Oxygen Plant: Model UBT 100

Introduction

Universal Industrial plants company in technical collaboration with ING.L.&A. BOSCHI of ITALY manufactures, supplies and exports air separation plants such as ox ygen plants, nitrogen plants, acet ylene plants since 1985. Under the technical guidance of Dr. Boschi of Italy, we design and develop the plants according to the international standards. The Boschi technology is worldwide popular since 1930.

Universal Boschi: Air separation plants are designed for a vast range of capacities and products
summarized below: FOR OXYGEN 99.7 % AND NITROGEN 99.999% SIMULTANEUOSLY.
VERY LOW POWER ZERO MAINTAINANCE- SAVES UPTO NEW TECHNOLOGY IS NOT EXPENSIVE

50% LOWER POWER SAVES ELECTRICITY BILLS UPTO 50,000USD PER YEAR

SPECIFICATIONS CAPACITY M3/HR OXYGEN + PURE NITROGEN EFFICIENCY RUNNING PRODUCTION SIMULTANEOUSLY CONNECTED POWER CONSUMED POWER SPECIFIC POWER CUBIC METER OF OXYGEN SPECIFIC POWER PER CUBIC METER OF OXYGEN +HIGH PPM PURITY NITROGEN

UBT 100 (NEW) 100Nm3/hrO2 oxygen 99.7%+ 100 N2 (99.99%) 98%- 355 days /year 852,000 CUBIC METERS OF OXYGEN+852,000 CUBIC METERS OF99.99% pure N2 110KW 74KW 0.74 O.4(WILL PRODUCE additiona100M3/HOUR HIGH PURITY NITROGEN 99.99% UPTO PPM SIMULTANEOUSLY WITHOUT LOSS OF OXYGEN PRODUCTION )

POWER CONSUMPTION MEASURED AT THE OUTLET OF COLD BOX ON CONTINUOUS RUNNING BASIS

Model UBT 100 OXYGEN PLANT- LOW POWER CONSUMPTIONONLY 0.74 KWH OF ELECTRICITY TO
MAKE ONE CUBIC METER OF OXYGEN /4 units only -kwh per cylinder( large 40 liter-6m3 oxygen cylinder only). PRODUCE EXTRA850,000 CUBIC METER OF OXYGEN GAS AND 850,000 OF 99.999% PURENITROGEN FREE . EXTRA

AND ONLY

AIR
SEPARATION

UNITUBT100 COLD BOX

Oxygen +Nitrogen Cylinder Filling Platform

PURIFICATION

UNITREMOVES CO2
UPTO 1PPM

ROTARY AIR COMPRESSOR ZERO BREAKDOWNS

Raw material to produce oxygen is free atmospheric air +power

SALIENT FEATURES

UBT Series plants are designed and built to meet the highest standards of performance and reliability with the following FEATURES: Rapid on-site installation and commissioning. Very Low power consumption due to Low pressure (5 to 7 Bar) process. Very low maintenance due to NO RECIPROCATING PARTS. Fully automatic air cooled design Rotary Air Compressor with no water for cooling. Nitrogen output at high purity up to 5 ppm. CE certified product with design as per European Gas Association guidelines for ASPs. Cryogenic expansion of air for cooling via Expansion Turbines. No special civil foundation required for any part of the plant. Hydrocarbon vapor level reduced below 0.003 ppm to ensure safe operation. Long life of the plant and machinery > 15 years to 20 Years. High degree of Instrumentation with ergonomic design. Plant noise level only 74 - 76 Db. Cylinder filling system at 155/200 Bar for Oxygen & Nitrogen. Oxygen suitable for medical uses.

Basic Principle
The UBT Series air separation plant recovers oxygen and nitrogen from air simultaneously via Low pressure cryogenic Distillation process. Its design is based on the advanced low pressure technology process of Boschi Italy using rotary screw compressor and turbo expanders. The feed air enters the Molecular Sieve purification system employed to remove the moisture and Co2 from the process air. The air is liquefied by cryogenic cooling using latest plate and fin high efficiency heat exchangers and turbo expanders. The air separates into oxygen & liquid nitrogen in the air separation column with final product being sent for pipeline application or stored into cylinders at the required pressure.

