Freightliner Coronado SD: Section

Cab and Chassis Vocational Reference Guide
Freightliner Coronado SD
6
Air System
Final Version
March, 2010
Section
GENERAL INFORMATION
CAB CONFIGURATIONS
CHASSIS AND FRAME
SUSPENSION
EXHAUST
AIR SYSTEM
FUEL TANKS/BATTERY BOXES
ELECTRICAL WIRING
TRANSMISSION
Air System
There are many factors that determine the size, quantity, and location of air tanks on any given vehicle.
Air Tank Location Guide

Some of the factors that determine the air tank size include:
Brake size Number of Axles Type of brakes (drum vs. disc) This information, along with government safety regulations, help determine the volume of air required.
The quantity and location of the air tanks is determined by the following:
Fuel tank, type, size, and location Exhaust type and location Wheel-base Engine/Transmission (including PTO's) Other frame-mounted components (battery box, back-of-cab access steps, air dryer, etc.) Clear frame requests (module 607) Location specific sales codes for air tanks (module 460)
These last two points are often the customers most direct influence on the location of air tanks. If you would like to keep air tanks out of a certain area then use a 607 code. If you would like to specify where air tanks should go then use a location specific 460 sales code.
Schematic information:
Four basis chassis schematics are included in this section. All body builder air supplies that are not vehicle brake related must tie into pressure protected air. See module 46D schematic ports #1 and #4 for air supply. It is NOT allowed to tie into transmission supply port line #2 or urea/wastegate supply port line #3. Additional information about air system may be found by a review of the "99S" sales code for your particular vehicle.
Note: Dimensions in parentheses are millimeters
Page 6-1
March, 2010
GENERAL INFORMATION
CAB CONFIGURATIONS
CHASSIS AND FRAME
SUSPENSION
EXHAUST
AIR SYSTEM
ELECTRICAL WIRING
TRANSMISSION
Air System
725 Air Tank, Steel, 9"
12.83
1/2-14 NPTF (BOTH ENDS)
(326)
0.46
(12)
3.25
(87)
3.83
(231)
9.09
(98)
3/8-18 NPTF
Page 6-2
Note: Dimensions in parentheses are millimeters March, 2010
GENERAL INFORMATION
CAB CONFIGURATIONS
CHASSIS AND FRAME
SUSPENSION
EXHAUST
AIR SYSTEM
ELECTRICAL WIRING
TRANSMISSION
Air System
22.98
(584)
0.47
(12)
3.25
(87)
(231)
9.09
3.84
(98)
3/8-18 NPTF
Page 6-3
GENERAL INFORMATION
CAB CONFIGURATIONS
CHASSIS AND FRAME
SUSPENSION
EXHAUST
AIR SYSTEM
ELECTRICAL WIRING
TRANSMISSION
Air System
29.31
(745)
1.30
(33)
0.47
(12)
3.29
(84)
(231)
9.09
3.84
(98)
3/8-18 NPTF
Page 6-4
GENERAL INFORMATION
CAB CONFIGURATIONS
CHASSIS AND FRAME
SUSPENSION
EXHAUST
AIR SYSTEM
ELECTRICAL WIRING
TRANSMISSION
Air System
34.02
(864)
0.47
(12)
3.25
(83)
(231)
9.09
3.84
(98)
3/8-18 NPTF
Page 6-5
GENERAL INFORMATION
CAB CONFIGURATIONS
CHASSIS AND FRAME
SUSPENSION
EXHAUST
AIR SYSTEM
ELECTRICAL WIRING
TRANSMISSION
Air System
22.12
(562)
(105)
4.13
2.93
(75)
11.36
(289)
0.47
(12)
ALL PORTS ARE 1/2-14NPTF
3/8-18 NPTF
Page 6-6
GENERAL INFORMATION
CAB CONFIGURATIONS
CHASSIS AND FRAME
SUSPENSION
EXHAUST
AIR SYSTEM
ELECTRICAL WIRING
TRANSMISSION
Air System
18.46
(469)
4300 Air Tank, Triple, Steel, 12"

