MOU Part 7 - July - 2019
MOU Part 7 - July - 2019
MOU Part 7 - July - 2019
PART 7
SURVEYS
7
Surveys
CONTENTS
CHAPTER 1 Surveys During Construction............................................................. 1
Section 1 General............................................................................ 12
Section 2 Surveys at Builder’s Yard - Hull Structure and
Outfitting.......................................................................... 14
Section 3 Surveys at Builder's Yard - Machinery, Piping,
Pressure Vessels, and Outfitting......................................30
Section 4 Surveys at Builder's Yard - Mechanical and Piping
Systems........................................................................... 43
Section 5 Surveys at Builder's Yard - Electrical Cables and
Equipment........................................................................53
Section 6 Surveys at Builder's Yard - Electrical Systems................ 66
Section 7 Surveys at Builder’s Yard - Hazardous Areas..................80
Section 8 Surveys at Builder’s Yard - Fire and Safety..................... 88
Section 9 Surveys at Builder's Yard - Sea Trial............................... 99
Appendix 1 Mooring Systems and Equipment .................................108
Appendix 2 Surveys of Computers for Stability Calculations............ 110
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS • 2019 ii
PART
7
CHAPTER 1 Surveys During Construction
CONTENTS
SECTION 1 General................................................................................................12
1 General......................................................................................... 12
3 Survey at Builder's Yard................................................................12
5 Certification and Classification......................................................13
5.1 Validity of an Interim Class Certificate (ICC)....................13
5.3 Certification of Incomplete Mobile Offshore Units............13
7 Onboard Drawings and Manuals.................................................. 13
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS • 2019 1
17.5 Surface-Type Units.......................................................... 21
19 Weathertight/Watertight Integrity.................................................. 22
19.1 Weathertight Integrity.......................................................22
19.3 Watertight Integrity...........................................................22
19.5 Penetrations.....................................................................23
21 Onboard Computers for Stability Calculations..............................23
23 Hull Testing During Construction.................................................. 23
23.1 General (2018).................................................................24
23.3 Testing of Watertight Boundaries, Tanks and Sliding
Doors............................................................................... 24
23.5 Hydrostatic Testing.......................................................... 24
23.7 Structural Testing of Novel Designs.................................24
23.9 Air Testing (2018).............................................................24
23.11 Hose Testing (2018).........................................................25
23.13 Flood Testing (2017)........................................................ 25
23.15 Compressed Air Fillet Weld Testing (2018)..................... 25
23.17 Vacuum Box Testing (2018).............................................25
23.19 Ultrasonic Testing (2018)................................................. 25
23.21 Penetration Testing (2018)...............................................26
23.23 Hydropneumatic Testing (2018).......................................26
23.25 Other Methods of Testing (2018)..................................... 26
23.27 Application of Coating (2018).......................................... 26
25 Construction Booklet (Construction Portfolio)...............................28
27 Hull Inspection and Maintenance Program (HIMP) (Optional)
(2018)........................................................................................... 29
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS • 2019 2
5.1 Material Tests and Inspection.......................................... 31
5.3 Materials Containing Asbestos........................................ 31
5.5 Minimum Angle of Inclination for Machinery.................... 31
5.7 Ambient Temperature for Machinery................................31
7 Internal Combustion Engines........................................................31
7.1 Foundation.......................................................................31
7.3 Warning Notices...............................................................31
7.5 Governor Control............................................................. 31
7.7 Onboard Testing.............................................................. 31
9 Piping............................................................................................31
9.1 Piping Standards............................................................. 32
11 Piping Installation Details..............................................................32
11.1 Pipe Bending................................................................... 33
11.3 Protection of Pipes...........................................................33
11.5 Leading of Pipes near Switchboards, Motor
Controllers and Control Centers, Transformers, and
all other Electrical Equipment or Panels used for
Essential Services........................................................... 33
11.7 Provision for Expansion or Contraction Stresses............ 33
11.9 Pipe Joints....................................................................... 34
11.11 Mechanical Joints............................................................ 34
11.13 Bulkhead, Deck or Tank-Top Penetrations.......................34
11.15 Collision-Bulkhead Penetrations......................................34
11.17 Sluice Valves and Cocks................................................. 34
11.19 Relief Valves.................................................................... 34
11.21 Common Overboard Discharge....................................... 34
11.23 Remote Operation........................................................... 34
11.25 Instruments...................................................................... 35
11.27 Flexible Hoses................................................................. 35
11.29 Control of Static Electricity...............................................35
11.31 Leakage Containment......................................................35
13 Metallic and Plastic Pipes............................................................. 35
13.1 Steel Pipes.......................................................................36
13.3 Copper and Brass Pipes..................................................36
13.5 Plastic Pipes.................................................................... 36
15 Valves........................................................................................... 37
15.1 Material of Valves............................................................ 37
15.3 Standard of Valves...........................................................37
15.5 Construction of Valves..................................................... 37
15.7 Rating and Identification of Valves...................................38
17 Pipe Fittings.................................................................................. 38
17.1 Material of Fittings........................................................... 38
17.3 Manufacturer’s Testing, Marking, and Certification of
Pipe Fittings..................................................................... 38
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS • 2019 3
17.5 Installation of Pipe Fittings...............................................38
19 Flanges......................................................................................... 38
19.1 Material of Flanges.......................................................... 38
21 Fluid Power Cylinders...................................................................39
21.1 Material of Fluid Power Cylinders.................................... 39
21.3 Manufacturer’s Testing, Marking, and Certification of
Fluid Power Cylinders......................................................39
23 Sea Inlets and Overboard Discharges..........................................39
23.1 Connections.....................................................................39
23.3 Valves and Fittings...........................................................39
23.5 Power Operated Valves................................................... 40
25 Scuppers and Drains on Surface-Type and Self-Elevating
Units..............................................................................................40
25.1 Connections.....................................................................40
25.3 Valves and Fittings...........................................................40
27 Cooler Installations External to the Hull........................................41
27.1 Connections.....................................................................41
27.3 Valves and Fittings...........................................................41
27.5 Not-Fully Welded Shell Penetrations of Non-Integral
Keel Coolers.................................................................... 41
29 Penetrations Through Watertight Boundaries...............................41
29.1 Ventilation Systems......................................................... 41
29.3 Internal Drain Systems.................................................... 42
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS • 2019 4
9.5 Bilge Piping (All Units)..................................................... 45
9.7 Bilge Pumps (All Units).................................................... 45
9.9 Size of Bilge Suctions...................................................... 45
11 Ballast System.............................................................................. 45
11.1 Ballast Piping (All Units).................................................. 46
11.3 Ballasting Systems for Column-Stabilized Units..............46
13 Fuel Oil System............................................................................ 46
13.1 Fuel-oil Transfer and Filling............................................. 46
13.3 Fuel-oil Service System for Boilers..................................46
13.5 Fuel-oil Service System for Internal Combustion
Engines............................................................................47
13.7 Shutdown Arrangements for Fuel Oil System Valves...... 47
15 Low Flash Point Fuels.................................................................. 47
17 Lubricating-Oil Systems................................................................47
17.1 Sight Flow Glasses.......................................................... 47
17.3 Turbines and Reduction Gears........................................ 47
17.5 Internal Combustion Engines and Reduction Gears........47
17.7 Electrical Machinery.........................................................48
19 Hydraulic Systems........................................................................ 48
21 Fixed Oxygen-Acetylene Installations...........................................48
21.1 Application....................................................................... 48
21.3 Gas Storage.....................................................................48
21.5 Piping System Components............................................ 48
23 Fuel Storage for Helicopter Facilities............................................48
23.1 General............................................................................ 48
23.3 Spill Containment.............................................................48
25 Starting-air Systems..................................................................... 49
25.1 Design and Construction................................................. 49
25.3 Starting-air Capacity........................................................ 49
27 Cooling-Water Systems for Internal Combustion Engines............50
27.1 General............................................................................ 50
27.3 Sea Suctions, Strainers and Circulating Water Pumps....50
29 Exhaust System............................................................................50
31 Valves in Atomizing Lines............................................................. 50
33 Helicopter Deck Drainage Arrangements..................................... 50
35 Boilers and Associated Piping...................................................... 50
37 Steering Gear Piping.................................................................... 50
39 Gas Turbine Piping....................................................................... 51
41 Piping System Pressure Test........................................................51
41.1 Metallic Piping System Pressure Tests............................51
41.3 Pneumatic Test in Lieu of Hydrostatic Test...................... 52
41.5 Hydrostatic Tests of Shell Valves.....................................52
41.7 Plastic Piping System Pressure Tests............................. 52
41.9 Fixed Oxygen-Acetylene Installation Test........................52
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS • 2019 5
TABLE 1 Starting Air Minimum Number of Consecutive Starts ..........49
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS • 2019 6
7.37 Receptacles and Plugs of Different Ratings.................... 64
7.39 Installation Requirements for Recovery from Dead
Ship Condition................................................................. 64
9 Earthing........................................................................................ 64
9.1 General............................................................................ 64
9.3 Permanent Equipment..................................................... 64
9.5 Connections.....................................................................65
9.7 Portable Cords.................................................................65
9.9 Cable Metallic Covering...................................................65
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS • 2019 7
15 Interior Communication Systems..................................................74
15.1 Interior Communication Systems for All Units................. 74
15.3 Interior Communication Systems for Self-Propelled
Units.................................................................................75
17 Manually Operated Alarms........................................................... 76
17.1 General Alarm (GA) System............................................ 76
17.3 Engineers’ Alarm for Self-Propelled Units....................... 77
17.5 Refrigerated Space Alarm............................................... 77
17.7 Elevator Alarm................................................................. 77
19 Fire Protection and Fire Detection Systems................................. 77
19.1 Emergency Stop.............................................................. 77
19.3 Fire Detection and Alarm System.................................... 77
21 Electrical System Testing..............................................................77
21.1 Auxiliary Systems............................................................ 77
21.3 Generators.......................................................................78
21.5 Auxiliary Motors............................................................... 78
21.7 Main Switches and Breakers........................................... 78
21.9 Lighting System............................................................... 78
21.11 Voltage Drop.................................................................... 78
21.13 Public Address (PA) & General Alarm (GA) Systems...... 78
21.15 Fire and Gas (F & G) Detection System.......................... 78
21.17 Electrical Equipment in Hazardous Areas....................... 78
21.19 Hazardous Area Doors, Ventilation and Alarms.............. 78
21.21 Mud Pit Level Alarm.........................................................79
21.23 Shutdown of Ventilation Fans and Openings...................79
21.25 Emergency Shutdown System.........................................79
21.27 Helicopter Deck Lighting..................................................79
21.29 Navigation and Obstruction Lights...................................79
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS • 2019 8
5.3 Enclosed Zone 2 or Non-Hazardous Space with
Direct Access to any Zone 2 Location (see
7-1-7/5.3.2 FIGURE 2).....................................................82
5.5 Enclosed Non-Hazardous Space with Direct Access
to any Zone 1 Location (see 7-1-7/5.5.2 FIGURE 3)....... 83
5.7 Doors and Hatches.......................................................... 84
5.9 Ventilation........................................................................ 84
7 Machinery Installations................................................................. 85
9 Equipment and Installation in Hazardous Area.............................85
9.1 General............................................................................ 85
9.3 Certified-Safe Type and Pressurized Equipment and
Systems........................................................................... 85
9.5 Electrical Equipment used After Rig Shutdown............... 86
11 Paint Stores and Battery Lockers................................................. 86
13 Piping and Installation in Hazardous Area....................................86
13.1 Installation of Loop-Seal and Non-Return Check Valve...86
13.3 Extent of Hazardous Areas..............................................87
13.5 Electrically Conductive Plastic Piping in Hazardous
Areas............................................................................... 87
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS • 2019 9
11 Active Fire Protection - Portable Fire Fighting Systems............... 95
11.1 Portable Fire Extinguishers and Sand............................. 96
11.3 Firefighter’s Outfit............................................................ 96
13 Fire Detection and Alarm Systems............................................... 96
13.1 Testing of Alarm Systems................................................ 96
15 Flammable Gas Detection and Alarm Systems............................ 96
15.1 Hydrogen Sulfide (H2S) Detection and Alarm System
(2018).............................................................................. 96
17 Outfitting....................................................................................... 97
17.1 Means of Escape............................................................. 97
17.3 Means of Access and Egress.......................................... 97
17.5 Guards and Rails............................................................. 97
17.7 Emergency Control Stations............................................ 97
17.9 Arrangements in Machinery Space..................................98
17.11 Segregation of Fuel Oil Purifiers......................................98
17.13 Fire Precautions for Machinery Spaces...........................98
19 Emergency Shutdown Arrangements........................................... 98
19.1 Arrangements and Services............................................ 98
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS • 2019 10
13.1 Full Power Trial.............................................................. 103
13.3 Reduced Power Trial..................................................... 103
13.5 Operation of Machinery, Electrical Systems and
Safety Features............................................................. 103
13.7 "Dead-Ship" Start...........................................................103
13.9 Steering Gear Trial.........................................................104
13.11 Interior Communication Systems for Self-Propelled
Units...............................................................................105
15 Anchoring/Mooring Trial..............................................................105
15.1 Anchoring/Mooring System Foundations.......................106
15.3 Anchor Windlass Trials.................................................. 106
17 Dynamic Positioning System (DPS)........................................... 106
17.1 Failure Mode and Effect Analysis (FMEA).....................106
17.3 DP Trials........................................................................ 106
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS • 2019 11
PART
7
CHAPTER 1 Surveys During Construction
SECTION 1 General
1 General
This Chapter pertains to surveys and testing to be carried out during construction of a mobile offshore unit
at the builder's yard/facility. The requirements for design review are given in Parts 3, 4, and 5 of these
Rules.
The requirements for specific surveys are included in subsequent Sections of this Chapter. Subsequent
Sections are titled as follows:
Subsection '1' titled "General" of every Section provides a brief explanation regarding purpose of that
Section.
All Rule contents covered by subsequent Sections of this Chapter and that require visual examination,
verification, testing, etc. are to be carried out in presence of and to the satisfaction of the attending
Surveyor.
A Quality Control Program (QCP) is to be developed by the builder and submitted to the Surveyor for
review and agreement. Required hold points on the QCP that is to form the basis for all future surveys
throughout the contract period at the builder’s yard/facilities shall be agreed upon by the attending
Surveyor. As a minimum, all of the items enumerated in the following applicable Sections are to be
covered by the QCP. Surveyor shall assure that all tests and inspections specified in the QCP are
satisfactorily carried out by a competent person, and surveys shall be considered to supplement and not
replace inspections that should be carried out by the builder.
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS • 2019 12
Part 7 Surveys
Chapter 1 Surveys During Construction
Section 1 General 7-1-1
Upon satisfactory completion of all required design review, Surveyor’s visual examination, and
confirmation/ witness of applicable tests, dock-side trials, stability test, and the sea trials, an Interim Class
Certificate (ICC) may be issued by the attending Surveyor, recommending the vessel be classed in
accordance with the classification and certification agreement contained in the signed Request For Class
(RFC) submitted to ABS and applied to the vessel’s classification.
An ICC issued without any outstanding item will be valid for five months and will recommend review and
acceptance by the ABS Classification Committee. The classification package containing required
documents/ records, reports and certificates will be reviewed by ABS and processed for classification of
the vessel.
An ICC issued with an outstanding item will be valid for less than five months and may be issued provided
it is authorized by ABS, including conditions of classification.
Issuance of the ICC will depend upon condition of the vessel at time of delivery and to be authorized by
ABS. If issuance of an ICC is authorized, its validity may not exceed the period for the unit’s single direct
voyage to the new site.
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS • 2019 13
PART
7
CHAPTER 1 Surveys During Construction
1 General
This Section pertains to surveys and testing to be carried out on hull structure and hull outfitting items
during construction of a mobile offshore unit at builder’s yard/facility. The requirements for design review
are given Parts 3, 4, and 5 of these Rules.
For typical surveys required to be carried out, see subsequent Subsections of 7-1-2. All surveys and testing
is to be carried out in presence of and to the satisfaction of the attending Surveyor, prior to the sea trial.
Testing of the onboard computer (7-1-2/21), and hull structure testing such as hydrostatic testing
(7-1-2/23.5) and hull structural testing (7-1-2/23.7) of tanks may be carried out during the sea trial as
referenced in Section 7-1-9 of these Rules.
Welding and fabrication of structural components are to be in accordance with Sections 2-4-1 and 2-4-3 of
the ABS Rules for Materials and Welding (Part 2), as applicable.
The Quality Control Program (QCP) for the construction of a unit is to at least include the following items,
as appropriate:
Where structure is assembled in blocks or modules, the Surveyor is to inspect the fit-up, piping and
electrical connections, and to witness the required tests on the completed assembly in guidance with the
QCP, and in accordance with the approved plans and Rule/Guide requirements. The progress and
suitability of structural fit-up and joining of constructed/fabricated blocks/modules are to be to the
satisfaction of the attending Surveyor. All erection joints of hull structure are to be visually examined,
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS • 2019 14
Part 7 Surveys
Chapter 1 Surveys During Construction
Section 2 Surveys at Builder’s Yard - Hull Structure and Outfitting 7-1-2
proven tight, and the extent of Nondestructive Testing (NDT) carried out is to be to the satisfaction of the
attending Surveyor. For further details of Surveyor attendance, see 7-1-2/5 through 7-1-2/27.
The structural strength criteria specified in the ABS Rules are used by designers to establish acceptable
scantlings in order that a vessel constructed to such standards and properly maintained will have adequate
durability and capability to resist the failure modes of yielding, buckling and fatigue.
The application of the MOU Rules, associated Guides and other review techniques to assess a design for
compliance with rule criteria also gives the designer and ABS the ability to identify areas that are
considered critical to satisfactory in-service performance.
Knowing that the actual structural performance is also a function of construction methods and standards, it
is prudent to identify “Critical Structural Areas” (CSA), particularly those approaching design limits, and
use appropriate specified construction quality standards and associated construction monitoring and
reporting methods to limit the risk of unsatisfactory in-service performance.
CSA may have a higher probability of failure during the life of the unit compared to the surrounding areas,
even though they may have been modified in the interest of reducing such probability. The higher
probability of failure can be a result of stress concentrations, high stress levels and high stress ranges due
to loading patterns, structural discontinuities or a combination of these factors. In order to provide an even
greater probability of satisfactory in-service performance, the areas that are approaching the acceptance
criteria can be identified so that additional attention may be paid during fabrication.
The objective of heightened scrutiny of building tolerance and monitoring in way of the critical areas is to
minimize the effect of stress increases incurred as a result of the construction process. Improper alignment
and fabrication tolerances may be potentially influential in creating construction-related stress.
i) The results of engineering strength and fatigue analyses, such as specified in the Drillship Guide,
Finite Element Analysis or a Dynamic Loading Approach analysis, particularly for areas
approaching the allowable criteria.
ii) The application of the ABS Rules, such as 3-1-2/15.3 of Marine Vessel Rules.
iii) Details where fabrication is difficult, such as blind alignment, complexity of structural details and
shape, limited access, etc.
iv) Input from owners, designers and/or shipyards based on previous in-service experience from
similar vessels, such as corrosion, wear and tear, etc.
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS • 2019 15
Part 7 Surveys
Chapter 1 Surveys During Construction
Section 2 Surveys at Builder’s Yard - Hull Structure and Outfitting 7-1-2
i) Structural drawings indicating the location of critical structural areas as identified by the ABS
review
ii) Construction standards and QCP (see 7-1-2/3) to be applied
iii) Verification and recording procedures at each stage of construction, including any proposed
additional NDT other than what is that required by 7-1-2/11
iv) Procedures for defect correction
5 Material
i) Special Application Structure, which are normally used for most critical structural areas
ii) Primary Application Structure, which are normally used for critical structural areas
iii) Secondary Application Structure, which are normally used for least critical structural areas
The structural elements falling into these categories are described in 3-1-4/5.3 through 3-1-4/5.7.
For qualification of welders and welding procedures, only the applicable ABS Rules are to be used. Other
alternative standards will be subject to special consideration and require prior review and approval by
ABS.
9 Production Welding
Production welding and forming of steel is to be to the satisfaction of the Surveyor and in accordance with
Section 2-4-1 of the ABS Rules for Materials and Welding (Part 2)
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS • 2019 16
Part 7 Surveys
Chapter 1 Surveys During Construction
Section 2 Surveys at Builder’s Yard - Hull Structure and Outfitting 7-1-2
Where small fillets are used to attach heavy plates or sections, special precautions such as the use of
preheat or low-hydrogen electrodes or low-hydrogen welding processes may be required. When heavy
sections are attached to relatively light plating, the weld size may be required to be modified.
All NDT procedures are to be reviewed and accepted by the Surveyor before commencement of NDT.
Radiographic Testing (RT), Ultrasonic Testing (UT), Magnetic Particle Inspection (MPI), Penetrant Testing
(PT), Eddy Current (EC) or Alternating Current Field Measurement (ACFM) is to be carried out to the
satisfaction of the Surveyor. With the exception of RT, the Surveyor may require to witness the NDT
carried out by a qualified technician.
i) Fabrication/erection joints of pontoons, columns, bracings, diagonals, and upper deck structure
(forming a box girder)
ii) Columns to pontoons or lower hulls
iii) Column to braces
iv) Columns to upper hull
v) Braces to upper hull
vi) Brace-to-brace intersections
vii) Gussets and brackets in way of the above joints
viii) Internal continuation or back-up structure of the above joints
ix) Any temporary access closures or inserts in main structures
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS • 2019 17
Part 7 Surveys
Chapter 1 Surveys During Construction
Section 2 Surveys at Builder’s Yard - Hull Structure and Outfitting 7-1-2
i) Lattice-type leg structure; including chords, braces, racks and rack attachments
ii) Lattice-type leg gussets
iii) Cylindrical-type leg shell structure
iv) Fabrication/erection joints of spud-cans or mat
v) Leg to spud-can or mat connections
vi) Jackcase (Jackhouse) to deck connections
vii) Any temporary access closures or inserts in main structures
i) Intersections of butts and seams in the sheer strakes, bilge strakes, deck stringer plates and keel
plates
ii) Intersections of butts in and about moonpool corners on main deck and bottom plating
iii) In the vicinity of breaks in the superstructure
iv) Any temporary access closures or inserts in main structures
At the discretion of the Surveyor, NDT outside the midship 0.6L is to be carried out at random.
Minimum extent of NDT to be carried out is shown in Table 1 of this Section. Volumetric NDT techniques
include RT and UT. Surface NDT techniques include MPI, PT, EC or AFCM.
Additional NDT may be requested by the Surveyor if the quality of fabrication or welds is not in
accordance with these Rules and applicable Standards.
All NDT records are to be reviewed by a Level 2 NDT technician and signed prior to review and
endorsement by the attending Surveyor.
All NDT records are to be properly maintained at least until the delivery of the unit, and be available to the
Surveyor upon request anytime during construction.
i) Class A acceptance criteria are to be used for NDT of welds of hull structure categorized as
"Special Application Structure" or "Primary Application Structure" in accordance with 3-1-4/5.
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS • 2019 18
Part 7 Surveys
Chapter 1 Surveys During Construction
Section 2 Surveys at Builder’s Yard - Hull Structure and Outfitting 7-1-2
ii) Class B acceptance criteria are to be used for NDT of welds of hull structure categorized as
"Secondary Application Structure" in accordance with 3-1-4/5 and other locations where Class A
acceptance criteria do not apply.
iii) Modified procedures and acceptance criteria are to be specified to reflect the application when
radiographic or ultrasonic inspection is specified for other type connections such as partial
penetration and groove type Tee or corner welds.
TABLE 1
Nondestructive Testing* (NDT) of Steel Structure Welds
Special Application Structure 100% Volumetric NDT plus 100% Surface NDT all CJP welds, where welded plate
(Most Critical) thickness is ≥ 5/16 inch (8.0 mm); and
10% MPI of all fillet welds, where plate thickness is ≥ 5/16 inch (8.0 mm).
Primary Application Structure 20% Volumetric NDT plus 100% Surface NDT of all CJP welds, where plate
(Intermediate) thickness is ≥ 5/16 inch (8.0 mm); and
10% Surface NDT of all fillet welds, where plate thickness is ≥ 5/16 inch (8.0 mm).
Secondary Application Structure Random Volumetric NDT of CJP welds and Surface NDT of fillet welds, only if
(Least Critical) considered suspect by the attending Surveyor during construction.
* NDT procedures and acceptance criteria is to at least satisfy the ABS Guide for Nondestructive Inspection of Hull
Welds.
13 Corrosion Protection
Unless otherwise approved, all steel work is to be suitably coated. Tanks or preload spaces intended for salt
water ballast are to have a corrosion-resistant hard coating on all internal surfaces.
The load lines are to be established under the terms of the International Convention on Load Lines. Where
minimum freeboards cannot be computed by the normal methods laid down by the Convention, they are to
be determined on the basis of compliance with the intact or damage stability requirements for afloat modes
of operation. The requirement that the draft of the unit not exceed the assigned load line may be considered
temporarily not applicable for bottom-supported units when raising, lowering or resting on the sea bed.
The requirements of the International Convention on Load Lines with respect to weathertightness and
watertightness of decks, superstructures, deckhouses, doors, hatchway covers, other openings, ventilators,
air pipes, scuppers, inlets and discharges, etc., are to be taken as a basis for all units in the afloat condition.
Upon satisfactory completion of the load line survey, an ABS LL-11D report is prepared by the Surveyor,
which is to be maintained onboard the unit. Upon satisfactory completion of the deadweight or inclining
experiment (as applicable) carried out in presence of the Surveyor, the builder’s stability report is to be
ABS RULES FOR BUILDING AND CLASSING MOBILE OFFSHORE UNITS • 2019 19
Part 7 Surveys
Chapter 1 Surveys During Construction
Section 2 Surveys at Builder’s Yard - Hull Structure and Outfitting 7-1-2
submitted to ABS for review and issuance of the load line assignment. The Surveyor is to verify load line
marking onboard the unit in accordance with the assignment.
During the survey of spaces, all piping, ventilating systems, trunks, etc., within the assumed damage area
are to be considered damaged. Positive means of closure are to be provided to preclude progressive
flooding of other intact spaces. Assumed damage conditions are as follows.
The recessed ends and sides of the drilling slot need not be subject to consideration of horizontal
penetration, provided precautions are taken to prevent boats from entering the drilling slot when the unit is
afloat (see 7-1-2/17.1 FIGURE 1).
FIGURE 1
Damage Conditions for Self-Elevating Units
(for details see 7-1-2/17.1)
i) Only those columns on the periphery of the unit are to be assumed damaged with the damage
confined to the exposed outer portions of the columns.
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Part 7 Surveys
Chapter 1 Surveys During Construction
Section 2 Surveys at Builder’s Yard - Hull Structure and Outfitting 7-1-2
ii) Damage is assumed to occur for a vertical distance of 3 m (10 ft) at any level between 5.0 m (16.4
ft) above and 3.0 m (10 ft) below the draft under consideration. Where a Watertight flat is located
within this zone, the damage is to be assumed to have occurred in both compartments above and
below the Watertight flat in question.
iii) No vertical bulkhead is to be assumed damaged, except where bulkheads are spaced closer than a
distance one-eighth of the column perimeter at the draft under consideration, measured at the
periphery, in which case, one or more of the bulkheads is to be considered as damaged.
iv) Damage to the columns is to assume a horizontal depth of penetration of 1.5 m (5 ft).
v) Lower hulls or footings are to be treated as damaged when operating at a light or transit condition
in the same manner as indicated in i) through iv).
