2012-Ansi - z502 Bissc
2012-Ansi - z502 Bissc
2012-Ansi - z502 Bissc
2-2012
Sanitation Requirements
Secretariat
ii
Basic Criteria for Bakery Equipment 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 Scope Purpose New Developments New Equipment Existing Equipment Safety Code Fire Code Plumbing Effective Date Interpretations Areas of Responsibility
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 4 4 5
Definitions 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 Accessible 2.1.1 Readily Accessible Cleanability Cleaning in Place (CIP) Cleaning Out of Place (COP) Closed Corrosion Resistant Dead End Equipment Disassembly Procedures In-Place Cleaning (IPC) 2.9.1 Mechanical Cleaning 2.9.2 Wash Down Design Non-Absorbent Non-Toxic Product Zone 2.12.1 Non-Product Zone Protective Coating Removable 2.14.1 Readily Removable Sealed Shall Should Simple Tools Smooth Special Disassembly Tools and Equipment Sufficient Clearance
2.10 2.11 2.12 2.13 2.14 2.15 2.16 2.17 2.18 2.19 2.20 2.21 3
General Principles of Design, Construction and Cleaning for All Bakery Equipment 3.1 3.2 3.3 Product Zone Non-Product Zone Cleaning of Equipment 3.3.1 Written Instructions 3.3.2 Cleaning Personnel
Specific Principles to Cover Exceptions and Additions to the Design, Construction and Cleaning of All Bakery Equipment 4.1 Design Requirements for Handling and Storing Dry Ingredients Equipment 4.1.1. Design Requirements for All Systems
5 5 5
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Design Requirements for Dough Troughs 4.2.1 4.2.2 Definitions Specific Design Requirements
4.3
Design Requirements for Mechanical Intermediate Proofers 4.3.1 4.3.2 Definitions Specific Design Requirements
4.4
4.5
Design Requirements for Cake Depositors, Fillers and Icing Machines 4.5.1 Specific Design Requirements
4.6
Design Requirements for Horizontal, Vertical and Spiral Mixers 4.6.1 4.6.2 4.6.3 Specific Design Requirements for Horizontal Mixers Specific Design Requirements for Vertical Mixers Specific Design Requirements for Spiral Mixers
4.7
Design Requirements for Conveyors 4.7.1 4.7.2 Definitions Specific Design Requirements
4.8
Design Requirements for Dividers, Rounders and Bun Machines 4.8.1 4.8.2 Definitions Specific Design Requirements
4.9
Design Requirements for Bread Moulders 4.9.1 4.9.2 Definitions Specific Design Requirements
4.10
Design Requirements for Prefabricated Enclosures and Air Conditioning Equipment for Fermentation, Proofing, Cooling and Retarding 4.10.1 4.10.2 Definitions Specific Design Requirements
4.11
Design Requirements for Ingredient Water Coolers and Ice makers (Atmospheric-Type) 4.11.1 4.11.2 Definitions Specific Design Requirements
4.12
Design Requirements for Coating Equipment 4.12.1 4.12.2 Definitions Specific Design Requirements
4.13
Design Requirements for Cutting and Slicing Equipment 4.13.1 Specific Design Requirements
4.14
Design Requirements for Ovens 4.14.1 4.14.2 4.14.3 Specific Design Requirements Specific Design Requirements for Indirect Fired Tunnel Ovens Specific Design Requirements for Rack Ovens
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Design Requirements for Caster Assemblies and Wheels 4.15.1 Specific Design Requirements
4.16
4.17
4.18
Design Requirements for Continuous Mix Equipment 4.18.1 4.18.2 Definitions Specific Design Requirements
4.19
Design Requirements for Liquid Ferment Equipment 4.19.1 4.19.2 Definitions Specific Design Requirements
4.20
Design Requirements for Dough Chutes, Dough Hoppers, Dough Reservoirs, Dough Trough Hoists and Automatic Dough Trough Dumps 4.20.1 Specific Design Requirements Design Requirements for Depanners and Delidders for Bakery Products 4.21.1 4.21.2 Definitions Specific Design Requirements
22 22 23 23 23 23 23 23 23 23 24 24 24 24 25
4.21
4.22
4.23
Design Requirements for Racks, Pan Trucks and Dollies 4.23.1 4.23.2 Definitions Specific Design Requirements
4.24
Design Requirements for Kettles and Accessory Equipment 4.24.1 Specific Design Requirements
4.25
Design Requirements for Liquid Measuring Systems 4.25.1 Specific Design Requirements
4.26
Design Requirements for Bulk Liquids, Bulk Ingredients and Bulk Edible Fats Handling and Storage Equipment 4.26.1 4.26.2 4.26.3 4.26.4 4.26.5 Specific Design requirements for Returnable Drums, Portable Tanks, Truck Tanks, Railroad Car and Storage Tanks for Liquid Ingredients Specific Design Requirements for Piping and Hose for Liquid Products Specific Design Requirements for Agitators and Shafts Specific Design Requirements for Required Pumps Specific Design Requirements for Accessory Equipment
25 25 26 26 26 26 26 27 27 27 27 27 27
4.27
Design Requirements for Electric Motors and Accessory Equipment 4.27.1 4.27.2 4.27.3 Definitions Specific Design Requirements Application Requirements for Motors and Accessory Equipment
4.28
Design Requirements for Distribution Cabinets and Containers 4.28.1 4.28.2 4.28.3 Definitions Specific Design Requirements for Distribution Cabinets Specific Design Requirements for Distribution Containers
Design Requirements for Icing and Glazing Machines 4.30.1 Specific Design Requirements
4.31
Design Requirements for Coolers for Bakery Foods 4.31.1 4.31.2 4.31.3 4.31.4 Definitions Specific Design Requirements for Coolers Specific Design Requirements for Cooler Enclosures Specific Design Requirements for Cooler Air Conditioning Equipment
4.32
Design Requirements for Portable Ingredient Containers 4.32.1 4.32.2 Definitions Specific Design Requirements
4.33
Design Requirements for Baking Pans 4.33.1 4.33.2 Definitions Specific Design Requirements
4.34
Design Requirements for Packaging and Package Handling Equipment 4.34.1 4.34.2 Specific Design Requirements for Packaging Equipment Specific Design Requirements for Packaging Handling Equipment
4.35
Design Requirements for Particle Size Reduction Equipment 4.35.1 Specific Design Requirements
4.36
Design Requirements for Dough Forming Equipment 4.36.1 4.36.2 Definitions Specific Design Requirements
4.37
Design Requirements for Cookie and Cracker Sandwiching Equipment 4.37.1 4.37.2 Definitions Specific Design Requirements
4.38
Design Requirements for Pretzel Equipment 4.38.1 4.38.2 4.38.3 4.38.4 4.38.5 4.38.6 4.38.7 Definitions Specific Design Requirements for Dough Handling Systems Specific Design Requirements for Dough Forming Equipment Specific Design Requirements for Proofing and Finishing Product Conveyors Specific Design Requirements for Pretzel Cookers Specific Design Requirements for Salt Systems Specific Design Requirements for Ovens
4.39
Design Requirements for Sugar Wafer, Wafer and Sugar Rolled Cone Batter Systems 4.39.1 Definitions 33 4.39.2 Specific Design Requirements
5 6
Normative References Appendix 6.1 6.2 Installation Guidelines Cross Reference to BISSC Sanitation Standards
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1.7 Fire Code All equipment shall fulfill the requirements of the applicable National Fire Protection Association (NFPA) National Fire Codes or the authority having jurisdiction. 1.8 Plumbing All plumbing shall fulfill the requirements of the state, county and municipal codes applicable to each installation. 1.9 Effective Date
1.1 Scope The requirements of this standard apply to the design, construction, and cleaning of various items and groups of items of bakery equipment as specifically set forth herein. This standard applies equally to accessory equipment where applicable. 1.2 Purpose The purpose of this standard is to serve as a guide to: 1.2.1 Manufacturers, in the design and construction of machinery and equipment, which can readily be maintained in a clean condition. 1.2.2 Users of such equipment in the selection, purchase, installation and modification. 1.2.3 Federal, state, county, district and municipal health authorities and other food regulatory agencies. 1.3 New Developments It is intended that this standard shall allow and encourage freedom for inventive genius and new developments. Equipment specifications which are developed proposing differences in design, material, construction or other features, and which are, in the opinion of the manufacturer or fabricator, equivalent or better, may be submitted at any time for consideration to the ANSI Z50 Committee c/o American Society of Baking. 1.4 New Equipment
This standard shall become effective on the date of publication indicated. Review for revision is periodic and at the discretion of the ANSI Z50 Committee c/o American Society of Baking. 1.10 Interpretations For uniform and reasonable application of this standard, interested persons are invited to submit comment and inquiries to the ANSI Z50 Committee. 1.11 Areas of Responsibility It shall be the responsibility of the equipment supplier and equipment buyer to ascertain that the delivered equipment conforms to the applicable cleaning standards for such equipment. The equipment supplier shall provide information on how to access the equipment and give recommended cleaning procedures. Upon completion of delivery, it shall be the responsibility of the equipment buyer to maintain the equipment in a clean and sanitary condition. 2 DEFINITIONS
After the date on which a specific standard is adopted, all new items or equipment referred to in the standard shall conform to the requirements of the standard. 1.5 Existing Equipment This standard is not intended to be retroactive in its application to existing installations, but when modifying existing equipment, the modification shall conform to the standard covering this equipment. 1.6 Safety Code Attention is directed to the American National Standards Institute (ANSI) Safety Requirements for Bakery Equipment (Z50.1 latest version), the provisions of which should be observed in the manufacture, installation and operation of bakery machinery and equipment. Nothing in this standard is designed or intended to conflict with or supersede safety requirements.
