ANSI/AIHA Ventilation Standards A Consensus Approach

J. Lindsay Cook, CIH, CSP

Raleigh Charlotte Richmond Louisville
2101 Gateway Centre Blvd. Suite 200, Morrisville, NC 27560 Tel: (919) 544-7500 Fax: (919) 544-2199 www.ei1.com

History of Standards Development

z z

ASME
1914 Boiler & Pressure Vessel Code

NFPA
Established 1896 to Establish sprinkler system

uniformity

Some Standard Benefits.

z z z z z z z

Simplify Product Development Reduce Costs Increase Productivity Ensure Safety Permit Interchangeability Enhance Acceptability Maintain Uniformity

Standards Development Organizations

American National Standards Institute

z z z z

ANSI is the National Standards Body for the United States Standards Are Adopted, Not Written, By ANSI Accredited SDO or Technical Committee May Be Mandatory, If Adopted Into Regulations (NEC)

Shifting Emphasis To International Standards

z z z z

ISO International Organization for Standardization (1947) Harmonization of National Standards Remove Technical Trade Barriers Worldwide Market Acceptance

The Standards Process

z z z z z

Based On Voluntary Consensus Supported By the Private Sector Work Done By Technical Committees Many Stakeholders Government & Industry Participate As Equals

Principles of Voluntary Consensus

ANSI/AIHA Z9 Representation
Alliance of American Insurers ACGIH American Foundrymens Society American Glovebox Society AIHA ASHRAE American Welding Society Grinding Wheel Institute NIOSH US OSHA US Department of the Navy NSEMA General Motors Harvard University MIT Norton Company American Petroleum Institute American Public Health Association Foundry Equip. Mfg. Association US Air Force

ANSI/AIHA Ventilation Standards

Z9.1 - Ventilation and Operation of Open Surface Tanks Z9.2 - Fundamentals Governing the Design and Operation of Local Exhaust Ventilation Systems Z9.3 - Spray Finishing Operations Design Construction and Operation Z9.4 - Abrasive Blasting Operations Ventilation and Safe Practices for Fixed Locations Z9.5 - Laboratory Ventilation

ANSI/AIHA Ventilation Standards

Z9.6 - Exhaust Systems for Grinding, Polishing and Buffing Z9.7 - Recirculation of Air From Industrial Process Exhaust Systems Z9.9 - Portable Ventilation Systems AIHA Guideline 2-2004 - Management Operation Testing and Maintenance of HVAC Systems for Acceptable IAQ in Non-industrial Occupancies

Standards Development
z Public

- Private Partnership z Voluntary Standards z Private Sector Participation Is Critical

Information Resources
z www.aiha.org z www.acgih.org z www.ansi.org

Lindsay Cook z www.ei1.com

ANSI/AIHA Z9.1 Ventilation Standard

Ventilation and Control of Airborne Contaminants During Open-Surface Tank Operations John W Sheehy, PhD, CIH, PE

Z9.1 Subcommittee Members

John Sheehy Jeff Burton Kathleen Paulson George Adams Charles Boone Ken Hankinson Frank Cichon Robert Hughes

Objectives
(for this edition) Stand alone document Incorporate new technology and experience Use a combination of control approaches to protect workers Allow for two LEV design approaches: Control Velocity or Hemeon Minimize duplications with ACGIH Industrial Ventilation Manual

Tanks with one-sided lateral exhaust hoods

Applications and Exclusions

Applies to open surface tank (OST) operations: washing, electroplating, anodizing, pickling, degreasing, dipping, stripping, rinsing and similar operations Excludes molten material handling, surface coating by spraying, brushing, pouring etc. and wet sink operations in the semi-conductor industry Not intended to cover fire protection

Contents
Purpose of Z9.1 standard: to protect the health of workers Open-surface tank operations classified according to risk Exposure and emission control requirements to maintain air contaminants below acceptable limits Local exhaust ventilation design including pushpull ventilation and general ventilation

Hard chrome plating tank with push-pull ventilation

Contents (cont)
Ventilation for vapor degreasing tanks Special precautions for cyanide Operation and maintenance of ventilation systems Selection of respirators Audit form

Enhancements
Recommends a combination of control approaches References SMACNA for construction and material specifications LEV design in the case of multiple tanks 2-column format