If damage of a lesser extent results in a more severe final equilibrium condition, such less extent is to be
assumed (see 7-1-2/17.3 FIGURE 2).
On certain modified existing units, the columns are exposed to collision in the full periphery outside the
lines that connect the center of the main columns. In 7-1-2/17.3 FIGURE 2, showing a modified column-
stabilized unit with additional sponsons and single columns, the columns on each side are not aligned.
Therefore, the line that connects the center column to the two end columns is not a straight line.
Another notable aspect is the effect of sponsons and single columns that are often added to existing units to
enhance their performance. Since the sponsons and single columns are not the main columns, they do not
form the boundary of the protected area and they are fully exposed to a collision (see 7-1-2/17.3 FIGURE
2).
FIGURE 2
Damage Conditions for Column-Stabilized Units
(for details see 7-1-2/17.3)
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ii) Vertical extent of damage from the bottom shell upwards without limit
FIGURE 3
Damage Conditions for Surface-Type Units
(for details see 7-1-2/17.5)
19 Weathertight/Watertight Integrity
During confirmatory survey of weathertight and watertight integrity of the units, following requirements
are to be applied and arrangements are to be to the satisfaction of the Surveyor.
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All such openings together with their remote controls, warning indicators, signs and their means
for closing is to be examined and tested.
All such openings together with their signs and their means for closing are to be examined.
All such openings together with their warning indicators, signs and their means for closing is to be
examined and tested to the satisfaction of the attending Surveyor.
All such openings together with their signs and their means for closing are to be examined to the
satisfaction of the attending Surveyor.
19.5 Penetrations
19.5.1 General
All penetrations through watertight and weathertight boundariesare to comply with 3-3-2/5.5 and
are to be tested in presence of and to the satisfaction of the Surveyor. For watertight closure
requirements, see 4-2-2/27. For further details, see 7-1-2/5.
After installation, all watertight and fire-rated cable penetrations are to be visually examined.
Watertight cable penetrations are to be tested as required by 7-1-2/23 TABLE 2.
For functional requirements, operating manual, and installation testing of onboard computers, see
Appendix 7-1-A2 "Survey of Computers for Stability Calculations"
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After installation and welding of its framing, all watertight sliding doors are to be visually examined to
confirm proper fit and operation. Feeler gauges are to be used to verify manufacturer’s installation
tolerance for maintaining required watertight integrity. Watertight sliding doors will then be subjected to
hose testing. Final examination is to include confirmation and operational testing of required warning signs
and devices respectively.
A U-tube with a height sufficient to hold a head of water corresponding to the required test pressure is to
be arranged. The cross sectional area of the U-tube is to be not less than that of the pipe supplying air. In
addition to the U-tube, a master gauge or other approved means is to be provided to verify the pressure.
Arrangements involving the use of two calibrated pressure gauges to verify the required test pressure may
be accepted instead of a U-tube where additional safety measures are in place to prevent over
pressurization.
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Other effective methods of testing, including compressed air fillet weld testing or vacuum testing, may be
considered in accordance with 7-1-2/23.15 and 7-1-2/23.17.
A double inspection is to be made of tested welds. The first is to be immediately upon applying the leak
indication solution; the second is to be after approximately four or five minutes in order to detect those
smaller leaks which may take time to appear.
For structural welds, where hose testing is not practical because of possible damage to machinery,
electrical equipment insulation or outfitting items, it may be replaced by a careful visual examination of
welded connections, supported where necessary by means such as penetration testing, ultrasonic testing, or
the equivalent.
Where hose testing may result in damage to structural outfit, machinery or electrical equipment located
close to testing area, other methods of testing may be considered upon submission of full particulars to the
attending Surveyor. Chalk testing is not an acceptable substitute for hose testing of watertight and
weathertight doors, or other similar closures located along the outside perimeter of the hull.
For limited portions of the partial penetration or fillet welded joints forming tank boundaries, such as
corners and section of the weld adjacent to the testing apparatus, the attending Surveyor may accept the
use of Magnetic Particle Inspection or Dye Penetration examination as an alternative to fillet air testing.
Where a leaking test of partial penetration welding is required and the root face is sufficiently large such as
6-8 mm (0.24-0.32 inch), the compressed air test is to be applied in the same manner as for a fillet weld.
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scanned with the receiver in order to detect an ultrasonic leak indication. A location where sound is
detectable by the receiver indicates a leakage in the sealing of the compartment.
All external surfaces on the tested space are to be examined for structural distortion, bulging and buckling,
or related damage and leaks.
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TABLE 2
Testing of Boundaries, Compartments, Tanks, and Spaces
CSDU - Chain Lockers & Chain Pipes Flood Test To the top of the chain pipe.
Drill Ship - Chain Lockers & Chain Pipes Flood Test To the top of the chain pipe.
SEDU - Mat Tanks (Buoyant) Hydrostatic To the height equal to deepest operational water depth of the
SEDU.
SEDU - Spud-Cans (Buoyant) Hydrostatic To the height equal to deepest operational water depth of the
SEDU.
Gas-tight Doors Air or Hose Tightness of doors may be confirmed whilst the ventilation
system is running under normal operating conditions.
Voids Air
Note:
1 Provided the structural similarity of a group of tanks is recognized by ABS and a representative tank as
selected by ABS is hydrostatically tested based on the design approval, all subsequent tanks on each vessel are
tested for leaks by an air testing in accordance with 7-1-2/23.9. However, where structural adequacy of a tank
was verified by structural testing, the subsequent vessels of a series of identical new buildings may be
exempted from such testing for other tanks which have the structural similarity to the tested tank, provided that
the water-tightness in all boundaries of exempted tanks are verified by leak tests and thorough inspection are
to be carried out. In any case, hydrostatic testing is to be carried out for at least one tank for each vessel in
order to assure structural fabrication adequacy.
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TABLE 3
Application of Leak Testing, Coating and Provision of Safe Access
for Type of Welded Joints (2018)
Type of Welded Joints Leak Testing Before Leak After Leak Leak Testing Structural Test
Testing Testing & Before
Structural Test
Boundary
Fillet including Required Not allowed Allowed Required Not required
penetrations
Note:
1 Coating refers to internal (tank/hold coating), where applied, and external (shell/deck) painting. It does not
refer to shop primer.
3 The condition applies provided that the welds have been carefully inspected visually to the satisfaction of the
Surveyor.
4 Flux Core Arc Welding (FCAW) semiautomatic butt welds need not be tested provided that careful visual
inspections show continuous uniform weld profile shape, free from repairs, and the results of the Rule and
Surveyor required NDE testing show no significant defects.
i) ABS reviewed and stamped drawings showing the location and extent of different grades and
strengths of structural materials, together with a description of the material.
ii) Welding Procedure Specifications primarily employed for welding of Special Application
Structures and Primary Application Structures, as defined in 3-1-4/5.
iii) ABS reviewed and stamped drawings showing Special Application Structures and Primary
Application Structures, as defined in 3-1-4/5. This will enable proper identification and wastage
allowances of these structures, as required by 7-2-5/3, 7-2-5/5, or 7-2-5/7, during each Special
Periodical Survey carried out throughout the life of the unit.
iv) ABS reviewed and stamped drawings showing all applicable critical structural areas. This will
enable proper record keeping of the results found during close-up survey and Nondestructive
Testing (NDT) of these areas, as required by 7-2-5/3, 7-2-5/5, or 7-2-5/7, during each Drydocking
(or UWILD) and Special Periodical Survey carried out throughout the life of the unit.
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Initial Surveys are to be in accordance with 7-9-24 of the ABS Rules for Surveys After Construction (Part
7).
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PART
7
CHAPTER 1 Surveys During Construction
1 General
This Section pertains to surveys and testing to be carried out on machinery, piping, pressure vessels, and
mechanical outfitting items during construction, installation and testing of mobile offshore units at
builder’s yard/facility.
The documentation requirements for design review are given Parts 3, 4, and 5 of these Rules.
Surveys and testing of mechanical and piping systems are referenced in Section 7-1-4 of these Rules.
ABS Surveyor attendance is required, typically for the following purposes. All surveys and testing
required in subsequent Subsections of this Section are to be carried out in presence of and to the
satisfaction of the attending Surveyor, prior to the sea trial as referenced in Section 7-1-9 of these Rules.
The quality control program for the construction of a unit is to at least include the following items, as
appropriate:
Note:
NDT is to be carried out in accordance with ABS Guide for Nondestructive Inspection of Hull Welds. NDT for
class 1 and class 2 piping systems is to be in accordance with 2-4-4/11 of the ABS Rules for Materials and Welding
(Part 2). All NDT records are to be reviewed by a Level 2 NDT technician and signed prior to review and
endorsement by the attending Surveyor.
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Copies in duplicate of the purchase orders for material requiring test and inspection at the mills or place of
manufacture are to be forwarded to ABS for the information of the Surveyor.
Operational suitability of machinery per above requirements is to be verified by the installation Surveyor.
7.1 Foundation
Satisfactory alignment of the engine skid structure with hull back-up/foundation structure is to be
confirmed before commencement of any dock-side testing of the engines.
For generator sets, see 4-2-1/7.5.1, 4-2-3/7.5.1 and 4-2-4/7.5.1 of the Marine Vessel Rules.
9 Piping
All piping is to be installed and tested in accordance with the Rules or recognized standards.
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Satisfactory installation and operation of the piping systems are to be verified, as far as practicable, during
the sea trial.
Piping systems are divided into three classes (Class I, II and III) according to service, design pressure and
temperature, as indicated in 4-2-1/5 TABLE 1 of these Rules. Each class has specific requirements for joint
design, fabrication and testing.
All piping system is to be visually examined in accordance with ABS approved plans that consist of a
diagrammatic drawing of each system, including piping size, wall thickness, maximum working pressure
and material of piping as well as the type, size, pressure rating and material of valves and fittings.
Pipe weld details are to comply with Chapter 4 of the ABS Rules for Materials and Welding (Part 2).
Requirements for valves, fittings and flanges are based upon standards of the American National Standards
Institute (ANSI).
i) Pipe bending
ii) Protection of pipes, valves and operating rods
iii) Pipes installed near switchboards or MCCs
iv) Pipe expansion joints
v) Pipe joints
vi) Mechanical joints
vii) Pipes penetrating bulkheads and decks. Penetrations are to be subjected to tests similar to the
bulkhead or deck is tested to. Alternative testing of penetration welds with suitable NDT is to be
to the satisfaction of the Surveyor.
viii) Pipes penetrating collision bulkhead of surface-type units. Penetrations are to be subjected to tests
similar to the bulkhead is tested to.
ix) Sluice valves and cocks on surface-type units. Satisfactory operation of these valves or cocks
together with their indicators is to be confirmed.
x) Relief valves fitted on Class I and Class II systems are to be tested. Relief valves fitted on Class
III systems may be tested if required by the Surveyor.
xi) Common overboard discharge piping
xii) Remote operation of valves
xiii) Instrument wells, similar protection on fuel oil tanks, and valve arrangements allowing isolation
and removal of instrument on pressure sensing devices
xiv) Hose assemblies
xv) Control of static electricity, testing of resistance between ground points along the length, across
joints and from pipe to ground, and verification of bonding straps where used
xvi) Leakage containment and drain piping
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11.5 Leading of Pipes near Switchboards, Motor Controllers and Control Centers,
Transformers, and all other Electrical Equipment or Panels used for Essential
Services
The leading of pipes in the vicinity of switchboards, motor controllers and control centers, transformers,
and all other electrical equipment or panels is to be avoided as far as possible. When such leads are
necessary, care is to be taken to fit no flanges or joints over or near these equipment or panels unless
provision is made to prevent any leakage from injuring the equipment.
● Pipe support. Adjoining pipes are to be suitably supported so that the expansion joints do not carry
any significant pipe weight.
● Alignment. Expansion joints are not to be used to make up for piping misalignment errors.
Misalignment of an expansion joint reduces the rated movements and can induce severe stresses into
the joint material, thus causing reduced service life. Alignment is to be within tolerances specified by
the expansion joint manufacturer.
● Anchoring. Expansion joints are to be installed as close as possible to an anchor point. Where an
anchoring system is not used, control rods may be installed on the expansion joint to prevent excessive
movements from occurring due to pressure thrust of the line.
● Mechanical damage. Where necessary, expansion joints are to be protected against mechanical
damage.
● Accessible location. Expansion joints are to be installed in accessible locations to permit regular
inspection and/or periodic servicing.
● Mating flange. Mating flanges are to be clean and usually of the flat faced type. When attaching
beaded end flange expansion joints to raised face flanges, the use of a ring gasket is permitted. Rubber
expansion joints with beaded end flange are not to be installed next to wafer type check or butterfly
valves. Serious damage to the rubber flange bead can result due to lack of flange surface and/or bolt
connection.
11.7.1 Molded Expansion Joints
Where molded expansion joints are fitted, compliance with 4-2-1/11.7 is to be verified.
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Tanks forward of the collision bulkhead on surface-type units are not to be arranged for the carriage of oil
or other liquid substances that are flammable.
Where sluice valves or cocks are fitted per approved drawings, compliance with 4-2-1/11.19 is to be
verified.
In pumping systems such as boiler feed, oil piping and fire main, where ordinarily relief valves are
required at the pump, such valves need not be fitted when the system is served only by centrifugal pumps
so designed that the pressure delivered cannot exceed that for which the piping is designed.
All relief valves are to be confirmed to have been tested prior to installation and marked/tagged
accordingly.
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Remote operation function testing is to be carried out, preferably before sea trial.
11.25 Instruments
Where instruments fitted to measure temperature or pressure of the piping system, compliance with
4-2-1/11.27 is to be verified.
Components of alarms and level indicating devices located within tanks are to account for conductivity.
All leakage containment arrangements are to be examined and verified to satisfy above requirements of
7-1-3/11.31, as applicable.
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Material specifications for acceptable steel pipes are referenced in Section 2-3-12 of the ABS Rules for
Materials and Welding (Part 2).
13.5.1 Limitations
Pipes and piping components made of thermoplastic or thermosetting plastic materials, with or
without reinforcement, may be used in piping systems referred to in 4-2-2/7.19 TABLE 2, subject
to compliance with requirements of 4-2-2/7.
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v) Where plastic pipes are permitted in systems connected to the shell of the unit, the valves
and the pipe connection to the shell are to be metallic. The side shell valves are to be
arranged for remote control from outside of the space in which the valves are located. For
further details of the shell valve installation, their connections and material refer to
4-2-2/21.
vi) Integrity of watertight bulkheads and decks is to be maintained where plastic pipes pass
through them. Where plastic pipes pass through "A" or "B" class divisions, arrangements
are to be made to ensure that the fire endurance is not impaired. If the bulkhead or deck is
also a fire division and destruction by fire of plastic pipes may cause inflow for liquid
from tank, a metallic shut-off valve operable from above the bulkhead deck is to be fitted
at the bulkhead or deck.
vii) Fire protection coatings are to be applied on the joints, where necessary for meeting the
required fire endurance criteria in 4-2-2/7.5.6. Coating is not to be applied until the piping
system is satisfactorily pressure tested. The fire protection coatings are to be applied in
accordance with the manufacturer’s recommendations using a procedure approved in each
particular case.
15 Valves
Valves in piping systems are to satisfy the following requirements:
i) All valves are to close with a right hand (clockwise) motion of the hand wheel when facing the
end of the stem and are to be either of the rising stem type or fitted with an indicator to show
whether the valve is open or closed.
ii) All valves of Class I and Class II piping systems having nominal diameters exceeding 50 mm (2
in.) are to have bolted, pressure seal or breech lock bonnets and fanged or welding ends. Welding
ends are to be butt welding type, except that socket welding ends may be used for valves having
nominal diameters of 80 mm (3 in.) or less, up to and including 39.2 bar (40.0 kgf/cm2) pressure
rating class (ANSI 600 Class), and for valves having nominal diameters of 65 mm (2.5 in.) or less,
up to and including 98.1 bar (100 kgf/cm2) pressure rating class (ANSI 1500 Class).
iii) All cast iron valves are to have bolted bonnets or are to be of the union bonnet type. For cast iron
valves of union bonnet type, the bonnet ring is to be of steel, bronze or malleable iron.
iv) Stems, discs or disc faces, seats, and other wearing parts of valves are to be of corrosion-resistant
materials suitable for intended service.
v) Valves are to be designed for the maximum pressure to which they will be subjected. The design
pressure is to be at least 3.4 bar (3.5 kgf/cm2, 50 psi), except that valves used in open systems,
such as vent and drain lines, and valves mounted on atmospheric tanks which are not part of the
tank suction or discharge piping (for example, level gauge and drain cocks and valves in inert gas
and vapor emission control systems) may be designed for a pressure below 3.4 bar (3.5 kgf/cm2,
50 psi), subject to the requirements of 4-2-2/9.1. Large fabricated ballast manifolds which connect
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lines exceeding 200 mm (8 in.) nominal pipe size may be specially considered when the maximum
pressure to which they will be subjected does not exceed 1.7 bar (1.75 kgf/cm2, 25 psi).
vi) All valves for Class I and Class II piping systems and valves intended for use in steam or oil lines
are to be constructed so that the stem is positively restrained from being screwed out of the body
(bonnet). Plug cocks, butterfly valves and valves employing resilient material will be subject to
special consideration.
vii) Valve operating systems for all valves which cannot be manually operated are to be submitted to
ABS engineering for approval.
17 Pipe Fittings
All fittings in Class I and Class II piping are to have flanged or welded ends in sizes over 89 mm O.D. (3
in. N.P.S). Screwed fittings may be used in Class I and Class II piping systems, provided the temperature
does not exceed 496°C (925°F) and the pressure does not exceed the maximum pressure indicated in
4-2-2/11.1.
The type of fittings used on Class I, Class II and Class III piping systems are to satisfy 4-2-2/11. See
4-2-2/19 for fluid power cylinders.
19 Flanges
Flanges are to be in compliance with a recognized national or international standard. The type of flanges
and method of attachment used on Class I, Class II and Class III piping systems are to be in compliance
with 4-2-2/15.
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23.1 Connections
Piping connections bolted to the shell plating are to have the bolt heads countersunk on the outside and the
bolts threaded through the plating. Where a reinforcing ring of sufficient thickness is riveted or welded to
the inside of the shell, studs may be used.
Threaded connections outboard of the shell valves are not considered an acceptable method of connecting
pipe to the shell.
Pipe connections fitted between the shell and the valves are to have a minimum wall thickness not less
than that specified in 4-2-2/21.3 and be as short as possible.
All shell fittings and the valves required by 4-2-2/21.9 and 4-2-2/23 are to be of steel, bronze or other
approved ductile material. Valves of ordinary cast iron or similar material are not acceptable. The use of
nodular iron, also known as ductile iron or spheroidal-graphite iron, will be accepted, provided the material
has an elongation not less than 12%.
All pipes to which this subsection refers are to be of steel or other equivalent material, subject to special
approval.
Overboard discharges are to have spigots extending through the shell plate. Boiler and evaporator blow-off
overboard discharges are to have doubling plates or heavy inserts fitted. The spigot is to extend through the
doubling and the shell and the external doubling plate, when fitted, but the spigot need not project beyond
the outside surface of the unit.
Positive closing valves are to be fitted at the shell in inlet and discharging piping. The controls are to be
readily accessible and are to be provided with indicators showing whether the valves are open or closed.
In order to be considered readily accessible, the controls, during normal operating conditions, are to be:
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Materials readily rendered ineffective by heat are not to be used for connection to the shell where the
failure of the material in the event of a fire would give rise to danger of flooding.
Power-operated valves are to meet the requirements in 4-2-1/11.25. Position indicating systems for sea-
water inlet and discharge valves are to be independent of the valves’control systems. Additionally, sea-
water valves necessary for the operation of propulsion machinery or generation of power required in
4-3-2/3.1 are to be designed to remain in the last ordered position upon loss of control power.
Valves for sea-water inlets and discharges are also to be in accordance with the following, as applicable.
i) Column-Stabilized Units: Sea-water inlets and discharges below the assigned load line are to be
provided with valves which can be remotely operated from an accessible position outside of the
space.
ii) Self-Elevating and Surface-Type Units: Sea-water inlets and discharges in spaces below the
assigned load line which are not intended to be normally manned are to be provided with valves
which can be remotely operated from an accessible position outside of the space. If the valves are
readily accessible, the spaces containing the inlets and discharges may be provided with bilge
alarms in lieu of remote operation of the valves.
iii) Self-Elevating Units: Mud pit discharges are to be provided with valves which can be operated
from an accessible position. These valves are to be normally closed and a sign to this effect is to
be posted near the operating position. Non-return valves need not be provided.
25.1 Connections
Discharges led through the shell either from spaces below the freeboard deck or from within
superstructures and deckhouses on the freeboard deck, fitted with doors complying with the requirements
of 3-2-11/5 of the Marine Vessel Rules, are to be fitted with efficient and accessible means for preventing
water from passing inboard.
Where the vertical distance from the load waterline to the inboard end of the discharge pipe exceeds 0.01L,
the discharge may have two automatic non-return valves without positive means of closing, provided that
the inboard valves are always accessible for examination under service conditions. The inboard valve is to
be above the deepest load waterline. If this is not practicable, then, provided a locally controlled stop valve
is interposed between the two non-return valves, the inboard valve need not be fitted above the deepest
load waterline.
Where that vertical distance from the summer load waterline to the inboard end of the discharge pipe
exceeds 0.02L, a single automatic non-return valve without positive means of closing may be accepted
provided it is located above the deepest load waterline. If this is impracticable, a locally operated positive
closing valve may be provided below the single non-return valve in which case the non-return valve need
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not be located above the specified deepest load waterline. The means for operating the positive-action
valve is to be readily accessible and provided with an indicator showing whether the valve is open or
closed.
Where sanitary discharges and scuppers lead overboard through the shell in way of machinery spaces, the
fitting to shell of a locally operated positive closing valve, together with a non-return valve inboard, will be
acceptable.
Scuppers and discharge pipes originating at any level and penetrating the shell either more than 450 mm
(17.5 in.) below the freeboard deck or less than 600 mm (23.5 in.) above the summer load waterline is to
be provided with a non-return valve at the shell. This valve, unless required by 4-2-2/23.1, may be omitted
if the piping has a wall thickness at least equal to the thickness of the shell plating or extra-heavy pipe (see
4-2-1/3.9), whichever is less.
Scuppers leading from superstructures or deckhouse not fitted with doors complying with the requirements
of 3-2-11/5 of the Marine Vessel Rules are to be led overboard.
27.1 Connections
The inlet and discharge connections of external cooler installations are to be verified to be in accordance
with 4-2-2/21.1, 4-2-2/21.3, 4-2-2/21.5 and 4-2-2/21.9, except that wafer type valves will be acceptable.
At the boundaries required to be maintained watertight for damage stability, valves or watertight closures
may be required (see 3-3-2/5). Check valves and spring or gravity-actuated, non-return valves are not to be
considered effective in preventing progressive flooding.
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valves is to be either from the ballast control room (or other normally manned spaces), or from a readily
accessible location which is above the calculated immersion line in the damaged condition (see 3-3-2/1.3).
Where the installation of a remote valve operator is impractical, drain lines may be fitted with quick-
acting, self-closing valves at the boundary of the space which is equipped with bilge suction.
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PART
7
CHAPTER 1 Surveys During Construction
1 General
This Section pertains to surveys and testing to be carried out on mechanical and piping systems during
construction, installation and testing of mobile offshore units at builder’s yard/facility.
The documentation requirements for design review are given Parts 3, 4, and 5 of these Rules.
Installation surveys and testing of machinery, piping, pressure vessels, and outfitting items are referenced
in Section 7-1-3 of these Rules.
ABS Surveyor attendance is required, typically for the following purposes. All surveys and testing is to be
carried out in presence of and to the satisfaction of the attending Surveyor, prior to the sea trial as
referenced in Section 7-1-9 of these Rules.
Installation of the jacking or other elevating system is to be verified. Jacking trial is to be carried out in
accordance with an agreed procedure. For further details of the jacking trial, see 7-1-9/9 of these Rules.
3.1 Materials
Material certificates, satisfying 6-1-9/9 of these Rules are to be made available to the attending Surveyor.
Operation of the jacking system from its control stations are to be verified after installation. This
verification is to include the operation of the system by emergency controls (emergency stop) from the jack
house.
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Section 4 Surveys at Builder's Yard - Mechanical and Piping Systems 7-1-4
When air/hydrostatic testing of tanks, vents and overflow pipes are to be examined and subjected to air/
hydrostatic testing.
Location of tank vents and overflows are to prevent progressive flooding and to satisfy 4-2-3/1.3 of these
Rules, and verified as being satisfactorily installed.
Progressive flooding through tank vents and overflows, regardless of the means of closure, is to be
considered when tank vents and overflows from intact spaces terminate within a damaged compartment or
vice versa (see 7-1-2/19).
7 Sounding
Sounding arrangements are to be examined and tested to confirm compliance with 4-2-3/3 of these Rules.
The required examination and testing is to be carried out to verify system’s compliance with below specific
requirements, prior to the sea trial.
When air/hydrostatic testing of tanks/voids, sounding pipes are to be examined and subjected to air/
hydrostatic testing.
Where a level-indicating device or system is provided for determining the level in a tank containing
flammable or combustible liquid, they are also to satisfy 4-2-3/3.7 of these Rules.
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9 Bilge System
Bilge system is to be examined and tested to confirm compliance with 4-2-4/1, 4-2-4/3, 4-2-4/5, 4-2-4/7,
and 4-2-4/9 of these Rules. The required examination and testing is to be carried out to verify system’s
compliance with below specific requirements, prior to the sea trial.
Bilge system, together with its fitted alarms, is to be examined and tested prior to the sea trial.
Satisfactory operation of the bilge system together with its alarms is to be re-confirmed during the sea trial
(see Section 7-1-8).
All bilge pumps, previously surveyed and certified by ABS at vendor’s facility, are to be installed and
tested prior to the sea trial.
Satisfactory operation of the bilge pumps together with bilge system alarms are to be re-confirmed during
the sea trial.
11 Ballast System
Examination and testing of the ballast manifolds is to be carried out to confirm compliance with below
specific requirements, prior to the sea trial.
Ballast control features are to be examined and tested to confirm compliance with below specific
requirements, prior to the sea trial. Satisfactory operation of the ballast control features is to be re-
confirmed during the sea trial.
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The arrangement of the ballast pumping system is to be such as to prevent the possibility of water or oil
passing into the machinery spaces, or from one compartment to another, whether from the sea, water
ballast or oil tanks. The ballast mains are to have separate control valves at the pumps.
The ballast system is to be designed and arranged such that the system can take suction from and de-ballast
any ballast tank under normal operating and transit conditions.
The system is to be capable of restoring the unit to a normal operating or transit draft and a level trim
condition, when subject separately to each of the following:
i) The assumed damaged conditions as specified in 3-3-2/1.3.2(a) with any one pump inoperable.
ii) The flooding specified in 3-3-2/1.3.2(b).
In addition, the system is to be capable of raising the unit, starting from a level trim condition at deepest
normal operating draft, either a distance of 4.6 m (15 ft) or to the severe storm draft, whichever distance is
greater, within three hours (calculations are to be submitted for review).
Examination and testing of the fuel oil system together with its tanks, valves, fittings, heaters, and purifiers
(if fitted) is to be carried out to confirm compliance with below specific requirements, prior to the sea trial.
The fuel-oil pumping arrangements are to be distinct from the other pumping systems as far as practicable,
and the means provided for preventing dangerous interconnection in service are to be thoroughly effective.
