen for
it to come into operation, wait for the relevant indicator light to go
out.
3. Turn the key to position 1C START and release it once the
engine has started, without accelerating.
4. Make sure that the Alternator recharge and Oil pressure low
indicators have turned off and that the analogue instruments are
showing values that conform with the relevant new physical
parameters. If the pre-heating system has intervened, the relevant
indicator will turn on again to indicate that the post-heating phase
is in progress; the duration of this function is proportional to the
temperature value.
5. If the engine does not start, after releasing the key it will only be
possible to turn it back to the start position after first returning the
switch to the rest position 1A.
1. Key switch to start/stop the engine - 2. Beeper - 3. Voltmeter - 4.Rev
counter and hour counter - 5. Coolant temperature indicator -
6. Engine oil pressure indicator - 7. Alarm and indicator module -
8. Management and diagnosis module.
1A REST position allowing the key to be removed
1B Stable RUN position
1C Unstable START position
STOP Unstable position used in EXCITED STOP set-ups for engines
fuelled by a mechanical injection pump.
8
1 2 3
4
5 6
7
05_579_N
1A
1B
1C
05_580_N
Detail of the
key switch
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Stopping the engine from the FPT control panel
Before stopping the engine it is recommended you run it for a few
minutes at minimum speed with no load; this will allow the
temperature to drop evenly and will avoid harmful thermal shocks.
The shutdown method will depend on the type of equipment installed.
With unexcited stop circuit
- Turn the key switch to position 1A - REST
With excited stop circuit
- Turn the key switch to the STOP position
In the absence of FPT control panels, always follow the instructions
provided by the Manufacturer of the machine.
Should you intend to re-start the engine:
1. Return the key switch to the rest position 1A, thus resetting all the
on-board panel functions (only essential for electronically
controlled engines).
2. Turn the key to position 1C START and release it once the
engine has started, without accelerating.
3. Proceed as described previously.
RECOGNISING ALARMS
Indicator and alarm synoptics
The FPT instrument panel contains the indicator lights used to indicate
the state of operation of the engine. Light-up of these indicators is
piloted by electronic circuits, which have a simultaneous alarm timer
and storage function.
7A. Maximum allowed rotation speed exceeded (on request) - 7B. Air
filter blocked - 7C. Fuel level low - 7D. Coolant temperature high -
7E. Oil pressure low - 7F. Alternator malfunction - 7G. Engine coolant
level low - 7H. Pre-post heating.
Some types of engine and relevant equipment only make some of the
functions indicated in the key available.
If the machine Manufacturer uses different technical options there may
also be further changes to the above.
7D
7C
7B
7A 7H
7G
7F
7E
05_581_N
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Operation
When the key is turned in the switch to position 1B an efficiency test
is performed, for 5 seconds, on all the indicator lights, with the
exception of the Pre-post heating indicator, while at the same time
the beeper sounds.
During start-up and for the following 15 seconds, all synoptic functions
are disabled; after this period, each critical state detected by the
sensors provided on the engine will result in the relevant indicator
lighting up.
Some alarms, which are of critical importance for efficient running of
the engine, will not only light the relevant optical indicator, but will also
start the beeper and cause automatic shutdown of the engine:
- Maximum allowed rotation speed exceeded
- Coolant temperature high
- Oil pressure low
- Engine coolant level low.
ENGINE MANAGEMENT AND DIAGNOSIS
FROM THE INSTRUMENT PANEL
The FPT control panel makes it possible to manage engine rotation
speed and to recognise the origin of any malfunctions in the engine
and its equipment, using the Electronic Control Unit self-diagnosis
function.
8A. Malfunction indicator light - 8B. Diagnosis button - 8C. Button to
increase running speed - 8D. Button to decrease running speed.
Running speed management
The running speed, which is normally managed using the accelerator
control lever, can also be modified using buttons 8C and 8D.
To accelerate: press and hold button 8C until the required engine
speed is achieve, then release it.
To decelerate: press and hold button 8D until the required engine
speed is achieve, then release it.
The engine speed reached each time it is carried out will be
maintained until the next time the engine is stopped.
CAUTION!
In the event of momentary stoppages of the engine, pay
attention to the synoptics and check for any alarm signals.
Do not restart the engine until the cause of the problem
has been removed or proper operating conditions have
been restored.
8B
8A
8C
8D
05_582_N
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Diagnosis
Use of button 8B enables FPT Technical Service Network staff to
obtain the self-diagnosis information stored in the electronic Unit
controlling the engine. The codes, which relate to any malfunctions
encountered, will be issued in the form of flashes by the indicator 8A.
The FPT Technical Service Network staff are responsible for decoding
and interpreting the codes.
If the Installer uses different technical options there may be changes to
the above.
ENGINE PRE-HEATING (optional)
(230 V, single phase electrical device)
The engines for which low temperature start-up and immediate
delivery of power are required may be fitted with a 230 V single phase
electrical heating device, which allows the temperature of the coolant
to be raised to or maintained at suitable values. The device is fitted
with a thermostat to cut the power supply when the required
temperature is reached.
FOR PROPER USE OF THE ENGINE
q Do not leave the key turned to the start position 1C, when the
engine has started.
q It is not efficient to leave the engine running at minimum speed
while waiting for it to reach the proper working temperature; it is
preferable that, after approximately one minute from start-up, you
gradually increase the engine load.
q Do not leave the engine running at minimum speed for long, as this
increases the production of harmful emissions and does not
guarantee the best performance.
q The engine speed must be increased and decreased gradually, to
allow regular combustion and proper operation of all engine
components.
q The running speed and power values must comply with the
specifications on the technical and commercial documentation.
During use, periodically check that:
1. The engine coolant temperature does not reach the alarm
threshold.
2. The oil pressure remains within normal values.
26
SPECIAL WARNINGS
Coolant circuit
When a state of Coolant temperature high and Engine coolant level
low is found, this triggers stoppage of the engine; in these cases, check
the efficiency of the circuit components, remembering that when the
engine is warm, a pressure liable to cause hot liquid to be expelled
with extreme violence is created within the cooling circuits. This
results in a danger of burning.
If the temperature is considered too high, reduce speed and stop to
check the state of the cooling system circuits; also check and have
checked:
a) the tension of the auxiliary member drive belt;
b) operation of the thermostat valve;
c) whether or not the heat exchanger is clean.
