A6 V

RE 91 604/05.
99
RE 91 604/05.99
replaces: 12.95
Variable Displacement Motor A6VM

for open and closed ciruits Sizes 28...1000 Series 6 Nominal pressure up to 400 bar Peak pressure up to 450 bar
A6VM...HD
Index
Features 1 Ordering Code / Standard Program 2...3 Technical Data 4...7 DA - Hydraulic Control, Speed Related 8...9 HA - Automatic Control, High Pressure Related 10...13 HD - Hydraulic Control, Pilot Pressure Related 14...17 HZ - Hydraulic Two-Position Control 18 EZ - Electrical Two-Position Control, with Switching Solenoid 19 EP - Electrical Control, with Proportional Solenoid 20...22 Unit Dimensions Size 28 23 Unit Dimensions Size 55 24 Unit Dimensions Size 80 25 Unit Dimensions Size 107 26 Unit Dimensions Size 140 27 Unit Dimensions Size 160 28 Unit Dimensions Size 200 29 Unit Dimensions Size 250 30 Unit Dimensions Size 355 31 Unit Dimensions Size 500 32 Unit Dimensions Size 1000 33 Winch Motion Control Valve MHB...E, Simple Function 34 Drive Motion Control Valve MHB...R, Double Function 35 Flushing and Boost Pressure Valve 36 Speed Sensor 37 Swivel Angle Indicator 38 Preference Types 39
Features
Variable displacement motor with axial piston rotary group of bent axis design, for hydrostatic drives in open and closed circuits. The motor is suitable for both mobile and industrial applications. The wide control range of the variable displacement motor allows it to meet the requirements of high speed and high torque. The displacement is infinitely variable in the range Vg max to Vg min = 0. Output speed is proportional to flow and inversely proportional to displacement. The output torque increases with the pressure drop between the high and low pressure sides and with increasing displacement. Wide control range for hydrostatic drives Various control and regulating devices Cost saving through elimination of gearbox and possibility of using smaller motors Compact, robust bearing system with long service life Low unit power Good starting characteristics Low inertia Wide swivel range
A6VM
1/40
Brueninghaus Hydromatik
RE 91 604/05.99
Ordering Code / Standard Program

Hydraulic fluid Mineral oil (no code) HF-fluids
sizes 28...200 (no code) sizes 250...1000 (only in connection with drive shaft bearings "L")
E A6V
Axial piston unit Bent axis design, variable displacement Drive shaft bearings Mechanical bearings (no code) Long-Life bearings Mode of operation Motor (plug-in motor A6VE see RE 91606) Size Displacement Vg max (cm3) Control device Hydraulic control pilot pressure related 28...200 250...500 1000
L M
28 55 80 107 140 160 200 250 355 500 1000 28 55 80 107 140 160 200 250 355 500 1000 HD1 HD2 HD3 HZ HZ1 HZ3 EP1 EP2 EZ1 EZ2 EZ3 EZ4 HA1 HA2 DA DA1 DA2 DA3 DA4 DA5 DA6
Sizes 28...200: production plant Elchingen; Sizes 250...1000: production plant Horb
HD1 HD2 HD3 HZ HZ1 HZ3 Electrical control, control voltage 12 V EP1 with proportional solenoid 24 V EP2 Electrical control voltage 12 V EZ1 two-position control, 24 V EZ2 with switching solenoid 12 V EZ3 24 V EZ4 Automatic control, without pressure increase HA1 high pressure related with pressure increase p = 100 bar HA2 Hydraulic control, speed related DA pSt/pHD = 5/100, hydraulic valve for travel direction DA1 electrical valve for travel direction 12 V DA2 + electrical Vg max-switch 24 V DA3 pSt/pHD = 8/100, hydraulic valve for travel direction DA4 electrical valve for travel direction 12 V DA5 + electrical Vg max-switch 24 V DA6
pilot pressure increase 10 bar 25 bar 35 bar Hydraulic two-position control
Pressure control (only for HD, EP) without pressure control (no code) Pressure control, direct control direct control, with 2nd pressure setting remote control Override of HA-control (only for HA1, HA2) without override (no code) Hydraulic override Electrical override control voltage Electrical override + el. valve for travel direction Series control voltage
28 55 80 107 140 160 200 250 355 500 1000 D E G
12 V 24 V 12 V 24 V
T U1 U2 R1 R2 6
Index 3 Brueninghaus Hydromatik 2/40 A6VM
RE 91 604/05.99
Hydraulic fluid Axial piston unit Drive shaft bearings Mode of operation Size Control device Series Index Direction of rotation viewed on shaft end
1
A6V
/ 6 3 W
- V
alternating
W 28...200 250...1000 1 2 V A Z P B H 010 017 020 027 080 088 150 370 380
Setting range for displacement ) V = 0 to 0,8 V (no code) V V = 0 to 0,4 V V > 0,4 V to 0,8 V V
g min g max g min g max g min g max g max
g max
g max
=V =V
g max
g max
to 0,8 V to 0,8 V
g max g max
Seals FKM (fluor-caoutchouc) Shaft end Splined shaft DIN 5480 Parallel shaft with key DIN 6885 Mounting flange ISO 4-hole ISO 8-hole Service line connections Ports A, B: SAE rear end (metric threads) Ports A, B: SAE on (opposite) sides (metric threads) Port plate for mounting a motion control valve
28 55 80 107 140 160 200 250 355 500 1000
01 0 7 02 0 7 08 0 8 15 0 37 0 38 0 0 7 8
28 55 80 107 140 160 200 250 355 500 1000
Ports A, B: SAE on (opposite) sides + rear end Port plate with pressure relief valve, for mounting a motion control valve 2)
Valves without valve with flushing and boost pressure valve with built-on motion control valve (only for size 250) Speed sensor without speed sensor (no code) suitable for fitting speed sensor Swivel angle indicator without swivel angle indicator (no code) with optical swivel angle indicator with electronical swivel angle indicator Start of control at V (standard for HA) at V (standard for HD, HZ, EP, EZ, DA)
g min g max
1 2
28 55 80 107 140 160 200 250 355 500 1000 D V E A B

3 g min g max
) indicate in the order displacement setting in clear text: V = ... cm , V ) only possible in connection with controls HD, HA1, HA2, EP
= ... cm
= available A6VM
= in preparation
= not available 3/40
= Preferred program (preferred types see page 39)
RE 91 604/05.99
Technical Data
Fluid We request that before starting a project detailed information about the choice of pressure fluids and application conditions are taken from our catalogue sheets RE 90220 (mineral oil), RE 90221 (environmentally acceptable hydraulic fluids) and RE 90223 (fire resistance fluids, HF). When using HF- or environmentally acceptable hydraulic fluids possible limitations for the technical data have to be taken into consideration. If necessary please consult our technical department (please indicate type of the hydraulic fluid used for your application on the order sheet). Operating viscosity range In order to obtain optimum efficiency and service life, we recommend that the operating viscosity (at operating temperature) be selected from within the range: opt = operating viscosity 16...36 mm2/s referred to the loop temperature (closed circuit) or tank temperature (open circuit). Viscosity limits The limiting values for viscosity are as follows: Sizes 28...200 min = 5 mm2/s, short term at a max. permissible temperature tmax = 115C max = 1600 mm2/s, short term on cold start (tmin = -40C)
Please note that the max. fluid temperature of 115C is also not exceeded in certain areas (for instance bearing area). At temperatures of -25C up to -40C special measures may be required for certain installation positions. Please contact us for further information. Notes on the selection of the hydraulic fluid In order to select the correct fluid, it is necessary to know the operating temperature in the loop (closed circuit) or the tank temperature (open circuit) in relation to the ambient temperature. The hydraulic fluid should be selected so that within the operating temperature range, the operating viscosity lies within the optimum range (opt) (see shaded section of the selection diagram). We recommend that the highest possible viscosity range should be chosen in each case. Example: At an ambient temperature of X C the operating temperature is 60C. Within the operating viscosity range (opt; shaded area), this corresponds to viscosity ranges VG 46 or VG 68. VG 68 should be selected. Important: The leakage oil (case drain oil) temperature is influenced by pressure and motor speed and is always higher than the circuit temperature. However, at no point in the circuit may the temperature exceed 115C for sizes 28...200 or 90C for sizes 250...1000. If it is not possible to comply with the above condition because of extreme operating parameters or high ambient temperatures we recommend housing flushing via port U or use of a flushing valve (see page 36). Please consult us.
Sizes 250...1000 min = 10 mm2/s, short term at a max. permissible leakage oil temperature tmax = 90C max = 1000 mm2/s, short term on cold start (tmin = -25C)
Selection diagram
2500-40 1600 1000 600 400 200

viscosity in mm2/s
-20
20
40
60
80 100
1600
0 10 G V 68 G V 46 G V 32
VG
22
100 60 40 20 10
36 opt. 16
5 -40 tmin = -40C

