200504E (C type)

INSTRUCTION MANUAL

HOTAIR HEAT SEALER Model

QHP-A08

QUEEN LIGHT ELECTRONIC IND., LTD.

Warning Signs / Stickers

Various Signs / Stickers are stuck on the machine to provide additional instructions for the safe operation of the unit. Customers who are operating this machine must follow these instructions very carefully to ensure safe operation of the machine. We detail below illustrations of the warning signs / stickers together with an explanation of relative meaning. a: Warning for High Voltage Electric Power b: Caution to Prevent Hands Fingers Touch Danger Done.

Be care for Electric Shock from the high voltage wire cable.

Hands Fingers may be Injured.

c: Caution to Prevent Hands Fingers Touch Hot Part.

d: Caution to operate machine Without Guards, Covers.

May be injured if touches such Hot part.

The machine operation without safety covers and guards must be cause for injury.

e: Earthling is necessary.

f. Caution for poisonous gas may be created.

Customer is required to place earth line here.

Hot air may creates some kind of Gases that would be poisonous.

CAUTION
It is strongly recommended that Customer must be aware of several notes in prior the machine operation as mentioned below together with the contents on the SAFETY MANUAL.
Make sure to connect the proper INPUTPOWER stated on the machine name plate. (Refer page No.4 in the safety manual.) Always make sure to perform GROUNDING WORK in view of the necessity to ground for the purpose of safety. (Refer page No.8 in the safety manual) Absolutely DO NOT USE in a state with the panels and safety covers of the machine proper removed. MAINTENANCE PERSONEL BE AWARE.

Always make sure to CUT OFF the power and air connected to the machine when parts inside the machine are to be touched.
We shall not be liable for any accidents or troubles taking place as the result of MISTAKEN USE in a manner not stated in this manual and safety manual or faults received from other machines or improper repairs and modifications. This machine has been set at the factory for standard production use accordingly to the application indicated by the manufacturer. Major deviations or extreme setting of pressures, speed, material thickness should be adjusted for. It is recommended to consult OUR SALES AGENCY in your country or our engineer in charge of servicing when doubts arise in use of this machine. Assurance is made doubly sure regarding the contents of this manual so that there are no mistakes, however, your advise on the matter when you become aware of any mistakes is much appreciated.

Manufacturer:

QUEEN LIGHT ELECTRONIC INDUSTRIES LMITED 576-1 Minato, Wakayama-City, Japan 640-8404 Phone 8173-431-6245 Fax 8173-433-8815

Regional agency:

SPECIFICATIONS
*Model *Name *Power supply *Power consumption *Type of the bottom roller arm *Throat depth *Roller speed *Roller Material Width Design *Roller pressure *Nozzle heater *Nozzle width *Air flow *Nozzle air temperature control *Upper roller temperature control Digitally control without feedback system (Standard) Automatic temperature controller with infrared sensor (Option) (Effective on 60 to 120 degrees Celsius) Upper and Lower roller individually control system Stepping motor x 2 LCD Touch panel system with sequential controller :Upper / Lower roller differential speed (Anti-puckering) :Delay timer set (Seal skip prevention) :Tape cut timing set :Indication for tape consumption (1 work cycle / Total) :Indication of machine error substance :Prevention for control data (Password is requested) :Maintenance counter Nozzle Heater protection circuit at power failure Heater error / Lack of air pressure detection DC 24 V Automatic tape cutter (Type QHP-T3) Tape reel 300mm in diameter Tools Tape tension releasing system (Type QHP-T5) LED marker Nee-action switch for temporally machine speed change Max. 100 liter/Min. (Requires 0.75-1.5KW air compressor) 1300(W) x 550(D) x 1700(H) mm 155 Kg QL standard color (White) QHP-A08 Hot Air System Heat Sealer. 1P. 200V 10%, 50/60 Hz or 1P. 220V 10%, 50/60 Hz or 1P. 240V 10%, 50/60 Hz Max. 2.3 KVA (200V) Long post arm and cylinder arm. Interchangeable by using change lever. 440 mm 0 - 12 m/min (Available to set with every 0.1m/min unit) Variable freely with digital display. Upper Steel with 200W heater or Silicon rubber without heater 28mm (30mm) Groove/Flat/Cone cave Lower Silicon rubber 30mm Flat

