PDF Edne Sept 2013
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contents
September 2013
12 Switcher peak current-mode control circuit optimisation for automotive applications 35 Signal distortion from high-K ceramic capacitors
Switching above 1.7 MHz to avoid AM band interference, and fast load transient response, are now constant pressures in switch-mode power supplies used in automotive infotainment systems. Todays multicore processors and system-ona-chip (SOC) require core voltages, even below 1V, to be tightly regulated from an intermediate voltage of 2.5V to 6V. At the same time, power supply designers target high-switching frequencies, compact solutions and fast transient responses. by Mahmoud Harmouch & Tobias Nass, Texas Instruments
Multilayer ceramic capacitors (MLCCs) are used extensively in modern electronics because they offer high volumetric efficiencies and low equivalent series resistances at attractive prices. Although there are many applications where high-k MLCCs are useful, it is not advisable to use them in areas of a systems signal path where significant voltage drop across the capacitor allows it to contribute distortion as this online article explains. by John Caldwell, Texas Instruments
DesignIdeas
45 isolation amplifier transfers low frequencies across barrier 46 Light-controlled oscillator uses solar cell junction capacitance 47 Adaptive Schmitt trigger tames unruly signals
In their cars, consumers expect immediate access to computer electronics, including navigation and infotainment systems, and automobile manufacturers strive to meet this desire with design strategies that shorten start-up time. One such strategy is to keep dynamic memory (RAM) active at all times, even during the ignition-off state. by David Gilbert, Linear Technology
In order to curb fuel consumption, many automobile makers are implementing the Start/Stop function into their next generation of vehicles and significant numbers of such vehicles are already on the road. Such systems introduce some unique engineering challenges to the vehicles electronics since the battery voltage can drop to 6.0 V or lower when the engine re-starts. by Mark Scholten, ON Semiconductor
6 NXP offers on-line tool for UHF PCB antenna design 6 Maxim to buy integrated-power-silicon supplier Volterra 7 Source/measure unit gains touchscreen user interfaces 8 Solid-state relay reference design offers remote, wireless AC power switching 8 Signal analysers gain improved phase-noise performance, sweep speed 10 Simultaneous multi-channel UHF data reception in automotive transceivers 10 Integrated power solution combines quad buck regulators and 200 mA LDO 11 Programmable USB-port power controllers support 12-W fast charging
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SEPTEMBER 2013
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Through a Glass
Among the lower-budget US TV-show imports that populate the out-of prime-time corners of the programming schedule, there's one called Person of Interest. Its basic premise is built on melding several real-world trends and extrapolating a fictional result. It feeds, to some extent, on the prevalence in our cities of widespread CCTV surveillance, and it also embraces the concept of predictive policing in which lawenforcement bodies carry out statistical analyses of the location, timing and prevalence of crime to allocate police resources in the places that crimes are most likely to occur. The (somewhat preposterous) fiction is that a massive computing resource can identify individual people who are about to be involved in a crime the scriptwriters' degree of freedom is that the machine doesn't know what that crime will be or when it will happen. This programme came to mind recently when I was reading some of the coverage of trials and public reaction to the introduction of Google Glass. In EDN Europe, we recently carried a Teardown article on Google Glass, which is available here. Unless you have been on an extended retreat, you cannot have missed coverage of Google Glass, and know that it is a spectacle-frame headset with camera, projected virtual-screen display and voice-operated command set. Users/wearers can access information and take pictures on-the-fly and on the move, with spoken commands. Naturally, there has been a great deal of discussion about the social context in which such a device will be used. When is it polite/acceptable to have such a product switched on, or to capture images with it? If you have one, is it appropriate for me to ask that you turn it off/remove it while you are talking to me? - Or is that mere paranoia? Many such questions have been posed, as the briefest of searches (via Google, of course) will reveal. Reaction of enthusiasts has, not for the first time, displayed an interesting, perhaps wilful, avoidance of one of the essential features of the computing-consumer-gadgetry scene: namely, its rate of progress. Those reactions have been to point out that Glass doesn't capture images all the time, it doesn't stream to the web, you can see when it's taking a picture what's the problem? The problem, if there is one, may lie a couple of product generations out; imagine a few more steps down, in power consumption and up, in computing density maybe then you could have a device that would indeed stream constant video to the network. What would Google do with all that data? That, perhaps, is the easy question the default setting is to archive it all in data centres and find a way of monetising it. It's easy to speculate that by linking it with facial recognition and the social networking databases you could have instant recognition and read-out on anyone you came in contact with. Which is where the premise of the TV show comes to mind; if a significant number of citizens were to be capturing live data all the time, the idea that the system could know where everyone is, and what they are doing, all the time, begins to look a little less preposterous. If such a resource ever came into existence, it is hard to imagine that Governments and their Agencies would restrain themselves from accessing it but I'll leave that particular strain of thinking to the conspiracy theorists. The thought that I'd like to leave you with is this; if there is anything we have to monitor as this technology evolves, it's perhaps not the gadgetry and its capabilities, but ourselves. I refer to the phenomenon variously called creeping normalcy or altered perspective - the way in which something which was outrageous yesterday transitions, un-noticed, through some process of acceptance and becomes unremarkable tomorrow or even, today. Glass' advocates may not have to solve the social-context issues; our attitudes could do it for them. The precedents are everywhere; information that previous generations regarded as entirely private, we now post freely on social media. (Or, more accurately, some of us do.) And that's how it may be in this case; in a few years (or just months?) you may aim your Glass, or its descendent, at me. The social rules of that time may dictate that I will not be entitled to see that as an intrusion: instead, when your readout says, "no data on this person", I will be the one who is violating social norms, by declining to provide a complete online profile, ready for you to download. Personally, if this scenario does come to pass, I can live with that burden!
- searches all electronics sites - displays only electronics results - is available on your mobile
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Maxim to buy integrated-powersilicon supplier Volterra
engineering companies, CST (Computer his design tool helps electronSimulation Technology) and Transim: the ics manufacturers implement online design tool is available to use now. RFID technology; manufacturers CST develops high performance software wanting to embed RFID technology for the simulation of electromagnetic in their products are now able to do fields in all frequency bands: Transim so without needing extensive UHF delivers innovative cloud application antenna design experience. The RFID engineering solutions for online design PCB online software Antenna Desupport in the electronics industry. signer tool helps implement antennas The online RFID PCB Antenna Designer on a printed circuit board in the UHF tool currently supports the following frequency range (840-960 MHz). devices: UCODE I2C in an SOT902 packUHF antenna design is more complex age; UCODE G2iL in an SOT886 packthan a typical HF antenna design and age; and UCODE G2iM in an SOT886 needs an expert understanding of the package. electronic design constraints, NXP For customers wanting the benefits of notes. With the RFID PCB Antenna using RFID technology in their products Designer you can simply input pathe challenge of designing a good UHF rameters, such as space available on antenna on their PCB board can often be the PCB, target performance, board quite daunting. We are helping custommaterials, and target frequency range The Antenna Designer tool gives both geometric ers overcome this hurdle with our latest in the region of application, to receive details to lay out an antenna, and graphical online offering, the Antenna Designer a turnkey UHF antenna design for a feedback on its predicted performance. tool. Created to ease design problems, specific application. Additionally, the the tool delivers a full turnkey UHF antenna solution quickly with tool offers a comprehensive overview of all the features of the an outstanding level of performance, said Mohammed ChemUCODE series of RFID transceiver chips, enabling you to select loul, customer application support (CAS) manager, business unit the right UCODE product for an application. Identification, NXP Semiconductors. The RFID PCB Antenna Designer tool has a user-friendly interface to help non-RFID experts design high performance anNXP; http://nxp.transim.com/rfid/design.aspx#icSelection tennas and generates customised and application-specific anand http://nxp-rfid.com/ tenna designs; it has been produced with support from leading Chief Executive Officer. "The Volterra team will build upon Maxim's scale and market leadership to expand our ability to deliver innovative and differentiated products to our customers." At $9 billion, power management is currently the largest and fastest-growing product segment in the analogue market, according to quoted by Maxim, from analyst Databeans. Maxim already offers a broad portfolio of products for power conversion: switching regulators, linear regulators, charge pumps, digital Point-of-Load (POL) converters, and Power Management Integrated Circuits (PMICs), primarily in medium-to-low current applications. Volterra's high-current technology expands the company's position in this [higher power] growing segment of the analogue market. Maxim paid $605 million for Volterra ($23 per share, 55% over Volterra Semiconductor's closing share price on August 14, 2013), but gets $155 million cash that Volterra held, meaning the deal is worth a net $450 million. NMaxim, www.maximintegrated.com Volterra, www.Volterra.com
axim Integrated Products has announced it has agreed to acquire Volterra Semiconductor: Volterra is a maker of high-current, high-performance, and high-density power management silicon. The company develops highly integrated solutions primarily for the enterprise, cloud computing, communications, and networking markets. "Maxim Integrated is known for its highly integrated solutions. With Volterra, we will strengthen our position in the enterprise and communications markets," said Tun Doluca, Maxim's President and Chief Executive Officer. "We add a very talented team and leading-edge proprietary technology in high-current power management solutions, which further diversifies our business model." "This is an attractive transaction for our employees, customers, and investors," said Jeffrey Staszak, Volterra's President and
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Source/measure unit gains touchscreen user interfaces
needed through the touchscreen, minietc.) who need fast access to data but eithley has produced an updated mising the need to review a manual. sometimes have limited training in elecversion of its current/voltage - Error and event logging: the touchtrical measurement. Younger engineers source/measure instruments screen displays error messages and an tend to be more software-oriented than (SMUs) that includes operation via a event log to simplify diagnosing instruhardware oriented, the company notes. touchscreen graphical interface, and ment errors. To accommodate all of these market and that also sees a number of specification - KickStart start-up software: this user changes, the Model 2450 incorpoupgrades. The introduction of touchno-programming instrument control rates numerous ease-of-use features screen operation reflects trends in the software simplifies taking and graphing that ensure a faster time-to-answer wider market (with touch becoming the data. For more complex analyses, data than competitive solutions, includdefault user interface on many consumer can be stored to disc, and then exported ing a context-sensitive help function, products) but is also aimed at making to Microsoft Excel or another software Quickset modes that speed instrument the units more immediately usable by a environment. configuration, and on-screen graphing range of non-T&M specialists, Keithley - Embedded Test Script Processor capabilities that quickly turn raw data says. (TSP): a Test Script Processor embeds into usable results. Some of the enhanced low-level capabilcomplete test programs into non-volatile The Model 2450 builds on the precision ities will be applicable to low-resistance memory within the instrument itself of both the Model 2400 SourceMeter measurements, for example in characto provide higher test throughput by SMU instrument and the newer Series terising connectors; verifying low circuit eliminating the GPIB traffic problems 2600B System SourceMeter SMU. The resistance can be critical in alternative common to systems energy installations, dependent on an exand once again, may ternal PC controller. be made by users who - TSP-Link interare specialist in fields unit communication other than electronic bus: unlike users of measurement. mainframe-based The unit can provide, systems, Model 2450 Keithley says, the users are not concapabilities of I-V strained by power systems, curve tracers, or channel count and semiconductor limitations. TSP-Link analysers at a fraction connections support of their cost. The Modsystem expansion el 2450 SourceMeter with multiple 2450s SMU Instrument comand other TSP instrubines intuitive touchments, including screen and icon-based Series 2600B SMU control that novice instruments and the SMU users can appreModel 3706A Switch/ ciate with the versatil- Keithley positions the 2450 as the first-available source-measure unit that has full Multimeter. Up to 32 ity that experienced touch-screen control. Model 2450 instruusers can make use ments can be linked for multi-point or Model 2450 combines a power supply, of. You can select the source (current multi-channel parallel test, under the ditrue current source, 6-digit multimeter, or voltage, source or sink) by dragging rection of a master units TSP controller. electronic load, and trigger controller the appropriate icon on the screen, and - PC connectivity and automation: Rear in one integrated, half-rack instrument. connecting it in the same way, and set panel triax connectors, multiple instruFeatures include; parameters and levels either on-screen ment communication interfaces (GPIB, - Full-colour, 5-in. touchscreen user or via an adjacent rotary control. USB 2.0, and LXI/Ethernet), a D-sub interface. The Model 2450's operation is based 9-pin digital I/O port (for internal/external - Extended measurement ranges with on the companys Touch, Test, Invent trigger signals and handler control), inextended low current performance: the design philosophy, which Keithley strument interlock control, and TSP-Link new low current (100 nA, 10 nA) and says reflects recent market changes, jacks simplify configuring multi-instruvoltage (20 mV) ranges eliminate the including shrinking product design/dement test setups. need to add separate low-level instruvelopment cycles and fewer personnel The Model 2450 costs 4,535/3,810; a ments to a benchtop system. Backdevoted exclusively to test engineerversion without a front panel designed panel triax cable connections eliminate ing tasks. At the same time, the profile for integration into automated systems is the need for expensive cable adaptors, of the typical instrument user has also available for 4,283/3,598. which can degrade low-level measureevolved. In addition to electrical engiment performance. neers, it now includes a growing number Keithley; www.touchtestinvent.com / - Built-in context-sensitive help function: of non-engineers (such as electrochemwww.keithley.com help information is provided where its ists, physicists, materials scientists,
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Solid-state relay reference design offers remote, wireless AC power switching
by Jean-Pierre Joosting
ilog, now part of IXYS, has introduced its ZAURA Reference Design to expand its portfolio of digital wireless solutions that are aimed at industrial wireless connectivity in control and sensing, power metering applications, and for eliminating standby power consumption. This reference design integrates Zilogs ZAURA RF 868 MHz wireless module onto a current-sensing power SSR and is designed to showcase wireless control of an AC power SSR. The IXYS ICD power SSR, part number CPC1966, features AC zero-crossing detection to minimise surge currents and sine wave distortions. This reference design can be used as a basis for developing systems that can control a wide range of power products. On its own, without the ZAURA RF wireless 868 MHz module attached, this designs Base Power Board functions as a devel-
The remote power-switching design builds wireless controller and SSR into a standard power outlet in this example, a USformat socket. opment board to provide current to power the module and the switch. With the Module attached and controlled by a hand-held remote control device, RF communication can turn a load on and off. To demonstrate RF control, a hand-held ZAURA RF remote control device is also included with the reference design. Documentation supplied provides specifications and schematics, describes its software commands, and also provides a procedure for quickly getting started with development. Zilog; www.zilog.com features that support measurements of multistage converters, multipliers and dividers: N9080A (FDD) and N9082A (TDD) LTE measurement applications now support multimedia broadcast single-frequency network (MBSFN) signals with mixed cyclicprefix subframe structures. This allows you to test physical multicast channels and MBSFN reference signals using virtually any subframe-structure configuration. The N9083A multi-standard radio measurement application has been enhanced to support non-contiguous test configurations as defined in 3GPP Release 10. This enables one-button measurements of the cumulative adjacent-channel leakage ratio. Depending on maximum frequency coverage, base pricing ranges from $31,525 to $50,767 for the N9020A MXA and from $17,470 to $36,645 for the N9010A EXA. Fast sweep is included at no extra charge with the purchase of an MXA or EXA configured with select options, or as an upgrade for existing instruments. Agilent, www.agilent.com/find/X-series_enhancements
gilent Technologies recently announced greater core performance in two of its X-Series signal analysers, the midrange MXA and general-purpose EXA. Improvements in phase noise allow you to more precisely characterise the frequency stability of oscillators and synthesisers. The faster sweep speeds of these analysers accelerate searches for spurious signals in the testing of transmitters, active antenna arrays and power amplifiers. In the MXA, phase noise has been improved by 10 dB or more for close-in and pedestal offset frequencies, providing an advantage of 7 dB over the closest instrument in the market, Agilent claims - phase-noise performance is a key factor in obtaining low and accurate error vector magnitude values for communication systems and devices. EXA phase-noise performance is up to 5 dB better across wide offset frequencies. In manufacturing test, spur searches in wide spans at narrow resolution bandwidths have been slow and are often the cause of bottlenecks. The new "fast sweep" capability of these analysers is up to five times faster than that of competitive models, depending on resolution bandwidth. Faster sweeps improve measurement throughput and make it easier to check the spurious-free dynamic range of devices under test. "The MXA enhancements are an important complement to our recently introduced options for 160-MHz analysis bandwidth and real-time spectrum analysis," according to Jim Curran, marketing manager of Agilent's Microwave Communications Division. Agilent has also upgraded three of the measurement applications available for X-Series signal analysers. The N9069A noise figure measurement application now includes advanced
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Integrated power solution combines quad buck regulators and 200 mA LDO
5-channel power control device from Analog Devices, ADP5052, combines four high performance buck regulators and one 200 mA low dropout (LDO) regulator in a 48-lead LFCSP package that meets demanding performance and board space requirements. The device enables direct connection to high input voltages up to 15V with no preregulators. Channel 1 and Channel 2 integrate high-side power MOSFETs and low-side MOSFET drivers. External NFETs can be used in low-side power devices to achieve an efficient solution and deliver a programmable output current of 1.2A, 2.5A, or 4A. Combining Channel 1 and Channel 2 in a parallel configuration can provide a single output with up to 8A of current. Channel 3 and Channel 4 integrate both high-side and low-side MOSFETs
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Programmable USB-port power controllers support 12-W fast charging
icrochip has expanded its programmable USB port power controller range with the three-member UCS100X family. The new power controllers offer advanced USB-based charging capabilities for host devices, such as laptops, tablets, monitors, docking stations and printers, as well as dedicated AC-DC power-supply and charging products, such as wall adapters. The UCS1001-3, UCS1001-4 and UCS1002-2 are an expansion of Microchip's UCS1001 and UCS1002 series, offering higher current and priority charging. The UCS100X variants have also added support for active cables, such as the Apple Lightning connector, along with 12W charging. The UCS1002-2 features a built-in current sensor that can report on the amount of charging current. This allows a system to optimise its charging current and appropriately allocate power. The UCS100X can support future USB product designs via a flexible method for detect-
ing and creating charging emulation profiles. This allows designers to update their systems as new products are introduced to Charge with up to 12W power from these the market, while USB host controllers. providing compatibility with a wider range of existing products. The UCS1001-3, UCS1001-4 and UCS1002-2 come in a 20-pin QFN package, for $0.90 each (5,000). Design support is with the UCS1001-3/4 Evaluation Board (ADM00540, $24.99) and UCS1002-2 Evaluation Board (ADM00497, $90.00) Microchip; www.microchip.com/get/TKTE
controllers and the CY8CMBR2044 four-button hardware configurable controllers. Devices in the family offer supply current in run mode of 15 A per button and a 100 nA Deep-Sleep mode. The devices operate over a 1.71V to 5.5V range, making them suitable for a wide range of regulated and unregulated battery applications, and enabling them to operate from a single coin ypress has expanded its CapSense Express mechanicell battery. The family delivers robust sensing in noisy environcal button replacement family with a controller featuring ments using Cypresss CapSense Sigma Delta (CSD) sensing support from its EZ-Click Customiser Tool and embedmethod, ensuring immunity to conducted and radiated noise. ding its SmartSense Auto-Tuning. This capacitive touch-sensing These devices also feature an integrated voltage regulator to controller is optimised to replace mechanical buttons in front address power supply noise, as well as filters for any spurious panels for industrial and consumer applications, portable medinoise. cal devices, gaming devices and home automation systems. The MBR family's SmartSense The low-power CY8CMBR2110 auto-tuning dynamically optimises device supports up to 10 buttons the capacitive baseline and detecand drives up to 10 LEDs with fully tion threshold for each button. The configurable LED effects. algorithm adjusts for the optimal The EZ-Click customiser tool is capacitance sensing range at GUI-based software that compower-up and during runtime as bines device configuration, visual environmental conditions change, feedback, and production line including noise, temperature, and testing for register configuration of humidity. Eliminating the need to the CY8CMBR2110 controllers, for tune is a significant advantage faster development. You can use Assisted design steps accelerate the process of replacing for large and small manufacturthe tool to implement customised buttons with capacitive front-panel sensing. ers alike, as it saves engineering LED effects and buzzer output for time and yield loss that can occur with even slight variations audio feedback. Controllers in the Mechanical Button Replacein manufacturing tolerances. This savings is greatly multiplied ment (MBR) family use Cypresss SmartSense auto-tuning for customers with a global factory footprint and multi-sourced algorithm, which eliminates the requirement for manual system supply chain. SmartSense auto-tuning can eliminate the need tuning and that maintains optimal button performance during for additional test steps required by competing solutions to adrun-time. dress manufacturing variations in PCBs and overlays. The market for front panel user interfaces in industrial, mediCypress offers the CY3280-MBR2 CapSense Express with cal and consumer applications is huge and growing, said Dirk SmartSense Auto-Tuning Evaluation Kit to support the CY8CFranklin, business unit director for Cypresss CapSense soluMBR2110 controller. The MBR familys accompanying Design tions. Designing a capacitive touch sensing user interface is Toolbox is an interactive spreadsheet that provides detailed renot easy, but with our CapSense Express MBR family, backed sources to ensure optimal performance and validate CapSense by the support of our customiser tool and auto-tuning technolsystems. The toolbox delivers system debug features and offers ogy, Cypress has delivered ease of design for sleek, reliable application specific guidelines for capacitive buttons, allowing capacitive touch control panels. What we like to say about our customers to take designs directly to production. new, button-replacement family is that it just works! The CapSense Express MBR family includes the CY8CCypress; www.cypress.com/go/capsense MBR2016 matrix keypad unit, the CY8CMBR2010 ten-button
Ultra low power capacitive touch sensing buttons for front panels
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Assuming the load step happens at time zero t = 0, and the parameters initial value are Io(0) = Io, IL(0) = 0, Ic(0) = Io and VOUT (0) = V0, this behaviour can be explained using equations 1 3:
With an inductor current and the output voltage being continuous functions at t = 0, integrating equation 4 results in equation 5: The constant represents the output voltage V0 at t = 0 as
The voltage dip during the load step is VOUT = VOUT V0 (equation 6):
Equation 6 is a parabolic function and its minimum is when the derivative This gives the VOUT minimum at t = Tr, or equation 7: Equation 7 gives the difference between the lowest output voltage during load step and the initial voltage before the load step. The negative sign indicates that the output voltage drops below its initial level. The output voltage dip is proportional to the load step current, feedback loop response time, and is inversely proportional to the output capacitor value.