-25
-10 0 10 30 50 fluid temperature range
70
5 90 115 temperature t in C tmax = +115C
4/40
A6VM
RE 91 604/05.99
Technical Data
Filtration The finer the filtration the better the achieved purity grade of the pressure fluid and the longer the life of the axial piston unit. To ensure the functioning of the axial piston unit a minimum purity grade of: 9 to NAS 1638 18/15 to ISO/DIS 4406 is necessary. At very high temperatures of the hydraulic fluid (90C to max. 115C, not perm. for sizes 250...1000) at least cleanless class 8 to NAS 1638 17/14 to ISO/DIS 4406 is necessary. If above mentioned grades cannot be maintained please consult supplier. Operating pressure range Maximum pressure at port A or B (pressure data to DIN 24312) Case Drain Pressure Shaft seal ring FKM (fluor-caoutchouc) The lower the speed and the case drain pressure the higher the life expectation of the shaft seal ring. The values shown in the diagram are permissible loads of the seal ring and shall not be exceeded. At stationary pressure loads in the range of the max. admissible leakage pressure a reduction of the life experience of the seal ring will result. For a short period (t < 5 min.) pressure loads up to 5 bar independent from rotational speeds are permissible respectively for sizes 28...200. Sizes 28...200
6
perm. pressure pabs. max. (bar)
5 4 3 2 1 2000
sizes 107, 140 sizes 160, 200
Sizes 28...200
Nominal pressure pN Peak pressure pmax 400 bar 450 bar*
size 28 size 55 size 80
*) Attention: shaft end Z with drives of radial force loads at the drive shaft (pinion V-belt drives) necessitate reduction of the nominal pressure to pN = 315 bar (please contact us).
4000
6000
8000
10000
speed n (rpm) Sizes 250...1000
Sizes 250...1000 Nominal pressure pN Peak pressure pmax
350 bar 400 bar

perm. pressure pabs. max. (bar)
6 5 4 3 2 1
size 250 size 355
With pulsating loads above 315 bar we recommend using the model with splined shaft A (sizes 28...200) or with splined shaft Z (sizes 250...1000). The summ of the pressures at ports A and B may not exceed 700 bar. Direction of flow clockwise rotation A to B anti-clockwise rotation B to A
size 500
size 1000
0
500 1000 1500 2000 2500 3000 3500
speed n (rpm)
Speed range There is no limitation on minimum speed nmin. If uniformity of rotation is required, however, speed nmin should not be allowed to fall below 50 rpm. See table on page 6 for max. permissible speeds. Installation position Optional. The motor housing must be filled with fluid prior the commissioning, and must remain full whenever it is operating. For extensive information on installation position, please consult our data sheet RE 90 270 before completing your design work. Long-Life-bearings (sizes 250...1000) (for high life expectancy and use of HF-fluids) The outer dimensions of the axial piston motors are identical to standard design (without long life bearings). The change from standard design to long life bearing system is possible. We recommend to apply bearing flushing at port U.
Special operation conditions may require limitations of these values. Note: - max. permissible motor speeds are given in the table on page 6. - max. permissible housing pressure pabs. max _____________________ 6 bar The pressure in the housing must be the same as or greater than the external pressure on the shaft seal. Influence housing pressure to start of control The housing pressure influences the start of control of the variable motor for the following controls: An increase of the housing pressure leads to an increase of the start of control for the HA control (only sizes 250...1000), HA.T and HD. For the DA control a lowering of the start of control is effected. The setting on the test bench in the factory prior to delivery is pabs = 1 bar (sizes 250...1000) respectively pabs = 2 bar housing pressure (sizes 28...200).
A6VM
5/40
RE 91 604/05.99
Technical Data
Table of values (theoretical values, without considering mh and v; values rounded) Size
Displacement 1)
28
Vg max Vg 0 nmax at Vg max nmax at Vg < Vg,1 Vg,1 nmax at Vg 0
cm3 cm
3
55
54,8 0
80
80 0
107 140 160 200 250 355 500 1000

107 0 140 0 160 0 200 0 250 0 355 0 500 0 1000 0
28,1 0
Max. speed (at max. permitted flow)
rpm rpm cm
3
5550 4450 3900 3550 3250 3100 2900 2500 2240 2000 1600 8750 7000 6150 5600 5150 4900 4600 3300 2950 2650 2100 18 35 51 68 88 101 126 190 270 385 762
rpm L/min
10450 8350 7350 6300 5750 5500 5100 3300 2950 2650 2100 156 244 312 1,27 509 1,2 380 1,70 681 1,5 455 2,23 891 1,8 469 2,54 580 3,18 625 3,98 795 5,65 1000 1600 7,96 15,92
Max. perm. flow Torque constants Max. torque Case volume Moment of inertia about drive axis Weight (approx.)
1
qV max Tk at Vg max Tmax at Vg max 2)
Nm/bar 0,446 0,87 Nm L 179 0,5 349 0,75
1019 1273 1391 1978 2785 5571 2,4 2,7 3,0 5,0 7,0 16,0
J m
kgm2 kg
0,0014 0,0042 0,0080 0,0127 0,0207 0,0253 0,0353 0,061 0,102 0,178 0,550 16 26 34 47 60 64 80 90 170 210 430
) The minimum and maximum displacement are infinetely adjustable, see ordering code page 3 (note for sizes 250...1000: Vg min = 0,2 . Vg max , Vg max = Vg max , when there is no indication in the order!) 2 ) sizes 28...200: p = 400 bar; sizes 250...1000: p = 350 bar Minimum inlet pressure at port A (B) min. inlet pressure pperm. min (bar)
16 14
Vg max Vg 1
Permissible displacement, speed related

1,0 0,8
sizes 28...200
10 8 6
0,3 Vg max
displacement Vg / Vg max
12
0,6 0,4 0,2 0
sizes 250...1000
4 2 0 0 0,2 0,4 0,6 0,8 1
0,2
0,4
0,6
0,8
1,0
1,2
1,4
1,6
n / nmax at Vg 0 In order to avoid damage of the variable motor a minimum inlet pressure at the inlet zone must be assured. The minimum inlet pressure is related to the rotational speed and swivel angle (displacement) of the variable motor.
n / nmax at Vg max
6/40
A6VM
RE 91 604/05.99
Technical Data
Output drive Permissible axial and radial loading on drive shaft. The values given are maximum values and not permissible for continuous operation. Size 28 mm N N 12,5 5696 55 15 10440 500 500 4,6 80 17,5 13114 710 710 7,5 107 20 15278 900 900 9,6 140 22,5 17808 1030 1030 11,3 160 22,5 20320 1120 1120 13,3 200 25 22896 1250 1250 15,1 250 41 1200 )
1
355 52,5 1500 )

1
500 52,5 1900 )

1
1000 67,5 26001) 10000 2600

2
a Fq max Fax max
+ Fax max - Fax max

N/bar
315 315
4000 1200 17,0
5000 1500
2
6250 1900
2
Fax perm./bar
1 2
) Axial piston unit in stationary or in bypass operation, please contact us when appearing higher forces! ) Please contact us!
Code explanation a = distance of Fq from shaft shoulder Fq max = max. perm. radial force at distance a (at intermittent operation) Fax max = max. perm. axial force when stationary or when axial piston unit is running at zero pressure Fax perm./bar= perm. axial force/bar operating pressure
The direction of the max. axial force must be noted by sizes 28...200 - Fax max = increased bearing life + Fax max = reduced bearing life (avoid if possible)
Calculation of size Flow
qV = n
=
Vg n 1000 v qV 1000 v Vg Vg p mh 20 p
in L/min
Optimal force direction of Fq (valid for sizes 28...200) By means of appropriate force directions of Fq the bearing load caused by inside rotary group forces can be reduced. An optimal life expectation of the bearing can be reached.
Gear drive
opt = 45
Output speed
in rpm
op = t 45
alternating rotation
Output torque
1,59 Vg p mh = 100 or Output power
in Nm in Nm
"anti-clockwise" rotation pressure at port B
"clockwise" rotation pressure at port A
T = TK p mh P
= 2pTn Tn = 60 000 9549 qV p t 600 in cm3 in Nm in bar in rpm in Nm/bar
V-belt drive
alternating rotation
=7 0
in kW
opt
pt
=7
Vg T p n TK v mh t
= = = = = = = =
geometric displacement per rev. torque pressure differential speed torque constants volumetric efficiency mech.-hyd. efficiency overall efficiency
"clockwise" rotation pressure at port A
"anti-clockwise" rotation pressure at port B
A6VM
7/40
RE 91 604/05.99
DA
Hydraulic Control, Speed Related

