Reliability Business Intelligence

Enterprise System Focused on Asset Performance Management

Language: English Revision: 1.0.5

2010-2011 ReliaSoft Corporation ALL RIGHTS RESERVED

TUCSON SAO PAULO WARSAW CHENNAI SINGAPORE

The Company
Founded in 1992 (Tucson, Arizona USA) World leader in reliability engineering Offering complete solutions for implementing reliability: software, training, consulting and enterprise systems Transforming data into information and information into strategic decisions Helping our customers to improve the bottom line by applying reliability tools in maintenance, production lines and product development
2010-2011 ReliaSoft Corporation

Core Competencies
SOFTWARE Acclaimed for their ease of use, analytical power and unparalleled technical support, ReliaSoft's reliability engineering software tools facilitate a comprehensive set of modeling and analysis techniques. ReliaSoft offers 10 software tools for analysis and 3 enterprise systems for analysis and data management. TRAINING ReliaSoft offers a complete array of reliability engineering training courses designed to advance the knowledge and skill set of the practicing engineer. ReliaSoft offers 17 training courses in different methodologies. CONSULTING ReliaSoft's expert consulting services team offers a uniquely powerful combination of industry insight, unparalleled subject mastery and, most important of all, direct access to all of ReliaSoft's global resources, expertise and contacts.

2010-2011 ReliaSoft Corporation

ReliaSoft Consulting
Consulting

Determining the Maintenance Policy

2010-2011 ReliaSoft Corporation

Corrective Preventive Inspections

Defining the Optimum Time

ReliaSoft Consulting
Consulting

Determining the Optimum Spare Part Policy

2010-2011 ReliaSoft Corporation

ReliaSoft Consulting
Consulting

TR 151-03

RAM Analysis (Reliability, Availability and Maintainability)

BSMs (rea - 2010)
BSM I AL-2011KS-01

Britagem Secundria (rea - 2012) Ptio de Regularizao (rea - 2020)

TR-2011KS-01 TR-2011KS-04 (TCLD) AL-2012KS-01 PN-2012KS-01 BR-201 2KS-01 TR-2012KS-01 SI-2012KS-01

Este diagrama est configurado conforme a planta atual em julho de 2009,mas a linha do Silo 3 est configurada para operar com 30% da capacidade atual.

EP 151-04 ER 151-01 TR 151-42 TR 151-43

RP 152-02 e 03

Suporte
Caminho 1 - BSM I AL-2010KS-01 SI-2010KS-01 SE-2011KS-01

GR-2010KS-01 BR-2010KS-02 TR-2010KS-01

PY-2011KS-0 1 (18.000t)

AL-2011KS-02 SE-2011KS-04

TR 152-40
BSM II

AL-2011KS-03

Suporte1 SE_M P-2020KS-0 1

SE-2020KS-01

TR-2020KS-01

TR-2020KS-02

EP-2020KS-03

PY-202KS-03 (234000)

SE-2020KS-02

RC-2020KS-03

TCLDs (rea - 2011)

AL-2011KS-04 AL-2010KS-02 SI-2010KS-02 SE-2011KS-02 GR-2010KS-02 BR-2010KS-04 AL-2011KS-05 SE-2011KS-05

AL-2012KS-02 SI-2012KS-02

PN-2012KS02

BR-201 2KS-02

TR-2012KS-02

EE 151-02

Sup orte2 SE_M P-20 20KS-01

SE-2020KS-0 1

TR-2020KS-05

Suporte EP-2020KS-02 PY-2020KS-02 (234.000t) SE-2020KS-02 RC-2020KS-02

TR 152-30

Inic io

Incio

Caminho 4 - BSM II

TR-2010KS-02

PY-2011KS-02 (18.000 t)

TR-2011KS-02

TR-2011KS-05 (TCLD)

TR-2011KS-06 SE-2011KS-07 SE-2011KS-08 (TCLD)

TR-2011KS-07 (TCLD)

SE-2012KS-0 1

TR-2011KS-08 (TCLD)

TR-2011KS-09 (TCLD)