Leakage detection (when heating coils are fitted), piping in oil tanks, control valves or cocks, and valves
on oil tanks, are to satisfy 4-2-5/3 of these Rules.
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Examination and testing of the fuel oil service system for boilers, is to be carried out to confirm
compliance with above specific requirements, prior to the sea trial.
Satisfactory operation of the service system is to be re-confirmed during the sea trial.
Satisfactory operation of the service system is to be re-confirmed during the sea trial.
Minimum number and arrangement of fuel-oil pumps, oil tanks and drains for the fuel-oil system, fuel-oil
pressure piping, fuel-oil injection system, and piping between booster pump and injections pumps are to
satisfy 4-2-5/7 of these Rules.
17 Lubricating-Oil Systems
Examination and testing of the lube-oil system is to be carried out to confirm compliance with below
specific requirements, prior to the sea trial.
The lubricating-oil piping is to be entirely separated from other piping systems. In addition, the
requirements of 4-2-5/1.1.2, 4-2-5/1.3, and 4-2-5/1.5 of these Rules are applicable.
The requirements in 4-2-5/3.9 are also applicable for lubricating-oil tanks. However, arrangements for
remotely closing the valve from a position outside of the compartment need not be provided if inadvertent
valve closure could result in damage to the running machinery due to lack of lubricating-oil. Where the
machinery is arranged for automatic shutdown upon loss of lubricating-oil, the valve required by 4-2-5/3.9
is to be provided with means to close it from a readily accessible and safe location outside of the
compartment in which the valve is located.
For ship-type units, the lubricating systems are to be so arranged that they will function satisfactorily under
the conditions specified in 4-1-1/7 of these Rules.
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19 Hydraulic Systems
Examination and testing of the hydraulic systems is to be carried out to confirm compliance with below
specific requirements, prior to the sea trial.
The arrangements for Class I and II hydraulic piping systems are to be in accordance with the requirements
of this section, except that hydraulic systems which form part of an independent device or equipment not
covered by these Rules and which does not form part of the unit’s piping system (such as a crane) are not
covered by this Section, unless it is relevant to an optional notation or certification requested for the unit.
The requirements for fuel oil tanks contained in 4-2-5/1.1.2 and 4-2-5/1.3 of these Rules are also
applicable for tanks containing hydraulic fluid.
Arrangement and installation of valves, piping, pipe fittings, hoses, accumulators, fluid power cylinders,
and the segregation of the high pressure hydraulic units, are to satisfy 4-2-6/3.
21.1 Application
Provisions of 4-2-6/5.3 of these Rules apply to fixed oxygen-acetylene installations that have two or more
cylinders of oxygen and acetylene, respectively. Spare cylinders of gases need not be counted for this
purpose. Provisions of 4-2-6/5.5 and 7-1-4/41.9, of these Rules, as applicable, are to be complied with for
fixed installations regardless of the number of cylinders.
The area within 3 m (10 ft) of the pressure relief device discharge outlet is to be regarded as a
hazardous area.
23.1 General
Isolation of fixed fuel storage and transfer facilities, construction of fuel storage tanks, fuel storage tank
vents and valves, are to satisfy 4-2-6/7.1. See Section 7-1-7 of these Rules for survey of hazardous areas.
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25 Starting-air Systems
Examination and testing of the starting air system is to be carried out to confirm compliance with below
specific requirements, prior to the sea trial.
Minimum number of consecutive starts as applicable, and as required per following conditions defined in
7-1-4/25.3.1 through 7-1-4/25.3.3, is to be verified prior to the sea trial.
TABLE 1
Starting Air Minimum Number of Consecutive Starts
One engine coupled Two or more engines One engine coupled Two or more engines
to shaft directly or coupled to shaft to each shaft directly coupled to each
through reduction through clutch and or through reduction shaft through clutch
gear reduction gear gear and reduction gear
Reversible Engines 12 16 16 16
Non-reversible 6 8 8 8
Engines
For arrangements of engines and shafting systems which differ from those indicated in the table,
the capacity of the starting-air containers will be specially considered based on an equivalent
number of starts.
S = 6 + G(G − 1)
where
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27.1 General
Means are to be provided to ascertain the temperature of the circulating water at the return from each
engine and to indicate that the proper circulation is being maintained. Drain cocks are to be provided at the
lowest point of all jackets. For relief valves, see 4-2-1/11.21.
29 Exhaust System
Examination of the exhaust system is to be carried out to confirm compliance with 4-2-6/13, prior to the
sea trial.
Examination and testing of the boilers and associated piping system are to be carried out to confirm
compliance with above specific requirements, prior to the sea trial.
Examination and testing of the steering gear piping is to be carried out to confirm compliance with above
specific requirements, prior to the sea trial.
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Examination and testing of the gas turbine piping is to be carried out to confirm compliance with above
specific requirements, prior to the sea trial.
Small bore pipes and tubes of less than 15 mm outside diameter may be exempted from the required
hydrostatic tests.
Record of satisfactory hydrostatic testing is to be available to the Surveyor. If the piping could not
be tested before installation, Surveyor’s witness of testing after installation is required.
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Due to very high working pressure of such systems, it is preferred that an initial low pressure air
leak test is carried out. Upon satisfactory completion of the leak test, the hydrostatic testing of the
piping is to be carried out using calibrated pressure gauges with pressure chart recording
capability, and piping maintained under the hydrostatic pressure for minimum of 15 minutes.
Necessary safety precaution is to be taken by the builder during the high-pressure hydrostatic
testing of these piping systems.
Testing of the piping systems under working condition may be carried out during the sea trial,
provided the piping installation was visually examined and found satisfactory prior to
commencement of the sea trial.
For plastic piping required to be electrically conductive, earthing is to be checked and random resistance
testing is to be conducted.
The entire system is to be leak-tested with nitrogen or a suitable inert gas after installation. Care is to be
taken to cleanse the piping with suitable medium to remove oil, grease and dirt and to blow-through with
oil-free nitrogen or other suitable medium before putting the system in service. After installation, the
system is to be operationally tested under working conditions.
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PART
7
CHAPTER 1 Surveys During Construction
1 General
This Section pertains to surveys carried out on electrical cables and equipment during construction,
installation and testing of mobile offshore units at builder’s yard/facility, including required onboard
testing and trial. The documentation requirements for design review are given Parts 3, 4, and 5 of these
Rules.
ABS Surveyor attendance is required, typically for the following purposes. All surveys and testing is to be
carried out in presence of and to the satisfaction of the attending Surveyor, prior to the sea trial as
referenced in Section 7-1-9 of these Rules.
1.1 Definitions
For definition of various terms, see 4-3-1/3.
ABS reviewed booklet of the standard wiring practices and details, including such items as cable supports,
earthing details, bulkhead and deck penetrations, cable joints and sealing, cable splicing, watertight and
explosion-proof connections to equipment, earthing and bonding connections, etc., as applicable, is to be
available to the attending Surveyor. Where cable penetration methods for A- or B-class decks or bulkheads
are shown, an evidence of approval by an Administration signatory to 1974 SOLAS as amended is also to
be available.
The quality control program for the construction of a unit is to at least include the following items, as
appropriate:
Exposed metal parts of electrical machines or equipment which are not intended to be live, but which are
liable under fault conditions to become live, are to be earthed (see 4-3-3/7).
Electrical equipment and wiring essential for operational purposes may be installed in hazardous areas (see
7-1-7/9). For certified safe-type equipment, see 7-1-7/9.3.
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5 Cable Installation
The cross-sectional areas of conductors are to be confirmed to be in accordance with approved drawings.
Cables and wiring are to be installed and supported in such a manner as to avoid chafing or other damage.
Cables are to be located with a view to avoiding, as far as practicable, spaces where excessive heat and
gases may be encountered; also, spaces where they may be exposed to damage, such as exposed sides of
deckhouses. Cables are not to be installed in the bilge area unless protected from bilge water.
Where cables are installed in a cable draw box and horizontal pipes or the equivalent is used for cable
protection, means of drainage are to be verified.
Cables serving systems above 1 kV are not to be bunched with cables serving systems of 1 kV and below.
Where paint or any other coating is systematically and intentionally applied on the electric cables, it is to
be established that the mechanical and fire performance properties of the cable are not adversely affected.
In this regard:
Overspray on cables or painted exterior cables are not subject to the requirements of this section.
If the above values are not obtained, any or all appliances connected to the circuit may be disconnected for
this test.
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The support and fixation measures are to be verified to be in compliance with the following.
5.9.1(a) The distances between supports are to be suitably chosen according to the type of cable
and the probability of vibration, and are not to exceed 400 mm (16 in.). For a horizontal cable run
where the cables are laid on cable supports in the form of tray plates, separate support brackets or
hanger ladders, the spacing between the fixing points may be up to 900 mm (36 in.), provided that
there are supports with maximum spacing as specified above. This exemption does not apply to
cable runs along weather decks when the cable run is arranged so that the cables can be subjected
to forces by water washing over the deck.
Note:
When designing a cable support system for single-core cables, consideration is also to be given to the effects of
electrodynamic forces developing on the occurrence of a short-circuit.
The above-given distances between cable supports are not necessarily adequate for these cables. Further, other
recognized standards for cable support and fixing will be considered.
5.9.1(b) The supports and the corresponding accessories are to be robust and are to be of
corrosion-resistant material or suitably treated before erection to resist corrosion.
5.9.1(c) Cable clips or straps made from an approved material other than metal (such as
polyamide, PVC) may be used.
5.9.1(d) When cables are fixed by means of clips or straps referred to in 7-1-5/5.9.1(c) above and
these cables are not laid on top of horizontal cable trays or cable supports, suitable metal cable
clips or saddles are to be added at regular distances not exceeding 2 m (6.5 ft) in order to prevent
the release of cables during a fire. This also applies to the fixing of nonmetallic conduits or pipes.
Note:
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Item 7-1-5/5.9.1(d) does not necessarily apply in the case of cable runs with only one or a few cables with small
diameters for the connection of a lighting fitting, alarm transducer, etc.
5.9.1(e) Non-metallic clips, saddles or straps, are to be flame retardant in accordance with IEC
Publication 60092-101.
TABLE 1
Minimum Bending Radii of Cables
i) Installation details
ii) Safe working load of the trays and covers
iii) Cables passing through hazardous areas
iv) Type testing record of trays and casings
Cable trays and protective casings made of plastic materials are to be supplemented by metallic
fixing and straps such that, in the event of a fire, they and the cables affixed are prevented from
falling and causing an injury to personnel and/or an obstruction to any escape route. See
7-1-5/5.9.1(d).
Cable occupation ratio in protective casing. The sum of the total cross-sectional area of all cables
on the basis of their external diameter is not to exceed 40% of the internal cross-sectional area of
the protective casing. This does not apply to a single cable in a protective casing
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When cables pass through (except collision bulkhead) decks and bulkheads, penetrations are to be verified
in compliance with 4-3-3/5.13 of these Rules. In general, where penetrations are designed to maintain
water/fire/gas tight integrity, they are to be tested by similar method how the structure is tested.
Where cables pass through deck beams or similar structural parts, all burrs are to be removed in way of the
holes and care is to be taken to eliminate sharp edges.
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It is to be verified that, as far as practicable, cables and wiring for emergency and essential
services, including those listed above are not to pass through high fire risk areas. It is also to be
verified that these cables and wiring are run in such a manner as to preclude their being rendered
unserviceable by heating of the bulkheads that may be caused by a fire in an adjacent space (See
4-3-3/5.17).
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5.29.1 Installation
All splices are to be made after the cable is in place and are to be accessible for inspection. The
conductor splice is to be made using a pressure type butt connector by use of a one-cycle
compression tool. See 4-3-3/9.1.4 for splices in hazardous area.
5.29.2 Protection
Splices may be located in protected enclosures or in open wireways. Armored cables having
splices will not be required to have the armor replaced, provided that the remaining armor has
been earthed in compliance with 4-3-3/7.9 or provided the armor is made electrically continuous.
Splices are to be so located such that stresses (as from the weight of the cable) are not carried by
the splice.
Cables are to be supported, as necessary, within junction boxes so as not to put stress (as from the weight
of the cable) on the cable contact mountings. The connections are to be provided with locking type
connections.
7.1 Materials
Material of all electrical equipment is to be in compliance with 4-3-1/11 of these Rules.
All grounding arrangements are to be verified before the drilling unit commences its sea trial.
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The equipment used for cooling and maintaining the lesser ambient temperature is to be classified
as a secondary essential service, in accordance with 4-3-1/3.5, and the capability of cooling is to
be witnessed at sea trial.
Where electrical and electronic equipment is located within areas protected by local fixed pressure
water-spraying or water-mist fire extinguishing system and those within adjacent areas exposed to
direct spray, equipment is to be verified for having a degree of protection not less than IP44.
7.13.3 Accessibility
The design and arrangement of electrical apparatus is to provide accessibility to parts requiring
inspection or adjustment. Armature and field coils, rotors and revolving fields are to be removable
and where air ducts are used, there are to be means of access. Proper accessibility is to be verified.
7.15 Generators
In general, all generators on ship-type units are to be located with their shafts in a fore-and-aft direction on
the unit and are to operate satisfactorily in accordance with the inclination requirements of 4-1-1/7.1
TABLE 1. Where it is not practicable to mount the generators with the armature shafts in the fore-and-aft
direction, their lubrication will require special consideration, and this arrangement will be confirmed
onboard.
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i) Calculations under the worst case charging conditions are submitted and reviewed by
Engineering; and
ii) A warning notice is placed to notify maintenance personnel that additional batteries are
not to be installed, and batteries are only to be replaced by other batteries of the same or
lower hydrogen emission rate.
7.19.2 Battery Trays
Trays for batteries are to be verified as being chocked with wood strips or equivalent to prevent
movement and each tray is to be fitted with nonabsorbent insulating supports on the bottom and
with similar spacer blocks at the sides or with equivalent provision to secure air-circulation space
all around each tray.
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arrangement as well as provision of louvers or equivalent near the bottom for entrance of air is to
be verified.
The schedule and procedures put in place are to satisfy 4-3-3/3.7.5 of these Rules. Details of the
schedule, procedures, and the maintenance records are to be included in the unit’s maintenance
system and integrated into the drilling unit’s operational maintenance routine, as appropriate, and
verified.
7.21 Switchboards
7.21.1 Location and Protection
Arrangement of switchboards are to be confirmed as providing easy access, as may be needed, to
apparatus and equipment without danger to personnel. Switchboards are to be located in a dry
place so as to provide a clear working space of at least 914 mm (36 in.) at the front of the
switchboard and a clearance of at least 610 mm (24 in.) at the rear, which may be reduced to 457
mm (18 in.) in way of stiffeners or frames. Arrangement and location of distribution boards are to
be verified to be in compliance with 4-3-3/3.9 of these Rules.
Note:
Where switchboards are enclosed at the rear and are fully serviceable from the front, clearance at the rear will not
be required unless necessary for cooling.
Flanged connections of liquid piping are to be avoided over or near switchboards. If a connection
was necessary and agreed by the Surveyor, satisfactory provision to prevent any leakage from
injuring the switchboard is to be verified.
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Flanged connections of liquid piping are to be avoided over or near distribution boards for
essential services. If a connection was necessary and agreed by the Surveyor, satisfactory
provision to prevent any leakage from injuring the boards is to be verified.
It is to be verified that motor control centers are secured to a solid foundation, be self-supported or
be braced to the bulkhead.
Flanged connections of liquid piping are to be avoided over or near motor controllers and control
centers. If a connection was necessary and agreed by the Surveyor, satisfactory provision to
prevent any leakage from injuring the motor controllers and control centers is to be verified.
It is to be verified that the disconnect switch, if not adjacent to the controller, is provided with an
identification plate.
It is to be verified that the disconnect device indicates by a position of the handle, or otherwise,
whether it is open or closed.
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located within these spaces is to be such as to prevent their exposure to ambient temperatures in excess of
that for which they have been designed.
Where there is no emergency generator installed, the arrangements for bringing main and auxiliary
machinery into operation are to be such that the initial charge of starting air or initial electrical power and
any power supplies for engine operation can be developed onboard the drilling unit without external aid. If
for this purpose an emergency air compressor or an electric generator is required, these units are to be
powered by a hand-starting oil engine or a hand-operated compressor.
The arrangement for bringing the main and auxiliary machinery into operation is to be verified. It is also to
be verified by testing that recovery capacity is such that the starting energy and any power supplies for
propulsion engine operation are available within 30 minutes of a black out condition.
9 Earthing
9.1 General
Unless the machines or equipment are one of the type as listed in 4-3-3/7.1, the exposed metal parts of
electrical machines or equipment which are not intended to be live but which are liable under fault
conditions to become live are to be earthed. Earthing is to be verified.
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Where outlets, switches and similar fittings are of nonmetallic construction, all exposed metal parts are to
be verified as being earthed.
9.5 Connections
It is to be verified that all earthing conductors are of copper or other corrosion-resistant material and are
protected against damage. The nominal cross-sectional area of every copper earthing conductor is to be not
less than that required by 4-3-3/9.7.3 TABLE 2.
Earthed distribution system and connections to vessel’s hull are to be verified to be in compliance with
4-3-3/7.5.2 and 4-3-3/7.5.3 respectively.
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PART
7
CHAPTER 1 Surveys During Construction
1 General
This Section pertains to surveys and testing to be carried out on electrical systems during construction,
installation and testing of mobile offshore units at builder’s yard/facility. The documentation requirements
for design review are given Parts 3, 4 and 5 of these Rules.
ABS Surveyor attendance is required, typically for the following purposes. All surveys and testing is to be
carried out in presence of and to the satisfaction of the attending Surveyor, prior to the sea trial as
referenced in 7-1-9 of these Rules.
Examination and testing of the main source of power is to be carried out to confirm compliance with below
specific requirements, prior to the sea trial as referenced in 7-1-9 of these Rules. For further details, see
4-3-2/3.1.
Examination and testing of the main source of power is to be carried out to confirm compliance
with below specific requirements. For further details, see 4-3-2/3.1.
A "Blackout" situation means the loss of the main source of electrical power resulting in the main
and auxiliary machinery being out of operation.
i) The main propulsion plant, boilers and auxiliary machinery are not in operation due to the
loss of the main source of electrical power, and
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ii) In restoring propulsion, the stored energy for starting the propulsion plant, the main
source of electrical power and other essential auxiliary machinery is assumed to be not
available.
For self-propelled units, the generating sets are to be such that with any one generator or its
primary source of power out of operation, the remaining generating sets are capable of providing
the electrical services necessary to start the main propulsion plant from a "dead ship" condition, as
defined herein, within 30 minutes of the blackout. This is to be verified during sea trial as
referenced in 7-1-9 of these Rules.
In restoring the propulsion from a dead ship condition for self-propelled units, no stored energy is
to be assumed available for starting the propulsion plant, the main source of electrical power and
other essential auxiliaries. It is assumed that means are available to start the emergency generator
at all times.
The emergency source of electrical power may be used to restore the propulsion, provided its
capability either alone or combined with that of any other source of electrical power is sufficient
to provide at the same time those services required to be supplied by 4-3-2/5.3.1 through
4-3-2/5.3.7.
The emergency generator and other means needed to restore the propulsion are to have a capacity
such that the necessary propulsion starting energy is available within 30 minutes of blackout.
Emergency generator stored starting energy is not to be directly used for starting the propulsion
plant, the main source of electrical power and/or other essential auxiliaries (emergency generator
excluded).
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i) At every embarkation station on deck and over the sides, their launching appliances and
the area of water into which they are to be launched.
ii) In all service and accommodation alleyways, stairways and exits, personnel elevators and
their trunks.
iii) In the machinery spaces and main generating stations, including their control positions.
iv) In all control stations, machinery control rooms, and at each main and emergency
switchboard.
v) In all spaces from which control of the main operation is performed and where controls of
machinery essential for the performance of this process, or devices for emergency
switching-off of the power plant are located.
vi) At all stowage positions for firemen’s outfits.
vii) At the sprinkler pump, if any, at one of the fire pumps, if dependent upon emergency
generator for its source of power, at the emergency bilge pump, if any, and at the starting
positions of their motors.
viii) On helicopter landing deck perimeter.
5.3.2 Navigation Lights and Signals
For a period of 18 hours, navigation lights, other lights and sound signals required by the
International Regulations for the Prevention of Collisions at Sea in force.
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i) Ballast valve control system, ballast valve position indicating system, draft level
indicating system and tank level indicating system.
ii) The largest single ballast pump required by 4-2-4/13.5.1. See also 4-3-2/5.11 of these
Rules.
5.3.11 Self-propelled Units
On self-propelled units:
The emergency source of electrical power may be either a generator or an accumulator battery in
accordance with 4-3-2/5.5.2 or 4-3-2/5.5.3. The emergency generator and its prime mover and any
emergency accumulator battery are to be designed to function at full rated power when upright and when
inclined in static condition up to a maximum angle of heel in the intact and damaged condition, as
determined in accordance with 3-3-2.
In no case need the equipment be designed to operate when inclined in static condition more than:
In all cases, the emergency source of electrical power is to be designed to operate as a minimum under the
angles of inclination defined in 4-1-1/7.1.
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5.5.1 Generator
Where the emergency source of electrical power is a generator, it is to satisfy 4-3-2/5.5.2.
The transitional source of emergency electrical power, where required by 4-3-2/5.5.2.ii, is to consist of an
accumulator battery which is to satisfy 4-3-2/5.5.
Satisfactory operation of the emergency switchboard is to be verified prior to the sea trial as referenced in
7-1-9 of these Rules.
Installation of the emergency switchboard for generator, installation of accumulator batteries, arrangement
of inter-connector feeder between emergency and main switchboards, and arrangements made where
necessary to automatically disconnect the non-emergency circuits from the emergency switchboard, are to
satisfy 4-3-2/5.9.
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i) Electrical and hydraulic starting systems are to be maintained from the emergency
switchboard.
ii) Compressed air starting systems may be maintained by the main or auxiliary compressed
air receivers through a suitable non-return valve or by an emergency air compressor
which, if electrically driven, is supplied from the emergency switchboard.
iii) All of these starting, charging and energy storing devices are to be located in the
emergency generator space. These devices are not to be used for any purpose other than
the operation of the emergency generating set. This does not preclude the supply to the air
receiver of the emergency generating set from the main or auxiliary compressed air
system through the non-return valve fitted in the emergency generator space.
5.13.4 Manual Starting
Where automatic starting is not required, manual (hand) starting is permissible, such as manual
cranking, inertia starters, manually charged hydraulic accumulators or power charge cartridges,
where they can be demonstrated as being effective.
When manual (hand) starting is not practicable, the requirements of 4-3-2/5.15.2 and 4-3-2/5.15.3
are to be complied with, except that starting may be manually initiated.
Regardless of the engine output, if shutdowns additional to those specified in 7-1-6/5.15 TABLE 1 are
provided, except for the over-speed shutdown, they are to be automatically overridden when the engine is
in automatic or remote control mode.
The alarm system is to function in accordance with 4-9-2/3.1.2 and 4-9-2/7 of the Marine Vessel Rules,
with additional requirements that grouped alarms are to be arranged on the bridge. For units that are not
self-propelled, the grouped alarms are to be arranged at an emergency control station.
In addition to the fuel oil control from outside the space, a local means of engine shutdown is to be
provided.
Local indications of at least those parameters listed in 7-1-6/5.15 TABLE 1 are to be provided within the
same space as the diesel engines and are to remain operational in the event of failure of the alarm and
safety systems.
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TABLE 1
Emergency Diesel Engine - Alarms and Shutdowns
Auto Notes
Systems Monitored Parameters Alarm
Shutdown [X = Required]
7 Distribution System
For recognized standard distribution systems, see 4-3-1/7. Separate feeders are to be provided for essential
and emergency services.
Where the hull return system is used, arrangements are to satisfy 4-3-2/7.3.2.
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7.9 Harmonics
The Total Harmonic Distortion (THD) is to satisfy 4-3-2/7.9.
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The arrangement of the emergency electric lighting system is to be such that a fire or other
casualty in spaces containing the emergency source of electrical power, associated transforming
equipment, if any, the emergency switchboard and the emergency lighting switchboard will not
render the main electric lighting system required by 4-3-2/13.1.1 inoperative.
● Public spaces
● Category ‘A’ machinery spaces
● Galleys
● Corridors
● Stairways leading to boat-decks, including stair towers and escape trunks
There is to be more than one final subcircuit for lighting, one of which may be supplied from the
emergency switchboard, in such a way that failure of any one circuit does not leave these spaces in
darkness.
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provide for the broadcast of messages from the navigation bridge, emergency control
stations (see 7-1-8/17.7) and other strategic points with an override function so that all
emergency messages may be broadcast if any loudspeaker in the locations concerned has
been turned off, its volume has been turned down or the public address system is in use
for other purposes.
ii) Minimum Sound Levels. With the unit underway or in normal operating conditions, the
minimum sound levels for broadcasting emergency announcements are to be:
● In interior locations, 75 dB (A) and at least 20 dB (A) above the speech interference
level
● In exterior locations, 80 dB (A) and at least 15 dB (A) above the speech interference
level
iii) Emergency Source of Power. The system is to be connected to the emergency source of
power.
iv) Public Address System Combined with General Alarm System. Where a single system
serves for the public address and general emergency alarm functions, the system is to be
arranged so that a single failure is not to cause the loss of both systems and is to minimize
the effect of a single failure. The major system components, such as power supply unit,
amplifier, alarm tone generator, etc., are to be duplicated. The coverage provided by the
arrangement of the system loops and speakers is to be such that after a single failure, the
announcements and alarms are still audible in all spaces. Duplication of system loops and
speakers in each room or space is not required provided the announcements and alarms
are still audible in all spaces.
15.1.2 Voice Communications
Means of voice communication is to be available for transfer of information between all locations
where action may be necessary in case of an emergency. Such locations include the emergency
control stations (see 7-1-8/17.7), machinery spaces, SCR rooms and all locations vital to the safety
of the unit. Simultaneous talking among these locations is to be possible at all times and the
calling to these locations is always to be possible even if the line is busy.
Where an elevator is installed, a telephone is to be permanently installed in all cars and connected
to a continuously manned area. The telephone may be sound powered, battery operated or
electrically powered from the emergency source of power.
Final sub-circuit for power supply to these voice communication systems is to be independent of
other electrical systems and control, monitoring and alarm systems. See 7-1-6/5.3.4 for power
supply.
One of the communicating means between the navigation bridge and the main propulsion control
position is to be an engine room telegraph which provides visual indication of the orders and
responses both in the machinery space and on the navigation bridge. Communication network and
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power supply circuit for this may be combined with the engine order telegraph system specified in
4-3-2/15.3.
The general emergency alarm system is to be capable of sounding the general emergency alarm signal, fire
alarm signal and abandon unit signal on an electrically operated bell or klaxon or other equivalent warning
system, which is to be powered from the unit’s main supply and the emergency source of electrical power
required by 4-3-2/5. The system is to be capable of operation from the navigation bridge, emergency
control stations (see 7-1-8/17.7) and from other strategic points.
The system is to be clearly audible in all parts of the unit. The alarm is to continue to function after it has
been triggered until it is manually turned off or is temporarily interrupted by a message on the public
address system.
i) The minimum sound levels for the emergency alarm tone in interior spaces and 1 m (3.3 ft) from
the source are to be 80 dB and at least 10 dB (A) above ambient noise levels existing during
normal equipment operation in moderate weather.
ii) The sound levels at the sleeping position in cabins and in cabin bathrooms are to be at least 75 dB
(A) and at least 10 dB (A) above ambient noise levels.
