Manual & Automated Turrets & Bushings

Q-1

Turrets & Bushings Index Turret NVIT Selection Manual Chart . . . . . . . . . . . . . . . . . . Page Page Q-3 Q-4

Turrets

NVIT

Manual

Turret

Holders

Page

Q-6

SmartDex

Automated

Turrets

Page

Q-7

SmartDex Automated Turret Holders . . . . . . . . . . . Page Q-15

SmartDex Automated Turret Sets . . . . . . . . . . . . Page Q-17

PowerDex Automated Turrets . . . . . . . . . . . . . . . Page Q-18

PowerDex Automated Turret Holders . . . . . . . . . . Page Q-27

Morse Taper Bushings - Style A & B. . . . . . . . . Page Q-29

5C Collet Holder Bushings

. . . . . . .

. . . . . . Page Q-29

Reducer Bushings - Type B . . . . . . . . . . . . . Page Q-30

Reducer Bushings - Type LBF . . . . . . . . . . . . . Page Q-30

Hardware Spare Parts . . . . . . . . . . . . . . . . . . Page Q-31

DORIAN TOOL INT'L

615 COUNTY ROAD 219

EAST BERNARD, TX 77435

1-800-627-0266

979-282-2861

FAX: 979-282-2951

Q-2

Turrets Selection Chart

Turret Application Type of Lathe Turret Selection Data Turret Size NVIT8-50 Tool Size .500" .625" .750" 1.000" 1.250" 12 mm 16 mm 20 mm 25 mm 32 mm

Back-up for automatic turret Manually operated Multi-operation applications Prototype production Tool room work High Precision Uni-directional Manually Operated by Dual Push Button Multi-operation applications Where interfacing to CNC lathe is
not possible

CNC Lathe

NVIT8-58 NVIT8-75

Manual Turret

Manual NVIT8-100 Lathe

NVIT8-125

CNC Lathe

SmartDex 20N STEP

.750"

20 mm

Single step indexing Bi-directional indexing Stand alone turret Stepper motor Ultra precision applications Programmable Control Box Multi-operation applications Where interfacing to CNC lathe is
not possible Manually operated or programmable SmartDex 20N PRO .750" 20 mm

Manual Lathe SmartDex

25N STEP

1.000"

25 mm

CNC Lathe

Bi-directional indexing Stand alone turret Stepper Motor

Incremental enc oder

Manual Lathe SmartDex

25N PRO

ElectroPneumatic Turret

1.000"

25 mm

Ultra precision applica tions Fully interfaced to CNC lathe Multi-operation application Bi-directional indexing
Absolute encoder SmartDex 20N CNC .750" 20 mm

CNC Lathe
SmartDex 25N CNC 1.000" 25 mm

Stepper motor Ultra precision applications

Fast indexing cycles Fully interfaced to CNC lathe Multi-operation applications B i-directi onal application Absolute encoder
Ultra prec ision appli cations

PowerDex .500" - .750" 50N PowerDex .625" - .750" 63N

12 - 20 mm 16 - 20 mm 20 - 25 mm

CNC Lathe

PowerDex .750" - 1.000" 80N

PowerDex 1.000" - 1.250" 25 - 32 mm 100N PowerDex 1.250" - 1.500" 2 - 40 mm 125N

1-800-627-0266 979-282-2861 FAX: 979-282-2951

ElectroMechanical Turret
DORIAN TOOL INT'L 615 COUNTY ROAD 219 EAST BERNARD, TX 77435

Q-3

True CNC Performance With The Dorian

The Smart Mans CNC Turning Center

The NVIT is designed and built to deliver the highest accuracy, the fastest tool change, and the greatest rigidity ever found in any other manual tool system. In maximizing quality, productivity, and profitability, true CNC performance is achieved with the Dorian NVIT turret. Precision , Repeatability and Rigidity The indexing face splines are Ion Nitrided and precision ground for maximum precision, repeatability and rigidity. The special Ion Nitride treatment decreases the wear of the face splines over years and years of operation and hence increases the usable life of the turret, resulting in great cost-savings. 15 engagement between the teeth of the face splines provide maximum rigidity for extra heavy and interrupted cuts and a repeatability of .0001".

Head Spline (5) Positive Stop 15 Spline Engagement

Body Spline (4)

Minim um friction The turret is indexed with the assistance of two roller bearings between the body and the shaft, reducing the friction by 75%. This reduction of friction makes the turret easier to index. Positive indexing The clutch engages positively with the indexing knob offering maximum transmission from indexing to locking.

Mounting The NVIT turret is very easy and fast to install. It is directly mounted onto the lathe. Minimum vib ration The turret body is made of MEEHANITE-40 casting, to deliver high dampening capabilities. Safety The turret features a safety lock, eliminating the possibility of the turret tool head getting loose under extra heavy or interrupted cuts. Easy removable boring bar holder Boring bar holders are easily mounted and quickly removed. Five tool capacities available: Inch - .500", .625", .750", 1.000", 1.250" Metric - 12mm, 16mm, 20mm, 25mm, 32mm

Multi-Tool Operations: Possibilities Are Endless With The Dorian NVIT

Center Drill Drilling

Simple and fast indexing The indexing knob's length and grip diameter makes indexing convenient with minimum operator effort. Turning the knob counterclockwise unlocks and indexes the turret. Turning the knob clockwise, when the desired tool station is reached, locks the tool head in position.

DORIAN TOOL INT'L

615 COUNTY ROAD 219

EAST BERNARD, TX 77435

1-800-627-0266

979-282-2861

FAX: 979-282-2951

Q-4

Dimensions

50
Description Part No. 733101No. of Stations Lathe Swing Over Bed Center Height Center Height - Min Max. Square Shank Size B C D E F G H I J K L M N O P Q* R S T ** Cap Screw Index time from tool to tool Positioning Accuracy Repeatability Weight of standard turret
L athe swi ng d imen sio ns l isted above are for reference only.

58
NVIT8-58 07510 mm 8 300 in 8 13-15 mm 8 320 in 8 14-17

75
NVIT8-75 07515 mm 8 400 in 8

100
NVIT8-100 07520 mm 8 500 in 8

125
NVIT8-125 07525 mm 8 XHD

NVIT8-50 07505 in 8 Up-12

17-24

XHD

1.375 34,22 0.875 22,20 0.500 12 1.500 38,1 4.000 101,6 3.500 88,9 2.000 50,8 2.000 50,8 2.250 57,2 3.250 82,6 3.250 82,6 2.250 57,2 3.125 79,4 2.125 54,0 3.875 98,4 3.125 79,4 0.750 20 5.000 127,0 1.937 49,2 0.500 12 3/8-16 M10 0.5 sec. 00'6" 00'2" 10.0 kg 22 lbs

1.750 44,58 1.000 25,40 0.625 16 2.000 50,8 4.000 101,6 3.500 88,9 2.000 50,8 2.000 50,8 2.250 57,2 3.500 88,9 3.500 88,9 2.250 57,2 3.375 85,7 2.250 57,2 4.375 111,1 3.500 88,9 1.000 25 5.500 139,7 2.500 63,5 0.625 16 3/8-16 M10 0.5 sec. 00'6" 00'2" 10.9 kg 24 lbs

2.000 51,75 1.437 36,5 0.750 20 2.250 57,2 5.500 139,7 3.625 92,1 2.750 69,9 2.750 69,9 2.250 57,2 4.500 114,3 4.500 114,3 3.000 76,2 3.812 96,8 2.562 65,1 5.125 130,2 4.125 104,8 1.250 32 6.500 165,1 2.687 68,3 0.750 20 1/2-13 M12 0.5 sec. 00'6" 00'2" 24.9 kg 55 lbs

2.500 63,1 2.000 50,8 1.000 25 2.500 63,5 6.500 165,1 3.625 92,1 3.250 82,6 3.250 82,6 2.250 57,2 5.000 127,0 5.000 127,0 3.500 88,9 4.562 115,9 3.312 84,1 6.375 161,9 5.125 130,2 1.500 40 8.250 209,6 3.375 85,7 1.000 25 3/4-10 M20 0.5 sec. 00'6" 00'2" 44.5 kg 98 lbs
* Maximum Boring Bar Capacity ** Maximum Tool Capacity

3.000 76,45 2.500 63,50 1.250 32 3.000 76,2 8.000 203,2 3.625 92,1 4.000 101,6 4.000 101,6 4.500 114,3 1.750 44,5 2.250 57,2 6.000 152,4 6.000 152,4 4.500 114,3 5.625 142,9 4.875 123,8 8.000 203,2 6.500 165,1 2.000 50 10.500 266,7 4.125 104,8 1.250 32 3/4-10 M20 0.5 sec. 00'6" 00'2" 80.3 kg 177 lbs
Tooling not included

Stan da rd tu rret o nl y, too ls are sol d sep erate ly. Tu rret is s upp li ed wi th standard center height, a blank "T" nut, and two Allen head cap screws. Any modifications to turret are done to custom specifications.