2.1 Accessible: A surface which is or can be quickly exposed for inspection and cleaning using simple tools. 2.1.1 Readily Accessible: A surface, which is or can be easily and quickly exposed for inspection and cleaning without the use of tools. 2.2 Cleanability: Made of such materials, so finished, and so fabricated that soil may be effectively removed by appropriate cleaning means. 2.3 Cleaning in Place (CIP): A procedure to remove soil from product contact surfaces by circulating, spraying, or flowing chemical solutions and water rinses onto and over surfaces to be cleaned. 2.4 Cleaning Out of Place (COP): A method of cleaning requiring the removal of the equipment or components from its production position.
The following general principles of design, construction, and cleaning shall apply to all equipment covered in this standard, except where exemption from compliance is specifically stated in the Specific Design Requirements in each section relating to individual types of equipment. Particular attention is called to accessories, such as pumps, valves, pipe couplings and thermometers, which may be an integral part of the equipment. 3.1 Product Zone 3.1.1 All surfaces shall be smooth, except where a textured surface is required for the process. 3.1.2 All surfaces should be readily accessible or readily removable, and shall be accessible or removable.
4.1.2.1 Screw conveyor housings shall include hinged access doors or removable panels so the helical flights can be cleaned from the outside, or the screw shall be removable for cleaning. Sufficient clearance shall be provided around the screw to allow for cleaning. The screw housing shall be dust-tight. 4.1.2.2 Continuous welding on both sides of the spiral flight shall be used for fastening the spiral to the shaft. 4.1.2.3 Screw housings in bin bottoms shall be designed for cleaning with the rest of the bin. Fixed supports or plates in such openings shall have a width not greater than two-thirds the pitch of the screw. 4.1.2.4 Buckets shall be of seamless construction. Spaces between buckets and chain or carrier belts shall not be less than inch (6mm). 4.1.2.5 Drag-chain conveyors shall not be permitted. 4.1.2.6 Belt conveyors for dry materials shall be designed for inspection and cleaning. 4.1.3 Specific Design Requirements for Pneumatic Conveying Equipment
4.1 DESIGN REQUIREMENTS FOR HANDLING AND STORING DRY INGREDIENTS EQUIPMENT 4.1.1 Design Requirements for All Systems
4.1.1.1 All carbon steel equipment shall have a food grade protective coating on product zone surfaces, except bins and hoppers for non-corrosive materials. Food grade oil may be used as a temporary protective coating during shipment and installation. All stainless steel or aluminum surfaces should be butt welded where possible and have a smooth finish. Welds need not be ground flush with adjacent surfaces. 4.1.1.2 Product entry and discharge openings connected to the attendant conveying equipment shall be sealed to prevent dusting and product loss and shall be accessible. 4.1.1.3 Silos, day tanks, hoppers and any intermediate storage vessels shall be sealed against entry of foreign material and shall be provided with cleanable and removable filters to exclude particles of 5 microns or larger from entering the vessels during normal operation. 4.1.1.4 Permanent lighting fixtures shall not be installed within the product zone. If interior lighting is required, externally mounted fixtures shall be used with shatterproof transparent panels or disks, flush mounted.
4.1.3.1 Straight runs of pneumatic conveyors, valves and rotary feeders shall comply with the provisions of Sections 3.1 and 3.2 except that piping, tubing, valves or feeders which are self-purging shall be exempt from the requirements of accessibility. 4.1.3.2 The entire pneumatic conveyor system shall be dust and watertight. 4.1.3.3 Vent openings on equipment shall be protected with filters.
4.1.4.1 Separate conveying air systems shall be provided before and after an atmospheric sifter in the system. 4.1.4.2 Sifters shall permit continuous discharge of tailings through dust-tight connections to an enclosed container. 4.1.4.3 Sifters shall employ no rubbing action to facilitate product flow. 4.1.4.4 Sifter screen frames shall be designed to prevent replacement in an improper position and shall be removable for cleaning. 4.1.4.5 Sifter screens shall be minimum mesh to allow passage of product. 4.1.5 Specific Design Requirements for Weigh Hoppers 4.1.5.1 A removable flexible connection shall be provided between the inlet to the hopper and the product delivery equipment. 4.1.6 Specific Design Requirements for Dump Bins
4.1.9.1 Ingredient reclaiming systems shall be designed and constructed to be accessible for cleaning. 4.1.9.2 Dust shall be collected and contained for easy disposal. 4.2 DESIGN REQUIREMENTS FOR DOUGH TROUGHS Definitions
4.1.7.1 Cages used for bin cleaning shall be designed and constructed of round metal except for the floor, which may be constructed of flat bars installed on edge. 4.1.7.2 Auxiliary agitators shall be designed and constructed to be smooth, crevice-free and accessible. 4.1.7.3 Access openings shall be provided in all storage bins. The openings shall be at least 18 inches (460mm) in its smaller dimension and shall have exterior rims raised at least 1 inch (25mm). Covers or filters for all openings shall be designed to permit ready replacement and sealing. Bins shall have an access opening not more than 48 inches (1.25 meter) above the discharge opening. 4.1.8 Specific Design Requirements for Transport Vehicles
4.2.1
4.2.1.1 The product zone of a dough trough shall include all inside surfaces, the exterior of the rim, and all other surfaces with which the product may come in contact. 4.2.2 Specific Design Requirements
4.2.2.1 All surfaces shall be of corrosion-resistant material or shall be of protectively coated material approved by the U.S. Food and Drug Administration for contact with food. 4.2.2.2 Trough rims shall be so constructed that the underside and corners shall be readily accessible for cleaning or, if closed, shall be sealed by welding or by
4.3.2.1 All internal and external framework, bumpers, guides, tracks or supports resting on floors or attached to ceiling or walls shall be sealed at the point of contact, and supports and braces, if hollow, shall be sealed. All components shall be easily accessible for thorough cleaning. 4.3.2.2 External hinges, attachment mechanisms and latches for holding inspection doors, port covers, access doors and other detachable parts shall be of the simple take-apart type. 4.3.2.3 Base of the proofer unit, except for vertical support members, shall have a minimum clearance of 6 inches (150mm) above the floor. 4.3.2.4 Catch pans under any section of the proofer shall be readily removable and shall not rest directly on the floor. 4.3.2.5 Top of proofer housing shall be so designed that flour or dust cannot sift down into the product zone or mechanism. 4.3.2.6 Trays shall be readily removable or readily accessible for thorough cleaning. 4.3.2.7 Fabric linings for trays shall be readily removable. 4.3.2.8 Trays should not be hollow, but if hollow, shall be constructed of durable and shatterproof material, and sealed. 4.3.2.9 Proofer sprockets, chains and other mechanisms shall be accessible and shall be so constructed and located that lubricant cannot leak, drip or be forced into the product zone. 4.3.2.10 Discharge conveyor housings shall be removable and accessible for cleaning.
