1) The document introduces HYSYS simulation software for modeling chemical processes and heat transfer calculations. It provides instructions on starting a simulation case to model a heat exchanger system.
2) The user is guided to build a process flow diagram in HYSYS consisting of two heat exchangers - a tube-side heater and shell-side cooler. Mass and energy balances are performed to calculate heat duties.
3) The heat duties of both heat exchangers are then compared to verify the energy balance around the system.
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Attribution Non-Commercial (BY-NC)
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1) The document introduces HYSYS simulation software for modeling chemical processes and heat transfer calculations. It provides instructions on starting a simulation case to model a heat exchanger system.
2) The user is guided to build a process flow diagram in HYSYS consisting of two heat exchangers - a tube-side heater and shell-side cooler. Mass and energy balances are performed to calculate heat duties.
3) The heat duties of both heat exchangers are then compared to verify the energy balance around the system.
1) The document introduces HYSYS simulation software for modeling chemical processes and heat transfer calculations. It provides instructions on starting a simulation case to model a heat exchanger system.
2) The user is guided to build a process flow diagram in HYSYS consisting of two heat exchangers - a tube-side heater and shell-side cooler. Mass and energy balances are performed to calculate heat duties.
3) The heat duties of both heat exchangers are then compared to verify the energy balance around the system.
Copyright:
Attribution Non-Commercial (BY-NC)
Available Formats
Download as DOC, PDF, TXT or read online from Scribd
1) The document introduces HYSYS simulation software for modeling chemical processes and heat transfer calculations. It provides instructions on starting a simulation case to model a heat exchanger system.
2) The user is guided to build a process flow diagram in HYSYS consisting of two heat exchangers - a tube-side heater and shell-side cooler. Mass and energy balances are performed to calculate heat duties.
3) The heat duties of both heat exchangers are then compared to verify the energy balance around the system.
Copyright:
Attribution Non-Commercial (BY-NC)
Available Formats
Download as DOC, PDF, TXT or read online from Scribd
Download as doc, pdf, or txt
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Introduction to HYSYS Simulation Heat Transfer Calculations
Chemical Engineering, Rowan University (Revised 4/18/2001) n this e!ercise, yo" will sim"late two heat e!changers and calc"late the heat trans#erred $etween a hot and a cold stream "sing a chemical %rocess sim"lation %ac&age #rom 'y%rotech nc( )his %rogram is "sed $y ind"stry to design and sim"late %rocess %lants s"ch as oil and gas re#ineries, chemical and %harmace"ticals %rod"ction #acilities( * ty%ical sam%ling o# well+&nown com%anies "sing this so#tware are given $elow, -".ont, Eastman /oda&, 0onsanto, 'oechst Celanese, Rohm 1 'aas 2hell, *moco, E!!on Chemical, 3lin, Conoco, .hilli%s 4oster 5heeler, *rth"r -( 6ittle, 7allard, /och 'o##man 6aRoche, nternational 4lavors and 4ragrances, )his so#tware is written in C88 which is a lang"age that yo" have learned( )he cost o# this so#tware is a%%ro!imately 94:,000 #or the dynamic version and 920,000 #or the steady+state version( )his %rice is #or only one "ser; 4or more in#ormation on 'y%rotech go to www(hy%rotech(com )he overall %rocess #or this sim"lation is to 2elect a thermodynamics %ac&age that descri$es the %hysical and chemical %ro%erties o# the chosen chemicals 2elect the "nit o%erations -e#ine all re<"ired in%"ts and o"t%"t streams( 2%eci#y re<"ired val"es o# tem%erat"re, %ress"re, #lowrate and chemical concentration( Start your computer: Rowan University has a license to r"n '=2=2 .6*>) version 2(2, which is $oth a steady state and dynamic sim"lation %rogram( 4or convenience 'y%rotech s"ggests that yo" co%y the '=2=2 directories to yo"r %ersonal drive on gala!y( )hese are located in ??gala!y?%"$lic1?chemical engineering?'=2=2 ()o do this yo" may need to ma% a drive (2tart, 5indows E!%lorer, )ools, 0a% >etwor& -rive@,) n these directories yo" will save yo"r con#ig"ration #iles and cases( n '=2=2 there is a limited online Help %ac&age, which can $e o$tained "sing the 'el% command #rom the men" $ar or $y %ressing the 41 &ey( )here is an e!tensive collection o# man"als that can $e accessed #rom ??engnet1?a%%s?'ysysA-oc?0en"(%d#( Remem$er that we are r"nning '=2=2 .6*>)( 1( 2tart '=2=2 .6*>) Third Floor Lab (windows >)) 2tart BC Engineering >etwor& a%%s BC Engineering *%%s BC '=2=2 .lant First floor labs (windows 2000) .ress 2tart BC Engineering *%%s BC'=2=2 .lant )his %ac&age will ta&e a$o"t a min"te to start "% and when com%lete yo" will see the screen given a$ove( )o start a new case clic& on the white %age icon or "se the commands 4ile >ew Case( 2ee %revio"s %age( 2( Change yo"r "nits #rom *merican engineering to 2 , (i# necessary) 2(1( Do to the command )ools, %re#erences 2(2( Choose the Units ta$ 2(E( 2elect 2 2(4( .ress 2ave .re#erence 2et to yo"r gala!y drive 18F8FG1FE(doc
