Scribd Logo
Upload

Welcome to Scribd!

  • 25 views

    Process Filter Eval

    Uploaded by

    Kenny Ruiz
    The document provides technical details of the evaluation process for bag house and electrostatic precipitator (ESP) filters for UltraTech Cement's brownfield project. Offers were received from four suppliers and evaluated based on specifications, scope of supply, and supplier experience. Key features of the offered systems were compared. Based on the evaluation, Thermax received the highest technical ranking, followed by Alstom, Rieco, and then FLSmidth. The recommendations were to finalize the scope of supply and guarantees with the selected supplier.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd

    Process Filter Eval

    Uploaded by

    Kenny Ruiz
    25 views10 pages
    The document provides technical details of the evaluation process for bag house and electrostatic precipitator (ESP) filters for UltraTech Cement's brownfield project. Offers were received from four suppliers and evaluated based on specifications, scope of supply, and supplier experience. Key features of the offered systems were compared. Based on the evaluation, Thermax received the highest technical ranking, followed by Alstom, Rieco, and then FLSmidth. The recommendations were to finalize the scope of supply and guarantees with the selected supplier.

    Original Description:

    process

    Copyright

    © Attribution Non-Commercial (BY-NC)

    Available Formats

    DOC, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document provides technical details of the evaluation process for bag house and electrostatic precipitator (ESP) filters for UltraTech Cement's brownfield project. Offers were received from four suppliers and evaluated based on specifications, scope of supply, and supplier experience. Key features of the offered systems were compared. Based on the evaluation, Thermax received the highest technical ranking, followed by Alstom, Rieco, and then FLSmidth. The recommendations were to finalize the scope of supply and guarantees with the selected supplier.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    25 views10 pages

    Process Filter Eval

    Uploaded by

    Kenny Ruiz
    The document provides technical details of the evaluation process for bag house and electrostatic precipitator (ESP) filters for UltraTech Cement's brownfield project. Offers were received from four suppliers and evaluated based on specifications, scope of supply, and supplier experience. Key features of the offered systems were compared. Based on the evaluation, Thermax received the highest technical ranking, followed by Alstom, Rieco, and then FLSmidth. The recommendations were to finalize the scope of supply and guarantees with the selected supplier.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 10

    Rajshree Cement Works -IV Evalua tion Process Bag house/ ESP

    TECHNICAL EVALUATION PROCESS FILTERS


    1

    I N TRODUCTION Ultra t ech Cement Limite d (UCL) intends to set up a Brownfield project with clinker manufacturing capacity 10,000 tpd. This shall involve a requirement of process Bag houses and E !"s. This report covers the technical evaluation of offers and the recommendations # guidelines for negotiation, to ena$le UCL to finali%e the order for process $ag house and E !.

    &

    TEN DER D OCU MENT ' comprehensive tender document detailing the requirement and design data for system was issued to the following tenderers( )#s 'lstom. )#s *E'. )#s +eico )#s Therma, .

    -ffers have $een received from these four suppliers. -ffers have $een reviewed and clarification meeting was held on 1./ 10 1ovem$er. This evaluation report is $ased upon revised offers and final guarantees su$mitted $y the suppliers

    2 2.1

    TECHN ICAL EVALUATION ENERAL The -ffers received from the $idders have $een evaluated and compared on the $asis of specifications, technical data and descriptions furnished in the offer scope of supply su$mitted $y $idders.

    2.&

    TECHN ICAL SPECIFICATION The technical specification and data provided $y $idders have $een reviewed and compared. The detail comparison of specification is enclosed as anne,ure/ &

    1010

    Page 1 of 10

    Rajshree Cement Works -IV Evalua tion Process Bag house/ ESP
    3

    SCOPE OF SUPPL! The final scope of supply considered has $een discussed, agreed and minuted during clarification meeting held on 1./ 10 1ovem$er "

    #ID DER SPECIFIC I NFOR M ATIONS The $idders under consideration manufacturing and supply of. have adequate e,perience in

    5ey features of the offered system have $een compared and are enclosed as anne,ure/ 1. ummary of these for individual suppliers are mentioned as $elow( $" M%& Al&t'm 'ir cloth ratio offered is inline with the requirement. 6ompressed air pressure required for cement mill filters 74/ 0 $ar8 is on higher side. M%& EA

    ("

    Bag life guarantees offered is $est among all four suppliers. 'ir cloth ratio offered is inline with the requirement 6ompressed air pressure and quantity requirement are still awaited.