Enhancements (cont)
Emphasizes users role in evaluating cyanide hazard Expands discussion of preventive maintenance for OST ventilation systems Audit form to assist in compliance with the standard

Acid cleaning line and exhaust hood

Use Combination of Control Methods

Consider a combination of control approaches to reduce exposures below acceptable limits: Substitution Isolation Automation Local exhaust ventilation Automatic tank covers

Multiple Tanks
The user shall take into account the effect on emissions and controls when multiple tanks are in close proximity to one another. Where many tanks are in a room, the design air flowrate added together may create significant turbulence. Hemeon design method may be better suited with multiple tanks

Maintenance
Ventilation systems need to be designed for preventive maintenance. Clean-outs that allow access to ductwork, plenums and slots for cleaning and preventive maintenance should be provided. A periodic maintenance schedule should include for example: -Monthly- Open and clean the slots -Quarterly- Inspect all system hoods, plenums, ductwork, fans and air pollution control devices

Maintenance (cont)
-Every six months- Open the fan motor housing and check the belt to make sure it is tight and not slipping Results from a study of a furniture stripping operation over 7 years showed lack of access and poor maintenance reduced exhaust volumes by 2/3 and increased exposures 5 fold. Upgrading the ventilation system to include easier access and cleanouts improved the LEV performance to its original state.

Contact Information
John Sheehy, PhD 513-841-4384 [email protected]

ANSI/AIHA Ventilation Standards Z-9.2 Fundamentals

Kathleen M Paulson, PE
Engineering Service Center Port Hueneme, CA
1100 23rd Street Port Hueneme. CA 93043 Voice: 805-982-4984 Fax: 805-982-4832 E-mail: [email protected]

Fundamentals is ..
Designer Qualifications
Exhaust Hoods Ductwork Fans & Air Movers Air Cleaning Devices Makeup Air Systems System Operation, Management & Commissioning

The Basics

Typical Uses for Z9.2 .

z z z z z

Develop an IV system from scratch Design a system for a new technology Basis for a statement of work. Teaching primer Audit tool

Z-9.2 Committee Members Who Worked on the Standard

D. Jeff Burton George Adams Shawn Chesney Bob Hughes Kappy Paulson Tom Smith Jeff Throckmorton Leighton Turner

Z-9.2 Format
z Two

Column for use as a technical standard.

Left column - Mandatory Right column Clarifications or

Explanatory
z Appendix

A Non-mandatory Comments z Appendix B - Audit Form

Z-9.2 Plant Layout & Construction

z z

Exhaust
z

Supply
z

Layout makes sense Housekeeping easy cleaning & maintenance Fire & local bldg codes Handling radioactive material

Z-9.2 Make Up Air Systems

z z

Quantity AND Distribution Recirculating Air Systems

Z-9.2 Exhaust Hoods

z z z

Capture Containment Airflow requirements

Z-9.2 Ductwork & Stacks

z

Minimum Transport Velocity Balanced Systems

By design With dampers &

Leftover Parts Duct tape & flex tube

orifice plates
z

Stacks location location location

Plastic pipe in a wood shop

Z-9.2 More Ductwork

z z z z

These were DESIGNED Air should all go in the same direction Smooth Transitions Appropriate for contaminant

Z-9.2 Air Cleaning Equipment

z In

US, primary driver is EPA, state & local regulations. z Not all processes have regulatory limits. Some companies and organizations use a good community neighbor policy. z Remember disposal costs
Moved away from water wash paint booths

liquid waste disposal = $$$ than solid

Z-9.2 Fans & Air Movement Devices

Simple bearing problem not identified during TAB.
z z z z

Systems Effects Sustainability Safety Maintainability

Choked exhaust = 1 wg

Z-9.2 Management of LEV Systems

z JUST DO IT! Prepare a written

policy Enforce work practices Invoke a monitoring Program

z Use

the Audit in Appendix

Z-9.2 Commissioning
z

Not just at project completion

Programming, Design, Installation,

Construction, Acceptance & Post Acceptance

z Documentation

Z-9.2 Operation And Management

z Preventative Maintenance Indicators (gauges, sensors & monitors) Periodic (daily, weekly, monthly, annually) Careful about contracting
z

Supply/Exhaust in the Hangar

z Crisis Maintenance Threat to occ. safety & health and envi

compliance

Z-9.2 Testing, Balancing & Operations Checks

z

TAB is only a small part of Commissioning the close to The End part of the Construction. TAB does NOT confirm control of stressors of concern. Need both safety & health evaluation. Often overlooked or deleted due to project cost overruns or enthusiasm over finally finishing project.