Two important parameters to be optimised are: 1) output capacitor, COUT, and; 2) crossover frequency, Fc. By increas-
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ing these two values, the output voltage dip can be minimised. However, because there is no ideal circuit, the output voltage dip can be minimised only to a certain level. An often limiting factor is the bandwidth of the error amplifier.
amplifier bandwidth ranges from 3 to 5 MHz. Transforming equation 15 into the frequency domain S = j2F, the transconductance amplifier open loop transfer function is defined as (equation 16)
Where RL is the load resistance, ESR is the output capacitor series resistance, and COUT is the output capacitor (Figure 2):
where gm is the specified transconductance and F is the UGBD. Applying a calculation example with gm = 250 A/V and UGBD = 5 MHz, C0 is calculated as C0 = (250A/ V)/2x5MHz=7.9 pF. At unity gain bandwidth the phase is very close to 90. For example, a first approximation is = 89.9 and tan() = 573. This gives: Figure 2: Small signal model for loop response
and R0 = 2.3 M. The very high output impedance will be neglected later on and, therefore, justifies the first order approximation.
COMPENSATION IMPEDANCE Z
Another factor of the error amplifier gain is the compensation network impedance that can be calculated as:
With that, the transconductance amplifier open loop transfer function can be calculated as (equation 15):
Equation 17 is a first order transfer function with DC gain of gmR0 and a pole at 1/(2R0C0). The error amplifier can be considered as ideal at low frequencies, but the bandwidth is limited due to this pole. Typical error
The denominator of equation 21 is a second degree equation and can be factorised by making the right approximation. The compensation resistor, R3, is in the order of a few-10-k, so
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R3 << R0. The compensation capacitor, C1, is in the order of a few nF, and the high-frequency decoupling capacitor, C2, is in the order of a few-10-pF, so C0 + C2 << C1. This approximation leads to equation 24: The denominator discriminant = (R0.C1) 4R0.R3.C1(C0 + C2) = R0.C1(R0.C1 4R3(C0 + C2)). Using the same approximation R0C1 >> 4R3(C0 + C2). The simplified discriminant is (R0.C1). This results in the roots S1 = 0 and and a total
For a stable design, the phase margin is targeted at > 45. However, for a robust design, and taking the additional phase drop due to slope compensation into account, the compensation is set to reach = -90 at the crossover frequency. This is the case if atan(RLCout) is equal to atan(R3C1), which results to equation 31:
approximated error amplifier output impedance of With that, all factors of the transfer function are described and the overall open loop transfer function given in equation 10 can be calculated as equation 25:
At higher frequencies, the output capacitor ESR creates a zero and results in increasing gain, which can introduce highfrequency noise. To compensate, a pole created by C2 can be used and should be set to near the ESR zero. In this case, C2 is set to equation 32:
CROSSOVER FREQUENCY
The next step is to place the target crossover frequency. At lower frequencies the output stage is a voltage-controlled current source. The power stage gain Gm is constant at low frequencies. However, at higher frequency between one-sixth and two-thirds of the switching frequency, Gm has a pole of 20 db/ decade and a phase at 90. Therefore, the crossover frequency is limited. (The basic principle of current-mode control is explained in references 1, 2 and 3.) To account for this limitation, it is better to be conservative and choose the crossover frequency at one decade below half the switching frequency. With a 2 MHz switching frequency, the crossover is set to 100 kHz.
From this transfer function, we can clearly identify the DC gain as It also shows two dominant poles, and one dominant zero at To simplify the calculation, the following assumptions are made. The output capacitor is a low ESR ceramic of less than 5 m and, therefore, is zero at a higher frequency. C2 is too small to decouple a high frequency, and also can be neglected. For an easier calculation of the crossover frequency Fc and phase margin , the gain is simplified as equation 27:
CALCULATION EXAMPLE
Following the theoretical description of the behaviour above, the derived formulae are applied to an example. In our example we used TIs TPS57114, an automotive catalogue 2.95V- to 6V-input, 4A, 2 MHz synchronous step down SWIFT DC/DC converter [4]. The design targets for this example are to meet typical requirements for an automotive infotainment SoC.
As the
design goal is to achieve high crossover frequency, it can be assumed that 1<(R3.C1) and 1<(RLCout). With this approximation the gain can be simplified to equation 28: Table 1: Design Targets
At the crossover frequency H is equal to 1, which leads to which can be converted to equation 29:
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To optimise the ripple performance and transient response, use a low series resistor (ESR) ceramic capacitor. Nevertheless, a realistic ESR of 2 m results in 2 mV ripple. and the resulting ripple contribution of the output cap is only 3 mV. With a switching frequency of 2 MHz, COUT can be calculated as equation 34:
Beside the output voltage ripple, the transient response is another variable determining the output capacitor size. Applying formula 9 to this example, we get
To select the right output capacitor size, the larger numbers of equation 34 and equation 35 should be selected. In order to add some margin 5 x 22 F are selected.
20th international trade fair for innovative electronics production messe mnchen november 1215, 2013 www.productronica.com
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S
Load transient response is a critical parameter for power supplies: in order to optimise this parameter, this article has looked at a theoretical explanation of the circuits behaviour. After applying an example to the derived formulas, the resulting circuit has been built and characterised. The measured transient response and crossover frequency proves the step-by-step approach developed here.
REFERENCES
1 . Venable Technical Paper#5, Current-Mode Control, Venable Industries, http://dc195.4shared.com/doc/0soglPxp/ preview.html 2 . Lloyd H. Dixon, Jr., Current mode control of switching power supplies, Texas instruments, 2001, http://www.ti.com/lit/ an/slua079/slua079.pdf 3 . Hiroki SAKURAI, Yasuhiro SUGIMOTO, Analysis and Design of aCurrent-Mode PWM Buck Converter Adopting the Output-Voltage IndependentSecond-Order Slope Compensation Scheme, IEICE Trans. Fundamentals, Vol. E88-A, NO. 2, February 2005, http://www.elect.chuo-u.ac.jp/sugimoto/ publications/pdf/2007/saku4.pdf 4 . 2.95 V to 6 V Input, 4-A Output, 2MHz, Synchronous Step Down Switcher (Rev. B),
CONCLUSION
AUTOMOTIVE
www.automotive-eetimes.com
www.eetsearch.com
Analog
ANALOG
www.electronics-eetimes.com
www.analog-eetimes.com
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P e t e r R u s t , We r n e r S c h g l e r, M a n f re d P a u r i t s c h , a n d H e r b e r t Tr u p p e A M S A G
There seems little doubt that liquid-crystal-display (LCD) technology with LED backlighting is the only viable way to reach the efficiency targets that authorities are proposing. Plasma has the disadvantage that each pixel is an active light emitter, so power consumption is directly proportional to the number of pixels. As a result, high-definition plasma televisions consume approximately two to three times the power of an LCD TV for the same resolution and brightness.
ccording to the SEAD (Super-efficient Equipment and Appliance Deployment) initiative, televisions are responsible for approximately 3% to 8% of global residential electricity consumption. An analysis conducted by Lawrence Berkeley National Laboratory suggests that advances such as more efficient LED driving can yield major reductions in television electricity consumption in the coming years.
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Highly touted organic light-emittingdiode (OLED) technology, as recently reported, may not come anytime soon, if ever. The investment required for this bleeding edge large-panel technology is prohibitive. In contrast, large display panels with state-of-the-art thin-film-transistor LCD technology and smart direct LED backlighting with local dimming are far less expensive than OLEDs but compare well for both power consumption and picture quality. Todays LCD TVseven those with LED backlightingare still some distance from achieving the efficiency targets they will face in the coming years. New design techniques in LED-driver circuits, however, promise to deliver significant energy savings that will go a long way toward helping TV manufacturers meet tough requirements for power consumption.
energy consumption of white goods (EU Energy Label), and customers use it as a basis for purchasing decisions. These regulations are now mandatory for TVs, cars, and household appliances.
LED backlighting
30% to 70% of overall system power in LCD TVs, making this area a good candidate for improving energy efficiency.
Manufacturers are investigating sophisticated methods for reducing power consumption, including feedback regulation and smart dimming.
Changing requirements
Standards for TV power consumption were raised in 2008, and each year the specification reduces the amount of power a TV can draw. The current maximum for any size screen is 85W, making the design challenge even tougher for large-screen TVs. Energy Star is an international standard for energy-efficient consumer
products. Compliance is voluntaryand highly influentialbut its not the only form of regulation. The state of Californias Energy Commission, for example, introduced its own standard, which went into effect in 2011. This regulation is a bit tougher than Energy Star and also has real teeth: It prohibits the sale of TVs in California that do not meet the states efficiency specifications. In Europe, regulations have for many years allowed direct comparison of the
LED backlighting power ranges from 30% to 70% of overall system power in LCD TVs, so improvements in the efficiency of the backlighting power circuit can make a considerable contribution to system efficiency. As is often the case in power system design, a number of small improvements in efficiency can deliver a large combined saving. There are two ways to implement LED backlighting (Figure 1). In indirect, or edge-lit, backlighting, the LEDs are arranged at the edges of the screen. A light guide distributes the light uniformly across the display. This arrangement can be deployed with good optical uniformity in screen sizes up to 60 in. and enables backlighting units with a thickness of just 5 to 10 mm. In direct-backlit systems, the LEDs are located directly behind the LCD, enabling low power, good thermal design, and excellent scalability with practically no limit to the screen size. These panels tend to be thicker than edge-lit versions, but with the latest technologies
Figure 1 LCD TVs can adopt one of two arrangements for LED backlighting: indirect (edge light) (a) or direct (b). 18 EDN Europe | SEPTEMBER 2013 www.edn-europe.com
DC/DC
VDC-DC
VLED
ILED SINK
VSINK
Figure 2 To minimize power dissipation in a single-string, single-dc/dc-converter backlight system architecture, the voltage at the ILED sink needs to be a fraction above the voltage necessary to guarantee that the LEDs receive their specified current.