15.71
(399)
12.94 (329)
3/8-18 NPTF
14.33
(364)
15.39
(391)
1.34 1.34
(35) (35)
17.09
(434)
1.14
(29)
41.74 0.47
(12) (1060)
1.14
(29)
1.64
(42)
(127)
5.00
SECONDARY 1300 CUBIC INCHES
SUPPLY 800 CUBIC INCHES
PRIMARY 2200 CUBIC INCHES
(127)
5.00
3.47
(88)
12.20
(310) (137)
5.41
(137)
5.41
3.47
(88)
3/8-18 NPTF
3/8-18 NPTF
Page 6-7
GENERAL INFORMATION
CAB CONFIGURATIONS
CHASSIS AND FRAME
SUSPENSION
EXHAUST
AIR SYSTEM
ELECTRICAL WIRING
TRANSMISSION
Air System
18.46
(469)
5900 Air Tank, Triple, Steel, 12"

15.71
(399)
12.95
(329)
3/8-18 NPTF
14.33
(364)
15.39
(391)
17.09 1.34 1.34

(35) (35) (434)
1.14
(29)
56.50 1.11
(28)
0.47
(12)
(1435)
1.14
(29)
1.69
(43)
(127)
5.00
SECONDARY 1300 CUBIC INCHES
SUPPLY 800 CUBIC INCHES
PRIMARY 3800 CUBIC INCHES
(127)
5.00
3.47 12.20
(88) (310) (137)
5.41
(137)
5.41
3.47
(88)
3/8-18 NPTF
3/8-18 NPTF
Page 6-8
GENERAL INFORMATION
CAB CONFIGURATIONS
CHASSIS AND FRAME
SUSPENSION
EXHAUST
AIR SYSTEM
ELECTRICAL WIRING
TRANSMISSION
Air System
22.80
(579)
1350 Air Tank, Tag Pusher, 9"

0.47 3.54
(96) (12)
45
(231)
9.09
3.84
(98)
1/2-14 NPTF (BOTH ENDS) 3/8-18 NPTF 3/8-18 NPTF
Page 6-9
GENERAL INFORMATION
CAB CONFIGURATIONS
CHASSIS AND FRAME
SUSPENSION
EXHAUST
AIR SYSTEM
ELECTRICAL WIRING
TRANSMISSION
Air System
1990 Air Tank Under 3 Battery Box
2.95
(75)
(143)
5.63
(218)
8.57
14.29
(363)
MOUNTING POINTS
2.52
(145)
5.70
10.73
(272)
(145)
5.70
(64)
22.12
(562)
11.43
(290)
10 FRAME RAIL
Page 6-10
GENERAL INFORMATION
CAB CONFIGURATIONS
CHASSIS AND FRAME
SUSPENSION
EXHAUST
AIR SYSTEM
ELECTRICAL WIRING
TRANSMISSION
Air System
TO FRONT AXLE 31.50
(800)
1990 Air Tanks Under Battery Boxes
SINGLE MOUNTING STRAP EACH TANK

