Service Manual

North American Market SUPER DC INVERTER SERIES
Service Manual 2012 LISAS-B-1211
Contents
Contents
Part 1 General Information .................................................................................................... 1 Part 2 Indoor Units ................................................................................................................. 6 Part 3 Outdoor Units............................................................................................................. 58 Part 4 Installation.................................................................................................................. 68 Part 5 Electrical Control System ....................................................................................... 101
The specifications, designs, and information in this book are subject to change without notice for product improvement.
Contents
General Information
Part 1 General Information

1. Model Lists ................................................................................................. 2 2. External Appearance ................................................................................. 3
2.1 Indoor Units ............................................................................................................ 3 2.2 Outdoor Units ......................................................................................................... 3
3. Nomenclature ............................................................................................. 4 4. Features ...................................................................................................... 5
General Information
Model Lists
1. Model Lists
1.1 Indoor Units
R410A (capacity multiplied by 1000Btu/h)
Type 4-way cassette Duct Ceiling-floor Console Function Cooling and heating Cooling and heating Cooling and heating Cooling and heating 12 18 24
1.2 Outdoor Units

Universal Outdoor unit Model Compressor type Rotary Compressor Brand GMCC Matched indoor units MUBU-12HRFN1-M MCA2U-12HRFN1-M MFAU-12HRFN1-M MTBU-12HRDN1-M MUBU-18HRFN1-M MCA2U-18HRFN1-M MTBU-18HRDN1-M MUE-24HRFN1-M MCD-24HRFN1-M MTB-24HRFN1-M
MOC-12HFN1-MS0W
MOF-18HFN1-MS0W MOU-24HFN1-M
Rotary Rotary
GMCC GMCC
General Information
External Appearance
2. External Appearance
2.1 Indoor Units
4-way cassette (12K, 18K) 4-way cassette (24K)
Duct
Ceiling-Floor (12K, 18K)
Ceiling-Floor (24K)
Console
2.2 Outdoor Units
Single fan outdoor unit

General Information 3
Nomenclature
3. Nomenclature
3.1 Indoor Unit
M U B T- 36 H R D N1- Q RC4
Energy Efficiency Code Power Supply Q 220~240V,1N, 50Hz R 380~420V, 3N, 50Hz N 220~230V, 1N, 60Hz D 220V~, 3N, 60Hz C 380~420V,3N,60Hz Refrigerant N1 R410A -- R22 D DC Inverter F Full DC -- On-Off
Control Mode W Wired Control M Mechanical Control
E Electric Control R Remote Control
Function Code C Cooling Only H Cooling & Heating A Cooling & Heating+PTC Capacity (1000Btu/h) T Tropical Condition -- T1 Condition Designed Time A Time A Designed C Time C Designed
B Time B Designed D Time D Designed
Product Category C Cassette Type V AHU Type T Duct Type F Console Type U Ceiling & Floor Type H High Static Pressure Duct Type Midea
3.2 Outdoor Unit
M O U T- 36 H D N1- R RC4
Energy Efficiency Code Power Supply Q 220~240V,1N, 50HZ R 380~420V, 3N, 50Hz N 220~230V, 1N, 60Hz D 220V~, 3N, 60Hz C 380~420v,3N,60HZ Refrigerant N1 R410A -- R22 D DC Inverter F Full DC -- On-Off
Function Code C Cooling Only H Cooling & Heating A Cooling & Heating+PTC Capacity (1000Btu/h) T Tropical Condition -- T1 Condition U Side Discharge Outdoor Unit V Top Discharge Outdoor Unit S Centrifugal Fan Outdoor Unit O Outdoor unit Midea
General Information
Features
4. Features
4.1. Low ambient kit is standard for outdoor units 4.2. Network control function is standard for the indoor units. 4.3. Standard auto restart function and follow me function. 4.4. Slim cassette with standard remote controller, wire controller and CCM for optional. Med Duct and HESP duct with standard wired controller, remote controller and CCM for optional. 4.5. Standard anti-cold air function. 4.6. Standard auto defrosting function. 4.7. Standard self-diagnose function. 4.8. Standard timer function and sleep mode function controlled by controller.
General Information
Indoor Units
Part 2 Indoor Units

4-way Cassette Type .........................................................7 Duct Type .........................................................................21 Ceiling & Floor Type .......................................................35 Console Type ...................................................................47
Indoor Units
4-way Cassette Type
4-way Cassette Type

1. Features (12K, 18K) .................................................8 2. Features (24K) ..........................................................9 3. Dimensions.............................................................13 4. Service Space .........................................................15 5. Wiring Diagrams ....................................................16 6. Electric Characteristics .........................................17 7. Sound Levels..........................................................17 8. Accessories ............................................................18 9. The Specification of Power ...................................19 10. Field Wiring ..........................................................20
Indoor Units
Features (12K, 18K)
1. Features (12K, 18K)

1.1 New panel
360surrounding air outlet design, affords comfortable feeling
1.2 Compact design

The body size is 570260570mm, its just smaller than the ceiling board, so its very easy for installation and will not damage the decoration. The panel size is 64750647mm. The hooks are designed in the four corners of the body, which can save installation space.
1.3 Electric control box built-in design

The E-box is simply and safely built inside the indoor unit. Its convenient for installation and maintenance. Can check the control part easily, you only need to open the air return grille.
1.4 Air passage function