DORIAN TOOL INT'L

615 COUNTY ROAD 219

EAST BERNARD, TX 77435

1-800-627-0266

979-282-2861

FAX: 979-282-2951

Q-5

Tool Holders
Blank Boring Bar Holder

Tool Tips
This boring bar holder is best used when super precise boring is required. The holder is supplied without a bore so that it can be turned, honed, or ground to precise tolerance or for special diameters.
Desc. BBH12-1 BBH16-1 BBH20-1 BBH25-1 BBH32-1 Part No. 73310107600 07602 07604 07606 07608 C in 2.000 2.250 2.500 3.200 3.750 mm 50,8 57,2 63,5 46,5 95,3 in 1.500 2.000 2.250 2.500 3.000 D mm 38,1 50,8 57,2 63,5 76,2 in 1.375 1.625 1.875 2.250 2.750 E mm 34,9 41,3 47,6 57,2 69,9 in 1.000 1.500 1.750 1.800 2.250 F mm 25,4 38,1 44,5 45,7 57,2 in 1.300 1.600 1.800 2.500 3.000 G mm 78,7 40,6 45,7 63,5 76,2 Reference Turret NVIT8-50 NVIT8-58 NVIT8-75 NVIT8-100 NVIT8-125

Tooling not included

Boring Bar Holder Without Coolant

Tool Tips
This holder is best used for holding boring bars. It has a precision ground bore with a 360 locking system giving it the best rigidity in metal removing without scarring the bar.

Inch (in)
Desc. BBH12-075-2 BBH16-100-2 BBH20-125-2 BBH25-150-2 BBH32-200-2 Part No. 73310107620 07622 07624 07626 07628 A in 0.625 0.750 0.875 1.000 1.250 B in 0.750 1.000 1.250 1.500 2.000 C in 2.000 2.250 2.500 3.200 3.750 D in 1.500 2.000 2.250 2.500 3.000 E in 1.375 1.625 1.875 2.250 2.750 F in 1.000 1.500 1.750 1.800 2.250 G in 1.300 1.600 1.800 2.500 3.000 Reference Turret NVIT8-50 NVIT8-58 NVIT8-75 NVIT8-100 NVIT8-125 Desc. BBH12-20-2 BBH16-25-2 BBH20-32-2 BBH25-40-2 BBH32-50-2 Part No. 73310107680 07682 07684 07686 07688

Metric (mm)
A B C D E F G mm mm mm mm mm mm mm 15,9 20 50,8 38,1 34,9 25,4 78,7 19,1 25 57,2 50,8 41,3 38,1 40,6 22,2 32 63,5 57,2 47,6 44,5 45,7 25,4 40 46,5 63,5 57,2 45,7 63,5 31,8 50 95,3 76,2 69,9 57,2 76,2 Reference Turret NVIT8-50 NVIT8-58 NVIT8-75 NVIT8-100 NVIT8-125

Tooling not included

For bushings see page P-33 Tooling not included

For bushings see page P-33

Face Tool Holder Without Coolant

Tool Tips
This holder is best used for holding toolholders in a facing application. A set screw locking system insures that the tool is locked rigidly in the holder.
Desc. FTH12-2 FTH16-2 FTH20-2 FTH25-2 FTH32-2 Part No. 73310107740 07742 07744 07746 07748 A in 0.600 0.625 0.867 0.935 1.000 mm 15,2 15,9 22,0 23,7 25,4 in 0.500 0.625 0.750 1.000 1.250 B mm 12 16 20 25 32 in 2.000 2.250 2.500 3.200 3.750 C mm 50,8 57,2 63,5 81,3 95,3 in 1.625 2.200 2.500 2.730 3.250 D mm 41,3 55,9 63,5 69,3 82,6 in 1.100 1.250 1.500 1.875 2.250 E mm 27,9 31,8 38,1 47,6 57,2 in 1.000 1.500 1.750 1.800 2.250 F mm 25,4 38,1 44,5 45,7 57,2 in G mm 1.300 33,0 1.600 40,6 1.800 45,7 2.500 63,5 3.000 76,2 Reference Turret NVIT8-50 NVIT8-58 NVIT8-75 NVIT8-100 NVIT8-125

Tooling not included

DORIAN TOOL INT'L

615 COUNTY ROAD 219

EAST BERNARD, TX 77435

1-800-627-0266

979-282-2861

FAX: 979-282-2951

Q-6

Electro-Pneumatic Automated Indexing Turret

The Easiest-to-Retrofit Turret In The Industry
The SmartDex turret was designed with the end user in mind. Three versions of the SmartDex turrets were developed to offer a solution in every turning application: SmartDex STEP: Is a stand alone unit that can be singlestation indexed (forward or reverse) by a dual push button switch on its control box. No interfacing to the lathe controls is involved. The SmartDex STEP turrets will enable you to get CNC performance from your manual lathe. SmartDex PRO : Is a stand alone turret that comes interfaced with a programmable control box, imitating the controls of the CNC. Complete tool sequences can be written and stored in the control box for true CNC performance, without the costs associated with the retrofitting of the turret to the lathe. The control box has a easy-to-operate, user friendly display to make programming effortless for anybody. SmartDex CNC : Can be interfaced with virtually any CNC for ultimate automation in high production shops. It comes with a control box that makes interfacing effortless and extremely quick. The SmartDex CNC turrets are referred to as the easiest-to-interface CNC turrets in the industry.

Tool capacity: Inch: 0.75" & 1.00" Metric: 20 & 25 mm

All three versions of the SmartDex series are electro-pneumatic, bi-directional, automated turrets, and are available in two sizes, 20N and 25N. Following features are common to all SmartDex turrets: Electro-Pneumatic 8 stations Bi-Directional (Shortest Path) Fast indexing cycle Thru coolant system Three piece Hirth coupling Precision, rigidity, and repeatability Meehanite body, Heavy duty construc tion Easy to remove and install boring bar holders Wide range of toolholders available

SmartDex turrets are the answer for achieving highest production at low cost in turning. They easily mount on any lathe and are simple to operate while delivering precision, rigidity, and repeatability with undisputed reliability. SmartDex turrets are built with the most advanced technology and offer the flexibility of being used manually with a single step switch, automatically controlled with a switch actuator, programmed for multiple operations with memory storage, or automatically controlled by the CNC. SmartDex turrets are connected to 115 / 220 VAC - 60 / 50 Hz electrical supply, and 80 - 150 psi filtered and lubricated air supply.

DORIAN TOOL INT'L

615 COUNTY ROAD 219

EAST BERNARD, TX 77435

1-800-627-0266

979-282-2861

FAX: 979-282-2951

Q-7

Operation View
1. Body Meehanite-40 casting body delivers very high dampening capabilities. 2, 3, 4. Three Piece Hirth Coupling The three-piece hirth coupling is comprised of a fixed spline (2) mounted to the body of the turret, a rotating spline (3) mounted to the turret head and the indexing shaft, and a locking spline (4) mounted to the locking mechanism of the turret. This system allows the tool head to be indexed without lifting; therefore, eliminating chip and swarf contamination. Each one of the splines is specially hardened by the Ion Nitriding process and precision ground in order to make the splines more resistant to wear and increase the usable life of the turret, resulting in great savings. 5a. New Absolute Encoder 5b. Incremental Encoder The new, state of the art absolute encoder, used on the SmartDex CNC models, utilizes the latest technology in the optical rotary encoder industry. The encoder mounting mechanism and the flexible coupling isolate the encoder from vibrations and shocks due to interrupted cuts and crashes. The SmartDex PRO models use a rugged and reliable incremental encoder to keep track of angular position. 6, 7. Worm and Worm Gear Heat treated alloy steel worm shaft and aluminum bronze worm gear provide a smooth and quite indexing mechanism for the turret.

11

Ion Nitrided and Precision Ground Three Piece Hirth Coupling

9 2 3 4 10

8 6 5

1 12

14

13

8. Air Cylinder A powerful air cylinder provides the force needed to lock the turret by pushing the locking spline to engage in with the fixed and rotating splines. 9. Bearings The SmartDex design involves thrust or roller bearings between all the moving parts to eliminate wear due to friction. 10. Shaft Hardened and precision ground indexing shaft holds and guides the internal components and rotates the turret head. DORIAN TOOL INT'L 615 COUNTY ROAD 219

13. Tool Head All Dorian turret heads for all models are made of durabar material to provide high dampening properties.

11. Stepper Motor A high torque stepper motor is used to index the turrret to the desired station. It is coupled to the worm shaft by a pulley and timing belt mechanism. 12. Thru Coolant System The thru coolant system allows the coolant to be distributed through the toolhead to the working tools.