If operating pressure should rise above the value set with the pressure control, the motor is then swivelled towards a higher displacement volume (higher torque, lower speed). When designing a drive using DA control, note also the technical data of variable pump A4VG with DA control. A computer program is available at Brueninghaus Hydromatik to help you with the design of your drive. Full details from our Mobile Sales Division on request.
The A6VM variable motor with speed related hydraulic control is particularly suitable for use in hydrostatic transmissions in conjunction with variable pump A4VG with DA control. The swivel angle of the hydraulic motor is controlled by means of the pilot pressure determined by the input speed of the A4VG variable pump and by the operating pressure. An increase in the pump input speed and thus in the pilot pressure causes the motor, in relation to the existing operating pressure, to swivel towards a lower displacement volume (lower torque, higher speed). DA, DA1, DA4 Hydraulic control, speed related with hydraulic valve for travel direction Through the control pressure X1 or X2 this valve is switched on/off dependend on the direction of rotation (travel direction). direction of rotation operation pressure in control pressure in clockwise anti-clockwise A B X1 X2
DA2, DA3, DA5, DA6 Hydraulic control, speed related with el. valve for travel direction + el. Vg max-switching process The electrical valve is operated by the pressure spring or switch solenoid (a) dependent on the rotational direction (travel direction). Through connection of the electric current at the switch solenoid (b) override of the control is possible and the motor is switched to max. swivel angle (high torque, low speed) (el. Vg max-switching process). DA2, DA5 switching solenoid a, b 12 V DC; 1,6 A (min.) switching solenoid a, b 24 V DC; 0,8 A (min.) operating pressure in switching solenoid a A B energised de-energised
Hydraulic control, speed related DA1, DA4 Sizes 28...200
DA3, DA6
direction of rotation clockwise anti-clockwise
Hydraulic control, speed related DA2, DA3, DA5, DA6 Sizes 28...200
Hydraulic control, speed related DA Sizes 250...1000

X1 X2 MSt
8/40
A6VM
RE 91 604/05.99
Unit Dimensions DA
Before finalising your design, please request a certified drawing.
Unit dimensions DA1, DA4 Sizes 28...200
Unit dimensions DA2, DA3, DA5, DA6 Sizes 28...200
switching solenoid b switching solenoid a
Size 28 55 80 107 140 160 200
A1 216 242 271 291 322 329 346
A2 152 179 207 216 247 254 271
A3 120 122 127 134 141 141 146
A4 93 94 100 107 115 115 119
A5 136 151 167 175 195 197 209
A6 160 160 160 174 174 174 174
ports X1, X2 locking GE-8LM locking GE-8LM locking GE-8LM locking GE-8LM locking GE-8LM locking GE-8LM locking GE-8LM
Size 28 55 80 107 140 160 200
A1 218 245 271 292 323 330 347
A2 175 202 230 239 270 277 294
A3 158 159 162 173 181 181 185
A4 130 132 138 146 154 153 158
A5 136 151 167 175 195 197 209
A6 110 110 110 112 112 112 112
A7 8,5 8,5 8,5 8,5 8,5 8,5 8,5
port X1 M14x1,5 M14x1,5 M14x1,5 M14x1,5 M14x1,5 M14x1,5 M14x1,5
X1: pilot pressure port Unit dimensions DA Size 250 Unit dimensions DA Sizes 355, 500
A1 A5
A1
G X1
A8
X1
G
A2 A4 A6
X2
A7
MSt
A8
A5
A7
MSt
X1
X1
MSt
A6 A4 A2
A9
A3
A9
M
Size 250 A1 A2 A3 385 188 (max) 248 A4 126 A5 307 A6 161
M
A7 296 A8 159 A9 227
M
Size 355 500 A1 A2 A3 432 203 (max) 279 490 215 (max) 306 A4 140 151 A5 327 423 A6 123 137
M
A7 422 481 A8 108 123 A9 257 284
ports X1, X2 : locking B0-GEV 8L/M14x1,5-WD
ports X1, X2 : M14x1,5
A6VM
9/40
A3
RE 91 604/05.99
HA
Automatic Control, High Pressure Related

HA1
350
operating pressure p (bar)
250 200 150 100

80
start of control, setting range
HA1: Virtually no pressure increase An working pressure increase of p 10 bar results in an increase of the displacement from 0 cm3 to Vg max (sizes 28...200) respectively from 0,2 Vg max to Vg max (sizes 250...1000). Start of control, setting range sizes 28...200 ___________________________ 80 350 bar sizes 250...10000 ________________________ 80 340 bar When ordering please state required start of control in clear text, e.g.: start of control at 300 bar Automatic control, high pressure related HA1 Sizes 28...200
50
sizes 28...200 sizes 250...1000
0
Vg 0
0,2
0,4
Vg
0,6
Vg max
0,8
1,0
Vg max
diplacement Note: - Because of safety reasons hoist winch drives are not allowed with control devices with start of control at Vg min (standard design with HA)!
Automatic control, high pressure related HA1 Sizes 250...1000
10/40
pressure increase p 10 bar A6VM
With the automatic, high pressure related control, setting of the displacement is effected automatically as a function of the operating pressure. This control device measures the operating pressure at A or B internally (no pilot line required) and swivels from Vg min with increasing working pressure to Vg max once the pressure setting of the control is reached. Standard version HA1, HA2: Start of control at Vg min (min. torque, max. perm. speed) End of control at Vg max (max. torque, min. speed)
300
RE 91 604/05.99
HA
Automatic Control, High Pressure Related

HA2
350
HA2: Pressure increase p = 100 bar An working pressure increase from p = 100 bar results in an increase of the displacement from 0 cm3 to Vg max (sizes 28...200) respectively from 0,2 Vg max to Vg max (sizes 250...1000). Start of control, setting range sizes 28...200 ___________________________ 80 350 bar sizes 250...10000 ________________________ 80 250 bar When ordering please state required start of control in clear text, e.g.: start of control at 200 bar Automatic control, high pressure related HA2 Sizes 28...200
operating pressure p (bar)
300 250 200 150 100

80
50
sizes 28...200 sizes 250...1000
0 0
Vg 0
start of control, setting range
0,2
0,4
Vg
0,6
Vg max
0,8
1,0
Vg max
displacement
Automatic control, high pressure related HA2 Sizes 250...1000
A6VM
11/40
pressure increase p 100 bar
RE 91 604/05.99
HA
Automatic Control, High Pressure Related (Override)

