A 11 Vo

Electric Drives and Controls
Hydraulics
Linear Motion and Assembly Technologies
Pneumatics
Service
Axial Piston Variable Pump A11VO
RE 92500/10.09 1/64 Replaces: 06.09
Data sheet
Series 1 Size NG40 to 260 Nominal pressure 350 bar Maximum pressure 400 bar Open circuit
Contents
Ordering Code / Standard Program Technical Data LR Power Control DR Pressure Control HD Hydraulic Control, Pilot-Pressure Related EP Electric Control with Proportional Solenoid Dimensions, Size 40 Dimensions, Size 60 Dimensions, Size 75 Dimensions, Size 95 Dimensions, Size 130/145 Dimensions, Size 190 Dimensions, Size 260 Through Drive Dimensions Overview of Attachments for A11V(L)O Combination Pumps A11VO + A11VO Swivel Angle Indicator Connector for Solenoids Installation Notes General Notes 2 5 9 20 24 26 28 32 36 40 44 48 52 56 58 58 59 60 61 64
Features
Variable axial piston pump of swashplate design for hydrostatic drives in open circuit hydraulic system. Designed primarily for use in mobile applications. The pump operates under self-priming conditions, with tank pressurization, or with an optional built-in charge pump (impeller). A comprehensive range of control options is available matching any application requirement. Power control option is externally adjustable, even when the pump is running. The through drive is suitable for adding gear pumps and axial piston pumps up to the same, i.e. 100% through drive. The output flow is proportional to the drive speed and infinitely variable between qV max and qV min = 0.
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Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
Ordering Code / Standard Program

A11V
01 02
O
03 04 05
1
06 07 08
N
09 10 11 12 13 14 15 16
Axial piston unit

01 Swashplate design, variable, nominal pressure 350 bar, maximum pressure 400 bar
A11V
02
Charge pump (impeller) without charge pump (no code) with charge pump Operation
40 60 75 95 130 145 190 260 L
03 Pump, open circuit
Size
04 Displacement Vg max in cm3
40 60 75 95 130 145 190 260 LR negative LR negative LR3 negative LG1 positive LG2 negative LE1 negative LE2 D E G S LR LR .C LR3 LG1 LG2 LE1 LE2
Control unit Power control with override
C S2 S5 H1 H5 H2 H6 U1 U2
cross sensing high-pressure related pilot-pressure related electric U = 12 V U = 24 V
with pressure cut-off hydraulic, 2-stage hydraulic, remote controlled with load sensing electric, prop. override, 24 V with stroke limiter
05
L . D. . L . E. . L . . G. L . . .S L . . .S2 L . . .S5 L . . .H1 L . . .H5 L . . .H2 L . . .H6 L . . .U1 L . . .U2 DR DRS DRG DRL HD1 HD2 HD.D EP1 EP2 EP. D EP. G
hydraulic, prop. override negative p = 25 bar characteristic p = 10 bar positive characteristic p = 25 bar p = 10 bar U = 12 V U = 24 V
Pressure control with load sensing remote controlled for parallel operation Hydraulic control, pilot-pressure (positive characteristic) related with pressure cut-off
DR DRS DRG DRL p = 10 bar HD1 p = 25 bar HD2 D G EP1 EP2 D G
with pressure cut-off, remote controlled U = 12 V Electric control with (positive characteristic) U = 24 V proportional with pressure cut-off solenoid with pressure cut-off, remote control
HD. G
In case of controls with several additional functions, observe the order of the columns, only one option per column is possible (e.g. LRDCH2). The following combinations are not available for the power control: LRDS2, LRDS5, L...GS, L...GS2, L...GS5, L...EC and the combination L...DG in conjunction with the stroke limiters H1, H2, H5, H6, U1 and U2.
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
3/64

A11V
01 02
O
03 04 05
1
06 07 08
N
09 10 11 12 13 14 15 16
Series
06
1 Index
07
Size 40 ... 130 Size 145 ... 260 Direction of rotation Viewed from shaft end clockwise counter-clockwise Seals
0 1
08
R L
09 NBR (nitrile-caoutchouc), shaft seal ring in FKM (fluor-caoutchouc)
N 40 60 75 95 130 145 190 260 Z P S T
Shaft end (see page 8 for permissible input and through drive torques) Splined shaft DIN 5480 for single and combination pump
10
Parallel keyed shaft DIN 6885 Splined shaft ANSI B92.1a1976 for single pump
for combination pump
1) 1) 1)
Mounting flange SAE J744 2-hole

11 SAE J744 4-hole
40 60 75 95 130 145 190 260 C D G
SAE J617 2) (SAE 3) Service line ports Pressure and suction port SAE, at side, opposite side 12 (with metric fastening threads) Through drive (see page 58 for attachments) Flange SAE J744 3) Coupler for splined shaft 82-2 101-2 (A) (B) 5/8in 3/4in 7/8in 1 in W35 127-2
13
40 60 75 95 130 145 190 260 12
40 60 75 95 130 145 190 260 (A) (A-B) (B) (B-B) (C) (C-C) (C) (D) (D) N00 K01 K52 K02 K04 K79 K07 K24 K80 K61 K86 K17 K81 K82 K83 K72 K84 K67
9T 16/32DP 11T 16/32DP 13T 16/32DP 15T 16/32DP 2x30x16x9g 14T 12/24DP 17T 12/24DP 2x30x14x9g 2x30x16x9g 14T 12/24DP 13T 8/16DP 2x30x18x9g 2x30x21x9g 2x30x24x9g 13T 8/16DP 2x30x24x9g 2x30x28x9g
(C) 4)
1 1/4in 1 1/2in W30 W35
152-4
(D)
1 1/4in 1 3/4in W40 W45 W50
165-4
(E)
1 3/4in W50 W60
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Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09

A11V
01 02
O
03 04 05
1
06 07 08
N
09 10 11 12 13 14 15 16
Swivel angle indicator (page 59) without swivel angle indicator (no symbol)
14 with optical swivel angle indicator
40 60 75 95 130 145 190 260 V R
with electric swivel angle sensor Connector for solenoids (page 60)
15 DEUTSCH connector molded, 2-pin without suppressor diode
40 60 75 95 130 145 190 260 P
Standard / special version Standard version

16
without symbol combined with attachment part or attachment pump -K -S combined with attachment part or attachment pump -SK
Special version
1) 2) 3) 4)
S-shaft suitable for combination pump! To fit the flywheel case of the combustion engine 2 2-hole; 4 4-hole Size 190 and 260 with 2 + 4-hole flange = available = on request = not available = preferred program
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
5/64
Technical Data
Hydraulic fluid
Before starting project planning, please refer to our data sheets RE 90220 (mineral oil), RE 90221 (environmentally acceptable hydraulic fluids) and RE 90223 (HF hydraulic fluids) for detailed information regarding the choice of hydraulic fluid and operating conditions. The variable pump A11VO is not suitable for operating with HFA, HFB and HFC. If HFD or environmentally acceptable hydraulic fluids are being used, the limitations regarding technical data and seals mentioned in RE 90221 and RE 90223 must be observed. When ordering, please indicate the used hydraulic fluid. Operating viscosity range For optimum efficiency and service life, select an operating viscosity (at operating temperature) within the optimum range of opt = optimum operating viscosity 16 to 36 depending on the tank temperature (open circuit). Limits of viscosity range The limiting values for viscosity are as follows: min = 5 mm2/s Short-term (t < 3 min) At max. perm. temperature of tmax = +115C. 1600 mm2/s Short-term (t < 3 min) At cold start (p 30 bar, n 1000 rpm, tmin = -40C). Only for starting up without load. Optimum operating viscosity must be reached within approx. 15 minutes. mm2/s Selection diagram
-40 1600 1000 600 400 200 100 60 40 -20 0 20 40 60 80 100 1600
0 10 VG 6 8 VG 46 VG 32 VG 2 2
VG
36 opt. 16
Viscosity in mm2/s
20 10
5 -40
-25
-10 0 10
30
50
Temperature t in C
tmax = +115C
70
90
5 115
tmin = -40C
Hydraulic fluid temperature range
Details regarding the choice of hydraulic fluid The correct choice of hydraulic fluid requires knowledge of the operating temperature in relation to the ambient temperature: in an open circuit the tank temperature. The hydraulic fluid should be chosen so that the operating viscosity in the operating temperature range is within the optimum range (opt.) see the shaded area of the selection diagram. We recommended that the higher viscosity class be selected in each case. Example: At an ambient temperature of XC an operating temperature of 60C is set. In the optimum operating viscosity range (opt; shaded area) this corresponds to the viscosity classes VG 46 and VG 68; to be selected: VG 68. Please note: The case drain temperature, which is affected by pressure and speed, is always higher than the tank temperature. At no point in the system may the temperature be higher than 115C. If the above conditions cannot be maintained due to extreme operating parameters, please contact us.
max =
Note that the maximum hydraulic fluid temperature of 115C must not be exceeded locally either (e.g. in the bearing area). The temperature in the bearing area is depending on pressure and speed up to 5 K higher than the average case drain temperature. Special measures are necessary in the temperature range from -40C and -25C (cold start phase), please contact us. For detailed information about use at low temperatures, see RE 90300-03-B.
Filtration
The finer the filtration, the higher the cleanliness level of the hydraulic fluid and the longer the service life of the axial piston unit. To ensure functional reliability of the axial piston unit, the hydraulic fluid must have a claenliness level of at least 20/18/15 according to ISO 4406. At very high hydraulic fluid temperatures (90C to max. 115C, not permitted for sizes 250 to 1000) at least cleanliness level 19/17/14 according to ISO 4406 is required. If the above classes cannot be observed, please contact us.
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Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
Technical Data
Operating pressure range
Inlet Absolute pressure at port S (suction port) Version without charge pump pabs min _________________________________________ 0.8 bar pabs max_________________________________________ 30 bar If the pressure is > 5 bar, please ask. Version with charge pump pabs min _________________________________________ 0.6 bar pabs max___________________________________________2 bar Maximum permissible speed (speed limit) Permissible speed by increasing the inlet pressure pabs at the suction port S or at Vg Vg max 1,2 pabs = 1.5 bar Speed nmax /nmax1 1,1 pabs = 1 bar 1,0 0,9
Case drain pressure

The case drain pressure at the ports T1 and T2 may be a maximum of 1.2 bar higher than the inlet pressure at the port S but not higher than pL abs. max ________________________________________ 2 bar. An unrestricted, full size case drain line directly to tank is required.
Temperature range of the shaft seal ring

The FKM shaft seal ring is permissible for case drain temperatures of -25C to +115C. Note: For applications below -25C, an NBR shaft seal ring is necessary (permissible temperature range: -40C to +90C). State NBR shaft seal ring in clear text in the order.
Flushing the case

If a variable pump with control unit EP, HD, DR or stroke limiter (H., U., ) is operated over a long period (t > 10 min) with flow zero or operating pressure < 15 bar, flushing of the case via ports "T1", "T2" or "R" is necessary. Size 40 2 60 3 75 3 95 4 130 145 190 260 4 4 5 6
0,8
0,9 Displacement Vg / Vg max
1,0
qV flush(l/min)
Outlet Pressure at port A or B Nominal pressure pN ____________________________ 350 bar Maximum pressure pmax __________________________ 400 bar Nominal pressure: Maximum pressure: Max. design pressure at which fatigue strength is ensured. Max. operating pressure which is permissible for short-term (t < 1s).
Flushing the case is unnecessary in versions with charge pump (A11VLO), since a part of the charge flow is directed to the case.
Charge pump (impeller)