TR-2011KS-10

AL-2012KS-03 SI-2012KS-03

PN-2012KS03

BR-2012KS-03

TR-2012KS-03

AL-2011KS-06

TR-20 12KS-07

TR-2020KS-04

Supo rte3 SE_M P-20 20KS-01

TR-2020KS-07 SE-2020KS-01

TR-202 0KS-08

EP-2020KS-01

Suporte PY-2020KS-01 (234.000t) SE-2020KS-02 RC-2020KS-01

AL-2012KS-04 SI-2012KS-04

PN-2012KS- BR-2012KS-04 04

TR-2012KS-04

BSM III

AL-2011KS-07 AL-2012KS-05 SI-2012KS-05 AL-2010KS-03 GR-2010KS-03 BR-2010KS-06 SI-2010KS-03 SE-2011KS-03 PN-2012KS05 BR-201 2KS-05 TR-2012KS-05

TR-2012KS-08

TR 151-25

EE 151-25

Limitador

TR 151-26

TR 152-10

Caminho 8 - BSM III

TR-2010KS-03

PY-2011KS-03 (18.000 t)

AL-2011KS-08 SE-2011KS-06

TR-2011KS-03

AL-2011KS-10 AL-2012KS-06 SI-2012KS-06 PN-2012KS06 BR-201 2KS-06 TR-2012KS-06

TR-2012KS-09

By Pass
Suporte Dire o TR-2020KS-12

TR-2020KS-03 (c abe a mvel)

EE 151-11 TR 151-04 EP 151-01 RP 152-02 e 03 EE 151-01 Area 1510 B loco 1 Usina SE 1510 TR 151-05 EE 151-12 TR 151-06 EE 151-03 EE 151-04 Limitador TR 152-03 EE 152-02 TR 152-32 TR 152-33 EE 151-02 TR 152-01 EE 152-01 EE 152-10 TR 152-31

TR-2020KS-06 (c abe a mvel)

SE-2020KS-04

TR-20 20KS-11 SE-2020KS-04

TR-2020KS-09 (c abe a mvel)

TR 151-01

TR 151-02

TR-2020KS-10 SE-2020KS-04

Peneiramento Secundrio e Britagem Terciria (rea - 2032 e 2013)

TR-29 AL-2032KS-02 SI-20 32KS-02 TR-2020KS-13 PN-2032KS02 TR-2032KS-02 TR-22 TR-2032KS-22 N TR-22 TR-2032KS-04

Limitador

TR-30 AL-2032KS-03 SE-2032KS-02 SI-20 32KS-03 PN-2032KS03 TR-22 TR-2032KS-03 TR-2032KS-22 TR-2032KS-06 N TR-22

TR 151-40

TR 151-41 RP 152-01
SI-20 32KS-04

TR-2032KS-14 (c abe a mvel) TR-22 AL-2032KS-04 TR-2032KS-04 TR-2032KS-08 TR-31 TR-2032KS-22 N TR-22

PN-2032KS04

SP 151-07

TR 151-07

TR 151-08

EE 152-XX
SI-2 032KS-05

TR-22

TR-2032KS-10 TR-32 TR-2032KS-22 N TR-22 TR-2032KS-12

AL-2032KS-05

PN-2032KS05

TR-2032KS-05

TR-22

TR-2032KS-33 TR-33 TR-2032KS-06 TR-2032KS-22 N TR-22

TR 152-02

TR 152-04

AL-2032KS-06 SI-2 032KS-06

PN-2032KS06

TR-34

EP 151-02

P ilha
SE 1340

AL-2032KS-07 SI-2032KS-07

PN-2032KS07

TR-2032KS-07 TR-23

TR-2032KS-23 TR-2032KS-21

N TR-23

PN-2032KS12 Suporte Suporte PN-2032KS13

TR-2032KS-13 (mvel)

Suporte

TR-35 AL-2032KS-08 SI-2032KS-08 PN-2032KS08 TR-2032KS-08 TR-23 TR-2032KS-22 TR-2032KS-23 N TR-23 PN-2032KS14 Stand By

TR-2032KS-1 9 (mvel)

EE-14
TR-203 2KS-17

P ilha E

Pa Mecanica

TR-36

SE 1520 (L12/14)

AL-2032KS-09 SI-2032KS-09

PN-2032KS09

TR-2032KS-09 TR-23

TR-2032KS-23 TR-2032KS-23

N TR-23

TR-2032KS-20 (mvel)

SE-2013KS-02 TR-2032KS-15 (c abe a mvel)

Gargalo

As Pas Mecanica (T ratores) serao assumidos que nao Falham. Para compensar sera assumido a capacidade produtiva dividida por dois.