4.3.1
4.3.1.1 Proofing: That operation where the dough pieces, after fermentation and/or dividing into suitably sized sections, are allowed to "rest" and regain the proper
4.4.1
4.4.1.1 The surfaces of the equipment in contact with the items being washed shall be considered product zone and shall comply with the provisions of Section 3.1. 4.4.1.2 All covers or hatches shall be designed so that when opened or closed, any condensate, wash water or rinse water shall drop within the confines of the tank or housing. 4.4.1.3 All doors shall be designed so that when closed, condensate, wash water or rinse water shall drip within the confines of the tank or housing and when opened the drippage shall be held to a minimum. 4.4.1.4 Complete drainage shall be provided for water reservoirs and points in the air handling system where water may collect. 4.4.1.5 Vent openings shall be provided on the machine for installation of vent fans or duct work. 4.4.1.6 Curtains shall be made of non-toxic and nonabsorbent material and shall be removable and cleanable. 4.4.1.7 If a hold-down device is used, it should be selfcleaning. 4.4.1.8 Individual burners shall be protected from drippage by plates extended across the entire width of the burner. 4.4.1.9 All structural members and braces shall be designed to provide a minimum of horizontal surface. 4.4.1.10 Fans shall be accessible. 4.4.1.11 Air ducts shall be provided with openings or removable sections to permit internal visual inspection and cleaning. 4.4.1.12 Materials used in air handling equipment and exhaust ducts shall be non-absorbent, non-toxic, odorless, and shall be either corrosion resistant or have a protective coating. 4.4.1.13 A continuous-type pan washer should have a crumb collector, pre-rinse section, power wash section, water rinse and drying section. 4.4.1.14 The power wash and rinse sections shall provide sufficient volume, pressure and exposure time, with effective coverage to thoroughly wash and rinse the items.
4.6.1
4.6.1.1 Agitators and agitator shaft assemblies shall be designed and constructed to permit all surfaces, except those that are pressure-tight, to be effectively cleaned. 4.6.1.2. Where machine faces are joined, the joints shall be made smooth, and shall be pressure-tight over the entire face of the joint. Fillers or bonding compounds shall not be used in the product zone. 4.6.1.3 Agitator ends shall have a minimum of 1 inch (25mm) clearance to adjacent bowl ends, with the exception of the wipers, which can be as close as is required for performance, but have a maximum width of 1 inch (25mm). Agitator hubs may be less than 1 inch (25mm), providing the opening in the bowl end for the readily removable seal housing is of a greater diameter. 4.6.1.4 Shaft seal rings shall be readily accessible and readily removable or retractable to permit cleaning of all
4.5.1
4.5.1.1 If any part of the machine cannot be cleaned from the floor level, the machine shall be equipped with step plates so located as to permit easy access, or accessory shall be furnished to provide such access. 4.5.1.2 All parts of scaling devices, other than gaskets, shall be constructed of corrosion-resistant material. Pistons should be designed to function without rings. If rings are used, they shall be of the circle-ring type. Where a piston, worm or screw type of displacement is used, it shall be readily removable, including the drive shaft and packing.
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4.6.2.1 Part numbers where required on beaters, shall be stamped on the top end surface of the shank or sleeve 4.6.2.2 Permanently joined metal surfaces with a total included internal angle less than 135 degrees on agitators shall have a radius of not less than 1/8 inch (3mm) tangential to both adjacent surfaces. 4.6.2.3 The requirements of a radius shall not apply to points of wire attachment and support on wire whip agitators. However, the space between wires at points of attachment shall not be less than two diameters of the wire, but in no case shall this space be less than inch (6mm). 4.6.2.4 Wire whip agitators shall be constructed so that all wires are held rigidly at the point of attachment and all other contact between wires shall be separable. 4.6.2.5 Scrapers shall be readily removable from the agitator. 4.6.2.6 Shaft seal rings of agitators passing through bowl or cover shall be readily accessible and readily removable or retractable to permit cleaning of all product zone surfaces thereon, including the face of the agitator hub. The diameter of the shaft opening in the mixer head shall be at least 1 inches (40mm) larger than the diameter of the shaft. 4.6.2.7 Surfaces on the agitator shaft passing through the seals shall meet all product zone criteria. 4.6.2.8 Agitator shaft seals shall be provided with convenient means for adjustment to prevent leakage, and shall have complete drainage to the exterior to avoid accumulations of foreign matter in the event that leakage does occur. 4.6.2.9 Agitator shaft seals shall be self-lubricating. 4.6.2.10 Potable water inlet lines shall terminate not less than 1 inch (25mm) or twice the inlet pipe diameter, whichever is greater, above the overflow level of the bowl. 4.6.2.11 Fixed mixer bowls shall drain completely. Close-coupled sanitary drain valves, which are accessible or removable, shall be provided. 4.6.2.12 Bowl top rims shall be of one-piece construction, or shall be sealed to the mixer bowl by welding or by other suitable means.
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4.7.1.1 Product zone, as defined in Section 2.12, includes the surfaces of such adjuncts as side guides and fittings, with which ingredients, mixes, or unwrapped bakery products may have contact during the course of manufacture. The return strands of conveyors having a product zone shall be considered as product zone. 4.7.1.2 Non-Product zone, as defined in Section 2.12.1, includes drive mechanisms and housing, but excludes hermetically sealed spaces and oil filled gear cases. 4.7.2 Specific Design Requirements
4.7.2.1 Catch pans shall be readily accessible or readily removable and shall not rest on the floor. 4.7.2.2 All structural members shall provide a minimum amount of flat horizontal surfaces. 4.7.2.3 All surfaces and areas where crumbs, carbonized particles, flour dust, or foreign material accumulate shall be accessible for cleaning. 4.7.2.4 Rollers, pulleys, sprockets, and trolley wheels shall be free of end recesses and shall be closed if hollow.
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4.8.1
4.8.1.1 Dividing: That operation and process whereby dough is either formed, extruded or cut into separate pieces of baking size. 4.8.1.2 Rounding: Rounding is that operation and process whereby divided dough pieces are formed into balls. 4.8.1.3 Bun Machine: A bun machine consists essentially of a dividing and rounding mechanism with or without a dry proofing attachment. In connection with a bun machine there may also be a moulding device. The dividing and the rounding mechanism shall conform to the pertinent provisions of these standards for dividers and rounders; the moulder mechanism shall meet the pertinent provisions of Section 4.3 and Section 4.9. 4.8.2 Specific Design Requirements
4.8.2.1 When part numbers are required on a part in the product zone, they should be placed on a surface that does not normally come in contact with the product. The number should be engraved or etched at a minimal depth, rather than stamped so product does not accumulate. 4.8.2.2 The rounder cone shall be exempt from the definition of "smooth" insofar as grooves may be cut in the rounder cone surface. These grooves shall have a
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4.9.1.1 Moulding: That operation and process in the bakery whereby the dough pieces are shaped and formed into rolls or loaves. 4.9.1.2 Moulder: That mechanism or device in which dough pieces are shaped and formed into rolls or loaves. 4.9.1.3 Moulder-Panner: A device that automatically deposits the moulded or shaped dough into baking pans, onto peel boards, onto a conveyor, or other baking surfaces. 4.9.1.4 Panner Indexer: A device, which controls the movement of pans, indexing them into position to receive moulded or shaped dough pieces. 4.9.2 Specific Design Requirements
4.9.2.1 Sheeting rolls shall be arranged to facilitate and allow cleaning of grooves and flutes; such grooves and flutes shall have rounded bottoms. Curling chains or belts shall be arranged so they can be accessible or removable for cleaning. 4.9.2.2 Dusting boxes shall be provided with attached covers, and the dusting mechanism shall be accessible for cleaning, disassembly and maintenance. 4.9.2.3 The dough surface lubrication system shall conform to Section 3.1. 4.9.2.4 All internal and external framework, bumpers, guide tracks or supports resting on floors or attached to ceiling or walls shall be sealed at the point of contact except for the vertical support members or legs. Supports and braces, if hollow, shall be sealed. 4.9.2.5 A cleanable collection device should be provided where dusting material and dough particles may accumulate. 4.9.2.6 Machines incorporating conveying equipment shall conform to the requirements of Section 4.7. 4.10 DESIGN REQUIREMENTS FOR PREFABRICATED ENCLOSURES AND AIR CONDITIONING EQUIPMENT FOR FERMENTATION, PROOFING, COOLING AND RETARDING Definitions
4.10.1
4.10.1.1 Air Conditioning: The process of treating air to control its temperature, humidity, cleanliness and
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4.11.1
4.11.1.1 The product zone shall include all surfaces of the cooling and ice making equipment with which the ingredient water has contact before, during or after cooling or freezing. 4.11.2 Specific Design Requirements
4.11.2.1 All product zone surfaces shall be enclosed, but shall be readily accessible either in an assembled position or removed. 4.11.2.2 Adjacent product zone surfaces shall not be less than 4 inches (100mm) apart, or shall be readily removable. Where two or more such surfaces are so spaced, they shall not extend more than 36 inches (900mm) from open side. Where cooler surfaces are submerged, they shall have a minimum clearance of 4 inches (100mm) from tank bottom and sides. 4.11.2.3 Pipe coils or plates shall be so designed and located within the tank as to permit the cleaning of all sections, joints and fittings, as well as adjacent tank surfaces. 4.11.2.4 Scrapers, ice breakers, drums or other harvest devices on ice machines shall be readily removable, or shall be equipped with a specifically designed system for effective in-place cleaning. If surfaces are intended for in-place cleaning, tubing, pipe fittings and valves shall be so arranged that cleaning solutions can be circulated throughout the fixed system. Such systems must be completely drainable. Systems designed for cleaning in place (CIP) must have removable section for inspection. 4.11.2.5 A drain pipe at least one pipe size larger than the inlet, but not less than 1 inches (40mm), shall be provided and the tank or storage reservoir sloped thereto so as to permit complete drainage. 4.11.2.6 In all tanks, excluding ice storage bins, an overflow pipe at least one pipe size larger than inlet shall be provided to prevent flooding. The discharge of this pipe from the tank shall be provided with a readily removable, corrosion-resistant screen of 30 mesh. 4.11.2.7 The discharge opening of the water inlet shall be located at least 1 inch (25mm), or twice the diameter of the inlet pipe, whichever is greater, above the flood level rim. 4.11.2.8 If ball float valves are used, the ball and arm assembly shall be of corrosion-resistant material, seamless and smooth. The valve body and mechanism shall be located above the flood level rim.