14. Wedge Locks Wedge Locks are tightened by cap screws to lock the tools securely and rigidly on the tool head.

15. Sensor (not shown in the 3D model) A rugged and reliable proximity sensor is used to monitor the locked position of the turret. 979-282-2861 FAX: 979-282-2951

EAST BERNARD, TX 77435

1-800-627-0266

Q-8

Step Indexing
Stand alone unit with Control Box Manually or automatically operated No interfacing needed Single step indexing (bi-directional) Easy to remove and install boring bar holders Thru Coolant System Large, high precision three piece hirth coupling for rigidity and repeatability

The SmartDex step Series is available in (2) two sizes, 20N and 25N. In set-up mode, indexing is accomplished by pressing a dual push button switch (forward and reverse) that single step indexes the turret to the next station. In run mode, the turret is indexed by moving the slide until the adjustable switch actuator makes contact with the electric index signal switch or receives an open / closed signal from the control. If the tool head becomes misaligned due to power outage or some other action that inhibits the turret from completing the locking procedure, simply jogging the tool head into the correct position realigns the splines so that the tool head locks in the correct position. The SmartDex step Series is supplied with: Control box Double acting pneumatic cylinder Stepper motor Solenoid valve Single Step Air regulator & filter Optional : Index switch

Station To Station

DORIAN TOOL INT'L

615 COUNTY ROAD 219

EAST BERNARD, TX 77435

1-800-627-0266

979-282-2861

FAX: 979-282-2951

Q-9

Bi-Directional, Programmable Tool Sequences

Home Position Friendly us er interface Rugged and reliable Incremental Encoder Bi-directional indexing (shortest path) Thru Coolant System Large high precision three piece hirth coupling for rigidity and repeatability

Stand alone unit Manually or fully programmed operation No interfacing needed

The SmartDex pro Series is available in (2) two sizes, 20N and 25N. The PLC allows programming a full indexing sequence of operations (Program Mode) or programming individual indexing operations (Manual Mode). The turret is indexed by moving the slide until the adjustable switch actuator makes contact with the electric signal switch or receives an open / closed signal from the control. The turret is a closed loop system, with an incremental encoder mounted on the axis of the turret spindle to monitor angular positioning. A proximity sensor signals the locked position of the turret head ensuring safe and reliable operation. If the tool head becomes misaligned due to power outage or some other action that inhibits the turret from completing the locking procedure, simply accessing the Home mode can align the tool head. The tool head will rotate to the correct position, realigning the splines. The SmartDex pro Series is supplied with: Programmable control box Double acting pneumatic cylinder Stepper motor Incremental encoder Locking proximity sensor Bi-Directional Solenoid valve Air regulator & filter Optional : Index switch

Index To Any Station

DORIAN TOOL INT'L

615 COUNTY ROAD 219

EAST BERNARD, TX 77435

1-800-627-0266

979-282-2861

FAX: 979-282-2951

Q-10

Bi-Directional CNC Interfaceable

Interfac eable with v itually any CNC Easiest-to-Retrofit CNC turret in industry New Absolute Encoder Home Position Feature Bi-directional indexing (shortest path) Fast indexing cycles Thru coolant system Large high precision three piece hirth coupling for rigidity and repeatability

The SmartDex cnc Series is available in (2) two sizes, 20N and 25N. The turret can be interfaced with virtually any CNC. The turret is a closed loop system, with an absolute encoder mounted on the axis of the turret spindle that keeps track of the angular positioning. A proximity sensor signals the locked position of the turret head ensuring safe and reliable operation. If the tool head becomes misaligned due to power outage or some other action that inhibits the turret from completing the locking procedure, simply accessing the Home mode can align the tool head. The tool head will rotate to the correct position, realigning the splines. The optional interface box makes this turret the easiest-to-retrofit CNC turret in the industry. The SmartDex cnc Series is supplied with: Pres sure Switch Double acting pneumatic cylinder Stepper motor New Absolute Encoder Proximity switc h Solenoid v alve Air regulator & filter Optional: Interface box

Bi-Directional

Index To Any Station

DORIAN TOOL INT'L

615 COUNTY ROAD 219

EAST BERNARD, TX 77435

1-800-627-0266

979-282-2861

FAX: 979-282-2951

Q-11

20N & 25N Dimensions

Technical Specifications:
Description Series Part No. 733101Number of Stations Center Height Max. moment of inertia of masses to be carried 45 90 60 Hz 135 180 60 Hz 45 60 Hz in mm in-lb-sec2 Kg-m2 Sec. Sec. Sec. Sec. Sec. Sec. Ft.lbs. Nm Ft.lbs. Nm Ft.lbs. Nm Ft.lbs. Nm lbs. Kgs. lbs. Kgs. In. mm In. mm deg. deg. Step 09001* 8 2.375 60,32 23.0 2,6 0.74 1.64 2.54 3.44 0.15 21.5 29,2 1300 1,762 1515 2,054 1083 1,468 75 34 83 37,6 0.75 20 1.25 32 6" 2"

20N
SmartDex Model 20N Pro CNC 09006** 09011 8 8 2.375 2.375 60,32 60,32 23.0 23.0 2,6 2,6 0.74 0.74 1.11 1.11 1.48 1.48 1.86 1.86 0.37 0.37 0.15 0.15 21.5 21.5 29,2 29,2 1300 1300 1,762 1,762 1515 1515 2,054 2,054 1083 1083 1,468 1,468 75 75 34 34 85 85 38,5 38,5 0.75 0.75 20 20 1.25 1.25 32 32 6" 6" 2" 2" Step 09016*** 8 2.375 60,32 33.5 3,8 1.04 2.34 3.64 4.94 0.15 28.8 39,0 1443 1,956 1804 2,446 1300 1,763 103 46,7 95 43,1 1.00 25 1.50 40 6" 2"

25N
SmartDex Model 25N Pro CNC 09021 **** 09026 8 8 2.375 2.375 60,32 60,32 33.5 33.5 3,8 3,8 1.04 1.04 1.56 1.56 2.08 2.08 2.60 2.60 0.52 0.52 0.15 0.15 28.8 28.8 39,0 39,0 1443 1443 1,956 1,956 1804 1804 2,446 2,446 1300 1300 1,763 1,763 103 103 46,7 46,7 97 97 44 44 1.00 1.00 25 25 1.50 1.50 40 40 6" 6" 2" 2"

Index Time With Locking Rotation Time Locking Time Max. Unbalancing Torque Max. Tangential Torque

Max. Overturning Torque In Pressing Direction Max. Overturning Torque In Lifting Direction Max. Permissible Weight To Be Carried By Turret Weight Of Standard Turret With Milled Seat Head Max. Square Shank Tool Holder Max. Boring Bar Diameter Positioning Accuracy Accuracy Of Repeatability

* Part number for 120 VAC version. Use 09002 for 240 VAC version. ** Part number for 120 VAC version. Use 09007 for 240 VAC version. Control box sold separately. See below for part numbers.

*** Part number for 120 VAC version. Use 09017 for 240 VAC version. **** Part number for 120 VAC version. Use 09022 for 240 VAC version.

SmartDex CNC Control Box Part Numbers

SmartDex 20N CNC - 120 VAC Interface Box SmartDex 20N CNC - 240 VAC Interface Box SmartDex 25N CNC - 120 VAC Interface Box SmartDex 25N CNC - 240 VAC Interface Box 73310109681 73310109702 73310109701 73310109703

SmartDex Dimensions:
Tool Description in. SmartDex- (mm) 20N Step 20N Pro 20N CNC 25N Step 25N Pro 25N CNC A in. (mm) B in. (mm) C in. (mm) D in. (mm) E in. (mm) F in. (mm) G in. (mm) H in. (mm) I in. (mm) J in. (mm) K in. (mm) L in. (mm) M in. (mm) N in. (mm) O P Q R S in. in. in. in. in. (mm) (mm) (mm) (mm) (mm)

.750 13.17 10.59 9.39 7.42 4.0 2.812 1.625 .625 2.25 10.25 6.50 6.870 2.50 9.6 7.75 2.625 2.375 1.625 3.157 (20) (334,5) (269) (238,5) (188,5) (101,6) (71,42) (41,28) (15,88) (57,2) (260,4) (165,1) (174,5) (63,5) (243,8) (196,9) (66,7) (60,3) (41,3) (80,2) .750 14.43 11.85 9.39 7.42 4.0 2.812 1.625 .625 2.25 10.25 6.50 6.870 2.50 9.6 7.75 2.625 2.375 1.625 3.157 (20) (366,5) (301) (238,5) (188,5) (101,6) (71,42) (41,28) (15,88) (57,2) (260,4) (165,1) (174,5) (63,5) (243,8) (196,9) (66,7) (60,3) (41,3) (80,2) .750 14.43 11.85 9.39 7.42 4.0 2.812 1.625 .625 2.25 10.25 6.50 6.870 2.50 9.6 7.75 2.625 2.375 1.625 3.157 (20) (366,5) (301) (238,5) (188,5) (101,6) (71,42) (41,28) (15,88) (57,2) (260,4) (165,1) (174,5) (63,5) (243,8) (196,9) (66,7) (60,3) (41,3) (80,2) 1.00 13.42 10.59 9.39 7.42 4.0 2.812 1.625 .625 2.50 12.75 8.25 7.745 3.75 9.6 9.00 2.625 2.375 1.375 3.922 (25) (340,9) (269) (238,5) (188,5) (101,6) (71,42) (41,28) (15,88) (63,5) (323,9) (209,6) (196,7) (95,3) (243,8) (228,6) (66,7) (60,3) (34,9) (99,6) 1.00 14.68 11.85 9.39 7.42 4.0 2.812 1.625 .625 2.50 12.75 8.25 7.745 3.75 9.6 9.00 2.625 2.375 1.375 3.922 (25) (372,9) (301) (238,5) (188,5) (101,6) (71,42) (41,28) (15,88) (63,5) (323,9) (209,6) (196,7) (95,3) (243,8) (228,6) (66,7) (60,3) (34,9) (99,6) 1.00 14.68 11.85 9.39 7.42 4.0 2.812 1.625 .625 2.50 12.75 8.25 7.745 3.75 9.6 9.00 2.625 2.375 1.375 3.922 (25) (372,9) (301) (238,5) (188,5) (101,6) (71,42) (41,28) (15,88) (63,5) (323,9) (209,6) (196,7) (95,3) (243,8) (228,6) (66,7) (60,3) (34,9) (99,6)

DORIAN TOOL INT'L

615 COUNTY ROAD 219

EAST BERNARD, TX 77435

1-800-627-0266

979-282-2861

FAX: 979-282-2951

Q-12

Programming Specifications
The diagram shows the working cycle of the SmartDex Step turret with a pre-stored program in its nonvolatile memory which is executed every time the index switch is depressed. Upon receiving the index signal, the indexer energizes the solenoid valve allowing the air cylinder to unlock the turret. After 0.1 second, the step motor is activated, indexing the tool head 45 clockwise or counterclockwise. When the motor stops, the solenoid valve is de-energized to lock the turret.