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2(:( .ress close( )he res"lt will $e the #ollowing men" screen to choose a thermodynamic %ro%erty %ac&age( =o" will learn more a$o"t these %ac&ages in yo"r chemical engineering thermodynamics co"rse( 5e will "se the *20E 2team as o"r %ro%erty %ac&age( E( Choose the .ro%erty %ac&age and chemical com%onents E(1( Choose 0iscellaneo"s )y%es E(2( Choose *20E E(E( .ress the Com%onents ta$ E(4( *dd water $y selecting the com%onent and %ressing the *dd ."re $"tton E(:( .ress the ! or close $"tton #or this screen E(G( .ress the Enter 2im"lation Environment@ 7"tton (see #ig"re a$ove)
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=o" sho"ld now see the #ollowing screen titled .4- + Case (0ain)( n the green screen yo" will constr"ct a %rocess #low diagram (.4-) o# a heat e!changer( )he %ict"res o# e<"i%ment shown to the right o# the green screen contains the e<"i%ment that yo" will add( 4( 2ave the #ile on yo"r gala!y drive( 4ile, 2ave as, and change the %ath to yo"r %ersonal gala!y drive( wo"ld s"ggest always saving yo"r #iles with a "ni<"e descri%tor (yo"r name)( )he #iles are always %rinted with yo"r #ilename showing on the %age( )o determine which letter designates yo"r gala!y drive, o%en 5indows E!%lorer and #ind the letter corres%onding to yo"r Igala!yJ drive( 2elect a material stream $y do"$le clic&ing on the $l"e arrow and the men" la$eled 1 will show on the %#d screen( >otice that a yellow warning sign a%%ears telling yo" what is re<"ired, IUn&nown Com%ositions(J )he other warning colors are red, Ire<"ires a #eed stream,J and green #or I3/J #or it has $een solved(
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Hoom $y 0o"se
Red"ce or (.g-n) 4it to 2creen
Enlarge or (.gU%)
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4ill o"t this men" as #ollows, G(1( 2tream >ame, )"$e 2ide n )o enter yo"r readings o# tem%erat"re, %ress"re and #lowrate #or the stream K"st ty%e in the val"es meas"red in the la$( F(1( )y%e in yo"r val"e o# %ress"re as 1 atm( )y%e in the n"m$er, a s%ace and the letters atm( 'it ret"rn and notice that it converts the "nits to 2 a"tomatically; F(2( )o s%eci#y mole #ractions o# the com%onent do either, F(2(1( select the com%osition o%tions on the le#t side and clic& on the Edit $"tton or F(2(2( do"$le clic& on the cell ne!t to 0olar 4low L&gmol/hM, F(E( )hen ty%e in 1(0 as the mole #ractions o# water( F(4( Chec& to see that yo" have 1(0 in the )otal $o!, and then %ress the 3/ $"tton( F(:( )y%e in the #low yo" meas"re in the la$(
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>e!t install a heater #rom the "nit o%erations %alette( )o select and add the heater do"$le clic& on the heater icon( )he heater has the red+downward %ointing arrow( 4ill o"t this men" as #ollows #or the heater, 8(1( >ame, 'eater
Do to the 5or&sheet (clic& on the ta$) and #ill in the tem%erat"re o# the )"$e 2ide 3"t 2treamBE0 C
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10( )he $o! in yellow, the %ress"re dro% thro"gh the heater is still "n&nown( 2ince yo" have no meas"rements #or the %ress"re dro%, we will enter Oero (=o" will learn how to estimate this val"e in yo"r 2enior =ear)( Clic& on I.arametersJ and enter 0(0 /.a( 11( >ow yo"r heater in #"lly de#ined and the 'eat -"ty has $een calc"lated( 'E*) -U)= AAAAAAAAAAAAAAAAAA
12( *dd a Cooler( )his cooler will re%resent the 2hell 2ide o# the heat e!changer( 12(1( -o"$le clic& on the cooler icon( 12(2( >ame, Cooler 12(E( nlet, 2hell 2ide n 12(4( 3"tlet, 2hell 2ide 3"t 12(:( Energy, Cooler -"ty 1E( Do to the 5or&sheet to s%eci#y the new material streams( 1E(1( Enter the #lowrate, tem%erat"re, %ress"re and com%osition #or the 2tream, 2hell 2ide n 1E(2( Enter the 2hell 2ide 3"t meas"red tem%erat"re( 14( Do $ac& to the -esign layer $y clic&ing on the -esign ta$ and then clic& on .arameters to enter the %ress"re dro% #or the shell side( 3nce again, enter the val"e Oero(
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1:( Co%y the heat d"ty o# the Cooler AAAAAAAAAAAAAAAAAAAAAAAAAA 1G( )he hot water in the 2hell 2ide is res%onsi$le #or heating "% the cold water that r"ns in the )"$e 2ide( 5rite an energy $alance #or the system( Q cold = Fcold c p ,cold Tcold , Q hot = Fhot c p , hot Thot , Q cold = P = Q hot Com%are the heat d"ties o# $oth heat e!changers( E!%lain(
1F( .rinto"t yo"r '=2=2 wor&$oo& 2%ecsheets and .4-( )o %rint a s%ecsheet, Chec& the %rinter $y selecting 4ile .rinter 2et"%( )he gra%hics %rinter %rints the %#dQs and the re%ort %rinter %rints te!t or wor&$oo&( $) 2elect the wor&$oo& $y %ressing the tool$ar $"tton as shown in the #ig"re $elow( c) 2elect 4ile, .rint, d) Choose *ll .ages + Com%act( e) .review it Also printout your process flow diagram !"F#$ by choosing the print command while the "F# is acti%e& a)