The charge pump is a circulating pump with which the A11VLO (size 130...260) is filled and therefore can be operated at higher speeds. This also simplifies cold starting at low temperatures and high viscosity of the hydraulic fluid. Tank charging is therefore unnecessary in most cases. A tank pressure of a max. 2 bar is permissible with charge pump. T1 GM A
Minimum operating pressure A minimum operating pressure pB min is required in the pump service line depending on the speed, the swivel angle and the displacement (see diagram). pB (bar) 20 18 16 14 12 10 8 6
Vg max Vg min
n (w n (w ith ch itho arge ut c p har ump) ge pum p
R T2
M1
0,5
1,0 Vg max
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
7/64
Technical Data
Table of values (theoretical values, without efficiency and tolerances; values rounded)
Size Displacement Speed maximum at Vg max 1) maximum at Vg Vg max 3) Flow at nmax and Vg max Power at qv max and p = 350 bar Torque at Vg max and p = 350 bar Rotary stiffness A11VO Vg max Vg min nmax nmax1 qv max Pmax Tmax Z shaft P shaft S shaft T shaft cm3 cm3 rpm rpm l/min kW Nm Nm/rad Nm/rad Nm/rad Nm/rad kgm2 40 42 0 3000 3500 126 74 234 88894 87467 58347 74476 60 58.5 0 2700 3250 158 92 326 102440 107888 86308 102440 75 74 0 2550 3000 189 110 412 145836 143104 101921 125603 0.0115 15000 1.85 45 145 145 0 2500 2500 363 211 808 302495 312403 236861 0.036 9000 2.9 73 95 93.5 0 2350 2780 220 128 521 199601 196435 173704 0.0173 13000 2.1 53 130 130 0 2100 2500 273 159 724 302495 312403 236861 0.0318 10500 2.9 66 190 193 0 2500 2500 483 281 1075 346190 383292 259773 301928 0.0577 6800 3.8 104 145 145 0 2200 2500 319 186 808 302495 312403 236861 0.0341 9000 2.9 76 190 193 0 2100 2100 405 236 1075 346190 383292 259773 301928 0.055 6800 3.8 95 260 260 0 2300 2300 598 349 1448 686465 653835 352009 567115 0.0895 4800 4.6 138 260 260 0 1800 2300 468 273 1448 686465 653835 352009 567115 0.0878 4800 4.6 125
Moment of inertia for JTW rotary group Angular acceleration, max. 4) Filling capacity V Mass (approx.) m Size Displacement Speed maximum at Vg max 2) maximum at Vg Vg max 3) Flow at nmax and Vg max Power at qv max and p = 350 bar Torque at Vg max and p = 350 bar Rotary stiffness
0.0048 0.0082 17500 1.35 40
rad/s2 22000 l 1.1 kg 32
A11VLO 130 (with charge pump) Vg max cm3 130 cm3 0 Vg min nmax nmax1 qv max Pmax Tmax Z shaft P shaft S shaft T shaft rpm rpm l/min kW Nm Nm/rad Nm/rad Nm/rad Nm/rad kgm2 2500 2500 325 190 724 302495 312403 236861 0.0337
Moment of inertia for JTR rotary group Angular acceleration, max. 4) Filling capacity V Mass (approx.) m
1) 2) 3) 4)
rad/s2 10500 l 2.9 kg 72
The values apply at absolute pressure (pabs) 1 bar at the suction port S and mineral hydraulic fluid. The values apply at absolute pressure (pabs) of at least 0.8 bar at the suction port S and mineral hydraulic fluid. The values apply at Vg Vg max or in case of an increase in the inlet pressure pabs at the suction port S (see diagram page 6) The area of validity is situated between 0 and the maximum permissible speed. It applies for external stimuli (e.g. engine 2-8 times rotary frequency, cardan shaft twice the rotary frequency). The limit value applies for a single pump only. The loading on the connection parts has to be considered.
Caution: Exceeding the permissible limit values could cause a loss of function, reduced service life or the destruction of the axial piston unit. The permissible values can be determined by calculation.
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Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
Technical Data
Permissible radial and axial loading on drive shaft
The values stated are maximum data and not permissible for continuous operation Size Radial force, max. at distance a, b, c (from shaft collar) Size Fq max Fq a Fq max a, b, c Axial force, max. B Fq max c Fax + Fax max N mm N mm N mm N 40 3600 17.5 2891 30 2416 42.5 1500 60 5000 17.5 4046 30 3398 42.5 2200 75 6300 20 4950 35 4077 50 2750 95 8000 20 6334 35 5242 50 3500 130 11000 22.5 8594 40 7051 57.5 4800 145 11000 22.5 8594 40 7051 57.5 4800 190 16925 26 13225 46 10850 66 6000 260 22000 29 16809 50 13600 71 4150
Permissible input and through drive torques

Size Torque (at Vg max and p = 350 bar 1)) Input torque, max. 2) at shaft end P Shaft key DIN 6885 at Z shaft end DIN 5480 at S shaft end ANSI B92.1a-1976 (SAE J744) at T shaft end ANSI B92.1a-1976 (SAE J744) Through drive torque, max. 3)
1) 2) 3)
Size Tmax Nm
40 234 468 32 912 W35 314 1 in 602 1 1/4 in 314
60 326 648 35 912 W35 602 1 1/4 in 970 1 3/8 in 521
75 412 824 40 1460 W40 602 1 1/4 in 970 1 3/8 in 660
95 521 1044 45 2190 W45 1640 1 3/4 in 822
130 724 1448 50 3140 W50 1640 1 3/4 in 1110
145 808 1448 50 3140 W50 1640 1 3/4 in 1110
190 1075 2226 55 3140 W50 1640 1 3/4 in 2670 2 in 1760
260 1448 2787 60 5780 W60 1640 1 3/4 in 4070 2 1/4 in 2065
TE perm. Nm TE perm. Nm TE perm. Nm TE perm. Nm TD perm. Nm
Efficiency not considered For drive shafts with no radial force Observe max. input torque for shaft S! Determining the nominal value
Torque distribution
T1
T2
Flow
qv =
Vg n v 1000 Vg p 20 mh 2Tn 60,000
l/min Nm
TE
1. Pumpe 1st pump 2. Pumpe 2nd pump
Torque
T =
Power
P =
= qv p kW 600 t
TD
Vg = Displacement per revolution in cm3 p = Differential pressure in bar n = Speed in rpm v = Volumetric efficiency mh = Mechanical-hydraulic efficiency t = Overall efficiency (nt = nv nmh)
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
9/64
LR Power Control
The power control regulates the displacement of the pump depending on the operating pressure so that a given drive power is not exceeded at constant drive speed. pB Vg = constant pB = operating pressure Vg = displacement T1 M A Circuit diagram LR Size 40 ... 145
The precise control with a hyperbolic control characteristic, provides an optimum utilization of available power. The operating pressure acts on a rocker via a measuring piston. An externally adjustable spring force counteracts this, it determines the power setting. If the operating pressure exceeds the set spring force, the control valve is actuated by the rocker, the pump swivels back (direction Vg min). The lever length at the rocker is shortened and the operating pressure can increase at the same rate as the displacement decreases without the drive powers being exceeded (pB Vg = constant). The hydraulic output power (characteristic LR) is influenced by the efficiency of the pump. State in clear text in the order: drive power P in kW drive speed n in rpm max. flow qV max in l/min After clarifying the details a power diagram can be created by our computer. Characteristic LR Operating pressure pB in bar 320 bar Setting range Start of control 50 bar Vg min Displacement Vg max
Vg max
Vg min
R T2 Size 190 ... 260
M1
T1
Vg max
Vg min
R T2
M1
10/64
Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
LR Power Control
LRC Override with cross sensing LR3 High-pressure related override
Cross sensing control is a summation power control system, whereby the total power, of both the A11VO and of a same size A11VO power controlled pump mounted onto the through drive, are kept constant. If a pump is operating at pressures below the start of the control curve setting, then the surplus power not required, in a critical case up to 100%, becomes available to the other pump. Total power is thus divided between two systems as demand requires. Any power being limited by means of pressure cut-off or other override functions is not taken into account. Half side cross sensing function When using the LRC control on the 1st pump (A11VO) and a power-controlled pump without cross sensing attached to the through drive, the power required for the 2nd pump is deducted from the setting of the 1st pump. The 2nd pump has priority in the total power setting. The size and start of control of the power control of the 2nd pump must be specified for rating the control of the 1st pump. Circuit diagram LRC Size 40 ... 145 Z pHD R T1 M A T2 M1 S Vg max Vg min The high-pressure related power override is a total power control in which the power control setting is piloted by the load pressure of an attached fixed pump (port Z). As a result the A11VO can be set to 100% of the total drive power. The power setting of the A11VO is reduced proportional to the load-dependent rise in operating pressure of the fixed pump. The fixed pump has priority in the total power setting. The measuring area of the power reduction pilot piston is designed as a function of the size of the fixed pump. Circuit diagram LR3 Size 40 ... 145 Z PHD
T1
Size 190 ... 260 Z PHD
Vg max Vg min
LR
T1
R T2 Size 190 ... 260
M1
Vg max
Vg min
Z R T2 T1 M A M1 S
Vg max Vg min
R T2
M1
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
11/64
LR Power Control
LG1/2 Pilot-pressure related override
This power control works by overriding the control setting with an external pilot pressure signal. This pilot pressure acts on the adjustment spring of the power regulator via port Z. The mechanically adjusted basic setting can be hydraulically adjusted by means of different pilot pressure settings, enabling different power mode settings. If the pilot pressure signal is then adjusted by means of an external power limiting control, the total hydraulic power consumption of all users can be adapted to the available drive power from the engine. The pilot pressure used for power control is generated by an external control element that is not a component part of the A11VO (e.g. see also data sheet RE 95310, Electronic Load Limiting Control, LLC). LG1 Negative power override Power control with negative override, LG1: the force resulting from the pilot pressure is acting against the mechanical adjustment spring of the power control. Increasing the pilot pressure reduces the power setting. Circuit diagram LG1 Size 40 ... 145 Z LG2 Positive power override Power control with positive override, LG2: the force resulting from the pilot pressure is additive the mechanical adjustment spring of the power control. An increase in pilot pressure increases the power output. Circuit diagram LG2 Size 40 ... 145 Z
T1
T1
Vg max Vg min
Vg max Vg min
R T2 Size 190 ... 260
M1
T2
M1
Size 190 ... 260 Z Z
T1
T1
Vg max Vg min
Vg max
Vg min
R T2
M1
R T2
M1
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Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
LR Power Control
LE1/2 Electric override (negative)
Contrary to hydraulic power control override, the basic power setting is reduced by an electric pilot current applied to a proportional solenoid. The resulting force is acting against the mechanical power control adjustment spring. The mechanically adjusted basic power setting can be varied by means of different control current settings. Increase in current = decrease in power If the pilot current signal is adjusted by a load limiting control the power consumption of all actuators will be reduced to match the available power from the diesel engine. A 12V (LE1) or 24V (LE2) supply is required for the control of the proportion solenoid. Technical data - Solenoids LE1 Voltage Control current Start of control End of control Limiting current Dither frequency Actuated time Type of protection 400 mA 1200 mA 1.54 A 100 Hz 200 mA 600 mA 0.77 A 22.7 100 Hz R T M S Vg max Vg min 12 V (20 %) LE2 24 V (20 %) T1 M A R T2 Circuit diagram LE1/2 Size 40 ... 145
T1
Vg max Vg min
M1
Size 190 ... 260
Nominal resistance (at 20C) 5.5
100 % 100 % see connector version, page 60
Overview of power overrides