The diagram shows the working sequence of the SmartDex Pro turret with a sample programmed tool sequence of 1- 2- 8- 3 ... After finishing the turning operation with tool #1, the carrier moves backward and the indexing switch gives the signal to the controller to index to the next tool (#2). The controller executes subprogram #1, 45 CW, which is pre-stored into nonvolatile memory. The solenoid valve is energized and the turret is unlocked, turning off the proximity sensor signal. After 0.1 second the step motor is activated to index the tool head 45 with feedback signals from the incremental encoder to detect any error in positioning. When the motor

stops, the solenoid valve is de-energized and the air cylinder locks the turret, turning on the proximity sensor for confirmation that the turret is ready for the next operation. The tool sequence is entered by the operator, then the controller assigns corresponding subprograms to each tool station for the main program. The home position signal of the encoder is used with the subprogram #8 to find the home position (Tool #1) every time the turret is powered on.

The diagram shows the working sequence of the SmartDex CNC turret with a sample tool sequence of 1- 2- 8- 3 . . .The SmartDex CNC is an electro-pneumatic type turret which uses a Stepper Motor for precise indexing of the head and a double acting Air Cylinder for quick unlocking and locking of the Locking Spline. Optional Interface Box provides a Power Supply, Indexer, & Driver of the stepper motor which indexes the turret in increments of 45, 90, 135, +180, or Homing,

according to a coded signal received from the Lathe CNC Control through three (3) Select Lines plus Home (see table # 1 next page). It also provides a full range of feedback signals to the Lathe CNC Control showing the actual station where the turret is (see table # 2 next page) along with the locking state of the turret (Proximity Sensor "ON") and the proper air pressure for a safe operation.

DORIAN TOOL INT'L

615 COUNTY ROAD 219

EAST BERNARD, TX 77435

1-800-627-0266

979-282-2861

FAX: 979-282-2951

Q-13

Electrical Component Specifications

Electrical Components Used On SmartDex Turrets
Component Characteristics Wiring Signal Ref. Turret

Stepper Motor

1.8 Full Step

SmartDex 20N & 25N Versions: Step, Pro, & CNC

Proximity Sensor

12 - 24 V D.C. ripple 10% 150 mA (Load) NPN Open Collector 12 - 24 V D.C. ripple 10% 150 mA (Load) PNP

+ V D.C. Load 0 V D.C. + V D.C. Load 0 V D.C.

SmartDex 20N & 25N Version: Pro

Proximity Sensor

SmartDex 20N & 25N Version: CNC

Incremental Encoder

5 - 26 V D.C. ripple 10% 200 mA (Supply) 50 mA (Load) Output - NPN Open Collector

+ V D.C. 0 V D.C. Channel A Channel B Home Ground

SmartDex 20N & 25N Vesion: Pro

9 - 30 VDC ripple 10% Absolute Encoder Input 120 mA Output 20 mA / Exit (load) sinking (npn) or sourcing (pnp)

Bit 1 Bit 2 Bit 3 Bit 4 Strobe 2 + V D.C. 0 V D.C.

SmartDex 20N & 25N Version: CNC

Solenoid Valve

12 V D.C. 4 way, 2 position, 5 ports

+ V D.C. Ground 0 V D.C.

SmartDex 20N & 25N Versions: Step, Pro, & CNC

Electric Index Signal Switch

Momentary Contact

+ V D.C. 0 V D.C.

SmartDex 20N & 25N Versions: Step & Pro

Pressure Switch

Open / Closed Contact

+ V D.C. 0 V D.C.

SmartDex 20N & 25N Version: CNC

Table # 1 (SmartDex CNC)

Terminal +45 Select 1 Select 2 Select 3 1 1 0 +90 +135 +180 -45 1 0 1 1 0 0 1 1 1 0 1 1 -90 0 1 0 -135 Home 0 0 1 0 0 0
Signal Bit 1 Bit 2 Bit 3 Bit 4 Strobe 2 1 1 0 0 0 0

Table # 2 (SmartDex CNC)

POSITION 2 0 1 0 0 0 3 1 1 0 0 0 4 0 0 1 0 0 5 1 0 1 0 0 6 0 1 1 0 0 7 1 1 1 0 0 8 0 0 0 1 0 TYPE PNP PNP PNP PNP NPN

DORIAN TOOL INT'L

615 COUNTY ROAD 219

EAST BERNARD, TX 77435

1-800-627-0266

979-282-2861

FAX: 979-282-2951

Q-14

20N & 25N Tool Holders

Blank Boring Bar Holder

Tool Tips
This boring bar holder is best used when super precise boring is required. The holder is supplied without a bore so that it can be turned, honed, or ground to precise tolerance or for special diameters.
Desc. BBH20-1 BBH25-1 Part No. 73310107604 07606 C in 2.500 3.200 mm 63,5 46,5 in 2.250 2.500 D mm 57,2 63,5 in 1.875 2.250 E mm 47,6 57,2 in 1.750 1.800 F mm 44,5 45,7 in 1.800 2.500 G mm 45,7 63,5 Reference Turret SmartDex 20N SmartDex 25N

Tooling not included

Boring Bar Holder Without Coolant

Tool Tips
This holder is best used for holding boring bars. It has a precision ground bore with a 360 locking system giving it the best rigidity in metal removing without scarring the bar.

Inch (in)

Metric (mm)

Part No. A B C D E F G Reference Part No. A B C D E F G Reference Desc. Desc. 733101- in in in in in in in Turret 733101- mm mm mm mm mm mm mm Turret BBH20-125-2 07624 0.875 1.250 2.500 2.250 1.875 1.750 1.800 SmartDex 20N BBH20-32-2 07684 22,2 32 63,5 57,2 47,6 44,5 45,7 SmartDex 20N BBH25-150-2 07626 1.000 1.500 3.200 2.500 2.250 1.800 2.500 SmartDex 25N BBH25-40-2 07686 25,4 40 46,5 63,5 57,2 45,7 63,5 SmartDex 25N
Tooling not included For bushings see page P-33 Tooling not included For bushings see page P-33

Boring Bar Holder With Coolant

Tool Tips
This holder is best used for holding boring bars. It has a precision ground bore with a 360 locking system giving it the best rigidity in metal removing without scarring the bar. It also has a nozzle for directing coolant to the tool during machining.

Inch (in)
Part No. A B C D E F G Reference Desc. 733101- in in in in in in in Turret BBH20-125-3 07644 0.875 1.250 2.500 2.250 1.875 1.750 1.800 SmartDex 20N BBH25-150-3 07646 1.000 1.500 3.200 2.500 2.250 1.800 2.500 SmartDex 25N
Tooling not included

Metric (mm)
Part No. A B C D E F G Reference Desc. 733101- mm mm mm mm mm mm mm Turret BBH20-32-3 07704 22,2 32 63,5 57,2 47,6 44,5 45,7 SmartDex 20N BBH25-40-3 07706 25,4 40 46,5 63,5 57,2 45,7 63,5 SmartDex 25N
For bushings see page P-33

For bushings see page P-33 Tooling not included

DORIAN TOOL INT'L

615 COUNTY ROAD 219

EAST BERNARD, TX 77435

1-800-627-0266

979-282-2861

FAX: 979-282-2951

Q-15

20N & 25N Tool Holders

Boring Bar Holder With Thru Coolant

Tool Tips
This holder is best used for holding boring bars. It has a precision ground bore with a 360 locking system giving it the best rigidity in metal removing without scarring the bar. The thru coolant system helps to get coolant to the part during machining.