Lubrication circuit
When a state of Oil pressure low, is found, this triggers stoppage of
the engine; in this case, check the oil level and top up if necessary,
following the instructions given in the chapter on CONTROLS AND
MAINTENANCE.
If the condition persists, contact the Service Centre.
Fuel circuit
Avoid using the engine with only a small reserve of fuel in the fuel tank;
this encourages the formation of condensation and makes it more
likely you will suck up dirt or air, resulting in engine stoppage.
The common rail injection system in the C87 ENT engine does not
require air to be bled from the fuel circuit.
Air intake and exhaust discharge circuits
Inspect the cleanliness of the air intake circuit on a regular basis. The
maintenance intervals indicated in this manual vary according to the
conditions in which the engine is used.
In particularly dusty environments it is necessary to carry out
maintenance at more frequent intervals than indicated in the chapter
CONTROLS AND MAINTENANCE.
CAUTION!
Only open the coolant tank cap if strictly necessary, and
only when the engine is cold.
CAUTION!
When refuelling, always pay great care to ensure that no
solid or liquid pollutants enter the fuel tank; you must also
remember that smoking and live flames are prohibited
when refuelling.
CAUTION!
Never loosen the high pressure fuel circuit connectors in
any way.
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Electrical starter system
Periodically check, particularly during the winter, to ensure that the
batteries are clean and in full working order, checking and topping up
as indicated in the chapter CONTROLS AND MAINTENANCE.
Remember that the Electronic engine control units are programmed
to increase the minimum running speed if the voltage in the electrical
system reaches values considered to be at the limits of efficiency. In
this case, check the efficiency of the battery/ies and if necessary
perform a check-up on the system components.
Should it be necessary to replace the batteries, always respect the
capacity and minimum discharge current intensity requirements.
RUNNING IN
Thanks to modern engine construction technology, no particular
running in procedure is required. However, it is recommended that,
for the first 50 hours, you do not use the engine at high power for long
periods.
CAUTION!
Visually check that the exhaust circuit is not blocked or
damaged, so as to prevent dangerous fumes.
WARNING!
Contact a specialised workshop and check battery and recharging
system efficiency if the voltmeter indicates a voltage below 11 V (for
12 V rated systems), or 22 V (for 24 V rated systems).
CAUTION!
The batteries contain an acid solution that will burn the
skin and corrode clothing; when checking them, always
wear protective clothing, gloves and goggles, do not smoke
or use live flames in the vicinity, and make sure that the
room they are housed in is adequately ventilated.
28
n USE - G-Drive appliance
PRELIMINARY CHECKS
Check the engine to ensure its efficiency and, more particularly:
q Check the fluids levels and top up if necessary (fuel, engine oil and
cooling liquid).
q Make sure that the exhaust gas system is efficient and that the
intake air filter/s is not clogged. Furthermore, check that the
mechanical indicator placed on the filter/s is not signalling red.
q Make sure that the start batteries are efficient and that heir clamps
are correctly connected.
Note: the maintenance procedures are reported in CHECKS AND
MAINTENANCE section.
STARTING AND STOPPING THE ENGINE
Engine start and stop modes will meet the needs of the power unit
system. These may vary depending on the different options chosen for
the realization of the power unit, control panel and working system.
Their full and detailed description should be provided by the power
unit system outfitters or by the power unit manufacturer.
Once the start phase is concluded, carefully follow the instructions
provided by the units measurement instruments, checking that the
values detected correspond to the normal working rated ones.
ENGINE PRE-HEATING (optional)
(Electric device)
The engines requiring low temperature start and immediate power
erogation may be equipped with the heating electric device allowing
to increase or maintain the cooling liquid temperature to suitable
values.
The device is provided with a termostat in order to interrupt power
supply when reaching the prescribed temperature.
WARNING!
In case it is necessary to top up the engine cooling liquid with a con-
siderable quantity of coolant, follow the specific procedure reported in
the herein SPECIAL WARNINGS section.
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INTERCONNECTION ELECTRICAL UNIT
In order to allow the units correct electrical functioning, an
interconnection unit has been fitted to the engine. The engine
electronic control system and the power unit system depend from the
aforesaid interconnection unit.
Some indications relating to its components and functions controlled
by programming commutators are reported here following.
Fuse
F1 Engine start
F2 Diagnosis connector
F3 Fuel heater on filter
F4 Engine electronic control unit
F5 Interface electronic unit
F6 E.C.U. supply (enabling)
F7/8/9 Reserve
Relays
K1 E.C.U. supply (enabling)
K2 Engine start signal
K3 Engine start
K4 Fuel heater on filter
07_004_N
F2
F5
F4
F6
F1
F3
F7
F8
F9
1234567891
0
1
1
1
2
1
2
3
4
5
6
7
8
J7
1
2
3
4
5
6
7
8
9
10
J9
K3
K2
K1
J1
J2
K4
BP1
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
JP
6
JP
3
JP
8
JP
4B
L
IN
K
C
O
D
E
LD1
JP
5
JP
1
JP
2
2
3
J3
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Engine speed and accessory functions control
Programming of the functions here following is possible commuting
the position of the JP switches.
JP1: Engine speed selection
1-2 = 1,800 rev. /min (60 Hz power generation)
2-3 = 1,500 rev. /min (50 Hz power generation)
JP2: Mode selection
1-2 = DIAGNOSIS MODE
2-3 = OPERATING MODE
JP3: Pre-heating warning light
1-2 = connected
2-3 = not connected
JP4: Fuel pre-heating
1-2 = relay on
2-3 = relay off
JP5: It CAN line
1-2 = available
2-3 = unavailable
BP1: Blink code request switch button (*)
LD1: Blink code display (*)
(*) With the exception of the C87 engine and TIER 3 engines.
FOR PROPER USE OF THE ENGINE
q Before starting the engine, check there is enough fuel in the fuel
tank.
q Do not keep on starting.
q Do not keep the engine idling for a long while since this has
negative effects to the engine performance.
q Actual power values must comply with the rated values reported
in the technical documentation.
q When operating the engine, regularly check that:
- the cooling liquid temperature does not exceed the threshold
value;
- the oil pressure keeps within normal values;
q Particular attention must be drawn on emergency power unit
engines, which must be submetted to frequent overhauls in order
to ensure their prompt start whenever required.
WARNING!
Pay attention to the board panel instrument readings and indications.