Note:
Refer to the Code on Alarms and Indicators adopted by IMO Resolution A.830(19).
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The main machinery-space ventilation is to be provided with means for stopping the ventilation
fans, which is to be located in the passageway leading to, but outside of the space, or in the fire-
fighting station, if provided.
A control station for all other ventilation systems is to be located in the fire-control room or
navigation bridge, or in an accessible position leading to, but outside of the space ventilated.
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21.3 Generators
Each generator is to be run for a time sufficient to show satisfactory operation, and parallel operation with
all possible combinations is to be demonstrated.
The emergency generator is to be run for a time sufficient to show satisfactory operation, and its alarms
and safeguard devices to be confirmed (see 4-3-2/5).
Satisfactory operation the emergency lights after a black-out condition is to be confirmed. Sufficient
lighting in all control stations, egress routes, and embarkation stations are to be verified.
Where purge air system is used, the purge air system and satisfactory operation of the equipment with its
associated alarm is to be confirmed.
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Remote means provided for stopping machinery driving forced and induced draft fans, electric motor
pressurization fans, oil fuel transfer pumps, oil fuel unit pumps and other similar fuel pumps are to be
tested. These means are to be situated outside of such spaces in case of a fire arising in the space in which
they are located. See 7-1-6/19.1.2.
In addition to the remote shutdowns required above, a means to shut down the equipment is to be provided
within the space itself and tested.
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7
CHAPTER 1 Surveys During Construction
1 General
This Section pertains to survey of the following items onboard mobile offshore units built at builder’s yard/
facility, including required onboard testing and trial. The documentation requirements for design review
are given Part 4 of these Rules. Following items are to be surveyed and tested in presence of and to the
satisfaction of the attending Surveyor, preferably prior to delivery of the unit.
1.1 Definitions
For definition of various terms, see 4-3-1/3 and 4-3-6/1 of these Rules. For classification of hazardous
areas, see 8-2-1/9 and 4-3-6/5.
3.1 Openings
Where there is an opening, not fitted with any gas-tight enclosure device, at boundary decks or bulkheads
between an area/space categorized as hazardous and a less hazardous or non-hazardous enclosed area/
space, the entire area/space categorized as less hazardous will be considered as the same category of the
higher category hazardous Zone.
Mitigation of this situation is possible only if the opening is permanently closed, fitted with a bolted gas-
tight closure or provided with doors satisfying the arrangements and provisions required by 7-1-7/3.1 and
7-1-7/3.3, as applicable.
Where there is an opening, not fitted with any gas-tight enclosure device, at boundary decks or bulkheads
between an area/space categorized as hazardous and a non-hazardous open space, hazardous Zone will
extend into the non-hazardous open space. The extended hazardous areas will be categorized as defined in
4-3-6/5 of these Rules, and any machinery or electrical equipment within the extended hazardous area is to
be verified as suitable for safe operation for that hazardous Zone.
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3.3 Penetrations
Any structural, piping or electrical penetration located on a deck or a bulkhead between an area/space
categorized as hazardous and a less hazardous or non-hazardous enclosed area/space, is to maintain the
gas-tight integrity of the deck or bulkhead.
5.1 Enclosed Zone 1 or Zone 2 Space with Direct Access to any Zone 1 Location (see
7-1-7/5.1.2 FIGURE 1)
5.1.1 Access between Enclosed Zone 1 to any Zone 1 Location
An enclosed Zone 1 space with direct access to a semi-enclosed Zone 1 location is to be fitted
with a door opening into the semi-enclosed Zone 1 space.
i) The access is fitted with a gas-tight door opening into the Zone 2 space; and
ii) Ventilation is such that the air flow with the door open is from the Zone 2 space into the
Zone 1 location; and
iii) Loss of positive (+) ventilation in Zone 2 location is alarmed at a normally manned
station.
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FIGURE 1
Access to Zone 1
5.3 Enclosed Zone 2 or Non-Hazardous Space with Direct Access to any Zone 2 Location
(see 7-1-7/5.3.2 FIGURE 2)
5.3.1 Access between Enclosed Zone 2 to any Zone 2 Location
An enclosed Zone 2 space with direct access to a semi-enclosed Zone 2 location is to be fitted
with a door opening into the semi-enclosed Zone 2 space.
i) The access is fitted with self-closing gas-tight door that opens into the non-hazardous
space; and
ii) Ventilation is such that the air flow with the door open is from the non-hazardous space
into the Zone 2 locations; and
iii) Loss of positive (+) ventilation in Non-Hazardous location is alarmed at a normally
manned station.
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FIGURE 2
Access to Zone 2
5.5 Enclosed Non-Hazardous Space with Direct Access to any Zone 1 Location (see
7-1-7/5.5.2 FIGURE 3)
5.5.1 Access between Enclosed Zone 1 to any Zone 1 Location
See 7-1-7/5.1.1.
i) The access is fitted with gas-tight self-closing doors forming an air lock, or a single self-
closing gas-tight door which opens toward the non-hazardous space and has no hold-back
device;and
ii) Ventilation is such that the air flow with the door or air lock doors open is from the non-
hazardous space into the Zone 1 location (i.e., non-hazardous space has ventilation
overpressure in relation to the Zone 1 location); and
iii) Loss of ventilation overpressure is alarmed at a normally manned station.
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FIGURE 3
Access from Enclosed Non-Hazardous Areas to Zone 1
Gas-tight doors or hatches are to be tested to prove the gas-tightness of the boundary. Testing can be
carried out by one of the following method:
i) Hose test (mostly used where there is no machinery or electrical equipment that may be affected
by splashing of water)
ii) An air-flow pressure test (recommended for all gas-tight doors fitted on bulkheads providing
direct access mentioned in 7-1-7/5.1 through 7-1-7/5.5 of these Rules
Note:
Where a gas-tight door is tested per 7-1-7/5.7.ii above, the applied air pressure is to be natural and provided by the
ventilation system fitted in each adjoining area/space. During the test, all applicable ventilators are to be fully operational,
and the loss of positive (+) and loss of overpressure is to be preferably tested simultaneously with testing of the doors.
Door alarms are to be clearly visible and audible during drilling unit’s normal operational noise level.
5.9 Ventilation
Ventilation systems for the hazardous and non-hazardous areas are to be in accordance with 4-3-6/7 of
these Rules. All ventilation system ducts and associated ventilation alarms are to be examined and tested.
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Type tests on non-sparking fans are to be carried out using an acceptable national or international
standard. Such type test reports are to be made available when requested by the Surveyor.
7 Machinery Installations
Where installed in hazardous areas, machinery installation is to comply with 4-3-6/9 of these Rules.
All electrical equipment installed as referenced in the drawings required by 4-3-3/1.5 of these Rules and
reviewed by ABS are to be verified for its satisfactory installation, and in compliance with these Rules.
Upon satisfactory completion of the survey, a final list of electrical equipment is to be produced by the
builder, and the list is to be endorsed by the attending Surveyor. ABS endorsed electrical equipment list
and hazardous area drawings are to be placed onboard the drilling unit to be used during Survey After
Construction.
9.1 General
9.1.1 Cables Installation
Installation of electrical cables is to be in compliance with 4-3-3/9.1.4 of these Rules.
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Where pressurized/purged air system is used, the purge air system and operation of the
pressurized/ purged equipment with its associated loss of power or the ventilation and alarms
provided are to be tested for compliance with 4-3-3/9.3.3 of these Rules.
The equipment installed or used on exterior locations of the rig and required after a rig shutdown includes
but not limited to; emergency lighting, general alarm system, blow-out preventer control system, public
address system, and distress and safety radio communications.
Piping systems such as drains and scuppers originating in a hazardous area are to be led to hazardous
collection facility/tank. Hazardous drains need not be separated from non-hazardous drains, provided the
connections do not create an unsafe condition where the back-up of hazardous liquids and gases into non-
hazardous areas may be possible.
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FIGURE 4
Typical Drain Connection
If the pipes and fittings are not homogeneously conductive, the conductive layers are to be protected
against the possibility of spark damage to the pipe wall.
Installation of electrically conductive plastic pipe is to be tested to confirm compliance with the following:
i) The resistance to earth (ground) from any point in the system is not to exceed 1 megohm. The
resistance is to be checked in the presence of and to the satisfaction of the Surveyor.
ii) Where used, earthing wires or bonding straps are to be accessible for inspection. The Surveyor is
to verify that they are in visible locations.
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CHAPTER 1 Surveys During Construction
1 General
This Section pertains to surveys and testing to be carried out on fire and safety features during
construction, installation and testing of mobile offshore units at builder’s yard/facility. The documentation
requirements for design review are given Part 5 of these Rules.
ABS Surveyor attendance is required, typically for the following purposes. All surveys and testing is to be
carried out in presence of and to the satisfaction of the attending Surveyor, prior to the sea trial.
Structural fire protection details, materials and methods of construction are to be in accordance with the
International Code for Application of Fire Test Procedures (Resolution MSC.61(67)) (FTP Code), as
applicable, and SOLAS Regulations II-2/5.3 and II-2/6, as applied to cargo ships.
ABS reviewed booklet of the standard passive and active fire protection practices and details, including
such items as fire insulation installation and supports, bulkhead and deck penetrations of pipes, cables and
ventilation trunks, joiner details, fire damper installation, etc., as applicable, is to be available to the
attending Surveyor. Where penetration methods for A- or B-class decks or bulkheads are shown, an
evidence of approval by an Administration signatory to 1974 SOLAS as amended is also to be available.
The quality control program for the fire and safety features of a unit is to at least include the following
items, as appropriate:
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All mobile offshore units are to meet the requirements of this Subsection with regard to structural fire
protection, protection of accommodation spaces, service spaces and control stations.
Fire integrity of bulkheads and decks are to be confirmed only after the bulkheads and decks are
satisfactorily examined and tested for structural purposes.
i) "A" and "B" class divisions are penetrated for the passage of electrical cables, pipes,
trunks, ducts, etc.
ii) "A" class divisions are penetrated for girders, beams or other structural members, or
iii) "B" class divisions are penetrated for the fitting of ventilation terminals, lighting fixtures
and similar devices.
Pipes penetrating "A" or "B" class divisions are to be of materials approved by the Administration,
having regard to the temperature that such divisions are required to withstand.
For pipe penetration details on "A" class bulkheads and decks, see 5-1-1/3.21 and 5-1-1/3.21
FIGURE 1 of these Rules. For pipe penetration details on "B" class bulkheads and decks, see
5-1-1/3.23 and 5-1-1/3.23 FIGURE 2 of these Rules.
All of the above mentioned penetrations are to be examined and tested as deemed necessary by the
Surveyor. Pipe penetrations through "A" class divisions may be tested with surface NDT.
5.1.4 Structural Fire Protection Details in way of Intersections, Joints and Penetrations
Whilst examining the fire integrity of bulkheads and decks, special attention is to be paid to the
structural fire protection details in way of joints and penetrations. Areas in way of intersection or
terminal joints and penetrations of all types are to avoid the risk of heat transmission. Unless
specifically indicated otherwise on drawings, where protection against heat transmission is
required, an extension of insulation by a minimum 450 mm (18 in.) beyond the intersections or
terminal points is to be installed. For further details, see 5-1-1/3.13 of these Rules.
Structural fire protection of joints and penetrations is to be applied, preferably when fire integrity
is confirmed by the Surveyor and only after bulkheads and decks are satisfactorily examined and
tested for structural purposes.
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Where the self-closing fire doors are allowed to be fitted with hold-back hooks that incorporate
remote release fittings of the fail-safe type, the remote-release mechanism is to be tested.
All self-closing doors are to be tested for proper closure without any external force.
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5.3.11 Ventilation Ducts for Machinery Spaces Cat. 'A', Hazardous Areas, and Galleys
Construction and arrangement of ventilation ducts serving the machinery spaces of Cat. 'A',
hazardous areas, and galleys are to be examined and tested for compliance with ABS reviewed
drawings and 5-1-1/5.29 of these Rules.
5.3.12 Ventilation Ducts for Accommodation and Service Spaces or Control Stations
Construction and arrangement of ventilation ducts for accommodation and service spaces or
control stations are to be examined and tested for compliance with ABS reviewed drawings and
5-1-1/5.31 of these Rules.
Where they are fitted with shutters or water curtain, arrangements are to be function tested.
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All mobile offshore units are to meet the requirements of this Subsection with regard to fire control plans,
fire pumps, fire main, hydrants, fire hoses, nozzles and international shore connections.
Note:
The use of Surveyor-endorsed fire control plan per the above, is not considered to be an outstanding.
Note:
Pressure is to be at least 3.5 bar (3.5 kgf/cm2, 50 psi) at the hydrant, and the maximum pressure at any hydrant
shall be such that the effective control of a fire hose can be demonstrated.
Note:
vi) Where installed, testing of the relief valves (per 5-2-2/1.1.6 of these Rules)
vii) Where installed, installation and testing of intermediate tank water supply (per 5-2-2/1.1.7 of these
Rules)
viii) Where fire pumps take suction from a pressurized water main system (i.e., a system not utilizing
an intermediate tank supply as on self-elevating units), arrangement and precautions required by
5-2-2/1.1.8 are to be verified.
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7.7.1 Hydrants
The number and position of the hydrants are to be physically verified after completion and
installation of structure, machinery and equipment onboard the unit.
Note:
Confirming that a single length of hose may reach any part of the unit normally accessible to the crew while the
unit is being operated, is to be confirmed by actual measurements, to the extent deemed necessary by the Surveyor.
7.7.2 Hoses
All fire hoses are to be in compliance with 5-2-2/1.5.2 of these Rules and provided with couplings
and nozzles. Additionally, at least one complete fire hose assembly is to be carried as a spare.
The hoses are to be sufficient in length to project a jet of water to any of the spaces in which they
may be required to be used. Fire hoses are to have a length of at least 10 m, but not more than:
i) 15 m in machinery spaces
ii) 20 m in other spaces and open decks
iii) 25 m for open decks with a maximum width in excess of 30 m
All fire hoses may be subjected to leak test as deemed necessary by the Surveyor before they are
placed onboard the unit and used as part of the commissioned active fire protection system. In
general, this test may be done either before trials per Section 7-1-9 of these Rules or delivery of
the unit.
7.7.3 Nozzles
Dual purpose combined jet spray nozzles fitted throughout the unit, and in compliance with
5-2-2/1.5.3 of these Rules, are to be verified.
All mobile offshore units are to meet the requirements of this Subsection with regard to the additional
fixed fire fighting systems, particularly gas smothering, foam system, water spraying, protection of
helicopter decks, and protection of paint and flammable liquid lockers, where fitted.
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9.1.3 Controls
Arrangement of independent manual controls is to be verified, and the controls are to be tested.
Installation of the CO2 system is to be examined in accordance with reviewed drawings and the
system subjected to function testing with a gas safe for human health.
Fixed foam fire-extinguishing systems using inside air are to be designed, constructed and tested
in accordance with the requirements identified in MSC.1/Circ. 1271 Guidelines for the Approval
of High-Expansion Foam Systems Using Inside Air for the Protection of Machinery Spaces and
Cargo Pump-Rooms.
Note:
* Reference is made to the International Maritime Organization MSC/Circular 670 "Guidelines for the
Performance and Testing Criteria, and Surveys of High-Expansion Foam Concentrates for Fixed Fire-
Extinguishing Systems."
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In addition to the applicable requirements of the Rules, fixed low expansion foam systems are to
be in accordance with Chapter 6.2.1 and 6.2.3 of the International Code for Fire Safety Systems.
Foam concentrates are to be of an approved type.**
Note:
** Reference is made to the International Maritime Organization MSC/Circular 582 “Guidelines for the
Performance and Testing Criteria, and Surveys of Low-Expansion Foam Concentrates for Fixed Fire-
Extinguishing Systems.”
Installation of the fixed pressure water spraying system is to be examined in accordance with reviewed
drawings and the system function tested using fresh water. Where use of water may cause physical damage
to surrounding outfit, machinery or equipment, testing with an alternate test medium may be accepted by
the Surveyor.
Deckhouse tops directly below helicopter decks are to be verified as to not having any opening that could
allow flammable liquid from the helideck to enter the deckhouse. See 4-2-6/17 for helicopter deck
drainage.
Function of the fixed-foam system is to be demonstrated and the rate of delivery of the foam
solution is to be measured.
All mobile offshore units are to meet the requirements of this Subsection with regard to portable fire
extinguishers and sand, and fireman’s outfit.
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11.1.2 Sand
On self-propelled units fitted with main or auxiliary oil-fired boilers, each boiler space is to be
provided with a receptacle containing at least 0.28 m3 (10 ft3) of sand, sawdust impregnated with
soda or other dry material suitable for extinguishing oil fires. Alternatively, an approved portable
extinguisher may be substituted as indicated in ABS reviewed plans.
If provided, the apparatus for recharging air cylinders is to be confirmed to be in compliance with
5-2-4/3.5 of these Rules, and the recharging capacity is to be tested to confirm that it meets the
requirements of SOLAS regulation II-2/10.10.2.6.
Other alarms systems, such as the general alarm system, ventilation alarms and mud tank/pit level alarms
fitted onboard the unit, installed in accordance with ABS reviewed plans, are to be examined and tested for
compliance with 5-2-5/1 of these Rules.
Thorough examination and testing of the system and associated alarms are to be carried out, preferably
before the drilling unit commences its trials per Section 7-1-9 of these Rules. This is to include testing of
all detectors and gas-detection indicator boards.
It is to be confirmed that if the alarm at the main control point is unanswered within 2 min, the toxic gas
(hydrogen sulfide) alarm and the helideck status light are automatically activated.
In addition to the fixed automatic hydrogen sulfide gas detection, minimum of two portable hydrogen
sulfide gas monitoring devices are to be provided on the unit.
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17 Outfitting
Outfitting items fitted onboard the unit, such as the systems covered by this Subsection are to be in
accordance with ABS reviewed plans and in compliance with this Subsection.
Thorough examination of the means of escape, means of access and egress, and guards and rails fitted
along the routes is to be carried out, before the unit commences its trials per Section 7-1-9 of these Rules.
Gratings made of material other than steel, such as Fiber Reinforced Plastics (FRP), may be used,
provided the grating material meets the design criteria similar to requirements contained in
Section 4-2-2 of these Rules.
i) Fire endurance of non-steel gratings used in way of escape routes of open decks and
spaces that may be directly subjected to hydrocarbon fire, is to meet requirements of
"Level 1" fire endurance standard (L1).
ii) Fire endurance of non-steel gratings used in way of escape routes of open decks and
spaces that may not be directly subjected to hydrocarbon fire, is to meet requirements of
"Level 2" fire endurance standard (L2).
Manufacturer’s material test reports for any L1 and L2 grating material are to be available to the
attending Surveyor.
Gratings made of material other than steel may be used in spaces (e.g. walkways in service spaces,
normally unmanned spaces, mud pit rooms, machinery maintenance decks/platforms, etc.) that are
not along the designated escape route, provided the grating material meets the design criteria
similar to requirements contained in Section 4-2-2 of these Rules and requirements of "Level 3"
fire endurance standard (L3).
Testing of contact makers to activate the General Alarm (GA) system, communication system between the
control stations and all locations vital to the safety of the unit, and emergency shut-down facilities (see
7-1-8/19 of these Rules) are to be carried out, before the unit commences its trials per Section 7-1-9 of
these Rules.
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i) Ventilating fans and openings to be examined and tested (see 5-3-1/7.1 of these Rules)
ii) Other auxiliaries (see 5-3-1/7.3 of these Rules)
iii) Oil tank suction pipes (see 5-3-1/7.5 of these Rules)
iv) Oil fuel unit (see 5-3-1/7.7 of these Rules)
The examination and any testing required is to be carried out, before the unit commences its trials per
Section 7-1-9 of these Rules.
Note:
In the case of units using Dynamic Positioning System (DPS) as the only means of position keeping, special consideration
may be given to the selective disconnection or shutdown of machinery and equipment associated with maintaining the
operability of the DPS in order to preserve the integrity of the well.
All equipment in exterior locations which is capable of operation after shutdown is to be suitable
for installation in Zone 2 locations.
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1 General
A sea trial procedure is to be developed by the builder and submitted to the attending Surveyor for review
and comments, well in advance, prior to commencement of the trial.
A pre-planning meeting in presence of the attending Surveyor(s) is to be carried out prior to the sea trial to
at least confirm the following:
During sea trial of a unit, the operation of machinery, electrical systems and safety features required by
these Rules is to be demonstrated to the satisfaction of the attending Surveyor(s). Complete function tests
are to be carried out, including duration runs and tests for operation of all protective devices and stability
tests for control, in presence of and to the satisfaction of the attending Surveyor(s).
If the unit is self-propelled, maneuvering tests which should include a reversal of the unit from full speed
ahead to full speed astern, is also to be carried out in presence of and to the satisfaction of the attending
Surveyor(s).
3 Stability Test
A stability test is required to be performed on every vessel. The American Society and Materials Standard
(ASTM) Guide for conducting stability tests, "Standard Guide for Conducting a Stability Test (Inclining
and Lightweight Survey) to Determine the Light Ship Displacement and Centers of Gravity of a Vessel"
may be used for conducting stability test.
A stability test, in accordance with a procedure accepted by an ABS engineering office, is to be carried out
in protected waters, and in presence of and to the satisfaction of the attending Surveyor before
commencement of the sea trial. The Surveyor is then to attest to the satisfactory performance of the
experiment in a report to the ABS engineering office for evaluation.
For a subsequent unit, in a series built from the same set of drawings of an inclined drilling unit, the
requirement for an Inclining Experiment may be waived, provided:
● A "weights and centers" calculation is prepared, indicating the differences between the subsequent and
the inclined unit, and
● The calculated light ship properties are subsequently confirmed by a Lightweight Survey witnessed by
an ABS Surveyor and found to be within the limits specified in SOLAS Regulation II-1/B-1(5.2),
unless indicated otherwise by the Flag Administration. If the limits specified are exceeded, the Flag
Administration is to be contacted to determine the acceptability of such a deviation.
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5 Safety
Sea trial cannot be commenced in presence of an ABS Surveyor unless the Surveyor agrees with the
builder that suitable safety precautions are taken onboard the unit. This may include but not limited to the
verification of following items by the attending Surveyor:
An exemption to any of the above is the responsibility of the Coastal State Authority, and if an exemption
is issued, the written exemption is to be made readily available to the attending Surveyor for evaluation.
After the initial trial jacking test, all legs and leg to spud can or mat connections are to be visually
examined and verified free from damage or permanent deformation. All leg connections to spud cans or
mat are to be nondestructively tested with a suitable surface crack detection method. In addition, the
climbing pinions are to be visually examined, as far as practical, to the satisfaction of the attending
Surveyor.
9.3 Moveable Cantilever and Skid Beam Testing (For Drilling Unit)
Prior to placing the drilling unit in service, a function test of the longitudinal skidding arrangements of the
moveable cantilever and skid beam as well as any transverse skidding arrangements such as the sub-base
(drill floor) is to be carried out by skidding the completed drilling structures with derrick assembly to the
maximum limits of travel.
This test is to be carried out after the entire marine and drilling systems have been installed on the drilling
unit that affects the function load of the beams. During the testing, the cantilever and rig’s skid beams need
not be overloaded to loads over and above their maximum allowable design loads.
11 Sea Trial
During the sea trial, following tests is to demonstrate that each item of plant and the system as a whole is
satisfactory for unit’s service after construction:
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If any excessive vibration of piping is noted during the sea trial, it is to be rectified upon completion of the
trial.
On column stabilized units, ballast system is to be tested to demonstrate that it is capable of raising the
unit, starting from a level trim condition at deepest normal operating draft, either a distance of 4.6 m (15 ft)
or to the severe storm draft, whichever distance is greater, within three hours. The test is to preferably
follow the ballasting procedure that is to be provided to the unit’s operating personnel. In addition, all
controls and indication systems in the central ballast control station are to operate satisfactorily throughout
the sea trial period, particularly during the ballast test.
On column stabilized units, two independent systems of high bilge water level detection, giving an audible
and visual alarm at the central ballast control station is to be demonstrated during the sea trial, preferably
when the unit is operating under emergency power. High bilge water level audible and visual alarm at the
central ballast control station for propulsion rooms and pump rooms in lower hulls of column-stabilized
units are to be demonstrated during the trial.
Each auxiliary motor necessary to the operation of the unit is to be run for a time sufficient to show
satisfactory performance at such load as can readily be obtained. All main switches and circuit breakers are
to be operated, but not necessarily at full load. The operation of the lighting system, heaters, etc., is to be
demonstrated satisfactorily. The entire installation is to operate to the satisfaction of the Surveyor and the
drop in voltage on any part of the installation is not to exceed 6%. See 4-3-3/5.1.3.
Satisfactory operation of the fixed fire-water extinguishing system is to be demonstrated during the sea
trial with main fire pumps and the emergency fire pump. This includes confirmatory testing of the system
output pressure from fire hoses coupled to two separate hydrants located as far away from each other as
practicable, where one of which is to be at the drill floor. Minimum pressure measured at each fire hose
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nozzle is to be 3.5 bar (3.5 kgf/cm2, 50 psi) and the maximum pressure shall be such that the effective
control of a fire hose by crew can be demonstrated.
The entire installation is to operate to the satisfaction of the Surveyor and the drop in voltage on any part
of the installation is not to exceed 6%.
Satisfactory operation the emergency lights after a black-out condition is to be confirmed. Sufficient
lighting in all control stations, egress routes, and embarkation stations are to be verified.
i) In interior locations, 75 dB (A) and at least 20 dB (A) above the speech interference level
ii) In exterior locations, 80 dB (A) and at least 15 dB (A) above the speech interference level
Particular attention is to be paid to machinery/working spaces where normal noise level is higher than
other areas of the unit.
The GA system is to be clearly audible in all parts of the unit. The alarm is to continue to function after it
has been triggered until it is manually turned off or is temporarily interrupted by a message on the public
address system. The GA system is to operate satisfactorily throughout the sea trial period. Satisfactory
operation is to be verified during the trial by random activation/testing of the system. With the unit
underway or in normal operating conditions, the minimum sound levels of the alarm is to be:
i) The minimum sound levels for the emergency alarm tone in interior spaces are to be 80 dB and at
least 10 dB (A) above ambient noise levels existing during normal equipment operation in
moderate weather. In cabins without a loud speaker installation, an electrical alarm transducer is to
be installed.
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ii) The sound levels at the sleeping position in cabins and in cabin bathrooms are to be at least 75 dB
(A) and at least 10 dB (A) above ambient noise levels.
Fire detection system is to operate satisfactorily throughout the sea trial period. Satisfactory operation of
the system and its alarms is to be verified during the trial by random activation/testing of the system.
Particular attention is to be paid to machinery/working spaces where normal noise level is higher than
other areas of the unit.
For surface-type and self-elevating units, the trial is to be conducted at the draft corresponding to the
minimum freeboard.
For column-stabilized and self-elevating units, the trial is to be conducted at transit draft or as near transit
draft as practicable.
The emergency source of electrical power may be used to restore the propulsion, provided its capacity
either alone or combined with that of any other available source of electrical power is sufficient to provide
at the same time those services required to be supplied by 4-3-2/5.3.1 through 4-3-2/5.3.7.
The emergency source of electrical power and other means needed to restore the propulsion are to have a
capacity such that the necessary propulsion starting energy is available within 30 minutes of blackout, as
defined in 4-1-1/3.11. Emergency generator stored starting energy is not to be directly used for starting the
propulsion plant, the main source of electrical power and/or other essential auxiliaries (emergency
generator excluded).