WITHOUT TAB, WHAT IS YOUR BASELINE?

ANSI/AIHA Z9.3 - Spray Finishing Operations Safety Codes for Design, Construction and Ventilation
George M. Adams, PE

2000 Centerpoint Parkway Pontiac Michigan 48341 248-753-2981 Fax 248-753-4036

Z9.3 Spray Finishing

z As with all Z9 Standards,

developed to protect the health of personnel .during spray finishing operations.

Z9.3 Spray Finishing

z Does not apply to building exterior,

inside fixed tanks.

z Does not apply to small hand spray

cans.
z But should be followed where applicable

Z9.3 Spray Finishing

z Recently rewritten into two-column

format.
z Thanks Jeff

Z9.3 Spray Finishing

z Coordinates well with NFPA 33 z Duct construction in conjunction

with SMACNA Standards. z Fans selected according to AMCA Bulletin 210.

Z9.3 Spray Finishing

z Velocity capable of controlling the

contaminant.
z Sufficient flow rate to keep the

solvent concentration below 25 % of the LFL

Z9.3 Spray Finishing

z As with all Z9 Standards,

developed to protect the health of personnel .during spray finishing operations.

Z9.3 Spray Finishing

z Stack positioned and with a high

enough velocity to preclude reentrainment.

ANSI/AIHA Z9.5 - Laboratory Ventilation

Lou DiBerardinis, Chair Doug Walters, Associate Chair D. Jeff Burton Steve Crooks Gregory DeLuga Edgar Galson Daniel Ghidoni Todd Hardwick Ron Hill Dale Hitchings Gerhard Knutson Victor Neuman John Price Gordon Sharp Thomas Smith J. Lindsay Cook (ex-officio)

SHALL
Ventilation Management Program Chemical Hygiene Plan Responsible Person Hazard Assessment Records

Non Quantative Shalls

Laboratory Chemical Hoods Volume Flow Rates (AC/HR) Hood Location Directional Airflow Noise Emergency Mode Work Permit

Hood Criteria
Face Velocity No Specific number (Range 80-120) 25cfm.ft2 hood work surface Required Required

Minimum Exhaust Volume

Flow Measuring Device Posting

The performance tests shall include:

Exhaust Flow Measurements Hood Static Pressure Measurement Face Velocity Tests Auxiliary Air Velocity Tests (if applicable) Cross Drafts Velocity Tests Airflow Visualization Tests Tracer Gas Containment Tests

Tracer Gas Containment Tests

The tracer gas containment tests shall be conducted as described in the ASHRAE 110 Method of Testing Performance of Laboratory Fume Hoods or by a test recognized to be equivalent:

Ongoing or Routine Hood and System Tests

Routine performances tests shall be conducted at least annually or whenever a significant change has been made to the operational characteristics of the hood system.

Exhaust Discharge
Minimum Discharge Velocity - 3000 fpm Minimum Stack Height - 10 feet -----Except----Appendix 3

Energy Conservation Issues

Recirculation of Room Exhaust Air Variable Air Volume Systems Manifolded Systems Automatic Sash Closers Air Change per Hour Enclosures Ductless Hoods

Hood Diversity

= Hoods in Use Total Hoods in System

CFM Diversity

= Exhaust CFM in Use Total Exhaust CFM needed

Requirements
Communicate Limitations to Users Alarm Systems Label Restrictions Determine Minimum Exhaust Requirements Consider Future Needs

Product Definition
Low Flow Hood: Fume hood designs that provide a reduction in required exhaust volume from the traditional 100 fpm @ the sash full open vertical position.