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SPECIAL WARNINGS
Engine cooling liquid
When the engine is running, regularly check that the engine cooling
liquid temperature does not reach the alarm threshold.
In case the temperature detected is excessive, disconnect the load and
stop the engine to check the cooling circuit status. Wait that the
engine is cold before checking: it is important to remind that, when the
engine is heated, the pressurized hot liquid within the cooling circuits
may be ejected causing burns and serious injury.
Moreover, check the following:
a) the alternators belt tension;
b) the thermostatic valves efficiency;
c) the conditions of the heat exchanger (to be cleaned if necessary).
Cooling liquid refill
For engine servicing and whenever the system requires significant
cooling liquid refill, proceed as follows:
q Refill the engine and the heat exchanger until complete top up.
q With the filler cap open, start the engine and keep it idling for nearly
one minute. This phase facilitates the cooling liquid air bleed.
q Stop the engine and top up again.
Further information on the cooling liquid technical specifications and
quantity prescribed are reported in the CHECKS AND
MAINTENANCE section.
Lubrication circuit
Regularly check that the oil pressure keeps within normal values. In
case the value detected is too low, check the oil level and refill if
necessary following the instructions reported in CHECKS AND
MAINTENANCE section.
If the failure persists, apply to the Technical Service for assistance.
Fuel circuit
Avoid using the engine with only a small reserve of fuel in the fuel tank;
this encourages the formation of condensation and makes it more
likely you will suck up dirt or air, resulting in engine stoppage.
CAUTION!
Open the cooling liquid tank cap only if it is necessary and
exclusively if the engine is cold.
ATTENZION!
Failure to comply with the procedure may cause the incor-
rect engine cooling liquid refill and, as a consequence,
wrong quantity within the engine.
CAUTION!
When refuelling, always pay great care to ensure that no
solid or liquid pollutants enter the fuel tank; you must also
remember that smoking and live flames are prohibited
when refuelling.
32
The common rail injection system for C87 ENT engine does not
require air to be bled from the fuel circuit.
Air intake and exhaust discharge circuits
Inspect the cleanliness of the air intake circuit on a regular basis. The
maintenance intervals indicated in this manual vary according to the
conditions in which the engine is used.
In particularly dusty environments it is necessary to carry out
maintenance at more frequent intervals than indicated in the chapter
CONTROLS AND MAINTENANCE.
Electrical starter system
Periodically check, particularly during the winter, to ensure that the
batteries are clean and in full working order, checking and topping up
as indicated in the chapter CONTROLS AND MAINTENANCE.
Should it be necessary to replace the batteries, always respect the
capacity and minimum discharge current intensity requirements.
RUNNING IN
Thanks to modern engine construction technology, no particular
running in procedure is required. However, it is recommended that,
for the first 50 hours, you do not use the engine at high power for long
periods.
CAUTION!
Never loosen the high pressure fuel circuit connectors in
any way.
CAUTION!
Visually check that the exhaust circuit is not blocked or
damaged, so as to prevent dangerous fumes.
WARNING!
Contact a specialised workshop and check battery and recharging
system efficiency if the voltmeter indicates a voltage below 11 V (for
12 V rated systems), or 22 V (for 24 V rated systems).
CAUTION!
The batteries contain an acid solution that will burn the
skin and corrode clothing; when checking them, always
wear protective clothing, gloves and goggles, do not smoke
or use live flames in the vicinity, and make sure that the
room they are housed in is adequately ventilated.
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n CONTROLS AND MAINTENANCE
MAINTENANCE PERSONNEL
The engine control and maintenance operations described in the
following chapter require training, experience and compliance with
current safety regulations; for this reason they must be carried out by
special technicians, as indicated below.
q Controls: by workshop technicians or the machine user if
necessary.
q Periodic maintenance: by qualified personnel using
suitable equipment and adequate means of protection.
q Special maintenance: by qualified personnel from
Authorised Service Centres who have detailed technical
information and specific equipment.
The most qualified Assistance Centres are those which make up the
FPT Technical Assistance Network.
ACCIDENT PREVENTION
q Always wear heavy-duty footwear and overalls.
q Never wear loose, flapping garments, rings, bracelets and/or
necklaces in the vicinity of engines or moving parts.
q Always wear protective gloves and goggles when:
filling up batteries with acid solution
refuelling with inhibitors or antifreeze
replacing or topping up lubricant (hot engine oil may cause burns
and scalds. Only carry out these operations when the oil has
dropped to a temperature of below 50C).
q When working in the engine compartment, pay particular attention
to how you move, to avoid contact with moving parts or high
temperature components.
q Wear goggles and use high pressure air jets (maximum air pressure
used to clean is 200 kPa (2 bar, 30 psi, 2 kg/cm
2
).
q Wear a protective helmet when working in an area were there are
suspended loads or systems installed at head-height.
q Use protective hand cremes.
q Immediately replace wet overalls.
q Always keep the engine clean, removing oil, grease and coolant
stains.
q Store cloths in flame-proof containers.
q Do not leave foreign bodies on the engine.
q Use suitable, safe containers for used oil.
q When completing a repair, make suitable provisions to stop the
engine taking in air if, after start-up, an uncontrolled increase in
engine speed were to occur.
34
CAUTION!
Do not carry out maintenance operations when the
electric power supply is turned on: always check to ensure
that the appliances are properly earthed. During diagnosis
and maintenance operations, make sure that your hands
and feet are dry, and whenever possible use insulating
stands.
CAUTION!
The conditions provoking the emergency power unit start
may suddenly occur. Whenever executing checks and
maintenance operations, strictly follow the safety
instructions prescribed by the units Manufacturer and
power unit systems outfitter to operate safely and prevent
injury.
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REFUELLING
Parts to be supplied C78 ENT
C87 ENT
litres (kg)
C10 ENT
litres (kg)
C13 ENT
litres (kg)
C78 TE
C87 TE
litres (kg)
C10 TE
litres (kg)
C13 TE
litres (kg)
Cooling circuit
(1)
Total capacity
15.5

17.5 19.5 15.5
63
17.5
63
19.5
67
Lubrication circuit
(2)
total capacity
(3)
28 (25) 32 (30) 35 (31.5) 28 (25) 32 (30) 35 (31.5)
Periodic changing:
oil sump at minimum level
oil sump at maximum level
15 (13.5)
22 (20)
17 (15.3)
25 (22.5)
20 (18)
28 (25)
15 (13.5)
22 (20)
17 (15.3)
25 (22.5)
20 (18)
28 (25)
Fuel tank
(4)
- - - - - -
(1)Amounts relate to the engine only in standard configuration.
