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    Calculation Padeye

    Uploaded by

    Addy Sumoharjo ST
    This document provides calculations for lifting lugs and slings used to relocate a turbine generator. It calculates: 1) The required sling force of 0.97 kips based on a dynamic factor of 2 and includes a 10% contingency for steel. 2) The design of the lifting lugs and components including shackles and wire rope slings to withstand the calculated forces with safety factors above the required strength. 3) Stress analysis of the lifting lug plate including bearing stress, shear stress and moment checks to ensure stresses are below the yield strength of the steel.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd

    Calculation Padeye

    Uploaded by

    Addy Sumoharjo ST
    1K views6 pages
    This document provides calculations for lifting lugs and slings used to relocate a turbine generator. It calculates: 1) The required sling force of 0.97 kips based on a dynamic factor of 2 and includes a 10% contingency for steel. 2) The design of the lifting lugs and components including shackles and wire rope slings to withstand the calculated forces with safety factors above the required strength. 3) Stress analysis of the lifting lug plate including bearing stress, shear stress and moment checks to ensure stresses are below the yield strength of the steel.

    Original Description:

    Bearing Stress Check

    Copyright

    © Attribution Non-Commercial (BY-NC)

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    This document provides calculations for lifting lugs and slings used to relocate a turbine generator. It calculates: 1) The required sling force of 0.97 kips based on a dynamic factor of 2 and includes a 10% contingency for steel. 2) The design of the lifting lugs and components including shackles and wire rope slings to withstand the calculated forces with safety factors above the required strength. 3) Stress analysis of the lifting lug plate including bearing stress, shear stress and moment checks to ensure stresses are below the yield strength of the steel.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    1K views6 pages

    Calculation Padeye

    Uploaded by

    Addy Sumoharjo ST
    This document provides calculations for lifting lugs and slings used to relocate a turbine generator. It calculates: 1) The required sling force of 0.97 kips based on a dynamic factor of 2 and includes a 10% contingency for steel. 2) The design of the lifting lugs and components including shackles and wire rope slings to withstand the calculated forces with safety factors above the required strength. 3) Stress analysis of the lifting lug plate including bearing stress, shear stress and moment checks to ensure stresses are below the yield strength of the steel.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 6

    Lifting Lug & Spreader Bar Calculation for

    Turbine Generator Relocation from PCP P/F to ZU-J1 P/F

    1. PADEYE
    1.1. Sling Force
    Dynamic Factor (API)
    Dynamic Sling Force

    =
    =

    2.00
    1.42

    Kips (incl. 10% steel contingency)

    1.2. Sling Design


    Sling Statik Load

    = 1.42 / 2 x 125% (incl. 25% COG shift contingency)


    =
    0.89 Kips
    Breaking Load Factor =
    4
    Sling Design Load
    =
    0.89 x 4
    (Breaking Load)
    =
    3.55 Kips =
    1.78 s.tons
    Use 6 x 19 Warrington "Hercules" (red strand) Fiber Core wire rope with 1/4" nominal diameter and
    2.74 s.tons Minimum Breaking Load.

    1.3. Shackle Design


    Sling Statik Load
    =
    0.89 Kips
    Safety Factor
    =
    3
    Use Crosby shackle with safety factor =
    2.2
    Shackle Design Load =
    0.89 / 2.2 x 3
    =
    1.21 Kips =
    0.61 Tons
    Use G-2130 S-2130 Crosby Shackle with safe working load 2 s.tons & pin diameter
    ( 0.625 in )
    1.4. Padeye Design
    Sling Statik Load
    Safety factor
    Padeye Design Load
    (P)

    =
    =
    =
    =

    5/8 "

    0.89 Kips
    2
    0.89 x 2
    1.78 Kips

    a. Plate Design
    Pin Hole Radius

    0.625 + 1/8
    =
    3/8 in (0.375 in)
    2
    =
    1/2 in : Fy = 36 Ksi
    =
    0 in : Fy = 36 Ksi
    =

    Use Main Plate thickness


    Use Stiff. Plate thickness

    b. Bearing Stress Check


    Bearing Capacity
    = 2 x 0.375 x 0.5 x ( 0.9 x 36)
    =
    12.15 Kips
    >
    Pdesign =

    1.78 Kips

    ---> OK !