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4.12.1
4.12.1.1 The product zone, as defined in Section 2.12, shall include all surfaces, including bottoms, with which ingredients used in the coating of food products in normal production may have contact, magazines, entry pipes, fittings, pumps, agitators, blowers, and those surfaces over or through which forced flows of air are directly applied to the product, conveyor belts and such adjuncts as side guards, fittings, carrying rollers, and devices with which the coating and other food products may have direct or indirect contact during the process of drying and cooling, and the interior surfaces of cooling and drying tunnels, housings and ducts therein over or through which forced flows of air are directly applied to the food product. 4.12.2 Specific Design Requirements
4.12.2.1 Openings for the introduction of coating and ingredients shall be designed so as to prevent spillage. Covers shall be provided for such ingredient openings and shall be removable, easy to clean and equipped with a means of protection against the entry of foreign material from the exterior of the cover. Such openings shall have a raised rim of at least 3/8 inch (10mm). 4.12.2.2 The coating reservoir shall be accessible without cutting the conveyor belt or dismantling the conveyor and easily accessible for cleaning. 4.12.2.3 The coating reservoir shall be self-draining. 4.12.2.4 Air ducts and baffles for the delivery and distribution of air shall comply with Section 3.1 4.12.2.5 Blowers, which remove coatings from food product, shall be readily accessible and shall comply with Section 3.1. 4.12.2.6 Blower intake hoods shall be readily removable. Blower blades, motor mounts, and related parts shall be readily accessible.
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4.13.1 Specific Design Requirements 4.13.1.1 The ends of the drive drum and idler drum of the band knives shall be sealed. 4.13.1.2 Blade hones shall be exempt from Sections 3.1.1 and 3.1.4. 4.13.1.3 Machines incorporating conveying equipment shall conform to the pertinent provisions of the requirements of Section 4.7. 4.14 4.14.1 DESIGN REQUIREMENTS FOR OVENS Specific Design Requirements
4.14.1.1 All non-metallic materials, such as stone and ceramic, used in construction of baking hearths should be free of protrusions and cavities. Oven hearths should be cleanable and free from inaccessible crevices. 4.14.1.2 Wire mesh, metal band, stone, ceramic or steel plate hearths shall be provided with means of cleaning the baking surface. 4.14.1.3 Splash guards shall be provided to protect the product from contact with lubricated chains. A catch pan shall be provided in the area for lubrication to allow for removal of excess accumulated lubricant. 4.14.1.4 The ceiling or crown of an oven shall be stainless steel or non-corrosive material and/or properly coated in such a way as to not pose a food safety problem.
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4.14.4.1 Oven doors shall be removable and cleanable. 4.14.4.2 Doors hinged from above shall be built in such a way as to prevent debris from falling from the hinges on to the product when loading or unloading the oven deck. 4.14.4.3 Stone hearths shall be fit tight enough to prevent crumbs or seeds from getting in between the stone slabs. The area around the walls shall be covered with a covelike trim if the stone slabs are not tight to the walls. 4.14.5 Specific Design Requirements for Thermo Deck Rack Ovens
4.14.5.1 Thermo deck rack ovens shall have a method to prevent debris from falling from each heat exchanger level on to the product below. 4.14.6 Multi Level Thermo Oil Tunnel Ovens 4.14.6.1 Levels used for baking directly on the hearth shall have a method of cleaning the hearth to remove debris. 4.14.6.2 Levels using hinged plates (shinierplatten) shall have a method to remove debris from between the hinges. 4.14.6.3 All levels shall have a method to prevent debris from the level above from dropping on to product being loaded or unloaded below that level. 4.14.6.4 All levels shall have a method recommended by the manufacturer on how to clean between hearths in each level.
4.14.2.1 Ovens with steam systems should have a method to clean beneath the hearth in the steam zone to prevent debris from blowing onto the product. 4.14.2.2 Steam curtains or door curtains before and after the steam zone shall be removable and easily cleanable. 4.14.3 Specific Design Requirements for Rack Ovens
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4.15.1
4.15.1.1 A caster assembly shall not be used in the product zone. 4.15.1.2 Dead ends shall not be permitted. 4.15.1.3 All surfaces should be corrosion-resistant or shall have a protective coating. Paint shall not be used. 4.15.1.4 Axle bolt ends should be flush, and shall not extend more than 2 exposed threads beyond the retaining nut. 4.15.1.5 Washers shall not be used between the horn and the axle retaining nut. 4.15.1.6 All structural members shall have a minimum of horizontal flat surfaces. 4.15.1.7 All bearings shall be sealed and lubricated for life. 4.15.1.8 A clearance of not less than 3/16 inch (5mm) shall be provided between the horn assembly and the maximum width of the vertical surfaces of the wheel of all casters having wheel diameters of 4 inches (100mm) or less. A clearance of not less than 3/8 inch (10mm) shall be provided between these same surfaces of casters with wheels larger than 4 inches (100mm) for cleaning. 4.15.1.9 A clearance of not less than inch (6mm) shall be provided between the horn assembly and the rolling surface of wheels 4 inches (100mm) and smaller. A clearance of inch (12mm) shall be provided between these same surfaces on casters with wheels larger than 4 inches (100mm) for cleaning. 4.15.1.10 The plate mounting shall be constructed to have a flat top surface. The angle between the top surface and the edge of the plate shall be 90 degrees or less. 4.15.1.11 Mounting holes and other devices provided for installation shall be so designed as to prevent the formation of pockets or areas difficult to clean. 4.15.1.12 The horn assembly or fork shall be constructed so that the surface facing the wheel shall have no concave surface except that part joining the horn plate. 4.15.1.13 Kingpin assemblies that have the nuts on the bottom should be flush and shall not extend allowing
4.16.1
4.16.1.1 Proofing cloths shall conform to the requirements of Section 3.1, except they may be of absorbent material but shall be readily removable for laundering. 4.16.1.2.Inspection windows, panels and covers shall be of shatter-resistant materials and, if used in high temperature equipment, they shall also be of heat resistant materials. They shall be sealed or readily removable. 4.16.1.3 Separate flues shall be provided for venting vapors from the frying section and/or venting products of combustion from the combustion chamber used to heat the fat. 4.16.1.4 Heating surfaces within the product zone shall be readily accessible or shall be removable. 4.16.1.5 Product zone surfaces of the frying kettle shall be readily accessible and constructed so as to drain completely. 4.16.1.6 All assembled joints shall be sealed or removable and accessible. This requirement does not apply to piping connections. 4.16.1.7 Conveyors in the frying zone shall not have projecting screws or bolts except where necessary for conveyor adjustment or accessibility. 4.16.1.8 Stacks, ducts, hoods and canopies shall be designed, constructed, located and protected so that drippings of condensate, grease, carbon or other extraneous substances cannot fall into the product zone. 4.16.1.9 Stacks, ducts and hoods shall be designed and constructed so the entire interior is accessible. Internal