(146)
5.75
10.72
(272)
AIR TANK SUPPORTS
2.99
(76)
14.32
(364)
(219) (112)
8.63
4.40
1.41
(36)
10.07
(256)
11.61
(295)
(153)
6.01
22.12
(562)
12.89
(327)
BATTERY BOX COVER AND STEPS REMOVED FOR CLARITY
10 FRAME RAIL
Page 6-11
GENERAL INFORMATION
CAB CONFIGURATIONS
CHASSIS AND FRAME
SUSPENSION
EXHAUST
AIR SYSTEM
ELECTRICAL WIRING
TRANSMISSION
Air System
1740, 2030 Air Tank, Below Rail BOC with FLX-Style Bracket, 2030 Shown FWD
1.49
(38)
2.71
(69)
(187)
7.36
3.65
(93)
(192) (218)
7.57
21.65
(550)
(208)
8.20
8.58
14.29
(363)
3.00
(76)
2.75
(70)
A
9 inch air tank mounted
2.76
(70)
tank
1740 2030*
A
29.31
(745)
2030 TANK SHOWN
34.02
(864)
Page 6-12
March, 2010
* 2030 Air Tank can be slid forward if requested via 607 data code for clear rail BOC.
GENERAL INFORMATION
CAB CONFIGURATIONS
CHASSIS AND FRAME
SUSPENSION
EXHAUST
AIR SYSTEM
ELECTRICAL WIRING
TRANSMISSION
Air System
1740, 2030 Air Tank, Below Rail BOC with USF-Style Bracket, 2030 Shown 11.79
(296) (177)
6.98
0.88
(22)
3.26
(83)
(187)
7.36
3.65
(93) (208) (208)
8.20
21.80
(554)
8.20
14.98
(381)
3.00
(76)
2030 TANK SHOWN
tank
1740 2030*
A
29.31
(745)
34.02
(864)
Page 6-13
March, 2010
* 2030 Air Tank can be slid forward if requested via 607 data code for clear rail BOC.
GENERAL INFORMATION
CAB CONFIGURATIONS
CHASSIS AND FRAME
SUSPENSION
EXHAUST
AIR SYSTEM
ELECTRICAL WIRING
TRANSMISSION
Air System
B** C*
1350, 1740 Air Tank, Mounted Inside Rail
12.90
(327)
(205)
8.10
1.39
(35)
2.50
(63)
1.82
(46)
2.17
(55)
FWD
9 inch air tank mounting inside rail
tank
1350 1740
A
22.89
(584) (745)
B**
3.63
(92)
C*
15.76
(400) (550)
29.31
3.83
(97)
21.65
* Tank is Centered Between Brackets When Space is Available ** Bracket to Tank Fore/Aft Relationship may vary.
Page 6-14
March, 2010
GENERAL INFORMATION
CAB CONFIGURATIONS
CHASSIS AND FRAME
SUSPENSION
EXHAUST
AIR SYSTEM
ELECTRICAL WIRING
TRANSMISSION
Air System
1.38
(35)
5900 Air Tank Triple, 12", Below Rail
12.85
(326) (147)
5.79
(218)
8.57
39.37*
(1000)
(218)
8.57
11.79
(299)
(186)
7.34
(186)
7.34
21.18
(538)
(193)
13.86 7.60 (352)
1.60
(41)
SECONDARY
SUPPLY
PRIMARY
56.50
(1435)
*Reference only can vary from 900 to 1100 mm.

Page 6-15
March, 2010
GENERAL INFORMATION
CAB CONFIGURATIONS
CHASSIS AND FRAME
SUSPENSION
EXHAUST
AIR SYSTEM
ELECTRICAL WIRING
TRANSMISSION
Air System
17.72
(450)
1740, 2030 Air Tank Mounting

8.04
(204)
(100)
3.92
1740 TANK SHOWN
(177)
6.97
(163)
6.40
2.50
(63)
3.78
(96)
(210)
8.27
(198)
7.78
17.73
(450)
tank
1740 2030*
A
29.31
(745)
34.02
(864)
Page 6-16
GENERAL INFORMATION
CAB CONFIGURATIONS
CHASSIS AND FRAME
SUSPENSION
EXHAUST
AIR SYSTEM
ELECTRICAL WIRING
TRANSMISSION
Air System
22.98
(584)
1350, 1740 Air Tank Mounting
11.81
(300)
(204)
8.04
(101)
3.98
1350 TANK
(177)
6.97
(163)
6.40
2.50
(63)
(210)
8.28
(198)
7.78
3.71
(94)
1740 TANK
19.71
(501)
29.47
(749)
Page 6-17
GENERAL INFORMATION
CAB CONFIGURATIONS
CHASSIS AND FRAME
SUSPENSION
EXHAUST
AIR SYSTEM
ELECTRICAL WIRING
TRANSMISSION
Air System
Air Tank, Aft of Bracket Lower HLUC2
13.72
(348)
1.21
(31)
18.21
(463)
(145)
5.70
11.37
(289)
Page 6-18
March, 2010
GENERAL INFORMATION
CAB CONFIGURATIONS
CHASSIS AND FRAME
SUSPENSION
EXHAUST
AIR SYSTEM
ELECTRICAL WIRING
TRANSMISSION
Air System
TRUCK
Tandem Axle Truck