R1, R2 Electrical override of pressure setting, with electrical valve for travel direction On the HA control version the high pressure related control can be overridden by a electrical signal to a switching solenoid b. The override swivels the variable to a max. swivel angle. switching solenoid b de-energised no override switching solenoid b energised motor set to Vg max The travel directional valve assures that the preselected pressure side of the variable motor always controls the swivel angle even at a change of the high pressure side (for instance travel drive down hill). The swivel of the variable motor to a bigger displacement can be avoided. In relation of a change of direction (travel direction) the travel directional valve is actuated through the pressure spring or the switch solenoid a. direction of rotation clockwise anti-clockwise R1 R2 operating pressure in swtiching solenoid a A B de-energised energised
U1, U2 Electrical override of pressure setting On version HA1 the high pressure related control can be overridden by means of an electrical signal to a switching solenoid. The override causes the motor to swivel to its maximum angle. Switching solenoid de-energised no override Switching solenoid energised motor set to Vg max U1 U2 switching solenoid 12 V DC, 1,6 A (min.) switching solenoid 24 V DC, 0,8 A (min.)
Start of control adjustable between 80 and 300 bar (state required setting in clear text when ordering) HA1U1, HA1U2
switching solenoid a, b 12 V DC 1,6 A (min.) switching solenoid a, b 24 V DC 0,8 A (min.)
HA1R1, HA1R2
HA2U1, HA2U2
T Hydraulic override of pressure setting For the HA control the start of control can be influenced by applying a pilot pressure at port X. 1 bar control pressure lowers the start of control by 17 bar (sizes 28...200) or 8 bar (sizes 250...1000). Example (sizes 28...200): Start of control setting Pilot pressure at X Start of control 300 bar 0 bar 300 bar 300 bar 10 bar 130 bar
HA2R1, HA2R2
If the override is only required to set the max displacement (motor swivel to Vg max), a pilot pressure of up to 100 bar max. is permissible. (Circuit diagram and unit dimensions see control HA1, HA2, port X open, at sizes 250...1000 no connection from X to T)
12/40
A6VM
RE 91 604/05.99
Unit Dimensions HA
Unit dimensions HA1, HA2, HA1T, HA2T Sizes 28...200
Unit dimensions HA1, HA2, HA1T, HA2T Sizes 250...1000
M MB
B
A1 A9
M
A10 A4 A2
MA
A
X G
Size 28 55 80 107 140 160 200 A1 209 237 268 290 316 323 339 A2 97 104 114 122 132 137 143 A3 151 159 171 183 198 200 209 A4 133 142 152 164 178 181 190 A5 134 159 183 199 225 232 245 A6 34,5 33,4 34,5 40,5 40,5 40,5 40,5
A6
X
A5 A8
G
A7 248 275 300 A8 278 315 359 A9 377 425 483 A10 116 132 144
Size 250 355 500 1000
A1 384 432 489
A2 161 181 196
A3 275 300 325
A4 210 234 258
A5 248 279 322
A6 48,5 54 61,5
port X: M 14x1,5 (plugged, open for design HA.T)
port X: M 14x1,5 (plugged, open for design HA.T) Unit dimensions HA.U1, HA.U2 Sizes 28...200 Unit dimensions HA.R1, HA.R2 Sizes 28...200
A1
M1
G G
A4
Size 28 55 80 107 140 160 200
A1 209 237 268 282 316 323 339
A2 97 104 114 122 132 137 143
A3 216 224 238 249 263 266 275
Size 28 55 80 107 140 160 200
A1 209 237 268 282 316 323 339
A2 97 104 114 122 132 137 143
A3 216 224 238 249 263 266 275
A4 110 110 110 112 112 112 112
A6VM
13/40
A3
A2
A7 A3
M1
RE 91 604/05.99
HD
Hydraulic Control, Pilot Pressure Related

Standard version: - start of control at Vg max (max. torque, min. speed) - end of control at Vg min (min. torque, max. perm. speed) HD3: Pilot pressure increase pS = 35 bar A pilot pressure increase of 35 bar at port X results in a decrease of the displacement from Vg max to 0,2 Vg max (sizes 250...1000). Start of control, setting range __________________ 7 50 bar Standard setting: start of control at 10 bar (end of control at 45 bar) Note: pressure increase pS (bar)
HD3
(p = 35 bar)
The pilot pressure related hydraulic control allows infinite variation of the motor displacement in relation to a pilot pressure signal. The control function is proportional to the pilot pressure applied at port X. HD1: Pilot pressure increase pS = 10 bar A pilot pressure increase of 10 bar at port X results in a decrease of the displacement from Vg max to 0 cm3 (sizes 28...200) respectively from Vg max to 0,2 Vg max (sizes 250...1000). Start of control, setting range __________________ 2 20 bar Standard setting: start of control at 3 bar (end of control at 13 bar) pressure increase pS (bar)
32,5 30
90 80 70 60 50
pilot pressure increase
24 20 16 12 8 4
start of control setting range

HD1
(p = 10 bar)

sizes 250...1000
0 0,2 Vg0 0,4 0,6 0,8 1,0
V g max
Vg / Vg max
28
40 30 20 10 7
sizes 28...200 sizes 250...1000

0 0,2 Vg0 0,4 0,6 0,8 1,0
V g max
Vg / Vg max
displacement
HD2: Pilot pressure increase pS = 25 bar A pilot pressure increase of 25 bar at port X results in a decrease of the displacement from Vg max auf 0 cm3 (sizes 28...200) respectively from Vg max to 0,2 Vg max (sizes 250...1000). Start of control, setting range __________________ 5 50 bar Standard setting: start of control at 10 bar (end of control at 35 bar) pressure increase pS (bar)
80
displacement
70 60 50 40 30
- The start of control and the HD curve is influenced by the housing pressure. An increase of the housing pressure causes an increase of the start of control and thus a parallel displacement of the curve characteristic (see page 5). - The required control oil is taken from the high pressure side; for this, a minimum operating pressure of 15 bar is necessary. If it is necessary to operate the control at an operating pressure of <15 bar, a boost pressure of min. 15 bar must be applied at port G via an external check valve (max. perm. pilot pressure 100 bar). - Due to internal leakage a leakage flow of approx. 0,3 L/min occurs at port X. In order to avoid the influence of the curve characteristic the leakage flow must be led out through the control module into the tank. - When ordering please state required start of control in clear text, e.g.: start of control at 10 bar Unit dimensions control HD, see pages 23...33

sizes 28...200 sizes 250...1000
0 0,2 Vg0 0,4 0,6 0,8 1,0
V g max
20 10 5
HD2
(p = 25 bar)
Vg / Vg max
displacement 14/40 A6VM
RE 91 604/05.99
HD

Variation: Constant pressure control (HD.D) The constant pressure control is superimposed on the HD function. Should system pressure rise as a result of the load torque or reduction of the motor swivel angle, when the setting of the constant pressure control is reached the motor is swivelled out to a higher angle. As a result of the increased displacement and consequent pressure reduction, the control deviation is eliminated. By increasing the displacement the motor produces a higher torque at a constant pressure. Setting range of constant pressure control valve: sizes 28...200 _________ 80 - 400 bar sizes 250...1000________ 80 - 350 bar
Hydraulic control, pilot pressure related HD1, HD2, HD3 Sizes 28...200
Sizes 250...1000
Sizes 28...200 (HD.D)
Sizes 250...1000 (HD.D)
A6VM
15/40
RE 91 604/05.99
HD

Variation: pressure control with 2nd pressure setting (HD.E) Through input of an external control pressure at port G2 the setting of the pressure regulator can be overridden and a 2nd pressure setting can be realised. The pressure signal at port G2 must be between 20 and 50 bar (when ordering please state the 2nd pressure setting in clear text).
Variation: Remote constant pressure control (HD.G) The remote pressure control controls the motor when reaching the set pressure command signal continuously until it reaches the max. displacement Vg max. A pressure relief valve (not supplied), which is separate to the motor, is responsible for the control of the internal pressure cut-off valve. As long as the pressure command signal has not been obtained, the valve is, in addition to the spring force, pressurised from both sides, and is held closed. The pressure command signal is between 80 bar and 350 bar. On reaching the pressure command signal at the separate pressure relief valve, this opens, whereby the pressure on the spring side is allowed to flow to tank. The internal pilot valve operates and the motor swivels to maximum displacement Vg max. The pressure difference at the pilot valve is set as standard to 25 bar. We recommend the following as a separate pressure relief valve: DBD 6 (hydraulic) to RE 25402 The max. line length should not exceed 2 m.
Sizes 28..200 (HD.E)

G2
Sizes 250...1000 (HD.G)

G1
16/40
A6VM
RE 91 604/05.99
Unit Dimensions HD
Unit dimensions HD.D Sizes 28...200

A7 A6
Size 28 55 80 107 140 160 200
A1 214 241 269 291 323 329 346
A2 189 216 244 258 290 297 313
A3 119 120 126 133 141 141 145
A4 87 89 95 101 108 108 112
A5 136 151 167 175 195 197 209
A6 35,5 35,5 35,5 40,5 40,5 40,5 40,5
A7 88,5 88,5 88,5 88,5 88,5 88,5 88,5
Unit dimensions HD.E Sizes 28...200