Product Definition
Low Velocity Hood:
Fume hood designs that provide a reduction in required exhaust volume and provide proper containment* with the sash full open vertically at face velocities of 60 fpm or less. * 4.0 AM 0.05 ppm

Recordkeeping
As Built Drawings Commissioning Report Testing and Balancing Reports Inspection Reports Maintenance Logs Reported Problems System Modifications Equipment Replacement or Modifications

Questions
Lou DiBerardinis Director, EHS Office MIT [email protected] 617-253-9389

ANSI/AIHA Z9.6 Exhaust Systems for Grinding, Polishing, and Buffing

Mark Lee Rollins, CIH, CSP

Thermo Electron, 81 Wyman Street, Waltham MA 02454 V 781-622-1000 www.thermo.com

ANSI/AIHA Z9.6

History of Z9.6
z Originally a standard developed by the

Industrial Hygiene Codes Committee of the American Foundrymens Association (AFA) z Approved by the Board of Directors on December 4, 1936

History of Z9.6
z AFA submitted standard to American

Standards Association (now ANSI) z Z9 Committee on exhaust systems z Standard issued as Z43.1-1941 z Reissued under Z9 guidance as Z43.1-1966

History of Z9.6
z ANSI withdrew Z43.1 in 1988, as no

further work had been done on it and it needed updating z Z9 chartered in 1992 to rewrite as Z9.6 z Standards issued in 1999

Definition - Grinding
ANSI B7.7-2003 Safety Requirements for Abrading Materials with Coated Abrasive Systems section 6.3.21: Grinding: abrading heavy amounts of material from a work-piece using an abrasive tool. z Term is applied to all types of stock removal using grinding wheels, also commonly used to describe a operations performed by machines using coated abrasive belts and discs.
z

Definitions - Buffing
z polish or shine with a

piece of soft material z Usually a buffing wheel or buffing belt in industry

Often done with no abrasive agents

Definitions - Polishing
z make smooth and shiny

by rubbing with fine abrasive particles z Similar to buffing operation with added very fine abrasives

Air Contaminants - Grinding

z Air contaminants are material being

ground as well as the abrasive wheel ratios of 90:1 to 100:1 or more z Large (non-respirable) to very small (sub-micron) particles z Sometimes done wet which minimizes particulate air contaminants

Air Contaminants - Buffing

z Air contaminants are material being

buffed as well as the buffing wheel z Most very small (sub-micron) particles although not a lot given off, compared to grinding and polishing operations

Air Contaminants - Polishing

z Air contaminants are material being

polished as well as the fine abrasive polishing media z Again, most are very small (sub-micron) particles z Size somewhat dependent on size of polishing compound

Raw Drawings

Other Standards
z

z z z z

ANSI Z9.2 - Fundamentals Governing the Design and Operation of Local Exhaust Systems ANSI/AIHA Z9.7 - Recirculation of Air from Industrial Process Exhaust Systems ANSI B7.1 - Safety Requirements for the Use, Care. and Protection of Abrasive Wheels ANSI Z87.1 - Practice for Occupational/ Educational Eye and Face Protection ANSI Z88.2 - Respiratory Protection

Other References
z

Industrial Ventilation: A Manual of Recommended Practice (ACGIH) z TLVs and BEIs booklet (ACGIH) z NFPA 91-2004, Exhaust Systems for Air Conveying of Vapors, Gases, Mists, and Noncombustible Particulate Solids z NFPA 651-1998, Machining and Finishing of Aluminum and the Production and Handling Aluminum Products

Purpose of Z9.6
z Protect the health of personnel

engaged in and working in the vicinity of grinding, polishing and buffing operations z Control contaminants generated by those operations

ANSI/AIHA Z9.7 - Recirculation of Process Air Form Industrial Process Exhaust Systems
George M. Adams, PE

2000 Centerpoint Parkway Pontiac Michigan 48341 248-753-2981 Fax 248-753-4036

Z9.7 Recirculation
z Developed to establish the

minimum criteria for the recirculation of industrial process ventilation systems.

Z9.7 Recirculation
z Does not apply to operations

conducted outside a building.

z Does not apply to air returned

through an air handling unit.

Z9.7 Recirculation
z Recently rewritten into two-column

format.
z Thanks Lindsay

Z9.7 Recirculation

Requires a Hazard Evaluation to be conducted, ala Appendix B of the OSHA Hazard Communication Standard

Z9.7 Recirculation

z Carcinogens z Do you really want to ??