APPLICATION DUAL NEEDLE (PRI / SEC)
RD SV
E S1 S2 D
404
401
BK
GN
405
002
GN SV RD
056
401
057
YL
443
A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 C1 C2 HV OP D1 D2 PP PD EX
BK
403
FOOT VALVE
GN
056
RD
007
D1 S1 D1 S1 D2 S2 D2 S2
GN
051
BK RD
002
057
RCF RCF
CB
GN
RD
008
053
RCR
RCR
170
2
CB
166 168
BULKHEAD CONNECTOR
CB
2 1
164
4
CB
CB
162
DRAIN
RD
GN
008
GN
VLV
GN
2 41 2 1 2 41 2 2
CB
RD
015
SEC WET PRI DRAIN DRAIN
RD BK
055
CB
565
42
160
163
2
167
015
CB
RD
005 BK 064
165
LCR LCR
RD
169
GOVERNOR
562
TF
069
AIR DRYER
LCF
LCF
CB
169
CB
161
BULKHEAD CONNECTOR
COMPRESSOR
SV
006
Page 6-19
March, 2010
GENERAL INFORMATION
CAB CONFIGURATIONS
CHASSIS AND FRAME
SUSPENSION
EXHAUST
AIR SYSTEM
ELECTRICAL WIRING
TRANSMISSION
Air System
TRUCK E S1S2D
APPLICATION
DUAL NEEDLE (PRI / SEC)

RD SV
Single Axle Truck
404
401
BK
GN
405
002
GN
056
SV RD
401
057
YL
443
BK
403
FOOT VALVE
GN
056
RD
007
D1 S1 D1 S1 D2 S2 D2 S2
GN
051
PRIMARY
BK
002
DRAIN COCK
RD GN RD
057
GN
008
053
RCR
CB
RCR
065
BULKHEAD CONNECTOR
166 168
2
1
CB
CB
162
GN RD
008
GN
VLV
BK
41 2
41
RD
015
055
160
WET DRAIN VALVE

BK
SECONDARY
1 2
400
42 2
CB
167
RD
015
CB
RD
005 BK 064
165
LCR LCR
169
GOVERNOR
TF
069
AIR DRYER
CB
161
BULKHEAD CONNECTOR
COMPRESSOR
SV
006
Page 6-20
March, 2010
GENERAL INFORMATION
CAB CONFIGURATIONS
CHASSIS AND FRAME
SUSPENSION
EXHAUST
AIR SYSTEM
ELECTRICAL WIRING
TRANSMISSION
Air System
PARKING BRAKE VALVE, MV - 3
TRAILER TRACTOR
Tandem Axle Truck with Trailer Tow