A9 A6 A1 A8 A2
G1 G2
G1
X
Size 28 55 80 107 140 160 200 A1 A2 A3 A4 A5 151 167 175 197 209 A6 A7 A8 232 259 270 309 324 A9 88,5 88,5 88,5 88,5 88,5
G2
272 216 301 244 311 258 349 297 369 313
126 89 129 95 136 101 144 108 147 112
35,5 76 35,5 79 40,5 86 40,5 93 40,5 98
A7
G1: port for synchronous control of a number of units and for remote control pressure M 14x1,5 (plugged) G2: port for 2nd pressure setting M 14x1,5 (plugged) Unit dimensions HD.D, HD.G Sizes 250...1000
A6 A1
G X
A2
X G
A3
A4
A9
M
A8
Size 250 355 500 1000
A1 385 432 490 618
A2 327 366 417 537
A3 188 203 215 274
A4 123 137 148 189
A5 272 288 306 388
A6 48,5 54 61,5 70
A7 256 271 287 373
A8 276 287 314 420
A9 35 33 23 51
A7
A5
pilot pressure port X3: M 14x1,5 (open at HD.G, plugged at HD.D)
X3
Unit dimensions of control HD1 and HD2: see pages 22...32 A6VM 17/40 Brueninghaus Hydromatik
RE 91 604/05.99
HZ
Hydraulic Two-Position Control

The hydraulic two-position control allows the displacement to be set to Vg min or Vg max by application or non-application of pilot pressure to port X. without control pressure motor set to Vg max with control pressure ( > 10 bar) motor set to Vg min The required control oil is taken from the high pressure side; for this, a minimum operating pressure of 15 bar is necessary. If it is necessary to operate the control at an operating pressure of <15 bar, a boost pressure of min. 15 bar must be applied at port G via an external check valve. Hydraulic two-position control HZ1 Sizes 28, 140, 160, 200
Unit dimensions HZ3 *) Sizes 55, 80, 107

service line ports A, B at rear end (01) service line ports A, B at side (02)
Size A1 55 80
A2
A3
A4
A5
A6 31 35 38
A7 24 27 30
A8
A9
227 183 100 146 117 255 208 114 161 132
151 215 172 242 182 256 port X M14x1,5 M14x1,5 M14x1,5
107 270 220 122 173 143 Size A10 A11 A12 A13 A14 55 80 107 Hydraulic two-position control HZ3 Sizes 55, 80, 107 61 61 61 152 37,5 37,5 160 164 180 42 42 42 42 172 188
ports A, B SAE 3/4" SAE 1 SAE 1
*) unit dimensions of control HZ (sizes 250...1000) and HZ1 (sizes 28, 140, 160, 200) see pages 22-32 Standard version: - start of control at Vg max (max. torque, min. speed) - end of control at Vg min (min. torque, max. perm. speed) pilot pressure pS (bar) A6VM
10
Hydraulic two-position control HZ Sizes 250...1000
0
Vg 0
displacement
Vg max
18/40
RE 91 604/05.99
EZ
Electrical Two-Position Control with Switching Solenoid

Unit dimensions EZ1, EZ2 Sizes 28, 140, 160, 200
The electrical two-position control with switching solenoid allows the displacement to be set to Vg max or Vg min by energising or deenergising the solenoid. Solenoid de-ernergised motor set to Vg max Solenoid ernergised motor set to Vg min EZ1, EZ3 EZ2, EZ4 switching solenoid 12 V DC, 26W (EZ1) 30W (EZ3) switching solenoid 24 V DC, 26W (EZ2) 30W (EZ4)
The required control oil is taken from the high pressure side; for this, a minimum operating pressure of 15 bar is necessary. If it is necessary to operate the control at an operating pressure of <15 bar, a boost pressure of min. 15 bar must be applied at port G via an external check valve. Electrical two-position control EZ1, EZ2 Sizes 28, 140, 160, 200
Size 28 140 160 200
A1 216 321 328 344
A2 163 184 184 188
A3 136 195 197 209
Unit dimensions EZ3, EZ4 Sizes 55, 80, 107
Electrical two-position control EZ3, EZ4 Sizes 55, 80, 107

Size 55 80 107 A1 227 255 270 A2 100 114 122 A3 146 161 173 A4 124 124 124
(additional dimensions of the port plate see page 18, HZ3-control) Unit dimensions EZ1, EZ2 Sizes 250...1000
G
Electrical two-position control EZ1, EZ2 Sizes 250...1000
A4
A1
G
A2
PG11
M
Size 250 355 500 1000 A1 385 432 490 A2 171 182 197 A3 248 279 306 A4 125 128,5 135,5
A6VM
19/40
A3
RE 91 604/05.99
EP
Electrical Control, with Proportional Solenoid

1600
max
1000 800
500 400 300 200 100
Sizes 28...200 control voltage (DC)

EP1 EP2 12 V 24 V
control current start of control (Vg max) 400 mA 200 mA control current start of control (Vg max) 900 mA 450 mA
end of control (Vg min = 0) 1200 mA 600 mA

sizes 28...200 sizes 250...1000
600 400 200
Sizes 250...1000 control voltage (DC)

EP1 EP2 12 V 24 V
end of control (Vg min= 0,2 Vg max) 1400 mA 700 mA
0
Vg0
0,2
0,4
Vg
0,6
0,8
1,0
V g max
EP1
(12 V)
EP2
(24 V)
V g max
displacement
Electrical control with proportional solenoid EP1, EP2 Sizes 28...200
Standard version: - start of control at Vg max (max. torque, min. speed) - end of control at Vg min (min. torque, max. perm. speed) The required control oil is taken from the high pressure side; for this, a minimum operating pressure of 15 bar is necessary. If it is necessary to operate the control at an operating pressure of <15 bar, a boost pressure of min. 15 bar must be applied at port G via an external check valve (max. perm. pilot pressure: 100 bar). Adjustment of the control speed or limiting of the displacement (Iimiting of swivel) range by electrical means is possible using the following control devices: Proportional amplifier PV ___________________ see RE 95023 Chopper amplifier CV ______________________ see RE 95029 Electrical amplifier 2014/15 _________________ see RE 95027 Electrical amplifier VT 2000, series 40 __________ see RE 29908
Electrical control with proportional solenoid EP1, EP2 Sizes 250...1000
proportional solenoid DRE4K (see RE 29181)
20/40
A6VM
pilot current I (mA)
The electrical control with proportional solenoid or proportional valve (sizes 250...1000) allows infinite variation of the motor displacement in relation to an electrical signal. The control function is proportional to the electrical control current applied. For the sizes 250...1000 an external pressure of pmin = 30 bar is necessary (pmax = 100 bar) at port P for the control oil supply.
800
max
1400 1200
700 600
RE 91 604/05.99
EP
Electrical Control, with Proportional Solenoid

Variation: pressure control with 2nd pressure setting (EP.E) Through input of an external control pressure at port G2 the setting of the pressure regulator can be overridden and a 2nd pressure setting can be realised. The pressure signal at port G2 must be between 20 and 50 bar (when ordering please state the 2nd pressure setting in clear text).
Variation: Direct constant pressure control (EP.D) The constant pressure control is superimposed on the EP function. Should system pressure rise as a result of the load torque or reduction of the motor swivel angle, when the setting of the constant pressure control is reached the motor is swivelled out to a higher angle. As a result of the increased displacement and consequent pressure reduction, the control deviation is eliminated. By increasing the displacement the motor produces a higher torque at a constant pressure. Setting range of constant pressure control valve: Sizes 28...200 _________ 80 - 400 bar Sizes 250...1000________ 80 - 350 bar
Sizes 28...200 (EP.E)

G2
Sizes 28...200 (EP.D)
G1
Sizes 250...1000 (EP.D)
Variation: Remote constant pressure control (EP.G) The remote pressure control controls the motor when reaching the set pressure command signal continuously until it reaches the max. displacement Vg max. A pressure relief valve (not supplied), which is separate to the motor, is responsible for the control of the internal pressure cut-off valve. As long as the pressure command signal has not been obtained, the valve is, in addition to the spring force, pressurised from both sides, and is held closed. The pressure command signal is between 80 bar and 350 bar. On reaching the pressure command signal at the separate pressure relief valve, this opens, whereby the pressure on the spring side is allowed to flow to tank. The internal pilot valve operates and the motor swivels to maximum displacement Vg max. The pressure difference at the pilot valve is set as standard to 25 bar. We recommend the following as a separate pressure relief valve: DBD 6 (hydraulic) to RE 25402 The max. line length should not exceed 2 m.
Sizes 250...1000 (EP.G)
A6VM
21/40
RE 91 604/05.99
Unit Dimensions EP
Unit dimensions EP1, EP2 Sizes 28...200
Unit dimensions EP.D Sizes 28...200

A7
Size 28 55 80 107 140 160 200
A1 214 241 269 290 322 329 345
A2 166 167 173 179 187 187 191
A3 136 151 167 175 195 197 209
A4 231 259
A5 73 79
A6 271 299
309 325
93 97
351 368
A7 88,5 88,5 88,5 88,5 88,5 88,5 88,5
Unit dimensions EP.E Sizes 28...200