TR-23 AL-2032KS-1 0 TR-2032KS-10

TR-2032KS-24 TR-37 TR-2032KS-23 N TR-23 TR-2032KS-18 SI-2013 KS-01

AL-2013KS-01

BR-201 3KS-01

Pa mecanica

Pa mecanica AL 152K-35

Pa mecanica AL 152K -36

Pa mecanica

[A] EE 152-15 [S:1] TR 152-09 Container 1

[A] EE 152-16

SI-2032KS-10

PN-2032KS10

AL-2013KS-02 SI-2013 KS-02 TR-2032KS-25 TR-38 TR-2032KS-11 TR-2032KS-23 N TR-23 AL-2013KS-03 SI-2013 KS-03

BR-201 3KS-02

TR-23 AL-2032KS-1 1 SI-2032KS-11

PN-2032KS11

BR-201 3KS-03

AL-2013KS-04 SI-2013 KS-04

BR-201 3KS-04

AL-2013KS-05 SI-20 13KS-05

BR-201 3KS-05

AL-2032KS-1 3

SI 152-01 [A] SI 152-35 TR 151K -41 TR 151K -42 SP 152K -35

SE 1520 (L12)

SE 1520 (L14)

SI 152-02 SI 152-03

SI-2032KS-13

PN-2032KS16 TR-44

TR-2032KS-22

TR-2032KS-29

TR-51 TR-44 AL-2013KS-06 SI-20 13KS-06 BR-201 3KS-06

TR-2032KS-51

TR-52 AL-2032KS-1 4 SI-2032KS-14 TR-2020KS-14 PN-2032KS17 TR-44 TR-2032KS-23 TR-2032KS-28 N TR-44 TR-2032KS-52

TR-2032KS-34 TR-44 TR-2032KS-53 TR-53 AL-2032KS-1 5 SI-2032KS-15 PN-2032KS18 TR-2032KS-24 TR-2032KS-28 N TR-44

[S:1] SI 152-36 T rem 1 Trem 2

SE-2032KS-03

TR-44

TR-2032KS-54 TR-54 TR-2032KS-27 N TR-44

AL-2032KS-16 SI-2032KS-16

Container 2

PN-2032KS19

TR-2032KS-25

Ptio de Estocagem (rea - 2091)

TR-44 TR-2032KS-55 TR-55 TR-2032KS-26 TR-2032KS-27 N TR-44 TR-2032KS-32

Ptio de Carregamento (rea - 2092)

AL-2032KS-17 SI-2032KS-17

PN-2032KS20

TR-2091KS10 TR-2091KS-01 TR-56 AL-203 2KS-18 SI-2032KS-18 PN-2032KS21 TR-2032KS-27 TR-45 TR-2032KS-45 N TR-45 TR-2032KS-56 Suporte2 (SE-2091KS-04) TR-57 AL-2032KS-19 SI-2032KS-19 PN-2032KS22 TR-2032KS-28 TR-45 TR-2032KS-57 TR-2032KS-39 (mvel) TR-58 AL-203 2KS-20 SI-2032KS-20 PN-2032KS23 TR-2032KS-29 TR-45 TR-2032KS-58 PN-2032KS26 Suporte TR-2032KS-45 N TR-45 TR-2032KS-40 (mvel) TR-2091KS07 Suporte4 (SE-2091KS-04) TR-2091KS-0 2 SE-20 91KS-05 SE-20 91KS-03 TR-2091KS-05 (c abe a mvel) Suporte3 (SE-2091KS-04) TR-20 91KS08 TR-2032KS-45 N TR-45 TR-2032KS-33 (mvel) TR-20 91KS09 TR-2091KS-04 (c abe a mvel) Suporte1 (SE-2091KS-04)