Effect of power overrides at rising pressure or current Operating pressure pB in bar
pHD
pSt LG2
50 Vg min Displacement
LRC Vg max
LR3 LE1/2 LG1
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
13/64
LR Power Control
LRD Power control with pressure cut-off LRE
The pressure cut-off corresponds to a pressure control which adjusts the pump displacement back to Vg min, when the pressure setting is reached. This function overrides the power control, i.e. below the preset pressure value, the power function is effective. The pressure cut-off function is integrated into the pump control module and is preset to a specified value at the factory. Setting range from 50 to 350 bar Characteristic LRD Operating pressure pB in bar Operating pressure pB in bar Setting range 350 max
Power control with pressure cut-off, 2-stage
By connecting an external pilot pressure to port Y, the basic value of the pressure cut-off can be increased by 50 +20 bar and a 2nd pressure setting implemented. This value is usually above the primary pressure relief valve setting and therefore disables the pressure cut-off function. The pressure signal at port Y must be between 20 and 50 bar. Characteristic LRE
390 370 350 320
Increased pressure cut-off with tolerance range (pressure cut-off deactivated) Primary pressure relief valve Basic value pressure cut-off
50
min Vg max
Vg min Displacement
Vg max
Vg min Displacement
Circuit diagram LRD Size 40...145
Circuit diagram LRE Size 40...145 Y
T1
T1
Vg max Vg min
Vg max
Vg min
R T2 Size 190...260
M1
R T2 Size 190...260
M1
LRG
Power control with pressure cut-off, hydraulically remote controlled
See page 21 for description and characteristic (pressure control remote controlled, DRG)
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Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
LR Power Control
LRDS Power control with pressure cut-off and load sensing
The load sensing control is a flow control option that operates as a function of the load pressure to regulate the pump displacement to match the actuator flow requirement. The flow depends here on the cross section of the external sensing orifice (1) fitted between the pump outlet and the actuator. The flow is independent of the load pressure below the power curve and the pressure cut-off setting and within the control range of the pump. The sensing orifice is usually a separately arranged load sensing directional valve (control block). The position of the directional valve piston determines the opening cross section of the sensing orifice and thus the flow of the pump. The load sensing control compares pressure before and after the sensing orifice and maintains the pressure drop across the orifice (differential pressure p) and with it the pump flow constant. If the differential pressure p increases at the sensing orifice, the pump is swivelled back (towards Vg min), and, if the differential pressure p decreases, the pump is swivelled out (towards Vg max) until the pressure drop across the sensing orifice in the valve is restored. porifice = ppump pactuator The setting range for p is between 14 bar and 25 bar. The standard differential pressure setting is 18 bar. (Please state in clear text when ordering). The stand-by pressure in zero stroke operation (sensing orifice plugged) is slightly above the p setting. In a standard LS system the pressure cut-off is integrated in the pump control. In a LUDV (flow sharing) system the pressure cut-off is integrated in the LUDV control block. (1) The sensing orifice (control block) is not included in the pump supply. Characteristic LRDS 350 R T2 M1 S T1 M A (1) R T2 Size 190 ... 260 X M1 S T1 M A Circuit diagram LRDS Size 40 ... 145 X
(1)
Vg max
Vg min
Vg max
Vg min
Operating pressure pB in bar
50 Vg min Displacement Vg max
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
15/64
LR Power Control
LRS2 Power control with load sensing, electric override
This control option adds a proportional solenoid to override to the mechanically set load sensing pressure. The pressure differential change is proportional to the solenoid current. Increasing current = smaller p-setting See following characteristic for details (example). Please consult us during the project planning phase. For solenoid specification, see page 12 (LE2) Characteristic LRS2 25 pLS in bar 18 14 10 5 200 300 400 500 600 Control current I in mA (at 24V) Circuit diagram LRS2 Size 40 ... 145 X pLS in bar
LRS5 Power control with load sensing, hydraulic override

This control option adds an external proportional pilot pressure signal (to port Z) to override the mechanically set load sensing pressure. Increasing pilot pressure = smaller p-setting See following characteristic for details (example). Please consult us during the project planning phase. Characteristic LRS5 25 18 14 10 5 0 15 20 5 10 Pilot pressure pZ in bar 25 30
Circuit diagram LRS5 Size 40 ... 145 Z X
T1
T1
Vg max
Vg min
Vg max
Vg min
T2
M1
T2
M1
Size 190 ... 260 X
Size 190 ... 260 Z X
T1
T1
Vg max Vg min
Vg max
Vg min
R T2
M1
R T2
M1
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Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
LR Power Control
LR... Power control with stroke limiter
The stroke limiter can be used to vary or limit the displacement of the pump continuously over the whole control range. The displacement is set in LRH with the pilot pressure pSt (max. 40 bar) applied to port Y or in LRU by the control current applied to the proportional solenoid. A DC current of 12V (U1) or 24V (U2) is required to control the proportional solenoid. The power control overrides the stoke limiter control, i.e. below the hyperbolic power characteristic, the displacement is controlled by the control current or pilot pressure. When exceeding the power characteristic with a set flow or load pressure, the power control overrides and reduces the displacement following the hyperbolic characteristic. To permit operation of the pump displacement control from its starting position Vg max to Vg min, a minimum control pressure of 30 bar is required for the electric stroke limiter LRU1/2 and the hydraulic stroke limiter LRH2/6. The required control pressure is taken either from the load pressure, or from the externally applied control pressure at the G port. To ensure functioning of the stroke limiter even at low operating pressure, port G must be supplied with external control pressure of approx. 30 bar. Note: If no external control pressure is connected at G, the shuttle valve must be removed. Note The spring return feature in the controller is not a safety device The spool valve inside the controller can get stuck in an undefined position by internal contamination (contaminated hydraulic fluid, abrasion or residual contamination from system components). As a result, the axial piston unit can no longer supply the flow specified by the operator. Check whether your application requires that remedial measures be taken on your machine in order to bring the driven consumer into a safe position (e.g. immediate stop).
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
17/64
LR Power Control
LRH1/5 Hydraulic stroke limiter (negative characteristic)
Control from Vg max to Vg min With increasing pilot pressure the pump swivels to a smaller displacement. Start of control (at Vg max), can be set _______ from 4 10 bar State start of control in clear text in the order. Starting position without control signal (pilot pressure): Vg max Characteristic H1 Increase in pilot pressure (Vg max Vg min) ________ p = 25 bar 35 30 25 20 15 10 4 0 Vg min 0,5 Displacement 1,0 Vg max T1 G M A Vg max Vg min T1 GM A Circuit diagram LRH1/5 Size 40 ... 145 Y
Pilot pressure pSt in bar Setting range
T2
M1
Size 190 ... 260 Y
Characteristic H5 Increase in pilot pressure (Vg max Vg min) ________ p = 10 bar Pilot pressure pSt in bar Setting range 20 15 10 4 0 Vg min 0,5 Displacement 1,0 Vg max
Vg max
Vg min
R T2
M1
18/64
Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
LR Power Control
LRH2/6 Hydraulic stroke limiter (positive characteristic)
Control from Vg min to Vg max With increasing pilot pressure the pump swivels to a higher displacement. Start of control (at Vg min), can be set _________ from 410 bar State start of control in clear text in the order. Starting position without control signal (pilot pressure): at operating pressure and external control pressure < 30 bar: Vg max at operating pressure or external control pressure > 30 bar: Vg min Characteristic H2 Increase in pilot pressure (Vg min Vg max) _______ p = 25 bar 35 30 25 20 15 10 4 0 Vg min 0,5 Displacement 1,0 Vg max R T2 M1 S Vg max Vg min T1 G M A Circuit diagram LRH2/6 Size 40 ... 145 Y
Size 190 ... 260 Y
Pilot pressure pSt in bar Setting range
T1
G M
Vg max
Vg min
Characteristic H6 Increase in pilot pressure (Vg min Vg max) _______ p = 10 bar Pilot pressure pSt in bar Setting range 20 15 10 4 0 Vg min 0,5 Displacement 1,0 Vg max R T2 M1 S
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
19/64
LR Power Control
LRU1/2 Electric stroke limiter (positive characteristic)
Control from Vg min to Vg max With increasing control current the pump swivels to a higher displacement. Technical data - solenoids LRU1 Voltage Control current Start of control at Vg max End of control at Vg min Limiting current Dither frequency Actuated time Type of protection 400 mA 1200 mA 1.54 A 100 Hz 100 % 200 mA 600 mA 0.77 A 22.7 100 Hz 100 % 0 Vg min 0,5 Displacement 1,0 Vg max 200 LRU2 Characteristic LRU1/2 1400 Control current I in mA 1200 1000 800 600 400 LRU1
12 V (20 %) 24 V (20 %)
LRU2
see connector version, page 60
Circuit diagram LRU1/2 Size 40 ... 145
Starting position without control signal (control current): at operating pressure and external control pressure < 30 bar: Vg max at operating pressure or external control pressure > 30 bar: Vg min The following electronic controllers and amplifiers are available for actuating the proportional solenoids (see also www.boschrexroth.com/mobile-electronics): BODAS controller RC Series 20 ______________________________ RE 95200 Series 21_______________________________ RE 95201 Series 22 ______________________________ RE 95202 Series 30 ______________________________ RE 95203 and application software Analog amplifier RA ______________________ RE 95230
T1
GM
Vg max Vg min
T2
M1
Size 190 ... 260
T1
G M
Vg max Vg min
T2
M1
20/64
Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
DR Pressure Control
DR Pressure control
Circuit diagram DR Size 40 ... 145 The pressure control keeps the pressure in a hydraulic system constant within its control range even under varying flow conditions. The variable pump only moves as much hydraulic fluid as is required by the actuators. If the operating pressure exceeds the setpoint set at the integral pressure control valve, the pump displacement is automatically swivelled back until the pressure deviation is corrected. Starting position in depressurized state: Vg max Setting range from 50 to 350 bar. Characteristic: DR 350 Setting range max max. 10 bar R T2 Size 190 ... 260 M1 S
T1
Vg max
Vg min
T1
50 0
min Flow qv in L/min
Vg max Vg min
R T2
M1
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
21/64
DR Pressure Control
DRS Pressure control with load sensing
Circuit diagram DRS Size 40 ... 145 X (1) The load sensing control is a flow control option that operates as a function of the load pressure to regulate the pump displacement to match the actuator flow requirement. The flow depends here on the cross section of the external sensing orifice (1) fitted between the pump outlet and the actuator. The flow is independent of the load pressure below the pressure cut-off setting and within the control range of the pump. The sensing orifice is usually a separately arranged load sensing directional valve (control block). The position of the directional valve piston determines the opening cross section of the sensing orifice and thus the flow of the pump. The load sensing control compares pressure before and after the sensing orifice and maintains the pressure drop across the orifice (differential pressure p) and with it the pump flow constant. If the differential pressure p increases at the sensing orifice, the pump is swivelled back (towards Vg min), and, if the differential pressure p decreases, the pump is swivelled out (towards Vg max) until the pressure drop across the sensing orifice in the valve is restored. porifice = ppump pactuator The setting range for p is between 14 bar and 25 bar. The standard differential pressure setting is 18 bar. (Please state in clear text when ordering). The stand-by pressure in zero stroke operation (sensing orifice plugged) is slightly above the p setting. (1) The sensing orifice (control block) is not included in the pump supply. Characteristic: DRS 350 max max. 10 bar R T2 M1 S T1 M A
T1
Vg max Vg min
R T2 Size 190 ... 260
M1
X (1)
Vg max
Vg min
50 0
22/64
Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
DR Pressure Control
DRG Pressure control, remote controlled
The remote control pressure cut-off regulator permits the adjustment of the pressure setting by a remotely installed pressure relief valve (1). Pilot flow for this valve is provide by a fixed orifice in the control module. Setting range from 50 to 350 bar. In addition the pump can be unloaded into a standby pressure condition by an externally installed 2/2-way directional valve (2). Both functions can be used individually or in combination (see circuit diagram). The external valves are not included in the pump supply. As a separate pressure relief valve (1) we recommend: DBDH 6 (manual control), see RE 25402 Characteristic: DRG 350 Setting range max R max. 10 bar T2 M1 S Vg max Vg min Circuit diagram DRG Size 40 ... 145 (2) max. 5m (1)
T1
Size 190 ... 260 (2) max.5m (1)
50 0
Note: The remote controlled pressure cut-off is also possible in combination with LR, HD and EP.
T1
Vg max
Vg min
R T2
M1
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
23/64
DR Pressure Control
DRL Pressure control for parallel operation
Circuit diagram DRL Size 40 ... 145 (2) (3) X (1) (3) The pressure control DRL is suitable for pressure control of several axial piston pumps A11VO in parallel operation pumping into a common pressure header. The parallel pressure control has a pressure rise characteristic of approx. 15 bar from qv max to qv min. The pump regulates therefore to a pressure dependent swive angle. This results in stable control behavior, without the need of "staging" the individual pump compensators. With the externally installed pressure relief valve (1) the nominal pressure setting of all pumps connected to the system is adjusted to the same value. Setting range from 50 to 350 bar. Each pump can be individually unloaded from the system by a separately installed 3/2-way directional valve (2). The check valves (3) in the service line (port A) or control line (port X) must be provided generally. The external valves are not included in the pump supply. As a separate pressure relief valve (1) we recommend: DBDH 6 (manual control), see RE 25402 Characteristic DRL 350 335 max max. 15 bar X Size 190 ... 260 (2) (3) MD MA MS M A (1) (3) R T2 M1 S T1
Vg max
Vg min
Operating pressure pB in bar Setting range
165 150 65 50 0
T1
Vg max min Flow qv in L/min R T2 M1
Vg min
24/64
Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
HD Hydraulic Control, Pilot-Pressure Related