A7 A6 A4
G1 G2
G1
G2
G1: port for synchronous control of a number of units and for remote control pressure M 14x1,5 (plugged) G2: port for 2nd pressure setting M 14x1,5 (plugged)
Unit dimensions EP1, EP2 Sizes 250...1000
Unit dimensions EP.D, EP.G Sizes 250...1000

A1
A4
P
PG11
G
A2
A4 A5
P
PG11
A1
M
Size 250 355 500 1000 A1 385 432 490 A2 188 203 215 A3 272 288 306 A4 124 125 132
A7 A8
X3
Size 250 355 500 1000 A1 385 432 490 A2 188 203 215 A3 272 288 306 A4 124 125 132 A5 36 36 43 A6 256 271 287 A7 35 33 32 A8 267 287 314
pilot pressure port P: M 14x1,5
pilot pressure port P: M 14x1,5 pilot pressure port X3: M 14x1,5 (open at EP.G, plugged at EP.D)
22/40
A6 A3
A3
A6VM
A2
A5
RE 91 604/05.99
Unit Dimensions Size 28

Hydraulic control, pilot pressure related HD1, HD2 Hydraulic two-position control HZ1 Service line ports A/B on (opposite) sides (02)
M10; 17 deep
View Z
Service line ports A/B on (opposite) sides (02)
Service line ports A/B at rear end (01)
M10; 17 deep
Shaft ends
A
Splined shaft W 30x2x30x14x9g DIN 5480
22
R1 ,6
Z
Splined shaft, W 25x1,25x30x18x9g DIN 5480
19
24,6
M8
M 10
8 35 43
15
A6VM
21,6
Connections A; B Service line ports 420 bar (6000 psi) high pressure series G Port for synchronous control of a number of units and for remote control pressure (plugged) X Pilot pressure port T Case drain port U Flushing port (plugged) M1 Test port for control pressure (plugged)
SAE 3/4" M 14x1,5 M 14x1,5 M 18x1,5 M 16x1,5 M 14x1,5
R 2 1,
23/40
RE 91 604/05.99

Hydraulic control, pilot pressure related HD1, HD2 Service line ports A/B on (opposite) sides (02)
M10; 17 deep
View Z
M10; 17 deep
Shaft ends
A
28 R 1, 6
M 12
Z
28
,6 R1
M 12
29,6
8 40
8 35
24,6
SAE 3/4" M 14x1,5 M 14x1,5 M 18x1,5 M 18x1,5 M 14x1,5
24/40
A6VM
RE 91 604/05.99

M12; 17 deep
View Z
M12; 17 deep
Shaft ends
A
36
Z
28
R 6 1,
34,6
8 45 40
A6VM
29,6
SAE 1" M 14x1,5 M 14x1,5 M 18x1,5 M 18x1,5 M 14x1,5
R2 ,5
M 16 M 12
25/40
RE 91 604/05.99

M12; 17 deep
View Z
M12; 17 deep
Shaft ends
A
36
R2 ,5
Z
Splined shaft, W 40x2x30x18x9g DIN 5480
28
R 2, 5
39,6
SAE 1" M 14x1,5 M 14x1,5 M 18x1,5 M 18x1,5 M 14x1,5
M 16
8 50
8 45
34,6
M 12
26/40
A6VM
RE 91 604/05.99

M14; 19 deep
View Z
M14; 19 deep
Shaft ends
Z
36
5 2, R
8 50
A6VM
39,6
SAE 11/4" M 14x1,5 M 14x1,5 M 26x1,5 M 22x1,5 M 14x1,5
M 16
27/40
RE 91 604/05.99

M14; 19 deep
View Z
M14; 19 deep
Shaft ends
A
36 R4
Z
36
5 2, R
44,6
SAE 11/4" M 14x1,5 M 14x1,5 M 26x1,5 M 22x1,5 M 14x1,5
M 16
M 16
11 55
8 50
39,6
28/40
A6VM
RE 91 604/05.99

M14; 19 deep
View Z
143
M14; 19 deep
Shaft ends
A
36 R4 M 16 44,6
SAE 11/4" M 14x1,5 M 14x1,5 M 26x1,5 M 22x1,5 M 14x1,5
11 55
A6VM
29/40
RE 91 604/05.99

Hydraulic control, pilot pressure related HD1, HD2, HD3 Hydraulic two-position control HZ Service line ports A/B on (opposite) sides (02); on (opposite) sides + at rear end (15)
385 370 327 50 14 82 22
X G
128 144 188
45 33
236
45
U T1
5 1 13
105
200 h8
31.8
22
44 57
105
50
66,7
227 248
32
25
T2
82 287 297 343
R2
M14; 19 deep
M 16
M
48,5
ports at rear end
View Z Service line ports A/B on (opposite) sides (02)

48,5
Service line ports A / B / A1 / B1 on (opposite) sides + at rear end (15)

48,5
X B
66,7
32
G
M14; 19 deep
X B
66,7
32
G
M14; 19 deep
A
B1 A1
31,8
B MB
14
A MA
31,8
MB
14 56 73 56 73
MA
MB
14 56 73 56 73
MA
73
73
224
236
224
Shaft ends
Z
P
Parallel shaft with key AS 14x9x80 DIN 6885
36 58
36 82
Connections A; B Service line ports high pressure series A1; B1 Additional service line ports at port plate 15 G Port for synchronous control of a number of units and for remote control pressure (plugged) X Pilot pressure port T1, T2 Case drain ports U Flushing port MA, MB Test ports M Test port for control pressure (plugged) 30/40
286
2 45
SAE 11/4" SAE 11/4" M 14x1,5 M 14x1,5 M 22x1,5 M 14x1,5 M 14x1,5 M 14x1,5 A6VM
M 16
45
50k6
M16
RE 91 604/05.99

Hydraulic control, pilot pressure related HD1, HD2 Hydraulic two-position control HZ Service line ports A/B on (opposite) sides (02)
432 416 366 50 14 95 23,5 335
U T1
1 13 5
128
X G
157 203 137
45
M 16
2230
18
8x 45
= 0 36
280 h8
36,5
60
335
49 64
128
79,4
20
28
T2
95 322 333 386
40
M16; 24 deep
M
Service line ports A/B on (opposite) sides (02) Service line ports A/B at rear end (01)
ports at rear end
View Z
54
279
257
G B
54
G
M16; 24 deep
B MB M
Shaft ends
80 270 20 80
A MA
79,4
40
36,5
MB M
70 80 20 70 80
MA
284
Z
P
42 82
A6VM
42 105
Connections A,B Service line ports high pressure series G Port for synchronous control of a number of units and for remote control pressure (plugged) X Pilot pressure port T1, T2 Case drain ports U Flushing port MA, MB Test ports M Test port for control pressure (plugged)
SAE 1 1/2" M 14x1,5 M 14x1,5 M 33x2 M 14x1,5 M 14x1,5 M 14x1,5
60m6
M 20
55
M20
31/40
RE 91 604/05.99

Hydraulic control, pilot pressure related HD1, HD2, HD3 Hydraulic two-position control HZ Service line ports A/B on (opposite) sides (02); on (opposite) sides + at rear end (15)
490 470 417 50 14 110 27,5 375
X G
216 169
5 334
2230
22
U T1
5 1 13
M2
0 24
8x
45
= 36 0
141
315 h8
36,5
148
00
55
141
71
79,4
60
284
40
30
T2
110 370 382 439
M16; 24 deep
M
61,5
ports at rear end
View Z Service line ports A/B on (opposite) sides (02)

61,5
306
Service line ports A / B / A1 / B1 on (opposite) sides + at rear end (15)
G X B
79,4 40
G
M16; 24 deep
61,5
X A B
79,4 40 36,5
G
M16; 24 deep
36,5
375
B MB
20
A MA
100 298 100
B1 A1
MB
78 100 20 78 100 314
MA
MB
78 100 20 78 100 298
MA
M
Shaft ends
Z
62,7 70m6
M 20
P
Parallel shaft with key AS 20x12x100 Din 6885
42 80
42 105
Connections A,B Service line ports high pressure series A1; B1 Additional service line ports at port plate 15 G Port for synchronous control of a number of units and for remote control pressure (plugged) X Pilot pressure port T1, T2 Case drain ports U Flushing port MA, MB Test ports M Test port for control pressure (plugged) 32/40
SAE 1 1/2" SAE 11/2" M 18x1 M 14x1,5 M 33x2 M 18x1,5 M 14x1,5 M 14x1,5 A6VM
M20
RE 91 604/05.99