Use a mixture of water and 50% PARAFLU 11 even during the
summer months. As an alternative to PARAFLU 11, use another
product that complies with international specifications SAE J 1034.
(2)Use lubricants that comply with international specifications ACEA
E3 - E5 (high power engines), API CF - CH4 (associated with fuels
with a percentage sulphur < 0.5%), MIL - L - 2104 F.
The viscosity level of oil to be used depending on surrounding
temperatures in given in the table provided in the appendix.
Oil consumption is considered acceptable when it reaches a
maximum of 0.5% of fuel consumption.
(3)The amounts indicated refer to initial refuelling, and include filling
the engine, sump and filter.
(4)Use STANDARD fuel compliant to the EN 590 (2005/55 - 2005/
78). The use of additives is discouraged. A fuel known as BIO
DIESEL is allowed only if it is compliant with the EN 14214 - ASTM
6751 norm, mixed in standard fuel with a maximum percentage of
20% (C78 ENT = 5%).
Contact the FPT commercial network if KEROSENE-based fuel
known as XF63, F63, F34, F35, JP8 are to be used.
Only the use of mixtures containing suspension water is permitted,
as indicated in the CUNA NC 637-01 (GECAM) and AFNORM 5-
02 (AQUAZOLE) norms, in a maximum percentage of 12% and
by using special additives. A 12% performance reduction is
foreseen.
36
Low temperature diesel
EN590 specifications distinguish different classes of diesel fuel,
identifying the characteristics of those best suited to low temperatures.
It is entirely up to the Oil companies to comply with these regulations,
which foresee that fuels suited to the climactic and geographic
conditions of the various Countries be distributed.
FREQUENCY
The maintenance intervals indicated below take into account the
typical working factors for various types of engine use; the most
suitable interval for maintenance operations for the various
applications will be indicated by the maintenance staff, according to the
way and working conditions in which the engine is used.
WARNING
Refuelling from drums or tanks may result in pollution of the diesel
fuel, with the risk of damage to the injection system; if necessary, filter
the fuel in a suitable manner or allow sedimentation of the impurities
before refuelling.
Controls (when in use) Frequency
Check oil level in engine Daily
Check coolant level Daily
Check that the heat exchangers are clean Daily
Check that the air filter is clean Daily
Drain water from the fuel pre-filter 150 hours
(1)
Check/top up electrolyte level
in batteries and clean terminals

Half-yearly
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1) Maximum period when using good quality fuel, (EN 590 standard);
this is reduced if the fuel is contaminated and alarms are triggered
due to blockage of the filters and presence of water in the pre-filter.
When blockage of the filter is indicated, it must be replaced. If the
water in pre-filter indicator does not go out after drainage, the pre-
filter must be replaced.
2) Refers to engines with traditional and automatic tensioning devices
3) Must be performed annually, even if the required number of
working hours are not reached
4) Replace lubricants according to the frequency indicated in the
REFUELLING table.
5) Only use filters with the following characteristics:
- filtration level < 12 m
- filtering efficiency > 200.
6) The frequency with which operations are carried out will depend
on the working conditions and efficiency/wear of the product.
7) Required by oil vapour recirculation.
Planned maintenance
Frequency
Check state and tension of belt 300 hours
(2)
Check state of oil vapour filter
(indicator may be present)
300 hours
(3)
Change oil 600 hours
(3)

(4)
Change oil filter/s 600 hours
(3)

(4) (5)
Change fuel filter/s 600 hours
(3)

(1) (5)
Change fuel pre-filter 600 hours
(3)

(1)
Check exhaust pipe/s for damage Half-yearly
Impurity drainage/suction
from the fuel tank
Half-yearly
(1)
Change auxiliary member belt 1200 hours
Change air filter 1200 hours
(6)
Change coolant
1200 hours
or 2 years

Change oil vapour filter 2 years
(4)

Special maintenance
Frequency
Clean the turbocharger 1200 hours
(7)
Check the efficiency of the pre-post
heating system (if there is one)
1200 hours
Adjusting play in valves-rocker arms and
pumps-rocker arms
1200 hours
38
REQUIREMENTS
1. Do not disconnect the batteries with the engine running.
2. Do not carry out arc welding operations in the vicinity of the engine
without first removing electrical cables and electronic units.
3. After each maintenance operation involving disconnection of the
battery/batteries, make sure that the terminals have been properly
locked onto the poles.
4. Do not use battery chargers to start the engine.
5. Disconnect the on-board network battery/batteries when
recharging.
6. Do not paint the appliances, components and electrical connectors
equipping the engine.
7. Disconnect the battery/batteries before any electrical operations.
8. Contact the Manufacturer before installing electronic equipment
on board (two-way radios and the like).
WARNING!
The extraordinary maintenance operations described
hereunder fall within the exclusive competence of
manufacturers personnel or specialised personnel having
proper working tools and adequate protection devices. The
procedure and modality for carrying out these operations
are illustrated in the FPT Technical and Repair Manual.
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HOW TO PROCEED
Check oil level in engine
Only proceed with the engine stopped and at a low temperature, so
as to avoid the risk of burning.
q Take all necessary action to ensure that the machine is level.
q Using the dipstick (1), check that the oil level is between the "Min"
and "Max" levels.
q If the level is too low, top up through the inlet, after first removing
the relevant cap.
Coolant level inspection
Proceed only with engine not running and at low temperature to avoid
any risk of burns.
q With the engine at low temperature, make sure that the fluid level
in the expansion tank is above the minimum level.
q Visually check that the fluid level is not more than 2/3 of the height
of the tank in order to enable any increase in volume of the fluid
caused by the temperature increase.
q Top up the tank if necessary,
using clean water. Do not use
distilled water; see the table
REFILLING.
NOTE: If the refill operations
occur frequently a diagnosis of the
cooling circuit is necessary.
In the event that only the heat exchanger without the expansion tank
is available on the vehicle, refill it if necessary, paying attention that the
fluid does not saturate the internal volume of the exchanger in order
to enable any increase in volume of the fluid caused by the
temperature increase.