With the pilot-pressure related control the pump displacement is adjusted in proportion to the pilot pressure applied to port Y. Maximum permissible pilot pressure pSt max = 40 bar Control from Vg min to Vg max. With increasing pilot pressure the pump swivels to a higher displacement. Start of control (at Vg min), can be set _________ from 410 bar State start of control in clear text in the order. Starting position without control signal (pilot pressure): at operating pressure and external control pressure < 30 bar: Vg max at operating pressure or external control pressure > 30 bar: Vg min A control pressure of 30 bar is required to swivel the pump from its starting position Vg max to Vg min. The required control pressure is taken either from the load pressure, or from the externally applied control pressure at the G port. To ensure the control even at low operating pressure < 30 bar the port G must be supplied with an external control pressure of approx. 30 bar. Note: If no external control pressure is connected at G, the shuttle valve must be removed. Note The spring return feature in the controller is not a safety device The spool valve inside the controller can get stuck in an undefined position by internal contamination (contaminated hydraulic fluid, abrasion or residual contamination from system components). As a result, the axial piston unit can no longer supply the flow specified by the operator. Check whether your application requires that remedial measures be taken on your machine in order to bring the driven consumer into a safe position (e.g. immediate stop). T1 G M A Characteristic HD1 Increase in pilot pressure Vg min to Vg max _________ p = 10 bar Pilot pressure pSt in bar Setting range 20 15 10 4 0 0,5 Vg min Displacement 1,0 Vg max
Characteristic HD2 Increase in pilot pressure Vg min to Vg max _________ p = 25 bar Pilot pressure pSt in bar Setting range 35 30 25 20 15 10 4 0 0,5 Vg min Displacement 1,0 Vg max
Circuit diagram HD Size 40 ... 260 Y
Vg max
Vg min
R T2
M1
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
25/64
HD Hydraulic Control, Pilot-Pressure Related

HD.D Hydraulic control with pressure cut-off
The pressure cut-off corresponds to a pressure control which adjusts the pump displacement back to Vg min when the pressure setting is reached. This function overrides the HD control, i.e. the pilot-pressure related displacement control is functional below the pressure setting. The pressure cut-off function is integrated into the pump control module and is preset to a specified value at the factory. Setting range from 50 to 350 bar. Pressure cut-off characteristic D 350 Setting range max max. 10 bar R T2 M1 S Vg max Vg min Circuit diagram HD.D Size 40 ... 145 Y
T1
GM
Size 190 ... 260 Y
50 0
min Flow qv in L/min T1 G M A
Vg max
Vg min
R T2
M1
26/64
Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
EP Electric Control with Proportional Solenoid

With the electric control with proportional solenoid, the pump displacement is adjusted proportionally to the solenoid current, resulting in a magnetic control force, acting directly onto the control spool that pilots the pump control piston. Control from Vg min to Vg max With increasing control current the pump swivels to a higher displacement. Starting position wthout control signal (control current): at operating pressure and external control pressure < 30 bar: Vg max at operating pressure or external control pressure > 30 bar: Vg min A control pressure of 30 bar is required to swivel the pump from its starting position Vg max to Vg min. Control current I in mA The required control pressure is taken either from the load pressure, or from the externally applied control pressure at port G. To ensure the control even at low operating pressure < 30 bar the port G must be supplied with an external control pressure of approx. 30 bar. Note: If no external control pressure is connected at G, the shuttle valve must be removed. Note: Install pump with EP control in the oil tank only when using mineral hydraulic oils and an oil temperature in the tank of max. 80C. The following electronic control units and amplifiers are available for actuating the proportional solenoids (see also www.boschrexroth.com/mobilelektronik): BODAS controller RC Series 20 ______________________________RD 95200 Series 21_______________________________ RD 95201 Series 22 ______________________________RD 95202 Series 30 ______________________________RD 95203 and application software Analog amplifier RA ______________________ RE 95230 Technical data, solenoid at EP1, EP2 EP1 Voltage Control current Start of control at Vg min End of control at Vg max Limiting current Dither frequency Actuated time Type of protection 400 mA 1200 mA 1.54 A 100 Hz 200 mA 600 mA 0.77 A 22.7 100 Hz R T2 M1 S EP2 Vg max Vg min Note The spring return feature in the controller is not a safety device The spool valve inside the controller can get stuck in an undefined position by internal contamination (contaminated hydraulic fluid, abrasion or residual contamination from system components). As a result, the axial piston unit can no longer supply the flow specified by the operator. Check whether your application requires that remedial measures be taken on your machine in order to bring the driven consumer into a safe position (e.g. immediate stop). Characteristic EP1/2 1400 1200 1000 800 600 400 200 0 Vg min 0,5 Displacement 1,0 Vg max EP2
EP1
Circuit diagram EP1/2 Size 40 ... 260
T1
G M
12 V (20 %) 24 V (20 %)
100 % 100 % see connector version, page 60
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
27/64
EP Electric Control with Proportional Solenoid