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i) Putting the rudder from 35° on one side to 35° on the other side with the vessel running ahead at
the maximum continuous rated shaft rpm and at the summer load waterline and, under the same
conditions, from 35° on either side to 30° on the other side in not more than 28 seconds; and
ii) With one of the power units inoperative, putting the rudder from 15° on one side to 15° on the
other side in no more than 60 seconds with the vessel running ahead at the summer load waterline
at one half of the maximum ahead service speed or 7 knots, whichever is the greater.
The steering gear trial is to be performed with the rudder fully submerged. Where full rudder submergence
cannot be obtained in ballast conditions, alternative procedures for trials with less than full rudder
submergence are to be submitted for consideration.
i) Changing the rudder position from 35° on either side to 30° on the other side in not more
than 28 seconds with the vessel running ahead at the maximum continuous rated shaft
rpm. For controllable pitch propellers, the propeller pitch is to be at the maximum design
pitch approved for the above maximum continuous ahead rated rpm.
ii) Unless 7-1-9/13.9.2.iii is applicable, this test is to be carried out with all power units
intended for simultaneous operation for this condition under actual operating conditions.
13.9.2 Half Speed Trial
Satisfactory performance is to be demonstrated under the following conditions.
i) Changing the rudder position from 15° on either side to 15° on the other side in not more
than 60 seconds while running at one-half of the maximum ahead speed or 7 knots
whichever is the greater.
ii) This test is to be conducted with either one of the power units used in 7-1-9/13.9.1.ii in
reserve.
iii) Half Speed Trial may be waived where the steering gear consists of two identical power
units with each capable of meeting the requirements in 7-1-9/13.9.1.i.
13.9.3 Steering Gears with More than Two Power Units
Where three or more power units are provided, the test procedures are to be specially considered
on the basis of the specifically approved operating arrangements of the steering gear system.
i) For units that are arranged with only one azimuthal thruster as the only means of
propulsion and steering, the thruster is to be provided with steering systems of a
redundant design such that a single failure in one system does not affect the other system.
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ii) For units that are arranged with two azimuthal thrusters as the only means of propulsion
and steering, each thruster is to be provided with at least one steering system. The
steering system for each thruster is to be independent of the steering system for the other
thruster.
iii) Each azimuthal thruster is to be capable of rotating at a speed of not less than 0.4 rpm
(from 35 degrees on either side to 30 degrees on the other side in not more than 28
seconds) while steering the vessel with the vessel running ahead at the maximum
continuous rated shaft rpm and at the summer load waterline. Where the azimuthal
thruster is arranged to rotate for the crash stop or astern maneuver, the azimuthal thruster
is to be capable of rotating at the speed of not less than 2.0 rpm (180 degrees in not more
than 15 seconds) to account for the crash stop or astern maneuver.
13.9.6 Additional Items
The trial is also to include the operation and verification of the following:
The voice communication system is to be verified to provide the capability of carrying on a conversation
while the unit is being navigated.
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Proper fit-up, alignment and final weldments of hull foundations for mooring winches, fairleads and other
mooring system components are to be visually examined. Completed welds are to be subjected to surface
NDT (preferably Magnetic Particle Inspection) to the extent deemed necessary by the attending Surveyor,
before the unit commences its mooring trial.
It is to be confirmed that anchors properly seat in the stored position and that chain stoppers function as
designed if fitted.
The mean hoisting speed, as specified in 4-5-1/5.1.4 of the Marine Vessel Rules, is to be measured and
verified, with each anchor and at least 82.5 m (45 fathoms) length of chain submerged and hanging free.
The braking capacity is to be tested by intermittently paying out and holding the chain cable by means of
the application of the brake. Where the available water depth is insufficient, the proposed test method will
be specially considered.
17.3 DP Trials
A detailed DP trial program, that includes schedule of tests, is to be submitted for ABS review prior to the
proposed date of testing. The DP trial program is to be prepared to demonstrate the level of redundancy
established in FMEA, as applicable.
The test environment is to reflect the limiting design operating conditions, as far as practicable. The DP
trial is to be a complete performance test of the dynamic positioning system, and to at least include the
following testing/verification:
i) The complete DP system is to be tested in all operation modes, with simulation of different failure
conditions to try switching modes, backup system and alarm system such as:
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The symbols TAM, TAM-R, TAM (Manual), P-PL, M-PL, TAM-PL, TAM-PL(Manual), Ⓜ and Ⓟ are
not required as a condition of classification. These are optional symbols that may be requested by the
owner.
All mooring equipment required by Section 3-4-1 and associated with class symbols TAM, TAM-R, TAM
(Manual), P-PL, M-PL, TAM-PL. TAM-PL(Manual), Ⓔ, Ⓜ, and Ⓟ are to be fabricated and certified in
accordance with Section 6-1-10 at the manufacturer’s facility. Installation of the mooring equipment/
system is to be carried out in presence of and to the satisfaction of the attending Surveyor. The mooring
system is to be tested, per an agreed test procedure, during sea trial of the unit.
Proper fit-up, alignment and final weldments of hull foundations for mooring winches, fairleads and other
mooring system components are to be visually examined. Completed welds are to be subjected to surface
NDT to the extent deemed necessary by the attending Surveyor, prior to the mooring trial.
5 Mooring Trial
A mooring trial is to be carried out in accordance with ABS reviewed mooring trial test procedures, in the
presence of and to the satisfaction of the attending Surveyor.
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Appendix 1 Mooring Systems and Equipment 7-1-A1
All mooring equipment associated with class symbol M-PL or P-PL that are carried onboard the unit are
to be fabricated and certified by ABS at the respective manufacturer’s facility. Survey of the pre-laid
mooring equipment is not required during fabrication or installation.
5.5 Position Mooring System Ⓟ, P-PL, TAM and TAM (Manual), TAM-R, TAM-PL, and TAM-
PL(Manual) (1 July 2019)
In addition to 7-1-A1/5.3, the mooring system is to be tested under working conditions after installation
onboard to demonstrate satisfactory operation. Each unit is to be independently tested for braking, clutch
functioning, lowering and hoisting of chain cable and anchor, proper riding of the chain over the chain
lifter, proper transit of the chain through the hawse pipe and the chain pipe, and effecting proper stowage
of the chain and the anchor.
The thruster assisted (TA) system are to be inspected, tested and certified by ABS in accordance to the
following requirements.
i) TAM (Manual), TAM-PL(Manual): 7-1-9/17 requirements for DPS-0 for the corresponding
components
ii) TAM, TAM-PL: 7-1-9/17 requirements for DPS-1 for the corresponding components
iii) TAM-R: 7-1-9/17 requirements for DPS-2 for the corresponding components
5.5.1 Control Stations for Position Mooring Systems
The following provisions are to be confirmed during the position mooring system trials:
i) Suitable equipment to indicate anchor line tensions, wind speed and direction at a manned
central control station.
ii) Reliable means of communication between locations critical to the anchoring operation.
iii) Controls of each winch or windlass from a position which provides a good view of the
operation, and suitable equipment at each winch or windlass control positions to monitor
anchor line tension, winch or windlass power load, and to indicate the amount of anchor
line paid out.
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1 General
This Appendix pertains to surveys and testing to be carried out on onboard computers for stability
calculations. As mentioned in 7-1-2/21, the use of onboard computers for stability calculations is not a
requirement of class, it is optional. However, if software is installed onboard for calculating stability of the
unit, it is to be surveyed and tested in presence of and to the satisfaction of the attending Surveyor.
Following subsections describe the requirements for survey of onboard computers. Satisfactory ABS
design review of the computer, in accordance with 3-3-A2 of the MOU Rules, is to be completed before
surveys are commenced onboard the unit.
3 Functional Requirements
● Deadweight data
● Lightship data
● Trim
● Draft at the draft marks and perpendiculars
● Summary of operating condition displacement, VCG, LCG and, if applicable, TCG
● Down-flooding angle and corresponding down-flooding opening
● Compliance with stability criteria: Listing of all calculated stability criteria, the limit values, the
obtained values and the conclusions (criteria fulfilled or not fulfilled)
If direct damage stability calculations are performed, the relevant damage cases according to the applicable
rules are to be pre-defined for automatic check of a given operating condition.
3.3.1 Warning
A clear warning is to be given on screen and in hard copy printout if any of the operating
limitations are not complied with.
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Appendix 2 Surveys of Computers for Stability Calculations 7-1-A2
3.3.5 Units
Units of measurement are to be clearly identified and used consistently within an operating
calculation.
5 Operation Manual
An ABS reviewed operation manual is to be placed onboard the unit and verified by the Surveyor. The
operation manual is to contain descriptions and instructions, as appropriate, for at least the following:
i) Installation
ii) Function keys
iii) Menu displays
iv) Input and output data
v) Required minimum hardware to operate the software
vi) Use of the test operating conditions
vii) Computer-guided dialogue steps
viii) List of warnings
7 Installation Testing
To ensure correct working of the computer after the final or updated software has been installed, it is the
responsibility of the unit’s master to have test calculations carried out according to the following pattern in
the presence of the Surveyor:
i) From the approved test conditions at least one load case (other than lightship) is to be calculated.
Note:
Actual operating condition results are not suitable for checking the correct working of the computer.
ii) Normally, the test conditions are permanently stored in the computer.
i) Retrieve the test load case and start a calculation run; compare the stability results with those in
the documentation.
ii) Change several items of deadweight sufficiently to change the draft or displacement by at least
10%. The results are to be reviewed to ensure that they differ in a logical way from those of the
approved test condition.
iii) Revise the above modified load condition to restore the initial test condition and compare the
results. The relevant input and output data of the approved test condition are to be replicated.
iv) Alternatively, one or more test conditions shall be selected and the test calculations performed by
entering all deadweight data for each selected test condition into the program as if it were a
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proposed loading. The results shall be verified as identical to the results in the approved copy of
the test conditions.
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CONTENTS
SECTION 1 Conditions for Surveys After Construction ..................................120
1 Application ................................................................................. 120
1.1 Chapter 2 Sections 1 through 11 (2018)........................120
3 Definitions .................................................................................. 120
3.1 Ballast Tank................................................................... 120
3.2 Coating Condition.......................................................... 120
3.3 Corrosion....................................................................... 121
3.5 Corrosion Control System..............................................121
3.7 Critical Structural Areas................................................. 121
3.9 Girth Belt (Transverse Section)......................................121
3.11 Panel..............................................................................122
3.13 Survey............................................................................122
3.15 Representative Spaces/Tanks....................................... 122
3.17 Spaces...........................................................................122
3.19 Suspect Areas............................................................... 122
3.21 Wind and Water Strakes................................................ 122
5 Notification and Availability for Survey........................................122
7 Damage, Failure and Repair.......................................................123
7.1 Examination and Repair................................................ 123
7.3 Repairs.......................................................................... 123
7.5 Representation.............................................................. 123
7.7 Application of Rules....................................................... 123
7.9 Prompt and Thorough Repairs (2018)........................... 123
9 Alterations/Modifications.............................................................124
9.1 Application of Rules....................................................... 124
11 Welding and Replacement of Materials ..................................... 125
11.1 Ordinary and Higher-Strength Structural Steels............ 125
11.3 Special Materials........................................................... 125
13 Incomplete Surveys.................................................................... 125
15 Lay-up and Reactivation............................................................. 125
15.1 Units for Unrestricted Service........................................ 125
15.3 Units Operating in Fresh Water..................................... 126
17 Onboard Drawings and Manuals................................................ 126
17.1 Documents Reviewed and Stamped by ABS
Engineering....................................................................126
17.3 Documents Issued, Reviewed, and/or Endorsed by
ABS Surveyor................................................................ 127
17.5 Survey Planning Document (SPD)................................ 127
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19 Preparations for Safe Execution of Surveys............................... 127
19.1 Safe Access...................................................................128
19.3 Accessing Spaces at Sea.............................................. 128
19.5 Housekeeping (Cleanliness)..........................................129
19.7 Illumination and Ventilation............................................ 129
19.9 Sea Trials and/or Stability Test...................................... 129
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11 Annual Survey - ABS Additional Notations................................. 145
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11.3 Parts to be Examined.................................................... 173
11.5 Self Propelled Units – Main Propulsion Apparatus........ 173
11.7 Major Repairs................................................................ 173
13 Special Periodical Survey - Special Features (All Types)...........174
13.1 Correlation with Special Periodical Surveys – Hull........ 174
13.3 Hazardous Areas........................................................... 174
13.5 Remote Shutdown Arrangements..................................174
13.7 Passive Fire Protection System.....................................175
13.9 Active Fire Protection Systems and Equipment.............175
13.11 Outfitting........................................................................ 175
13.13 Piping Systems Supporting the Drilling System.............176
13.15 Self-Elevating Drilling Units - Leg Jacking Systems
(1 July 2017).................................................................. 176
15 Thrusters and Dynamic Position Systems.................................. 176
15.1 Units classed with APS or PAS Notations..................... 176
15.3 Units classed with DPS-1, DPS-2, or DPS-3 Notations.176
FIGURE 1 CVI and NDT during SPS Hull No. 2 of Drillships.............. 152
FIGURE 2 CVI and NDT during SPS Hull No. 3 of Drillships.............. 154
FIGURE 3 CVI and NDT during SPS Hull No. 3 of CSUs................... 159
FIGURE 4 CVI and NDT during SPS Hull No. 4 of CSUs................... 161
FIGURE 5 CVI and NDT during SPS Hull No. 2 of SEUs....................164
FIGURE 6 CVI and NDT during SPS Hull No. 3 of SEUs....................167
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3.9 Incomplete UWILD over a Five-Year Period – Self-
Elevating Units...............................................................182
3.11 Alternatives.................................................................... 183
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5 Survey of Portable Industrial Modules........................................ 191
7 Certification of Drilling Unit Fitted with Portable Industrial
Modules...................................................................................... 192
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9.7 Onboard Documentation for PM.................................... 201
11 Condition Monitoring (CM) .........................................................201
11.1 Machinery items not allowed on CM..............................201
11.3 Implementation Survey for CM...................................... 202
11.5 Administrative Requirements for CM............................. 202
11.7 Onboard Documentation for CM....................................202
11.9 Alternative Techniques for CM.......................................202
13 PMP Surveys and Reports......................................................... 202
13.1 Annual Confirmation Surveys........................................ 202
13.3 ABS Survey Report........................................................203
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1 Application
● Rules for Rules for Building and Classing Mobile Offshore Units (MOU Rules)
Certain requirements of the MOU Rules are based on the requirements of the ABS Rules for Building and
Classing Marine Vessels (Marine Vessel Rules).
The ABS Rules for Surveys After Construction (Part 7) are applied to all existing vessels on the effective
date of the Rule Change Notice.
3 Definitions
GOOD – Condition with spot breakdown on less than 5% of the area under consideration without visible
failure of the coating, or non-perforated blistering. Breakdown at edges or welds is to be less than 20% of
edges or weld lines in the area under consideration.
FAIR – Condition with breakdown of coating or penetration on less than 20% of the area under
consideration. Total paint failure should be less than 10% of the area under consideration. Breakdown at
edges or welds is to be less than 50% of edges or weld lines in the area under consideration.
POOR – Condition with breakdown of coating or penetration on more than 20% or on total paint failure
more than 10% of the area under consideration or local breakdown concentrated at edges or welds on more
than 50% of edges or weld lines in the area under consideration.
Note:
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Reference is made to IMO MSC.1/Circ.1399 “Guidelines on Procedures for In-Service Maintenance and Repair of Coating
Systems for Cargo Oil Tanks or Crude Oil Tankers”, and the IACS Recommendation No.87 “Guidelines for Coating
Maintenance & Repairs for Ballast Tanks and Combined Cargo/Ballast Tanks on Oil Tankers”.
3.3 Corrosion
Active Corrosion means gradual chemical or electrochemical attack on a metal resulting from a reaction
with its environment and producing loose scale.
Allowable Corrosion or Wastage Limit is the acceptable corrosion limit for the MOU’s structure in a given
area. Also known as Allowable Limit.
Extensive Area of Corrosion is corrosion of hard and/or loose scale, including pitting, over 70% or more of
the plating surface in question, accompanied by evidence of thinning.
Grooving Corrosion is a localized, linear corrosion which occurs at structural intersections where water
collects or flows. This corrosion is sometimes referred to as “in line pitting attack” and can also occur on
vertical members and flush sides of bulkheads in way of flexing.
Localized Corrosion is by name local in nature and may be caused by local breakdown in coating from
contact damage, insufficient preparation or at areas of stress concentration.
Overall Corrosion appears as a non-protective rust which can uniformly occur on tank internal surfaces
that are uncoated, or where coating has totally deteriorated. The rust scale continues to break off, exposing
fresh metal to corrosive attack. Thickness cannot be judged visually until excessive loss has occurred.
Pitting Corrosion is a localized corrosion of a metal surface that is confined to a small area and takes the
form of cavities called pits.
Substantial Corrosion is an extent of corrosion such that assessment of corrosion pattern indicates wastage
in excess of 75% of the allowable corrosion, but within the acceptable limits.
Weld Metal Corrosion is defined as preferential corrosion of weld deposit. The most likely reason for this
attack is galvanic action with the base metal which may start as pitting and often occurs on hand welds as
opposed to machine welds.
● Surface-Type Units: Deck, bottom, side shell and longitudinal bulkhead plating and internal framing.
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● Column-Stabilized Units: Column and bracing plating and internals as deemed necessary. Deck sides
and bottom of lower hulls between columns, including internal stiffeners as deemed necessary.
● Self-Elevating Units: Deck, bottom, side shell, internal framing of preload tanks and leg well structure.
3.11 Panel
Panel is the area between adjacent main frames from stiffener to stiffener.
3.13 Survey
Overall Survey is a survey intended to report on the overall condition of the structure and to determine the
extent of additional close-up surveys. Overall Survey may be referred by the industry as “General Visual
Inspection (GVI)”.
A Close-up Survey is a survey where the details of structural components are within close visual inspection
range of the Surveyor (i.e. normally within hand reach). Close-up Survey may be referred by the industry
as "Close Visual Inspection (CVI)". In general, a GVI carried out in spaces will be supplemented by CVI
of special or primary application structures, or identified structural critical areas. CVI may be accompanied
by surface or volumetric Nondestructive Testing (NDT), and/or hull thickness measurement. Areas
showing corrosion may also be subjected to CVI.
3.17 Spaces
Spaces are separate compartments including tanks, cofferdams, machinery spaces, voids and other internal
spaces.
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in conjunction with surveys of damages and repairs in order to avoid duplication of work. See also 1-1-8/5
of the ABS Rules for Conditions of Classification - Offshore Units and Structures (Part 1).
7.3 Repairs
Where repairs to hull, legs, columns or other structures, machinery or equipment, which affect or may
affect classification, are planned in advance to be carried out, a complete repair procedure, including the
extent of proposed repair and the need for Surveyor’s attendance, is to be submitted to and agreed upon by
ABS reasonably in advance. Failure to notify ABS in advance of the repairs may result in suspension of
the unit’s classification until such time as the repair is redone or evidence submitted to satisfy the Surveyor
that the repair was properly carried out.
Note:
The above is not intended to include maintenance and overhaul to hull, other structures, machinery and
equipment in accordance with the recommended manufacturer’s procedures and established marine
practice and which does not require ABS approval. However, any repair as a result of such maintenance
and overhauls which affects or may affect classification is to be noted in the unit’s log and submitted to the
Surveyor as required by 7-2-1/7.1.
7.5 Representation
Nothing contained in this section or in a rule or regulation of any government or other administration, or
the issuance of any report or certificate pursuant to this section or such a rule or regulation, is to be deemed
to enlarge upon the representations expressed in Section 1-1-1 of the ABS Rules for Conditions of
Classification - Offshore Units and Structures (Part 1), and the issuance and use of any such reports or
certificates are to be governed in all respects by Section 1-1-1 of the above-referenced Part 1.
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For instances where the Unit is currently on location and drilling, special consideration may be given to
allow the Unit to carry out repairs on site. When this is allowed the Owner is to submit a repair plan that
includes a time line for completion of the repairs and where necessary an Engineering Analysis and/or
changes to the approved operating mode to justify continued operation.
Additionally, when a survey results in the identification of structural defects or corrosion, either of which,
in the opinion of the Surveyor, will impair the Unit’s fitness for continued service, remedial measures are
to be implemented before the Unit continues in service.
Where damage found on structure is isolated and of a localized nature which does not affect the Unit’s
structural integrity, consideration may be given by the Surveyor to allow an appropriate temporary repair to
restore watertight or weather tight integrity and impose a Recommendation with a specific time limit.
9 Alterations/Modifications
No alterations or modifications which affect or may affect classification or the assignment of load lines are
to be made to the hull or machinery of a classed unit unless plans of the proposed alterations are submitted
and approved by the ABS Technical Office before the work of alteration or modification is commenced,
and such work, when approved, is to be carried out to the satisfaction of the Surveyor. Nothing contained
in this Section or in a rule or regulation of any government or other administration or the issuance of any
report or certificate pursuant to this section or such a rule or regulation is to be deemed to enlarge upon the
representations expressed in Section 1-1-1 ABS Rules for Conditions of Classification - Offshore Units and
Structures (Part 1) and the issuance and use of any such reports or certificates are to in all respects be
governed by Section 1-1-1 of the above-referenced Part 1.
The following cases may be considered as a major alteration or modification, and therefore require
compliance with up-to-date Rules for the section being altered or modified:
Note:
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Note:
Adding another deck on top of an existing accommodation deckhouse is not considered to be a major modification of
the entire deckhouse.
● Changing an active fire protection system (such as the fixed-fire fighting system, fire and gas detection
system, etc.) with all of its components (piping, pumps, hoses, panels, alarms, detectors, etc.).
13 Incomplete Surveys
When a Survey is not completed, the Surveyor is to report immediately upon the work done in order that
Owners and ABS may be advised of the parts still to be surveyed.
In the case of units which have been laid-up for an extended period (i.e., six months or more), the
requirements for surveys on reactivation are to be specially considered in each case, with due regard being
given to the status of surveys at the time of the commencement of the lay-up period, the length of the
period and conditions under which the unit had been maintained during that period.
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Where the lay-up preparations and procedures have been submitted to ABS for review and confirmed by
Annual Lay-up Surveys, consideration may be given to deducting part or all of the time in lay-up from the
progression of survey intervals.
For units returning to active service, regardless of whether ABS has been informed previously that the
vessel has been in lay-up, a Reactivation Survey is required.
When applying for deductions, Owners are to provide details of out of service intervals since last credited
surveys. For units operating in the Great Lakes, this does not include the normal winter lay-up months of
January, February, and March.
Note:
The above requirements apply to units operating in fresh water such as in the Great Lakes, and Lake Maracaibo.
7-2-1/17.1 and 7-2-1/17.3 are applicable to all units built under a contract, signed between the Builder and
the Owner, on or after 1 January 2012.
7-2-1/17.5 is applicable to all units built under a contract, signed between the Builder and the Owner, on or
after 1 January 2016.
i) Operating Manual.
ii) Drawings indicating locations of all "Special", "Primary" and "Secondary" application structures
as defined in 3-1-4/5 of these Rules.
iii) Drawings indicating all Critical Structural Areas as defined in 7-2-1/3.7 of these Rules.
iv) Drawings showing all watertight boundaries and access/closing devices for such boundaries.
v) Drawings showing the Fire Protection Systems, clearly indicating all fire rated boundaries and
access/closing arrangements for such boundaries, including location of fire dampers for ‘A’ class
divisions.
vi) Drawings showing the Fire Extinguishing Systems, clearly indicating layout of all fixed and
portable fire extinguishing systems. Minor changes to these drawings may be accepted and
endorsed by the attending Surveyor, however the endorsed copy of the drawings are to be
submitted to ABS engineering at earliest opportunity for record purposes.
vii) Drawings showing layout of all Hazardous Areas, clearly indicating layout of different class
hazardous divisions together with access/closing/ventilation arrangements for such division
boundaries, the arrangement of ventilation shutdown and alarms (referenced in 7-1-6/21.19 of
these Rules), and a listing of Electrical Equipment in Hazardous Areas (referenced in 7-1-6/21.17
of these Rules).
viii) Drawings showing layout of the Emergency Shutdown Systems (referenced in 7-1-6/21.25 of
these Rules).
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ix) Where the unit is classed with a notation affecting its Automation System (such as ACC or
ACCU), Automation System Operating Manual.
x) Where the unit is classed with a DPS notation, the Dynamic Positioning System (DPS) Manual
and the Failure Modes and Effects Analysis (FMEA).
xi) Where the drilling unit is classed with a CDS notation, drawings showing layout of the Drilling
Systems and associated Equipment, and a listing of all equipment and components of the classed
drilling systems.
xii) Where the unit is classed with optional HIMP Notation, the Owner’s Hull Inspection and
Maintenance Program (HIMP) used for hull inspection and maintenance purposes is to be
available onboard the unit.
Minor changes to the drawings regarding fire protection systems, fire extinguishing systems, and listing of
electrical equipment in hazardous areas, may be accepted by the attending Surveyor and revised documents
endorsed to show Surveyor's verification, however the endorsed copy of the drawings are to be submitted
to ABS engineering at earliest opportunity for record purposes.
i) Certificate of Classification issued or endorsed by Surveyor reflecting the full class designation
assigned to the unit.
ii) Documents issued or endorsed by the Surveyor supporting any additional class notation, such as:
CRC; UWILD, etc., applicable to the unit and reflected in the ABS Record.
iii) Construction Booklet reviewed and endorsed by the Surveyor.
iv) ABS Certificates issued by Surveyor for anchoring gear such as the anchors, chains and/or wires,
and associated accessories (such as shackles, links, sockets, etc.) used for self-propelled units or
installed on units with the Ⓔ symbol.
v) ABS issued documents issued or endorsed supporting verification of mooring system equipment
installed on units classed with the Ⓜ or Ⓟ symbol.
vi) Record of all Nondestructive Testing (NDT) of critical structural areas carried out during each
Drydocking Survey (or UWILD) or Special Periodical Survey of the Hull, reviewed and endorsed
by the Surveyor.
vii) List of all electrical equipment installed in hazardous areas reviewed and endorsed by the
Surveyor.
All existing units, due for an UWILD (either intermediate or associated with SPS) on or after 1 January
2019, are to have an ABS approved SPD available onboard the drilling unit for Surveyor’s verification and
reference.
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Note:
i) Permanent staging;
ii) Temporary staging;
iii) Work basket operated by unit’s deck crane;
Note:
Deck crane used for handling the work basket is to be either ABS classed (CRC) or accepted by ABS to
be suitable for IMO MODU Code Certification of the drilling unit.
Explosion-meter, oxygen-meter, breathing apparatus, life line and whistles are to be at hand during the
entire survey period.
Surveys of tanks or applicable internal spaces by means of boats or rafts may only be undertaken
with the agreement of the Surveyor, who is to take into account the safety arrangements provided,
including weather forecasting and ship response under foreseeable conditions and provided the
expected rise of water within the tank does not exceed 0.25 m and the water level is stationary.
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Note:
Reference is made to the IACS Recommendation 39 – Guidelines for use of Boats or Rafts for Close-up Surveys.
Spaces are to be sufficiently clean and free from water, scale, dirt, oil residues etc. to reveal corrosion,
deformation, fractures, damages or other structural deterioration. However, those areas of structure whose
renewal has already been decided by the Owner need only be cleaned and descaled to the extent necessary
to determine the limits of the areas to be renewed.