Reserves the space for air outlet from the side of indoor unit; Its availed to connect air duct from the two sides to the nearby small rooms.
Indoor Units
Features (24K)
2. Features (24K)
2.1 Overview
Compact design, super slim body size, less space requiring in installation Each louver can be separately controlled, more comfort air blowing is possible. Auto-lifting panel design, more convenient to clean and maintain the filter.(optional)
Old Cassette Dimension 18K-24K 30K 36K-48K 840*230*840 840*300*840 840*300*840
New slim cassette 18K-24K 840*205*840 30K 840*205*840 36K-48K 840*245*840
Volume change 13.3% 47.7% 22.4%
2.2 Fresh air intake function

Fresh air fulfills air quality more healthy and comfortable. Ventilation motor is optional to increase the effect of fresh air.
Indoor Units
Features (24K)
New air-intake
2.3 Optional ionizer generator

Ionizer generator is optional to get refreshing air to your room.
Ionizer generator connector
Ventilation motor connector
Ionizer can be switched on or off by remote controller. When pressing the Clean Air button on the remote controller, Ionizer will work and the indicator light on display board will shine.
10
Indoor Units
Features (24K)
2.4 External air duct design

Reserve external air duct, more flexible for the air supply.
2.5 Built-in draining pump

Due to the improvement of structure, more convenient to repair or replace the draining pump.
Draining Pump Built-in draining pump to make sure condensed water drain out reliably.
Indoor Units
11
Features (24K)
2.6 Terminals for alarm lamp and long-distance on-off controller connection are standard
Reserve terminals for the connection of alarm lamp and long-distance on-off controller, more human control.
Alarm lamp Long-distance on-off controller
2.7 Optional touch screen wired controller

Touch screen wired controller is optional, with error code indication function. Better man-machine conversation interface. Undated structure design, 4-way wire layout design, no raised part at backside, more convenient to place the wires and install the device.
2.8 Twins Combination

The units can be installed as Twin systems: one outdoor unit can connect with two indoor units. The indoor units can be combined in any of the different available ratings.
12
Indoor Units
Dimensions
3. Dimensions
12K, 18K
Indoor Units
13
Dimensions
24K
Model 24K
A 205
H >235
14
Indoor Units
Service Space
4. Service Space
Indoor Units
15
Wiring Diagrams
5. Wiring Diagrams
MCA2U-12HRFN1-M MCA2U-18HRFN1-M
MCD-24HRFN1-M
16
Indoor Units
Electric Characteristics
6. Electric Characteristics
Model MCA2U-12HRFN1-M MCA2U-18HRFN1-M MCD-24HRFN1-M Hz 60 60 60 Indoor Unit Voltage Min 220-240 198 220-240 198 220-240 198 Max 254 254 254
7. Sound Levels
1.4m
Microphone
Model
Noise level dB(A) H 42 42 48 M 41 41 44 L 38 38 40
MCA2U-12HRFN1-M MCA2U-18HRFN1-M MCD-24HRFN1-M
Indoor Units
17
Accessories
8. Accessories
Name 1. Expansible hook Installation fittings 2. Installation hook 3. Installation paper board 4. Out-let pipe sheath 5. Out-let pipe clasp 6. Tightening band 7. Drain joint Shape Quantity 4 4 1 1 1 20 1
Drainpipe Fittings
8. Remote controller Remote controller & Its holder
9. Remote controller holder 10. Mounting screw(ST2.910-C-H) 11. Alkaline dry batteries (AM4) 12. Owner's manual
1 2 2 1 1
Others 13. Installation manual
18
Indoor Units
The Specification of Power
9. The Specification of Power

Type Power Phase Frequency Voltage Circuit Breaker/ Fuse (A) and 12000-18000Btu/h 1-phase 220-240V, 50Hz 40/30 2.0 32.0 41.5 24000Btu/h 1-phase 220-240V, 50Hz 40/30 4.0 34.0 31.5 30.5
Indoor Unit Power Wiring (mm2) Ground Wiring Outdoor Unit Power Wiring Strong Electric Signal Weak Electric Signal
Indoor/Outdoor Wiring
Connecting
Indoor Units
19
Field Wiring
10. Field Wiring

MCA2U-12HRFN1-MMCA2U-18HRFN1-M
MCD-24HRFN1-M
20
Indoor Units
Duct Type
Duct Type
1. Features ..................................................................22 2. Dimensions.............................................................25 3. Service Space .........................................................26 4. Wiring Diagrams ....................................................27 5. Static Pressure .......................................................29 6. Electric Characteristics .........................................30 7. Sound Level............................................................31 8. Accessories ............................................................32 9. The Specification of Power ...................................33 10. Field Wiring ..........................................................34
Indoor Units
21
Features
1. Features
1.1 Installation accessories: (Optional)
Front Board, Canvas Air Passage, Filter, Panel, for easy installation
Panel
1.2 Easy Installation: Two air inlet styles (Bottom side or Rear side)
Air inlet from rear is standard for all capacity; air inlet from bottom is optional. The size of air inlet frame from rear and bottom is same, its very easy to move the cover from bottom to rear side, or from rear to the bottom, in order to matching the installation condition.
Air intake from rear (Standard)
Air intake from bottom (Optional)
1.3 Fresh air intake function

Install one duct from the reserved fresh-air intake to outdoor. Continually inhale the fresh air to improve the quality of the indoor air, fulfills air quality more healthy and comfortable.
1.4 Easy maintenance

Clean the filter (Optional, standard product without filter) It is easy to draw out the filter from the indoor unit for cleaning, even the filter is installed in rear side or bottom side.
22
Indoor Units
Features
Replace the motor or centrifugal fan Remove the ventilated panel firstly. Remove a half of blower housing and take out the motor with centrifugal fan. Directly remove two bolts, and then replace the motor or centrifugal fan easily.
Motor
Blower Housing Ventilated Panel
1.5 Reserved remote on-off and central control ports