EP.D Electric control with pressure cut-off
The pressure cut-off corresponds to a pressure control which adjusts the pump displacement back to Vg min when the pressure setting is reached. This function overrides the EP control, i.e. the control current related displacement control is functional below the pressure setting. The valve for the pressure cut-off is integrated in the control case and is set to a fixed specified pressure value at the factory. Setting range from 50 to 350 bar Pressure cut-off characteristic D 350 max max. 10 bar R T2 M1 S T1 G M A Circuit diagram EP.D Size 40 ... 145
Vg max
Vg min
Operating pressure pB in bar Setting range
Size 190 ... 260
T1 0 min Flow qv in L/min Vg max Vg min
G M
50
R T2
M1
28/64
Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
Dimensions, Size 40
LRDCS
Power control LR with pressure cut-off D, cross sensing control C and load sensing control S 248 183 123 122*) 74 15 9.7 146
Before finalizing your design, please request a certified drawing. Dimensions in mm.
*)
Center of gravity
T1 M
View Y clockwise rotation (counter-clockwise rotation)
X T1 Y
103
101.6
20*)
A (S)
S (A)
39
M1
Flange SAE J744 101-2 (B)
T2
R W
111
28.3
X S
T2
Detail X
14
12 0
21
75
110
D C LR
75
225
A V
Detail W
Detail V
77.8
A
19
42.9
23.8
50.8
50
17 7
14 6
100
45
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
29/64
Dimensions, Size 40
Shaft ends
Z Splined shaft DIN 5480 W35x2x30x16x9g 40 M12x1.75 1) 2) 32 M12x1.75 1) 2) 28 9.5 80.5 35 40 22 7.5 E1x0.2 DIN509 40 P Parallel keyed shaft DIN 6885, AS10x8x56 58
80.5
32 50 S Splined shaft SAE J744 1 in 15T 16/32 3) 3/8-16UNC-2B 38 22 7.5 40 80.5 T
66 Splined shaft SAE J744 1 1/4 in 14T 12/24DP 3) 7/16-14UNC-2B 48 28 9.5 40 R1.6 40 56
80.5
R1.6 30 46
Ports
Designation A S T1, T2 R M1 M X Y Z Function Service line port Fixing thread Suction port Fixing thread Tank port Air bleed Measurement point, positioning chamber Measurement point, service line port Pilot pressure port in version with load sensing (S) and remote controlled pressure cut-off (G) Pilot pressure port in version with stroke limiter (H...), 2-stage pressure cut-off (E) and HD Pilot pressure port in version with cross sensing (C) and power override (LR3) power override (LG1) Port for control pressure (controller) in version with stroke limiter (H.., U2), HD and EP with screw union GE10 - PLM (otherwise closed) Standard SAE J518 DIN 13 SAE J518 DIN 13 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 Size2) 3/4 in M10x1.5; 2 in M12x1.75; M22x1.5; M22x1.5; M12x1.5; M12x1.5; M14x1.5 M14x1.5; M14x1.5; 16 deep 17 deep 14 deep 14 deep 12 deep 12 deep 12 deep 12 deep 12 deep 400 40 40 Max. pres- State sure (bar) 4) 400 O 30 10 10 400 400 400 40 O
5)
X X X O O O
DIN 3852
M14x1.5;
12 deep
1)
Center bore according to DIN 332 (thread acc. to DIN 13) For max. tightening torque, please refer to general notes on page 64 3) ANSI B92.1a-1976, 30 pressure angle, flat root, side fit, tolerance class 5 4) Depending on adjustment data and operating pressure 5) Depending on installation position, T1 or T2 must be connected (see also page 61) O = Open, must be connected (closed on delivery) X = Closed (in normal operation)
2)
30/64
Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
Dimensions, Size 40
LRDH1/LRDH5
Power control with pressure cut-off and hydraulic stroke limiter (negative characteristic) 248 206 58 5.5 60
LRDH2/LRDH6
Power control with pressure cut-off and hydraulic stroke limiter (positive characteristic) 248 206
21.5
106 153
Y D H1/5
21 78 21
Y LR D H2/6 LR
78
LRDU1/LRDU2
Power control with pressure cut-off and electric stroke limiter (positive characteristic) 248 206 29
LR3DS
Power control with high-pressure related override, pressure cut-off and load sensing control 290 228
G
106 153
52
111
X
21
LR3 LG1E LG2E
Power control with pilot-pressure related override (negative) and 2-stage pressure cut-off 248 70.5 35
Power control with pilot-pressure related override (positive) and 2-stage pressure cut-off
Y
107.5
Z
131
Y Z E LG1
56 21 115
110
D U1/2
LR
S D
78
140
106 153
131
131
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
31/64
Dimensions, Size 40
HD1D/HD2D
Hydraulic control, pilot-pressure related with pressure cut-off 208 206 62 23
EP1D/EP2D
Electric control with proportional solenoid and pressure cut-off 208 206
33
G
134 106 150.5
D HD1/2
21
78
EP1/2 DRL
DRS/DRG
Pressure control with load sensing control Pressure control remote controlled 209 52
Pressure control for parallel operation 211.5 3
134
78
106
111
X S/G
75
74 110
X
81
DR
DRL LE1S/LE2S LE2S2/LE1S5/LE2S5
Power control with electric override (negative) and load sensing control 248 25.5
Power control with electric override (negative) and load sensing control, override
111
X S
110
LE1/2
141.5
135
32/64
Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
Dimensions, Size 60
LRDCS
Power control LR with pressure cut-off D, cross sensing control C and load sensing control S 261.5 198 140*) 136 88 41.5 12.7 154
*)
T1 M
View Y clockwise rotation (counter-clockwise rotation) 10*)
Center of gravity
Z X T1 S (A)
17 108
46
127
15*)
Y A (S)
181 111
T2
Flange SAE J744 127-2 (C)
R
124.5 19
M1 W X T2 S
23 213
LR
242
T1
A V
Detail W
Detail V
77.8
A
19
42.9
23.8
50.8
50
82
82
112
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
33/64
Dimensions, Size 60
Shaft ends
Z Splined shaft DIN 5480 W35x2x30x16x9g 40 M12x1.75 1) 2) 35 M12x1.75 1) 2) 28 9.5 45 28 9.5 E1x0.2 DIN509 45 P Parallel keyed shaft DIN 6885, AS10x8x56 58
91
32 50 S Splined shaft SAE J744 1 1/4 in 14T 12/24DP 3) 7/16-14UNC-2B 48 28 9.5 45 T
91 38
91
R1.6 40 56
Ports
Designation Function A S T1, T2 R M1 M X Y Z Service line port Fixing thread Suction port Fixing thread Tank port Air bleed Measurement point, positioning chamber Measurement point, service line port Pilot pressure port in version with load sensing (S) and remote controlled pressure cut-off (G) Pilot pressure port in version with stroke limiter (H...), 2-stage pressure cut-off (E) and HD Pilot pressure port in version with cross sensing (C) and power override (LR3) power override (LG1) Port for control pressure (controller) in version with stroke limiter (H.., U2), HD and EP with screw union GE10 - PLM (otherwise closed) Standard SAE J518 DIN 13 SAE J518 DIN 13 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 Size2) 3/4 in M10x1.5; 2 in M12x1.75; M22x1.5; M22x1.5; M12x1.5; M12x1.5; M14x1.5 M14x1.5; M14x1.5; 17 deep 20 deep 14 deep 14 deep 12 deep 12 deep 12 deep 12 deep 12 deep 400 40 40 Max. pres- State sure (bar) 4) 400 O 30 10 10 400 400 400 40 O
5)
91
X X X O O O
DIN 3852
M14x1.5;
12 deep
1)
2)
34/64
Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
Dimensions, Size 60
LRDH1/LRDH5
Power control with pressure cut-off and hydraulic stroke limiter (negative characteristic) 261.5 225 73.5 17
LRDH2/LRDH6
Power control with pressure cut-off and hydraulic stroke limiter (positive characteristic) 261.5 225
35
73.5
110.5 161
Y D H1/5 LR
23 83 23
Y D H2/6 LR
83
LRDU1/LRDU2
Power control with pressure cut-off and electric stroke limiter (positive characteristic) 261.5 225 2.5
LR3DS
Power control with high-pressure related override, pressure cut-off and load sensing control 312 241 65.5
110.5 161
124.5
X
23 112
LR U1/2 LG1E
83
S D LR3 LG2E
Power control with pilot-pressure related override (negative) and 2-stage pressure cut-off 261,5 83.5 48 Z
114
Y Z E LG1
58 23 117
136
148
110.5 161
139
139
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
35/64
Dimensions, Size 60
HD1D/HD2D
Hydraulic control, pilot-pressure related with pressure cut-off 225 221.5 75.5 38
EP1D/EP2D
Electric control with proportional solenoid and pressure cut-off 225 221.5
G
110.5 139
5.5
G
110.5 158.5
Y
23
HD1/2
83
EP1/2 DRL
Pressure control for parallel operation
225 10.5
DRS/DRG
Pressure control with load sensing control Pressure control remote controlled 223.5 66.5
138.5
83
125.5
X S/G
112
76.5
87.5
DRL
LE1S/LE2S
Power control with electric override (negative) and load sensing control 261.5 39
LE2S2/LE1S5/LE2S5
124.5
X S
112
LE1/2
150
83
DR
137
36/64
Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
Dimensions, Size 75
LRDCS
Power control LR with pressure cut-off D, cross sensing control C and load sensing control S 276 215 148 130*) 105 56 12.7
*)
Center of gravity
Z T1
Z X
160
T1 Y A (S)
117
10*) 152.4
A
117
50
S (A) T2
21 161.6 200
Flange SAE J744 152-4 (D)
R
138.5
M1 W X T2 S S C LR
88.5 88.5 260 113.5 24.5
19
M T1 V A
Detail W
Detail V
88.9
50.8
28
25
57.2
63
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
37/64
Dimensions, Size 75
Shaft ends
Z Splined shaft DIN 5480 W40x2x30x18x9g 45 M16x2 1) 2) 36 12 45 40 M16x2 1) 2) 12 36 E1x0.2 DIN509 45 P Parallel keyed shaft DIN 6885 AS12x8x80 82
96
37 55 S Splined shaft SAE J744 1 1/4 in 14T 12/24DP 3) 7/16-14UNC-2B 48 28 9.5 45 T
96 43
96
R1.6 40 56
Ports
Designation Function A S T1, T2 R M1 M X Y Z Service line port Fixing thread Suction port Fixing thread Tank port Air bleed Measurement point, positioning chamber Measurement point, service line port Pilot pressure port in version with load sensing (S) and remote controlled pressure cut-off (G) Pilot pressure port in version with stroke limiter (H...), 2-stage pressure cut-off (E) and HD Pilot pressure port in version with cross sensing (C) and power override (LR3) power override (LG1) Port for control pressure (controller) in version with stroke limiter (H.., U2), HD and EP with screw union GE10 - PLM (otherwise closed) Standard SAE J518 DIN 13 SAE J518 DIN 13 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 Size2) 1 in M12x1.75; 2 1/2in M12x1.75; M22x1.5; M22x1.5; M12x1.5; M12x1.5; M14x1.5 M14x1.5; M14x1.5; 17 deep 17 deep 14 deep 14 deep 12 deep 12 deep 12 deep 12 deep 12 deep 400 40 40 Max. pres- State sure (bar) 4) 400 O 30 10 10 400 400 400 40 O
5)
96
X X X O O O
DIN 3852
M14x1.5;
12 deep
1)
2)
38/64
Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
Dimensions, Size 75
LRDH1/LRDH5
Power control with pressure cut-off and hydraulic stroke limiter (negative characteristic) 276 239 87.5 31 G Y
LRDH2/LRDH6
Power control with pressure cut-off and hydraulic stroke limiter (positive characteristic) 276 239 87.5 49
G
109 167.5
Y D H1/5
24.5 89.5 24.5
109 167.5
145.5
145.5
Y LR D H2/6 LR
89.5 24.5 113.5
LRDU1/LRDU2
LR3DS
Power control with high-pressure related override, pressure cut-off and load sensing control 326.5 255.5
80
Z
154.5
109 167.5
138.5 89.5
X S D LR3 Z
D LR U1/2 LG1E
LG2E
Y
120.5
Z
142.5
Y Z
59.5 24.5
E LG1
118.5
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
39/64
Dimensions, Size 75
HD1D/HD2D
Hydraulic control, pilot-pressure related with pressure cut-off 239 235.5 89.5 50.5
EP1D/EP2D
G
109 145.5
20.5
G
109 165
Y
24.5
HD1/2
89.5
EP1/2 DRL
Pressure control for parallel operation 240 25.5
DRS/DRG
Pressure control with load sensing control Pressure control remote controlled 238.5 80
142.5
89.5
138.5
X
113.5
102.5
DRL
LE1S/LE2S
Power control with electric override (negative) and load sensing control 276 54
LE2S2/LE1S5/LE2S5
138.5
X S LE1/2
113.5
156.5
89.5
78
S/G DR
144.5
40/64
Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
Dimensions, Size 95
LRDCS
Power control LR with pressure cut-off D, cross sensing control C and load sensing control S 292 234 155 142*) 113 48 12.7 172.5
*)
Center of gravity
T1
Z X
152.4
10*) 50
A
125
Y A (S) M S (A) T2
M1
Flange SAE J617 (SAE 3)
161.6 200 287 16 10
150 20
W X S D C LR T2 S
15
12x 3
139
0
T1
26 96 115
1 1
77
287
M T1 A V
Detail W
Detail V
106.5
61.9
27.8
1)
Dimensions according to SAE J617-No. 3, for connection to the flywheel case of the combustion engine
57.2
75
25
451 428.62 1) 409.58 1) 385 130 101
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
41/64
Dimensions, Size 95
Shaft ends
Z Splined shaft DIN 5480 W45x2x30x21x9g 50 M16x2 1) 2) 36 12 50 45 M16x2 1) 2) 12 36 E1x0.2 DIN509 50 P Parallel keyed shaft DIN 6885 AS14x9x80 82
101
42 60 S Splined shaft SAE J744 1 3/4 in 13T 8/16DP 3) 5/8-11UNC-2B 67 36 12 50
101 48.5
90
101
R2.5 55 75
Ports
Designation Function A S T1, T2 R M1 M X Y Z Service line port Fixing thread Suction port Fixing thread Tank port Air bleed Measurement point, positioning chamber Measurement point, service line port Pilot pressure port in version with load sensing (S) and remote controlled pressure cut-off (G) Pilot pressure port in version with stroke limiter (H...), 2-stage pressure cut-off (E) and HD Pilot pressure port in version with cross sensing (C) and power override (LR3) power override (LG1) Port for control pressure (controller) in version with stroke limiter (H.., U2), HD and EP with screw union GE10 - PLM (otherwise closed) Standard SAE J518 DIN 13 SAE J518 DIN 13 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 Size2) 1 in M12x1.75; 3 in M16x2; M26x1.5; M26x1.5; M12x1.5; M12x1.5; M14x1.5 M14x1.5; M14x1.5; 17 deep 24 deep 16 deep 16 deep 12 deep 12 deep 12 deep 12 deep 12 deep 400 40 40 Max. pres- State sure (bar) 4) 400 O 30 10 10 400 400 400 40 O
5)
X X X O O O
DIN 3852
M14x1.5;
12 deep
1)
2)
42/64
Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
Dimensions, Size 95
LRDH1/LRDH5
Power control with pressure cut-off and hydraulic stroke limiter (negative characteristic) 292 262 97.5
LRDH2/LRDH6
Power control with pressure cut-off and hydraulic stroke limiter (positive characteristic) 292 262 97.5 58.5 Y G
G
115 180 115 180 155 155
Y D H1/5
26 97 26
Y LR D H2/6 LR
97
LRDU1/LRDU2
LR3DS
Power control with high-pressure related override, pressure cut-off and load sensing control 342.5 271.5 91
115
180
150 97
X
26 115
D LR U1/2 LG1E
S D LR3 LG2E
Y Z
132.5
Y Z E LG1
61 26 120
157
166
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
43/64
Dimensions, Size 95
HD1D/HD2D
Hydraulic control, pilot-pressure related with pressure cut-off 262 252 101 62
EP1D/EP2D
Electric control with proportional solenoid and pressure cut-off 262 252
31.5
G
114.8 174.9 115 155
Y
26
HD1/2
97
EP1/2 DRS/DRG
Pressure control with load sensing control Pressure control remote controlled 255 91 36.5
DRL
Pressure control for parallel operation 255
97
150
X S/G DR
157
113.5
X
97 169.5 Detail LE.S5
115
79.5
DRL
LE1S/LE2S
LE2S2/LE1S5/LE2S5
Power control with electric override (negative) and load sensing control, override 293 62.5
169.5
233
X S
121
233
X
121
110
S2 LE2
S5 LE1/2
LE1/2
153
44/64
Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
Dimensions, Size 130/145