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4.17.1
4.17.1.1 The reservoir for pan grease shall be readily accessible and so constructed as to drain completely. If a valve is used, it shall be of a sanitary take-apart design at least equal to the 3-A Standard for valves, and shall be readily accessible for cleaning. 4.17.1.2 Heating elements inside grease reservoirs shall be smooth, corrosion-resistant, and readily removable. Heating elements on the outside of the grease reservoir shall be sealed or mounted in such a manner as to be removable. 4.17.1.3 Openings for the introduction of pan grease into the reservoir shall be of such design as to prevent spillage and contamination of materials by contact with non-product zone surfaces. Such openings shall have a raised rim at least 3/8 inch (10mm) . Where an exterior opening is provided for filling, a suitable cover shall be provided which shall be readily removable. 4.17.1.4 Pumps shall be of a sanitary take-apart design equal to the 3-A Standards for pumps, and shall be readily accessible for cleaning. 4.17.1.5 Spray heads, nozzles, and disks shall be removable. Disks with non-smooth surfaces shall be permitted where the practical function so requires. 4.17.1.6 All lines carrying pan grease shall be readily removable and readily accessible. 4.17.1.7 Screens, filters, or other equipment used for the removal of crumbs or foreign particles shall be constructed of corrosion-resistant materials. They shall be readily accessible and readily removable for cleaning. Screens shall be constructed of perforated material. 4.17.1.8 Pan conveyors shall be designed to preclude contamination of all pan surfaces by dirt, carbonized particles, and other foreign material. 4.17.1.9 All oil reservoirs shall be designed to prevent contamination. 4.17.1.10 All internal and external framework, bumpers, guides, tracks or supports attached to ceiling or walls shall be sealed at the point of contact. Hollow supports and braces shall be sealed. Equipment resting on floors
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4.18.1
4.18.1.1 Product zone as defined in Section 2.11 shall include such accessory equipment as pumps, valves and fittings. 4.18.2 Specific Design Requirements
4.19.2.1 The system shall be designed to facilitate cleaning in place (CIP) or sanitary take-apart. All components of the system shall be constructed to facilitate complete drainage. 4.19.2.2 That portion of the metal used to join the inside tank lining to the outer wall shall be integral with or welded to the inside lining and the tanks metal rim shall be sloped or so arranged that all drainage will be away from the product zone. 4.19.2.3 Tank bridges shall be pitched to the outside of the tank for complete drainage and shall have a raised rim of at least 3/8 inch (10mm) where edges meet covers. Bridges shall be installed so that the underside is readily accessible from outside the tank. 4.19.2.4 The exterior of processing tanks shall be of corrosion-resistant material. 4.19.2.5 If the lip or edge of a tank, cover or bridge is rolled, the arc of roll shall not exceed 180 degrees, and the returned edge shall be at least inch (20mm) from the adjacent surfaces. 4.19.2.6 Process piping, valves, fittings and heat exchangers shall conform to the applicable 3-A Sanitary Standards. 4.19.2.7 Inlet, agitator shaft, or instrument openings in the cover or bridge to which connections are not permanently attached shall be raised at least 3/8 inch (10mm). Pipelines, agitator shafts, or accessories entering through cover or bridge shall be fitted with a sanitary umbrella that overlaps edges of openings. 4.19.2.8 Discharge openings of the water inlet shall be located at least 1 inch (25mm) or twice the diameter of the inlet pipe, whichever is greater, above the flood level rim. 4.19.2.9 Permanently installed inlet or outlet lines, or instrument wells, through equipment sidewalls, shall be welded. Level sensors installed on bottom or side shell should be flush type to avoid contamination in recessed areas or removable to clean. 4.19.2.10 Agitators permanently mounted are not required to be removable if they do not interfere with drainage from the tank and are readily accessible. If a support in the product zone is necessary for the operation of an agitator, it shall be of a packless bearing type and agitator or support shall be readily accessible or removable.
4.18.2.1 Product zone surfaces shall be readily accessible or removable for cleaning. 4.18.2.2 Permanently joined product zone surfaces with internal angles less than 135 degrees shall have a radius of not less than 1/4 inch (6mm) except where a small radius is required for proper mechanical functioning. In such case the radius shall not be less than 1/32 inch (0.8mm), and cleanable. 4.18.2.3 Pumps, valves, piping and fittings in the product zone, including those used to insert thermometer and pressure gauge bulbs, shall be of the sanitary take-apart type, and shall be readily accessible and removable for cleaning. 4.18.2.4 Bearings in the product zone shall be selflubricating and readily removable. All surrounding surfaces shall be readily accessible. 4.18.2.5 Shaft seal assemblies and seal rings shall be both readily accessible and easily retractable, or shall be readily removable for cleaning. 4.18.2.6 Shaft seal assemblies shall be designed to provide complete drainage away from the product zone to prevent accumulation of foreign material in the event leakage does occur. 4.18.2.7 Legs shall be of a sanitary design, and shall be free of pits, crevices, scale, and without exposed threads, and may be painted. 4.18.2.8 4.19 Skirts or aprons shall be removable. DESIGN REQUIREMENTS FOR LIQUID FERMENT EQUIPMENT Definitions
4.19.1
4.19.1.1 Liquid Ferment Equipment is that equipment in which a part of the ingredients for bakery products is fermented in a liquid media. 4.19.1.2 Fermentation Tanks shall include those tanks for products of fermentation whether designed for
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4.20.1
4.20.1.1 All product surfaces shall be sloped adequately or equipped with mechanical means to cause discharge of product. 4.20.1.2 Rims shall be so constructed that the underside and corners shall be readily accessible or, if closed, shall be sealed by welding or by other suitable means. 4.20.1.3 There shall be no open tapped holes, set screws or exposed threads in the product zone. 4.20.1.4 Hoisting mechanisms shall be designed, constructed and installed to prevent foreign material from entering the product zone. 4.20.1.5 The use of platforms and other horizontal surfaces shall be held to a minimum. If used, they shall be designed to prevent foreign material from entering the product zone. 4.20.1.6 Rack-and-pinion, chute, and gate-type ends shall be designed so that all parts that come in contact with the dough shall be readily accessible for cleaning. 4.20.1.7 The system for lubricating dough contact surfaces shall be removable or designed for in-place cleaning. 4.20.1.8 Openings of sufficient size and arrangement shall be provided to permit access to all surfaces. Covers or doors for these access openings shall be readily removable or hinged. 4.20.1.9 Lubricated transmissions shall be designed to prevent leakage, and placed so that lubricant cannot leak, drip or be forced into the product zone. 4.20.1.10 Permanently mounted base or base supports shall be so designed that they can be sealed to the floor, or there shall be a 6 inch (150mm) minimum clearance provided between the lowest horizontal surface and the floor except for the vertical support members or legs.