for light distribution, displays as thin as 8 mm can now be found. An important advantage of direct backlighting is that it enables sophisticated local dimming, which lowers power consumption and increases the dynamic contrast ratio, allowing the latest TV designs to compare favorably with OLED technology. The choice of architecture for a backlit LED-driver system is the decision with EDN1303DF2 Fig 2.eps DIANE the greatest potential to produce power savings and significantly enhanced picture quality. The designer looks for the best balance between local control of strings of LEDs and the lowest possible BOM. In a single-string, single-dc/dc-converter backlit system, a switched-mode power supply (SMPS) is used to provide the voltage for backlit LEDs arranged in strings. A current sink is included to regulate the current through the LED string. To minimize power dissipation, the voltage at the ILED sink needs to be a fraction above the voltage necessary to guarantee that the LEDs receive their specified current (Figure 2). A common design approach is to use a feedback path from the ILED sink to the SMPS to regulate the SMPSs output voltage. This feedback path is required to allow for variations in forward voltage (VF) from one LED to another. The typical forward voltage of a white LED is approximately 3.2Vand may vary as much as 200 mV per LEDso, for example, in a string of 10 LEDs, the total for VLED may range from 30 to 34V.
system architecture
The voltage that is required at the dc/ dc converter can be expressed as VDC-DC=VLED+VSINK; VLED=nx VF(LED). VSINK is assumed to be 0.5V, so the ILED sink must regulate VDC-DC in the range of 30.5 to 34.5V, depending on the actual LED forward voltages. A single string of LEDs is rarely adequate because, as the number of LEDs in the string increases, the required output voltage also increases. Above a certain VOUT/VIN ratio, the SMPSs efficiency falls dramatically. LED-backlight designers can therefore use several strings in order to avoid an excessively high output voltage required of the SMPS. The simplest approach is to duplicate the single-string, single-dc/dc-converter topology at each string (Figure 3). The advantage is efficiency, because each strings voltage is regulated separately. The disadvantage is the high cost, since each string requires its own dc/dc converter, MOSFET, coil, diode, and output capacitor. In order to save on BOM cost, the designer could reduce the number of LED channels, using long strings with many LEDs in each string. This approach, however, compromises the systems ability to implement local dimming, which is another important power-saving technique. Therefore, none of the trade-offs of this topology is particularly attractive. A more radical approach to reducing BOM cost can be found in the multi string, single-dc/dc-converter topology (Figure 4). The drawback of this approach is that the SMPS voltage must be regulated higher than the LED string with the highest forward voltage, which means that it operates at a higher voltage than is necessary for those strings with a lower forward voltage. As a result, the ILED sink must dissipate the excess power from the strings with lower forward voltage, generating heat that must be conducted away from the circuit board and resulting in reduced power efficiency. The architecture that provides the best balance between efficiency and BOM cost is one that combines elements of the multistring and multidc/dc-converter architectures described previously. This mixed architecture (Figure 5) has multiple dc/dc converters supplying groups of LED strings. The multistring, mixed-architecture solution offers the best overall power efficiency because it combines the advantage of local dimming in directbacklit systems with good dc/dc
output voltage regulation. It also offers a substantial BOM saving over the efficient multistring, multi-dc/dc-converter architecture.
Regulating current
The LED-manufacturing process causes wide variations in brightness and color temperature from one LED to the next. As a guide to users, white-LED manufacturers allocate each manufactured unit to groups, or bins, of LEDs with comparable performance in terms of color, brightness, and forward voltage. But the manufacturers specification for each brightness and color-temperature bin is valid only under specific nominal operating conditions. This means that the LED current must be set to the nominal current stated in the data sheet in order to generate the specified brightness and color. Consequently, dimming and brightness control can be implemented only by switching the current sent to any single LED to either on (nominal current) or off (zero current) through a digital PWM control signal. In analog dimming, the LED would be operating outside its specified nominal current, leading to unacceptable changes in color temperature and poor LED-to-LED brightness matching (Figure 6). Since LEDs require a perfectly regulated constant-current power supply, it follows that the primary role of the LED driver is to set the current to the nominal value when on and to 0A when off. Therefore, the feedback loop controlling the accuracy of regulation requires an extremely precise current sink (Figure 7). While there are a variety of currentsink designs, the precision requirements of TV backlighting (current regulation better than -0.5%) require an accurate op amp to set the ILED current independent of the ILED voltage. In backlighting driver applications, however, the task is more challenging because the accuracy of current regulation must be maintained even when the voltage at the current sink falls to very low levels. This requirement is difficult to meet, but four generations of accurate currentsink LED drivers from AMS have been designed specifically for such applications. The AS369x, AS381x, AS382x, and AS385x devices also incorporate an offset-compensated op amp. Currentsink drivers require a minimum voltage at the drain (VDS(SAT)) to ensure the full accuracy and proper operation of the
Current-sink properties
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DC/DC
DC/DC
DC/DC
VDC-DC
VLED1
VDC-DC
VLED2
VDC-DC
VLED3
ILED SINK
VSINK1
ILED SINK
VSINK2
ILED SINK
VSINK3
Figure 3 A separate dc/dc converter with each LED string is an expensive option.
DC/DC
VDC-DC
VLED1
VDC-DC
DIANE
VLED2
VDC-DC
VLED3
ILED SINK
VSINK1
ILED SINK
VSINK2
ILED SINK
VSINK3
Figure 4 With one dc/dc converter serving multiple LED strings, SMPS voltage is not optimized.
DC/DC
DC/DC
VDC-DC
VLED1
VDC-DC
VLED2
VDC-DC
VLED3
VDC-DC
VLED4
DIANE
ILED SINK VSINK3 ILED SINK VSINK4
Figure 5 A mixed architecture optimizes the balance between BOM cost and power efficiency.
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sink transistor inside the saturation region. For the saturated region, the gate-source voltage primarily controls the output current. If the current sink is to operate at high efficiency, it is important that the voltage drop between VSET and VDS is low. LED drivers with op amps that include built-in offset cancellation can maintain VSET at levels as low as 125 to 250 mV. Allowing an additional margin for VDS above VDS(SAT) of 150 mV, a total voltage drop at the current sink of approximately 400 mV is necessary. For a string of eight LEDs (where VF=8x3.2=25.6V), this results in a power loss of approximately 1.5% in ISINK. Without the offset cancellation included in the AMS backlight LED drivers, the value of VSET would be higher, leading to higher power losses at the current sink.
regulation circuits by inserting latencies of several hundred milliseconds into the decay instruction. Thus, when bright frames are interrupted by a short sequence of dark frames, the second bright frame starts at full brightness because the driver has automatically delayed the voltage ramp-down. Another useful feature integrated in LED-driver ICs is a fast SPI. In directbacklit TVs, the LEDs are arranged in a
large number of relatively short strings so that small areas of the panel can be dimmed to save energy. Typically, such arrangements contain 256 channels in a matrix of 16x16 fields, each individually configured through PWM. But generating 256 PWM signals with variable PWM width and delay is a hugely intensive processing task, even for the fastest microcontroller. These backlighting systems therefore
250
200
Power optimization
As described earlier, a feedback path from the LED driver to the SMPS sets the drain voltage to the minimum required value. The output current sink can be implemented either with a simple, defined current output driver and an external capacitor (Figure 8a) or with a digital control circuit that sets attack/ release times and controls the current output with a digital-to-analog converter (IDAC) (Figure 8b). Both of these solutions offer good efficiency, work with every type of SMPS with voltage feedback, and can be implemented by attaching feedback lines from more than one driver to the same SMPS, as is required in mixed-architecture systems. The second, digital implementation, however, provides some special advantages. In addition to not requiring an output capacitor, the digital circuit gives the designer the freedom to define the feedback systems attack and decay times. Combining a fast attack time with decay latency and relatively slow decay can improve the displays performance. This benefit is particularly noticeable in scenes that require brightness to change rapidly. In this case, a fast attack time eliminates perceptible brightness artifacts as the screen changes from dark to full brightness. The analog solution dims the LEDs output gradually during a short dark frame, resulting in a visible delay in achieving full brightness for the next bright frame. This delay is a noticeable distraction for TV viewers because films and other video content create large dynamics from one frame to another. Such artifacts can be eliminated with digital
50
10
20
30
40
CURRENT (mA)
Figure 6 The brightness of LEDs from the same bin is guaranteed to match only at
ILED
ILED
ILED
ILED
(a)
VSINK
(b)
VSINK
(c)
VSINK
(d)
VSINK
Figure 7 Of the current-sink designsprimitive (a), simple (b), precision (c), and ideal
(d)a precision current sink requires an accurate op amp with offset compensation. EDN Europe | SEPTEMBER 2013
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VOUT
DRIVER FBX UP CNT ATTACK DECAY IDAC 0 TO 255 A RELEASE (b) DOWN
VTRIP
10 F
(a)
ATTACK RELEASE
Figure 8 Two different methods can be used for applying a feedback loop to the SMPS: The output current sink can be implemented ei-
ther with a simple, defined current output driver and an external capacitor (a) or with a digital control circuit that sets attack/release times and controls the current output with a DAC (IDAC) (b).
use local PWM generators integrated into the LED-driver ICs. This approach enables brightness to be configured with simple SPI data transfers. In an architecture with multiple driver ICs (for example, 256 channels with 16 channels per IC and 16 ICs), the LED channels can be configured by daisy-chaining SPI signals and transferring the data that are used in a VSYNC frame to the frame before. In this arrangement, data transfer over an SPI can reach speeds of 20 Mbps, or 50 kb/frame at a 400-Hz frame ratefast enough to change dimming of each field in sync with the actual frame. Ideal local dimming then can be achieved with minimum overhead on the microcontroller. color temperature of the white LEDs. Instead of having the edge-lit LEDs permanently set to a specific brightness value, the brightness can be dynamically altered via changes to the pulse width. Another technique for saving power is dynamic luminance scaling. With this technique, the LCDs white/brightness level is increased in certain scenes to allow the backlight LEDs power output to be reduced. Yet another method to reduce power consumption is the use of ambient-light sensors. If the room where the TV is being watched is fairly dark, the backlight brightness can be reduced (Table 1). EDN1303DF Fig 8.eps DIANE TV manufacturers are exploring even more sophisticated methods. For instance, cameras are beginning to be designed into displays to enable consumers to use video-telephone services such as Skype on their TVs. These cameras also can be used to detect if someone is actually watching TV; if the TV is on without anyone being in the room, the backlight is reduced to
a minimum brightness level. Even customized energy-consumption patterns can be implemented. While you might prefer watching TV in the energy-friendly eco-mode with reduced backlighting, another member of the household might prefer full brightness. Considerable power savings can be realized by implementing todays advanced techniques for efficient LED driving. This is important, because evertougher regulations continue to reduce the maximum power that a new TV can consume.EDN
Authors biograpHies
Peter Rust, Werner Schgler, and Manfred Pauritsch are senior design engineers at AMS. Herbert Truppe is a product-line manager at AMS.