    c. Shear Stress Check


    Main Plate Shear Capacity
    = 2 x (rm - rh) x tm x 0.4 x 36
    2 x ( rm - rh) x tm x (0.4 x 36)
    P
    2 x ( rm - 3/8) x 1/4 x (0.4 x 36)
    1.78
    14.40 rm - 5.40
    1.78
    14.40 rm
    7.18
    rm
    0.50
    Use : rm =

    2.00 "
    3.88"
    2.88"

    FT

    Pv

    Page 2 of 61

    Lifting Lug & Spreader Bar Calculation for


    Turbine Generator Relocation from PCP P/F to ZU-J1 P/F

    PH

    5.47"
    Fs

    FB

    P
    q
    PV
    PH
    PL

    =
    =
    =
    =
    =

    1.78 Kips
    60.00 o
    P sin q
    P cos q
    5% x P

    =
    =
    =

    1.54 Kips
    0.89 Kips
    0.09 Kips

    FT

    1.54 x 3.88 - 0.89 x 2.735


    5.47

    0.65 Kips

    FB

    0.89 x 2.735 + 1.54 x 3.88


    5

    1.53 Kips

    FS

    PV

    1.54 Kips

    fT

    1.5 FT
    2.88 tm

    1.5 x 0.65
    2.88 x 0.5

    0.67 Kips

    < 0.4 x 36 =

    14.4 ---> OK!

    fB

    1.5 FB
    2.88 tm

    1.5 x 1.53
    2.88 x 0.5

    1.60 Kips

    < 0.4 x 36 =

    14.4 ---> OK!

    fS

    1.5 FS
    5.47 tm

    1.5 x 1.54
    5.47 x 0.5

    0.84 Kips

    < 0.4 x 36 =

    14.4 ---> OK!

    Page 3 of 61

    Lifting Lug & Spreader Bar Calculation for


    Turbine Generator Relocation from PCP P/F to ZU-J1 P/F

    d. I - Section
    Y
    1

    2
    5

    Section #

    X
    (in)

    Y
    (in)

    A
    2
    (in )

    Ixo
    4
    (in )

    Yo
    (in)

    AYo2
    4
    (in )

    Ixx
    4
    (in )

    Iyy
    4
    (in )

    1
    2
    3

    2.88
    0.5
    2.88

    0
    5
    0

    0.00
    2.50
    0.00
    2.50

    0.00
    5.21
    0.00

    2.50
    0.00
    -2.50

    0.00
    0.00
    0.00

    0.00
    5.21
    0.00
    5.21

    0.00
    0.05
    0.00
    0.05

    Sx

    5.21
    1/2 x 5 + 0

    2.08 in3

    Sy

    0.05
    1/2 x 2.88

    0.04 in3

    Mx

    1.54 x 3.88

    5.96 Kip-in

    My

    0.09 x 3.88

    0.34 Kip-in

    PH

    0.89 Kips

    fa

    N
    A

    0.89
    2.50

    0.36 Ksi

    fbx

    Mx
    Sx

    5.96
    2.08

    2.86 Ksi

    fby

    My
    Sy

    0.34
    0.04

    9.52 Ksi

    IR

    fa
    0.6 Fy

    fbx + fby
    0.66 Fy

    0.36
    0.6 x 36

    2.86 + 9.52
    0.66 x 36

    0.54 < 1 ---> OK!

    Page 4 of 61

    Lifting Lug & Spreader Bar Calculation for


    Turbine Generator Relocation from PCP P/F to ZU-J1 P/F

    1. PADEYE
    1.1. Sling Force
    Dynamic Factor (API)
    Dynamic Sling Force

    =
    =

    2.00
    0.97

    Kips (incl. 10% steel contingency & 2.0 dynamic factor)

    1.2. Sling Design


    Sling Statik Load

    = 0.97 / 2 x 125% (incl. 25% COG shift contingency)


    =
    0.61 Kips
    Breaking Load Factor =
    4
    Sling Design Load
    =
    0.61 x 4
    (Breaking Load)
    =
    2.43 Kips =
    1.21 s.tons
    Use 6 x 19 Warrington "Hercules" (red strand) Wire Rope - Fiber Core with 1/4" nominal diameter
    and 2.74 s.tons Minimum Breaking Load.