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4.21.1
4.21.1.1 Depanning: The operation in the bakery in which the baked products are removed from their baking containers. 4.21.1.2 Delidding: The operation in the bakery in which the lid or cover is removed from the baking container. 4.21.2 Specific Design Requirements
4.21.2.1 Vacuum conveyor belting shall be of a nonabsorbent material, and readily accessible or removable. 4.21.2.2 Vacuum devices of depanners, which contact the product, shall conform to Section 3.1, and shall be readily removable with all surfaces readily accessible for cleaning. 4.21.2.3 Vacuum depanners shall employ a particleretention device. 4.21.2.4 Air handling equipment shall be constructed of materials that shall be non-absorbent, non-toxic, odorless and either corrosion-resistant or have a protective coating. 4.21.2.5 The interior surfaces of air handling equipment and exterior of parts therein shall be accessible. 4.21.2.6 Ducts shall be provided with openings or removable sections so located and installed as to permit visual inspection and cleaning. 4.21.2.7 Ducts shall be constructed and assembled so that the joints are sealed or the sections are removable. 4.21.2.8 Ducts shall be spaced from fixed surfaces so that duct and adjacent surfaces shall be readily accessible. 4.21.2.9 Conveyors, used with depanners and delidders, shall conform to the requirements of Section 4.7. 4.22 DESIGN REQUIREMENTS FOR WEIGHING SYSTEMS Specific Design Requirements
4.23.1
4.23.1.1 Product zone, as defined in Section 2.12, shall include: 4.23.1.1.1 All parts of caster mounted racks exclusive of casters and mounting bolts. 4.23.1.1.2 All parts of suspended racks exclusive of drip pans, hanger bar and trolley. 4.23.1.1.3 All parts of trucks and dollies exclusive of casters and underside of platforms. 4.23.2 Specific Design Requirements
4.23.2.1 Suspended racks with the support over the product zone shall be equipped with a drip pan which protects the product zone and can be readily removable for cleaning. 4.23.2.2 Supports for shelves or pans shall be considered a product zone and shall be readily accessible or readily removable for cleaning. 4.23.2.3 Fastening devices used to attach the running gear to racks, pan trucks and dollies shall not extend through the base, platform or bed. 4.23.2.4 Mounting brackets for handles, wheels and casters shall be designed and constructed to eliminate pockets or areas difficult to clean.
4.22.1
4.22.1.1 All surfaces in the product zone shall be readily accessible or removable for cleaning. 4.22.1.2 Rollers, pulleys, sprockets, and trolley wheels shall be free of end recesses.
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4.24.1
4.24.1.1 All internal angles shall have radii of not less than inch (6mm) except where a thermometer bulb is installed in kettle, in which case no soil-retaining crevices shall be formed. Inlet, thermometer or control openings in the cover or bridge to which connections are not permanently attached shall be flanged upward at least inch (6mm). All pipe lines or accessories entering through cover or bridge shall be fitted with a sanitary umbrella deflector that overlaps edges of openings through cover. 4.24.1.2 Clamp-type covers shall be made of corrosionresistant materials, and shall have readily removable bolts or clamps that are easily cleaned. 4.24.1.3 All product piping fittings on kettles shall be of sanitary design and conform to 3-A Standards. 4.24.1.4 Kettles shall be self-draining and the outlet shall be of sanitary design. It shall be close coupled, preferably a flush valve, and shall be easily cleanable. 4.24.1.5 Agitators permanently mounted through a bridge are not required to be removable if they do not interfere with drainage from the kettle and are readily accessible. Drip protection shall be provided to prevent lubrication from entering the product zone. 4.24.1.6 The design and construction of the permanently mounted agitator and shaft assembly shall permit all surfaces to be easily cleanable. 4.24.1.7 All surfaces of shaft seal ring assemblies and the surfaces of the agitator hub shall be accessible or removable. 4.24.1.8 Packing seals shall not be used. Shaft seals shall be designed to prevent leakage and shall have complete drainage to the exterior. 4.24.1.9 For double-motion agitators having a shaft within a shaft, the seal for the inner shaft shall be above the product level. 4.24.1.10 All agitator bars, which are fastened to the inner shaft, shall be readily removable. Support bars fastened to the outer shaft shall be permanently joined as provided in Sections 3.1.11 and 3.1.12.
4.25.1
4.25.1.1 All surfaces in the product zone shall be smooth. Surfaces, which contact highly perishable products such as eggs, ferment, milk and milk products, shall be equivalent to not less than a #4 mill finish on stainless steel sheet. 4.25.1.2 Permanently joined surfaces with a total included internal angle less than 135 degrees shall have a radius of not less than 1/32 inch (0.8mm) tangential to both adjacent surfaces. 4.25.1.3 Bearings in the product zone shall be readily removable, and all surfaces shall be readily accessible. 4.25.1.4 Scaling tanks shall be constructed and installed to permit complete drainage.
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4.26.1
4.26.1.1 Drums with a removable head shall be sealed by an effective locking device, and shall be tamper-resistant. 4.26.1.2 Openings for reusable drums shall be void of internal threads and the closures for these openings shall be of materials conforming to the provisions of Section 3.1. 4.26.1.3 Gaskets required for closure of drum openings shall be single service. 4.26.1.4 Tanks should be constructed of corrosionresistant material or shall have a protective coating on product zone surfaces. Tanks of mild steel shall have a protective coating on product zone surfaces when ingredients may cause corrosion. 4.26.1.5 Storage tanks, truck tanks, and railroad car tanks shall be of welded or seamless construction. 4.26.1.6 There shall be no bracings, baffles, or heating coils inside the tank unless made of stainless steel and wash down design. 4.26.1.7 Tanks shall be completely drainable, and constructed to prevent buckle or sag. 4.26.1.8 Tanks shall be provided with an emptying port or discharge valve located to permit complete drainage. The valve or port shall be capped with a fitting, which complies with the requirements of Section 3.1. This port/valve shall be close-coupled and located below the lowest point in the tank. 4.26.1.9 Port or valves shall be of material and of internal design conforming to the provisions of Section 3.1, and shall be completely drainable and accessible. 4.26.1.10 All openings to the product zone, except air vents, including air connections and outlet valves, shall be sealed or provided with readily removable dust-tight closures or covers which will prevent entry of foreign material.
4.26.2.1 Discharge piping and unloading hoses shall be fabricated from materials which are non-toxic, nonabsorbent, corrosion-resistant and smooth, and shall not affect or be affected by product and/or ordinary cleaning compounds. All surfaces shall be accessible. Unloading hoses shall have a 3- inch (75mm) minimum diameter and shall not exceed 10 feet (3 meters) in length. Multiple sections may be used. 4.26.2.2 Unloading hose couplings shall be of corrosionresistant material and shall be of the threadless clamptype or other sanitary-type fitting. 4.26.2.3 Unloading hose shall have the ends closed when not in use, and shall be stored in an enclosed space which is readily accessible and completely drainable. This enclosure shall be open at both ends for cleaning and inspection. These openings shall be equipped with readily removable dust-tight covers. 4.26.2.4 Piping from single or multiple compartment tanks shall be installed with take-apart or threadless flange connections, to and from pump, valves or other accessories. 4.26.2.5 Pipe connections shall be welded into place and ground flush on the interior, and shall contain no internal threads. 4.26.2.6 Distribution piping should be designed so that it may be continuously filled with the product, and shall comply with Sections 3.1 and 3.2 4.26.2.7 Piping shall be designed and arranged so that no traps, pockets, laterals or take-offs are formed which may retain the product or cleaning compounds. 4.26.2.8 Pipe runs shall be provided with wash-out openings so located as to permit effective cleaning, unless pipe runs are part of the C.I.P. cleaning system.
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4.26.5.1 Protective devices, such as strainers, filters, check valves and pressure control valves shall be accessible. 4.26.5.2 Thermometer or control openings in the cover or bridge to which connections are not permanently attached, shall be flanged upward at least 4 inches (10mm). All sanitary pipelines entering through cover or bridge shall be fitted with a sanitary umbrella deflector that overlaps edges of openings through cover. Thermometer connections shall conform to Section 4.26.2.5. 4.26.5.3 The product zone surfaces of heat exchangers shall be accessible for cleaning. 4.26.5.4 Meters shall conform to the requirements of Section 4.25. 4.27 DESIGN REQUIREMENTS FOR ELECTRIC MOTORS AND ACCESSORY EQUIPMENT
4.27.1 Definitions 4.27.1.1 Electric Motor: A device, which converts electrical energy into mechanical energy, imparting torque to a mechanical power transmission drive system. 4.27.1.2 Accessory Equipment: For the purpose of this standard, accessory equipment are those mechanical torque converting devices which are attached (closed) to the electric motor, such as a gear head, speed changing device, clutch, or brake. 4.27.1.3 Totally Enclosed Motor: A motor that prevents the free exchange of air into or out of the motor housing. 4.27.1.4 Totally Enclosed Non-ventilated Motor: A motor without an integral fan or fans, external to the housing. 4.27.1.5 Totally Enclosed Fan-cooled Motor: A motor cooled with a fan or fans, integral with the motor but external to the housing. 4.27.1.6 Explosion-proof Motor: A totally enclosed motor capable of withstanding an explosion within the
4.26.3.1 Agitators permanently mounted through a bridge are not required to be removable if they do not interfere with drainage from the tank and are accessible. Drip protection shall be provided to prevent lubrication from entering the product zone. 4.26.3.2 Agitator motors should be equipped with permanently lubricated bearings. Where lubrication is required, the design and construction shall be such that lubrication cannot leak, drip, or be forced into the product zone. 4.26.4 Specific Design Requirements for Pumps
4.26.4.1 All product zone surfaces shall meet the requirements of Section 3.1.12 except those angles which are required for proper mechanical functioning, provided those angles are not less than 1/32 inch (0.8mm) radius and are cleanable. 4.26.4.2 Pressure relief valves used with pumps shall vent to the atmosphere or back to the pump suction.