Process Description

STEP 1 - Air Compression by rotary air compressors. In the first stage air is compressed at a low pressure of 5-7 bar (Gas plants) to 10 Bar (liquid plants). Air can be compressed at such low pressure by trouble free rotary compressor (Screw / Centrifugal Type advanced technology is employed in lieu of old bulky piston reciprocating compressor). STEP 2 - Air Pre-Cooling The second stage of the process uses a low pressure refrigerant (R-407A as per CE regulations) for pre-cooling the processed air to temperature around 12 deg c before it enters the purifier. STEP 3 - Purification of Air by Purifier The air enters a purifier consisting of twin Molecular Sieve driers, working alternatively. The Molecular Sieves remove the Carbon dioxide & moisture from the process air before the air enters Air Separation Unit. STEP 4 - Separation of Liquid Air into Oxygen and Nitrogen in Air Separation Column Oil free, moisture free and Carbon Dioxide free air enters into low pressure plate fin type Heat exchanger where the air is cooled below sub zero temperatures by air expansion process in the turbo expander. Due to the excellent thermal efficiency we can achieve a temperature difference delta t as low as 2 deg c at the warm end of these exchangers. The air has to be cooled to sub zero temperatures for liquification & the cryogenic refrigeration & the cooling is provided by highly efficient turbo expander, which cools the air to temperature almost below -165 to-170 deg C. Air gets liquefied when it enters the air separation column & gets separated into oxygen & nitrogen by the process of rectification. Oxygen is available in gas or liquid form (as per requirement) at the outlet of the ASU at a purity of 99.6%. Nitrogen is also available at the outlet as a second product at purity of 99.99% upto 3ppm simultaneously without loss of oxygen product (or as specified). STEP 5 Product storage For Gas: The final product in the form compressed Oxygen/Nitrogen goes to the high pressure oxygen cylinders at 150 bar or upto higher UPTO 200 BAR as required. OR for pipeline supply or captive consumption.

ADVANTAGES OF UBT SERIES:- OXYGEN NITROGEN CYLINDER FILLING LOW PRESSURE PLANTS WORKING AT ONLY 7 BAR.

SCOPE OF SUPPLY:

UBT OXYGEN NITROGEN CYLINDER FILLING: The oxygen plant UBT SERIES consist of the
following equipments

1. AIR COMPRESSOR : 1set

Filter system with steel structure and supports elements. Dedust system with valve, collecting machine, spray equipment, automatic clean and control system. Send the pressure difference signals to PLC by pressure differential transmitter. Instrument and electric control system

2-Air Purification Unit:

Molecular Sieve Battery on skid

Complete with 2 nos. vessels, Reactivation heater complete with Molecular Sieve designed for process skid mounting.

 Defrost Heater
Consist of heating coils and heating element 5 kW.

Gas/Air Lines as per standard Layout

All pipelines for process air, Nitrogen and Oxygen line, HP line upto manifold along with short bend, elbow, socket and other necessary fitting as per our standard layout drawing.

3- Air Pre-Cooling Unit

One condenser One evaporator / water cooler One set of Piping and valves Instrumentation Water Separator

4- Air Separation Column (Cold Box):

Cryogenic type completed with support and connected pipes and internal parts including PLATE FIN heat exchangers, condensers and rectification columns.

5-Turbo expander:
The turbo expander is a rotary machine running on gas bearing. This is used to provide cooling for the liquefaction of air at minus 180 to (-)190degrees centigrade. including: 1. Expansion turbine body 2. Ventricular joint 3. Inlet filter 4. Silencer 5. Bearing & sealed gas system 6. Instrument gas filter 7. ET bearing and sealed gas system

6- Oxygen Cylinder Filling System:

The oxygen is filled into cylinders by an oxygen filling SYSTEM ( PUMP/BOOSTER) .

7 Filling Manifold Cylinder Filling Station for Filling Oxygen Gas:

Complete with control valves pressure gauge safety valve & pigtail connections points each. 8. Digital automatic purity analyzer.

9. All pipelines instrumentation etc

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See offer: For all your Requirement of Oxygen Nitrogen and Acetylene Plants

THANK YOU
Contact Us & Send Online Query
Universal Industrial Plants Mfg. Co. (P) Ltd.
Address: A-104/2, Okhla Industrial Area Phase- II, New Delhi, 110020 Phone: +(91)-(124)-4386250, +(91)-(124)-6519863 (International calls only) Mobile: +(00)-(91)9818255334-9810626301 (International marketing calls only) Email : [email protected] Website: www.oxygengasplant.net Website: www.universalboschi.net

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