WARNING
q After topping up, make sure that the oil level does not exceed the
"Max" limit marked on the dipstick.
q Make sure that the dipstick is inserted properly and the filler cap
is turned in a clockwise direction until it stops turning completely.
05_016_C
1
CAUTION
When the engine is warm, a pressure liable to cause hot
liquid to be expelled with extreme violence is created
within the cooling circuits. This results in a danger of
burning.
MAX
MIN
05_585_N
40
Clean heat exchangers
Check that the radiator air inlets are free from dirt (dust, mud, straw,
etc.).
Clean them if necessary, using compressed air or steam.
Cleaning the air filter
(Refers to FPT components)
Only proceed with the engine stopped.
q Remove the filter cover (1) after first unscrewing the locking
handle.
q Remove the external cartridge (2), after unfastening the second
locking handle; during this operation, take care to ensure that no
dust get into the sleeve.
q Check that there is no dirt. If there is, clean the filter element as
indicated below.
q Blow dehumidified compressed air through the filter element, from
the inside outward (maximum pressure 200 kPa). Do not use
detergents; do not use diesel.
q Never use tools to beat the filter element, and check its condition
before replacing it.
q Replace the filter if any breakages or tears are found.
q Check that the gasket at its base is in good condition. Some filter
systems are fitted with a second filter element (3) which does not
require cleaning; this must be replaced at least once every 3
changes in the main element.
q Reassemble by repeating the above operations in reverse order.
q Set up the mechanical blockage indicator for operation by pressing
the button located on the top part of the indicator. This operation is
not necessary if there is an electrical sensor.
CAUTION
The use of compressed air makes it necessary to use
suitable protective equipment for the hands, face and
eyes. Please see the prescriptions in the paragraph on
ACCIDENT PREVENTION.
05_609_N
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Drain water from the fuel pre-filter
The high risk of refuelling with fuel that is polluted by foreign bodies
and water makes it advisable to carry out this control every time you
refuel.
Proceed with the engine stopped.
q Place a container under the filter or pre-filter to collect the fluid.
q Unscrew the tap plug (1) in the bottom part of the filter; in some
lay-outs the plug includes a sensor to detect the presence of water
in the diesel.
q Drain off liquid until only diesel can be seen.
q Close the plug again, tightening it completely by hand.
q Dispose of the drained fluids according to current requirements.
WARNING
Take care to ensure that the parts are reassembled correctly.
Imperfect assembly might result in unfiltered air being sucked into the
engine, causing serious damage.
05_590_N
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04_361_N
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Checking/topping up electrolyte level in batteries
Place the batteries on a level surface, then proceed as follows.
q Visually check that the fluid level is between the "Min" and "Max"
limits; in the absence of references, check that the fluid covers the
Lead plates inside the elements for about 5 mm.
q Top up with distilled water only those elements in which the level
is below the minimum.
q On this occasion, make sure that the terminals and clamps are
clean, properly tightened and protected by Vaseline.
Some types of battery have a single cover for all the inspection plugs.
To access the elements, use a lever as shown in the figure.
WARNING!
If all the elements of the battery need refilling with a considerable
quantity of distilled water, contact specialised technical personnel in
order to perform a diagnostic check on the efficiency state of the
recharge system and battery.
CAUTION
qThe batteries contain sulphuric acid, which is extremely
caustic and corrosive; always wear protective gloves and
goggles when topping them up. Whenever possible it is
recommended that this control be carried out by
specialised personnel.
qDo not smoke or use live flames near the batteries
during the control, and make sure that the room you are
working in is adequately ventilated.
04_362_N
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Check tension and state of the auxiliary member
drive belt
Only proceed with the engine stopped and at a low temperature, so
as to avoid the risk of burning.
Refers to engines with automatic tensioning devices
q Remove any casing protecting the pulleys.
q Check that the belt is not torn or worn, and that there are no
lubricants or fuel on it. If this is not the case, replace it.
q At the same time, make sure that the tensioning device is working
properly, proceeding as indicated in the figure.
q Replace the guard casing in its housing, and lock all the retaining
elements.
Check state of oil vapour filter
Only proceed with the engine stopped and at a low temperature, so
as to avoid the risk of burning.
q Unfasten the screws and remove the cover (1) to the filter
compartment.
q Remove the filter (2) and check the filter element for deposits,
replacing it if necessary.
q Insert the filter and relevant gasket again, taking care that it is fitted
the right way round, i.e. with the metal reinforcements (3) facing
outwards.
q Replace the cover over the compartment.
05_017_C
CAUTION!
The filter (2) only filters effectively in one direction, and it
must be fitted into its housing with the two metal
reinforcements (3) facing out, as shown in the figure.
84377
3 1 2
44
Change oil
Only proceed with the engine stopped and at a low temperature, so
as to avoid the risk of burning.
q Place a container under the drainage plug to collect the used oil
(see illustrations in the chapter ENGINE TECHNICAL DATA).
q Unscrew the plug and wait until the sump has emptied completely,
then fasten the plug in place again.
q Fill up with fresh oil through the feeder hole on the timer cover,
using the types and amounts of oil indicated in the table
REFUELLING.
q Using the dipstick, check that the oil level is between the "Min" and
"Max" levels.
q Dispose of used oil according to current requirements.
Refers to setups with a transfer pump
q Place a container under the hand pump (3) outlet pipe (2), to
collect the used oil.
q Open the drainage tap by turning the lever (1) to the vertical
position B.
q Unscrew the filler cap, turn the hand pump provided (3), which is
set up to extract the oil only, until the oil sump is completely empty.
q Fill up with fresh oil through the feeder hole on the timer cover,
taking care to use the types and amounts of oil indicated in the
table REFUELLING. Screw down the filler cap.
q Using the dipstick (4), check that the oil level is between the "Min"
and "Max" levels.
q Close the drainage tap, by returning the lever (1) to the horizontal
position A.
q Dispose of used oil according to current requirements.
WARNING
q After filling up, make sure that the oil level does not exceed the
"Max" limit marked on the dipstick.
q Make sure that the dipstick is inserted properly and the filler cap
is turned in a clockwise direction until it stops turning completely.
05_015_C
A
B
1
3
2
4
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Change oil filter
Only proceed with the engine stopped and at a low temperature, so
as to avoid the risk of burning.