Reserved remote on-off ports and central control ports, can connect the cable of an on-off controller or a central controller to realize remote on-off control function or group control function.
Remote on-off ports
Central control ports
1.6 Built-in drain pump (Optional):

Built-in drain pump can lift the water to 750mm upmost. Its convenient to install drainage piping under most space condition.
Indoor Units
23
Features
1.7 Built-in display board

The standard indoor unit can be controlled by wired controller. There is a display board with a receiver in the E-box. Move out the display, and fix it in other place, even in the distance of 10m. The unit will realized remoter control. The wired controller and the display board can display the error code or production code when the chips detect some failure. Wired Controller (Standard) Remote Controller (Optional)
Display
1.8 Twins Combination

The units can be installed as Twin systems: one outdoor unit can connect with two indoor units. The indoor units can be combined in any of the different available ratings.
24
750mm upmost
Indoor Units
Dimensions
2. Dimensions
H G
F A
D C
Capacity (KBtu) 12 18/24
Outline dimension(mm) A 700 920 B 210 270 C 635 635 D 570 570
Air outlet opening size E 65 65 F 493 713 G 35 35 H 119 179
Air return opening size I 595 815 J 200 260 K 80 20
Size of outline dimension mounted plug L M 740 350 960 350
Indoor Units
25
Service Space
3. Service Space
Ensure enough space required for installation and maintenance.
All the indoor units reserve the hole to joint the fresh air pipe. The hole size as following:
26
Indoor Units
Wiring Diagrams
4. Wiring Diagrams
MTBU-12HRDN1-M MTBU-18HRDN1-M
Indoor Units
27
Wiring Diagrams
MTB-24HRFN1-M
28
Indoor Units
Static Pressure
5. Static Pressure
12,000Btu/h
Pa 90 80 External static pressure (Pa)
18,000Btu/h
Pa 90 80 External static pressure (Pa) 70 60 50 40 30 20 10 Low speed Mid speed Super high speed
70 60 50 40 30 20 10 0 300 400 500 600 700 Air volume(m3 /h) 800 900
High speed
Super high speed High speed Mid speed Low speed
200 300 400 500 600 700 800 900 1000 1100 1200 Air volume(m3/h)
24,000Btu/h
Pa 90 80 External static pressure (Pa) 70 60 50 40 30 20 10 Super high speed
High speed Mid speed Low speed
700
800
900 1000 1100 1200 1300 1400 1500 Air volume(m3/h)
Indoor Units
29
Model MTBU-12HRDN1-M MTBU-18HRDN1-M MTB-24HRFN1-M Indoor Unit Hz 60 60 60 Voltage 220-240 220-240 220-240 Min. 198 198 198 Max. 254 254 254
30
Indoor Units
Sound Level
7. Sound Level
Concealed Duct Type
Discharge Suction
Duct
Duct
1.4m
Microphone
Model MTBU-12HRDN1-M MTBU-18HRDN1-M MTB-24HRFN1-M
Indoor Units
31
Accessories
8. Accessories
Name Soundproof / insulation sheath Tubing & Fittings Binding tape Seal sponge Drain joint Drainpipe Fittings (for cooling & heating) Seal ring Wired controller Owners manual Others Installation manual 1 1 1 1 1 1 1 Shape Quantity 2
Wired controller & Its Frame
EMS & Its fitting
Magnetic ring (twist the electric wires L and N around it to five circles)
32
Indoor Units
The Specification of Power

Type Power Phase Frequency Voltage Circuit Breaker/ Fuse (A)
2
12000-18000Btu/h 1-phase and 220-240V, 50Hz 40/30 2.0 32.0 41.5
24000Btu/h 1-phase 220-240V, 50Hz 40/30 3.5 33.5 31.5 3-core shield wire 30.5
Indoor Unit Power Wiring (mm ) Ground Wiring Outdoor Unit Power Wiring Strong Electric Signal Weak Electric Signal
Connecting
Indoor Units
33
Field Wiring
10. Field Wiring

MTBU-12HRDN1-MMTBU-18HRDN1-M
MTB-24HRFN1-M
34
Indoor Units
Ceiling & Floor Type
Ceiling & Floor Type

1. Features .......................................................................36 2. Dimensions ..................................................................39 3. Service Space ..............................................................41 4. Wiring Diagrams .........................................................42 5. Electric Characteristics ..............................................44 6. Sound Levels ...............................................................44 7. Accessories .................................................................45 8. The Specification of Power ........................................45 9. Field Wiring..................................................................46
Indoor Units
35
Features
1. Features
12K, 18K 1.1 Two-way installation
The rounded design of the ceiling and floor type air conditioner allows either ceiling or floor-level installation. Ceiling installation saves room space, while floor installation helps prevent the loss of warm air.
1.2 Brief design

Brief design that is suitable for any interior will not only give you cooling and heating performance but also upgrade your lifestyle.
1.3 3D airflow
Vertical air flow and horizontal airflow can be adjusted by remote controller, the cooperation of the two airflow ways help to spread air comfortably throughout even a large room. With these functions, the whole room can be evenly air-conditioned for both floor-level and ceiling installation.
36
Indoor Units
Features
1.4 Optional drainage pipe connection

Both right side and left side drainage holes are available to avoid the space limitation for drainage pipe installation. Make you more convenient during installation.
1.5 Five panels for optional
Standard Panel
A Panel
B Panel (LED display)
C Panel (LED display)
D Panel
1.6 Convenience operating and easy maintenance