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4.28.2.1 Permanently joined metal surfaces of distribution cabinets shall be butted and welded or brazed, or shall be closed and sealed. 4.28.2.2 Raised projecting screws, threaded bolts or bolt heads shall not be used. Where low profile solid head rivets and bolts or similar devices are used at main structural joints, they shall be closed and sealed. 4.28.2.3 All tray slides that are permanently joined shall be closed and sealed. All other tray slides shall be readily removable. 4.28.2.4 A clearance of at least 1 inches (40mm) shall be provided between the lowest shelf support and the bottom of the distribution cabinets. 4.28.2.5 Shelf supports of distribution cabinets shall be spaced so that the vertical clearance shall be at least a distance equal to the width of the horizontal lip. 4.28.2.6 Shelves in distribution cabinets shall be readily accessible or readily removable. 4.28.2.7 Identification card holder shall be constructed with the bottom open except for the minimum number of points required to hold the card, or shall be readily removable. 4.28.3 Specific Design Requirements for Distribution Containers
4.27.2.1 Covers for cooling fans of totally enclosed fancooled motors and accessory equipment shall be securely fastened and removable for cleaning. 4.27.2.2 The conduit box shall be sealed to, or integral with, the frame. 4.27.2.3 Mounting feet shall be designed and constructed so that all joints of the support to the frame shall be free of crevices. Non-toxic, permanently bonded filler material may be used to eliminate crevices. 4.27.2.4 Breather assemblies shall be removable and readily accessible and shall prevent the passage of foreign material. 4.27.3 Application Requirements for Motors and Accessory Equipment
4.27.3.1 Totally enclosed motors and accessory equipment shall be specified. 4.27.3.2 In hard to reach areas, wash-down or easy clean motors should be considered. 4.28 DESIGN REQUIREMENTS FOR DISTRIBUTION CABINETS AND CONTAINERS Definitions
4.28.3.1 Permanently joined surfaces of distribution racks or racks permanently installed or used in trucks or trailers which handle unwrapped bakery products shall conform to Section 3.1 except 3.1.11 and 3.1.12 but shall comply with Sections 4.29.2.1, 4.29.2.2 and 4.29.2.3. 4.28.3.2 Permanently joined surfaces of distribution racks or racks permanently installed or used in trucks or trailers which exclusively handle wrapped bakery products shall conform to Section 3.1 except Section 3.1.5, 3.1.11 and 3.1.12. Rails, rail supports, braces and other permanent structural supports shall be closed. 4.28.3.3 Latches and hinges of trucks or trailers shall be exempted from provisions of Section 3.1.17. 4.28.3.4 Distribution containers for wrapped bakery products shall be exempted from Section 3.1.5. 4.28.3.5 The distribution containers shall be selfdraining and easily cleanable. 4.28.3.6 Wires and/or rods of metal distribution containers shall be joined wherever they meet each other by continuous welding, the length of which shall not be any greater than the diameter of the larger wire or rod.
4.28.1
4.28.1.1 Distribution Cabinet: A fully enclosed container or device used for the storage or distribution of bakery products carried in a distribution container. 4.28.1.2 Distribution Container: A basket, tray, rack or other device, which may or may not be totally enclosed, which is used for the storage or distribution of bakery products. 4.28.1.3 The product zone for unwrapped bakery products shall include all interior surfaces of distribution cabinets and all surfaces of distribution containers, such as baskets, trays and racks.
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4.29.1
4.29.1.1 Pie Make-Up Equipment is that equipment used for dividing, dusting, sheeting, lapping, depositing, conveying and trimming pie dough or materials, and includes depositors or pumps for fillings and washes, and spray equipment. 4.29.2 Specific Design Requirements
4.29.2.1 All components of the system shall be constructed and installed to properly handle materials used. Potentially hazardous ingredients used in pie make-up require special handling to prevent product
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4.30.1
4.30.1.1 All equipment and components shall be accessible and easily cleanable. 4.30.1.2 The icing and/or glazing reservoir shall be readily accessible and self-draining. 4.30.1.3 Self draining pumps valves, piping and fittings, such as those used to insert thermometers and pressure gauge bulbs, shall be of the sanitary type and shall be readily accessible or removable. 4.30.1.4 Flow pans or systems for distributing or depositing icing and glazing materials shall be removable and readily accessible. Flow pan screens shall be readily removable. 4.30.1.5 Icing and glazing return pans shall be provided and shall be readily accessible or removable. 4.30.1.6 Icing and glazing reservoir return pans or systems shall be accessible without cutting the conveyor belt or dismantling the conveyor. 4.30.1.7 Drip or catch pans shall be provided under all product transfer points, as well as under cleaning attachments, and shall be readily removable. 4.30.1.8 Blowers, which remove excess icing and glazing materials from the product, shall be readily accessible. 4.30.1.9 Air distribution horn or cone shall be of stainless steel and removable. Horn adjusting devices shall be readily accessible. 4.30.1.10 Blower intake hoods shall be readily removable. Blower blades, motor mounts and related parts shall be readily accessible. 4.30.1.11 Product conveying surfaces shall be readily accessible and removable, and shall be designed for minimum product retention and complete cleaning. 4.30.1.12 Icing and glazing machines connected to continuous conveyor cooling and blowing systems shall be removable or provided with facilities for in-place cleaning.
4.31.1
4.31.1.1 Cooler: A rack, tray or conveying device used to reduce the temperature of baked, fried or similarly prepared foods. 4.31.1.2 Product zone, as defined in Section 2.12, includes the surfaces of such adjuncts as side guides and fittings, with which unwrapped bakery foods may have contact during the course of cooling. Any support contacting the product carrying surface shall be considered as product zone. 4.31.2 Specific Design Requirements for Coolers
4.31.2.1 The equipment and components shall be readily accessible and easily cleanable. Product carrying surfaces shall be readily accessible, or space shall be provided to accommodate installation of facilities for inplace cleaning. 4.31.2.2 Wires and/or rods, when joined permanently to produce a rigid grid-type carrying surface, shall be butt welded, and the length of the weld shall not be smaller than the diameter of the smaller wire or rod. Rods may also be coupled by means of a sleeve with a fit such that the joint is sealed to prevent harborage. The spacing between parallel wires or rods shall not be less than 1/4 inch by 2 inches (6mm by 50mm). 4.31.2.3 Drip or catch pans shall be readily accessible or readily removable.
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4.32.1
4.31.3.1 All internal and external framework, bumpers, guides, tracks or supports resting on the floors or attached to ceiling or walls shall be sealed at the point of contact. Hollow supports and braces shall be sealed. 4.31.4 Specific Design Requirements for Cooler Air Conditioning Equipment
4.32.1.1 The product zone includes all surfaces of any container exclusive of casters and mounting bolts. 4.32.2 Specific Design Requirements
4.32.2.1 All portable containers shall be equipped with covers and be easily cleanable.
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4.33.1
4.33.1.1 Baking Pan: A container, of single or multiple compartments, with or without a lid, designed and constructed for use in the baking of bakery foods. 4.33.1.2 Product Zone: The product zone of baking pans shall include all inside surfaces and those portions of the outside of the pan that may come in contact with the inside surfaces of an identical pan. 4.33.1.3 Reinforcing Member: A separate component added to the basic pan for the purpose of strengthening the individual pan unit. 4.33.1.4 Pan Assembly: Separate individual pan units joined through the attachment of one pan unit to another, or through the use of additional components. 4.33.2 Specific Design Requirements
4.34.1
4.33.2.1 All baking surfaces shall be cleanable and of a material that is corrosion-resistant under normal conditions of use. All pan release coatings shall fall under the U.S. Food and Drug Administrations definition of food.