Hydraulic control, pilot pressure related HD1, HD2 Hydraulic two-position control HZ Service line ports A/B on (opposite) sides (02)
618 598 537 50 14 147 41,5 465
X G
207 274 189
45
2230
22
U T1
5 1 13
24 M
8x
45
= 36 0
183
400 h8
44,5
00
70
183
88
96,8
5 4
354
35
T2
147 476 486 555
50
M20; 24 deep
377
Z M
70
ports at rear end
View Z

70
X
44,5
G
M20; 24 deep
B MB
25
A MA
96,8 50
MB
25 98 98 384
MA
M
Shaft ends
98 370
98
Z
50
82,6 90 m6 M 24
P
105
50 130
Connections A,B Service line ports high pressure series G Port for synchronous control of a number of units and for remote control pressure (plugged) X Pilot pressure port T1, T2 Case drain ports U Flushing port MA, MB Test ports M Test port for control pressure (plugged)
465
SAE 2 " M 18x1,5 M 14x1,5 M 42x2 M 18x1,5 M 14x1,5 M 14x1,5
A6VM
M 24
95
33/40
RE 91 604/05.99
Winch Motion Control Valve MHB...E, Simple Funciton

Variable motor A6VM, with winch motion control valve MHB..E Design with start of control at Vg max (standard for HD, EP) Hoist: direction of rotation of the motor "clockwise" (with vue on the drive shaft)
A5 A7 A6 A2 G X S A9
Variable motor A6VM, with winch motion control valve MHB...E Design with start of control at Vg max (standard for HD, EP) Hoist: direction of rotation of the motor "anti-clockwise" (with vue on the drive shaft)
A5 A7 A6 A2 G X S A9
A10
(motion control valve: A)
A4
(reference of motion control valve: B)
(reference of motion control valve: A)
A8
A8
U MB
M1
U MB
M1
B lowering S Gext.
hoist
S Gext.
A hoist
MA G T
A lowering
MA G T
Note: - Because of safety reasons hoist winch drives are not allowed with control devices with start of control at Vg min (standard design for HA)! - For the assembly of a motion control valve on a variable motor with the start of control at Vg max (standard design for HD, EP) the port A of the motion control valve is mounted on the port B of the variable motor. This has to be taken into consideration when a motion control valve is used (direction of hoisting, design BR or AL) see table below. Hoist: direction of rotation of the motor "clockwise" "anti-clockwise" reference of control HD, EP BR AL motion control valve*) control HA AL BR *) see RE 64318
Connections A, B Service line ports SAE, 420 bar (6000 psi) high pressure series S Boosting (plugged) The motion control valve is not included in the type references, please order seperately! We recommend total supply through Brueninghaus Hydromatik. Further informations for motion control valve MHB: - MHB20, MHB25 (for A6VM 55...160) ____________ RE 64318
Unit dimensions (Variable displacement motor A6VM with winch motion control valve MHB...E) motor A6VM motion control valve MHB...E dimensions
size 55 80 107 107 140 160 250 plate 38 38 37 38 38 38 type MHB20...11 MHB20...18 MHB20...18E MHB25...18 MHB25...18 MHB25...18 on demand ports A, B SAE 3/4" SAE 1" SAE 1" SAE 11/4" SAE 11/4" SAE 11/4" port S M22x1,5 M22x1,5 M22x1,5 M27x2 M27x2 M27x2 A1 311 340 362 380 417 A2 302 331 353 370 407 A3 143 148 152 165 169 A4 50 55 59 63 68 A5 98 98 98 120,5 120,5 120,5 A6 187 187 187 214 214 214 A7 75 75 84 84 84 84 A8 222 222 234 234 A9 325 A10
34/40
A6VM
A4
A10
RE 91 604/05.99
Drive Motion Control Valve MHB...R, Double Function

Variable motor A6VM, with drive motion control valve MHB...R Design with start of control at Vg min (standard for HA) Sizes 55...160
A8
Variable motor A6VM, with drive motion control valve MHB Design with start of control at Vg min (standard for HA) Size 250
56 56 452
MA
MB
25
MA
227
Gext
22
Gext
241
32
241
360
View Y
SAE 1 1/4"
M14; 19 deep
U MB
M1
66,7
31,7
MB1
S
97
M
B
MB B
A
MA G T
A
A G
U MA1
T1
T2
MA
Gext
Connections A, B Service line ports SAE, 420 bar (6000 psi) high pressure series S Boosting (plugged) The motion control valve is not included in the type references, please order seperately! We recommend total supply through Brueninghaus Hydromatik. 1) Exception: A6VM 250../63..088 (design with mounted motion control valve MHB 30, please state the design of the motion control valve in clear text)!
Further informations for motion control valve MHB: - MHB20, MHB25 (fr A6VM 55...160) ____________ RE 64318 - MHB30 (fr A6VM 250) ______________________ RE 64316
Unit dimensions (Variable displacement motor A6VM with drive motion control valve MHB...R) motor A6VM motion control valve MHB...E dimensions
size 55 80 107 107 140 160 250 plate 38 38 37 38 38 38 08 type MHB20...11 MHB20...18 MHB20...18E MHB25...18 MHB25...18 MHB25...18 MHB30 ports A, B SAE 3/4" SAE 1" SAE 1" SAE 11/4" SAE 11/4" SAE 11/4" SAE 11/4" port S M22x1,5 M22x1,5 M22x1,5 M27x2 M27x2 M27x2 A1 311 340 362 380 417 A2 302 331 353 370 407 A3 143 148 152 165 169 A5 96 96 96 120,5 120,5 68 120,5 see above A4 50 55 59 63 A6 139 139 139 165,5 214 165,5 A7 75 75 84 84 84 84 A8 222 222 234 234
A6VM
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RE 91 604/05.99
Flushing and Boost Pressure Valve

A1
A3
The flushing and boost pressure valve is set at a fixed opening pressure of 16 bar and serves to maintain the minimum boost pressure (set primary valve accordingly). A fixed flow of fluid is taken via an orifice from the low pressure side of the circuit and fed into the motor housing. This flow is then passed back to tank with the case drain fluid. Fluid thus removed from the closed circuit must be made up by means of the boost pump. The valve is mounted onto the variable motor or integrated in the control device. Different orifice sizes may be used to select varying flows of flushing fluid.
Sizes 28...200
HA1, HA2
HD, HZ1, DA EP, EZ1, EZ2,
HZ3 EZ3, EZ4
M1
A2
A4
A (B)
Size 28 55 80 107 140 160 200 A1 214 243 273 288 321 328 345 A2 125 133 142 144 154 154 160 A3 161 176 193 200 218 220 231 A4 236 254 269
B (A)
Sizes 250...1000
HD, HZ, DA EP, EZ
HA1, HA2
Flows (at low pressure pND = 25 bar)* Size Flow Orifice No. 28, 55 80 107 160, 200 250 355 500 1000 3,5 L/min 5 L/min 8 L/min 10 L/min 10 L/min 16 L/min 20 L/min 25 L/min
Size 250 355 500 1000 A1 357 397 440 552
651766/503.12.01.01 419695/503.12.01.01 419696/503.12.01.01 419697/503.12.01.01
A1
A2 402 446 504
A2
* standard flushing volumes (For sizes 28...200 flushing volumes of 3,5 - 10 L/min can be supplied. If a flushing volume different from the standard flushing volume is required, please indicate the requested orifice in clear text when ordering.)
36/40
A6VM
RE 91 604/05.99
Speed Sensor
Version A6VM...D ("suitable for fitting speed sensor") includes gearing on the rotary group. A speed-proportional signal is produced by means of the rotating, splinded rotary group which can be picked up by a suitable sensor and fed back for evaluation.. The sensor is screwed into the upper leakage port T (sizes 28...200) respectively in the additional port for the rotational speed sensor (sizes 250...1000). For the sizes 140...200 the port T is equipped with an adapter piece (M18x1,5) for the installation of the sensors. Size No. of teath 28 40 55 54 19,9 250 78 80 58 19,9 355 90 107 67 19,9 140 72 31,9 160 200 75 80 31,9 31,9
Sizes 28...200
speed sensor (ID/HD)
length of thread (mm) 19,9 Size No. of teath length of thread (mm)
500 1000 99
Sizes 250...1000
speed sensor (ID/HD)
30
sensor with variable length of thread
The speed sensor is not included in standard supply. Suitable sensors (order seperately!): - induktive impulse detector ID (see RE 95130) - hall effect speed sensor HD (see RE 95134)
A6VM
37/40
RE 91 604/05.99
Swivel Angle Indicator

