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TI-P137-18
ST Issue 1

Cert. No. LRQ 0963008 ISO 9001

BSA and BSAT Bellows Sealed Stop Valves

Description
A range of bellows sealed, in-line stop valves having flanged PN16, PN25 and PN40 connections for use on steam, gas, liquid, condensate and water systems. Note: Throttling plugs, soft seats (up to DN100) and balancing discs (DN125 and above) are available for certain applications.

Available options: Valve trim Material and type

BSA1 BSA1T BSA1 RPTFE BSA1T RPTFE BSA1B / D BSA2 BSA2T BSA2 RPTFE BSA2T RPTFE BSA2B / D BSA3 PN16 PN25 PN16 PN25 PN16 PN16 PN25 Standard flat disc Throttling plug and locking device Balancing disc R-PTFE soft seat standard disc R-PTFE soft seat throttling plug

Bellows
Single ply Twin ply

Cast iron

SG iron

Cast steel

BSA3T BSA3 RPTFE BSA3T RPTFE BSA3B / D

DN125 and above only.

Standards
the

The product fully complies with the requirements of the European Pressure Equipment Directive 97 / 23 / EC and carries mark when so required.

Certification The BSA1 and BSA1T is available with certification to EN 10204 2.2. The BSA2, BSA2T, BSA3 and BSA3T is available with certification to EN 10204 3.1.B. Note: All certification / inspection requirements must be stated at the time of order placement. Sizes and pipe connections
BSA1 and BSA1T
DN15, 20, 25, 32, 40, 50, 65, 80, 100, 125, 150 and 200 Flanged EN 1092 / ISO 7005 PN16 and JIS B 2210 / KS B 1511 10K Face-to-face EN 558

BSA2 and BSA2T

DN15, 20, 25, 32, 40, 50, 65, 80, 100, 125, 150, 200 and 250* (*PN25 only) Flanged EN 1092 / ISO 7005 PN16 and PN25 Face-to-face EN 558

BSA3 and BSA3T (DIN)

DN15, 20, 25, 32, 40, 50, 65, 80, 100, 125, 150 and 200 Flanged EN 1092 / ISO 7005 PN40 (DN15 - DN150) Flanged EN 1092 / ISO 7005 PN25 (DN200) Face-to-face EN 558

BSA shown

BSA3 and BSA3T (ANSI)

Size ", ", 1", 1", 2", 3", 4", 6"* and 8"* (*ANSI 300 only) Flanged ANSI B 16.5 / BS 1560 Class 150 and 300 and JIS B 2210 / KS B 1511 20K Face-to-face ANSI B 16.10
Local regulations may restrict the use of this product to below the conditions quoted. In the interests of development and improvement of the product, we reserve the right to change the specification. Copyright 2003

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Seat leakage
Disc to seat shut-off conforms to DIN 3230 leakage rate BO1 and ISO 5208 Rate A. Disc to seat shut-off for BSA3 (ANSI) conforms to API 598 no leakage.

Kv values for BSA1, BSA2 and BSA3

Size Kv DN15 (") 4 DN20 (") 7 DN25 (1") 12 DN32 (1") 19 DN40 (1") 30 DN50 (2") 47 DN65 (2") 77 DN80 (3") 120 DN100 (4") 193 DN125 (5") 288 DN150 (6") 410 DN200 (8") 725 DN250 (10") 1 145

For conversion:

Cv (UK) = Kv x 0.97

Cv (US) = Kv x 1.17

Note: For Kv values and flow characteristic values of the BSA1T, BSA2T and BSA3T refer to TI-P137-19.