TR-2091KS-14

EP-2091KS-04

Pilha PY-209 2KS-04 1.100.000t - (ptio es toc agem de produto)

SE-2092KS-01 SE-2092KS-02

RC-2092KS-04

TR-209 2KS-04 (c ab e a m vel)

TR-2092KS-08 SI-2092KS-02

2010-2011 ReliaSoft Corporation

Embarque

TR-2091KS-13 EP-2091KS-03 Pilha PY-209 2KS-03 1.100.000t - (ptio es toc agem de p roduto)

SE-2092KS-01 SE-2092KS-02

RC-2092KS-03

TR-209 2KS-03 (c ab e a m vel)

VAGO 2 (FINAL)

Final

TR-2091KS-12

EP-2091KS-02

Pilha PY-209 2KS-02 1.100.000t - (ptio es toc agem de p roduto)

SE-2092KS-01 SE-2092KS-02

RC-2092KS-02

TR-209 2KS-02 (c ab e a m vel)

VAGO 1 (FINAL) TR-20 92KS-07 SI-2092KS-01

TR-2091KS-1 1

EP-2091KS-01

Pilha PY-2092KS-01 1.100.000t - (ptio es toc agem de p roduto)

SE-2092KS-01 SE-2092KS-02

RC-2092KS-01

TR-2092KS-01 (c ab e a m vel)

TR-2032KS-35 (c abe a mvel)

Suporte

PN-2032KS27

TR-2091KS-03 Suporte Garga lo

TR-2091KS-06 (c abe a mvel)

By Pass
TR-209 2KS-06 SE-2092KS-02 TR-2092KS-05 (Cabe a M ovel)

TR-45 AL-203 2KS-21 SI-2032KS-21 TR-2032KS-30

TR-2032KS-59 TR-59 TR-2032KS-31 N TR-45 P N-2032KS28 Stand By

PN-2032KS24

TR-45 AL-203 2KS-22 SI-2032KS-22 TR-2032KS-31

TR-2032KS-6 0 TR-60 TR-2032KS-31 N TR-45

TR-2032KS-37

PN-2032KS25

SE-2013KS-03

AL-2013KS-08 SI-2013KS-08 TR-2032KS-38 AL-2013KS-09 SI-2013KS-09

BR-2013KS-0 8

BR-2013KS-0 9

AL-203 2KS-24 SI-2032KS-24

PN-2032KS30 TR-66

TR-2032KS-4 2

TR-2032KS-6 6 N

TR-67 AL-2013KS-10 TR-66 SI-2013KS-10 BR-2013KS-1 0

TR-2032KS-7 3

TR-67 AL-203 2KS-25 SI-2032KS-25 PN-2032KS31 TR-66 TR-2032KS-4 3 TR-2032KS-6 6 N TR-66 TR-2032KS-7 4

AL-2013KS-11 SI-2013KS-11

BR-2013KS-1 1

AL-2013KS-12 SI-2013KS-12

BR-2013KS-1 2

TR-2032KS-54 (c abe a m vel) TR-2032KS-75 TR-75 TR-2032KS-4 4 TR-2032KS-66 N TR-66

AL-2013KS-13 SI-2013KS-13

BR-2013KS-1 3

TR-66 AL-20 32KS-26 SI-2032KS-26

PN-2032KS32

TR-66

TR-2032KS-76 TR-76

AL-20 32KS-27 SI-2032KS-27

PN-2032KS33

TR-2032KS-4 5

TR-2032KS-66 N TR-50

TR-2020KS-15 TR-50 AL-20 32KS-28 SI-2032KS-28 TR-2032KS-4 6 TR-2032KS-77 TR-77 TR-2032KS-66 N TR-50

PN-2032KS34

SE-2032KS-04

TR-78 AL-2032KS-29 SI-2032KS-29 PN-2032KS35 TR-2032KS-4 7 TR-67 TR-2032KS-67 N TR-67 TR-2032KS-78

TR-203 2KS-52 TR-79 AL-2032KS-30 SI-2032KS-30 PN-2032KS36 TR-2032KS-48 TR-67 TR-2032KS-79 TR-2032KS-67 N TR-67

TR-80 AL-2032KS-31 SI-2032KS-31 PN-2032KS37 TR-2032KS-49 TR-67 TR-2032KS-80 TR-2032KS-67 N TR-67 TR-2032KS-53 (mvel)