Optical swivel angle indicator (V) The swivel position is indicated by a pin on the side of the housing. (Disassemble of the head nut necessary.) The length of the outstanding pin depends upon the position of the control lense. If it is flush with the housing the motor is at zero. At max. swivel Vg max the length of the pin is 8 mm (Display is still possible if the protective cap is removed).
Electronical swivel angle indicator (E) The motor position is fed back here by means of an inductive positional transducer. It converts the displacement of the variable unit into an electrical signal. The swivel position may be further processed by means of this signal, eg. it may be fed to an amplifier card. Inductive positional transducer type IW90301
Sizes 250...1000 (Example: A6VM...HD, starting position Vg max)
Sizes 250...1000 (Example: A6VM...HA, starting position Vg min)
A5
A1
A1
A5
starting position Vg max
starting position Vg min
SW 19
A3
A6
PG 9
starting position Vg max
starting position Vg min
A1
A4 A2 to mounting flange
A1
Size 250 355 500 1000

*)
A1 136,5 159,5 172,5 208,5
A2 256 288 331 430
A3 73 84 89 114
A4 238 266 309 402
A5*) 11 11 11 11
A6 5 8 3 3
Size 250 355 500 1000
A1 182 205 218 254
space required to remove protective cap
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A6VM
RE 91 604/05.99
Preferred Types
Type A6VM28DA1/63W-VZB020B A6VM28DA2/63W-VZB020B A6VM28EP1/63W-VZB020B A6VM28EZ1/63W-VZB020B A6VM28HA1/63W-VZB020A A6VM28HA1R2/63W-VZB020A A6VM28HA1U2/63W-VZB020A A6VM28HD1/63W-VZB020B A6VM28HZ1/63W-VZB020B A6VM55DA1/63W-VZB020B A6VM55DA2/63W-VZB020B A6VM55EP1/63W-VZB020B A6VM55EZ3/63W-VZB020B A6VM55HA1/63W-VZB020A A6VM55HA1R2/63W-VZB020A A6VM55HA1U2/63W-VZB020A A6VM55HD1/63W-VZB020B A6VM55HZ3/63W-VZB020B A6VM80DA1/63W-VZB020B A6VM80DA2/63W-VZB020B A6VM80EP1/63W-VZB020B A6VM80EZ3/63W-VZB020B A6VM80HA1/63W-VZB020A A6VM80HA1R2/63W-VZB020A A6VM80HA1U2/63W-VZB020A A6VM80HD1/63W-VZB020B A6VM80HZ3/63W-VZB020B A6VM107DA1/63W-VZB020B A6VM107DA2/63W-VZB020B A6VM107EP1/63W-VZB020B A6VM107EZ3/63W-VZB020B A6VM107EZ4/63W-VZB020B A6VM107HA1/63W-VZB020A A6VM107HA1R2/63W-VZB020A A6VM107HA1U2/63W-VZB020A A6VM107HD1/63W-VZB020B A6VM107HZ3/63W-VZB020B Ident-No. 9604014 9604015 9604063 9604250 9604219 2036653 9604665 9603912 9604249 9604017 9604018 9604065 9604523 9604223 2036655 9605637 9603911 9604517 9604020 9604021 9604067 9604522 9604227 9610911 9605641 9603720 9604516 9604023 9604024 9604069 9604521 9611133 9604231 2011699 9605644 9603804 9604515 Type A6VM140DA1/63W-VZB020B A6VM140DA3/63W-VZB020B A6VM140EP2/63W-VZB020B A6VM140EZ2/63W-VZB020B A6VM140HA1/63W-VZB020A A6VM140HA1R2/63W-VZB020A A6VM140HA1U2/63W-VZB020A A6VM140HD1/63W-VZB020B A6VM140HZ1/63W-VZB020B A6VM160DA1/63W-VZB020B A6VM160DA3/63W-VZB020B A6VM160EP2/63W-VZB020B A6VM160EZ2/63W-VZB020B A6VM160HA1/63W-VZB020A A6VM160HA1R2/63W-VZB020A A6VM160HA1U2/63W-VZB020A A6VM160HD1/63W-VZB020B A6VM160HZ1/63W-VZB020B A6VM200DA1/63W-VAB020B A6VM200DA3/63W-VAB020B A6VM200EP2/63W-VAB020B A6VM200EZ2/63W-VAB020B A6VM200HA1/63W-VAB020A A6VM200HA1R2/63W-VAB020A A6VM200HA1U2/63W-VAB020A A6VM200HD1/63W-VAB020B A6VM200HZ1/63W-VAB020B A6VM250EP2D/63W2-VZB020B A6VM250HD2D/63W1-VZB020B A6VM250HZ/63W2-VZB027B Ident-No. 9603559 9610778 9605666 9610772 9610774 9610776 9605670 9605664 9605648 9604026 9604794 9604072 9604254 9604235 2036656 9604666 9603805 9604252 9604029 9610785 9604074 9604257 9604239 9610792 9604667 9603913 9604255 978 736 983 132 999 277
Sizes 28...200: production plant Elchingen Sizes 250...1000: production plant Horb Please state type and ident-no. when ordering
A6VM
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RE 91 604/05.99
Brueninghaus Hydromatik GmbH Plant Elchingen Glockeraustrae 2 D89275 Elchingen Phone +49 (0) 73 08 82-0 Telefax +49 (0) 73 08 72 74 Plant Horb An den Kelterwiesen 14 D72160 Horb Phone +49 (0) 74 51 92-0 Telefax +49 (0) 74 51 82 21 The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract.
All rights reserved Subject to revision
40/40
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RE 91 604/05.

Variable Displacement Motor A6VM

Ordering Code / Standard Program

pilot pressure increase 10 bar 25 bar 35 bar Hydraulic two-position control

28 55 80 107 140 160 200 250 355 500 1000 D E G

Index 3 Brueninghaus Hydromatik 2/40 A6VM

28 55 80 107 140 160 200 250 355 500 1000

28 55 80 107 140 160 200 250 355 500 1000

28 55 80 107 140 160 200 250 355 500 1000 D V E A B

= not available 3/40

= Preferred program (preferred types see page 39)

2500-40 1600 1000 600 400 200

5 -40 tmin = -40C

-10 0 10 30 50 fluid temperature range

5 90 115 temperature t in C tmax = +115C

size 28 size 55 size 80

speed n (rpm) Sizes 250...1000

Sizes 250...1000 Nominal pressure pN Peak pressure pmax

350 bar 400 bar

size 250 size 355

107 140 160 200 250 355 500 1000

Max. speed (at max. permitted flow)

qV max Tk at Vg max Tmax at Vg max 2)

Nm/bar 0,446 0,87 Nm L 179 0,5 349 0,75

Permissible displacement, speed related

0,6 0,4 0,2 0

4 2 0 0 0,2 0,4 0,6 0,8 1

355 52,5 1500 )

500 52,5 1900 )

1000 67,5 26001) 10000 2600

a Fq max Fax max

+ Fax max - Fax max

4000 1200 17,0

Calculation of size Flow

1,59 Vg p mh = 100 or Output power

"anti-clockwise" rotation pressure at port B

"clockwise" rotation pressure at port A

"clockwise" rotation pressure at port A

"anti-clockwise" rotation pressure at port B

Hydraulic Control, Speed Related

Hydraulic control, speed related DA1, DA4 Sizes 28...200

direction of rotation clockwise anti-clockwise

Hydraulic control, speed related DA Sizes 250...1000

Unit dimensions DA1, DA4 Sizes 28...200

Unit dimensions DA2, DA3, DA5, DA6 Sizes 28...200

switching solenoid b switching solenoid a

Size 28 55 80 107 140 160 200

A1 216 242 271 291 322 329 346

A2 152 179 207 216 247 254 271

A3 120 122 127 134 141 141 146

A4 93 94 100 107 115 115 119

A5 136 151 167 175 195 197 209

A6 160 160 160 174 174 174 174

Size 28 55 80 107 140 160 200

A1 218 245 271 292 323 330 347

A2 175 202 230 239 270 277 294

A3 158 159 162 173 181 181 185

A4 130 132 138 146 154 153 158