Inch (in)
Part No. A B C D E F G Reference Desc. 733101- in in in in in in in Turret BBH20-125-4 07664 0.875 1.250 2.500 2.250 1.875 1.750 1.800 SmartDex 20N BBH25-150-4 07666 1.000 1.500 3.200 2.500 2.250 1.800 2.500 SmartDex 25N
Tooling not included

Metric (mm)
Part No. A B C D E F G Reference Desc. 733101- mm mm mm mm mm mm mm Turret BBH20-32-4 07724 22,2 32 63,5 57,2 47,6 44,5 45,7 SmartDex 20N BBH25-40-4 07726 25,4 40 46,5 63,5 57,2 45,7 63,5 SmartDex 25N
For bushings see page P-33

For bushings see page P-33 Tooling not included

Face Tool Holder Without Coolant

Tool Tips
This holder is best used for holding toolholders in a facing application. A set screw locking system insures that the tool is locked rigidly in the holder.
Desc. FTH20-2 FTH25-2 Part No. 73310107744 07746 A in 0.867 0.935 mm 22,0 23,7 in 0.750 1.000 B mm 20 25 in 2.500 3.200 C mm 63,5 81,3 in 2.500 2.730 D mm 63,5 69,3 in 1.500 1.875 E mm 38,1 47,6 in 1.750 1.800 F mm 44,5 45,7 in 1.800 2.500 G mm 45,7 63,5 Reference Turret SmartDex 20N SmartDex 25N

Tooling not included

Face Tool Holder With Coolant

Tool Tips
This holder is best used for holding toolholders in a facing application. A set screw locking system insures that the tool is locked rigidly in the holder. It also has a nozzle for directing coolant to the tool during machining.
Desc. FTH20-3 FTH25-3 Part No. 73310107760 07762 A in 0.867 0.935 mm 22,0 23,7 in 0.750 1.000 B mm 20 25 in 2.500 3.200 C mm 63,5 81,3 in 2.500 2.730 D mm 63,5 69,3 in 1.500 1.875 E mm 38,1 47,6 in F mm in 1.800 2.500 1.750 44,5 1.800 45,7 G mm 45,7 63,5 Reference Turret SmartDex 20N SmartDex 25N

Tooling not included

DORIAN TOOL INT'L

615 COUNTY ROAD 219

EAST BERNARD, TX 77435

1-800-627-0266

979-282-2861

FAX: 979-282-2951

Q-16

Single Step Indexing

The Smart American Turret
The Way Pr oduction Should Be

Electro-Pneumatic Automated Turret Set

The SmartDex Step Automated Turret is the answer for achieving highest production at low cost in turning. It easily mounts on any lathe and is simple to operate while delivering precision, with undisputed reliability. The SmartDex Step is built with the most advanced technology. It is automatically controlled with a switch actuator to index the turret head one step forward. Optional holders include: face tool holder, boring bar holder (with or without coolant), boring bar holder for boring bars with thru coolant hole, and a blank boring bar holder for machining to super precise tolerances.

Inch (in)
Set Includes: Boring Bar Holders Description Tool Boring Bar Desc. Qty. Desc. Qty. Capacity Capacity SDEX-20N -STEP -120V-S 09030 SDEX-20N -STEP -120V 1 0.750 BBH20-125-3 4 1.250 SDEX-25N -STEP -120V-S 09033 SDEX-25N -STEP -120V 1 1.000 BBH25-150-3 4 1.500 Part No. 733101SmartDex Step Turret SmartDex Step Set Reducer Bushing Set Outside Desc. Qty. Diameter THB125 5 1.250 THB150 5 1.500

Electro-Pneumatic Bi-directional Single station indexing Automated Indexing T urning tool capacity: .75 & 1.00 in 20 & 25 mm T hree piece Hirth coupling Precise repeatability F ast indexing cycle T hru coolant system Heavy duty construction Ready to install

Metric (mm)
SmartDex Step Set Description SDEX-20N -STEP-240V-S SDEX-25N -STEP-240V-S Part No. 73310109040 09043 Set Includes: Boring Bar Holders Tool Boring Bar Desc. Qty. Desc. Qty. Capacity Capacity SDEX-20N -STEP-240V 1 20 BBH20-32-3 4 32 SDEX-25N -STEP-240V 1 25 BBH25-40-3 4 40 SmartDex Step Turret Reducer Bushing Set Outside Desc. Qty. Diameter THB32 5 32 THB40 5 40

Bi-Directional Indexing
PLC Controlled
The Smart American Turret
The Way Prod uction Sh ould Be

Electro-Pneumatic Automated Turret Set

The SmartDex Pro Automated Turret is the answer for achieving highest production at low cost in turning. It easily mounts on any lathe and is simple to operate while delivering precision, with undisputed reliability. The SmartDex Pro is built with the most advanced technology. It is programmed for multiple operations with memory storage, then indexed with a switch actuator or a signal from the CNC. Optional holders include: face tool holder, boring bar holder (with or without coolant), boring bar holder for boring bars with thru coolant hole, and a blank boring bar holder for machining to super precise tolerances.

Inch (in)
SmartDex Pro Set

Electro-Pneumatic Bi-directional Automated indexing Programmable indexing Turning tool capacity: .75 & 1.00 in 20 & 25 mm Three p iece Hirth coupling Precise repeatability Fast indexing cycle Thru coolant system Heavy duty construction Ready to install

Description SDEX-20N -PRO-120V-S SDEX-25N -PRO-120V-S

Part No. 73310109031 09034

SmartDex Pro Turret Desc. SDEX-20N -PRO-120V SDEX-25N -PRO-120V

Set Includes: Boring Bar Holders Tool Boring Bar Qty. Desc. Qty. Capacity Capacity 1 0.750 BBH20-125-3 4 1.250 1 1.000 BBH25-150-3 4 1.500

Reducer Bushing Set Outside Desc. Qty. Diameter THB125 5 1.250 THB150 5 1.500

Metric (mm)
SmartDex Pro Set Description SDEX-20N -PRO-240V-S SDEX-25N -PRO-240V-S Part No. 73310109041 09044 Desc. SDEX-20N -PRO-240V SDEX-25N -PRO-240V SmartDex Pro Turret Set Includes: Boring Bar Holders Tool Boring Bar Qty. Desc. Qty. Capacity Capacity 1 20 BBH20-32-3 4 32 1 25 BBH25-40-3 4 40 Reducer Bushing Set Outside Desc. Qty. Diameter THB32 5 32 THB40 5 40

Q-17

Electro-Mechanical Automated Indexing Turret Decrease The Payoff Time On Your CNC Lathe By Increasing Its Performance with a PowerDex
The turret is a vital component of the CNC lathe. The operation and performance levels of the turret are crucial to the overall performance of the CNC lathe to achieve the optimum precision, efficiency, and reliability. The PowerDex turret was designed and built by Dorian Tool to deliver the highest accuracy and repeatability, the fastest tool change, and the greatest rigidity ever found in any other electromechanical automated tool system. By maximizing quality, productivity, and profitability, absolute CNC performance is achieved with the PowerDex.

Tool Capacity: Inch: 1/2, 5/8, 3/4, 1.0, 1-1/4, or 1-1/2" Metric: 12, 16, 20, 25, 32, or 40 mm

Electro-mechanical 8 & 12 stations Bi-directional (Shortest Path) Automated indexing Fast indexing cycle Milled Seat or VDI Tool Head Easy to remove boring bar holders

Positive Locking Force Three piece Hirth coupling Precision, rigidity, and repeatability Thru coolant system Meehanite body Heavy duty construction Intefaceable with virtually any CNC

PowerDex turrets can be interfaced with v irtually any CNC lathe. Reliable operation and the high performance of the PowerDex series turrets, increases the effective performance of your CNC lathe to achieve maximum efficiency and profitability. PowerDex turrets require minumum maintenance during years of operation and their cartridge style design makes servicing or troubleshooting very easy in case of a crash. The turrets have two easy-access lubrication windows to lubricate the internal parts from time to time.

The PowerDex design has a positive locking s ystem where a driver and a cam pushes the locking spline to lock positively against the fixed and rotating splines, creating the most rigid turret locking mechanism in the world. The cartridge style des ign of the PowerDex turrets, where the indexing shaft assembly slides into the meehanite body, makes the mechanics of the turret very simple and reliable during years and years of operation time. Cartridge style design and small number of moving parts means easy servicing and virtually no failures. The PowerDex family turrets are desinged with an Ion Nitrided and precision ground three-piece hirth coupling to provide the highest wear resistance, rigidity, and repeatability even under extra heavy or interrupted cuts.

DORIAN TOOL INT'L

615 COUNTY ROAD 219

EAST BERNARD, TX 77435

1-800-627-0266

979-282-2861

FAX: 979-282-2951

Q-18

Assembly
1. Body Meehanite-40 casting body delivers very high dampening capabilities. 2, 3, 4. Three Piece Hirth Coupling The three-piece hirth coupling is comprised of a fixed spline (2) mounted to the body of the turret, a rotating spline (3) mounted to the turret head and the indexing shaft, and a locking spline (4) mounted to the locking mechanism of the turret. This system allows the tool head to be indexed without lifting; therefore, eliminating chip and swarf contamination. Each one of the splines is specially hardened by the Ion Nitriding process and precision ground in order to make the splines more resistant to wear and increase the usable life of the turret, resulting in great savings. 5, 6. Positive Locking Hardened and precision ground cam and driver (with extra heavy duty cam followers) provide the most rigid locking mechanism in the industry by creating a positive locking force. 7. New Absolute Encoder The new, state of the art encoder utilizes the latest technology in the optical rotary encoder industry. The encoder mounting mechanism and the flexible coupling isolate the encoder from vibrations and shocks due to interrupted cuts and crashes. 8, 9. Worm and Worm Gear Heat treated alloy steel worm shaft and aluminum bronze worm gear provide a smooth and quite indexing mechanism for the turret.
15

11

16

Ion Nitrided and Precision Ground Three Piece Hirth Coupling

22

17

8, 9 14 13 7 6

21

12

18 5 10 3 20 19 1

10. Bearings The PowerDex design involves thrust or roller bearings between all the moving parts and extra heavy duty cam followers in the locking mechanism to eliminate wear due to friction.