LRDCS
Power control LR with pressure cut-off D, cross sensing control C and load sensing control S 313 174 170*) 134 21 12.7 View Y clockwise rotation (counter-clockwise rotation)
*)
Center of gravity
29 10*)
T1
M 181.5
T1 Y A (S)
21
152.4
58
10*)
S (A) T2
161.6 204
M1
R
Flange SAE J617 16 (SAE 3) 10
135
305 (A11VO) / 353 (A11VLO) 2)

15
171 69
W X S D C T2 S
104 118
12x 3
148
1 1
LR
M Z
without charge pump Detail W 310 255 310
T1
A V
with charge pump Detail W 358 287
451 428.62 1) 409.58 1) 385 130 106
104
Detail V 310 255
Detail V 358 244
75 106.4
75 106.4
A
25
57.2
S1
A1
32
61.9
1) 2)
27.8
61.9
31.8
Dimensions according to SAE J617-No. 3, for connection to the flywheel case of the combustion engine The case or length dimension with flange SAE 3 is 5 mm shorter than the standard case.
66.7
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
45/64

Shaft ends
Z Splined shaft DIN 5480 W50x2x30x24x9g 55 M16x2 1) 2) 36 12 55 50 M16x2 1) 2) 12 36 E1x0.2 DIN509 55 P Parallel keyed shaft DIN 6885, AS14x9x80 82
44 65 S Splined shaft SAE J744 1 3/4 in 13T 8/16DP 3) 5/8-11UNC-2B 67 36 12 55
107 53.5
107
90
107
R2.5 55 75
Ports
Designation Function A A1 S, S1 T1, T2 R M1 M X Y Z Service line port Fixing thread Service line port Fixing thread Suction port Fixing thread Tank port Air bleed Measurement point, positioning chamber Measurement point, service line port Pilot pressure port in version with load sensing (S) and remote controlled pressure cut-off (G) Pilot pressure port in version with stroke limiter (H...), 2-stage pressure cut-off (E) and HD Pilot pressure port in version with cross sensing (C) and power override (LR3) power override (LG1) Port for control pressure (controller) in version with stroke limiter (H.., U2), HD and EP with screw union GE10 - PLM (otherwise closed) Standard SAE J518 DIN 13 SAE J518 DIN 13 SAE J518 DIN 13 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 Size2) 1 in M12x1.75; 1 1/4 in M14x2; 3 in M16x2; M26x1.5; M26x1.5; M12x1.5; M12x1.5; M14x1.5 M14x1.5; M14x1.5; 17 deep 19 deep 24 deep 16 deep 16 deep 12 deep 12 deep 12 deep 12 deep 12 deep 400 40 40 Max. pres- State sure (bar) 4) O 400 400 30 26) 10 10 400 400 400 40 O O
5)
X X X O O O
DIN 3852
M14x1.5;
12 deep
1)
Center bore according to DIN 332 (thread acc. to DIN 13) For max. tightening torque, please refer to general notes on page 64 3) ANSI B92.1a-1976, 30 pressure angle, flat root, side fit, tolerance class 5 4) Depending on adjustment data and operating pressure 5) Depending on installation position, T1 or T2 must be connected (see also page 61) 6) with charge pump O = Open, must be connected (closed on delivery) X = Closed (in normal operation)
2)
46/64
Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09

LRDH1/LRDH5
Power control with pressure cut-off and hydraulic stroke limiter (negative characteristic) 313 283
LRDH2/LRDH6
Power control with pressure cut-off and hydraulic stroke limiter (positive characteristic)
313 283 118.5 79.5
118.5
Y G
189
Y G
164
164
Y
105 28
115
LR H1/5
LRDU1/LRDU2
LR3DS
Power control with high-pressure related override, pressure cut-off and load sensing control 364 293 112
G
115 189
175.5
171 105
X
28 118
D LR U1/2 LG1E
S D LR3 LG2E
Power control with pilot-pressure related override (negative) and 2-stage pressure cut-off
313 129.5 94 Y
Z
166
Y Z
E LG1
63 28 123
105
28
D H2/6 LR
115
189
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
47/64

HD1D/HD2D
Hydraulic control, pilot-pressure related with pressure cut-off 283 273 125 86 Y
EP1D/EP2D
Electric control with proportional solenoid and pressure cut-off 283 273 52.5
G
115 164
G
115 184
Y
HD1/2
105 28
EP1/2 DRL
Pressure control for parallel operation 276 57.5
Pressure control with load sensing control Pressure control remote controlled 276 112
DRS/DRG
166
105
171
X S/G DR
134.5
X
105
118
82.5
DRL
LE1S/LE2S
LE2S2/LE1S5/LE2S5
316 83.5
178.5
178.5
Detail LE.S5 254
X S
124
254
X
124
131
S2 LE2
S5 LE1/2
LE1/2
162
48/64
Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
Dimensions, Size 190

LRDCS
Power control LR with pressure cut-off D, cross sensing control C and load sensing control S 379 203.5 190.5 170*) 27 15.9 196 View Y clockwise rotation (counter-clockwise rotation)
*)
Center of gravity
Z T1
34 10*)
10*) 66
A
163.2
A (S)
156
T1
S (A) T2
21 224.5 262.5
165.1
Flange SAE J744 165-4 (E)
R W
318.8
M1
139.8
T2
Flange SAE J617 (SAE 3) 16 10 116 131
341.8 (A11VO) / 390 (A11VLO) 2)

15
S D LR
12x
30
1 1
M
346.8 without charge pump Detail W 346.8 281.3
T1 V
Detail V 346.8 281.3
with charge pump Detail W 395 319
451 428.62 1) 409.58 1) 385 155 126
116
Detail V 395 272
90 120.7
38 79.4
S1
69.9
36.5
69.9
36.5
1) 2)
Dimensions according to SAE J617-No. 3, for connection to the flywheel case of the combustion engine The case or length dimension with flange SAE 3 is 5 mm shorter than the standard case.
38 79.4
90 120.7
A1
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
49/64

Shaft ends
Z Splined shaft DIN 5480 W50x2x30x24x9g 55 M16x2 1) 2) 36 12 60 P Parallel keyed shaft DIN 6885, AS16x10x100 105 55 M20x2.5 1) 2) 42 15 E1x0.2 DIN509 60
126
44 65 S Splined shaft SAE J744 1 3/4 in 13T 8/16DP 3) 67 5/8-11UNC-2B 36 12 60 T
126 59
113 Splined shaft SAE J744 2 in 15T 8/16DP 3) 80 5/8-11UNC-2B 36 12 60 R4 66 88
126
R2.5 55 75
Ports
Designation Function A, A1 S, S1 T1, T2 R M1 M X Y Z Service line port Fixing thread Suction port Fixing thread Tank port Air bleed Measurement point, positioning chamber Measurement point, service line port Pilot pressure port in version with load sensing (S) and remote controlled pressure cut-off (G) Pilot pressure port in version with stroke limiter (H...), 2-stage pressure cut-off (E) and HD Pilot pressure port in version with cross sensing (C) and power override (LR3) power override (LG1) Port for control pressure (controller) in version with stroke limiter (H.., U2), HD and EP with screw union GE10 - PLM (otherwise closed) Standard SAE J518 DIN 13 SAE J518 DIN 13 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 Size2) 1 1/2 in M16x2; 3 1/2 in M16x2; M33x2; M33x2; M12x1.5; M12x1.5; M14x1.5 M14x1.5; M14x1.5; 21 deep 24 deep 18 deep 18 deep 12 deep 12 deep 12 deep 12 deep 12 deep 400 40 40 Max. pres- State sure (bar) 4) O 400 30 26) 10 10 400 400 400 40 O
5)
126
X X X O O O
DIN 3852
M14x1.5;
12 deep
1)
2)
50/64
Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09

LRDH1/LRDH5
Power control with pressure cut-off and hydraulic stroke limiter (negative characteristic) 379 321.5 148 91
LRDH2/LRDH6
Power control with pressure cut-off and hydraulic stroke limiter (positive characteristic) 379 321.5 148 109
Y G
142.5 227.5 176
Y
142.5 227.5 118.5
176
Y D H1/5 LR
118.5 34 34
Y H2/6 D LR
LRDU1/LRDU2
Power control with pressure cut-off and electric stroke limiter (positive characteristic) 379 321.5
LR3DS
Power control with high-pressure related override, pressure cut-off and load sensing control 379 207
77.5
Z
142.5 227.5 178 319
X Z S D LR3
131 69 118.5
118.5
U1/2 LG1EH
D LR
Power control with pilot-pressure related override (neg.), 2-stage pressure cut-off and hydr. stroke limiter 148 109 392
LG2EH
Power control with pilot-pressure related override (pos.), 2-stage pressure cut-off and hydr. stroke limiter 442.5 365
Z2
34
148 109
Z1
Y
227.5
176
200.5 227.5
176
242
Y
44 34
Z1 H E LG1
Z2
69 118.5 34
399
Z1 E LG2 Z2
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
51/64

HD1D/HD2D
Hydraulic control, pilot-pressure related with pressure cut-off 379 321.5
EP1D/EP2D
148 109
G
142.5 183
77.5
Y
118.5 34
HD1/2
EP1/2 DRL
DRS/DRG
Pressure control with load sensing control Pressure control remote controlled
379 223
Pressure control for parallel operation 315.5
79.5
178
319
161.5
X DRL
118.5 192 Detail LE.S5
S/G DR LE1S/LE2S
131
LE2S2/LE1S5/LE2S5
192
89.5
321.5
X
133
321.5
X
133
198.5
S LE1/2
S2 LE2
S5 LE1/2
178
118.5
142.5 187.5
178
52/64
Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09

LRDCS
Power control LR with pressure cut-off D, cross sensing control C and load sensing control S 408,5 214 185*) 30 15.9 205.5
Z T1
View Y clockwise rotation (counter-clockwise rotation)
*)
Center of gravity
34 10*)
10*) 72
165.1
A
176.2
A (S)
168
T1
S (A) T2
21 224.5 262.5
Flange SAE J744 165-4 (E)
R W
346
M1
166.5
T2
S S D LR
X
130 137
M
372.1
T1 V
without charge pump Detail W 372.1 307
130 Detail V 372.1 307 with charge pump Detail W 428 346
Detail V 428 329.5
100 130.2
90 120.7
38 79.4
S1
A1
69.9
36.5
77.8
36.5
38 79.4
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
53/64

Shaft ends
Z Splined shaft DIN 5480 W60x2x30x28x9g 58 M20x2.5 1) 2) 42 15 70 P Parallel keyed shaft DIN 6885, AS18x11x100 105 60 M20x2.5 1) 2) 42 15 E1x0.2 DIN509 70
131
47 66 S Splined shaft SAE J744 1 3/4 in 13T 8/16DP 3) 67 5/8-11UNC-2B 36 12 70 T
131 64
113 Splined shaft SAE J744 2 1/4 in 17T 8/16DP 3) 80 3/4-10UNC-2B 42 15 70 R4 66 88
131
R2.5 55 75
Ports
Designation Function A, A1 S S1 T1, T2 R M1 M X Y Z Service line port Fixing thread Suction port Fixing thread Suction port Fixing thread Tank port Air bleed Measurement point, positioning chamber Measurement point, service line port Pilot pressure port in version with load sensing (S) and remote controlled pressure cut-off (G) Pilot pressure port in version with stroke limiter (H...), 2-stage pressure cut-off (E) and HD Pilot pressure port in version with cross sensing (C) and power override (LR3) power override (LG1) Port for control pressure (controller) in version with stroke limiter (H.., U2), HD and EP with screw union GE10 - PLM (otherwise closed) Standard SAE J518 DIN 13 SAE J518 DIN 13 SAE J518 DIN 13 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852 Size2) 1 1/2 in M16x2; 3 1/2 in M16x2; 4 in M16x2; M33x2; M33x2; M12x1.5; M12x1.5; M14x1.5 M14x1.5; M14x1.5; 21 deep 24 deep 21 deep 16 deep 16 deep 12 deep 12 deep 12 deep 12 deep 12 deep 400 40 40 Max. pres- State sure (bar) 4) O 400 30 26) 10 10 400 400 400 40 O O
5)
131
X X X O O O
DIN 3852
M14x1.5;
12 deep
1)
2)
54/64
Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09