Pneumatic, Variable with indicator 2 KW (200V) 22mm as standard (24 mm / 26 mm option) Pneumatic control with indicator Digital system automatic temperature controller Room Temp. to 750 degrees Celsius

*Roller drive system *Drive motor *Control data processor

*Protection & Error detection *Control voltage *Attachment device *Accessories *Optional device *Air consumption *Dimensions *Weight *Color

CONTENTS
Unpacking ...................................................................................................................................... 1 Installation ...................................................................................................................................... 1 Outward Look................................................................................................................................. 4 Details on each part.................................................................................................................... 5 How to start .................................................................................................................................... 6 How to Stop.................................................................................................................................... 8 Operation panel.............................................................................................................................. 9 Nozzle air temperature set-up .................................................................................................. 10 Upper roller heater temperature set-up .................................................................................... 10 Upper roller pressure set up ......................................................................................................11 Nozzle air pressure adjustment .................................................................................................11 Tape cut switch ..........................................................................................................................11 Clamping OFF switch for tape feed roller in tape cutter ............................................................11 How to Tape Set ........................................................................................................................... 12 Adjustment of tape guide ............................................................................................................. 13 Adjustment of Upper roller lower dead point ................................................................................ 13 Adjustment of Nozzle position...................................................................................................... 14 Nozzle positioning .................................................................................................................... 14 Upper-wise and Lower-wise adjustment................................................................................... 15 Left and right adjustment .......................................................................................................... 15 Front and rear adjustment ........................................................................................................ 16 Angle adjustment ......................................................................................................................... 17 Parts replacement ........................................................................................................................ 18 Nozzle replacement.................................................................................................................. 18 Nozzle heater replacement....................................................................................................... 19 Upper roller replacement .......................................................................................................... 20 Upper roller heater replacement ............................................................................................... 20 Lower silicon roller replacement ............................................................................................... 22 Parts placement inside of control box .......................................................................................... 23 Changeover of lower roller arm.................................................................................................... 24 Tape cutting device (QHP-T3)...................................................................................................... 25 Option........................................................................................................................................... 26 LED marker .............................................................................................................................. 26 How to mount tape tension releasing device (QHP-T5) ........................................................... 26 Digital roller heater temperature controller (Option) ................................................................. 27 Standard accessories consumable / replacement parts............................................................... 28

Unpacking
1. It is recommended to unpack the machine as soon as possible after arrival because of the risk of rust breaking out when left without unpacking for a long time. 2. When unpacked, check the parts against the accessories list mentioned page 28 to investigate for missing parts and for damages caused during transportation. 3. Completely wipe up rust preventive agent with cloth or wiping papers or etc.

Do not use Gasoline / Chemical solvents.

Installation
Refer safety manual page No.2 1. The machine should be installed in a place conforming to the conditions below.
: A place where the floor is flat and solid. : A place where it is dry and free of moisture and good in ventilation. : The machine should be installed away from the wall and other objects as shown in the sketch below. More than 600mm More than 600mm Operator

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2. Mount tape reel holder as shown below.

Without QHP-T5 With QHP-T5

With regard to the Tape releasing device (QHP-T5), refer page 26 : How to mount the tape tension releasing device QHP-T5.

3. Foot pedal should be turned down as shown below.

4. Connect power cord to the power supply point, however, it must make sure to confirm actual machine input power on the name-plate.
(200/220/230/240V are available)

Note : Grounding work must be performed (Wire to the position indicated as Earth).

Caution: Do not turn the main power switch to ON yet. Refer page 4 in the safety manual.

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5. Connect the attached Air hose or your own air hose between air compressor to Air intake port of the main air pressure regulator as shown below.
Air supply must be 100 liter / min. or more.

Main air intake port

Main air regulator

6. Adjustment of main air pressure.

Pull up the knob top of the regulator and turn clockwise (Increase) counter clockwise (Decrease) confirmation is necessary if the knob is locked by means push down or not. Recommendable pressure is 0.5 MPa.

CAUTION Upper roller and nozzle should be moved when air will be supplied. Carefully work shall be required.