19.7.2 Ventilation
All spaces to be entered by the attending Surveyor is to be sufficiently ventilated in advance of
survey and considered satisfactory for safe entry. All spaces are to have mechanical air ventilation
supplied from and exhausted to non-hazardous areas.
Conditions for entry into confined spaces are to at least satisfy ABS safety standards and are to be
to the satisfaction of the attending Surveyor.
An exemption to any of the above is the responsibility of the Flag Administration and the Coastal State
Authority. If an exemption is issued, the written exemption is to be made readily available to the attending
Surveyor for evaluation.
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Special consideration may be given to Special Periodical Survey requirements in the case of mobile
offshore units of unusual design, in lay-up or in unusual circumstances. ABS reserves the right to authorize
extensions of Rule-required Special Periodical Surveys under extreme circumstances.
A Special Periodical Survey may be commenced at the fourth Annual Survey and be continued with a view
to completion by the due date. In connection with the preparation for the Special Periodical Survey,
thickness gaugings, as required for the forthcoming Special Periodical Survey, are to be taken to the extent
accessible and practical in connection with the fourth Annual Survey.
Where the Special Periodical Survey is commenced prior to the fourth Annual Survey, the entire survey is
normally to be completed within 15 months if such work is to be credited to the Special Periodical Survey.
ABS reserves the right to authorize extensions of Rule-required Special Continuous Surveys under extreme
circumstances.
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Section 2 Survey Intervals 7-2-2
Each part (item) surveyed becomes due again for survey approximately five years from the date of the
survey. For Continuous Surveys, a suitable notation will be entered in the Record and the date of
completion of the cycle published. If any defects are found during the survey, they are to be dealt with to
the satisfaction of the Surveyor.
For units operating in salt water for less than six months each year, the maximum interval is not to exceed
three years. For units operating in fresh water the interval between Drydocking Surveys is not to exceed
five years.
Consideration may be given to special circumstances which may justify an extension of the interval. An
underwater inspection by a diver may be required for such extensions.
Where a self-elevating unit operating in salt water is unable to complete its Drydocking Survey
within a 60 month period and remained operating in the same site without any rig move, the unit
will be considered a site-specific self-elevating mobile offshore unit and required to comply with
3-2-2/7.13 of the ABS Rules for Building and Classing Offshore Installations.
i) The tail shaft is protected by a continuous metallic liner, or continuous cladding per
4-3-2/5.17.5 of the Marine Vessel Rules or fiberglass reinforced plastic coating between
liners installed according to approved procedure per 4-3-2/5.17.4 of the Marine Vessel
Rules which effectively prevents seawater from contacting the steel shaft, or which have
shafts of corrosion-resistant materials.
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ii) In addition to the propeller hub details given in the 4-3-2/5 FIGURE 1 of the Marine
Vessel Rules, the design includes other features that would further reduce stress
concentration in the propeller assembly.
1.11.3 Oil-Lubricated Bearings
Survey interval is five (5) years.
An extension up to three (3) months may be granted by the Surveyor, when requested by the
Owner, provided a survey is carried out in accordance with 7-5-1/5.1.1 of the ABS Rules for
Survey After Construction (Part 7).
An extension up to one (1) year may be granted by the Surveyor, when requested by the Owner,
provided a survey is carried out in accordance with 7-5-1/5.1.2 of the ABS Rules for Survey After
Construction (Part 7).
An extension up to three (3) months may be granted by the Surveyor, when requested by the
Owner, provided a survey is carried out in accordance with 7-5-1/5.3.1 of the ABS Rules for
Survey After Construction (Part 7).
An extension up to one (1) year may be granted by the Surveyor, when requested by the Owner,
provided a survey is carried out in accordance with 7-5-1/5.3.2 of the ABS Rules for Survey After
Construction (Part 7). An additional extension up to one (1) year may be considered, when
requested by the Owner, provided a survey is carried out at the end of the first extension period, in
accordance with 7-5-1/5.3.2 of the ABS Rules for Survey After Construction (Part 7). No more
than two (2) extensions may be granted.
In lieu of 7-2-2/1.11.4(b), an extension not exceeding five (5) years may be granted by the
Surveyor, when requested by the Owner, provided a survey is carried out at the fifth year, in
accordance with 7-5-1/5.3.3 of the ABS Rules for Survey After Construction (Part 7).
Consideration may be given to an additional extension not exceeding five (5) years when
requested by the Owner, provided a survey is carried out at the fifth year after the first extension,
in accordance with 7-5-1/5.3.3 of the ABS Rules for Survey After Construction (Part 7). No more
than two (2) extensions may be granted.
An extension of the survey up to three (3) months may be granted by the Surveyor in exceptional
circumstances*, provided a survey is carried out in accordance with 7-7-1/11 of the ABS Rules for Survey
After Construction (Part 7).
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In addition, annual examinations are to be carried out in accordance with 7-7-1/13 of the ABS Rules for
Survey After Construction (Part 7).
For units on continuous survey of hull, the two surveys are to be carried out during each 5 year cycle and
may be aligned with the dry dock survey dates as long as the interval between surveys does not exceed 36
months.
Note:
* “Exceptional circumstances” means, e.g., unavailability of repair facilities, unavailability of essential materials, equipment
or spare parts, or delays incurred by action taken to avoid severe weather conditions.
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The SPD is to be prepared by the owner and to be made available to the attending Surveyor, for review and
agreement, well in advance of the survey. Contents of the SPD normally cover all typical Special Surveys
and Drydocking Surveys to be carried out throughout every five-year classification cycle of the vessel.
SPDs are to contain a list of all areas that require General Visual Inspection (GVI), Close Visual Inspection
(CVI), Nondestructive Testing (NDT), and/or Gauging.
The SPD should typically contain at least the following information, as applicable:
● Main particulars
● Plans to include details of major brace and column connections on column-stabilized units and details
of leg and leg-to-spudcan connections
● Jackhouse/jackcase-to-deck connections, on self-elevating units
● Detailed information on NDT methods and locations
● List of tanks with information on use, protection and condition of coating
● Corrosion risk of tank and other major structural members
● Design risk nomination of major structure
● Method and extent of cleaning inspection points
● Nomination of areas of structure for thickness measurement
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Section 3 Survey Pre-Planning 7-2-3
The degree of criticality should be judged and decided on the basis of recognized principles and practice,
and the unit’s structural fatigue analyses if deemed necessary. ABS reviewed drawing showing all
applicable critical structural areas is to be available onboard, referenced during the pre-planning meeting
and used during applicable visual examination and NDT.
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Machinery casings and covers, companionways, and deckhouses protecting openings in freeboard
or enclosed-superstructure decks.
Ventilators including closing devices where fitted, air pipes together with flame screens and weld
connections to deck plating. All air pipe “closure devices” installed on the exposed decks are to be
externally examined, randomly opened out and their condition verified. Scuppers, inlets and
overboard discharges are to be externally examined as accessible including their attachment to
shell and valves.
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Section 4 Annual Surveys 7-2-4
Suspect areas identified at a previous survey and which are readily accessible are to be subject to
overall examination and Close-up Survey. Similarly, any areas of Substantial Corrosion identified
at previous surveys and which are readily accessible are to have thickness measurements taken.
1.1.10 Corrosion
Where extensive areas of corrosion are found or when considered necessary by the Surveyor,
thickness measurements are to be carried out and renewals and/or repairs made when wastage
exceeds allowable margins.
i) Vessels over 5 years of age. Examination of the following tanks is to be carried out.
a) Preload, and ballast tanks other than pontoon and column tanks, that are not
accessible while in operation, and where the following conditions have been
identified at previous surveys.
● A hard protective coating was found in POOR condition, or
● A soft or semi-hard coating has been applied, or
● A hard protective coating has not been applied from the time of construction.
b) Pontoon and column ballast tanks where substantial corrosion was found within
the tank, and the following conditions have been identified at previous surveys.
● A hard protective coating was found in POOR condition, or
● A soft or semi-hard coating has been applied, or
● A hard protective coating has not been applied from the time of construction.
ii) Vessels over 15 years of age. In addition to the requirements of i) above, tanks other than
pontoon and column tanks where FAIR coating conditions were identified at previous
surveys, a minimum of three, are also to be examined.
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Where extensive areas of corrosion are found or when considered necessary by the
Surveyor, thickness measurements are to be carried out and renewals and/or repairs are to
be made when wastage exceeds allowable margins.
Where reduced scantlings on the basis of effective corrosion control have been adopted,
the results of any measurements are to be evaluated based on the scantlings before
reduction.
For units with optional class notation CPS , survey after construction are to comply with Section
6 of the ABS Guide for the Class Notation Coating Performance Standard (CPS). See 7-1-2/13.1.
If an onboard computer is used for stability calculations, satisfactory operation of the software
with the onboard computer(s) for stability calculations is to be verified in presence of the
Surveyor.
A copy of the approved test conditions and the operation manual (see 7-1-A2/5) for the computer/
software are to be available onboard.
1.1.16(a) Testing.
It is the responsibility of the unit’s master to check the accuracy of the onboard computer for
stability calculations at each Annual Survey by applying at least one approved test condition.
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If the Surveyor is not present for the computer check, a copy of the test condition results obtained
by the computer check is to be retained onboard as documentation of satisfactory testing for the
Surveyor's verification.
● The hull and deck structure around the drilling well (moon pool) and in vicinity of any other structural
changes-in section, slots, steps or openings in the deck or hull.
● The back-up structure in way of structural members or sponsors connecting to the hull.
● Columns, diagonals and other parts of the upper columns, diagonals and other parts of the upper hull
supporting structure as accessible above the waterline.
● The upper hull structure around the drilling well (moon pool) and in vicinity of any other structural
changes-in section, slots, steps or openings in the upper hull structure.
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Note:
The APS notation signifies that the self-propelled vessel is fitted with athwartship thrusters intended to assist in the
maneuvering of the vessel. The PAS notation signifies that the non-self-propelled vessel is fitted with thrusters intended to
assist in maneuvering or propelling while under tow.
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Enrollment into ABS PMP and associated Annual Confirmation Survey is to be in accordance with
applicable Subsections of 7-2-A4.
In cases where testing may interfere with vessel operations, the Annual Survey of the DP System may be
credited with an outstanding to complete the remaining testing with an ABS Surveyor present at the next
rig move, but not later than the next Annual Survey. This can only be done based on the Surveyor
witnessing satisfactory operation of the DP System and review of the DP records.
At each Annual Survey of thrusters and Dynamic Positioning System (DPS), respective system and
associated machinery are to be generally examined, so far as can be seen, and placed in satisfactory
condition. The survey is also to include the following items, as applicable.
9.1 Units classed with DPS-0, DPS-1, DPS-2, DPS-3 Notations (2019)
In addition to the requirements for PAS and APS, at each Annual Survey, the thrusters are to be generally
examined so far as can be seen and placed in satisfactory condition. This survey is to be in accordance with
7-2-4/7.1 and also to include following, as applicable:
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In addition, the following items are to be generally examined so far as can be seen and placed in
satisfactory condition.
i) Verification that any DP system hardware changes that may affect the DP Class Notation
for the unit have been submitted, approved, and tested as required.
ii) Confirmation that any software revisions since the time of last Survey have been tracked
and tested as appropriate by Owner and suitably documented for record.
iii) Any hardware or software changes that have not been tested since the last performance
test are to have functionality proven and recorded by a supplementary trials program to
verify the effect of the modifications with regard to the approved redundancy
arrangements for the unit.
9.1.6 Vessels Classed with DPS-2 Notation (2019)
Completion of all items for DPS-1 Notation.
The operation of two automatic control systems and a manual position control system including
automatic transfer of one automatic control system to another upon failure is to be confirmed to be
functioning satisfactorily. Upon failure of the two automatic control systems, it is to be verified
that the manual position control is possible.
i) General System
● Black out recovery test is to be conducted.
● The following redundant equipment is to be disabled or disconnected in order to
demonstrate operational capability after such simulated failure / condition:
– Position reference systems
– Worse case failure (e.g. switchboard, transformer, engine, or thruster as
applicable)
– Network arrangements
● Demonstration of open bus power management systems.
● Demonstration of closed bus power management systems where such closed bus
arrangements have been reviewed and accepted / approved by the Bureau.
ii) Standby and Power Redundancy
● Test thruster supply and generator feeder automatic transfer switches
● The tests are to exercise the changeover functions as well as the redundant supplies.
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● The standby and power redundancy tests may be combined with the tests of the Worst
Case Failure Design Intent identified in the DP FMEA. Changeover to the standby
DP Control Station is to be tested.
● Changeover to standby auxiliary services, such as seawater or freshwater cooling
pumps and hydraulic pumps, is to be tested where these auxiliaries provide essential
redundancy as identified in the DP FMEA.
● Test the switchover and isolation of redundant DC power supplies, such as in control
power circuits. Where one DC power supply is failed or removed, voltage or current
from the redundant DC power supply or any other source should not be present at the
failed power supply.
9.1.7 Vessels Classed with DPS-3 Notation (2019)
Completion of all items for DPS-2 Notation.
The operation of three automatic control systems and a manual position control system including
automatic transfer of one automatic control system to another upon failure is to be confirmed to be
functioning satisfactorily. Manual transfer of control is to be verified possible at the third
automatic control system located in the emergency back-up control station. Upon failure of the
automatic control systems, it is to be verified that the manual position control is possible.
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A means of voice communication between the DP control position (Navigation Bridge), the
engine control position and any operational control centers associated with DP is to be tested and
confirmed to be functioning satisfactorily.
Note:
No back up required.
TABLE 1
Thruster Power System
CPP pitch – X
Thruster RPM – X
Thruster direction – X
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TABLE 2
Power Distribution System
TABLE 3
System Performance
TABLE 4
Additional Alarms and Instruments for DPS-2 and DPS-3
Percentage thrust – X
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Requirements contained in 7-2-5/1.1 through 7-2-5/1.11 apply to all types of mobile offshore units.
Subsequent Subsections 7-2-5/3 through 7-2-5/7 are additional requirements of Special Periodical Survey,
as applicable to unit types.
1.1.5 Hull Attachments for Anchoring and Mooring System (1 July 2019)
Hull attachments, as applicable, are to be examined by GVI. To supplement the GVI, CVI and/or
NDT may be required if deemed necessary by the attending Surveyor.
i) Hull Attachments of Anchoring and Mooring System. Attachments of anchor racks and
anchor cable fairleads, and anchor windlasses are to be examined. For units with TAM,
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Where inspection of underwater joints is required, sufficient cleaning is to be carried out in way,
and water clarity to be adequate, to permit meaningful visual, video, camera or NDT examination,
as required. Every effort should be made to avoid cleaning damage to special coatings.
i) For MOU’s with TAM, TAM-R, TAM (Manual), P-PL, M-PL, TAM-PL or TAM-
PL(Manual), Ⓟ or Ⓜ Class Symbols for Position Mooring; the Anchor and Mooring
Chains are to be examined and measured in accordance with the latest edition of API RP
2I for the In-service Inspection of Mooring Hardware and Floating Structure. For a
mooring system with P-PL, M-PL, TAM-PL or TAM-PL(Manual) Notation, pre-laid
mooring is not part of ABS survey scope.
ii) For MOU’s with the Ⓔand when required by 3-4-1/3.3, the Temporary Mooring Systems
they are to be examined in accordance with 7-3-2/5.1.4 of the ABS Rules for Survey After
Construction (Part 7).
1.1.8 Airpipes
All airpipes are to be opened out and closing arrangements and flame screens, if fitted, are to be
examined both externally and internally. For designs where the inner parts cannot be properly
examined from outside, this is to include removal of the head from the air pipe. Particular
attention is to be paid to the condition of the zinc coating in heads constructed from galvanized
steel.
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In cases where testing may interfere with operations, verification of all different operational
modes may not be practicable. Operational status of the unit may then be taken into consideration.
When any operational mode is not witnessed by the Surveyor, the TA system records are to be
examined. The Surveyor is to review the TA system records and examine the performance of the
systems throughout the period since the last survey to establish if there has been any abnormal
functioning or failures and what corrective measures had been taken to preclude their recurrence.
Areas that were required to be examined by CVI because of indication of suspect areas, corrosion in way
of special or primary application structures, or corrosion in way of critical structural areas, are to be
scheduled for re-examination by CVI during Special Periodical Survey – Hull No.2.
In general, surface type NDT techniques are to be carried out for examination of welds. NDT by Magnetic
Particle Inspection (MPI), Penetrant Testing (PT), Eddy Current (EC) or Alternating Current Field
Measurement (ACFM) is to be carried out to the satisfaction of the Surveyor.
Where surface NDT shows unacceptable indications in way of the welds examined, additional volumetric
NDT by Ultrasonic Testing (UT) may be carried out to the satisfaction of the Surveyor.
The accuracy of the NDT equipment is to be proven to the attending Surveyor, as required.
The required NDT is to be witnessed by a Surveyor. The Surveyor is to be onboard to the extent necessary
to control the process. Where NDT is carried out in-water, the qualified diver is to be employed by a diving
firm certified by ABS and listed as “Recognized Specialists” in ABS records.
The NDT firm’s representative is to be part of the survey planning meeting to be held prior to commencing
the survey.
In any kind of survey (i.e., Special Periodical, Intermediate, Annual or other surveys having the scope of
the foregoing ones), NDT of structures in areas where CVI is required are to be carried out simultaneously
with CVI.
Where CVI and NDT are carried out in-water, proper two-way audio and video communication lines are to
be established and maintained, throughout the entire in-water inspection period, between the specialized
technician(s) and the attending Surveyor.
Results of NDT are to be maintained as a permanent record of the unit, and be readily available to the
attending Surveyors during subsequent periodical surveys of the hull.
i) Details of the areas surveyed and type of NDT carried out (i.e., sketches showing details
of joints plus any internal back-up structure that is considered part of the structural joint).
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ii) The Owner shall keep a detailed record of what has been previously surveyed, the type of
survey carried out (Visual, MPI, etc.) (e.g., list area/quadrant of joint surveyed, nature and
extent of indication found, and how it was repaired).
Note:
Although it is not a mandatory requirement for Classification, Owner’s Inspection and Maintenance Manual could
have information on the type of steel used in the construction, as built welding procedures, sketches of each joint
to be surveyed and structural inspection NDT methods to be carried out, and may be used as a document
maintained onboard for Record Keeping. If the Owner’s Inspection and Maintenance Manual is used for Record
Keeping, it is to be reviewed and accepted by the attending Surveyor during survey pre-planning and
commencement of respective UWILD.
Gauging is normally carried out by means of UT equipment. The accuracy of the equipment is to be
proven to the attending Surveyor, as required.
Gauging is to be carried out by a qualified employee of a firm certified by ABS and listed as “Recognized
Specialists” in ABS records. Gauging firms are to be certified by ABS in accordance with Appendix 7-
A1-5 of the ABS Rules for Survey After Construction (Part 7).
The required gauging is to be witnessed by a Surveyor. The Surveyor is to be onboard to the extent
necessary to control the process.
The gauging firm’s representative is to be part of the survey planning meeting to be held prior to
commencing the survey.
In any kind of survey (i.e., Special Periodical, Intermediate, Annual or other surveys having the scope of
the foregoing ones), gauging of structures in areas where CVI is required are to be carried out
simultaneously with CVI.
At each Special Periodical Survey, thickness gaugings are to be carried out where wastage is evident or
suspected. At Special Periodical Survey - Hull No. 2 and subsequent Special Periodical Surveys,
representative gaugings will be required in accordance with 7-2-5/7.7.5 TABLE 1, 7-2-5/7.7.5 TABLE 2
and 7-2-5/7.7.5 TABLE 3. Special attention should be paid to splash zones on hulls, legs or related
structure, and in ballast tanks, pre-load tanks, free-flooded spaces, spud cans and mats. The thickness
gauging requirements indicated in the tables may be reduced or increased as deemed appropriate or
necessary by the Surveyor in accordance with Notes 2 and 3 of the tables.
Where Substantial Corrosion is found, additional thickness measurements are to be taken to confirm the
extent of substantial corrosion. These extended thickness measurements are to be carried out before the
Special Periodical Survey is credited as completed
Suspect areas identified at a previous survey are to be subject to GVI and CVI. Similarly, any areas of
Substantial Corrosion identified at previous surveys are to have thickness measurements taken.
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If an onboard computer is fitted to satisfy 3-3-2/7 and is used for stability calculations, satisfactory
operation of the software with the onboard computer(s) for stability calculations is to be verified in
presence of the Surveyor.
Note:
Satisfactory operation of stability computer(s) fitted on units contracted on or after 1 July 2005 is to be verified onboard by
the attending Surveyor and reported upon.
A copy of the approved test conditions and the operation manual (see 7-1-A2/5) for the computer/software
are to be available onboard.
In order to monitor structural integrity of units, alternative means of visual examination, NDT techniques,
gauging techniques, verification of corrosion control programs, and proper recording of all these
alternatives by the use of special equipment or machinery installed onboard, will be considered on a case-
by-case basis.
All alternative survey processes used during Special Periodical Surveys are to be reviewed by the attending
Surveyor and agreed upon by the respective offshore ACS Office, well in advance of the survey pre-
planning meeting to be held with the attending Surveyor.
3 Surface-Type Units
On surface-type units, in addition to the general requirements of 7-2-5/1, the following vessel-specific
requirements are to be carried out to the satisfaction of the attending Surveyor.
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If found suspect or considered necessary by the Surveyor, CVI as well as NDT of special and/or
primary application structures may be carried out to extent deemed necessary by the Surveyor.
If found suspect or considered necessary by the Surveyor, CVI of special application structures
located above the waterline and within amidships 0.4L may be carried out to extent deemed
necessary by the Surveyor.
Results of NDT are to be maintained as a permanent record of the unit, and be readily available to
the attending Surveyors during subsequent periodical surveys of the hull.
Gauging reports completed by the ABS approved external specialists and endorsed by the
Surveyor are to be maintained as a permanent record of the unit, and be readily available to the
attending Surveyors during subsequent periodical surveys of the hull.
Where gauging results indicate “Substantial Corrosion” and no immediate structural repair is
carried out before completion of this Special Periodical Survey, the corroded areas are to be
subjected to extensive GVI, CVI and Gauging, during subsequent Annual Surveys.
All four main deck moon pool corner plating is to be subjected to CVI. The CVI is to include
external surfaces as well as internal support members of these structures.
If found suspect or considered necessary by the Surveyor, CVI of special or primary application
structures located above the waterline and within amidships 0.4L may be carried out to extent
deemed necessary by the Surveyor.
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As a visual guidance, 7-2-5/3.3.2 FIGURE 1 illustrates some of the typical special application
structures that may be subjected to CVI and NDT required by 7-2-5/3.3.
FIGURE 1
CVI and NDT during SPS Hull No. 2 of Drillships
Weld joints of at least one representative corner main deck plating of such special application
structure is to be subjected to surface NDT.
If any defect found during the initial NDT or considered suspect by the attending Surveyor, NDT
may be extended to the internal members or other corners of the moon pool opening.
Results of all CVI and NDT are to be maintained as a permanent record of the drilling unit, and be
readily available to the attending Surveyors during subsequent periodical surveys of the hull.
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Where gauging results indicate “Substantial Corrosion” and no immediate structural repair is
carried out before completion of this Special Periodical Survey, the corroded areas are to be
subjected to extensive GVI, CVI and Gauging, during subsequent Annual Surveys.
In addition, where gauging results indicate a global “Substantial Corrosion” and no immediate
structural repair is carried out before completion of this Special Periodical Survey, the Surveyor
may also require global strength analysis to be verified by ABS engineering before crediting the
Special Periodical Survey – Hull.
This CVI is to include external surfaces as well as internal support members of these structures.
If found suspect or considered necessary by the Surveyor, CVI of special or primary application
structures located within amidships 0.6L may be carried out to extent deemed necessary by the
Surveyor.
As a visual guidance, 7-2-5/3.5.2 FIGURE 2 illustrates some of the typical special and primary
application structures in way of amidships 0.4L that may be subjected to CVI and NDT required
by 7-2-5/3.5.
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FIGURE 2
CVI and NDT during SPS Hull No. 3 of Drillships
Weld joints of all corner main deck and bottom shell plating of such special application structure
is to be subjected to surface NDT. This NDT is to include internal special and primary members of
all four corners of the moon pool opening.
Results of all CVI and NDT are to be maintained as a permanent record of the unit, and be readily
available to the attending Surveyors during subsequent periodical surveys of the hull.
3.7 Special Periodical Survey – Hull No. 4 and Subsequent Special Surveys
3.7.1 General Visual Inspection (GVI)
The requirements of 7-2-5/3.1.1 are to be complied with.
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This CVI is to include external surfaces as well as internal support members of these structures.
Results of all CVI and NDT are to be maintained as a permanent record of the unit, and be readily
available to the attending Surveyors during subsequent periodical surveys of the hull.
External surfaces of randomly selected areas of special application structures are to be subjected to
CVI. This random selection by the Surveyor is to at least include one typical connection of:
Randomly selected area for CVI is to at least cover 10% of the overall length of the connection but not less than 1
m in length.
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Results of NDT are to be maintained as a permanent record of the unit, and be readily available to
the attending Surveyors during subsequent periodical surveys of the hull.
Gauging reports completed by the ABS approved external specialists and endorsed by the
Surveyor are to be maintained as a permanent record of the unit, and be readily available to the
attending Surveyors during subsequent periodical surveys of the hull.
Where gauging results indicate “Substantial Corrosion” and no immediate structural repair is
carried out before completion of this Special Periodical Survey, the corroded areas are to be
subjected to extensive GVI, CVI and Gauging, during subsequent Annual Surveys.
This verification is done by carrying out a lightweight survey (also referred as deadweight
survey), in presence of ABS, during Special Periodical Survey – Hull No. 1. The lightweight
survey is to be carried out in accordance with ABS agreed survey procedure (see 3-3-1/3)
If the lightweight survey indicates a change from the calculated light ship displacement in excess
of 1% of the operating displacement of the drilling unit, an inclining experiment may have to be
carried out or the difference in weight should be placed at an indisputably conservative vertical
center of gravity. In such cases, ABS Engineering is to be contacted for approval.
During the lightweight survey, following verification and measurements are to be completed,
where applicable:
i) Review of records to verify recorded weight changes that will affect lightweight of the
unit;
ii) Review of tank sounding readings done by tank level gauges (random manual sounding
may be done if required by ABS Surveyor to verify correctness of gauge readings);
iii) Review of records to verify amount of liquids such as fuel oil, lube oil, waste oil, drilling
mud, drill water, etc. during the lightweight survey;
iv) Review of unit’s derrick loads on substructure (such as the hook load and setback loads)
v) Review of other records showing weights other than the above affecting weight
measurement;
vi) Draft readings by visual sighting of draft marks from columns;
vii) Verification of operational lightweight and displacement corresponding to the mean draft;
and
viii) Verification of operational displacement corresponding to the mean draft.
Results of a lightweight survey or an inclining experiment are to be maintained onboard the unit
and be readily available to the attending Surveyors. All such records are to have an endorsement
of the rig personnel (such as the OIM). All such records are also to be endorsed by the attending
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ABS Surveyor to read “The lightweight survey/inclining experiment (as applicable) was witnessed
by ABS”.
This CVI is to include external surfaces as well as internal support members of these structures,
and this random selection by the Surveyor is to at least include one typical connection of:
i) Horizontal and diagonal bracing to columns and upper hull, together with gussets and
brackets
ii) Horizontal and diagonal bracing to pontoons, upper hull and columns, together with
gussets and brackets
iii) Internal back-up structure for the above
iv) Brace-to-brace connections, together with gussets and brackets
v) Column connection to lower and upper hulls
vi) Fairleader connections to columns
vii) Highly stressed areas in way of the moon pool
Note:
Randomly selected area for CVI is to at least cover 10% of the overall length of the connection but not less than 1
m in length.