LRDH1/LRDH5
Power control with pressure cut-off and hydraulic stroke limiter (negative characteristic) 408.5 351
LRDH2/LRDH6
Power control with pressure cut-off and hydraulic stroke limiter (positive characteristic) 408.5 351
174.5 116
Y G
239
174.5 135.5
Y G
153 239
187.5
Y H1/5 D LR
132.5
153
187.5
Y H2/6 D LR
132.5 189.5 345.5
40
LRDU1/LRDU2
Power control with pressure cut-off and electric stroke limiter (positive characteristic) 408.5 351
LR3DS
Power control with high-pressure related override, pressure cut-off and load sensing control 408.5 235
104.5
G
153 239
40
X S D LR3
137
D U1/2 LR LG1EH
132.5
Z LG2EH
Power control with pilot-pressure related override (neg.), 2-stage pressure cut-off and hydr. stroke limiter 419.6 174.5 135.5
Power control with pilot-pressure related override (pos.), 2-stage pressure cut-off and hydr. stroke limiter 469.1 391.6
Z2 Y
174.5 135.5
Z1
Y
212 246
187.5
212 239
187.5
268.5
Z1 H E LG1
75 132.5
Y Z2
469.2
50 40
40
E LG2
75 132.5
Z1 Z
40 2
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
55/64

HD1D/HD2D
Hydraulic control, pilot-pressure related with pressure cut-off 408.5 351 104.5
EP1D/EP2D
Electric control with proportional solenoid and pressure cut-off 408.5 351 G
174.5 135.5
187.5
Y
HD1/2
152.8 194
132.5
EP1/2 DRL
DRS/DRG
Pressure control with load sensing control Pressure control remote controlled 408.5
40
Pressure control for parallel operation
106
342
189.5
345.5
X
137 95.5
188
X
132.5 203.5 Detail LE.S5
S/G DR
DRL
LE1S/LE2S
LE2S2/LE1S5/LE2S5
203.5
348
X
137
348
X S2 LE2
137
230.3
S LE1/2
S5 LE1/2
189.5
132.5
152.5 199
56/64
Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
Through Drive Dimensions

Flange SAE J744 82-2 (A) Coupler for splined shaft acc. to ANSI B92.1a-1976 5/8 in 9T 16/32 DP1) (SAE J744 16-4 (A) K01 3/4 in 11T 16/32 DP1) (SAE J744 19-4 (A-B)) K52 A2 O-Ring2) A3 A1 A2 Size K01 K52 40 240 240 8 60 257 257 75 275 275 95 306 306 130/145 329 329 130/145* 363 363 190 359.8 359.8 190* 394 394 260 385 385 260* 427.3 427.3 *) Version with charge pump A33) M10x1.5; 15 deep M10x1.5; 15 deep M10x1.5; 15 deep M10x1.5; 12.5 deep M10x1.5; 12.5 deep M10x1.5; 12.5 deep M10x1.5; 13 deep M10x1.5; 13 deep M10x1.5; 13 deep M10x1.5; 13 deep
106.4 130
A1 up to mounting flange
Flange SAE J744 101-2 (B) Coupler for splined shaft acc. to ANSI B92.1a-1976 7/8 in 13T 16/32 DP1) (SAE J744 22-4 (B)) K02 1 in 15T 16/32 DP1) (SAE J744 25-4 (B-B))K04 Coupler for splined shaft acc. to DIN 5480 W35x2x30x16x9g K79 Hole pattern on size 40 and 145 A2 O-Ring2) A1 Size K02 40 244 60 261 75 279 95 303 130/145 326 130/145* 360 190 371.8 190* 404 260 395 260* 437.5
*)
82.5
A2 K04 244 261 279 303 326 360 369.8 404 395 437.5 K79 261 10 10 10 303 10 326 10 360 10 361.8 394 395 437.5
A33) M12x1.75; 19 deep M12x1.75; 19 deep M12x1.75; 19 deep M12x1.75; 16 deep M12x1.75; 16 deep M12x1.75; 16 deep M12x1.75; 15 deep M12x1.75; 15 deep M12x1.75; 15 deep M12x1.75; 15 deep
45
A3
14
146
101.6
In size 190 and 260 the hole template is turned 45 counter-clockwise.
Version with charge pump
Flange SAE J744 127-2 (C) Coupler for splined shaft acc. to ANSI B92.1a-1976 1 1/4 in 14T 12/24 DP1) (SAE J744 32-4 (C)) K07 1 1/2 in 17T 12/24 DP1) (SAE J744 38-4 (C-C)) K24 Coupler for splined shaft acc. to DIN 5480 W30x2x30x14x9g K80 W35x2x30x16x9g K61 A2 O-Ring2) A3 127 A1 Size K07 K24 K80 60 272 265 75 290 283 95 318 318 318 130/145 330 330 330 130/145* 364 364 364 *) Version with charge pump A2 A33) K61 265 283 318 330 364 13 13 13 13 13 M16x2; 20 deep M16x2; 20 deep M16x2; 16 deep M16x2; 20 deep M16x2; 20 deep
181 213
Note: The mounting flange may be turned through 90. Standard position as illustrated. Please state in clear text if required.
1) 2) 3)
30 pressure angle, flat root, side fit, tolerance class 5 O-ring included in the delivery contents DIN 13, for max. tightening torque, please refer to general notes on page 64
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
57/64
Through Drive Dimensions

Flange SAE J744127-2+4 (A) Coupler for splined shaft acc. to ANSI B92.1a-19761 1/4 in 14T 12/24 DP1) (SAE J744 32-4 (C) K07 1 1/2 in 17T 12/24 DP1) (SAE J744 38-4 (C-C)) K24 Coupler for splined shaft acc. to DIN 5480 W30x2x30x14x9g K80 W35x2x30x16x9g K61 A2 O-Ring2) A3 115 A1 Size K07 K24 K80 190 367.8 367.8 367.8 190* 400 400 400 260 391.5 391.5 391.5 260* 433.5 433.5 433.5 *) Version with charge pump A2 K61 367.8 400 391.5 433.5 13 13 13 13 A33) M16x2; 19 deep M16x2; 19 deep M16x2; 19 deep M16x2; 19 deep
115 181
A1 up to mounting flange K86 K17 K81 K82 K83
Flange SAE J744 152-4 (D) Coupler for splined shaft acc. to ANSI B92.1a-1976 1 1/4 in 14T 12/24 DP1) (SAE J744 32-4 (C)) 1 3/4 in 13T 8/16 DP1) (SAE J744 44-4 (D)) Coupler for splined shaft acc. to DIN 5480 W40x2x30x18x9g W45x2x30x21x9g W50x2x30x24x9g
A2 A3
127
O-Ring2)
161.6
up to mounting flange
A1
A1 Size K86 K17 K81 K82 75 290 290 95 317 327 317 317 130/145 340 350 340 340 130/145* 374 384 374 374 190 392 392 392 392 190* 424 424 424 424 260 417 417 417 417 260* 459 459 459 459 *) Version with charge pump
A2 A33) K83 340 374 392 424 417 459 13 30 30 30 13 13 13 13 M20x2.5; 28 deep M20x2.5; 25 deep M20x2.5; 25 deep M20x2.5; 25 deep M20x2.5; 22 deep M20x2.5; 22 deep M20x2.5; 22 deep M20x2.5; 22 deep
Flange SAE J744 101-2 (E) Coupler for splined shaft acc. to ANSI B92.1a-1976 1 3/4 in 13T 16/32 DP1) (SAE J744 32-4 (C)) K72 Coupler for splined shaft acc. to DIN 5480 W50x2x30x24x9g) K84 W60x2x30x28x9g K67 A2 A3 O-Ring2) A1 Size K72 K84 K67 190 376.8 376.8 190* 409 409 260 417 400 400 260* 459 442.5 442.5 *) Version with charge pump A2 19 19 19 19 A33) M20x2.5; 20 deep M20x2.5; 20 deep M20x2.5; 20 deep M20x2.5; 20 deep
152.4
161.6
270
224.5
Note: The mounting flange may be turned through 90. Standard position as illustrated. Please state in clear text if required.
1) 2) 3)
30 pressure angle, flat root, side fit, tolerance class 5 O-ring included in the delivery contents DIN 13, for max. tightening torque, please refer to general notes on page 64
165.1
224.5
58/64
Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
Overview of Attachments for A11V(L)O

Through drive
A11VO
Coupler for splined Code shaft
Attachment 2nd pump A10V(S) A4FO A4VG A10VG External O/53 gear pump Size (shaft) Size (shaft) Size (shaft) Size (shaft) Size (shaft) Size (shaft) 18 (U) 10 (U) Frame size F Size 4-22 1) 18 (S) 10 (S) 28 (S, R) 28 (S, R) 16, 22, 28 (S) 18 (S) Frame size N 45 (U) 45 (U, W) Size 20-32 1) Frame size G Size 38-45 1) 45 (S, R) 40 (S) 45 (S, R) 28 (S) 28, 45 (S) 60 (U, W) 40 (Z) 71 (S, R) 60 (S) 2) 40, 56, 71 (S) 63 (S) 60 (S) 85 (U) 100 (U) 100 (S) 85 (S) 40, 56 (Z) 40, 56 (A) 60 (Z) 71 (Z) 75 (S) 95, 130, 145 (S) 140 (S) 90, 125 (S) 75 (Z) 125 (Z) 95 (Z) 90, 125 (A) 130, 145 (Z) 190, 260 (S) 180, 250 (S) 190 (Z) 180 (Z) 260 (Z) A11VO A10V(S)O/31
Through drive
Flange 82-2 (A)
available for size 40...260 40...260 40...260
5/8 in
K01 K52 K02
3/4 in 101-2 (B) 7/8 in
1 in W35 127-2 (C) 1 1/4 in 1 1/2 in W30 W35 152-4 (D) 1 1/4 in 1 3/4 in W40 W45 W50 165-4 (E) 1 3/4 in W50 W60
1) 2)
K04 K79 K07 K24 K80 K61 K86 K17 K81 K82 K83 K72 K84 K67
40...260 40...260 60...260 95...260 60...260 60...260 75...260 130...260 75...260 95...260 130...260 190...260 190...260 260
Rexroth recommends special versions of the gear pumps. Please ask. Only A10VO with 4-hole mounting flange can be mounted to A11V(L)O 190 and 260.
Combination Pumps A11VO + A11VO