Materials
No. Part 1 Body BSA3 BSA3 and BSA3T (DIN) and BSA3T (ANSI) Cast steel Cast steel 1.0619 (GSC 25N) ASTM A 216 WCB Steel (DN15 - DN80) Forged steel (DN15 - DN80) DIN 17243 C 22.8 ASTM A 105 SG iron DIN 1693 GGG 40.3 Steel (DN100 - DN200) Cast steel (DN100 - DN200) 1.0619 (GSC 25N) ASTM A 216 WCB Stainless steel AISI 420 Stainless steel DIN 17440 X30 Cr13 Stainless steel DIN 17440 X30 Cr13 R-PTFE 25% carbon filled Stainless steel DIN 17440 X6 Cr Ni Ti 1810 Stainless steel AISI 420 Pressed steel BS 1449 CR4 Graphite Steel DIN 17420 24 Cr Mo 5 Steel ASTM A 193 B7 Steel DIN 17420 Ck 35 Steel ASTM A 192 2 H Steel DIN 931 Gr. 5.6 Graphite laminated with stainless steel insert Steel M8 x 14 mm BS 3692 Gr. 8.8 Steel M8 x 20 mm BS 3692 Gr. 8.8 Steel M12 x 20 mm BS 3692 Gr. 8.8 BSA1 and BSA1T Cast iron DIN 1691 GG 25 BSA2 and BSA2T SG iron DIN 1693 GGG 40.3

Bonnet

3 4 5 6 7 8 9 10 11

Seat Metal Disc Soft seat Disc Insert

Bellows Stem Handwheel Stem packing Bonnet studs Bonnet nuts Bonnet bolts Body / bonnet gasket Locking DN15 - DN80 screw DN100 - DN150 (BSAT) DN200 - DN250

Stroke limiter for throttling versions The handwheel nut on the BSA1T, BSA2T and BSA3T has a threaded hole for provision of a stroke limiter. Customer to supply standard nuts and bolts as indicated in the table below. Size Hexagon bolt DN15 - DN80 M8 x 50 mm DN100 - DN150 M12 x 75 mm DN200 - DN250 M12 x 100 mm Stroke limiter Handwheel nut

BSA
6 Optional gland flange assembly (BSA3 ANSI " - 4" only)

BSAT
9 2 11 5

8 DN150 shown 10

Optional balancing disc assembly 25 bar DP DN125 Used 17 bar DP DN150 6" above 10 bar DP DN200 8" 6 bar DP DN250 (BSA2 only)

Optional soft sealing disc

BSA and BSAT Bellows Sealed Stop Valves

TI-P137-18

ST Issue 1

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Product limitations

Maximum permissible differential pressure in throttling function: DN15 - DN80 2.0 bar DN150 1.0 bar Note: DPMX Maximum differential pressure is limited to the PMO. DN100 - DN125 1.5 bar DN200 - DN250 0.8 bar

Key:

The product must not be used in this region.

BSA1 and BSA1T

Temperature C

300 200 100 0

B A Steam saturation curve

A - A Flanged JIS / KS 10K B - B Flanged PN16

Body design conditions PMA - Maximum allowable pressure TMA - Maximum allowable temperature PMO - Maximum operating pressure for saturated steam service Maximum operating Soft seat TMO - temperature Metal seat Minimum operating temperature Designed for a maximum cold hydraulic test pressure of:

PN16 16 bar g 300C 12.9 bar g 230C 300C -10C 24 bar g

JIS / KS 10K 14 bar g 220C 11 bar g 220C 220C -10C 20 bar g

6 8 10 Pressure bar g

12

14

16

BSA2 and BSA2T

Temperature C

200 100 0 0 2 4
Steam saturation curve

Temperature C

350 300

PN16

350 300 200 100 0 0 5

PN16 16 bar g 350C 14.7 bar g 230C 350C -10C 24 bar g

PN25

Steam saturation curve

6 8 10 Pressure bar g

12

14

16

10 15 Pressure bar g
PN25 25 bar g 350C 22.3 bar g 230C 350C -10C 38 bar g

20

25

Body PMA TMA PMO

design conditions - Maximum allowable pressure - Maximum allowable temperature - Maximum operating pressure for saturated steam service Soft seat TMO - Maximum operating temperature Metal seat Minimum operating temperature Designed for a maximum cold hydraulic test pressure of:

BSA3 and BSA3T (DIN)

Temperature C

PN25, DN200
Temperature C

PN40, DN15 - DN150

400 300 200 100 0 0 5 10
Steam saturation curve

400 300 200 100 0 0 5

Steam saturation curve

10 15 Pressure bar g

20

25

15 25 20 Pressure bar g

30

35

40

Body PMA TMA PMO

design conditions - Maximum allowable pressure - Maximum allowable temperature - Maximum operating pressure for saturated steam service Soft seat TMO - Maximum operating temperature Metal seat Minimum operating temperature Designed for a maximum cold hydraulic test pressure of:

PN25, DN200 PN40, DN15 - DN150 25 bar g 40 bar g 400C 400C 23.2 bar g * 36.1 bar g 230C 230C 400C 400C -10C -10C 38 bar g 60 bar g * Maximum operating pressure is limited to 27 bar g for the soft seat version only Body design conditions ANSI 150 ANSI 300 JIS /KS 20K Maximum allowable PMA 51 bar g 51 bar g 51 bar g pressure TMA - Maximum allowable 425C 425C 425C temperature Maximum operating PMO - pressure for 14 bar g *30.7 bar g *41.6 bar g saturated steam service Maximum Soft seat 230C 230C 230C TMO - operating Metal seat 425 C 425 C 425C temperature Minimum operating temperature 0 C 0C 0C Designed for a maximum cold 31 bar g 77 bar g 50 bar g hydraulic test pressure of:

BSA3 and BSA3T (ANSI)

Temperature C

425 300 200 100 0

C - D Flanged ANSI 150 C - E Flanged JIS / KS 20K C - F Flanged ANSI 300

Steam saturation curve

10

20 30 Pressure bar g

40

51

* Maximum operating pressure is limited to 27 bar g for the soft seat version only

BSA and BSAT Bellows Sealed Stop Valves

TI-P137-18

ST Issue 1

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Dimensions /weights (approximate) in mm and kg

Weight A Size PN DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250 130 150 160 180 200 230 290 310 350 400 480 600 730 JIS / KS 10K 133 153 163 183 203 229 293 309 349 395 479 592 JIS / KS 20K 152 178 200 224 259 304 340 428 537 ANSI 150 108 117 127 165 203 241 292 ANSI 300 152 178 203 229 267 317 356 445 559 B C BSA1 BSA1T BSA2 BSA2T 4 4 5 7 10 12 16 21 36 52 75 145 *180 BSA3 (DIN) 4 5 6 8 11 14 19 26 44 64 88 180 BSA3 BSA3 (ANSI) ANSI 300 ANSI 150 JIS / KS 20K 5 6 6 7 8 9 10 11 12 15 25 29 41 49 94 193 -

205 205 217 217 243 243 263 287 383 416 450 622 763

125 125 125 125 200 200 200 200 315 315 315 500 500

*(BSA2 / BSA2T only) C

BSAT shown
6 A

Safety information, installation and maintenance

For full details see the Installation and Maintenance Instructions (IM-P137-02) supplied with the product. Install in the direction of flow given by the arrow on the body with the handwheel in a suitable position. 10

Disposal
These products are recyclable. No ecological hazard is anticipated with the disposal of these products, providing due care is taken.

How to order
Example: 1 off DN25 Spirax Sarco type BSA2 bellows sealed stop valve, flanged PN16 or PN25. Note: Should the differential pressure exceed those listed against the respective sizes in the table below, then please ensure balancing discs are specified for use in the valves (see illustration overleaf). Size Differential pressure (bar) DN125 25 DN150 17 DN200 10 DN250 6

5 10

Spare parts
The spare parts are shown in heavy outline. Parts drawn in broken line are not supplied as spares. Available spares Body / bonnet gasket and stem packing Stem and bellows assembly (state if BSA or BSAT) Disc (and optional disc where fitted) - state full description of the valve

10, 8 (2 off) 6, 5 4

Note: The gaskets contain sharp metal reinforcement, please handle with care. How to order spares Please note: for customer convenience spares are supplied in kits to ensure all the appropriate replacement parts are supplied to carry out a specific maintenance task. e.g. when a stem / bellows assembly is ordered, parts (10), (8) and (6, 5) will be included in the kit. Always order spares by using the description given in 'Available spares' and state the size and type of stop valve. Example: 1 - Body / bonnet gasket and stem packing for a DN15 Spirax Sarco BSA2 PN16 bellows sealed stop valve.

BSA and BSAT Bellows Sealed Stop Valves

TI-P137-18

ST Issue 1