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Outward Look

L O
(Q)

S M R N P
Enlargement

J K B

I A H

F E

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Details on each part

Nos. (A) (B) (C) (D) Name Main power switch Power indication lamp Operation panel LCD touch panel Description Main power ON OFF switch Lights after main power switch (A) turned ON (Green) Refer page 9 :Operation panel: Refer attached instruction manual for touch panel In case of upper roller at lower position, machine starts to turn with stepped ON this pedal. (But In case of select :Manual:-:FR: machine starts to turn regardless of upper roller position.) Upper roller repeats to go up and down with steps of this switch. Serves trigger switch for T3 tape cutter. (Refer page 25) Adjusts main air pressure (Refer page 6) Changes post arm to cylinder arm or reverse. (Refer page 24) Lower sealing roller. Silicon is standard, available with steel. Lower sealing roller. Silicon is standard, available with steel. Upper sealing roller. Steel with built-in heater is standard, available for silicon roller without heater.

(E)

Machine start pedal

(F)

Upper roller UP / Down switch pedal (Press pedal) Main air regulator Lower roller arm changeover lever Free arm lower post roller Cylinder type arm

(G) (H) (I) (J)

(K)

Upper roller

(L) (M) (N) (O) (P) (Q) (R) (S)

Upper roller lower dead point Adjusts upper roller lower dead point. adjustment knob (Refer page 13) Hot air nozzle Tape guide Tape tension adjustment Tape cutter (QHP-T3) LED marker Tape tension Releaser (QHP-T5) Tape reel Hot air blow nozzle. Nozzle comes in and out when machine starts to turn. Guide for tape feed. Adjustment to accordance with tape width is required. (Refer page 13) Adjust for tape tension (Refer page 12) Automatic tape cutting device. (Refer page 25) Marking device for cutting position or taping position. (Option) (Refer page 26) Automatic tape tension releasing device (Option) (Refer page 26) Supports hot melt tape.

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How to start
Adjustment of main air pressure regulator (G)
Confirm the pressure gauge indicates more than 0.5 MPa. Pull up the pressure adjustment knob at top of the regulator and turn clockwise to increase pressure / counter clockwise to decrease the pressure. Lock the knob by pushing down so that to prevent fluctuation of the pressure. Draining work for the regulator once a day in prior machine operation shall be required with pushing drain faucet at bottom of the regulator. Neglect for draining work should cause of machine trouble such as trouble of component in the air circuit and failure of nozzle heater. THIS WORK IS VERY IMPORTANT TO MAINTAIN MACHINE ALWAYS IN GOOD CONDITION.

Adjustment knob

Drain faucet

Main switch (A) Turn ON

Turn the main power switch to ON. Power pilot lamp (B) lights, LCD touch-panel and temperature controller also lights.

Nozzle ON
Nozzle coming IN button on the LCD touch-panel turned ON. CAUTION Nozzle coming IN button should be OFF when using only upper roller heater.

Set-up temperature
Upper roller temperature, Nozzle air temperature set is carried out at this stage. Input intended temperature to the temperature controller (Refer page 10)

Roller heater ON
Roller heater ON/OFF button on the LCD touch-panel turned ON. Roller temperature will be gradually rising. (Roller heater is not able to use when silicon upper roller is mounted.)

CAUTION Upper roller heating up at lower position causes damage for lower silicon roller, Heat-up at upper position is very important to keep silicon roller life to long. It will take about 15 minuets to heat-up and stabilize the temperature.

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 Nozzle heater ON
Switch to ON Nozzle heater ON/OFF button on the LCD touch-panel Air will be blowing from the nozzle and Indicator of nozzle air temperature controller (PV) should be rising.

Adjustment of pressure
Adjust nozzle air pressure and upper roller pressure. Adjusts with each pressure regulator (Refer page 11) (Pressure indicator for upper roller is effective only at lower position, therefore adjustment of the upper roller should be done at lower position)

Start to drive
Down the upper roller by stepping ON the upper roller UP / DOWN switch pedal (F) then Steps ON the machine drive start pedal switch (E). Machine runs only while this switch is keeping in step ON. CAUTION It is recommendable to confirm the sealing condition with means to seal material scrap in prior of actual operation.

IT IS ALSO STRONGLY RECOMMENDED TO PROVIDE SEAL TAPE PRESSURE TESTER Pressure tester presents you fine tape sealing work results, with every day sealing test.

CAUTION We would like to recommend operating the machine as a running-in operation for more than 15 minutes at the first time with following conditions. Nozzle air pressure Nozzle air temperature Upper roller temperature 0.05 0.1Mpa 300 degrees Celsius 80 degrees Celsius

It is also recommended to operate as a running-in operation at first time after nozzle heater replacement. Some of smoke or odor may be produced at first time after machine installation or nozzle heater replacement for a while, these are not cause in machine problem, solution will made in due time.