Total length A 1)
A11VO 1st pump Size 40 Size 60 Size 75 Size 95 Size 130/145 Size 130/145 2) Size 190 Size 190 2) Size 260 Size 260 2)
1) 2)
2nd pump
Size 40 Size 60 Size 75 Size 95 Size 130/145 Size 130/145 2) Size 190 Size 190 2) Size 260 Size 260 2)
490 528 551 585 586.8 619 620 662.5
507 525 560 572 606 609.8 642 633.5 675.5
550 577 600 634 652 684 677 719
604 627 661 679 711 704 746
650 684 702 734 727 769
698 732 750 782 775 817
723.6 755.8 746.8 789.3
772.3 804.5 795.5 838
When using the Z shaft (splined shaft DIN 5480) for the attached pump (2nd pump) Version with charge pump A11VO (1st pump)
772 828 814.5 870.5 Coupler Flange
When ordering combination pumps, the type designations of the 1st and 2nd pumps must be connected by a "+". Ordering code 1st pump + Ordering code 2nd pump Ordering example: A11VO130LRDS/10R-NZD12K61 + A11VO60LRDS/10R-NZC12N00
A11VO (2nd pump)
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
59/64
Swivel Angle Indicator

Optical swivel angle indicator, V
With the optical swivel angle indicator, a mechanical pointer on the side of the pump case displays the position of the swivel angle of the pump. T1 GM A Parameters Supply voltage Ub Output voltage Ua Reverse-connect protection EMC stability Vg max Vg min Operating temperature range Vibration resistance Sinusoidal vibration EN 60068-2-6 S Shock resistance: Continuous shock IEC 68-2-29 Resistance to salt spray DIN 50021-SS Type of protection DIN/EN 60529 Case material
0
10...30 V DC 2.5 V (Vg min) 4.5 V (Vg max)
Short-circuit-proof Details on request -40C...+125C 10 g / 5...2000 Hz
T2
Vg max
Vg min
M1
25 g 96 h IP67 and IP69K synthetic material
Mating connector AMP Superseal 1.5; 3-pin, Rexroth mat. no. R902602132 Consisting of: AMP no. 1 female connector case, 3-pin _____________ 282087-1 C 3 single wire seals, yellow __________________ 281934-2 3 female connector contacts 1.83.3 mm _____ 283025-1 Size 40 60 75 95 130 190 260 60.7 63,5 70.9 87.6 87.6 A 50.5 not available 97.0 104.0 112.0 123.5 137.0 A Detail V not to scale C 84.0 The mating connector is not included in the delivery contents. This can be delivered by Rexroth on request.
Electric swivel angle sensor, R

With the electric swivel angle indicator the swivel position of the pump is measured by an electric swivel angle sensor. It has a robust, sealed case and integrated electronics designed for automotive applications. As an output the Hall effect swivel angle sensor supplies a voltage signal proportional to the swivel angle (see technical parameters). T1 GM A Size 40 60 75 95 130 190 260
Ground Ub Output voltage Ua
V
A 50.5 60.7 63.5 70.9 87.6 87.6 B 88.5 not available 98.7 101.5 108.9 125.6 125.6 C 118.3 131.3 138.3 146.3 157.8 171.3
Vg max
Vg min
R T2
M1
60/64
Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
Connector for Solenoids

DEUTSCH DT04-2P-EP04, 2-pin
molded, without bidirectional suppressor diode (standard) __________________________________________ P Type of protection according to DIN/EN 60529: IP67 and IP69K Circuit diagram symbol without bidirectional suppressor diode
Mating connector DEUTSCH DT06-2S-EP04 Rexroth mat. no. R902601804 Consisting of: DT designation 1 case ________________________________DT06-2S-EP04 1 wedge _______________________________________W2S 2 female connectors ___________________ 0462-201-16141 The mating connector is not included in the delivery contents. This can be delivered by Rexroth on request.
50 68.5
Note for round solenoids: The position of the connector can be changed by turning the solenoid body. Proceed as follows: 1. Loosen fixing nut (1) 2. Turn the solenoid body (2) to the desired position. 3. Tighten the fixing nut Tightening torque of fixing nut: 5+1 Nm (width across the flats WAF 26, 12kt DIN 3124)
37
36
(2) (1)
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
61/64
Installation Notes
General During commissioning and operation, the axial piston unit must be filled with hydraulic fluid and air bled. This is also to be observed following a relatively long standstill as the system may empty via the hydraulic lines. The case drain in the case interior must be directed to the tank via the highest tank port (T1, T2). The minimum suction pressure at port S must not fall below 0.8 bar absolute (without charge pump) or 0.6 bar (with charge pump). In all operational conditions, the suction line and case drain line must flow into the tank below the minimum fluid level. Installation position See examples below. Additional installation positions are available upon request. Below-tank installation (standard) Pump below the minimum fluid level of the tank. Recommended installation positions: 1 and 2. Above-tank installation Pump above the minimum fluid level of the tank. Observe the maximum permissible suction height hs max = 800 mm. The version A11VLO (with charge pump) is not designed for installation above the tank. Recommendation for installation position 7 (shaft up): A check valve in the case drain line (opening pressure 0.5 bar) can prevent the case interior from draining. For control options with pressure control, displacement limiters, HD and EP control, the minimum displacement setting must be Vg 5% Vg max.
1
SB ht min amin hmin
2
SB ht min hmin amin T2 T1 R S S R T1
5
L1 L2 T1 R S T2 hS max ht min hmin amin
6
L1 L2 S SB SB hS max ht min hmin T2 R T1
amin
3
SB ht min amin S T1 hmin
4
SB ht min hmin
7
L1 R L2 0.5 bar T2 hS max ht min amin hmin T1 S
amin
T2 R R T2 T1 S
SB
hs max = 800 mm, ht min = 200 mm, hmin = 100 mm, SB = Silencer plate (baffle plate) When designing the tank, ensure adequate space amin between the suction line and the case drain line to prevent the heated, returned fluid from being directly drawn back out. Installation position Air bleeding 1 2 3 4 T1 R T1/T2 R Filling S + T1 S + T2 S + T1/T2 S + T1/T2 Installation position Air bleeding 5 6 7 L1 + L2 R + L2 L1 + L2 Filling L2 (S) + L1 (T1) L2 (S) + L1 (T2) L2 (S) + L1 (T1/T2)
62/64
Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
Installation Notes
Tank installation Pump below the minimum fluid level in the tank.
8
T1
9
R SB
ht min ht min
SB T2 S T1
amin
hmin
hmin
amin
10
R
SB
ht min
T2
hmin
amin
T1
hs max = 800 mm, ht min = 200 mm, hmin = 100 mm, SB = Silencer plate (baffle plate) When designing the tank, ensure adequate space amin between the suction line and the case drain line to prevent the heated, returned fluid from being directly drawn back out. Installation position Air bleeding
8 9 10 T1 R R
Filling
automatically via all open T1, T2, R and S ports, though position below the hyraulic fluid level
RE 92500/10.09
A11VO Series 1
Bosch Rexroth AG
63/64
Notice
64/64
Bosch Rexroth AG
A11VO Series 1
RE 92500/10.09
General Notes
The A11VO pump is designed to be used in open circuits. Project planning, assembly and commissioning of the axial piston unit require the involvement of qualified personnel. The service line ports and function ports are only designed to accommodate hydraulic lines. During and shortly after operation, there is a risk of burns on the axial piston unit and especially on the solenoids. Take appropriate safety measures (e. g. by wearing protective clothing). Depending on the operational state of the axial piston unit (operating pressure, fluid temperature), the characteristic may shift. Pressure ports: The ports and fixing threads are designed for the specified maximum pressure. The machine or system manufacturer must ensure that the connecting elements and lines correspond to the specified operating conditions (pressure, flow, hydraulic fluid, temperature) with the necessary safety factors. The data and notes contained herein must be adhered to. The following tightening torques apply: - Threaded hole for axial piston unit: The maximum permissible tightening torques MG max are maximum values for the threaded holes and must not be exceeded. For values, see the following table. - Fittings: Observe the manufacturer's instruction regarding the tightening torques of the used fittings. - Fixing screws: For fixing screws according to DIN 13, we recommend checking the tightening torque individually according to VDI 2230. - Locking screws: For the metal locking screws supplied with the axial piston unit, the required tightening torques of locking screws MV apply. For values, see the following table. The product is not approved as a component for the safety concept of a general machine according to DIN EN ISO 13849.
Thread size M12x1.5 M14x1.5 M22x1.5 M26x1.5 M33x2 DIN 3852 DIN 3852 DIN 3852 DIN 3852 DIN 3852
Max. permissible tightening Required tightening torque WAF torque of the screw thread for locking screws MV Hexagon socket MGmax 50 Nm 80 Nm 210 Nm 230 Nm 540 Nm 25 Nm 35 Nm 80 Nm 120 Nm 310 Nm 6 mm 6 mm 10 mm 12 mm 17 mm
Bosch Rexroth AG Hydraulics Axial Piston Unit Glockeraustrae 2 89275 Elchingen, Germany Tel.: +49 (0) 73 08 82-0 Fax: +49 (0) 73 08 72 74 [email protected] www.boschrexroth.com/brm
This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. Without their consent it may not be reproduced or given to third parties. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The given information does not release the user from the obligation of own judgement and verification. It must be remembered that our products are subject to a natural process of wear and aging. Subject to change.

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Electric Drives and Controls

Linear Motion and Assembly Technologies

Axial Piston Variable Pump A11VO

RE 92500/10.09 1/64 Replaces: 06.09

Ordering Code / Standard Program

Axial piston unit

40 60 75 95 130 145 190 260 L

03 Pump, open circuit

Control unit Power control with override

cross sensing high-pressure related pilot-pressure related electric U = 12 V U = 24 V

DR DRS DRG DRL p = 10 bar HD1 p = 25 bar HD2 D G EP1 EP2 D G

Ordering Code / Standard Program

09 NBR (nitrile-caoutchouc), shaft seal ring in FKM (fluor-caoutchouc)

N 40 60 75 95 130 145 190 260 Z P S T

for combination pump

Mounting flange SAE J744 2-hole

40 60 75 95 130 145 190 260 C D G

40 60 75 95 130 145 190 260 12

1 1/4in 1 1/2in W30 W35

1 1/4in 1 3/4in W40 W45 W50

1 3/4in W50 W60

Ordering Code / Standard Program

40 60 75 95 130 145 190 260 V R

40 60 75 95 130 145 190 260 P

Standard / special version Standard version

Hydraulic fluid temperature range

Case drain pressure

Temperature range of the shaft seal ring

Flushing the case

0,9 Displacement Vg / Vg max

Charge pump (impeller)

n (w n (w ith ch itho arge ut c p har ump) ge pum p

0.0048 0.0082 17500 1.35 40

rad/s2 22000 l 1.1 kg 32

rad/s2 10500 l 2.9 kg 72

Permissible input and through drive torques

40 234 468 32 912 W35 314 1 in 602 1 1/4 in 314

60 326 648 35 912 W35 602 1 1/4 in 970 1 3/8 in 521

75 412 824 40 1460 W40 602 1 1/4 in 970 1 3/8 in 660

95 521 1044 45 2190 W45 1640 1 3/4 in 822

130 724 1448 50 3140 W50 1640 1 3/4 in 1110

145 808 1448 50 3140 W50 1640 1 3/4 in 1110

190 1075 2226 55 3140 W50 1640 1 3/4 in 2670 2 in 1760

TE perm. Nm TE perm. Nm TE perm. Nm TE perm. Nm TD perm. Nm

Vg n v 1000 Vg p 20 mh 2Tn 60,000

R T2 Size 190 ... 260

Size 190 ... 260 Z PHD

R T2 Size 190 ... 260

R T2 Size 190 ... 260

Size 190 ... 260 Z Z

Size 190 ... 260

Nominal resistance (at 20C) 5.5

100 % 100 % see connector version, page 60

Overview of power overrides

LR3 LE1/2 LG1

Power control with pressure cut-off, 2-stage

390 370 350 320

Circuit diagram LRD Size 40...145

Circuit diagram LRE Size 40...145 Y