Remote controller as standard, wired controller for optional. The filter without screw fixed, can be took out easily.
1.7 Easy installation, save working time

The pipes can be connected from bottom, back and right side, makes the installation more easily. The wiring works can be finished before installation.
1.8 Outside water pump for optional when ceiling installation.
Indoor Units
37
Features
24K
1.1. New design, more modern and elegant appearance.
1.2. New foam drain pan with plastic-spraying inner surface
1.3. Easy operation. 1.4. Remote control and optional wired control method.
38
Indoor Units
Dimensions
2. Dimensions
12K, 18K
a. Wall mounting installation
b. Ceiling installation
>20mm
Capacity (Btu/h) 12000, 18000
A 990
B 660
C 203
D 505
E 506
F 907
G 200
Indoor Units
39
Dimensions
24K
Capacity (Btu/h) 24K
A 1068
B 675
C 235
D 983
E 220
40
Indoor Units
Service Space
3. Service Space
C 35mm 35mm 35mm 1000mm
Indoor Units
41
Wiring Diagrams
4. Wiring Diagrams
MUBU-12HRFN1-M MUBU-18HRFN1-M
42
Indoor Units
Wiring Diagrams
MUE-24HRFN1-M
Indoor Units
43
Model Indoor Units Hz 60 60 60 Voltage 220-240V 220-240V 220-240V Min. 197V 197V 197V Max. 254V 254V 254V
MUBU-12HRFN1-M MUBU-18HRFN1-M MUE-24HRFN1-M
6. Sound Levels
1m
Microphone
1m Air outlet side 1m Microphone
1.5m
Ceiling
Model
Floor
MUBU-12HRFN1-M MUBU-18HRFN1-M MUE-24HRFN1-M
44
Indoor Units
Accessories
7. Accessories
1. Remote controller 1
Remote controller & Its holder
2. Remote controller holder 3. Mounting screw (ST2.910-C-H) 4. Alkaline dry batteries (AM4) 5. Owner's manual
1 2 2 1 1 1
Others
6. Installation manual 7. Remote controller manual

Type Power Phase Frequency Voltage Circuit Breaker/ Fuse (A) and 12000-18000Btu/h 1-phase 220-240V, 50Hz 40/30 2.0 32.0 41.5 24000Btu/h 1-phase 220-240V, 50Hz 40/30 4.0 34.0 31.5 30.5
Connecting
Indoor Units
45
Features
9. Field Wiring
MUBU-12HRFN1-MMUBU-18HRFN1-M
MUE-24HRFN1-M
46
Indoor Units
Console Type
Console Type
1. Features ..................................................................49 2. Dimensions.............................................................51 3. Service Space .........................................................52 4. Wiring Diagrams ....................................................53 5. Electric Characteristics .........................................54 6. Sound Levels..........................................................55 7. Accessories ............................................................56 8. The Specification of Power ...................................56 9. Field Wiring ............................................................57
Console Type
47
Features
1. Features
1.1. Modern and elegant appearance The simple and stylish designs can nicely harmonies with your living space.
1.2. Four panels optional
1.3. Two air-outlet ways Cooling mode
Quick Cooling
To maintain room temp
Air outlet from top and bottom to make quick cooling ------When the A/C is just switched on, or room temp. is still high, cold air will be blown out from top and bottom air outlet to cool down the room quickly Air outlet from top to maintain room temp. ----When the room has been cooled down, or the A/C has been opened over 1 hour, cold air only from the top outlet to keep constant room temp Heating mode Anti-cold air ------When the AC is just turn on, temperature of evaporator is very low, in this case, in order to prevent cold air direct blowing, only the upper louver is opened in a high position, the lower louver closed.
Console Type 49
Features
1.4. Four air inlets
1.5. Low noise DC indoor fan motor, which has five speeds. Low noise and energy saving.
Advanced centrifugal fan technology makes a fast airflow and reduces the indoor noise lower to 28dB.
1.6. Golden fin is optional. 1.7. Active carbon filter is standard
50
Indoor Units
Dimensions
2. Dimensions
MFAU-12HRFN1-M
Indoor Units
51
Service Space
3. Service Space
52
Part 3
Wiring Diagrams
4. Wiring Diagrams
MFAU-12HRFN1-M
Indoor Units
53
Model MFAU-12HRFN1-M Hz 60 Indoor Unit Voltage Min 220~240V 198V Max 254V
54
Part 3
Sound Levels
6. Sound Levels
1m
Microphone
1.5m
Model MFAU-12HRFN1-M
Highest 38
Higher 35
Noise level dB(A) H 33
M 31
L 28
Indoor Units
55
Accessories
7. Accessories
Name Installation fittings Hook Remote controller Shape Quantity 2 1
Remote controller & Its Frame
Frame Mounting screw(ST2.910-C-H) Alkaline dry batteries (AM4) Installation manual Owner's manual / /
1 2 2 1 1
Others

Type Power Phase Frequency Voltage Circuit Breaker/ Fuse (A) and 12000Btu/h 1-phase 220-240V, 50Hz 40/30 2.0 32.0 41.5
Connecting
56
Part 3
Field Wiring
9. Field Wiring
MFAU-12HRFN1-M
Indoor Units
57
Outdoor Units
Part 3 Outdoor Units