Smart dimming
This local dimming technique is possible only with direct-backlit systems. But a certain amount of smart dimming also can be achieved with edge lighting. In particular, PWM dimming can be used to vary brightness without changing the
Table 1 Energy-saving potential using smart LED drivers and smart Ambient-light sensors (ALSs) in LED TVs TV LED-backlight architecture Global dimming Edge local dimming Direct local dimming Power-reduction method Global dimming with phase shift Edge smart dimming Local dimming Energy-saving percentage LED backlight 5% 10% to 20% 20% to 30% Energy-saving percentage LED backlight and ALS 25% 40% to 50% 50% to 60%
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FIGURE 1.
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34970A/72A data acquisition switch unit
Low cost, 3-slot unit with 6 digit DMM and built-in signal conditioning Choose from 8 plug-in modules, up to 120 1- wire (60 2-wire) channels or 96 cross points Benchlink Data Logger software included, optional 34830A Benchlink Data Logger Pro GPIB & RS-232 connectivity (34970A) USB & LAN (LXI Core) connectivity (34972A)built-in web interface for easy control
MO PRO ge 2
Pa
See
USB modular instruments (U2700 Series) includes 100/200 MHz oscilloscopes, 3-channel source measurement unit, 5 digit DMM, switch matrix, and function generator. For more information, go to www.agilent.com/find/usbmodular USB modular data acquisition (U2300 Series and U2500 Series) includes multifunction and simultaneous sampling multifunction DAQ devices. Additional I/O devices and RF switch driver are also available. For more information, go to www.agilent.com/find/usbdaq
The cost-effective way to accelerate production line LCR testing and improve component evaluation
4263B LCR meter
100 Hz to 100 kHz 0.1% basic accuracy High-speed measurement: 25 ms 6 test frequencies: 100 Hz, 120 Hz, 1, 10, 20, 100 kHz
POWER SUPPLIES
High performance
Anticipate new demands with modular versatility, deep accuracy, and high speed
N6700 low-profile modular power system
Ideal DC power supply solution for automated test systems: small, fast, and flexible Small 1 U high mainframe (400, 600, 1200 W) with slots for up to 4 programmable DC power modules Industry leading fast command processing time (<1 ms) to improve throughput Mix and match the performance you need with your choice of over 30 programmable DC power modules: basic, high performance, and precision (mA and A); available in 50, 100, 300, and 500 W USB, GPIB and LAN (LXI Core) connectivity
High value
Solid performance and robust features help you achieve more on lower budgets
N5700 and N8700 Series system DC power
Basic, high-power, single output power supplies 45 affordable models in compact 1U (750 and 1500 W) and 2U (3.3 and 5 kW) packages Up to 600 V or up to 400 A Programmability and built-in V & I measurements simplify test set ups USB, GPIB and LAN (LXI Core) connectivity
Output noise as low as 1 mVp-p/0.2 mVrms Tight 0.01% load and line regulation Fast load transient response time (<50 s) 30 to 200 W outputs
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Get deep insight into DUT power consumptionwithout assembling a complex test system Integrate up to four DC programmable power modules with DMM, scope, arb, and data logger features; up to 600 W total power USB, GPIB and LAN (LXI Core) connectivity
Output sequencing (for U803x Series) U8000 Series DC power supplies Low output noise (as low as 1 mVrms)
Fast, low-noise outputs improve 6600 Series measurement accuracy and test throughout high-performance 40 to 6600 W, single output, up to 120 V, DC supplies and up to 875 A Programmability and built-in V & I measurements simplify test setups GPIB connectivity
minimizes interference into your deviceunder-test (DUT) Fast load transient response time (< 50 s) reduces test time and manufacturing cost Excellent 0.01% load and line regulation for steady output power levels Total power of 375 W at three outputs (for U803x Series)
Autoranging to do the job of multiple 6030 Series power supplies basic autoranging 240 or 1200 W output, up to 500 V and DC supplies up to 120 A Programmability and built-in V & I measurements simplify test setups GPIB connectivity
Stable and accurate: these loads are easy to integrate into your test system Automated command list execution reduces workload on system controller 1800 W mainframe accepts up to six 150 to 600 W modules for simultaneous testing Maximum inputs up to 240 V and 120 A GPIB connectivity
Quickly and accurately evaluate your DUTs with precision/low-noise sourcing and easy-to-use GUI
B2900A Series source measure units B2960A Series low-noise power sources
See
Superior Graphical User Interface (GUI) High sourcing and measurement resolution Wide output range (210 V / 3 A DC / 10.5 A pulse) Ultra-low noise performance with the external low noise filter (10 Vrms) High sourcing resolution (6.5 digit, 100 nV/10 fA) Innovative sourcing capability and superior GUI
www.agilent.com/find/powerbrochuredisty
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NEW
Capturing ghosts: the oscilloscope capabilities that matter the most
Flickering waveform ghosts, those classic intermittent signals, are among the toughest troubleshooting challenges, so its vital to understand how scope performance affects your ability to capture, identify, and fix these difficult creatures: Real-time bandwidth and sample rate These are the most important oscilloscope specifications to consider because they determine the level of detail in which signals can be captured. Memory depth and display update rate Deep memory is a powerful tool for catching ghosts because it lets you sample at higher rates over a longer period of time, and a fast display system greatly enhances a scopes ability to make those occasional waveform ghosts more visible. Zone triggering Using advanced parametric/violation triggering modes is sometimes easier said than done. A simpler alternative in many cases is zone triggering. Simply draw a box around the area of the ghost, and the scope will display only the anomalous waveforms that intersect that zone. To learn more about capturing elusive signals with todays advanced scopes,
visit www.agilent.com/find/4000X-Series
See how DMMs that do more and display more can change the way you work.
SEE PAGE 3
Bluetooth and the Bluetooth logos are trademarks owned by Bluetooth SIG, Inc., U.S.A. and licensed to Agilent Technologies, Inc. Microsoft and Windows are registered trademarks of Microsoft Corporation.
Technical data and pricing subject to change without notice. Published in Spain, July 1, 2013 Agilent Technologies, Inc. 2013 5991-2155EEE
When you turn on a laptop or a smart phone, you expect to wait for it to boot up, but you are less patient when you turn on your car. With a car, consumers expect immediate access to computer electronics, including navigation and infotainment systems, and automobile manufacturers strive to meet this desire with design strategies that shorten start-up time.
ne such strategy is to keep dynamic memory (RAM) active at all times, even during the ignition-off state. The DDR3 memory used in automobiles operates on a 1.5V rail with peak load currents over 2Apreferably produced by a high efficiency DC/DC converter to minimise heat dissipation. In these applications, light load efficiency is just as important to preserve battery life when the car is not running. DDR memory can consume 1 mA10 mA from the 1.5V rail in standby, but drawing 10 mA from the battery is unacceptable when the car is parked for long periods. This constraint rules out the use of a linear regulator, where input and output current are equal. On the other hand, a switching step-down (buck) regulator draws less input current than load current in proportion to the step-down ratio: Figure 2. This step-down converter circuit accepts automotive where is the efficiency factor (0 to 1).
battery and generates 1.5V at 3.5A. Low quiescent current and synchronous rectification result in high efficiency across the entire load range.
tional semiconductors are required, they work with inexpensive ceramic capacitors, and the MSOP package has leads that are easy to solder and inspect. With a typical minimum on-time of 30 nsec (45 nsec guaranteed maximum), you can design compact, high switching-frequency buck regulators with large stepdown ratios. Figure 2 shows an application that delivers 3.5A at 1.5V. The operating frequency is 475 kHz to optimise efficiency and remain below the AM radio band.
Figure 1. LT8610AB efficiency versus load Figure 1 shows that the LT8610AB synchronous step-down regulator achieves around 83% efficiency at a 1 mA load. For a battery voltage of 12V and load current of 1 mA at 1.5V, calculated input current is only 151 A.
When the task is to carry out direct DC/DC conversion from a car battery to 1.5V DDR memory, a solution lies with LT8610A and LT8610AB which are monolithic, synchronous step-down regulators designed specifically for automotive systems. They deliver 3.5A while consuming only 2.5 A quiescent current. Building a circuit around them is straightforward as no addi-
Figure 3. Keeping the memory alive in cold-crank or start-stop events, operation is down to a typical minimum input voltage of 2.9V at 25C, with 3.4V maximum guaranteed over temperature.
www.edn-europe.com
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Figure 6. Similar 12V to 1.5V application as in Figure 2, but the operating frequency is increased to 2 MHz for reduced inductor value and size. The difference between the two parts is that the LT8610AB features higher efficiency at light loads. This is achieved by using an increased Burst Mode current limit, allowing more energy to be delivered during each switch cycle and lowering the switching frequency for a given load. Because a fixed amount of energy is required to switch the MOSFET on and off, a lower switching frequency reduces gate-charge losses and increases efficiency. Figure 4 shows the efficiency difference between the two parts. For loads between 1 mA and 100 mA, the LT8610AB improves efficiency by more than 10% compared to the LT8610A. The trade-off to the increased Burst Mode current limit is that more energy is delivered in each switch cycle, so more output capacitance is required to keep output voltage ripple low. Figure 5 compares the output ripple for the LT8610A and LT8610AB as a function of the output capacitance for two inductor values, at 10mA load. In addition to the current limit, the inductor choice affects the efficiency and switching frequency in Burst Mode operation. This is because for a fixed current limit, a larger inductor value can store more energy than a smaller one. If high efficiency at light loads is paramount, then the inductor value can be increased beyond the starting value recommended in the data sheet.
8610AB results in substantial efficiency gains at light load compared to the LT8610A.
Both parts feature excellent fault tolerance to automotive environments. A maximum input of 42V handles load dumps. A robust switch design and high speed current comparator protect the device during output shorts. The minimum input is worst-case 3.4V, the maximum duty cycle is above 99% and the dropout voltage is typically 200 mV at 1A, all of which keep the output in regulation through cold-crank. The typical minimum input voltage is plotted in Figure 3.
A major part of the designers task is to avoid discharging the battery, to which low ripple burst mode operation and minimal quiescent current both contribute. The LT8610A and LT8610AB are designed to minimise output voltage ripple over the entire load range. At light loads, they maintain efficiency by reducing their operating frequency and entering Burst Mode operation. Fast transient response is maintained even at very low loads. This feature combined with the very low quiescent current of 2.5 A means that, even at a few A of load, the converters are more efficient than a linear regulator with zero quiescent current. For systems where low frequency operation must be avoided, Burst Mode operation can be turned off by applying either a logic high signal or clock signal to the SYNC pin.