Only use filters with a filtration level equivalent to the ones you are
replacing (see section FREQUENCY).
q Place a container under the filter support, to collect the used oil.
q Unscrew the filter/s (1) and remove it/them.
q Carefully clean the surfaces of the support that are in contact with
the seal gasket.
q Damp the new filtr/s seal with a thin layer of oil.
q Hand screw the new filter into place until the seal gasket touches
the support, then lock by a further 3/4 of a turn.
q Dispose of the old filter according to current requirements.
Changing the fuel filter
Only proceed with the engine stopped and at a low temperature, so
as to avoid the risk of burning.
Only use filters with a filtration level equivalent to the ones you are
replacing (see section FREQUENCY).
q Remove the filter (1) by
unscrewing it.
q Check that the new filter has
performance levels that
satisfy the needs of the
engine.
q Damp the new filter seal
with diesel or engine oil.
q Hand screw the new filter
into place until the seal
gasket touches the support,
then lock by a further 3/4 of
a turn.
q Pay attention to whether or
not there is an electrical fuel
pre-heater and relevant
connector.
05_018_C 1
WARNING
Do not fill up the new filter before it is fitted to the support, to avoid
inserting harmful impurities into the injection system and circuit.
05_019_C
1
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NOTE: The injection systems in the various engines do not require
bleeding to remove residual air.
Should it be necessary to accelerate the bleeding phase, with the
exception of the C87 ENT engine, loosen the manifold on the cylinder
head (2) during the initial phases of start-up.
Ensure that any fuel coming out of the manifold does not dirty the
auxiliary member drive belt and is not dispersed into the environment.
Changing the fuel pre-filter
Only proceed with the engine stopped.
q Should the filter be fitted with a
sensor to detect the presence of
water (3), remove the whole
sensor from its seat.
q Remove the pre-filter by
unscrewing it.
q Check that the new filter has
performance levels that satisfy the
needs of the engine (e.g. by
comparing them with the old one).
q Damp the new filter seal with
diesel or engine oil.
q Hand screw the new filter into
place until the seal gasket touches
the support, then lock by a further
3/4 of a turn.
q Place the water presence sensor in
its seat, taking care to couple the
threads correctly.
q Loosen the bleeder screw (2) on
the pre-filter support and activate the hand pump (1) until the
supply circuit is full. Ensure that any fuel coming out is not dispersed
into the environment.
q Lock the bleeder screw tightly.
q Start the engine and run it at minimum speed for a few minutes to
eliminate any residual air.
CAUTION!
Never loosen the high pressure common rail injection circuit
connectors in the C87 ENT engine in any way.
05_020_C
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05_018_V
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3
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q Check the efficiency of the earthing connection of the filter support
(4).
NOTE: should it be necessary to accelerate the bleeding phase, the
hand pump can be used during start-up.
Check exhaust pipe/s for damage
Visually check that the exhaust system is not blocked or damaged.
q Make sure that there is no risk of dangerous fumes within the
machine. Contact the Manufacturer if necessary.
Impurity drainage or suction from fuel tank
Proceed taking into consideration the constraints of the tanks
placement and structure.
The engines working in harsh environments and conditions and/or to
be refuelled from cans or barrels require even more accurate tank
cleaning.
Change auxiliary member belt
Please refer to the information provided for checking the belt tension.
Air filter replacement
Refer to the instructions provided for air filter cleaning.
Change coolant
Only proceed with the engine stopped and at a low temperature, so
as to avoid the risk of burning.
q Provide suitable containers to ensure that no coolant is dispersed
into the environment.
q Loosen the seal elements, remove the sleeves connecting the
engine circuit to the heat exchanger and wait until it has emptied
completely. When empty, repair the circuit making sure that the
sleeves are perfectly sealed.
q Fill up the circuit as indicated in the table REFUELLING.
q Refill the engine and the heat exchanger until complete top up.
q With the filler cap open, start the engine and keep it idling for nearly
one minute. This phase facilitates the cooling liquid air bleed.
q Stop the engine and top up again.
Change oil vapour filter
q Refer to the indications provided when checking the filter
conditions, and ensure you comply with the assembly
requirements.
48
MOVING THE ENGINE
The operations necessary to disconnect and subsequently reconnect
the engine must only be carried out by technicians from Authorised
Service Centres.
When lifting the engine only, use the U-bolts indicated in this manual
in the section ENGINE TECHNICAL DATA and marked on the engine
with special stickers.
Lifting must be carried out using a rocker arm that keeps the metal
cables supporting the engine parallel, using all the U-bolts provided
simultaneously; the use of a single U-bolt only is not allowed.
The engine lifting system must have a capacity and size suited to the
weight and dimensions of the engine; check that there is no
interference between the lifting system and the engine components.
Do not lift the engine before removing the transmission members that
are coupled to it.
DISPOSAL OF WASTE
The engine is made up of parts and elements that, if discarded, may
cause damage to the environment.
The materials listed below must be handed over to specialised
Collection Centres; the laws in force in the various Countries foresee
severe penalties for transgressors:
q Starter batteries.
q Used lubricants.
q Mixtures of water and antifreeze.
q Filters.
q Additional cleaning materials (e.g. greasy or fuel-soaked cloths).
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n LONG PERIODS OF INACTIVITY
PREPARING THE ENGINE FOR A LONG
PERIOD OF INACTIVITY
In order to prevent oxidation of the internal parts of the engine and
of certain components in the injection system, when the engine is
expected to be inoperative for periods of more than two months, the
following operations must be carried out in preparation for this:
1. Drain the lubricant from the sump, after first warming up the
engine.
2. Fill the engine with protective oil type 30/M (or alternatively oil that
complies with MIL 2160B type 2 specifications), up to the
"minimum" level indicated on the dipstick. Start the engine and keep
it running for approximately 5 minutes.
3. Drain the fuel from the injection circuit, from the filter and from the
injection pump pipes.
4. Connect the fuel circuit to a tank containing CFB (ISO 4113)
protective fluid, and feed in the fluid by putting the circuit under
pressure and running the engine for approximately 2 minutes, after
first disabling the injection system. This operation can be performed
by polarising terminal 50 of the starter motor with a positive
voltage equivalent to the rated voltage of the system, using a
conductor provided for that purpose.
5. Nebulise approximately -- g of 30/M protective oil (10 g per litre
displacement) into the turbocharger suction inlet, during the
pressurised filling operation described in the previous point.