Results of NDT are to be maintained as a permanent record of the unit, and be readily available to
the attending Surveyors during subsequent periodical surveys of the hull.
Where gauging results indicate “Substantial Corrosion” and no immediate structural repair is
carried out before completion of this Special Periodical Survey, the corroded areas are to be
subjected to extensive GVI, CVI and Gauging, during subsequent Annual Surveys.
In addition, where gauging results indicate a global “Substantial Corrosion” and no immediate
structural repair is carried out before completion of this Special Periodical Survey, the Surveyor
may also require global strength analysis to be verified by ABS engineering before crediting the
Special Periodical Survey – Hull.
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If the first lightweight survey carried out during SPS – Hull No.1 demonstrated that the rig
personnel were satisfactorily maintaining an effective weight control program, a comprehensive
lightweight survey may be exempted during SPS – Hull No. 2 and subsequent SPS – Hull.
The above mentioned exemption may be granted by the ABS Surveyor only if a record of all
changes to unit’s hull structure, machinery, outfitting and equipment that affect its light weight
value were properly maintained in a light ship data alterations log, and taken into account during
daily operations.
Effectiveness of the weight control program may then be accepted based on review of onboard
records and observation of the unit’s operating draft. This verification is done by carrying out a
weight verification survey.
Note:
If the weight verification survey indicates a change from the light ship displacement shown in the Record and in
excess of 1% of the operating displacement of the drilling unit, an inclining experiment may have to be carried out.
In such cases, ABS Engineering shall be contacted to receive specific instructions.
During the weight verification survey, following is to be carried out by the attending Surveyor,
where applicable:
i) Review of records to verify recorded weight changes that will affect lightweight of the
unit;
ii) Review of tank sounding readings done by tank level gauges (random manual sounding
may be done if required by ABS Surveyor to verify correctness of gauge readings);
iii) Review of records to verify amount of liquids such as fuel oil, lube oil, waste oil, drilling
mud, drill water, etc. during the lightweight survey;
iv) Review of unit’s derrick loads on substructure (such as the hook load and setback loads)
v) Review of records showing weights other than the above affecting light weight
measurement; and
vi) Confirm recorded light weight changes.
This CVI is to include external surfaces as well as internal support members of these structures.
Typical areas to be subjected to CVI are as follows:
i) Horizontal and diagonal bracing to columns and upper hull, together with gussets and
brackets
ii) Horizontal and diagonal bracing to pontoons, upper hull and columns, together with
gussets and brackets
iii) Internal back-up structure for the above
iv) Brace-to-brace connections, together with gussets and brackets
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As a visual guidance, 7-2-5/5.5 FIGURE 3 illustrates some of the typical areas in way of column-
to-lower hull, column-to-brace, and brace-to-brace connections that may be subjected to CVI and
NDT required by 7-2-5/5.5.
FIGURE 3
CVI and NDT during SPS Hull No. 3 of CSUs
Note:
Extensive NDT means that at least 50% weld length of each and every typical area examined by CVI is to be
subjected to NDT within a 5-year period. For example; randomly chosen 25% weld length of every brace-to-brace
connection examined by surface NDT twice in 5-year period will satisfy NDT of such areas.
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Amount of CVI and NDT may be divided between two UWILDs carried out during each five year
cycle.
The number of joints and associated internal continuation and back-up structure, plus any gussets
or brackets that are to be subjected to NDT may be determined by the Owner and ABS with
consultation of the records and NDT results of previous surveys.
Results of NDT are to be maintained as a permanent record of the unit, and be readily available to
the attending Surveyors during subsequent periodical surveys of the hull.
5.7 Special Periodical Survey – Hull No. 4 and Subsequent Special Surveys
5.7.1 General Visual Inspection (GVI)
The requirements of 7-2-5/5.1.1 are to be complied with.
As a visual guidance, 7-2-5/5.7.2 FIGURE 4 illustrates some of the typical areas in way of
column-to-lower hull, column-to-brace, and brace-to-brace connections that may be subjected to
CVI and NDT required by 7-2-5/5.7.
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FIGURE 4
CVI and NDT during SPS Hull No. 4 of CSUs
Amount of CVI and NDT may be divided between two UWILDs carried out during each five year
cycle, preferably 50% done twice in a 5-year period.
The number of joints and associated internal continuation and back-up structure, plus any gussets
or brackets that are to be subjected to NDT may be determined by the Owner and ABS with
consultation of the records and NDT results of previous surveys.
Results of NDT are to be maintained as a permanent record of the drilling unit, and be readily
available to the attending Surveyors during subsequent periodical surveys of the hull.
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7 Self-Elevating Units
On self-elevating units, in addition to the general requirements of 7-2-5/1, the following vessel specific
requirements are to be carried out to the satisfaction of the attending Surveyor.
● All legs, including chords, braces, diagonals, gussets, racks, joints, together with leg
guides are to be examined.
● On rigs with tubular or similar type legs, the legs are to be examined externally and
internally, together with internal stiffeners and pinholes, as applicable.
● The extent of GVI may be limited to legs in way of the splash zone.
iii) Jack-House and Leg Wells
● Jetting piping systems or other external piping, particularly where penetrating mats or
spud cans.
vi) Spud Cans or Mats (2018)
● External examination of spud cans or mat. At Special Survey No.2 and subsequent
Special Surveys, the spud cans or mats are to be internally and externally examined.
Note: Spud cans and other bottom spaces subject to contact with, or accumulation of, bottom soil
should be thoroughly ventilated and carefully monitored for pocketing or emission of
hazardous gases prior to, and during, internal inspection.
When the unit is elevated on location and where the spud cans or the mat is partly or
entirely below the waterline when the Special Survey – Hull is otherwise being
completed, consideration may be given to postponement of these examinations until the
next rig move.
7.1.2 Close Visual Inspection (CVI)
If found suspect or considered necessary by the Surveyor, CVI of special or primary application
structures located above the waterline may be carried out to extent deemed necessary by the
Surveyor.
Results of NDT are to be maintained as a permanent record of the drilling unit, and be readily
available to the attending Surveyors during subsequent periodical surveys of the hull.
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Gauging reports completed by the ABS approved external specialists and endorsed by the
Surveyor are to be maintained as a permanent record of the drilling unit, and be readily available
to the attending Surveyors during subsequent periodical surveys of the hull.
Where gauging results indicate a global “Substantial Corrosion” and no immediate structural
repair is carried out before completion of this Special Periodical Survey, the corroded areas are to
be subjected to extensive GVI, CVI and Gauging, during subsequent Annual Surveys.
For mat supported units, an alternative means of internal examination may be specially considered
on a case-by-case basis (see also 7-2-6/1.5 TABLE 1). The mat is to be free of structural damage
and the Owner’s submitted alternative means is to be reviewed by the attending Surveyor and
agreed upon by the respective ACS Office before the survey commences and the same is to be
discussed during the pre-planning meeting held onboard.
Spud can supported units complying with the following conditions may reduce the internal
examination to one spud can:
The following is an outline of some of the areas that will be subjected to CVI:
i) Leg-to-spudcan connections plus 2 bays (to extent deemed necessary by the Surveyor) of
leg above the top of the spudcan
ii) Jackhouse/jackcase-to-deck connections
iii) Brace-to-chord connection in areas of leg that have been predominately in way of the
upper and lower guides
Note:
Areas in way of the upper guides are to be examined and subjected to NDT to identify any damage
resultant from towing the unit with its legs elevated. Areas in way of the lower guides are to be
examined and subjected to NDT to identify any damage as a consequence of operating in the elevated
mode.
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Note:
In general, these connections are considered to be “Special Application Structures” and are to be treated
accordingly. 100% of all leg-to-mat connections are to be subjected to CVI.
As a visual guidance, 7-2-5/7.3.2 FIGURE 5 illustrates some of the typical primary application
structures in way of leg-to-spud can connections that may be subjected to CVI and NDT required
by 7-2-5/7.3.
FIGURE 5
CVI and NDT during SPS Hull No. 2 of SEUs
The following is an outline of some of the areas that will be subjected to CVI:
i) Leg-to-spudcan connections plus 2 bays (to extent deemed necessary by the Surveyor) of
leg above the top of the spudcan
Note:
The number of leg joints and associated structure that is to be subjected to NDT is to be determined by
the Owner and ABS with consultation of the records and NDT results of previous surveys and service
history of the unit. However, at least one such connection of each leg is to be subjected to NDT.
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iii) Brace-to-chord connection in areas of leg that have been predominately in way of the
upper and lower guides
Note:
Areas in way of the upper guides are to be examined and subjected to NDT to identify any damage
resultant from towing the unit with its legs elevated. Areas in way of the lower guides are to be
examined and subjected to NDT to identify any damage as a consequence of operating in the elevated/
drilling mode.
Note:
In general, these connections are considered to be “Special Application Structures” and are to be treated
accordingly. 100% of all leg-to-mat connections are to be subjected to CVI.
If any defect found during the initial NDT or considered suspect by the attending Surveyor, NDT
may be extended to other areas or leg joints.
Results of NDT are to be maintained as a permanent record of the unit, and be readily available to
the attending Surveyors during subsequent periodical surveys of the hull.
Where gauging results indicate “Substantial Corrosion” and no immediate structural repair is
carried out before completion of this Special Periodical Survey, the corroded areas are to be
subjected to extensive GVI, CVI and Gauging, during subsequent Annual Surveys.
In addition, where gauging results indicate a global “Substantial Corrosion” and no immediate
structural repair is carried out before completion of this Special Periodical Survey, the Surveyor
may also require global strength analysis to be verified by ABS engineering before crediting the
Special Periodical Survey – Hull.
For mat supported units, an alternative means of internal examination may be specially considered
on a case-by-case basis (see also 7-2-6/1.5 TABLE 1). The mat is to be free of structural damage
and the Owner’s submitted alternative means is to be reviewed by the attending Surveyor and
agreed upon by the respective ACS Office before the survey commences and the same is to be
discussed during the pre-planning meeting held onboard.
Spud can supported units complying with the following conditions may reduce the internal
examination to two spud cans:
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● The unit has no substantial corrosion in the spud can and leg connections
7.5.2 Close Visual Inspection (CVI)
All special and primary application structures and identified critical structural areas are to be
subjected to extensive CVI.
The following is an outline of some of the areas that will be subjected to CVI:
i) Leg-to-spudcan connections plus 2 bays of leg above the top of the spudcan
Note:
All leg-to-spudcan connections plus 2 bays of leg above the top of the spudcan and associated structure
are to be subjected to 100% CVI.
Note:
Areas in way of the upper guides are to be examined and subjected to NDT to identify any damage
resultant from towing the unit with its legs elevated. Areas in way of the lower guides are to be
examined and subjected to NDT to identify any damage as a consequence of operating in the elevated/
operating mode.
Note:
In general, these connections are considered to be “Special Application Structures” and are to be treated
accordingly. All leg-to-mat connections are to be subjected to 100% CVI.
As a visual guidance, 7-2-5/7.5.2 FIGURE 6 illustrates some of the typical primary application
structures in way of leg-to-spud can connections that may be subjected to CVI and NDT required
by 7-2-5/7.5.
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FIGURE 6
CVI and NDT during SPS Hull No. 3 of SEUs
The following is an outline of some of the areas that will be subjected to CVI:
i) Leg-to-spudcan connections plus 2 bays of leg above the top of the spudcan. Additional
bays may be subjected to NDT as deemed necessary by the attending Surveyor.
Note:
All leg-to-spudcan connections plus 2 bays of leg above the top of the spudcan and associated structure
are to be subjected to 100% NDT.
Areas in way of the upper guides are to be examined and subjected to NDT to identify any damage
resultant from towing the unit with its legs elevated. Areas in way of the lower guides are to be
examined and subjected to NDT to identify any damage as a consequence of operating in the elevated/
operating mode.
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Note:
In general, these connections are considered to be “Special Application Structures” and are to be treated
accordingly. Entire length of (100%) every leg-to-mat connections are to be subjected to NDT.
If any defect found during the initial NDT or considered suspect by the attending Surveyor, NDT
may be extended to other areas or leg joints.
Results of NDT are to be maintained as a permanent record of the unit, and be readily available to
the attending Surveyors during subsequent periodical surveys of the hull.
7.7 Special Periodical Survey – Hull No. 4 and Subsequent Special Surveys
7.7.1 General Visual Inspection (GVI) (1 July 2019)
The requirements of 7-2-5/7.1.1 are to be complied with.
For mat supported units, an alternative means of internal examination may be specially considered
on a case-by-case basis (see also 7-2-6/1.5 TABLE 1). The mat is to be free of structural damage
and the Owner’s submitted alternative means is to be reviewed by the attending Surveyor and
agreed upon by the respective ACS Office before the survey commences and the same is to be
discussed during the pre-planning meeting held onboard.
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TABLE 1
Thickness Gauging Requirements for Surface-Type Units
Special Periodical Survey Special Periodical Survey Special Periodical Survey Special Periodical Survey
Number 1 Number 2 Number 3 Number 4
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Notes:
1 With reference to ballasting history and arrangement and condition of coatings, tanks and specific
thickness gauging locations should be selected which will provide the best representative sampling of
areas likely to be most exposed to corrosion effect.
2 Gauging requirements noted may be modified as deemed necessary or appropriate by the Surveyor if
the structure remains effectively protected against corrosion by a permanent type special coating.
3 In any case where excessive wastage is evident, additional gaugings may be required.
TABLE 2
Thickness Gauging Requirements for Column-Stabilized Units
Special Periodical Survey Special Periodical Survey Special Periodical Survey Subsequent Special
Number 1 Number 2 Number 3 Periodical Survey
Notes:
1 With reference to the ballasting history and arrangement and condition of coatings, tanks and specific
thickness gauging locations should be selected which will provide the best representative sampling of
areas likely to be most exposed to corrosion effect.
2 Gauging requirements noted may be modified as deemed necessary or appropriate by the Surveyor if
the structure remains effectively protected against corrosion by a permanent type special coating.
3 In any case where excessive wastage is evident, additional gaugings may be required.
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4 Structure application designations (special, primary, secondary) are defined in Section 3-1-4.
5 Splash Zone is to be considered as the structural area that has been periodically in and out of the
water when the unit was at its operating depth, most of the time during the past five-year period.
Based on operational record of the unit, additional zones may also be gauged.
TABLE 3
Thickness Gauging Requirements for Self-Elevating Units
Special Periodical Survey Special Periodical Survey Special Periodical Survey Special Periodical Survey
Number 1 Number 2 Number 3 Number 4
Notes:
1 With reference to the operating history and arrangement and condition of coatings, specific thickness
gauging locations should be selected which will provide the best representative sampling of areas
likely to be most exposed to corrosion effect.
2 Gauging requirements noted may be modified as deemed necessary or appropriate by the Surveyor if
the structure remains effectively protected against corrosion by a permanent type special coating.
3 In any case where excessive wastage is evident, additional gaugings may be required.
4 Structural application designation (special, primary, secondary) are defined in Section 3-1-4.
5 Splash Zone is to be considered as the structural area that has been periodically in and out of the
water when the unit was at its operating depth, most of the time during the past five-year period.
Based on operational record of the unit, additional zones may also be gauged.
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11.3.2 Cables
Cables are to be examined as far as practicable without undue disturbance of fixtures.
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for one minute by application of a potential of 125% of the maximum operating voltage of the circuits to
which it is applied. The direct current fields of generators and motors are to be subjected for one minute to
a test potential equal to 50% of the value specified under the applicable parts of Part 4, Chapter 3 and the
whole apparatus operated under full-load conditions.
Mobile offshore units may have many items of machinery and electrical equipment not found on
conventional cargo vessels. Certain of these items are required for classification even if the unit is without
propulsion machinery. Items to be especially examined and reported upon at all Special Periodical Surveys
are listed in 7-2-5/13.3 through 7-2-5/13.13 for all types of Mobile Offshore Units, and additionally
7-2-5/13.5 for Self Elevating Units.
● Gas-tight doors and closures in boundary bulkheads or decks of hazardous areas, including those fitted
in air-lock passages.
● Drains and scuppers from hazardous areas, and associated loop-seal traps where fitted.
● Explosion-proof or intrinsically safe electric lighting, electrical fixtures and instrumentation, in
particular any associated sealing arrangements.
● Purged electrical equipment, including visual and audible indication of loss of purge alarms or
shutdowns.
● Electric motors, including closed-loop ventilating systems for large motors. Automatic power
disconnect to motors in case of loss of ventilating air.
● Ventilating systems, including ductwork, fans, inlets and outlets for enclosed restricted areas.
● Ventilation alarm systems, including pressure differential devices, if fitted.
For Units built prior to 1996 that may not have an onboard copy of the ABS approved listing of electrical
equipment in hazardous areas, the equipment in the hazardous areas are to be examined to the satisfaction
of the attending Surveyor.
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● Structural fire protection system and protection of accommodation spaces, service spaces and control
stations. This examination is to verify that fire integrity of bulkheads and decks, all openings and
access through enclosed spaces, as well as closing devices, satisfactorily maintain original integrity of
these spaces and in accordance with approved design and construction.
● Fire control plans are permanently exhibited for the guidance of operating personnel, showing clearly
for each deck provision, location, controls and particulars, as applicable, of the; fixed fire detection,
alarm and extinguishing systems, portable fire-fighting equipment and appliances, controls of fuel-oil
pumps and valves, ventilation system shut-downs and closing of openings, and locations and type of
fire retarding bulkheads. Where onboard conditions are found to have been modified, exhibited plans
are to reflect the onboard conditions, and fire control plans are to be submitted for review.
● Fire main systems are to be examined and tested, as applicable, particularly to verify that; fire pumps,
including their relief valves (if fitted), fire main piping together with associated hydrants, hoses and
nozzles, and international shore connection remain in satisfactory condition. Pressure and operational
tests of the fire main system, as required by the Rules, are to be carried out.
● Additional fixed fire fighting systems, such as those using gas smothering, foam, fixed pressure water
spraying, and systems protecting helicopter decks are to be examined and tested, and to be proven
satisfactory.
● Portable and semi-portable fire extinguishers and sand (where provided) are to be examined, all
portable soda-acid and foam extinguishers are to be serviced, and all dry chemical and CO2
extinguishers are to be weighed and recharged, as necessary, and proven satisfactory.
● Fireman’s outfits, consisting of a breathing apparatus, a lifeline, a safety lamp, an axe, nonconductive
boots and gloves, a rigid helmet and protective clothing complying with the requirements of the Rules
are to be examined, and verified as to be easily accessible and ready for use, and stored in separate
positions so that a fire in one location would not block access to both outfits.
● Fire detection system and its alarms, general alarms system, mud tank level alarms, ventilation system
alarms, and gas detection system and its alarms, are to be examined and tested, and proven
satisfactory.
13.11 Outfitting
A general examination of following outfitting items is to be made in order that the Surveyor may be
satisfied as to its efficient state. The following items are to be especially proven in compliance with the
Rules:
● Means of escape
● Means of access and egress
● Guards and rails
● Emergency control stations
● Arrangements in machinery spaces
● Segregation of fuel oil purifiers
● Rotary table area
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● Pinions, gears, bearings and brakes throughout the climbing pinion gear train of rack and pinion
systems
● Racks, chocks and positioning equipment of leg rack fixation systems
● Leg pins, yokes and associated components of moving yoke type jacking systems
The extent of the examination is to consider the age of the unit, the records of previous examinations, and
the usage of the jacking system. For detailed requirements of rack and pinion systems, refer to the ABS
Guide for Survey and Inspection of Jacking Systems.
At Special Survey No. 1, the items listed above are to be examined as far as practicable to the Surveyor’s
satisfaction. If considered necessary, any items in question are to be examined by an effective crack
detection method.
At Special Periodical Survey No. 2 and subsequent Special Periodical Surveys, the leg jacking system is to
be examined in the presence of the Surveyor by the original equipment manufacturer or other third party
inspector mutually agreeable to the owner and the Surveyor.
In addition to the requirements of the Annual Survey, complete performance tests are to be carried out to
the Surveyor’s satisfaction. The schedule of these tests is to be designed to demonstrate the level of
redundancy established in the FMEA (Failure Modes and Effects Analysis, see 2/11 of the ABS Guide for
Dynamic Positioning Systems). For DPS-2 and DPS-3, see 7/5 of the ABS Guide for Dynamic
Positioning Systems.
In those cases where a Continuous DP Testing Program has been accepted in 7-2-5/15.3.1, this may be
considered by the Surveyor for acceptance in lieu of conducting the complete performance test.
i) Thrusters are to be surveyed as part of the Special Survey in accordance with 7-2-5/15.3.2.
ii) Full power tests of thrusters and generators are to be conducted.
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15.3.2 DP Thrusters
On units with a DP system, component parts of oil-lubricated thrusters are to be opened for
examination at least every five years. Internal examination of oil-lubricated thrusters may be
specially considered by the Surveyor if the thrusters are maintained under an ABS approved
Condition Monitoring (CM) plan and results recorded have proven satisfactory performance. As a
minimum, CM plan is to include daily unit observations; periodic lubrication oil sampling; and
periodic vibration analysis or alternative dynamic analysis technique as described in ABS
Guidance Notes on Equipment Condition Monitoring Techniques.
Where the thrusters are maintained under an ABS approved CM plan, the frequency for opening
up thrusters for internal examination may be longer than five years, provided this is indicated in
the CM plan.
No Preventative Maintenance Program with CM supersedes the judgment of the Surveyor nor
does the Program waive the attendance for damage, overhaul, functional testing or verification of
safety devices as required by Appendix 7-2-A4.
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1 Parts to be Examined
At each Drydocking Survey (or equivalent), external examination of mat or spud cans is to be carried out.
Unless otherwise recommended by the Surveyor, internal examination of mat or spud cans, which is a
requirement of Special Survey, need not be carried out during intermediate Drydocking Surveys. See
7-2-6/1.5 TABLE 1 for types of examination of mat or spud cans required during Drydocking Survey.
TABLE 1
Examination of Mat or Spud Cans during Drydocking Survey (1 July 2019)
3. Intermediate Drydock associate with Special Survey No. 1 and No. 2 3. External
4. Drydock associate with Special Survey No. 2, and all subsequent 4. Internal (1)(3) and External
Drydocking Surveys associated with Special Surveys
5. Intermediate Drydock between Special Survey No. 2 and No. 3, and 5. External
all subsequent intermediate Drydocking Surveys
Notes:
1 For mat supported drilling units, alternative means of internal examination may be specially considered on a
case-by-case basis (agreement by the respective ACS Office is required).
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2 If there is a new indication of external damage on any can or mat, internal examination is to be carried out to
the extent recommended by the attending Surveyor.
The following is an outline of some of the areas that will be subjected to close visual examination and
NDE at each Drydocking Survey /UWILD not associated with Special Surveys:
i) All leg-to-spudcan connections are to be examined in accordance with the requirements of the
previous Special Survey.
Units complying with the following conditions may use the alternative examination method as
noted below.
● No history of eccentric spud can loading or scour since last spud can examination associated
with Special Survey
● Rig/Unit designs that meet the 2008 and newer MODU Rules for spud can design.
● Operational history of unit is clear of structural indications.
● No substantial corrosion in the spud can and leg connections
Alternative examination method for units meeting the conditions described above:
● General external underwater examination of the sides and bottom of all spud cans
● Designated areas of the leg to spud can connections are to be cleaned to the extent necessary
to conduct a General Visual Inspection (GVI) and to confirm that there are no visual
indications in accordance with the table below.
Age of the unit Number of spudcan(s) to have designated areas examined
Up to 10 Years 1
11 to 15 Years 2
16 to 20 Years 3
A UWILD request submitted for a unit meeting the conditions above is to include confirmation of
the risk items above, and include the extent of cleaning and examination proposed.
ii) Jackhouse/jackcase-to-deck connections
iii) Brace-to-chord connection in areas of leg that have been predominately in way of the upper and
lower guides
Note:
Areas in way of the upper guides are to be examined and subjected to NDT to identify any damage resultant from
towing the unit with its legs elevated. Areas in way of the lower guides are to be examined and subjected to NDT
to identify any damage as a consequence of operating in the elevated/operating mode.
Note:
In general, these connections are considered to be "Special Application Structures" and are to be treated
accordingly.
v) Suspect areas
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Note:
Spud cans and other bottom spaces subject to contact with, or accumulation of, bottom soil should be thoroughly ventilated
and carefully monitored for pocketing or emission of hazardous gases prior to, and during, internal inspection. Where the
unit is elevated on location and where the legs, spud cans or mat are partly or entirely below the waterline when the
Drydocking Survey/UWILD is otherwise being completed, consideration will be given to postponement of the underwater
examination of the unit until the next rig move.
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● Tanks to be inspected
● Extent and location of CVI and NDT to be carried out
● Method of examination to be used (diver or ROV)
3.1 Conditions
3.1.1 Limitations
UWILD may not be acceptable where there is record of abnormal deterioration or damage to the
underwater structure, or where damage affecting the fitness of the unit is found during the course
of the survey.
For Column-Stabilized Units, Surface-Type Units or other Units with thrusters, hull markings or
other means to orient the in-water survey and identifying photographs, which entail specific areas
of propeller blades, are to be included in the plans.
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3.5 Procedures
3.5.1 Exposed Areas
An examination of the outside of the structure above the waterline is to be carried out by the
Surveyor. Means and access are to be provided to enable the Surveyor to accomplish visual
inspection and nondestructive testing, as necessary.
3.7 Crediting UWILD on a Self-Elevating Unit without Completing the Examination of Spud
Cans/Mat (2018)
As mentioned under the ‘Note’ of 7-2-5/7.1.1.vi and 7-2-6/1.5.v, when the unit is elevated on location and
where the legs, spud cans or mat are partly or entirely below the waterline when a Special Survey – Hull or
a UWILD is otherwise being completed, consideration will be given to postponement of these
examinations until the next rig move.
In such cases, where requested by the Owner, the UWILD may be credited with an outstanding to complete
the remaining examination and NDT (as applicable) at the time of next rig move, but not later than next
scheduled Drydocking Survey (or UWILD).
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Under the above mentioned circumstances, in order to accept the completion of the UWILD and to
maintain classification of the unit as a mobile offshore drill unit, compliance with 3-2-2/7.13 of the
Offshore Installation Rules will be required and necessary data is to be submitted to ABS for review.
3.11 Alternatives
ABS is prepared to consider alternatives to the above guidelines and would be pleased to consult with
interested clients concerning means and details for accomplishing results no less effective.
Requirements and guidance for the use of Remotely Operated Vehicle (ROV) during a UWILD are
explained in 7-2-6/3.11.1 and are considered part of a typical alternative procedure.
However, if the attending Surveyor does not consider the visual examination by the ROV to be
equivalent to that by a diver, then the examination by a diver is to be carried out prior to the
crediting of the UWILD. If the ROV examination is not considered to be sufficient for
determining the condition of the hull, services of a diver are to be provided.
Following are typical disadvantages to be considered for use of ROV during UWILD.
● Depending on the amount of marine growth on the hull, sufficient cleaning may not be
possible when only ROV is used.
● Large size ROVs tend to have difficulty working at shallow water depths, due to swells and
excessive movement.
● Not all ROVs are able to clean sea chest grids for a meaningful visual examination.
● Not all ROVs are capable of properly recording the UWILD by photographic images or video.