F output capacitors for two inductor values, at 10 mA load. (a) Ripple for the 475 kHz application in Figure 2. (b) Ripple for the 2 MHz application in Figure 6. EDN Europe | SEPTEMBER 2013
values.
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external 3.3V supply. (External supply efficiency of 85% is assumed and factored into overall efficiency shown here.)
voltage, so application circuits are usually optimised for this range. The 475 kHz application in Figure 2 operates at the designed frequency over the entire input range of 3.5V to 42V. However, if we restrict the normal operating voltage to 16V (42V transient), the operating frequency can be increased and the value and size of the inductor reduced. With a worst-case minimum on-time of 45 nsec, the LT8610A and LT8610AB can be programmed to 2 MHz as shown in Figure 6. Note that when the input voltage goes above 16V, the output remains in regulation although the switching frequency decreases to maintain safe operation. The 2 MHz solution is identical to the circuit in Figure 2, except for the RT resistor changed to 18.2 k and the inductor value and size reduced in order to save space. Figure 7 shows efficiency versus load for two inductor choices.
The LT8610A and LT8610AB use two internal nMOSFETs specifically optimised for automotive applications. In particular, the gate drive circuitry requires less than 3V to fully enhance the FETs. To generate the gate drive supply, the LT8610A/AB
includes an internal linear voltage regulator, the output of which is the INTVCC pin (do not load INTVCC with external circuitry). An important feature is that this internal regulator can draw current from either the VIN pin or the BIAS pin. If the BIAS pin is left open, then gate drive current is drawn from VIN. However, if a voltage of 3.1V or higher is tied to the BIAS pin, gate drive current is drawn from BIAS. If the BIAS voltage is lower than VIN, the internal linear regulator will run more efficiently using the lower voltage supply, thus increasing overall efficiency. The efficiency data in Figures 1, 4 and 7 was recorded with the BIAS pin open. After all, if the 1.5V output is the only rail alive, then there is likely no good place to tie the BIAS pin. However, if there is a 3.3V or 5V supply, tie it to the BIAS pin, even if the supply is not available in standby or ignition-off conditions. Figure 8 shows the efficiency with and without a 3.3V supply connected to BIAS. In calculating the total efficiency, we have included the power drawn from the 3.3V rail and assumed that it was generated with 85% efficiency. Note that the benefit to externally powering BIAS is greater at higher operating frequencies because the gate drive current is higher. The LT8610A also benefits more from external bias compared to the LT8610ABthe ABs increased Burst Mode current limit results in a lower operating frequency for a given load.
This configuration is an excellent regulator for other automotive supplies, including 3.3V and 5V supplies, with efficiency above 90%, as shown in Figure 9. An important consideration for automotive applications is the behaviour of the power supply during cold crank and idlestop transients, when the voltage from the 12V battery may drop below 4V. The LT8610AB operates up to 99% duty cycle, providing output regulation at the lowest possible input voltage. Figure 10(a) shows the dropout voltage. This is the difference between VIN and VOUT as the input voltage decreases towards the intended output regulation voltage. The LT8610AB also has excellent start-up and dropout behaviour, resulting in predictable and reliable output voltage as a function of input voltage. Figure 10(b) shows the output voltage as the input supply is ramped from zero to 10V and back to zero. These devices, defined with the automotive environment in mind, have a low component count, low minimum input voltage, low quiescent current and high efficiency across a wide load range. These features suit them as solutions for providing standby power to DDR memory in automotive applications. Figure 9. Efciency for 3.3V and 5V outputs is above 90%,
David Gilbert is Associate Design Engineer, Power Products, at Linear Technology Corp.
www.edn-europe.com
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The P-channel MOSFET however requires a PCB change, along with some extra circuitry. Figure 1 illustrates the three components that are required; a P-FET, a Zener diode, and a resistor. The P-FET needs to be sized so that it can handle the voltages applied to the input of the module, along with the load currents required. In addition, it is important to consider the thermal requirements of the system, since the power dissipation in the FET is the current squared times the on-resistance of the FET. The Zener diode protects the MOSFETs gate oxide from damage due to over-voltage conditions. Most P-FETs can handle between 15-20V from their gate to source connections, so the Zener has to be chosen to clamp before this point. The resistor pulls the gate down to ground to turn on the P-FET, but it also must be sized appropriately. It cannot have too little resistance, because then too much current will be allowed to flow through the Zener thereby creating power dissipation issues for it. However, if it gets too large, then the P-FET may not turn on as hard as preferred, and the whole idea for this scheme is to reduce the voltage drop across the drain to source connection.
BOOST SUPPLY
One approach is a boost supply. This takes a lower input voltage and creates a higher voltage on the output. Many suppliers are currently employing some type of boost supply at the front end of electronic modules in order for them to operate properly through dropout conditions caused by the Start/Stop system. The following article looks at various solutions available to the designer, including low dropout linear regulators, reverse battery protection schemes, and different boost options for these Start/ Stop systems. As with most engineering problems, there are a number of ways to solve an issue. If the battery voltage only drops down to 6V at the input, then the first and simplest solution is to find an extremely low drop-out linear regulator that requires less than 0.3V of headroom. This can work for modules with lower current requirements, but one soon runs out of options for modules with higher current needs. An alternative approach is to replace the standard P-N junction diode used for reverse battery protection on the front end with either a Schottky diode or a P-channel MOSFET. A Schottky diode has about half of the forward voltage drop of a standard rectifier, so it adds a few more tenths of a volt to the headroom. Changing to a Schottky diode is straight-forward enough, since it typically fits right onto the same PCB pads as the standard diode, Figure 1: Reverse battery with P-FET eliminating the need for layout changes.
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The Single-Ended Primary-Inductor Converter (SEPIC) design is very similar in layout to the straight boost converter except that it adds an inductor to ground and a DC blocking capacitor. The negative side here is the addition of another inductor and capacitor, but on the positive side there are no more issues with the output being short circuited as the DC blocking capacitor is now in series with the output. The output now is not affected by the input voltage, so it can be lower or higher than the input. One thing to note is that with all of the switching topologies shown, a reverse battery protection scheme is still needed, since reverse current can still flow from ground through the body diode of the FET back to input voltage. In summary, there are many issues to consider when going to a Start/Stop alternator system. This article has touched just on the power supplies for electronic modules, but there are also other concerns that need to be addressed. For example, both interior and exterior lighting will dim during these voltage dips. Interior lights blinking can be annoying though not critical, but brake lights and headlights directly affect safety, so these will also need power supply solutions to keep them up and running. Fortunately, there are now solutions in existence for these problems. Mark Scholten is a Senior FAE with ON Semiconductor; www.onsemi.com Figure 2: Various Boost Supplies
dielectric material is that high-k MLCCs are available in much larger capacitance values and smaller packages than C0G types. Unfortunately, these advantages come with a downside: high-K MLCCs exhibit a substantial voltage coefficient, meaning their capacitance varies depending on the applied voltage. In AC applications this phenomenon manifests itself as waveform distortion and can compromise the overall system performance. When printed circuit board (PCB) area and cost are major design constraints, board and system level designers may be tempted to use high-K MLCCs in circuits where they can introduce significant distortion into the signal path. In the balance of this article, the author considers the origins and magnitude of unexpected distortion that may arise in this way, and presents a measurement approach to quantify it. He concludes; Although there are many applications where high-k MLCCs are useful for engineers, it is not advisable to use them in areas of a systems signal path where significant voltage drop across the capacitor allows it to contribute distortion. The complete article is available as a White Paper from EDN Europe's website.
www.edn-europe.com
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BY BONNIE BAKER
MFB FILTERING
The MFB topology (sometimes called infinite gain or Rauch) is often preferred because it has low sensitivity to amplifier variations, such as the open-loop gain or input range (Figure 1). The MFB topology creates a second-order filter. A MFB single-stage (second-order filter) provides two poles while inverting the signal. In designs where an even number of stages is required, such as a fourthor eighth-order filter, the output polarity is the same as the input signal. A sixth-order filter consisting of three MFB stages inverts the signal three times, resulting in an inverted output after the third stage. This inversion may, or may not, be a concern in the application circuit, particularly if you have differential input/output stages. In Figure 1, the gain circuit is negative and equal to the resistor ratio of R2 and R1. This arrangement allows a variety of negative gains. Generally, the MFB topology allows low sensitivity to component tolerances. The value required for C1 in an MFB design can be quite low while the designer is trying to use reasonable resistor values. The caveat is that low capacitor values can result in significant errors due to parasitic capacitance and the input capacitance of the amplifier.
here are two basic filter topologies that everyone recommends when they start to design their signal chain: multiple-feedback (MFB) or Sallen-Key topologies. But what are the differences and why would you choose one over the other? SALLEN-KEY FILTERS
There are instances where the SallenKey topology is a better choice. A single, second-order Sallen-Key stage also provides two poles but is a non-inverting circuit. This may be preferable over a MFB single stage, but this is not the only potential advantage. As a rule of thumb, the Sallen-Key topology is better if: 1. gain accuracy is important, and 2. a unity-gain filter is needed, and 3. a low Q is required (for example, Q < 3) At unity-gain, the Sallen-Key topology has excellent gain accuracy. This is because the op amp is in a unitygain buffer configuration with a high open-loop gain. Consequently, the gain is independent of the resistors in the circuit. With the MFB topology, the R2/ R1 resistor ratio and the resistor errors determine the gain. The unity-gain Sallen-Key topology also requires fewer componentstwo resistors versus three for the MFB (Figure 2). Your circuit also may require a low Q, the quality factor. The relationship between Q and the damping factor is Q = 1/2 , where is the damping factor. The higher the Q, the more easily the circuit oscillates, particularly at the 3-dB corner frequency. The Sallen-Key topology may be
preferable for low-Q, high-frequency filter sections. Selecting the correct amplifier, for these circuits, presents an interesting challenge. It is not simply a matter of picking an amplifier with a gainbandwidth-product that is 100 times higher than the filters corner frequency. The amplifier bandwidth calculation involves variations of the amplifiers bandwidth and variations of the passive components over time, to mention a few. Sometimes amplifier manufacturers, such as Texas Instruments with the WEBENCH Filter Designer Web software, provide a list of the appropriate amplifiers for the related filter. This program provides the actual amplifier suggestion, along with alternatives if you would rather use an amplifier other than the suggested device. Filter Designer also provides SPICE simulations of the chosen filters sine wave response, step response, and closed-loop ac response. The WEBENCH Filter Designer program seems to have broken through some filter design barriers. All I can say is filter design has come a long way, baby. Reference 1 1. WEBENCH Filter Designer program, Texas Instruments; http://www. ti.com/lsds/ti/analog/webench/webenchfilters.page?DCMP=hpa_contributed_ article&HQS=webenchfilter-cahttp:// Bonnie Baker is a senior applications engineer at Texas Instruments and author of A Bakers Dozen: Real Analog Solutions for Digital Designers.
supply low-pass filter. The gain of this circuit is equal to R2/R1, where VCM=V+/2. EDN Europe | SEPTEMBER 2013
dual-supply, low-pass unity gain filter. The gain of this circuit is equal to 1V/V.