6. Close all the suction, delivery, ventilation and bleeder openings in
the engine with suitable plugs, or seal them with adhesive tape.
7. Drain the residual 30/M protective oil from the sump. This oil can
be used again for a further 2 preparation operations.
8. Fit signs reading ENGINE WITHOUT OIL to the engine and to the
on-board control panel.
9. Drain the coolant, if it has not been mixed with suitable antifreeze
and corrosion inhibitors, and affix a sign to indicate the fact.
In the event of prolonged inactivity, the operations described must be
repeated every 6 months, following the procedure given below:
A) drain the 30/M protective oil from the sump;
B) repeat the operations described from point 2 to point 7.
Should you intend to protect external parts of the engine, proceed by
spraying OVER 19 AR protective liquid on unpainted metal parts, such
as the flywheel, pulleys and the like, avoiding belts, connector cables
and electrical equipment.
50
RESTARTING THE ENGINE AFTER A LONG
PERIOD OF INACTIVITY
1. Drain the residual 30/M protective oil from the sump.
2. Fill the engine, as prescribed, with lubricant of the type and amount
indicated in the table REFUELLING.
3. Drain the CFB protective fluid from the fuel circuit, carrying out this
operation as indicated under point 3. of PREPARING THE
ENGINE FOR A LONG PERIOD OF INACTIVITY.
4. Remove the plugs and/or seals from the suction, delivery,
ventilation and bleeder openings in the engine, restoring it to a
normal state of use. Connect the turbocharger suction inlet to the
air filter.
5. Connect the fuel circuits to the machines fuel tank, completing the
operations as indicated in point 4. of PREPARING THE ENGINE
FOR A LONG PERIOD OF INACTIVITY. During filling operations,
connect the fuel return pipe to a collection tank, so as to prevent
any residual CFB protective fluid from flowing into the machine's
fuel tank.
6. Check the engine and fill it up with coolant as prescribed, bleeding
it if necessary.
7. Start the engine and keep it running until the idling speed rate has
stabilised completely.
8. Check that the instruments on the on-board control panel/s are
showing plausible values, and that no alarms are shown.
9. Stop the engine.
10.Remove the ENGINE WITHOUT OIL signs from the engine and
from the on-board control panel.
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n ENGINE MALFUNCTIONS
The electronic unit overseeing management and control of all
operation of the engine is capable of recognising any malfunctions that
may occur, and of adopting strategies that will allow you to proceed
in full safety.
The event, signalled by light-up of the EDC MALFUNCTION indicator
on the on-board control panels, results in programmed limitation of
power within certain thresholds, set according to the severity of the
case.
In the case of temporary malfunctions the reduction in performance
will remain in force until the engine is stopped.
BEHAVIOUR IN CASE OF FAILURE
Accelerator electronic circuit malfunction
When certain problems in the accelerator electric circuit are
recognised, the Electronic Unit controlling the engine adopts a strategy
known as accelerated minimum speed running, that will enable
running/work to continue in emergency mode.
The possible operating modes are as follows:
A. The accelerator lever does not respond: the running speed
stabilises at 750 rpm. to allow the machine to proceed slowly and
be manouevered simply by turning the inverter on and off,
without accelerating.
B. The accelerator lever responds partially: the minimum running
speed is set to 750 rpm. When the accelerator lever is moved to
approximately half way, the speed gradually increases up to 2000
rpm.; when the lever is returned to minimum the speed rapidly
decreases to 750 rpm.
Malfunction in the recharging system
The Electronic engine control units are programmed to increase the
minimum running speed if the voltage in the electrical system reaches
values considered to be at the limits of efficiency. In this case, check
the efficiency of the battery/ies and if necessary perform a check-up on
the system components.
CAUTION!
The engine electronic control unit can adopt safety
strategies at any time during use of the machine or
vehicle, should conditions arise that are considered to put
the engine at risk.
When conditions of this kind occur, proceed only if
necessary and with the greatest possible care and
attention.
CAUTION!
Do not leave vehicles or machines with the engine running
without first putting the parking lock or brake on.
52
FAILURE CODE DECODING
G-Drive appliance
The emission of the anomaly codes detected during self-testing and
stored in the ECU starts after pressing and releasing the BP1 push-
button on the Interconnection Electrical Unit.
The LED LD1 will signal, with two series of emissions at different
frequencies, the blink codes that indicate the anomaly with decimal
numbering.
Slow blinks identify the area of the anomaly (engine, injectors, etc.), fast
blinks identify a specific anomaly.
Every time the push-button is pressed and released, only one of the
stored codes is emitted; therefore, the procedure must be repeated
until an error indication identical to the first one is obtained, which
means the entire error memory has been analyzed.
If no anomalies are stored, the light comes on when the push-button
is pressed and comes off about 1 second after its release, without any
subsequent blinking.
Blink Code
Someone of this codes are not significant in power unit appliance
Code Failure signal origin
1 - 1 Vehicle speed signal
1 - 2 Multi-status programming
1 - 3 Cruise control / PTO commutators
1 - 4 Signal from accelerator pedal
1 - 5 Signal from clutch control
1 - 6 Non plausibility of brake activation sensors
1 - 7 Non plausibility of accelerator/brake activation sensors
2 - 1 Cooling liquid temperature signal
2 - 2 Boosting air temperature signal
2 - 3 Fuel temperature signal
2 - 4 Boosting air temperature signal
2 - 5 Atmospheric pressure signal
2 - 6 Engine brake pre-selection controls
3 - 5 Battery voltage
4 - 1 VGT driving pressure signal
4 - 2 Turbocharger impeller speed signal
4 - 3 Turbocharger overrun signal
4 - 4 Non plausibility of VGT activation
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4 - 5 VGT activation power stage
4 - 6 Engine brake activation power stage
4 - 7 VGT activation (Insufficient) pressure signal
5 - 1 Cylinder 1 injector drive circuit
5 - 2 Cylinder 3 injector drive circuit
5 - 3 Cylinder 5 injector drive circuit
5 - 4 Cylinder 2 injector drive circuit
5 - 5 Cylinder 6 injector drive circuit
5 - 6 Cylinder 4 injector drive circuit
6 - 1 Engine rev. / speed signal
6 - 2 Ignition phase signal
7 - 2 CAN line network
7 - 3 Message from TC (TEC)
7 - 4 Message from ATC (EBS)
7 - 5 Message from DR (INT)
7 - 6 Concurrent external access to CAN network
7 - 7 Safety time out for external unit
7 - 8 Time out for BC2EDC message
7 - 9 Time out for TSC1_PE message
9 - 1 ECU failure
Code Failure signal origin
9 - 2 EEPROM memory failure
9 - 3 IMMOBILIZER failure
9 - 4 ECU supply relay failure
9 - 5 Afterrun procedure interrupted too many times
9 - 6 ECU disabling procedures
Code Failure signal origin
54
n BEHAVIOUR IN AN EMERGENCY
The user of a machine that has been constructed according to safety
regulations, when following the instructions provided in this manual
and the indications given on the engine labels, will be working in safe
conditions.