PN-2032KS40 TR-2032KS-5 5 (c abe a mve l) Supo rte TR-67 AL-2032KS-32 SI-2032KS-32 TR-2032KS-50 TR-2032KS-81 TR-2032KS-67 N TR-66 PN-2032KS42 Stand By PN-2032KS41

Suporte TR-2032KS-59 (mvel) Suporte

TR-81

PN-2032KS38

TR-2032KS-6 0 (mvel) TR-66 AL-2032KS-33 SI-2032KS-33 TR-2032KS-5 1 TR-203 2KS-82 TR-82 TR-203 2KS-67 N TR-66 TR-2032KS-57

PN-2032KS39

SE-2013KS-04

Gargalo

AL-2013KS-15 SI-2013 KS-15 TR-2032KS-58 AL-2013KS-16 SI-2013 KS-16

BR-2013KS-15

BR-2013KS-16

AL-2013KS-17 SI-2013 KS-17

BR-201 3KS-17

AL-2013KS-18 SI-2013 KS-18

BR-2013KS-18

AL-2013KS-19 SI-20 13KS-19

BR-201 3KS-19

AL-2013KS-20 BR-201 3KS-20 SI-20 13KS-20

ReliaSoft Worldwide
ReliaSoft has offices and independent distributors strategically located throughout the world to address market-specific business needs and assist our customers in their own language.

2010-2011 ReliaSoft Corporation

ReliaSoft Professionals
ReliaSoft has over 100 skilled professionals working in five offices around the world.

2010-2011 ReliaSoft Corporation

~20%

~10%

~20%

~10%

Certification and Symposia

ReliaSoft has introduced and continues to promote multiple initiatives for advancing the effectiveness and reputation of the reliability discipline, including:
Certified Reliability Professional (CRP) Certification The Certified Reliability Professional (CRP) initiative is a professional certification program for reliability engineers. It is designed to distinguish professionals who have gained and successfully demonstrated unquestionable expertise in the field of reliability engineering. Site: www.ReliabilityProfessional.org

2010-2011 ReliaSoft Corporation

International Applied Reliability Symposium - ARS The ARS provides a forum for expert presenters from industry and government to come together with reliability practitioners from all over the world to discuss the application of reliability principles to meet real world challenges. ReliaSoft organizes annual events in: North America, South America, Europe, Asia Pacific and India. Site: www.ARSymposium.org

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Some of our Customers

Oil & Gas Mining Electronics Automotive Telecom

2010-2011 ReliaSoft Corporation

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Some of our Customers

Aerospace IT Hardware Defense Military Healthcare

2010-2011 ReliaSoft Corporation

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Some of our Customers

Semiconductors

Heavy Equip.

Energy

Chemicals

Transportation

2010-2011 ReliaSoft Corporation

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Asset Management

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Asset Management

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Asset Management - Overview

Asset management is the key for companies to reach their business objectives To correctly manage costs and maximize availability and throughput, companies need to focus on asset management To have effective asset management, companies need to apply a system to generate a good set of key performance indicators (KPIs) Effective and accurate asset management does not exist without reliability

2010-2011 ReliaSoft Corporation

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Asset Management Supported by Reliability

How can you manage your asset if you do not have the ability to know the reliability performance during the operational lifetime?