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switching module
n Three input voltage ranges for communication, industrial,
rugged/M-Grade applications
n Communication converters have max peak input voltage of
High Density
n 50 W / 60 w output power (dependent upon converter model) n Surface mount 22mm x 16.5mm x 6.7mm high-density package n 900 kHz switching frequency, miminizes input filtering and
higher reliability
Resources
Blog Post: The technology behind the Cool-Power ZVS DC-DC Converters Video: An Introduction to Vicors Cool-Power ZVS DC-DC Converters
Practical Design Considerations and Solutions for the Reduction of Conducted EMI and Filter Size in Power Systems
Co m in g So on
Features
n Low profile, 9.55 mm height above board n Small footprint, size of a business card n Flanged aluminum package for secure mounting and
n Consistent high efficiency across the worldwide mains n Reduced power loss and cooling requirements n Module includes PFC, regulation, isolated 48 V output
n Integrated rectification, filtering and transient protection n Peak efficiency: >92% n EN55022, Class B EMI conducted emissions with a
few components
(SELV), filtering, rectification, transient protection, agency approvals, simplified thermal management
n Simple design, requires few external components n Module power density, 121 W/in n Complete solution including hold-up capacitors, 54 W/in
Basic Application
F1
C2
Gnd AC (L)
MOV
+OUT
R2 +OUT C5 L2
CM
85 264 Vac
C3 C4
AC (N) Gnd
-OUT
L1 R1 C1
9.55 mm
Resources
An Introduction to the Vicor AC Front End Module Webinar: Designing High Performance AC-DC Power Systems Using a Power Component Approach AC Front End Product Information
Part Number
Input Voltage
85 264 Vac
Efficiency (%)
90 88 86 84 82 80 78 76
FE175D480C033FP-00
FE175D480T033FP-00
85 264 Vac
48 Vdc
330 W
-40 to 100C
10
20
30
40
50
60
70
80
90
100
FE175D480M033FP-00
85 264 Vac
48 Vdc
330 W
-55 to 100C
100 V
115 V
240 V
Replace the 00 suffix in the part number with CB to order an evaluation board.
L1
Vin PGND
Vout
Cout
High Efficiency
n Up to 98% peak efficiency (19 VIN to 15 VOUT) n PI34xx Series optimized for 12 VIN with even
higher efficiency
n Light and full load high-efficiency performance
Cool-Power
Model Number
Output Range
Set Trim Range
IOUT
Max
Resources
Webinar: ZVS Point-of-Load Regulation Enabling High Performance On-Board Power Solutions Webinar: Design Considerations For High Performance On-Board Power Design Cool-Power ZVS Buck Regulators Product Information
8 18 Vin
PI3311-00-LGIZ 1.0 V 1.0 V to 1.4 PI3318-00-LGIZ 1.8 V 1.4 V to 2.0 PI3312-00-LGIZ 2.5 V 2.0 V to 3.1 PI3301-00-LGIZ 3.3 V 2.3 V to 4.1 PI3302-00-LGIZ 5.0 V 3.3 V to 6.5 PI3303-00-LGIZ 12 V 6.5 V to 13.0 PI3305-00-LGIZ 15 V 10.0 V to 16.0 Higher Current Versions PI3311-01-LGIZ 1.0 V 1.0 V to 1.4 PI3318-01-LGIZ 1.8 V 1.4 V to 2.0 PI3312-01-LGIZ 2.5 V 2.0 V to 3.1 PI3301-01-LGIZ 3.3 V 2.3 V to 4.1 I2C Functionality and Programmability PI3311-20-LGIZ 1.0 V 1.0 V to 1.4 PI3318-20-LGIZ 1.8 V 1.4 V to 2.0 PI3312-20-LGIZ 2.5 V 2.0 V to 3.1 PI3301-20-LGIZ 3.3 V 2.3 V to 4.1 PI3302-20-LGIZ 5.0 V 3.3 V to 6.5 PI3303-20-LGIZ 12 V 6.5 V to 13.0 PI3305-20-LGIZ 15 V 10.0 V to 16.0 PI3311-21-LGIZ 1.0 V 1.0 V to 1.4 PI3318-21-LGIZ 1.8 V 1.4 V to 2.0 PI3312-21-LGIZ 2.5 V 2.0 V to 3.1 PI3301-21-LGIZ 3.3 V 2.3 V to 4.1 12 V Optimized Option PI3420-00-LGIZ 1.0 V 1.0 V to 1.4 PI3421-00-LGIZ 1.8 V 1.4 V to 2.0 PI3422-00-LGIZ 2.5 V 2.0 V to 3.1 PI3423-00-LGIZ 3.3 V 2.3 V to 4.1 PI3424-00-LGIZ 5.0 V 3.3 V to 6.5
V V V V V V V V V V V V V V V V V V V V V V V V V V V
10 10 10 10 10 8 8 15 15 15 15 10 10 10 10 10 8 8 15 15 15 15 15 15 15 15 15
A A A A A A A A A A A A A A A A A A A A A A A A A A A
ZVS
Reduces Q1 turn-on losses Reduces gate drive losses Reduces body diode conduction ZVS
PRM
VT VC
High Density
n Up to 1,700 W/in3, with 500 W
VIN
IFB
F1 CIN
+IN
+OUT COUT
VOUT 20 V to 55 V
IN
GND
SGND
OUT
SGND
PRM Modules
Model Number
Input Voltage
Nom. (V) Range (V)
Output Voltage
Voltage Range (V)
Output
Power Max.
Output
Current Max.
Package
Size
P024F048T12AL P036F048T12AL P045F048T17AL P045F048T32AL P048F048T12AL P048F048T24AL PRM48BH480T200A00 PRM48BF480T400A00 PRM48AH480T200A00 PRM48AF480T400A00 PRM48BH480T250A00 PRM48BF480T500A00
24 V 36 V 45 V 45 V 48 V 48 V 48 V 48 V 48 V 48 V 48 V 48 V
18 36 V 18 60 V 38 55 V 38 55 V 36 75 V 36 75 V 38 55 V 38 55 V 36 75 V 36 75 V 38 55 V 38 55 V
26 55 V 26 55 V 26 55 V 26 55 V 26 55 V 26 55 V 5 55 V 5 55 V 20 55 V 20 55 V 20 55 V 20 55 V
120 W 120 W 170 W 320 W 120 W 240 W 200 W 400 W 200 W 400 W 250 W 500 W
2.5 A 2.5 A 3.5 A 6.67 A 2.5 A 5.0 A 4.17 A 8.33 A 4.17 A 8.33 A 5.21 A 10.42 A
Full Full Full Full Full Full Half Full Half Full Half Full
High Efficiency
n Full chip 500 W: 97.8% n Half chip 250 W: 96.7%
Flexible
n Regulation: Remote sense, local loop,
adaptive loop
n Parallel capabilities
These PRM modules can be further configured to meet your exact needs.
Resources
Video: Overview of Vicors VI Chip PRM Module PRM Product Information Configure a PRM for your applications requirements
85 264 Vac
Input Active Filtering EMI Filter
48 Vdc
AC Front End
+5 V, 20 A
5 V, 20 A
0.8 V, 130 A
Power Management
Cool-Switch Cool-Swap
Buck-Boost
48 V, 10.4 A
Cool-Power
3.3 V, 18 A
Cool-Switch Cool-ORing
Cool-Swap RDS(on)FET
Bus Converter
12 V, 10 A
Cool-ORing
RDS(on)FET
Buck
1 16 V, 50 W
Resources
voltage trimming
n Calculate required bus capacitance for VI-ARM, FARM, and
ENMod modules
n Thermal calculator for heat sink selection
Filter Design
n Select attenuation and frequency n Choose from five different topologies n Supports regulated and unregulated converters
and tables
Design Calculators
Resources
Video: Using Vicors online simulator Online simulator: VI Brick IBCs Online simulator: BCMs Online simulator: PRMs Filter design tool Design calculators
AC-DC Converters
n VIPAC - Autoranging input with filtering, multiple output,
applications requirements
n Or use hundreds of predefined designs n Online registration allows designs to be saved
(25100 W)
n ComPAC, VIPAC Arrays and chassis-mount MegaMods
Resources
PowerBench online design center Design calculators Webinar: Modeling, Simulation, and Selection Techniques in Power Design
Equipment > Ground Vehicles > Radar > Telemetry > Unmanned Vehicles
designideas
by Francesc Casanellas
the negative feedback, the average pulsed output of U1A has to be the same as the input voltage since R1+R2 = R4. U1B buffers the output and drives the optocoupler LED on when the output of U1A is low at -5V. U2A toggles following the same duty cycle pattern as U1, so the output average voltage filtered by R6 and C5 is the same as the average output of U1. The maximum linearity error is 1.3% from 5V to 0.2V. The switching frequency is about 3100 Hz at 4V, 1360 Hz at 0.4V, and goes down to 327 Hz at 90 mV. For increased accuracy at low input voltage, R2 and C1 mimic the delay in OC1, ensuring that the delays through the isolated and non-isolated parts are the same. The circuit has been used in pH and Redox amplifiers, and to isolate the speed signal in three-phase AC inverters. If the input is both positive and negative relative to the isolated ground, you can use a circuit such as shown in Figure 2 to introduce a DC offset to U1A to always get a positive output.
Figure 1 The floating sigma-delta converter U1 generates a pulse train whose duty cycle depends on the voltage at J1 and J2. The filtered DC level is reconstructed at the output J3.
Figure 2 You can use a generic level shifter to offset negative input levels (relative to J2) to positive-only at J1.