18. Shaft Hardened and precision ground indexing shaft holds and guides the internal components such as cam, driver, locking spline, worm gear, etc., and rotates the tool head. 19, 20, 21. Thru Coolant System The thru coolant system allows the coolant to be distributed through the toolhead to the working tools. 22. Damping Rod Hardened damping rods (with urethane springs) guide the locking spline on the indexing shaft to enable a perfect engagement of the three piece hirth coupling without any misalignment. 979-282-2861 FAX: 979-282-2951

15. Brake Powerful brake helps stop the motor at the right location to prevent any overshoot.

11, 12, 13, 14. Motor, Pulleys and Timing Belt Three phase, powerful, and high rpm motor coupled with a durable timing belt and pulley system provide lightning fast indexes. DORIAN TOOL INT'L

16, 17. Sensors Rugged and reliable proximity sensors are used to monitor the indexing and locking processes of the turret. EAST BERNARD, TX 77435

615 COUNTY ROAD 219

1-800-627-0266

Q-19

Specifications and Dimensions

PowerDex Specifications:

50N
Description Part No. 733101Number of Stations Recommended Square Shank Tooling Range

63N

80N

100N

125N

PDEX50N.08 PDEX50N.12 PDEX63N.08 PDEX63N.12 PDEX80N.08 PDEX80N.12 PDEX100N.08 PDEX100N.12 PDEX125N.08 PDEX125N.12 11011 11016 11021 11026 11031 11036 11041 11046 11051 11056 8 12 8 12 8 12 8 12 8 12 In. .625 - .750 .500 - .625 .750 .625 1.000 .750 1.250 1.000 1.500 1.250 mm 16 - 20 12 - 16 20 16 25 20 32 25 40 32 in 1.969 2.480 3.150 3.937 4.921 Center Height mm 50 63 80 100 125 2 in-lb-sec 3.50 4.44 8.30 31.0 42.5 Max. moment of inertia 2 of masses to be carried Kg-m 0,40 0,50 0,93 3,50 4,80 30 Sec. 0.180 0.220 0.240 0.370 0.410 Index Time With 60 Sec. 0.220 0.260 0.300 0.440 0.500 Locking Hz 45 180 Sec. 0.410 0.480 0.800 1.060 1.240 30 Sec. 0.083 0.106 0.120 0.140 0.166 60 Rotation Time Hz 45 Sec. 0.125 0.160 0.180 0.210 0.250 Locking Time 60 Hz Sec. 0.050 0.070 0.090 0.110 0.120 Ft.lbs. 6.6 8.9 11.8 33,2 45.7 Max. Unbalancing Torque Nm 9 12 16 45 62 Ft.lbs. 553 885 1,623 2,950 5,900 Max. Tangential Torque Nm 750 1,200 2,200 4,000 8,000 Ft.lbs. 516 885 1,475 3,540 6,638 Pressing Maximum Direction Nm 700 1,200 2,000 4,800 9,000 Overturning Ft.lbs. 443 738 1,106 1,844 3,688 Torque Lifting Direction Nm 600 1,000 1,500 2,500 5,000 lbs. 55 77 105 275 374 Max. Permissible Weight To Be Carried By Turret Kgs. 25 35 48 125 170 Indexing Frequency 90 n/h 1200 1200 900 900 720 Positioning Accuracy Deg 0 0' 6" 0 0' 6" 0 0' 6" 0 0' 6" 0 0' 6" Accuracy Of Repeatability Deg 0 0' 2" 0 0' 2" 0 0' 2" 0 0' 2" 0 0' 2" lbs. 66 75 99 150 209 Weight Of Standard Turret Kgs. 30 34 45 68 95

PowerDex Dimensions:
Desc. PDEX50N.08 PDEX50N.12 PDEX63N.08 PDEX63N.12 PDEX80N.08 PDEX80N.12 PDEX100N.08 PDEX100N.12 PDEX125N.08 PDEX125N.12 No. of Stations 8 12 8 12 8 12 8 12 8 12 A in (mm) B in (mm) C D E in in in (mm) (mm) (mm) F in (mm) G in (mm) H in (mm) I in (mm) J in (mm) K L M N O in in in in in (mm) (mm) (mm) (mm) (mm) P in (mm) Q in (mm) R S Thread1 Thread2 in in NPT NPT (mm) (mm)
()

4.13 5.90 5.50 0.984 1.968 10.37 11.48 7.00 6.625 7.31 5.89 .414 .3937 .656 .59 1.77 2.560 3.54 (105,0) (150,0) (140,0) (25) (50) (263,4) (291,7) (177,8) (168,3) (185,7) (150,0) (10,5) (10) (16,6) (4,16) (45,00) (65,00) (90,0) 4.35 6.12 6.06 1.181 2.480 10.59 11.71 7.51 6.625 7.31 5.89 .414 .3937 .656 .81 1.99 2.780 3.76 (110,0) (155,4) (153,9) (30) (63) (269,0) (297,4) (190,8) (168,3) (185,7) (150,0) (10,5) (10) (16,6) (20,57) (50,60) (70,50) (95,6)

3/4-14 3/4-14 3/4-14 3/4-14 3/4-14

1/4-18 1/4-18 1/4-18 1/4-18 1/4-18

()

5.53 6.44 7.59 1.574 3.149 11.39 12.65 9.00 8.250 9.16 7.35 .414 .3937 .656 .60 1.75 2.625 3.50 4.875 (140,5) (163,5) (192,8) (40) (80) (289,3) (321,2) (228,6) (209,5) (232,6) (186,4) (10,5) (10) (16,6) (15,24) (44,45) (66,67) (88,9) (124) 6.50 7.10 8.66 1.968 3.937 12.89 14.07 10.04 9.500 10.40 8.40 .530 .3937 .780 .70 1.75 2.750 4.00 5.00 (165,1) (180,3) (220,0) (50) (100) (327,4) (357,4) (255,0) (241,3) (264,1) (213,4) (13,4) (10) (19,8) (17,80) (44,45) (69,80) (101,6) (127) 6.50 7.30 11.02 2.480 4.921 13.65 15.62 11.41 10.60 11.60 9.65 .530 .3937 .780 .70 1.95 3.000 4.00 5.00 (165,1) (185,4) (280,0) (63) (125) (346,7) (396,7) (289,8) (269,2) (294,6) (245,1) (13,4) (10) (19,8) (17,80) (44,45) (69,80) (101,6) (127)

DORIAN TOOL INT'L

615 COUNTY ROAD 219

EAST BERNARD, TX 77435

1-800-627-0266

979-282-2861

FAX: 979-282-2951

Q-20

Turret Heads
Turret Head Nomenclature:

Right Hand VDI Disk

For Left Hand Operations Behind Lathe Axis

Right Hand Upside Down VDI Toolholder

Right Hand VDI Toolholder

Left Hand VDI Disk

For Right Hand Operations In Front Lathe Axis
CCW

CW

Left Hand VDI Toolholder Left Hand Upside Down VDI Toolholder

Milled Seat Turret Head for Left Hand operations behind lathe axis
Milled Seat Disk with wedges configured for left hand operations. Milled Seat Facing Holder with wedges configured for left hand operations.

Upside down operation

CCW CW Upside down operation

Milled Seat Turret Head for Right Hand operations in front of lathe axis
Milled Seat Disk with wedges configured for right hand operations. Milled Seat Facing Holder with wedges configured for right hand operations.

DORIAN TOOL INT'L

615 COUNTY ROAD 219

EAST BERNARD, TX 77435

1-800-627-0266

979-282-2861

FAX: 979-282-2951

Q-21

Milled Seat Turret Head

Inches (in)
Eight (8) Station
Description MS.050.S.08.625.190 MS.050.S.08.750.190 MS.050.S.08.750.220 MS.063.S.08.750.220 MS.080.S.08.100.275 MS.100.S.08.125.350 MS.125.S.08.150.450 Part No. 73310111506 11508 11510 11512 11514 11516 11520 A in 7.480 7.480 8.661 8.661 10.827 13.780 17.717 B1 in 0.625 0.750 0.750 0.750 1.000 1.250 1.500 B2 in 1.000 1.250 1.250 1.250 1.500 2.000 2.500 C in 2.008 2.402 2.402 2.402 2.992 3.780 4.961 D in 0.984 0.984 0.984 1.181 1.574 1.968 2.480 E in 0.630 0.787 0.787 0.787 0.984 1.260 1.575 F in 0.630 0.787 0.787 0.787 0.984 1.260 1.575 G in 0.906 1.024 0.984 0.984 1.181 1.378 1.575 H in 10.709 11.831 12.283 12.283 15.276 19.370 24.094 Reference Turret PDEX50N.08 PDEX50N.08 PDEX50N.08 PDEX63N.08 PDEX80N.08 PDEX100N.08 PDEX125N.08

Twelve (12) Station

Description MS.050.S.12.500.190 MS.050.S.12.625.190 MS.050.S.12.625.230 MS.063.S.12.625.230 MS.080.S.12.750.278 MS.100.S.12.100.350 MS.125.S.12.125.435 Part No. 73310111536 11538 11540 11542 11544 11546 11548 A in 7.480 7.480 9.055 9.055 10.945 13.780 17.126 B1 in 0.500 0.625 0.625 0.625 0.750 1.000 1.250 B2 in 0.750 1.000 1.000 1.000 1.250 1.500 2.000 C in 1.614 2.008 2.008 2.008 2.402 2.992 3.780 D in 0.984 0.984 0.984 1.181 1.574 1.968 2.480 E in 0.472 0.630 0.630 0.630 0.787 0.984 1.261 F in 0.472 0.630 0.630 0.630 0.787 0.984 1.261 G in 0.787 0.906 0.906 0.906 0.984 1.181 1.378 H in 10.157 12.283 12.283 12.283 14.567 18.189 22.638 Reference Turret PDEX50N.12 PDEX50N.12 PDEX50N.12 PDEX63N.12 PDEX80N.12 PDEX100N.12 PDEX125N.12