Z9.7 Recirculation

z If you cant remove it from the air

stream, dont recirculate.

Z9.7 Recirculation

Z9.7 Recirculation

Z9.7 Recirculation
Continuous Monitoring Device
z An air sampling instrument, usually

fixed in one location, designed to continuously or repeatedly sample the air for a specific contaminant

Z9.7 Recirculation

Z9.7 Recirculation
The location of the in-plant discharge from a recirculating exhaust system shall be arranged so as to minimize build-up of contaminant concentration, moisture, unwanted heat, and unwanted drafts.

ANSI/AIHA Z9.9 Portable Ventilation Systems

Neil McManus, CIH, ROH, CSP
NorthWest Occupational Health & Safety Vancouver, BC

1174 Chamberlain Drive, North Vancouver, BC, V7K 1P3 Tel: (604) 980-8512 [email protected] www.nwohs.com

Does Your Portable Ventilation Equipment Look Like This?

Do Your Portable Ventilation Installations Look Like This?

Or This?

When They Could Look Like This

Or This

Benefits From a Standard

z z z z z z

better product design consistency in product testing consistency in system design more effective use of equipment better performance from equipment improved product and personnel safety

What a Standard Must Consider

Equipment Covered Airmovers

Equipment Covered Airmovers

Equipment Covered Airmovers

Equipment Covered Components

Equipment Covered Components

Equipment Covered Duct and Hose

Equipment Covered Fittings

Equipment Covered Integrated Units

Topic Areas.

design, construction, performance testing, labelling, and servicing and maintenance of portable ventilation equipment design, application, management, operation, and performance validation of portable ventilation systems

Design Considerations.

z z z z z z z z

equipment and system design principles machine design for service and maintenance electrical safety requirements for hazardous location equipment control of static electricity heat and fire resistance of materials contamination and decontamination issues incompatibility between materials of construction and substances transported and in the surroundings

Operational Considerations.

z z z z z z z z z

ventilation outcome to be achieved interaction between source(s) and worker(s) during work activity impact of ventilation discharge into the surroundings function and capability, and strengths and limitations of ventilation system components safety issues failure mode(s) contamination and decontamination training in equipment operation optimizing and verifying performance

Maintenance Considerations.

z z z z z z

contamination issues and decontamination strategies procedures for disassembly and repair and maintenance performance criteria for bench testing of components maintaining safety features during reassembly incompatibility between materials of construction and substances transported and in the surroundings end of service life indicators

Major Issues.

z z z z z

need for uniform labeling need for uniform performance testing and reporting testing and classification of nonelectrical components for use in ignitable atmospheres control of static electricity in nonelectrical components maintenance and service

Outcomes Labeling

z z

uniform labeling system proposed for airmovers, components and duct label will report:
performance applications restrictions precautions

Outcomes Performance Testing

z z z z

adopt relevant current AMCA standards for airmover performance testing provide performance curve for all airmovers provide loss data for components and duct provide noise data

Outcomes Ignitable Atmospheres

for all equipment and components intended for use in ignitable atmospheres (hazardous locations):
test and classify using criteria in NFPA 70 (Article 500) determine and report maximum surface temperature assign Class, Division, Group

Outcomes Static Electricity

for all equipment and components intended for use in ignitable atmospheres (hazardous locations):
meet requirements of NFPA 70 (Article 250) for

bonding and grounding test and classify performance according to standards devised by the Electrostatic Discharge Association design to minimize electrostatic accumulation design to minimize spark discharge

Outcomes Critical Operations

additional requirements for equipment intended for use in critical operations (asbestos, mold, lead, nuclear applications, life-support situations) operation-critical situations demand reliability:
redundancy of components documented performance of entrapping devices (filters,

sorbents) surveillance to warn about failure design to prevent escape of contaminants during changeout of entrapping devices

Outcomes Maintenance

z z z z z

diagnostic and service procedures test protocols decontamination procedures end of service life indicators training for maintenance personnel

In Conclusion

portable ventilation systems, while superficially, seeming unsophisticated, are used in wide-ranging, sometimes hazardous environments, often under minimal informed supervision a consensus standard will benefit all stakeholders from designers and manufacturers, to end-users