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How to Stop
Upper roller rise
Put-up the upper roller by repeated stepping ON the upper roller UP / DOWN switch pedal (F).

Roller heater OFF

Switch OFF the Roller heater ON / OFF switch button on the LCD touch panel.

Nozzle heater OFF

Switch OFF the nozzle heater ON / OFF switch button on the LCD touch panel. Due to a reason for protection of heater element, Air will still be blowing even OFF the nozzle heater but Air automatically stops in due time after about 10 minutes. CAUTION Keeping main power switch to ON position is required Whiling Nozzle air is blowing after heater switch is switched OFF.

After nozzle air stops Turn OFF the main power switch
Cut off the main power.

Stop the compressor

CAUTION 1. Make sure to cut the main power switch at the latest timing so that to prevent machine trouble. 2. Confirm all parts of where heated are cooled down before leave the machine site.

<When sudden power falure will be struck>

QHP-908 has a function to protect its nozzle heater element from sudden power failure. This means that the nozzle air is continuously blowing even if the power would suddenly down. (Up to the capacity of the compressor tank.) This function basically provides for the sudden power failure, therefore it is always requested to cut OFF the power only after the nozzle air-blow is completely stops.

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Operation panel

Tape cut switch (manual)

LCD Touch panel

Temperature controller for nozzle air Temperature controller for upper roller (Option) Nozzle air pressure indicator Nozzle air pressure adjustment regulator

Clamping switch for tape feed roller in tape cutter

Upper roller pressure indicator

Upper roller pressure adjustment regulator

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Nozzle air temperature set-up

Nozzle air temperature set-up can be done when the nozzle heater ON / OFF switch on the LCD touch panel switched to Under normal condition, temperature reaches at set-up figure regardless of nozzle air pressure, but if the nozzle air pressure set less than 0.2 Mpa. temperature may not reaches to set-up figure due to Heater capacity. Recommendable pressure set-up is around 0.4 Mpa. and is required. NOTES 1. According as the machine drive speed, Hot air temperature requires few times higher than tape-melting temperature, Hot air temperature set-up should be accordingly with particular sealing result. 2. The indicated temperature is not necessarily equal with actual blowing air temperature because of sensor positioning. The temperature showing at controller is used as just a loadstar of machine condition.

Temperature controller
How to set-up temperature Select objective position by move button, then set the temperature by pushing with up / down button. Set-up temperature shows on SV window, after that wait for a while. Move button Down button Actual temperature Set-up temperature

UP button

Upper roller heater temperature set-up

Upper roller heater temperature set-up can be done when the roller heater ON / OFF switch on the LCD touch-panel switched to Temperature can be adjusted by means of the touch panel, adjustment is done as below. 1. Push menu button at main screen. 2. Input password to go to menu screen (if necessary). 3. Push roller heater button in the menu screen shown as below. 4. In the roller heater temperature set screen increase or decrease the temperature Indication is not actual numbers of temperature, it shows only % of power supply to the heater. Power supply %

Decrease button

Bar graph Output power

Increase button

*For optional device (Digital roller heater temperature controller) see page 27. - 10 -

Upper roller pressure set up

Upper roller pressure adjustment knob adjusts upper roller pressure. Pull up the pressure adjust knob to unlock and turn clockwise / counter clockwise then pressure can be adjusted with confirming pressure by pressure indicator. After adjustment work knob shall be pushed down to lock. (Upper roller pressure indication is only effective at lower position, therefore pressure adjustment should be performed with roller lower position)

Conversion table between indication to actual pressures (Calculated data)

Indication (MPa) Pressure (In calculation)

CAUTION

kgf kgf kgf kgf

Excess of pressure set-up gives damage for the lower roller, appropriate pressure is recommendable.

Nozzle air pressure adjustment

Same as upper roller pressure adjustment adjusts by nozzle air pressure adjust knob. Minimum pressure is limited at 0.04Mpa, make sure to set-up more than 0.04Mpa. CAUTION Basically hot air temperature reaches regardless of nozzle air pressure, however, Lower pressure less than 0.02 Mpa may cause failure of temperature rising. Appropriate pressure set-up is recommended.