Metric (mm)
Eight (8) Station
Description MS.050.S.08.16.190 MS.050.S.08.20.190 MS.050.S.08.20.220 MS.063.S.08.20.220 MS.080.S.08.25.275 MS.100.S.08.32.350 MS.125.S.08.40.450 Part No. 73310111564 11568 11570 11572 11574 11578 11580 A mm 190 190 220 220 275 350 450 B1 mm 16 20 20 20 25 32 40 B2 mm 25 32 32 32 40 50 60 C mm 51 61 61 61 76 96 126 D mm 25 25 25 30 40 50 63 E mm 16 20 20 20 25 32 40 F mm 16 20 20 20 25 32 40 G mm 23 26 25 25 30 35 40 H mm 272 300 312 312 388 492 612 Reference Turret PDEX50N.08 PDEX50N.08 PDEX50N.08 PDEX63N.08 PDEX80N.08 PDEX100N.08 PDEX125N.08

Twelve (12) Station

Description MS.050.S.12.12.190 MS.050.S.12.16.190 MS.050.S.12.16.230 MS.063.S.12.16.230 MS.080.S.12.20.278 MS.100.S.12.25.350 MS.125.S.12.32.435
Tooling not included

Part No. 73310111590 11596 11600 11602 11604 11606 11608

A mm 190 190 230 230 278 350 435

B1 mm 12 16 16 16 20 25 32

B2 mm 20 25 25 25 32 40 50

C mm 41 51 51 51 61 76 96

D mm 25 25 25 30 40 50 63

E mm 12 16 16 16 20 25 32

F mm 12 16 16 16 20 25 32

G mm 20 23 23 23 25 30 35

H mm 258 312 312 312 370 462 575

Reference Turret PDEX50N.12 PDEX50N.12 PDEX50N.12 PDEX63N.12 PDEX80N.12 PDEX100N.12 PDEX125N.12

DORIAN TOOL INT'L

615 COUNTY ROAD 219

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979-282-2861

FAX: 979-282-2951

Q-22

VDI Turret Head

Left Hand
Eight (8) Station
Description VDI.050.S.08.20.160.L VDI.050.S.08.30.200.L VDI.063.S.08.30.200.L VDI.080.S.08.40.260.L VDI.100.S.08.50.305.L VDI.125.S.08.60.380.L Part No. 73310111700 11708 11710 11712 11714 11716 Part No. 73310111730 11732 11734 11736 11738 11740 A in 7.874 9.843 9.843 12.598 14.961 18.701 A in 8.268 9.449 9.449 12.598 15.748 19.094 mm 210 240 240 320 400 485 mm 200 250 250 320 380 475 B in mm 0.787 20 1.181 30 1.181 30 1.575 40 1.969 50 2.362 60 B in 0.630 0.787 0.787 1.181 1.575 1.969 mm 16 20 20 30 40 50 C in mm 1.654 42 2.244 57 2.244 57 2.559 65 3.150 80 3.780 96 C in mm 1.457 37 1.654 42 1.654 42 2.244 57 2.559 65 3.150 80 D in mm 0.984 25 1.181 30 1.181 30 1.575 40 1.969 50 2.480 63 D in mm 0.984 25 1.181 30 1.181 30 1.575 40 1.969 50 2.480 63 E in 6.299 7.874 7.874 10.236 12.008 14.961 E in 6.693 7.874 7.874 10.630 13.386 16.142 mm 160 200 200 260 305 380 F in 9.843 12.205 12.205 15.354 18.110 22.244 F in 9.055 11.417 11.417 14.961 18.504 22.441 Reference Turret mm 250 PDEX50N.08 310 PDEX50N.08 310 PDEX63N.08 390 PDEX80N.08 460 PDEX100N.08 565 PDEX125N.08 Reference mm Turret 230 PDEX50N.12 290 PDEX50N.12 290 PDEX63N.12 380 PDEX80N.12 470 PDEX100N.12 570 PDEX125N.12

Twelve (12) Station

Description VDI.050.S.12.16.170.L VDI.050.S.12.20.210.L VDI.063.S.12.20.210.L VDI.080.S.12.30.270.L VDI.100.S.12.40.340.L VDI.125.S.12.50.410.L mm 170 200 200 270 340 410

Right Hand
Eight (8) Station
Description VDI.050.S.08.20.160.R VDI.050.S.08.30.200.R VDI.063.S.08.30.200.R VDI.080.S.08.40.260.R VDI.100.S.08.50.305.R VDI.125.S.08.60.380.R Part No. 73310111756 11758 11760 11762 11764 11766 Part No. 73310111780 11782 11784 11786 11788 11790 A in 7.874 9.843 9.843 12.598 14.961 18.701 A in 8.268 9.449 9.449 12.598 15.748 19.094 mm 210 240 240 320 400 485 mm 200 250 250 320 380 475 B in mm 0.787 20 1.181 30 1.181 30 1.575 40 1.969 50 2.362 60 B in 0.630 0.787 0.787 1.181 1.575 1.969 mm 16 20 20 30 40 50 C in mm 1.654 42 2.244 57 2.244 57 2.559 65 3.150 80 3.780 96 C in mm 1.457 37 1.654 42 1.654 42 2.244 57 2.559 65 3.150 80 D in mm 0.984 25 1.181 30 1.181 30 1.575 40 1.969 50 2.480 63 D in mm 0.984 25 1.181 30 1.181 30 1.575 40 1.969 50 2.480 63 E in 6.299 7.874 7.874 10.236 12.008 14.961 E in 6.693 7.874 7.874 10.630 13.386 16.142 mm 160 200 200 260 305 380 F in 9.843 12.205 12.205 15.354 18.110 22.244 F in 9.055 11.417 11.417 14.961 18.504 22.441 Reference Turret mm 250 PDEX50N.08 310 PDEX50N.08 310 PDEX63N.08 390 PDEX80N.08 460 PDEX100N.08 565 PDEX125N.08 Reference Turret mm 230 PDEX50N.12 290 PDEX50N.12 290 PDEX63N.12 380 PDEX80N.12 470 PDEX100N.12 570 PDEX125N.12

Twelve (12) Station

Description VDI.050.S.12.16.170.R VDI.050.S.12.20.210.R VDI.063.S.12.20.210.R VDI.080.S.12.30.270.R VDI.100.S.12.40.340.R VDI.125.S.12.50.410.R
Tooling not included

mm 170 200 200 270 340 410

DORIAN TOOL INT'L

615 COUNTY ROAD 219

EAST BERNARD, TX 77435

1-800-627-0266

979-282-2861

FAX: 979-282-2951

Q-23

Turret Selection

Selection of the Turret

The following steps can be applied for selecting the right size turret for your application: 1. Knowing the power of the lathe, select a turret using the POWER vs. L curves by choosing the closest turret just above the intersection point. The above diagram is drawn for a surface speed vt=200 m/min ( for other speeds, Px = P x vtx vt ). EX. P = 20 kW L = 167 mm (6.57") Selected Turret: PowerDex 80N 3. Check if the total inertia to be applied on the turret in the worst condition for your applications can be handled by the selected turret using the Technical Data Tables ( see previous pages). EX. Parameters: MS-160-25-370-8, 8 boring bar holders, 8 boring bars (M = .016 slug (BBH + BB) each ) J head = .0000722 x l1 x D1 4 = 2.9 in-lb-sec2 ( .328 kg-m2 ) J BBH + BB = 8 x M x (D1 2 + f1 ) 2 = 5.6 in-lb-sec2 ( .629 kg-m 2 ) J total = 8.5 in-lb-sec 2 ( .957 kg-m 2 ) PowerDex 80N inertia max. = 11.5 in-lb-sec 2 > 8.5 in-lb-sec 2 ( 1.3 kg-m 2 > .957 kg-m2 )

2. Check if the center height, the overall dimensions, and the tool shank size of the selected turret are acceptable for your applications. EX. PowerDex 80N Data: CH = 80 mm (3.15") L x W x H: 624,6 x 186,6 x 228,6 mm (12.78" x 7.35" x 9.00") Tool shank: 8 Stations: 25 mm (1.0") / 12 Stations: 20 mm (3/4") Boring Bar: 8 Stations: 40 mm (1-1/2") / 12 Stations: 32 mm (1-1/4")

4. Check if the maximum chip cross section the turret can cut is satisfactory with your expected productivity. The above diagrams show the chip crosssection for a material with ultimate tensile strength = 60 kg/mm 2 ( tearing load Ks=220 Kg/mm 2 ). For other materials, Ax = A x Ks Ksx. EX. A = 4 mm 2

5. If any result of the above steps is unsatisfactory, go back to step 1 to select another turret and repeat the process. Otherwise the selected turret is right.
F3

F2

F1

NOTE: If the forces and / or torques to be applied on the turret are known, they have to be less than those shown in the Forces vs L curves and Technical Data.