    1.3. Shackle Design


    Sling Statik Load
    =
    0.61 Kips
    Safety Factor
    =
    3
    Use Crosby shackle with safety factor =
    2.2
    Shackle Design Load =
    0.61 / 2.2 x 3
    =
    0.83 Kips =
    0.41 Tons
    Use G-2130 S-2130 Crosby Shackle with safe working load 2 s.tons & pin diameter
    ( 0.625 in )
    1.4. Padeye Design
    Sling Statik Load
    Safety factor
    Padeye Design Load
    (P)

    =
    =
    =
    =

    5/8 "

    0.61 Kips
    2
    0.61 x 2
    1.21 Kips

    a. Plate Design
    Pin Hole Radius

    0.625 + 1/8
    =
    3/8 in (0.375 in)
    2
    =
    3/8 in : Fy = 36 Ksi
    =

    Use Main Plate thickness

    b. Bearing Stress Check


    Bearing Capacity
    = 2 x 0.375 x 0.375 x ( 0.9 x 36)
    =
    9.11 Kips
    >
    Pdesign =

    1.21 Kips

    ---> OK !

    c. Shear Stress Check


    Main Plate Shear Capacity
    = 2 x (rm - rh) x tm x 0.4 x 36
    2 x ( rm - rh) x tm x (0.4 x 36)
    P
    2 x ( rm - 3/8) x 1/4 x (0.4 x 36)
    1.21
    10.80 rm - 4.05
    1.21
    10.80 rm
    5.26
    rm
    0.49
    Use : rm =

    2.00 "
    3.88"
    2.88"

    FT

    Pv

    Page 5 of 61

    Lifting Lug & Spreader Bar Calculation for


    Turbine Generator Relocation from PCP P/F to ZU-J1 P/F

    PH

    5.47"
    Fs

    FB

    P
    q
    PV
    PH
    PL

    =
    =
    =
    =
    =

    1.21 Kips
    o
    60.00
    P sin q
    P cos q
    5% x P

    =
    =
    =

    1.05 Kips
    0.61 Kips
    0.06 Kips

    FT

    1.05 x 3.88 - 0.61 x 2.735


    5.47

    0.44 Kips

    FB

    0.61 x 2.735 + 1.05 x 3.88


    5

    1.05 Kips

    FS

    PV

    1.05 Kips

    fT

    1.5 FT
    2.88 tm

    1.5 x 0.44
    2.88 x 0.375

    0.61 Kips

    < 0.4 x 36 =

    14.4 ---> OK!

    fB

    1.5 FB
    2.88 tm

    1.5 x 1.05
    2.88 x 0.375

    1.46 Kips

    < 0.4 x 36 =

    14.4 ---> OK!

    fS

    1.5 FS
    5.47 tm

    1.5 x 1.05
    5.47 x 0.375

    0.77 Kips

    < 0.4 x 36 =

    14.4 ---> OK!

    Page 6 of 61

    Lifting Lug & Spreader Bar Calculation for


    Turbine Generator Relocation from PCP P/F to ZU-J1 P/F

    d. I - Section
    Y

    1
    5

    Section #

    X
    (in)

    Y
    (in)

    A
    2
    (in )

    Ixo
    4
    (in )

    Yo
    (in)

    AYo2
    4
    (in )

    Ixx
    4
    (in )

    Iyy
    4
    (in )

    0.375

    1.88

    3.91

    0.00

    0.00

    3.91

    0.02

    Sx

    3.91
    1/2 x 5

    1.56 in3

    Sy

    0.02
    1/2 x 0.375

    0.12 in3

    Mx

    1.05 x 3.88

    4.08 Kip-in

    My

    0.06 x 3.88

    0.24 Kip-in

    PH

    0.61 Kips

    fa

    N
    A

    0.61
    1.88

    0.32 Ksi

    fbx

    Mx
    Sx

    4.08
    1.56

    2.61 Ksi

    fby

    My
    Sy

    0.24
    0.12

    2.01 Ksi

    IR

    fa
    0.6 Fy

    fbx + fby
    0.66 Fy

    0.32
    0.6 x 36

    2.61 + 2.01
    0.66 x 36

    0.21 < 1 ---> OK!

    Page 7 of 61

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