1. Dimensions ................................................................. 59 2. Service Space ............................................................. 60 3. Piping Diagrams ......................................................... 61 4. Wiring Diagrams......................................................... 62 5. Electric Characteristics ............................................. 65 6. Operation Limits ......................................................... 66 7. Sound Levels .............................................................. 67
58
Outdoor Units
Dimensions
1. Dimensions
Model
Unitmm A B C D E F H
MOC-12HFN1-MS0W MOF-18HFN1-MS0W MOU-24HFN1-M
760 845 895
530 560 590
290 335 333
315 360 355
268.5 313 302
275 324 313
590 700 862
Part 3
59
Service Space
2. Service Space
(Wall or obstacle)
Air inlet More than 30cm Air inlet Air outlet
More than 30cm Maintain channel More than 60cm More than 200cm
More than 60cm
60
Part 3
Piping Diagrams
3. Piping Diagrams
MOC-12HFN1-MS0W MOF-18HFN1-MS0W
OUTDOOR INDOOR
LIQUID SIDE
CHECK VALVE (Heating Model only)
2-WAY VALVE CAPILIARY TUBE
T3 Condenser temp. sensor
HEAT EXCHANGE (EVAPORATOR)
T1 Room temp. sensor
T4 Ambient temp. sensor
HEAT EXCHANGE (CONDENSER)
T2 Evaporator temp. sensor GAS SIDE 4-WAY VALVE Accumulator
3-WAY VALVE
Compressor
T5 Discharge temp. sensor
COOLING HEATING
MOU-24HFN1-M
INDOOR OUTDOOR
Electronic expansion valve
LIQUID SIDE
CAPILIARY TUBE
2-WAY VALVE
T3 Condenser temp. sensor
HEAT EXCHANGE (EVAPORATOR)
T1 Room temp. sensor
T4 Ambient temp. sensor
HEAT EXCHANGE (CONDENSER)
T2 Evaporator temp. sensor GAS SIDE 4-WAY VALVE Accumulator Low pressure switch
3-WAY VALVE
High pressure switch T5 Discharge temp. sensor Compressor COOLING HEATING
Part 3
61
Wiring Diagrams
4. Wiring Diagrams
MOC-12HFN1-MS0W
62
Part 3
Wiring Diagrams
MOF-18HFN1-MS0W
Part 3
63
Wiring Diagrams
MOU-24HFN1-M
64
Part 3
Model Hz Outdoor Unit Voltage 220-240V 220-240V 220-240V Min. 198V 198V 198V Max. 254V 254V 254V Power Supply MFA 30 30 30

Note: MFA: Max. Fuse Amps. (A)
60 60 60
Part 3
65
Operation Limits
6. Operation Limits
Temperature Mode Room temperature Cooling operation 17 Heating operation 30
Outdoor temperature
-1550
-1524
CAUTION: 1. If the air conditioner is used beyond the above conditions, certain safety protection features may come into operation and cause the unit to operate abnormally. 2. The room relative humidity should be less than 80%. If the air conditioner operates beyond this figure, the surface of the air conditioner may attract condensation. Please set the vertical air flow louver to its maximum angle (vertically to the floor), and set HIGH fan mode. 3. The optimum performance will be achieved during this operating temperature zone.
66
Part 3
Sound Levels
7. Sound Levels
Outdoor Unit
Microphone
1.0m
Note: H= 0.5 height of outdoor unit
Model Noise Level dB(A) 48 51 54
Part 3
67
Installation
Part 4 Installation
1. Installation Procedure ..................................................... 69 2. Location selection ........................................................... 70 3. Indoor unit installation .................................................... 71 4. Outdoor unit installation (Side Discharge Unit) ............ 88 5. Refrigerant pipe installation ........................................... 89 6. Drainage pipe installation ............................................... 92 7. Vacuum Drying and Leakage Checking ........................ 96 8. Additional refrigerant charge ......................................... 97 9. Engineering of insulation ............................................... 98 10. Engineering of electrical wiring ..................................... 99 11. Test operation ................................................................ 100
68
Installation
Installation Procedure
1. Installation Procedure
Indoor unit installation location selection Outdoor unit installation location selection
Indoor unit installation
Outdoor unit installation
Refrigerant pipe installation and insulation
Refrigerant pipe installation and insulation
Drainage pipe installation and insulation
Drainage pipe installation and insulation
Vacuum drying and leakage checking
Additional refrigerant charge
Insulation the joint part of refrigerant pipe
Wiring connection and electric safety checking
Test operation
Installation
69
Location selection
2. Location selection
2.1 Indoor unit location selection
The place shall easily support the indoor units weight. The place can ensure the indoor unit installation and inspection. The place can ensure the indoor unit horizontally installed. The place shall allow easy water drainage. The place shall easily connect with the outdoor unit. The place where air circulation in the room should be good. There should not be any heat source or steam near the unit. There should not be any oil gas near the unit There should not be any corrosive gas near the unit There should not be any salty air neat the unit There should not be strong electromagnetic wave near the unit There should not be inflammable materials or gas near the unit There should not be strong voltage vibration.
2.2 Outdoor unit location selection

The place shall easily support the outdoor units weight. Locate the outdoor unit as close to indoor unit as possible The piping length and height drop can not exceed the allowable value. The place where the noise, vibration and outlet air do not disturb the neighbors. There is enough room for installation and maintenance. The air outlet and the air inlet are not impeded, and not face the strong wind. It is easy to install the connecting pipes and cables. There is no danger of fire due to leakage of inflammable gas. It should be a dry and well ventilation place The support should be flat and horizontal Do not install the outdoor unit in a dirty or severely polluted place, so as to avoid blockage of the heat exchanger in the outdoor unit. If is built over the unit to prevent direct sunlight, rain exposure, direct strong wend, snow and other scraps accumulation, make sure that heat radiation from the condenser is not restricted.
More than 30cm
More than 30cm