    )" *"

    M%& Reic' 'ir cloth ratio offered is inline with the requirement. ame $ag si%e has $een offered for coal 9 cement mill $ag filters 6ompressed air pressure and quantity requirement are still awaited. M%& Therm a + 'ir cloth ratio offered is inline with the requirement. 6ompressed air pressure and quantity requirement are still awaited !r. :rop guarantees are awaited

    1010

    Page & of 10

    Rajshree Cement Works -IV Evalua tion Process Bag house/ ESP ;igher thickness has $een considered for housing 7. mm8 and tu$e sheet 7< mm8

    RECOMMENDATIONS

    =inal scope sheet signed during clarification meeting should $e part of contract. =inal guarantees for $ag life and pressure drop should $e o$tained from suppliers. Based upon specification comparison, previous installation and service support following technical ranking is esta$lished( T1( Therma,, T&( 'lstom T2( *E', +eico

    1010

    Page 2 of 10

    Rajshree Cement Works -IV Evalua tion Process Bag house/ ESP Anne+,r e -$ C'm.ari&'n '/ 0e1 Feat,r e& Ra2 mill% 3iln #a4 h',&e

    ALSTOM Type system of +'B; 10,.0,000

    EA +'B; 10,.0,000

    RIECO% #ETH +'B; 10,.0,000

    THERMA5 +'B; 10,.0,000

    *as flow in direct mode 7m2# hr8 *ross 'ir to cloth ratio 7m2#m&#min8 1o. modules Bag 7m8 of

    0..2

    0..12

    0..14

    0..3

    &0 10.<& 201 @oven =i$re glass with !T=E . &<0 for 4 minutes

    && 10.?0 &?& @oven =i$re glass with !T=E . &.0

    &0 10.2 &?& @oven =i$re glass with !T=E . &<0 peak for 10 minutes.

    &0 10.34 201 @oven =i$re glass with !T=E . &.0

    >ength

    Bag :ia 7mm8 =a$ric material )a, temperature permissi$le 7continuous $asis8 :ust emission guaranteed 7mg# 1m28 -perating pr. :rop across Bag ;ouse 7Amm@g8 Bags >ife guaranteed 7;rs8

    &4

    &4

    &4

    &4

    104

    140

    140

    140

    3 year full, 4#. year prorated

    & year from commissioning, 2 year from supply

    & year from commissioning, 2 year from supply


    Page 3 of 10

    1010

    Rajshree Cement Works -IV Evalua tion Process Bag house/ ESP

    $asis

    C'al mill #a4 /ilter

    ALSTOM Type system of !ulse jet 2,&3,40. 0.?.

    EA !ulse jet 2,&3,40. 0.?<

    RIECO% #ETH !ulse jet 2,&3,40. 0.?.

    THERMA5 !ulse jet 2,&3,40. 1

    -perating *as flow 7m2# hr8 *ross 'ir to cloth ratio 7m2#m&#min8 1o. modules Bag 7m8 of

    1 40.0 1&0 !'1 with antistatic 120

    1 4000 14& !'1 with antistatic 1&0

    & 3440 1.0 !'1 with antistatic 140

    & 3440 13? !'1 with antistatic 120

    >ength

    Bag :ia 7mm8 =a$ric material )a, temperature permissi$le :ust emission guaranteed 7mg# 1m28 -perating pr. :rop across Bag ;ouse 7Amm@g8 Bags >ife guaranteed 7;rs8 6ompressed
    1010

    &4

    &4

    &4

    &4

    140

    140

    104

    & year from commissioning, 20 months from supply 3

    2 years

    & year from commissionin g, 20 months from supply

    & year from commissioning, 20 months from supply

    Page 4 of 10

    Rajshree Cement Works -IV Evalua tion Process Bag house/ ESP

    air pr. 7Bar8 6ompressed air requirement 71m2# hr8 .?0

    Cement mill &e.ara t'r 6entin4 #a4 /ilter (IU)

    ALSTOM Type system of !ulse jet 1,24,000 1.01

    EA !ulse jet 1,24,000 1.0

    RIECO% #ETH !ulse jet 1,24,000 0.?<

    THERMA5 !ulse jet 1,24,000 1.0

    -perating *as flow 7m2# hr8 *ross 'ir to cloth ratio 7m2#m&#min8 1o. modules Bag 7m8 of