Tangential force F and F1 curve

Pressing axial force F2 curve

Lifting axial force F3 curve

DORIAN TOOL INT'L

615 COUNTY ROAD 219

EAST BERNARD, TX 77435

1-800-627-0266

979-282-2861

FAX: 979-282-2951

Q-24

Programming Specifications

Table 1
Signal 1 2 3 4 Bit Bit Bit Bit Positions 1 1 0 0 0 0 2 0 1 0 0 0 3 1 1 0 0 0 4 0 0 1 0 0 5 1 0 1 0 0 6 0 1 1 0 0 7 1 1 1 0 0 8 0 0 0 1 0 9 1 0 0 1 0 10 0 1 0 1 0 11 1 1 0 1 0 12 0 0 1 1 0

Strobe 2

Cycle Description
The above operation diagram shows the sequence to be followed in order to move from position 1 to position 4, in clockwise rotation (with the turret tool holder disk in front). T he brake is first energized and the motor fed for rotation in the direction selected. When the falling wavefront of the STROBE signal for the previous station is arrived at, the pre-indexing electromagnet is energized as quickly as possible (within the maximum permitted delay time). With the electromagnet energized, the pre-indexing proximity switch signal is awaited, which confirms that rotation has been halted by means of the index key. Upon reception of this signal, the motor is immediately halted & the rotation sense is reversed after a 30 ms pause. The locking proximity switch signal is then awaited, before halting the motor as rapidly as possible & de-energizing the brake (within the max. permitted delay time). (OFF - ON - OFF) A safety check can be carried out at this point & consent for machining can be given, followed by electromagnet de-energizing.

DORIAN TOOL INT'L

615 COUNTY ROAD 219

EAST BERNARD, TX 77435

1-800-627-0266

979-282-2861

FAX: 979-282-2951

Q-25

Electrical Component Specifications

Electrical Components Used On PowerDex Turrets
Component Characteristics Wiring Output

Electric Motor

Three (3) phase 220-380 VAC 50/60 Hz For other characteristics see table 1 below

See table 2

Thermal Detector

135C 1.5A 250V

The thermal detector contact opens if the motor reaches 135C

Motor Brake

24 - 26 VDC 15 W

---

Indexing Solenoid

24 - 26 VDC 58 W

---

Indexing Proximity Switch

10 - 30 VDC 150 mA (load) Output - PNP - NO

+ VDC - Power 0 VDC - Power Load - Exit

Locking Proximity Switch

10 - 30 VDC 150 mA (load) Output - PNP - NO

+ VDC - Power 0 VDC - Power Load - Exit

10 - 30 VDC Input 140 mA Output 20 mA / Exit (load) Sinking (npn) or Sourcing (pnp)

Absolute Encoder

+ VDC - Power 0 VDC - Power Bit 1 Bit 2 Bit 3 Bit 4 Parity Strobe 1 Strobe2

Table 1 - Electric Motor Characteristics

Turret Size PowerDex-50N PowerDex-63N PowerDex-80N PowerDex-100N PowerDex-125N Rated Power 0,25 Hp 0,33 Hp 0,5 Hp Short Circuit Breaker 1.6 amps 2.0 amps 2.0 amps

Table 2 - Electric Motor's Wiring

DORIAN TOOL INT'L

615 COUNTY ROAD 219

EAST BERNARD, TX 77435

1-800-627-0266

979-282-2861

FAX: 979-282-2951

Q-26

Holders
Milled Seat Boring Bar Holder (Inch)

Tool Tips
This holder is best used for holding inch boring bars. It has a precision ground bore with a 360 locking system giving it the best rigidity in metal removing without scarring the bar. It also has a nozzle for directing coolant to the tool during machining.
Desc. MSBH-12-75 MSBH-16-100 Part No. 73310112010 12015 A in 0.787 0.906 B in 0.750 1.000 C in 1.890 2.402 D in 1.575 1.969 E in 1.417 1.693 F in 0.846 1.102 G in 1.417 1.831 H in 0.472 0.630 I in 0.118 0.118 Reference Milled Seat Tool Head MS.50.S.12.500.190 MS.50.S.08.625.190 MS.50.S.08.750.190 MS.50.S.12.625.230 MS.63.S.12.625.230 MS.50.S.08.750.220 MS.63.S.08.750.220 MS.80.S.12.750.275 MS.80.S.08.100.275 MS.100.S.12.100.350 MS.100.S.08.125.350 MS.125.S.12.125.435 MS.125.S.08.150.450
Tooling not included

MSBH-20-125 MSBH-25-150 MSBH-32-200 MSBH-40-250

12025 12030 12035 12040

1.024 1.181 1.378 1.575

1.250 1.500 2.000 2.500

2.913 3.622 4.528 5.591

2.362 2.953 3.740 4.921

2.126 2.283 2.874 3.346

1.339 1.693 2.244 3.031

2.244 2.795 3.543 4.370

0.787 0.984 1.260 1.575

0.118 0.118 0.118 0.118

For bushings, see page P-33.

Milled Seat Boring Bar Holder (Metric)

Tool Tips
This holder is best used for holding metric boring bars. It has a precision ground bore with a 360 locking system giving it the best rigidity in metal removing without scarring the bar. It also has a nozzle for directing coolant to the tool during machining.
Desc. MSBH-12-20 MSBH-16-25 Part No. 73310112045 12050 A mm 20 23 B mm 20 25 C mm 48 61 D mm 40 50 E mm 36 43 F mm 21,5 28 G mm 36 46,5 H mm 12 16 I mm 3 3 Reference Milled Seat Tool Head MS.50.S.12.12.190 MS.50.S.08.16.190 MS.50.S.08.20.190 MS.50.S.12.16.230 MS.63.S.12.16.230 MS.50.S.08.20.220 MS.63.S.08.20.220 MS.80.S.12.20.275 MS.80.S.08.25.275 MS.100.S.12.25.350 MS.100.S.08.32.350 MS.125.S.12.32.435 MS.125.S.08.40.450
Tooling not included

MSBH-20-32 MSBH-25-40 MSBH-32-50 MSBH-40-60

12060 12070 12080 12090

26 30 35 40

32 40 50 60

74 92 115 142

60 75 95 125

54 58 73 85

34 43 57 77

57 71 90 111

20 25 32 40

3 3 3 3

For bushings, see page P-33.

DORIAN TOOL INT'L

615 COUNTY ROAD 219

EAST BERNARD, TX 77435

1-800-627-0266

979-282-2861

FAX: 979-282-2951

Q-27

Holders
Milled Seat Face Tool Holder (Inch)

Tool Tips
This holder is best used for holding toolholders in a facing application. A set screw locking system insures that the tool is locked rigidly in the holder. It also has a nozzle for directing coolant to the tool during machining.
Desc. MSFH-12-50 MSFH-16-62 Part No. 73310112100 12105 A in 0.630 0.866 B in 0.500 0.625 C in 1.890 2.402 D in 1.575 1.969 E in 1.102 1.496 F in 0.846 1.102 G in 1.417 1.811 H in 0.472 0.630 I in .128 .128 J in 0.945 1.260 Reference Milled Seat Tool Head MS.50.S.12.500.190 MS.50.S.08.625.190 MS.50.S.12.625.230 MS.63.S.12.625.230 MS.50.S.08.750.190 MS.50.S.08.750.220 MS.63.S.08.750.220 MS.80.S.12.750.275 MS.80.S.08.100.275 MS.100.S.12.100.350 MS.100.S.08.125.350 MS.125.S.12.125.435 MS.125.S.08.150.450
Tooling not included

MSFH-20-75

12110 12115 12120 12125

0.906 1.103 1.220 1.378

0.750 1.000 1.250 1.500

2.913 3.622 4.528 5.591

2.362 2.953 3.740 4.921

1.693 2.087 2.480 2.953

1.339 1.693 2.244 3.031

2.244 2.795 3.543 4.370

0.787 0.984 1.260 1.575

.128 .128 .128 .128

1.575 1.969 2.520 3.150

MSFH-25-100 MSFH-32-125 MSFH-40-150

The same type of tooling must be used in the turret head, face holder, and boring bar holder. For example, using metric toolholders require that all other tools must be metric including the boring bar holders.

Milled Seat Face Tool Holder (Metric)

Tool Tips
This holder is best used for holding toolholders in a facing application. A set screw locking system insures that the tool is locked rigidly in the holder. It also has a nozzle for directing coolant to the tool during machining.
Desc. MSFH-12-12 MSFH-16-16 Part No. 73310112130 12135 A mm 16 22 B mm 12 16 C mm 48 61 D mm 40 50 E mm 28 38 F mm 21,5 28 G mm 36 46 H mm 12 16 I mm 3 3 J mm 24 32 Reference Milled Seat Tool Head MS.50.S.12.12.190 MS.50.S.08.16.190 MS.50.S.12.16.230 MS.63.S.12.16.230 MS.50.S.08.20.190 MS.50.S.08.20.220 MS.63.S.08.20.220 MS.80.S.12.20.275 MS.80.S.08.25.275 MS.100.S.12.25.350 MS.100.S.08.32.350 MS.125.S.12.32.435 MS.125.S.08.40.450
Tooling not included

MSFH-20-20 MSFH-25-25 MSFH-32-32 MSFH-40-40

12140 12145 12150 12155

23 28 31 35

20 25 32 40

74 92 115 142

60 75 95 125

43 53 63 75

34 43 57 77

57 71 90 111

20 25 32 40

3 3 3 3

40 50 64 80

The same type of tooling must be used in the turret head, face holder,and boring bar holder. For example, using metric toolholders require that all other tools must be metric including the boring bar holders.

DORIAN TOOL INT'L

615 COUNTY ROAD 219

EAST BERNARD, TX 77435

1-800-627-0266

979-282-2861

FAX: 979-282-2951

Q-28