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designideas
Light-controlled oscillator uses solar cell junction capacitance
by sajjad Haidar Any PN junction diode can be used as a variable capacitor in reverse biased mode, as well as in the forward biased mode before the knee voltage. also be used in some circuits as a variable capacitor. As its junction size is much larger than the usual diodes, much larger variation of capacitance is expected. There is a drawback using a solar cell as a capacitor: the reverse saturation current is also much higher, causing it to act like a leaky capacitor. Still, a solar cell can be used in some oscillator circuits to achieve a widely tunable frequency. A Pierce oscillator was implemented using a BS170 MOSFET and a positive feedback network consisting of L1, C4, and C5. The amplifier gain was adjusted, choosing bypass capacitor C2 = 2 nF, for nearly sinusoidal output at an oscillation frequency around 250 kHz. A solar module (IXYS SLMD121H04, open circuit voltage: 2.52V; short circuit current: 50 mA) was connected in series with C8 (100 nF) to capacitor C5. When the solar-module capacitance (Csolar) varies, the series equivalent of Csolar and C8 paralleled with C5, also changes. The frequency of oscillation is given by the following equation:
The capacitance is usually very small as the junction size is small. Though the varactor diode is specially designed for higher capacitance, it's still limited to a few hundred picofarads. A solar cell can
Figure 1: Light-controlled Pierce oscillator Voltage (V) 6.1 5.86 5.8 5.21 3.11 1 0.55 0 -0.76 -1.46 -2.15 -2.24 -2.45 Appendix 1: Solar cell capacitance Frequency (kHz) 246.1 245.4 244.7 240.2 221.8 190.7 181.6 169 151.1 134.51 121 119 116 Capacitance (nF) 1.45 1.5 1.6 1.8 3 4 4.7 6 10 22 100 470 1000
Two power LEDs (Bridgelux: BXRAW0240) connected in series were used to illuminate the solar module, powered by a 24V variable power supply. The LEDs were mounted on a heatsink and were placed approximately 5 cm above the solar module. The whole area of the solar module (43 x 14 mm) was illuminated uniformly by the LEDs. Voltage across the solar module terminals was also measured at testpoint TP with changing illumination. Initially, the solar module was put inside a small black box, and the voltage at TP read 6.2V, giving dark saturation current of 380 A. Frequency of oscillation under darkness was 246kHz. With only ambient light, the frequency reduced to 245 kHz. As the LED current was increased, oscillation frequency continued going down; at 330 mA, the frequency was 116 kHz. Beyond a LED current of 330 mA, the total capacitance, CT, was not changing much, leaving the tuning range from 246 to 116 kHz. The tuning characteristic is shown in Figure2. The solar module capacitance was approximated by putting different capacitances in place of the solar module. In a separate test, short circuit current for the solar module was measured
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designideas
under illumination, keeping the same separation (approx. 5 cm). At 330 mA LED current, the corresponding short circuit current of the solar module was 14.5 mA; the light intensity was found from the data sheet of the solar module to be around 400 W/cm2. It should be mentioned that throughout the tuning range, the output amplitude varied as the closed loop gain varied due to changing capacitance and leakage in solar module. To achieve constant amplitude, an additional circuit would be needed. 1. G. Gonzalez, Foundations of Oscillator Circuit Design, Artech House Inc., MA, USA, 2007.
References:
The design values here are tweaked for an expected input range of 50 mV to 1V P-P and 0.07 Hz to 2 Hz. U1 & U2 detect the positive & negative peaks of the input, but unlike typical detectors, include R1 and R2 to provide damping (spike rejection) as required, dependant on the signal characteristics. These networks, in conjunction with R16, determine how quickly the held peaks decay. The P-P amplitude tracked by these detectors (buffered by U3 and U4) is used to both adjust the hysteresis band of the final comparator U6, and to provide a zero-crossing reference. Hysteresis adjustment is accomplished by operational transconductance amp (OTA) U7. This chip (originally a 3080, but a more modern part like the LM13700 should work too) basically multiplies its differential input voltage by the unipolar bias current (the arrow input) to derive its output current. In this case, by saturating the input (0.7V
is enough), the OTA acts more like a polarity reversal switch, which mirrors the bias current to the output, either sourcing or sinking depending on the differential input polarity. The output current develops a voltage across R13 which adds to or subtracts from the input signal depending on the circuit's digital output, thus providing hysteresis. U5 implements a differential-input current-to-voltage converter for driving the OTA's bias input (which is internally referenced to the negative supply rail). U6, the final output comparator, compares the input signal, hysteresis to either the low-pass-filtered midway point between the signal peaks (jumper "A"), or to a low-passed version of the signal itself (jumper "B"). This is chosen based on your signal's characteristics; I found "A" worked best in my application. The trimmer, R4, sets the quiescent hysteresis and compensates for any amp offsets. D6 puts U7's bias input within the output range of the op-amps I used, and could be removed or modified depending on your op-amps and OTA. Supplies are assumed to be clean and stable. The astute reader will ask why I didn't do the obvious, and use an OTA in place of the U5 VCCS circuit. Unfortunately, 30 years after the fact, I'm not quite sure. There may have been a reason. Is this circuit still useful today? I'll claim it is, though like many such circuits, a microcontroller could do a good job too. Take your pick.
References:
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productroundup
Ultra-miniature crystal package with 0.5mm profile
IQD Frequency Products' IQXC-42 quartz crystal measures 2.0 x 1.6mm with a height of only 0.5mm. The new ultra-miniature model is especially suitable for many portable applications; the crystal is available in frequencies between 20 MHz and 50 MHz and operates over the full industrial temperature range of -40 to +85C. Frequency stabilities can be specified as low as 10ppm over commercial temperature ranges. In line with the requirements of the latest generation of microprocessors the load capacitance can be as low as 8pF. Housed in a 4-pad ceramic package with a hermetically sealed metal lid which helps to minimise EMI radiation, the product is designed to able to withstand shock levels of up to 1000G in accordance with IEC 60068-2-27.
IQD; www.iqdfrequencyproducts.com
Infineon; http://www.infineon.com/
48 EDN Europe | SEPTEMBER 2013
ams; www.ams.com/Interface/LIN-BusSystem/AS8530
IAR; www.iar.com/kinetis.
Microsemi; www.microsemi.com/productdirectory/606-discretes
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productroundup
High-frequency, power film resistors
Riedon has expanded its range of specialist resistive solutions with a power resistor design that is non-inductive and achieves superior performance in high-frequency applications and high-speed pulse circuits. The product series provides devices that offer excellent thermal resistance in small-size, thin-profile TO-style packages for high-density applications. The package configurations available cover power ratings from a few Watts up to 600W in both through-hole and surface mountings: These start with the PF1260 series in an epoxy-moulded TO-126 leaded package, with resistances in the range 0.01 to 51 k, tolerances from 1%, a temperature coefficient (TCR) from 50ppm and provide up to 20W dissipation (with a heatsink). The PF2200 and PF2470 series offer a similar specification but with dissipation up to 50W and 140W respectively in leaded TO-220 and TO-247 packages. PF2270 series uses the screw-terminal TO227 style package to handle up to 300W. The low-inductance design makes these parts suitable for high frequency applications, such as wireless communications, or in systems that need to withstand short-duration, high-energy pulses, for example, medical equipment.
Riedons (www.riedon.com) range of TOstyle power resistors is available from DigiKey (www.digikey.com)
servers. It operates up to 1 MHz with normal Fast-mode drive to allow operation on more heavily capacitive loaded buses, but is backward-compatible to Fast-mode and Standardmode speeds. It is a CMOS integrated circuit that provides voltage level shifting between 0.8V and 2.5V supply voltages for Fast-mode plus IC-bus or SMBus applications. While retaining all the operating modes and features of the IC-bus system during the level shifts, it also permits extension of the IC-bus by providing bidirectional buffering for both the data (SDA) and the clock (SCL) lines, one bus, split into two sections of 550 pF (max) at 1 MHz.
lowing smaller package sizes. Gate charge (Qg) and input capacitance are also low, resulting in outstanding Qg x RDS(ON) figure of merit (FOM) with high switching performance and efficiency. In addition, superior avalanche robustness ensures increased ruggedness at sustained high-voltage operation. Prices are from $8.95 for the STW62N65M5 and $9.75 for the STW78N65M5 (1000).
ST; www.st.com/mdmeshv
6W maximum thermal design power (TDP), and approximately 3W expected average power, the GX-210JA is part of the AMD Embedded G-Series SOC processor family that offers enterprise-class Error-Correction Code (ECC) memory support; industrial temperature range of -40C to +85C; availability with dual- or quad-core CPUs; an AMD Radeon GPU; and integrated I/O controller.
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Mihaela Costin
Disappearing data
pressed the buttons in crazy combinations and still no accidental calibration. I then removed the battery and reinserted it in the slot. Eureka! My red LED started to blink. And sure enough, after I pressed the "measure" button, nothing happened. All my calibration data was gone, and my experiment was repeatable. What happened? The phenomenon was relatively recent, only after the original (obsolete) 9V connector was replaced with a different one. The original connector would have you connect one polarity first, and then the other, so the connection to the power was clean. The new one was rigid and had both + and connect at the same time, which would sometime require several tries to get it all the way in. The circuitry was designed in such a way that Vdd was applied to the micro as soon as the battery was connected and no delay circuit was designed in to allow for voltage to settle. Nor was there an ON button to enable the power to the microcontroller. The voltage bounce generated as the battery was plugged into the new connector would drive the micro crazy in absence of a brown-out detector, and would sometimes jump to the save_calibration() routine, overwriting data with zeros. Now that I knew what the problem was, the next step was to solve it. Any hardware change was out of the question; time was critical, production was on hold, and the company could not afford the time or cost to redesign the board. So it must be software. I defined a new variable do_the_calibration, initialized with zero. The variable was set only when a "valid" calibration was initiated and not all the calibration data was zero. In my Write_to_EEprom () routine, I checked the variable right before the "Write" command was to be sent to the eeprom device, and allowed the write only if do_the_calibration was set. After the write, the variable was cleared again. With this new firmware, the meter would still attempt to write the eeprom when the battery was connected, but the protection was there and never allowed it. So simple, right? Mihaela Costin is a senior electrical engineer at Curtis Instruments.
y boss once told me that finding and fixing someone else's software bugs is worse than fixing your own. He was right. Years later, I was working as a project engineer for another company. I had my own developing project and very little to do with the old products that were well settled in production. One day a customer called and said a meter he just bought was not working. The needle won't move. Older units he had from years before were still fine. And then another customer called, and another with the same problem. Since these units were powered by a 9V battery, we asked the customers to replace the battery. Nothing. A few other attempts to "press this" and then "press that" also failed, so we had the meters sent back. Initial evaluation showed that the customers were right; the meters were not working. Upon recalibration though, they worked just fine. Although production records showed the units had been originally calibrated, it was decided that it was just a quality control problem. The
units were all recalibrated and shipped back to the customers. But then about half of the customers complained again about the same problem. Now it was obvious that somehow the calibration data was lost. And that's when engineering got involved and my problems started. The bad news was that the product had been designed years ago by an external consultant and little data or tools were available. I had the code, but no emulator or development system, so how would I debug? With just a needle indicator, no data communication, and no display, there was no way to read the calibration data, and no way to put in a breakpoint and check the trace buffer. Luckily, there was an LED on board. My first guess was that the calibration routine ran randomly and overwrote my good data, so I modified the code to have the LED blinking only when the Write_to_EEprom() function was executed. I programmed a unit and started to play with it. I let it soak at +55C and then at 40C. I let it sit overnight in a humidity room. I gently dropped it. I
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