    1 2..0 140 )i,ed felt 120

    1 3<00 14& )i,ed felt ?0

    & 3440 1.0 )i,ed felt 140

    & 3&40 13? )i,ed felt 120

    >ength

    Bag :ia 7mm8 =a$ric material )a, temperature permissi$le :ust emission guaranteed 7mg# 1m28 -perating pr. :rop across Bag ;ouse 7Amm@g8 Bags
    1010

    &4

    &4

    &4

    &4

    140

    140

    140

    >ife

    & year from

    2 years

    & year from

    & year from


    Page . of 10

    Rajshree Cement Works -IV Evalua tion Process Bag house/ ESP

    guaranteed 7;rs8

    commissioning, 20 months from supply 4/0 &4&

    commissioni ng, 20 months from supply

    commissioning, 20 months from supply

    6ompressed air pr. 7Bar8 6ompressed air requirement 71m2# hr8

    Cement mill &e.ara t'r 6entin4 #a4 /ilter ( U)

    ALSTOM Type system of !ulse jet .0,000 1.00

    EA !ulse jet .0,000 1.0

    RIECO% #ETH !ulse jet .0,000 1.0&

    THERMA5 !ulse jet .0,000 1.0

    -perating *as flow 7m2# hr8 *ross 'ir to cloth ratio 7m2#m&#min8 1o. modules Bag 7m8 of

    1 2..0 140 )i,ed felt 120

    1 3<00 14& )i,ed felt ?0

    1 3440 1.0 )i,ed felt 140

    1 3&40 13? )i,ed felt 120

    >ength

    Bag :ia 7mm8 =a$ric material )a, temperature permissi$le :ust emission guaranteed 7mg# 1m28

    &4

    &4

    &4

    &4

    1010

    Page 0 of 10

    Rajshree Cement Works -IV Evalua tion Process Bag house/ ESP

    -perating pr. :rop across Bag ;ouse 7Amm@g8 Bags >ife guaranteed 7;rs8

    140

    140

    & year from commissioning, 20 months

    2 years

    & year from commissioni ng, 20 months from supply

    & year from commissioning, 20 months from supply

    6ompressed air pr. 7Bar8 6ompressed air requirement 71m2# hr8

    4/3 1<0

    Cement mill 6entin4 #a4 /ilter

    ALSTOM Type system of !ulse jet 40,000 0.?<

    EA !ulse jet 40,000 1.0

    RIECO% #ETH !ulse jet 40,000 0.?4

    THERMA5 !ulse jet 40,000 0.?<

    -perating *as flow 7m2# hr8 *ross 'ir to cloth ratio 7m2#m&#min8 1o. modules Bag 7m8 of

    1 2..0 140 )i,ed felt 120

    1 3<00 14& )i,ed felt ?0

    1 3440 1.0 )i,ed felt 140

    1 3&40 13? )i,ed felt 120

    >ength

    Bag :ia 7mm8 =a$ric material )a, temperature


    1010

    Page < of 10

    Rajshree Cement Works -IV Evalua tion Process Bag house/ ESP

    permissi$le :ust emission guaranteed 7mg# 1m28 -perating pr. :rop across Bag ;ouse 7Amm@g8 Bags >ife guaranteed 7;rs8 &4 &4 &4 &4

    140

    140

    & year from commissioning, 20 months from supply 4/0 1&.

    2 years

    & year from commissioni ng, 20 months from supply

    & year from commissioning, 20 months from supply

    6ompressed air pr. 7Bar8 6ompressed air requirement 71m2# hr8

    Clin0er c''ler ESP

    ALSTOM *as hr8 flow 7m2# 13,20,000 2&,&4. area of & 3 2<4 7for 20 minutes8

    EA 13,20,000 &2,3?3

    RIECO% #ETH 13,20,000 21,103

    THERMA5 13,20,000 20,241

    !rojected collecting 7m&8 1um$er cham$ers

    2 2 2<4

    & 3 2<4 7for 20 minutes8

    & 3 300

    1o. of field per cham$er )a,. allowed temperature

    1010

    Page ? of 10

    Rajshree Cement Works -IV Evalua tion Process Bag house/ ESP

    6asing plate thickness 7mm8 +etention time

    . 1..&

    . 1<.1

    . 10.?

    . &0.<

    1010

    Page 10 of 10

    You might also like