APPLICATION DUAL NEEDLE (PRI / SEC)
RD
SV
E D
S1 S2 D
TRAILER HAND VALVE

E D S
401
BK
404
GN
405
GN SV
002
RD
057
056 401
BU
152
YL
443
OR
RD
059 301
412
41 23 21 2 1 11 1
QRV
BK
EMERGENCY
22
442
OR
441
SERVICE
QRV
RD
EMG
BU
SVC
12
BK
BU
152
GN
OR
403
OR
TPV
FOOT VALVE
056
153
RD
007
GN
D1 S1 D1 S1 D2 S2 D2 S2
RD
GN
051
RD
057
BK
002
053
BK
008
155
RCF RCF
CB
RCR
RCR
170
2 4
CB
166 168
GN
BULKHEAD CONNECTOR
156
CB
164
1
CB
CB
162
DRAIN
RD
GN
008
GN
VLV
GN
2 41 2 1 2 41 2 42 2
CB
RD
015
SEC WET PRI DRAIN DRAIN
RD BK
055
CB
565
160
163
2
167
015
CB
RD
005 BK 064
165
LCR LCR
RD
169
GOVERNOR
562
TF
069
AIR DRYER
LCF
LCF
CB
169
CB
161
BULKHEAD CONNECTOR
COMPRESSOR
SV
006
Page 6-21
GENERAL INFORMATION
CAB CONFIGURATIONS
CHASSIS AND FRAME
SUSPENSION
EXHAUST
AIR SYSTEM
ELECTRICAL WIRING
TRANSMISSION
Air System
Permitted Air Supply for Accessories Module 46D
Page 6-22
GENERAL INFORMATION
CAB CONFIGURATIONS
CHASSIS AND FRAME
SUSPENSION
EXHAUST
AIR SYSTEM
ELECTRICAL WIRING
TRANSMISSION

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Cab and Chassis Vocational Reference Guide

CHASSIS AND FRAME

FUEL TANKS/BATTERY BOXES

Cab and Chassis Vocational Reference Guide

Air Tank Location Guide

CHASSIS AND FRAME

FUEL TANKS/BATTERY BOXES

Cab and Chassis Vocational Reference Guide

725 Air Tank, Steel, 9"

1/2-14 NPTF (BOTH ENDS)

CHASSIS AND FRAME

FUEL TANKS/BATTERY BOXES

Cab and Chassis Vocational Reference Guide

1350 Air Tank, Steel, 9"

1/2-14 NPTF (BOTH ENDS)

CHASSIS AND FRAME

FUEL TANKS/BATTERY BOXES

Cab and Chassis Vocational Reference Guide

1740 Air Tank, Steel, 9"

1/2-14 NPTF (BOTH ENDS)

CHASSIS AND FRAME

FUEL TANKS/BATTERY BOXES

Cab and Chassis Vocational Reference Guide

2030 Air Tank, Steel, 9"

1/2-14 NPTF (BOTH ENDS)

CHASSIS AND FRAME

FUEL TANKS/BATTERY BOXES

Cab and Chassis Vocational Reference Guide

1990 Air Tank, Steel, 11"

ALL PORTS ARE 1/2-14NPTF

CHASSIS AND FRAME

FUEL TANKS/BATTERY BOXES

Cab and Chassis Vocational Reference Guide

4300 Air Tank, Triple, Steel, 12"

1/2-14 NPTF (BOTH ENDS)

SECONDARY 1300 CUBIC INCHES

SUPPLY 800 CUBIC INCHES

PRIMARY 2200 CUBIC INCHES

1/2-14 NPTF (BOTH ENDS)

CHASSIS AND FRAME

FUEL TANKS/BATTERY BOXES

Cab and Chassis Vocational Reference Guide

5900 Air Tank, Triple, Steel, 12"

1/2-14 NPTF (BOTH ENDS)

17.09 1.34 1.34

SECONDARY 1300 CUBIC INCHES

SUPPLY 800 CUBIC INCHES

PRIMARY 3800 CUBIC INCHES

1/2-14 NPTF (BOTH ENDS)

CHASSIS AND FRAME

FUEL TANKS/BATTERY BOXES

Cab and Chassis Vocational Reference Guide

1350 Air Tank, Tag Pusher, 9"

1/2-14 NPTF (BOTH ENDS)

1/2-14 NPTF (BOTH ENDS) 3/8-18 NPTF 3/8-18 NPTF

CHASSIS AND FRAME

FUEL TANKS/BATTERY BOXES

Cab and Chassis Vocational Reference Guide