Tape cut switch

Tape is cut at the tape cut ON / OFF switch on the LCD touch pane switched ON

Clamping OFF switch for tape feed roller in tape cutter

Tape feed roller clamping is ON / OFF when the tape cut ON / OFF switch on the LCD touch panel is switched ON to OFF

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How to Tape Set

Tape should through as shown in the sketch below. Tape should be given some tensions to prevent over come down at the time of machine brief-stop. Excessive tension causes defective of taping quality, it is recommendable to adjust tension at most suitable strength.

Tape reel

Tape tensioning bar

Automatic tape tension releasing Device (QHP-T5) (Option)

Automatic tape tension releasing device (QHP-T5) is provided as an option. T5 maintains fixed tension to the tape so that to get beautiful taping quality. We strongly recommend using this device for excellent quality of your products.

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Adjustment of tape guide

Tape guide is used to maintain the tape position for the rollers. Adjustment of width is done as shown below. Confirm the roller central line and adjust center of the tape guide to the central line then adjust both side guide plate and tighten with screw 1, 2. (Adjustable range is16 26mm)

Central line

2
Tape guide

Adjustment of Upper roller lower dead point

Adjustment of lower dead point is done by Loosing lock nut as shown below and turning adjust-screw. Lower dead point height is important factor for excellent quality product, it is adjusted in accordance with the material thickness. After adjustment, nozzle height also adjusted along with roller height. (Refer page 15)

Adjust screw Lock nut

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Adjustment of Nozzle position

Original set-up position in our factory is shown below, it is recommended to reconfirm in yourself. Confirmation on nozzle positioning should be carried out in machine start mode or: Manual mode CAUTION Nozzle comes-in very quickly, when start pedal stepped ON. Take best care shall be requested to prevent injure your hands, fingers. Abt. 1mm

Upper Roller

Nozzle Abt. 5mm

Upper Roller

Lower Roller

Nozzle

Nozzle positioning
Very careful work is required to adjust the nozzle position during machine in operation because every part should becomes very high temperature. Basically any tapes can be sealed with small final adjustment, if the nozzle position keeps above-mentioned condition, however, excellent quality of taping result shall only get from fine adjustment of nozzle positioning. Nozzle positioning work shall start by take-off the safety cover as shown below.

Loosen 2 pieces of safety cover mounting screw by plus head screw driver.

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Upper-wise and Lower-wise adjustment

Loosen heater clamp screw with 3mm-hexagon socket wrench. Loosen heater up / down adjust screw lock nut with 7mm spanner and adjust by adjust screw. Standard height between Heater clamp top face to heater up / down clamp bottom face is set at 10 mm. 10mm

Adjust screw

Heater Up/Down clamp

Heater clamp

Left and right adjustment

Loosen nozzle stopper lock nut and adjust the stopper with using 8mm spanner. Stopper adjust screw Nut

Stopper

Enlargement

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Front and rear adjustment

Loosen 2 screws with plus head screwdriver and slide front rear direction, the slide bar shall be used as standard of slide amount. Standard position in factory sets at 0 degree. (Direction that the nozzle approaches to the roller shall consider for minus direction)

Screw

Front/Rear slide bar

Rear

Front

Rear (-)

Front (+)

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Angle adjustment
Loosen screw with plus head screwdriver and loosen screw with 5mm hexagon socket wrench then adjust the angle. (Red mark) on the angle plate is standard (Zero degree one hollow to another is set at 2 degrees and maximum 6 degrees in total are adjustable. (Direction that the nozzle is approaching to roller shall be minus) But adjustable angle defers, it depends on the nozzle position to Front / Rear. It is required to be very carefully to prevent the nozzle tip scratches upper roller surface.

Screw Screw

Angle plate

Standard

Angle plate

Red mark

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Parts replacement
Caution!! Maintenance personnel must keep following items whenever approaching parts inside machine.
Cut the power from original supply (Not enough by cutting main-switch) Confirm and make sure all parts has cooled down. Safety covers and panels must fit again when machine recovery. Confirm and make sure all loosen screws have re-tighten. Follow the procedure described on page 6 after heater replacement work.