Fe n obs ce o tac r les
More than 60cm (Service space
More than 60cm More than 70cm
70
Installation
3. Indoor unit installation

3.1 Compact cassette indoor unit installation
3.1.1 Service space for indoor unit
3.1.2 Bolt pitch
3.1.3 Install the pendant bolt Select the position of installation hooks according to the hook holes positions showed in upper picture. Drill four holes of 12mm, 45~50mm deep at the selected positions on the ceiling. Then embed the expansible hooks (fittings).
Installation
71
Face the concave side of the installation hooks toward the expansible hooks. Determine the length of the installation hooks from the height of ceiling, then cut off the unnecessary part. If the ceiling is extremely high, please determine the length of the installation hook depending on the real situation. 3.1.4 Install the main body Make the 4 suspender through the 4 hanger of the main body to suspend it. Adjust the hexangular nuts on the four installation hooks evenly, to ensure the balance of the body. Use a leveling instrument to make sure the levelness of the main body is within 1.
Adjust the position to ensure the gaps between the body and the four sides of ceiling are even. The body's lower part should sink into the ceiling for 10~12 mm. In general, L is half of the screw length of the installation hook.
Locate the air conditioner firmly by wrenching the nuts after having adjusted the body's position well.
72
Installation
3.1.5 Install the panel Remove the grille
Hang the panel to the hooks on the mainbody.
Tighten the screws under the panel hooks till the panel closely stick on the ceiling to avoid condensate water.
Hang the air-in grill to the panel, then connect the lead terminator of the swing motor and that of the control box with corresponding terminators on the body respectively. Note: The panel shall be installed after the wiring connected.
Installation 73
3.2 Super slim cassette indoor unit installation

Model 24-30 36-48 3.2.2 Bolt pitch
A 205 245
H >235 >275
R410A and R22 R410A and R22
Remark Cooling / Cooling & Heating Cooling / Cooling & Heating
74 Installation
3.2.4 Install the main body Make the 4 suspender through the 4 hanger of the main body to suspend it. Adjust the hexangular nuts on the four installation hooks evenly, to ensure the balance of the body. Use a leveling instrument to make sure the levelness of the main body is within 1.
Adjust the position to ensure the gaps between the body and the four sides of ceiling are even. The body's lower part should sink into the ceiling for 10~12 mm. In general, L is half of the screw length of the installation hook.
Locate the air conditioner firmly by wrenching the nuts after having adjusted the body's position well.
3.2.5 Install the panel Remove the grille

Installation 75
Remove the 4 corner covers.
Hang the panel to the hooks on the mainbody. If the panel is with auto-lift grille, please watch the ropes lifing the grille, DO NOT make the ropes enwinded or blocked.
Tighten the screws under the panel hooks till the panel closely stick on the ceiling to avoid condensate water.
76 Installation
Hang the air-in grill to the panel, then connect the lead terminator of the swing motor and that of the control box with corresponding terminators on the body respectively. Install the 4 corner covers back.
Note: The panel shall be installed after the wiring connected.
Installation
77
3.3 A5 duct indoor unit installation

3.3.2 Bolt pitch
Capacity(KBtu) 24 30/36 48/60
Size of outline dimension mounted plug L 960 1180 1240 M 350 490 500
78
Installation
3.3.4 Install the main body Make the 4 suspender through the 4 hanger of the main body to suspend it. Adjust the hexangular nuts on the four installation hooks evenly, to ensure the balance of the body. Use a leveling instrument to make sure the levelness of the main body is within 1.
3.3.5 Install the air filter Insert the air filter through the filter slot and fix it with 2 screws.
3.3.6 Install the air duct Please design the air duct as below recommended picture
Installation
79
3.3.7 Change the air inlet direction Take off ventilation panel and flange, cut off the staples at side rail.
Stick the attached seal sponge as per the indicating place in the following fig, and then change the mounting positions of air return panel and air return flange .
When install the filter mesh, please plug it into flange inclined from air return opening, and then push up.
The installation has finish, upon filter mesh which fixing blocks have been insert to the flange positional holes.
80
Installation
3.4 Ceiling & floor indoor unit installation (24K) 3.4.1 Service space for indoor unit
3.4.2 Bolt pitch Ceiling installation
Capacity (Btu/h) 18K, 24K 36K 48K, 60K
D 983 1200 1565
E 220 220 220
Wall-mounted installation
Installation
81
3.4.3 Install the pendant bolt Ceiling installation Select the position of installation hooks according to the hook holes positions showed in upper picture. Drill four holes of 12mm, 45~50mm deep at the selected positions on the ceiling. Then embed the expansible hooks (fittings).
Wall-mounted installation Install the tapping screws onto the wall.(Refer to picture below)
3.4.4 Install the main body Ceiling installation (The only installation method for the unit with drain pump) Remove the side board and the grille.
Locate the hanging arm on the hanging screw bolt. Prepare the mounting bolts on the unit.
82 Installation
Put the side panels and grilles back.
Wall-mounted installation Hang the indoor unit by insert the tapping screws into the hanging arms on the main unit. (The bottom of body can touch with floor or suspended, but the body must install vertically.)
Installation
83
3.5 Ceiling & floor indoor unit installation (12K, 18K) 3.5.1 Service space for indoor unit
3.5.2 Bolt pitch Ceiling installation
Floor standing installation
84
Installation
3.5.3 Install the pendant bolt Ceiling installation Select the position of installation hooks according to the hook holes positions showed in upper picture. Drill four holes of 12mm, 45~50mm deep at the selected positions on the ceiling. Then embed the expansible hooks (fittings).
Floor standing installation Fix the hook with tapping screw onto the wall.(Refer to picture below)
3.5.4 Install the main body Ceiling installation (The only installation method for the unit with drain pump) Remove the side board and the grille. (For models 48 and 60, do not remove the grille.)
Locate the hanging arm on the hanging screw bolt. (for some of the models 60, do not do this). Prepare the mounting bolts on the unit.
Installation
85
Hang the unit on the hanging arm by sliding backward. Securely tighten the mounting bolts on both sides. (some of the models 60 do not do this)
For some of the models 60 please securely tighten the mounting bolts on both sides.
Then install the side panels and grilles back to the main unit. Floor standing installation Hang the indoor unit on the hook. (The bottom of body can touch with floor or suspended, but the body must install vertically.)
86
Installation
3.6 Console indoor unit installation