Should improper conduct result in accidents, always request the
intervention of trained first aid specialists immediately.
In an emergency and while awaiting the arrival of first aid specialists,
follow the instructions given below.
Engine malfunctions
When operating with a malfunctioning engine, take the greatest
possible care when manouevering and make sure that all those aboard
are holding firmly to safe hand-holds.
In case of fire
Extinguish the fire using the fire-fighting equipment foreseen, and in
the manner indicated by Fire prevention authorities (fire-fighting
equipment for certain machines and equipment is compulsory under
current safety legislation).
Burns and scalds
1. Extinguish any flames on the burned person's clothing, by:
throwing water over them;
using a powder fire-extinguisher, without directing the jet at the
person's face;
covering with blankets or rolling the victim on the ground.
2. Do not attempt to remove pieces of clothing that may have stuck
to the skin;
3. In the case of scalding, immediately but carefully remove any
clothing that may be soaked in the hot liquid;
4. Cover the burn with a special burn dressing or sterile bandage.
Carbon monoxide intoxication (CO)
Carbon monoxide from the engine exhaust is without smell, and is
dangerous both because it causes intoxication, and because when
combined with air it forms an explosive mixture.
In closed rooms, carbon monoxide is extremely dangerous, as it can
reach critical concentrations within a very short time.
When assisting an intoxicated person in a closed room:
1. Ventilate the room immediately, to reduce the concentration of
gas.
2. When entering the room, hold your breath, do not light flames,
lights or ring electric doorbells or phones, to avoid the risk of
explosion.
3. Carry the intoxicated person out into the fresh air or into a well
ventilated room, resting him on one side if he is unconscious.
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Electrocution
A. The engine's electrical 12 V or 24 V electrical system does not
involve the risk of electrocution, however, in the event of a short-
circuit caused, for example, by a metal tool, there is a risk of burning
due to overheating of the object through which the electrical
current runs. In these circumstances:
1. Remove the object that caused the short-circuit, using means that
provide sufficient heat insulation.
2. Switch off the power at the main switch, if there is one.
B. The electric generator systems (generator units) normally produce
high voltages that are liable to result in extremely dangerous
current levels. In the event of medium or high voltage electrocution:
1. Turn off the power supply at the main switch before touching the
victim. If this is not possible, use equipment that is both safe and
adequately insulated when touching the victim; remember that
touching a victim of electrocution is also extremely dangerous for
the person giving aid.
2. Proceed as indicated by the competent authorities (cardiac
massage, mouth-to-mouth resuscitation, etc.)
Injuries and fractures
The vast number of possible circumstances and the specific nature of
operations required means that the intervention of a medical team is
necessary.
1. In the event of bleeding, keep the edges of the wound pressed
together until help arrives.
2. If there is any suspicion of a fracture, do not move the injured part
and only move the patient if absolutely necessary.
Caustic burns
Caustic skin burns are caused by contact with extremely acid or
alkaline substances.
For electric maintenance technicians these are typically caused by acid
from batteries; in these circumstances, proceed as follows:
1. Remove any clothing soaked in the caustic substance.
2. Wash the area with lots of running water, avoiding parts that have
not been burned.
If either battery acid, lubricants or diesel come into contact with the
eyes: wash the eyes with water for at least 20 minutes, keeping the
eyelids open so that the water flows over the eyeball (move the eye
in all directions to wash more thoroughly).
56
-35 -30 -25 -20
5AE 10W
5AE 20W
5AE 30
5AE 40
5AE 10W -30
5AE 10W -40
5AE 10W -60
5AE 15W -40
nineraI base
5AE 15W -40
senisynthetic base
5AE 20W -60
senisynthetic base

5AE 5W -30
synthetic base
5AE 0W -30
synthetic base
-15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 C
F -31 -22 -13 -4 5 14 23 32 41 50 59 68 77 86 95 104 113 122
57
E
N
G
L
I
S
H
CONTROL PANEL USER REQUIREMENTS
The following data refer to FPT branded equipment in its original configuration.
The requirements and technical features of conversions may differ from these specifications and specific information must be supplied by those
responsible for the conversion.
(*) 16 V max. with reference to equipment for which power is required only at rated voltage of 12 V.
FPT control panels With analogue instruments With digital instruments
Environmental operating conditions
Operating temperature range from -10C to +60C; from -10C to +60C;
Temperature limits while moored min. -20C / max. +75C min. -20C / max. +75C
Protection level against dust and rain (front) IP 65 DIN 40050 IEC 529 IP 66
Salt spray resistance (reference Standard) IEC 60068-2-52 IEC 60068-2-52
Electrical and electromagnetic properties
Operating voltage (excluding polarity reversals) min. 9 V / max. 32 V (*) min. 9 V / max. 32 V (*)
Maximum permitted over-voltage 60 V for 1 ms 60 V for 1 ms
Maximum current uptake by main panel 1.1 A (12 V) 1 A (24 V) 310 mA (12 V) 200 mA (24 V)
Maximum current uptake by secondary panel 400 mA (12 V) 400 mA (24 V) 310 mA (12 V) 200 mA (24 V)
Electromagnetic compatibility (reference Standard) IEC 945 IEC 945
Wiring connector requirements (reference Standard) MIL 1344/1001 MIL 1344/1001
Wiring requirements (reference Standard) CEI 20/22 - CEI 20/38 - CEI 2000/532/CE
Mechanical properties
Vibration resistance (expressed as acceleration due to gravity) 1 g max. eff. -25-500 Hz 2 g max. eff. -25-500 Hz
Impact resistance (expressed as acceleration due to gravity) 15 g - 1.5 ms - sinusoidal wave 15 g - 1.5 ms - sinusoidal wave