4.34.1.1 The product-contact surface of the packaging material shall be protected from contamination within the equipment. 4.34.1.2 Machines incorporating conveying equipment shall conform to the pertinent provisions of Section 4.7.
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4.34.2.1 The packaging equipment structure and food contact areas shall be accessible for cleaning.
4.35.1
4.37.1.1 Product zone, as defined in Section 2.12, shall include such accessory equipment as filler tanks, pumps, valves, and fittings. 4.37.2 Specific Design Requirements
4.35.1.1 Reducing mechanisms, such as knives, blades, hammers, etc., shall be accessible or removable for cleaning. 4.35.1.2 Reducing mechanism hubs and spacing collars shall have matching diameters and faces to afford a tight fit and to eliminate the formation of shoulders. Setscrews shall not be used. Exposed keys, keyways or splines shall not be used in the product zone. 4.35.1.3 Shaft seal assemblies and seal rings shall be both readily accessible and readily retractable, or shall be readily removable for cleaning. 4.35.1.4 Bearings in the product zone shall be selflubricating and readily removable. All surfaces shall be readily accessible for cleaning. 4.35.1.5 Augers or other pre-feed devices shall be accessible or removable for cleaning. 4.36 DESIGN REQUIREMENTS FOR DOUGH FORMING EQUIPMENT Definitions
4.37.2.1 Catch pans shall be readily accessible or readily removable, and shall not rest on the floor. 4.37.2.2 Skirts and/or aprons shall be readily removable for cleaning. 4.37.2.3 Pumps, valves, piping and fittings in the product zone shall be of the sanitary take-apart type, and shall be readily accessible and removable for cleaning. 4.37.2.4 Joint surfaces between portable sandwiching equipment and related equipment (base cake conveyors, package loaders, wrappers, etc.) shall be removable. 4.38 DESIGN REQUIREMENTS FOR PRETZEL EQUIPMENT
4.38.1 Definitions 4.38.1.1 Dough Handling Systems: The dough handling system comprises all machinery that carries, transports, shapes, or manipulates the dough between the discharge of the mixer and the hopper of the forming machine. This includes all chunkers, conveyors, and carts that are used in an automatic or manual mode to transport the dough between the mixer and the forming machine. 4.38.1.2 Dough Forming Systems: Dough forming systems include extrusion, rolling and twisting machines. 4.38.1.3 Pretzel Cookers: A stainless tank containing a wire conveyor belt transporting pretzels under a caustic waterfall or through a caustic bath, or a stationary rack for small cookers. The cooker includes the tank, the conveyor system, and the circulation system. 4.38.1.4 Salt Systems: Salt systems shall include all portions of the salt storage, reclaiming and distribution equipment. 4.38.1.5 Pretzel Ovens and Kilns: Pretzel ovens and kilns include the baking and drying chambers and the roll
4.36.1
4.36.1.1 Dough Forming Equipment is all equipment that is used for preparing a finished dough for baking or freezing including, but not limited to, dough feeding, laminating, sheeting, gauging, dusting, topping, cutting, moulding and wire cutting of doughs and/or similar materials, and shall include bar machines. 4.36.2 Specific Design Requirements
4.36.2.1 Conveyors which are part of the equipment and which carry the product through a filling, icing, glazing, cutting, topping or dusting application shall be removable or accessible for cleaning. 4.36.2.2 Drive components shall be accessible. 4.36.2.3 Hoppers shall conform to the requirements of Section 4.20.
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4.38.2.1 Conveyors transporting dough shall adhere to the requirements of Section 4.7. 4.38.2.2 Dough chunking and sizing apparatus shall be built for wash down duty. The hoppers and chutes on the dough sizing apparatus shall adhere to the requirements of Section 4.21. All sizing and chunking mechanisms should not have bearings, cylinders or gearboxes over the product zones, or if so, shall be designed such that lubricant cannot leak, drip or be forced into the product zone. The mechanisms shall be cleanable without having to mechanically disassemble the apparatus. 4.38.3 Specific Design Requirements for Dough Forming Equipment
4.38.3.1 Dough forming equipment including extrusion machines, rolling machines, and twisting machines shall be capable of being cleaned in place. Hoppers on these machines must adhere to the requirements of Section 4.20. 4.38.3.2 Extrusion screws or flights must be readily removable from the machine. The flights should be capable of being cleaned. The gearbox that drives the screws shall be designed to prevent contaminants from entering the product zone. 4.38.3.3 Any mechanisms needed to form the pretzel must be shielded to prevent contaminants from entering the product zone. 4.38.4 Specific Design Requirements for Proofing and Finished Product Conveyors
4.38.7.1 Pretzel ovens and post heating equipment, such as kilns and dryers, shall comply with the requirements of Section 4.14. 4.38.7.2 Oven construction should have corrosionresistant internal components and ducting to prevent corrosion caused by the salt and water vapor within the zones. 4.38.7.3 Ovens should have access to the baking chambers via doors. 4.38.7.4 All internal plenums and duct work should have access for cleaning. 4.38.7.5 The oven design should allow for cleaning access via a vacuum system. 4.39 DESIGN REQUIREMENTS FOR SUGAR WAFER, WAFER AND SUGAR ROLLED CONE BATTER SYSTEMS
4.38.4.1 Proofing conveyors shall comply with the requirements of Section 4.7. 4.38.5 Specific Design Requirements for Pretzel Cookers
4.38.5.1 The bottom of the cooker tank(s) shall slope to provide complete drainage. The interior surface of all tank bottoms shall be smooth and designed with a drain so located to ensure complete drainage, for cleaning. 4.38.5.2 Submerged heating coils bolted to the tanks shall be of welded construction. Submerged finned coils shall not be used. There shall be a minimum clear distance of 1 inch (40mm) between outer coil surfaces and adjacent bottom or side tank walls. 4.38.5.3 Discharge tables shall be self draining.
4.39.1 Definitions 4.39.1.1 Sugar Wafer, Wafer, and Sugar Rolled Cone Batter Systems is that equipment used in the manufacture of the stated products and includes mixing, batter holding and batter distributing systems. 4.39.2 Specific Design Requirements 4.39.2.1 The batter holding and distributing systems shall use sanitary pipe and fittings, and be designed for
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6.1.14 Exhaust stacks, ducts, hoods and canopies shall be so designed, constructed and installed as to be accessible for inspection and cleaning. Stacks shall be installed with a minimum of horizontal sections. 6.1.15 Inlet or exhaust openings shall be provided with a suitable means to exclude foreign materials. 6.1.16 Proper venting shall be provided for pan, rack, and utensil washers. 6.1.17 All water and steam, which may constitute or contact food products, shall be potable. 6.1.18 The potable water system shall be installed to preclude the possibility of back flow. 6.1.19 All drains from equipment shall be installed with an air gap. 6.1.20 Liquid ingredient inlet pipes, vales, and fittings shall be sanitary take-apart type, unless designed for inplace cleaning, and shall be pitched for self-draining, back to the point where the line is continuously filled. 6.1.21 Utility piping and supports shall be installed so that all exterior surfaces are readily accessible and cleanable. Sufficient clearance shall be provided between pipe runs and adjacent surfaces so that both the pipe and the adjacent surfaces are readily accessible. 6.1.22 Equipment shall not be installed under sewage or drainage lines unless provision has been made to prevent leakage thereon. 6.1.23 All fixed piping carrying products that would cause condensation shall be insulated. 6.1.24 Gaskets shall be flush with the inside edges to avoid ledges and crevices. 6.1.25 Fixed washing equipment and equipment requiring wet cleaning should be installed in an area with a floor drain. 6.1.26 A concrete curb should be built around all floormounted washing equipment to confine leakage. 6.1.27 Drainage facilities shall be provided for equipment with in-place cleaning systems. 6.1.28 Floor drains shall be trapped and shall be so located, and the floor so pitched as to effect complete drainage.
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BISSC 2002
The following pages give cross references to the BISSC 2002 standard, which may be useful to the user of this standard.
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4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10
4.11
4.12 4.13 4.14 4.15 4.16 4.17 4.18 4.19 4.20 4.21
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4.28 4.29 4.30 4.31 4.32 4.33 4.34 4.35 4.36 4.37 4.38 4.39 4.40
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