Nozzle replacement
Cut the power (As described above cut from original power supply) Loosen 2 pcs. of safety cover mount screw with plus head screwdriver and take-off the cover. Loosen nozzle clamp fix screw with 3 mm hexagon socket wrench. Nozzle can be pulled down. Mount takes reverse way (Refer page15 Nozzle position adjustment)

3mm Hexagon socket wrench Nozzle clamp fix screw Safety cover mount screw

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Nozzle heater replacement

Cut the power(As described above cut from original power supply) Take off the nozzle (Refer page 18 nozzle replacement) Take off terminal box cover.Fig.1 Loosen screws on terminal base, pull out upper side wires.(Fig. 2) Take off wire clamp ring set screw.(Fig.3) Loosen heater clamp set screw with 3mm hexagon socket wrench.(Fig.4) Pull up the heater (Fig.5) Loosen heater up / down clamp set screw with 3mm hexagon wrench, take off the clamp from the heater (Fig.6) Pull out the air tube. Insert new heater to heater clamp and mount with reverse procedure. (Heater up / down clamp mounts at 169mm from heater tip to its bottom face (Fig.6))

All safety covers and panels must be reset and confirmation must be carried out in prior machine recovery.

Fig.1

Fig.2

Fig.3

169mm Fig.6 Fig. 5 Fig.4

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Upper roller replacement

Loosen set screw with plus head screwdriver and take off exhaust duct. Turn the upper roller fixing nut for clockwise (Reverse-screw) with 17mm spanner. Make sure to cut the power in prior on this work. Loosen upper roller bearing plate set bolt with 3mm hexagon socket wrench and take off the plate. Pulling out used roller and insert new upper roller. Assemble by reverse procedure. Upper roller bearing plate set bolt Screw

Exhaust duct

Upper roller fixing nut

Upper roller heater replacement

Follow procedure 1 3 on upper roller replacement as described above. (Make sure to cut main power) Loosen 2 pieces of set screw on roller back side with 7mm spanner. (Fig.1) Take off thermo sensor mount plate and terminal base cover. (Fig.2) Loosen heater wire set screw on the terminal board with plus head screwdriver and unloose heater wire. (Fig.3) Take off the heater wire clamp ring by loosening with plus head screwdriver. (Fig.4) Take off bearing plate and upper roller. (Fig.5) Pull out the used bobbin heater replaces with new heater. (Fig.6) Fit the heater with means the wire portion faces for upper side and surely fixes by wiring ring. Make sure to check the wire do not touch with roller, touching wire with roller causes short circuit of heater power supply line.

Particularly care for handling on heater wire during heater replacement work

CAUTION

Touching sensor lens is prohibited. Stained lens makes unstable measure result.

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Sensor mount plate

Terminal cover

Mount screw

Fig.1

Fig.2

Wire clamp

Fig.4

Fig.3

Fig.5 Upper roller

Fig.6 Bobbin heater

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Lower silicon roller replacement

(Make sure to rise upper roller by connecting air hose) Silicon rubber in the Lower roller can be renewal as following procedure. Take off 2 pcs. of free arm cover set screws and 2.5 & 3mm hexagon socket wrench, and take off the plate. Loosen screw at left side of free arm roller, and pull roller shaft take-off roller and sprocket. Take-off set screw at opposite side of sprocket at roller center and separate for roller and sprocket. Take off the lock nut in bush-side on the roller by hexagon socket nut runner. Take off the screws on side plate separate the plate with roller bush and take off the silicon rubber from the bush. Re-assemble should be made by reverse procedure. Screw No.5 shall be tighten appropriate pressure as roller surface is flat (Round shape is shown the pressure is too tighten)

Sprocket

Roller shaft

Free arm cover

Plus head screwdriver

7mm hexagon socket nut runner

Press plate Silicon roller Bush

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Parts placement inside of control box

Switching power supply SWR P.C. Board QHP-0523A

Programmable controller(PLC

Upper roller motor driverDRV1

Solid state relay SSR

Lower roller motor driverDRV2

Connector Circuit protector CP1-CP5

Terminal board Magnet switch MGH Pressure switch (PS1 TransformerT1

Programmable controller Switching power supply P.C. Board

PLC SWR QHP-0523A CP1 CP2 Nozzle heater power supply Feed motor power supply Switching regulator power supply Light marker power supply(Option) 24V control power supply Nozzle air temperature control Nozzle heater power ON/OFF In-put power adjustment Main air pressure detection Upper roller drive motor Lower roller drive motor 12P(1360)6P126115P1375 Power unit

Circuit protector

CP3 CP4 CP5

Solid state relay Magnet switch Transformer Pressure switch Upper motor driver Lower motor driver Connector

SSR MGH T1 PS1 DRV1 DRV2 Left to right SVPNLPXR

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Changeover of lower roller arm

Machine provides lower roller arm instant changeover mechanism (Japan / US Patent registered) The free arm is used for general work particularly useful for long seam line seal work such as side seam of trousers and cylinder arm suites particular work such as upper armhole seam, waistline seam of overalls. Means of changeover for both arms is providing arm-changeover lever as shown below, switch each arm depends on particular work.