2010-2011 ReliaSoft Corporation

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Asset Management Supported by Reliability

2010-2011 ReliaSoft Corporation

Reliability is the Key to Successful Asset Management

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Asset Management
An effective and accurate asset management process is a set of activities/actions:
Data Collection Management Access to Information

Knowledge Management
2010-2011 ReliaSoft Corporation

Accurate Analyses

Quick Decisions

Project Management

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Asset Management Process Phases

2010-2011 ReliaSoft Corporation

You cannot manage something you cannot control, and you cannot control something you cannot measure. a common management adage

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Asset Management Process Activities

2010-2011 ReliaSoft Corporation

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Presentations and Symposia

2010-2011 ReliaSoft Corporation

ARS - Berlin

SMRP

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Reliability Business Intelligence

Enterprise System Focused on Asset Performance Management

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What is it?
What is the Orion eAPI system?
Enterprise system focused on Asset Performance Management By unifying diverse data currently located in various systems and databases throughout the company, the Orion eAPI system will be a powerful tool for consolidation and analysis, which will transform your data into information that can support strategic decisions for your organization
2010-2011 ReliaSoft Corporation

Total mobility Completely Web-based Access by intranet and/or the Internet

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Reliability Business Intelligence

Flexible Many types of analyses and predefined reports User-defined queries and reports

Integration with all of ReliaSofts software tools Store and manage all files you have created in ReliaSofts tools Access ReliaSofts software tools through the Orion system

2010-2011 ReliaSoft Corporation

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Data Sources

ERP System
010101010101...

Equipment Info Work Orders

Reliability
Business Intelligence
01010101... 02020202... 03030303... 04040404... 05050505... 0X...

CMMS System
02020202...

Maintenance. Inspection System

03030303...

Production Loss Predictive Maintenance Maintenance Tasks

PINS
2010-2011 ReliaSoft Corporation
04040404

Access
05050505...

Apply Analysis Technique

OX

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System Overview
ASSET PERFORMANCE MANAGEMENT

2010-2011 ReliaSoft Corporation

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Connection with Customers Database

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Orion eAPI Features

Orion eAPI System Features:

Analysis Module

Total Integration with ReliaSofts Software

Reliability and Maintainability Automated update of RBDs in BlockSim Reliability Growth Spare Parts Forecast Root Cause Analysis RCA Show RCM and FMEA analyses created in RCM++ and Xfmea software

Store and manage files from ReliaSoft's software Attach the analysis to any part of the structure (i.e. TAG)

Reports
Number of Failures MTBF & MTTR Maintenance Costs Availability Production Loss

2010-2011 ReliaSoft Corporation

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Orion eAPI Features

Orion eAPI System Features:

Key Performance Indicators

Many KPIs available to manage your assets:

Improvement Projects
Create and manage improvement projects and action plans Calculate ROI (Return on Investment) Prioritize improvements Send automatic e-mails to the professionals involved in the action plan, including those who are:

Maintenance Production Financial Etc. Users choose their KPIs Benchmark

2010-2011 ReliaSoft Corporation

KPI Dashboard

Alerts Setup

Assigned to complete the task In need of progress reports

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Orion eAPI Features

Orion eAPI System Features:

Portals
My Portal Portal Groups Able to create Groups (e.g. Electrical, Mechanical, Instrumentation, etc.) All Portals have:

Analysis Management

LDA / RGA / SPF / RCA Analysis Files (from RS tools) Improvement Projects

Search

2010-2011 ReliaSoft Corporation

KPI Alerts News Improvement Management Analysis Actions

Search analyses Search improvement projects Search action plans Search information in the consolidated database Save and reuse your searches

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Why choose Orion eAPI?

Powerful Analysis Tool Quick Database Consolidation

Knowledge Management

2010-2011 ReliaSoft Corporation

Asset Performance Management

Quick and Accurate Decisions

ROI
Cost Reduction Loss Reduction Increased Reliability

Increased Availability

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Questions

ReliaSoft Corporation
Phone: +1.520.886.0410 [email protected]

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Reliability Business Intelligence

Enterprise System Focused on Asset Performance Management

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Analysis Module
Reliability & Maintainability

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Analysis Module
Reliability Growth Crow AMSAA

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Analysis Module
Spare Part Forecast

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Analysis Module
Root Cause Analysis RCA

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Analysis Module
RCM++ and Xfmea Overview

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Improvement Projects Module

Create and Manage Action Plans

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KPI Dashboard

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KPI Dashboard
drill-down

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KPIs
Alerts & Benchmark

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Analysis Management
ReliaSoft Tools Advanced Analysis

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Analysis Management
Knowledge Management

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Reports

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Portals
My Portal & Group Portals

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Search Module