3.6.2 Install the main body Fix the hook with tapping screw onto the wall
Hang the indoor unit on the hook. (The bottom of body can touch with floor or suspended, but the body must install vertically.)
Installation
87
Outdoor unit installation (Side Discharge Unit)
4.1 Service space for outdoor unit
4.2 Bolt pitch
Model 12K 18K 24K
B 530 560 590
C 290 335 333
D 315 360 355
4.3 Install the Unit

Since the gravity center of the unit is not at its physical center, so please be careful when lifting it with a sling. Never hold the inlet of the outdoor unit to prevent it from deforming. Do not touch the fan with hands or other objects. Do not lean it more than 45, and do not lay it sidelong. Make concrete foundation according to the specifications of the outdoor units. Fasten the feet of this unit with bolts firmly to prevent it from collapsing in case of earthquake or strong wind.
88
Installation
Refrigerant pipe installation
5 Refrigerant pipe installation

5.1 Maximum pipe length and height drop
Considering the allowable pipe length and height drop to decide the installation position. Make sure the distance and height drop between indoor and outdoor unit not exceeded the date in the following table.
Model 12,000Btu/h 18,000Btu/h-24,000Btu/h Max. Length 20m 25m Max. Elevation 8m 10m
5.2 The procedure of connecting pipes

5.2.1 Choose the pipe size according to the specification table. 5.2.2 Confirm the cross way of the pipes. 5.2.3 Measure the necessary pipe length. 5.2.4 Cut the selected pipe with pipe cutter Make the section flat and smooth.
5.2.5 Insulate the copper pipe Before test operation, the joint parts should not be heat insulated. 5.2.6 Flare the pipe Insert a flare nut into the pipe before flaring the pipe According to the following table to flare the pipe
Flare dimension A (mm) Pipe diameter Min 1/4" (6.35) 8.3 Max 8.7
+ 90 -4
90
Lean
Crude
Burr
Flare shape
45
3/8" (9.52)
12.0
12.4
1/2" (12.7)
15.4
15.8
R0.4~0.8
5/8" (15.9)
18.6
19.1
3/4" (19)
22.9
23.3
After flared the pipe, the opening part must be seal by end cover or adhesive tape to avoid duct or exogenous impurity come into the pipe. 5.2.7 Drill holes if the pipes need to pass the wall. 5.2.8 According to the field condition to bend the pipes so that it can pass the wall smoothly. 5.2.9 Bind and wrap the wire together with the insulated pipe if necessary. 5.2.10 Set the wall conduit 5.2.11 Set the supporter for the pipe.
Installation 89
5.2.12 Locate the pipe and fix it by supporter For horizontal refrigerant pipe, the distance between supporters should not be exceed 1m. For vertical refrigerant pipe, the distance between supporters should not be exceed 1.5m. 5.2.13 Connect the pipe to indoor unit and outdoor unit by using two spanners. Be sure to use two spanners and proper torque to fasten the nut, too large torque will damage the bellmouthing, and too small torque may cause leakage. Refer the following table for different pipe connection.
Torque Pipe Diameter (kgf.cm) 1/4" (6.35) 3/8" (9.52) 1/2" (12.7) 5/8" (15.9) 3/4" (19) 144~176 333~407 504~616 630~770 990~1210 (N.cm) 1420~1720 3270~3990 4950~6030 6180~7540 9270~11860 Sketch map
5.3 For Units with Twins Function

5.3.1 Length and drop height permitted of the refrigerant piping Note: Reduced length of the branching tube is the 0.5m of the equivalent length of the pipe.
Note: All used branch pipe must be produced by Midea, otherwise it causes malfunction. The indoor units should be installed equivalently at the both side of the U type branch pipe. Permitted Value 18K+18K 30m 24K+24K 50m 30K+30K 50m 15m 10m 20m 0.5m Piping L+L1+L2 L1, L2 L1-L2 H1 H2
Pipe Length
90
Total pipe length (Actual) Max. branch pipe length Max. branch pipe length difference Max. height difference between indoor unit and outdoor unit Max. height difference between indoor units
Drop Height
Installation
5.3.2 Size of joint pipes for indoor unit (R410a)
5.3.3 Size of joint pipes for outdoor unit (R410a)
5.3.4 The branching pipe must be installed horizontally, error angle of it should not large than 10. Otherwise, malfunction will be caused.
Installation
91
Drainage pipe installation
6 Drainage pipe installation

Install the drainage pipe as shown below and take measures against condensation. Improperly installation could lead to leakage and eventually wet furniture and belongings.
6.1 Installation principle

Ensure at least 1/100 slope of the drainage pipe Adopt suitable pipe diameter Adopt nearby condensate water discharge
6.2 Key points of drainage water pipe installation