CAUTION Special attention to be paid for moving arms when you change arms. In particular watch your arms / hands from the table and free arm.

Lowe roller arm changeover lever

Main power switch

Free arm

Cylinder arm

In case using free arm

In case using cylinder arm

Free arm

Cylinder arm

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Tape cutting device (QHP-T3)

Tape cutting device is built-in as standard, operation should be carry out as following procedure. CautionSpecial care for tape cutting knife, Careless operation may cause on injure for hands, fingers.

Push ON tape cut on / off button switch in the LCD touch Panel. (Tape cut is not in active during the tape cut on / off button switch positioned OFF.) After above action (Tape cut on / off switch button pushed ON) manual tape cut is enable with T-CUT switch at left side of the LCD touch panel. Automatic tape cut is done by stepping ON right foot pedal switch during taping work carrying out. (Left foot-pedal switch continuously stepping ON and right-foot pedal switch also steps ON) Still left foot pedal switch is keeping stepped ON; machine automatically stops and roller rise after continuous feed from the tape cut position. This continuous feed length after tape-cut is able to set on the LCD touch panel, particular recommendable set-length fixes to following situation that next tape tip just come into nip position of both rollers. Timing on nozzle leave position or upper roller rising shall also able to set on the LCD touch panel. (Refer tape cutting device set screen page 5 on instruction manual for LCD touch panel) The tape cut on / off switch button shall always be OFF position whenever tape cutter is not used.

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Option
LED marker
Light point-marking device available in option. Marking point lights with power switch turned ON. Pointing position is adjusted manually therefore set for point of cut position (Cuts when Seam line go across the point: In case of seam line ends in the fabric like pocket / cross seam) or Guide of the taping (Makes point as a guide for taping line).

How to mount tape tension releasing device (QHP-T5)

QHP-T5 is provided as an optional device.

Make sure to cut main power supply by turning main power switch OFF

Put on the attached tape reel support to the tape releasing device box.

Mount tape tension releasing device as shown bellow. (By using attached bolt and washer)

Take off the terminal safety cover placed at back of the arm. 4 pcs. of set screw should be taken off. Set screw

Connect power intake wire of T5 to upper-side of terminal No. 5 & 0. Power supply to T5

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Digital roller heater temperature controller (Option)

(with Non-contact type infrared sensor)

Change roller heater switch on the touch panel

for available.

Non-contact type infrared temperature sensor is predisposed to 1. It shows different temperature depends on surface color of the object. 2. It is only able to detect in limited temperature range. (60 to 120 dig. C) 3. It shows different temperature depends on the circumambient air temperature. 4. Dust must wipe off from the sensor lens or object surface to get correct measurement. but conversely it shows very accurate temperature if above condition is fixed.

Temperature controller
How to set-up temperature Select objective position by move button, then set the temperature by pushing with up / down button. Set-up temperature shows on SV window, after that wait for a while.

Actual temperature Set-up temperature

Move button

Down button

UP button

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Standard accessories consumable / replacement parts

Standard accessories
Screw driver Hexagon socket wrench Spanner Air hose Pin No.2 mmmm With hose joint Center shaft of tape reel each each each pc.

Recommendable Consumable / replacement parts list Consumable parts

Name Nozzle heater Roller heater Upper roller Silicon roller Upper roller shaft bearing metal Code number YH385 HE127 Depends on the shape RMZ181 SPB152225 Nos. in use 1 pc. 1 pc. 1 pc. 1 pc. 2 pcs.

Replacement parts
Name Nozzle (Width) Description Standard width Groove Width Upper roller Width Upper silicon roller Steel lower roller Flat Groove Flat Code number RMZ103-L22 RMZ103-L24 RMZ103-L26 TNZ226-2 RM430-2 RM431-2 RM429 RM430 RM431

Cone cave

Cone cave Available used with upper silicon roller

Upper silicone roller with upper roller shaft for silicon roller set

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