Where the use of ROV was allowed by the attending Surveyor and underwater examination was
satisfactorily but partly carried out in way of accessible areas of the unit, remaining survey items
of the UWILD are to be carried out with a recognized diving company, in the presence of the
attending Surveyor.
Where Close Visual Inspection (CVI) is required during a UWILD, the use of ROV may be
allowed on a case-by-case basis.
The use of ROV for underwater Nondestructive Testing (NDT) and Gauging may be allowed only
when agreed upon by ABS on a case-by-case basis. In such cases, office of the respective offshore
Assistant Chief Surveyor is to be contacted by the owner to request agreement and instructions.
However, the use of ROV for underwater NDT and/or Gauging for crediting UWILD is to be also
agreed upon by the attending Surveyor.
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This survey should be carried out prior to elevating the unit and should include a comprehensive visual
examination of the structure, including helicopter support structure, as well as surface Nondestructive
Testing (NDT) of critical structural areas.
If the survey is carried out by the Owner and damage is found which affects or may affect classification,
ABS is to be notified and arrangements are to be made for survey. If the survey is carried out by the Owner
and no damages are found which affect or may affect classification, ABS is to be advised of the details of
the tow, and a confirmation survey will be made at the next periodical survey.
This overall survey should be carried out prior to elevating the unit and should include a visual
examination of the structure, including helicopter support structure, as well as surface Nondestructive
Testing (NDT) of critical structural areas, as deemed necessary.
If a survey is carried out by the Owner and damage is found which affects or may affect classification,
ABS is to be notified and arrangements are to be made for survey equivalent to 7-2-7/1 of these Rules.
If a survey is carried out by the Owner and no damage is found which affect or may affect classification,
onboard records are to be available to the Surveyor at next periodical survey.
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Surveys are to be carried out in accordance with applicable paragraphs of the latest edition of the ABS
Rules for Survey After Construction (Part 7), as applicable to vessels constructed in accordance with the
Marine Vessel Rules. However, due to low running hours on tail shafts of units, the interval between tail
shaft surveys may be extended based on the following being to the satisfaction of the Surveyor:
i) Diver’s external examination of stern bearing and outboard seal area, including weardown check
as far as is possible.
ii) Internal examination of the shaft area (inboard seals) in propulsion room(s).
iii) Confirmation of lubricating oil records (satisfactory oil loss rate, no evidence of unacceptable
contamination).
iv) Shaft seal elements are examined/replaced in accordance with the seal manufacturer’s
recommendations.
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1 Parts to be Examined
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1 Annual Survey
At twelve month intervals from the date of installation, a survey is to be carried out during which a general
examination of the automatic and remote-control system is to be made. The examination is to be made
with a generator in operation and the control system energized to permit random checking of function
indicators, alarms and such control actuators as may be operational. The Surveyor is to examine the
machinery records to check the performance of the control system throughout the period since the last
survey and to establish if there has been any abnormal functioning or failures and what corrective
measures had been taken to preclude their recurrence. The machinery-space fire-detecting and bilge water-
level alarms are to be checked for performance.
3.3 Electrical
The insulation resistance of the windings of electrical control motors or actuators is to be measured, with
all circuits of different voltages above ground being tested separately, and is to be on the order of one-half
to one megohm.
5 Repairs or Alterations
Major repairs or alterations to the automatic and remote-control systems are to be made, in accordance
with approved plans, under the supervision and to the satisfaction of the Surveyor.
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1 Annual Survey
The following information is to be reviewed by the attending ABS Surveyor for issues that could affect the
MODU Habitability notation (HAB(MODU), HAB+(MODU), or HAB++(MODU)).
i) Maintenance and Operations logs since the previous Initial, Annual or Special Periodical Survey,
if any
ii) Fire, repair and damage reports since the previous Initial, Annual or Special Periodical Survey, if
any
iii) A list of all structural or mechanical modifications to the drilling unit since the previous Initial,
Annual or Special Periodical Survey, if any
iv) Verification that equipment and facilities continue to be fit for purpose and are operating in
accordance with the criteria stated within the ABS Guide for Crew Habitability on Mobile
Offshore Drilling Units (referred to as “the Guide” hereinafter)
During the attending ABS Surveyor’s review of the submitted information, a determination will be made
as to whether changes or alterations have taken place that could affect the MODU Habitability notation. As
a result, the drilling unit may be subject to the review, ambient environmental testing, and inspection
requirements of the Guide.
The following is to be submitted to ABS three (3) months prior to carrying out the ambient environmental
testing:
The Special Periodical Survey data submittal serves three purposes. The first is to perform an ABS
Engineering review of personnel spaces against any alterations to the drilling unit related to the criteria in
A3 of the Guide since the Initial Survey, with measurements verified by an ABS Surveyor. The second
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purpose is to provide a history of ambient environmental testing, as well as the Special Periodical Survey
ambient environmental Test Plans for review and approval by ABS Engineering. The third is to allow
scheduling of measurement verifications and ambient environmental testing by ABS Surveyor.
A Special Periodical Survey Test Plan for each ambient environmental aspect of Habitability is to be
submitted in accordance with the criteria stated below. The approved Initial Test Plans should be used as a
basis for creating the Special Periodical Survey Test Plans.
For creation of the Special Periodical Survey Test Plans, Subsection 6, “Test Plan”, and Subsection 7, “Test
Requirements”, of Section 3 through 6 of the Guide specify the requirements for each ambient
environmental aspect (i.e., 3/6, 3/7, 4/6, 4/7, etc.). For specifying measurement locations for the Special
Periodical Survey Test Plans, the following changes to 7.4.1, “Selection of Spaces where Measurements
are to be Conducted”, of each ambient environmental aspect of Habitability is to be followed:
i) Measurements are to be taken in all areas affected by alterations, if any. Measurements are limited
to the ambient environmental aspect affected by the alteration. For example, structural changes
require both whole-body vibration and noise measurements. Structural changes do not necessarily
require indoor climate or lighting measurements. Changes to luminaires require lighting
measurements but not whole-body vibration, noise, or indoor climate measurements.
ii) For all ambient environmental aspects, measurements are to be taken in all worst case or problem
area locations based on the requirements set forth in 7.4.1, “Selection of Spaces where
Measurements are to be Conducted”, of the appropriate Section of the Guide. [For example, worst
case for whole-body vibration is described in 3/7.4.1].
iii) For all ambient environmental aspects, measurements are to be taken in twenty-five (25) percent
of personnel cabins identified in the initial Test Plans. Any worst case locations can be considered
part of the representative sample for personnel cabins, if applicable.
iv) For all ambient environmental aspects, measurements are to be taken where a single instance of
one (1) type of a manned space exists within the drilling unit (e.g., bridge, radio room, officer’s
mess, gymnasium, library, etc.). The worst case locations can be considered part of the single
instance representative sample, if applicable.
v) Where multiple instances of the same type space exist, a representative sample of at least twenty-
five (25) percent of each type is to be selected for measurement for all ambient environmental
aspects. The worst case locations are to be considered part of the representative sample, if
applicable.
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The Reactivation Survey requirements for the unit are subject to special considerations based on the survey
status at the time of the commencement of lay-up, the length of the lay-up period, and the conditions under
which the unit has been maintained during that period. Additional information relating to Reactivation
Surveys can be found in the ABS Guide for Lay-up and Reactivation of Mobile Offshore Units.
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1 General
Where a portable module is installed onboard a unit, it is to be subjected to survey in presence of and to the
satisfaction of the attending Surveyor. See 6-1-2/11.
(1 July 2017) Modules constructed on or after 15 January 2013, or existing modules installed onboard ABS
classed units after 01 January 2018, are to comply with the requirements of the ABS Guide for Portable
Accommodation Modules (PAM). Refer to Subsection 1/5 of the PAM Guide.
i) The portable industrial module is free of any physical damage that may affect its strength and
effectiveness of its service.
ii) Material used for flooring, ceiling, linings, etc. that is included in the interior of the portable
industrial module is in compliance with a similar standard as that applied to the main
accommodation spaces on the drilling unit.
iii) The portable industrial module is secured onboard the deck by means of welding. Means of
securing other than welding may be accepted provided efficiency of tie downs are design reviewed
by ABS.
iv) Boundaries of the portable industrial module are constructed (and insulated where necessary) of
suitable material to withstand equal level of fire protection in the area where other service spaces
are installed. See 5-1-1.
v) Access doors to and from the portable industrial module are of self-closing type, opening to the
outside, unobstructed by any means, without any hold-back device, and rated to withstand equal
level of fire protection of the module.
vi) The portable industrial module is provided with suitable fire or smoke detection system.
vii) The portable industrial module is provided with suitable number of general alarms bells. If the
external alarms of the general alarm and public address system are audible from inside the
portable industrial module during normal operation of the unit, installation of an internal system
may be waived.
viii) The portable industrial module is to be maintained at overpressure relative to external areas.
Ventilation inlet(s) and outlet(s) are located in non-hazardous areas.
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ix) Piping of the portable industrial module is connected to the drilling unit’s piping system(s), and
cross-connections do not affect the safety of the drilling unit. Under no circumstances, are drain
pipes of modules to be connected to any hazardous drain of the drill unit.
x) The portable industrial module is located to provide easy and protected access to all escape routes
that lead to designated embarkation stations. The term “easy and protected” will be interpreted as
routes that provide protection from falling objects; heat from well fire; a walk path without any
structural, mechanical or electrical obstruction; and efficiently illuminated with main and
emergency power system.
xi) All connections and/or penetrations on the portable industrial module for unit supplied piping
and/or electrical systems maintain the original integrity of the portable industrial module, and
these connections and/or penetrations are in compliance with a recognized standard.
xii) Where the portable industrial module is located on the open deck of a surface unit and may be
subjected to wave impact loading, efficiency of the quarter is design reviewed by ABS.
xiii) For units contracted on or after 01 January 2012, and all units after 01 January 2021, where the
portable industrial module is located adjacent to hazardous areas and contains spaces such as an
office, service spaces, or control stations an engineering evaluation of the fire protection and blast
resistance is to be carried out. Refer to 5-1-1/5.1.
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1 General
An existing self-elevating unit (SEU) may be modified to become a site-specific fixed offshore unit and
used for purposes of oil/gas production, storage or both. Depending upon the requested classification, the
modified unit may need to comply with one or more of the Rules/Guides listed under 7-2-A3/3.
Before ABS commences any work associated with the modification, the owner is to submit a signed
request for class for ABS’s review and signing of the service agreement.
3 Application
One or more of the following Rules/Guides may be applicable to the modification:
3.1 Rules for Building and Classing Offshore Installations (Offshore Installation Rules)
This Rule is applied if the unit is modified to become a site-specific fixed offshore unit, without its hull
jacking system, marine systems, safety systems and any of the production/process and/or storage system
classed by ABS. Only the main hull structure is considered within ABS scope of service.
3.3 Rules for Building and Classing Mobile Offshore Units (MOU Rules)
This Rule is applied if the unit is modified to become a site-specific mobile offshore unit, without its
marine systems, safety systems and any of the production/process and/or storage system classed by ABS.
Only the main hull structure and its jacking system is considered within ABS scope of service.
3.5 Rules for Building and Classing Floating Production Installations (FPI Rules)
This Rule is applied if the unit’s topside production/process system is also requested to be classed by ABS.
The safety systems, particularly suitability of electrical equipment in hazardous areas, fixed and portable
fire extinguishing systems, fire and gas detection systems, and fire protection system is to be in compliance
with this Rule.
3.7 Rules for Building and Classing Facilities on Offshore Installations (Facilities Rules)
This Rule is applied if the unit’s topside production/process system is also requested to be classed by ABS.
The production/process systems are to be in compliance with this Rule.
3.9 Guide for Building and Classing Floating Offshore Liquefied Gas Terminals (FLGT
Guide)
This Guide is applied if the unit is modified to become a site-specific offshore LNG terminal.
5 Modification Survey
Modification survey is to be carried out as instructed by ABS and in accordance with ABS approved
drawings. In general, following applicable surveys are to be completed during the modification:
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Installation
5.1 Hull
The SEDU is to be placed in a dry-dock (UWILD is not allowed) to carry out following hull surveys:
i) Annual Survey - Hull. Annual Survey - Hull is to be carried out in accordance with 7-2-4/1 of
these Rules.
ii) Drydocking Survey. Unit’s hull is to be subjected to visual examination and NDT, as applicable
and in accordance with 7-2-6 of these Rules. Non-hull items associated with Annual Hull Survey
are not required.
iii) Special Periodical Survey - Hull. Unit’s hull is to be subjected to visual examination, close-up
survey, extensive NDT, and gauging, as applicable and in accordance with 7-2-5 of these Rules.
Non-hull items associated with Special Periodical Survey are not required.
A special note will be entered into ABS Record regarding the extent of services and the required Survey
After Construction.
Recommended class designation will be in accordance with either the ABS Rules for Building and
Classing Offshore Installations (Offshore Installation Rules) or the ABS Guide for Building and Classing
Floating Offshore Liquefied Gas Terminals (FLGT Guide), as applicable.
A special note will be entered into ABS Record regarding the extent of services and the required Survey
After Construction.
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1 General
The intent of the ABS Preventative Maintenance Program (PMP) is for Owners to maintain their drilling
units with updated machinery maintenance practices, which may increase a unit’s reliability and/or
operational availability, hence possible reduction in operational down-time. Properly executed PMP may
also show that major overhaul or replacement cycles machinery can be greater than five years, provided
this is proven by design criteria and satisfactory maintenance without premature failure.
Where specifically requested by the Owner, any machinery item that has rotating or mobile components
and is subjected to surveys after construction for maintenance of ABS classification of a unit, and its
working condition can be periodically monitored by suitable means and properly recorded may be enrolled
into ABS PMP.
Machinery components/items that have static components (not rotating or mobile components) and are
usually subjected to visual examination and/or testing by suitable means, and not covered under a
maintenance system, will be outside the scope of ABS PMP. Such machinery items will be subjected to
surveys after construction in accordance with applicable requirements of the MOU Rules.
While ABS PMP may be applied to machinery items that are within the scope of classification, operational
testing of all machinery items in accordance with applicable rules, is to be carried out during periodic class
surveys in presence of and to the satisfaction of the attending Surveyor.
Requirements of ABS PMP may not be applicable to machinery that is outside the scope of classification,
where specific periodic inspection and testing of such machinery is required to be carried out by ABS on
behalf of the unit's flag State Administration.
● ABS PMP will not be applicable to rule required visual examination and testing of static machinery
items/parts such as piping, valves, pressure vessels of any kind, electrical cables, etc.
● Scope of ABS PMP will not be extended to the structural foundation/supports of the machinery that is
enrolled into ABS PMP.
● A fire pump may be enrolled into ABS PMP, however annual operational/capacity testing of the pump,
as part of the fixed fire extinguishing system, is to be carried out in presence of ABS no matter what
the pump's maintenance records indicate.
● Machinery items of an oily water separating system cannot be enrolled into ABS PMP since these
items are outside the scope of classification and subjected to MARPOL requirements.
● Machinery items of any life-saving appliances (such as winches for lifeboats) cannot be enrolled into
ABS PMP since these items are outside the scope of classification and subjected to SOLAS and IMO
MODU Code requirements.
● Rotating machinery items of lifting appliances (such as deck cranes) may be enrolled into ABS PMP
only if the lifting appliance is classed with the CRC notation.
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Maintenance of machinery in accordance with ABS agreed PMP, can be based either on a Preventative
Maintenance (PM) plan or Condition Monitoring (CM) plan, or any combination thereof. A PM or CM
plans can also be developed based upon Reliability Centered Maintenance (RCM) process.
See 7-2-A4/1 FIGURE 1, which shows a typical configuration of machinery items enrolled into PMP
while remaining machinery are either not enrolled into PMP or to be surveyed without any maintenance
program and in accordance with applicable ABS rules.
Example: Not all machinery on the unit named “WXYZ” is classed per the applicable ABS Rules/
Guides. The owner decided to enroll some of the machinery items into PMP using PM and
CM plans. PM for certain machinery items were developed using RCM process. CM for
certain machinery were also developed using RCM process. The remaining classed
machinery items will be surveyed either under SPS or CMS. The unit will be classed with
the “PMP” notation and will also have an additional “RCM” notation for applicable
systems.
FIGURE 1
Machinery Enrolled into PMP
A unit of any age may be eligible to enroll into PMP. An existing unit applying for entrance into the
program will be subject to ABS’s review of the unit’s records to ascertain the historical performance of the
machinery to be enrolled into maintenance plans under PMP, and provided there is no historical problem
related to the maintenance of the machinery, request for enrollment will be considered eligible.
PMP does not supersede the judgment of an ABS Surveyor, or waives attendance of ABS Surveyor(s) for
damage, or where attendance is required by the MOU Rules, as explained in subsequent sections of this
Appendix.
The reference to an ABS recognized condition monitoring company refers to those companies whom ABS
has identified as an external Recognized Specialist.
Note:
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ABS’s website “http://www.eagle.org/” contains listing of ABS approved condition monitoring firms, which is located under
the “Resources / Equipment & Supplier Listings / Recognized Specialists” menu.
1.1 Definitions
Machinery – The term “machinery” used throughout this Appendix means any mechanical or electrical
equipment and/or machinery item that is part of a non-structural system. All machinery items required to
be surveyed to maintain classification of a unit will be listed in ABS Survey Manager of each unit.
Note:
ABS Survey Manager Survey Status shows machinery items under the “Parts List”.
Preventative Maintenance Program (PMP) – A program that consists of Planned Maintenance and/or
Condition Monitoring plans. PMP is only applicable to machinery that has moving/rotating parts and not to
static machinery parts such as electrical cables, piping, pressure vessels, switchboards, etc. Static
machinery parts that are not normally subjected to any preventative maintenance will be subjected periodic
inspection, as required by the MOU Rules, in presence of and to satisfaction of the attending Surveyor.
PMP of a machinery may or may not be supported by an ABS approved Reliability Centered Maintenance
process.
Planned Maintenance (PM) – A PMP with a maintenance plan that uses time-based inspection, part
replacement and/or overhauls in an effort to prevent machinery failures. Timing can be based on calendar
days, cycles counter or equipment running hours. Such schedules are generally established by the
machinery manufacturer or the owner, and normally include lubrication servicing; filter, bearing and seal
replacements; as well as major overhaul.
Condition Monitoring (CM) – A PMP with a maintenance plan that uses various technologies to determine
the condition of equipment, at a specific moment in time, using minimal or non-invasive means. Common
tools used in condition monitoring are vibration analysis, oil analysis, ferrography, thermography, electric
current wave form analysis and boroscopic examination. Supplemental technologies, such as
demodulation, ultrasonic analysis, shock-pulse, spike-energy, HFD, etc., for CM of roller bearing element,
may be used in addition to vibration analysis. An advanced means of CM is Condition-based Maintenance
(CbM), which is defined below.
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Sale, change of unit management, change of Recognized Specialists, or transfer of class is to be cause for
reconsideration of the approval. If more than one occurs, the current plan will be cancelled and a new plan
will be required for ABS’ approval.
The Owner may cancel the survey arrangement for equipment or machinery under the PMP by informing
ABS in writing. For this case, items which have been inspected under the program since the last Annual
Survey may be credited for class at the discretion of the Surveyor.
A unit with its equipment or machinery enrolled in the PMP is to be on a Special Continuous Survey cycle.
In general, survey intervals for the PMP are not to exceed those specified for Special Periodical Survey.
However, for components where the maintenance is based on running hours or number of cycles, longer
intervals may be accepted as long as the intervals are based on the manufacturer’s or owner’s
recommendations. In addition, if an approved PMP is in effect, the opening of individual items of
equipment or machinery may not be required during the regular five-year cycle, based on satisfactory
results recorded within the applied PMP.
Note:
For example, while ABS carries out PMP Annual Confirmation Survey and issues a class certificate valid for five years,
equipment or machinery enrolled into PMP may not require intrusive surveys every five years and follow the frequency
recommended in the maintenance program, which could be shorter or longer than five years.
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be reviewed by the attending Surveyor during the implementation survey and during Annual Confirmation
Surveys.
5 Program Description
For general requirements, implementation, and other aspects of Planned Maintenance (PM) and Condition
Monitoring (CM) plans, refer to 7-2-A4/5.1 through 7-2-A4/5.7 below.
5.1 General
5.1.1 Enrollment into PM
To enroll equipment or machinery into PM, a comprehensive plan is to be submitted to the
attending Surveyor for review prior to conducting an implementation survey onboard the unit.
5.3.1 Implementation of PM
The requirements for the implementation survey are provided in 7-2-A4/9.3 of these Rules.
5.3.2 Implementation of CM
The requirements for the implementation survey are provided in 7-2-A4/11.3 of these Rules.
Additional requirements for onboard documentation are provided in 7-2-A4/9.7 (for PM plans) or 7-2-
A4/11.7 (for CM plans).
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7.1 Overhauls
For machinery enrolled into a CM plan, following an overhaul, new baseline data is to be recorded in the
presence of an ABS recognized condition monitoring company as soon as possible. Recording of the new
baseline data is to be done either before the next Annual Confirmation Survey or within six months,
whichever date is sooner, and is to be included in the Annual Report. Documentation on overhauls of
machinery items covered by PMP is to be reported and signed by the OIM, Chief Engineer or other
authorized person(s).
Records of all damages, replacement and/or repairs are to be readily available and verified by the attending
Surveyor during Annual Surveys, unless ABS requires verification at earliest.
When there is an overdue outstanding recommendations or a record of unrepaired damage that affects
PMP, relevant items are to be removed from the program until the recommendation is satisfactorily
rectified or the repair carried out to the satisfaction of the attending Surveyor.
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viii) Visual examination and/or testing of electrical machinery installed in hazardous areas,
together with verification of associated alarms and shutdowns.
ix) Visual examination and/or testing of sea chests and ship-side valves.
11.1.2 Jacking System (on self-elevating units)
Operational testing of jacking systems.
11.1.3 Anchoring and Mooring Systems (on units with respective ABS symbols and notations)
i) Operational testing of temporary anchoring system on units classed with Ⓔ.
ii) Operational testing of mooring systems on units classed with Ⓜ or Ⓟ, or any other
assigned mooring notation (such as “TAM”).
11.1.4 Dynamic Positioning System (classed with any “DPS-” notation)
Operational testing of dynamic positioning system, including FMEA trials.
i) A general examination of the machinery items enrolled into PMP is to be carried out.
ii) The Surveyor is to review the owner’s annual report, and the required onboard documentation.
iii) The performance and maintenance records are to be examined to verify that the machinery has
functioned satisfactorily since the previous survey or action has been taken in response to
machinery operating parameters which are outside acceptable tolerances and the overhaul
intervals have been maintained.
iv) Written details of breakdowns or malfunctions of equipment are to be made available.
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v) The description of repairs carried out is to be reviewed. Any machinery part, which has been
replaced with a spare due to damage, is to be retained onboard, where possible, until examined by
the attending Surveyor.
vi) At the discretion of the Surveyor, operational function tests, testing of safety devices and/or trips,
confirmatory surveys and random check readings, are to be carried out as far as practicable and
reasonable.
The Surveyor may credit to the current SPS or CMS cycle of any of the listed machinery item that were
overhauled and tested in the presence of and to the satisfaction of the attending Surveyor. Additionally, any
of the listed machinery item that have been overhauled in accordance with the ABS PMP schedule may be
credited to the SPS or CMS cycle by the attending Surveyor after a satisfactory operational test.
Any machinery that has acceptable operating conditions as per the approved CM plan may also be credited
to the current SPS or CMS cycle by the attending Surveyor after a satisfactory operational test.
Owner’s report is to be reviewed by the attending Surveyor for completeness and reported data/
information. If the machinery included in the PMP has changed, this is to be stated in the report.
Any machinery to be added to the program is subject to the requirements of 7-2-A4/9.5 (for PM
plans), 7-2-A4/11.5 (for CM plans) and approval by ABS.
While acceptance of additional machinery item(s) under PM plan can be done by the attending
Surveyor, acceptance of item(s) under CM plan is to be carried out by ABS Engineering and the
attending Surveyor.
Where machinery items are added to the PMP, ABS is to be advised and the unit’s Survey Status
updated accordingly. When removing machinery from ABS PMP, ABS is to be advised and the
unit’s Survey Status updated accordingly.
i) A letter stating that the annual report is on an alternative electronic format and meets the
requirements of ABS required format and file type.
ii) A summation and results of the annual vibration signatures or oil analysis (for machinery
enrolled in a CM plan).
iii) A summation and analysis of all unscheduled maintenance and breakdowns of the
machinery item(s) enrolled into PMP.
iv) Directions on how to retrieve the report from the alternative electronic format.
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1 General
By using RCM principles, maintenance is evaluated and applied in a rational manner. Functional failures
with the highest risk are identified and then focused on. Machinery items and their failure modes that will
cause high-risk functional failures are identified for further analyses. Maintenance tasks and maintenance
strategies that will reduce risk to acceptable levels are determined. Spare parts inventories are determined
based on the maintenance tasks developed and a risk assessment. An RCM sustainment procedure is
instituted to continually monitor and optimize maintenance. Accordingly, improved machinery and system
reliability can be expected.
Note:
Additional information and explanations on how to develop a RCM program can be found in the ABS Guide for Survey
Based on Reliability Centered Maintenance (RCM Survey Guide), and the ABS Guidance Notes on Reliability Centered
Maintenance (RCM Guidance Notes).
1.1 Definitions
Machinery – The term “machinery” used throughout this Appendix means any mechanical or electrical
equipment and/or machinery item that is part of a non-structural system. All machinery items required to
be surveyed to maintain classification of a unit will be listed in ABS Survey Manager of each unit.
Note:
ABS Survey Manager Survey Status shows machinery items under the “Parts List”.
Reliability Centered Maintenance (RCM) – RCM is not defined as a PMP. RCM is a process that is used to
determine the most effective approach to maintenance. It involves identifying actions that when taken will
reduce the probability of failure and which actions are most cost effective. ABS has developed a
maintenance program which uses RCM analysis of installed equipment to develop a PMP, a spare parts
holdings list and includes a sustainment plan. Two different RCM maintenance strategies, the “reactive
maintenance” and “one-time change” are explained below.
Reactive Maintenance – A RCM maintenance strategy in which machinery is run until failure before
corrective action is taken. This is useful for items which are low-cost and have no impact on operational,
environmental or safety concerns as a result of failure.
One-Time Change – A RCM maintenance strategy in which machinery or systems, that have been
determined to present an unacceptable level of risk and have no potential mitigations, are replaced or
significantly altered in order to provide an acceptable level of risk.
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Chapter 2 Surveys After Construction
Appendix 5 Reliability Centered Maintenance (RCM) 7-2-A5
TABLE 1
RCM Tasks
PM CM
The RCM process is to be approved by an ABS engineering office. Upon completion of a satisfactory
implementation survey, unit’s class certificate will be issued with an additional RCM notation, as
appropriate, and this will be entered in the Record.
Where Owner elects to apply RCM to an operational subsystem of the rig, specific RCM notation will
indicate the scope of ABS approved RCM. Such typical RCM notations are, but not limited to, RCM
(AMS), RCM (CRC), RCM (DPS).
Note:
System specific RCM additional notations are recorded similar to how other class additional notations such as “CRC”, etc.,
are recorded by ABS. However, they will not be part of the class designation indicated on the class certificate of the vessel.
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Part 7 Surveys
Chapter 2 Surveys After Construction
Appendix 5 Reliability Centered Maintenance (RCM) 7-2-A5
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