6.2.1 Considering the pipeline route and elevation Before installing condensate water pipeline, determine its route and elevation to avoid intersection with other pipelines and ensure slope is straight. 6.2.2 Drainage pipe selection The drainage pipe diameter shall not small than the drain hose of indoor unit According to the water flowrate and drainage pipe slope to choose the suitable pipe, the water flowrate is decided by the capacity of indoor unit. Relationship between water flowrate and capacity of indoor unit
Capacity (x1000Btu) 12 18 24 30 36 42 48 60 Water flowrate (l/h) 2.4 4 6 7 8 10 12 14
According to the above table to calculate the total water flowrate for the confluence pipe selection. For horizontal drainage pipe (The following table is for reference)
PVC pipe PVC25 PVC32 PVC40 PVC50 PVC63 Reference value of inner diameter of pipe (mm) 20 25 31 40 51 Allowable maximum water flowrate (l/h) Slope 1/50 39 70 125 247 473 Slope 1/100 27 50 88 175 334 Could be used for confluence pipe Remark For branch pipe
Attention: Adopt PVC40 or bigger pipe to be the main pipe. For Vertical drainage pipe (The following table is for reference)
PVC pipe PVC25 PVC32 PVC40 PVC50 PVC63 PVC75 PVC90 Reference value of inner diameter of pipe (mm) 20 25 31 40 51 67 77 Allowable maximum water flowrate (l/h) 220 410 730 1440 2760 5710 8280 Could be used for confluence pipe Remark For branch pipe
Attention: Adopt PVC40 or bigger pipe to be the main pipe.
92
Installation
6.2.3 Individual design of drainage pipe system The drainage pipe of air conditioner shall be installed separately with other sewage pipe, rainwater pipe and drainage pipe in building. The drainage pipe of the indoor unit with water pump should be apart from the one without water pump. 6.2.4 Supporter gap of drainage pipe In general, the supporter gap of the drainage pipe horizontal pipe and vertical pipe is respectively 1m~1.5m and 1.5m~2.0m. Each vertical pipe shall be equipped with not less than two hangers. Overlarge hanger gap for horizontal pipe shall create bending, thus leading to air block.
Too long distance Gas bag
6.2.5 The horizontal pipe layout should avoid converse flow or bad flow
Drainage pipe Drainage pipe Drainage pipe Drain tee
Water flow
Water flow
Water flow
Water flow
Water flow
Drain tee Water flow
Drain tee
Water flow
Water flow
Water flow
Branch pipe
Water flow
Gas Water flow
Gas Main pipe
Keep a certain degree
Main pipe
Branch pipe
The correct installation will not cause converse water flow and the slope of the branch pipes can be adjusted freely The false installation will cause converse water flow and the slope of the branch pipe can not be adjusted. 6.2.6 Water storage pipe setting If the indoor unit has high extra static pressure and without water pump to elevate the condensate water, such as high extra static pressure duct unit , the water storage pipe should be set to avoid converse flow or blow water phenomena.
Installation
93
Indoor unit More than 50mm Plug More than 25mm
Water storage pipe
6.2.7 Lifting pipe setting of indoor unit with water pump The length of lifting pipe should not exceed the pump head of indoor unit water pump. Pump head of big four way cassette: 750mm Pump head of compact four way cassette: 500mm The drainage pipe should be set down inclined after the lifting pipe immediately to avoid wrong operation of water level switch. Refer the following picture for installation reference.
Hanger
A
Down incline pipe A:Length of vertical pipe150mm B: Lift heightthe pump head of water pump
Flexible pipe 300mm
6.2.8 Blowhole setting For the concentrated drainage pipe system, there should design a blowhole at the highest point of main pipe to ensure the condensate water discharge smoothly. The air outlet shall face down to prevent dirt entering pipe. Each indoor unit of the system should be installed it. The installation should be considering the convenience for future cleaning.
Blowhole Indoor unit Plug Indoor unit Plug
6.2.9 The end of drainage pipe shall not contact with ground directly.
94
Installation
6.3 Drainage test

6.3.1 Water leakage test After finishing the construction of drainage pipe system, fill the pipe with water and keep it for 24 hours to check whether there is leakage at joint section. 6.3.2 Water discharge test 1. Natural drainage mode(the indoor unit with outdoor drainage pump) Infuse above 600ml water through water test hole slowly into the water collector, observe whether the water can discharge through the transparent hard pipe at drainage outlet. 2. Pump drainage mode 2.1 Disconnect the plug of water level switch, remove the cover of water test hole and slowly infuse about 2000ml water through the water test hole, be sure that the water will not touch the motor of drainage pump.
2.2 Power on and let the air conditioner operate for cooling. Check operation status of drainage pump, and then connect the plug of water level switch, check the operation sound of water pump and observe whether the water can discharge through the transparent hard pipe at drainage outlet. (In light of the length of drainage pipe, water shall be discharged about 1 minute delayed) 2.3 Stop the operation of air conditioner, power off the power supply and put the cover of water test hole back to the original place. a. After stopped the air conditioner 3 minutes, check whether there is anything abnormal. If drainage pipes have not been distributed properly, over back-flow water shall cause the flashing of alarm indicator at remote-controlled receiving board and even water shall run over the water collector. b. Continuously infusing water until water level alarmed, check whether the drainage pump could discharge water at once. If water level does not decline under warning water level 3 minutes later, it shall cause shutdown of unit. When this situation happens, the normal startup only can be recovered by turning down power supply and eliminating accumulated water. Note: Drain plug at the main water-containing plate is used for eliminating accumulated water in water-containing plate when maintaining air conditioner fault. During normal operation, the plug shall be filled in to prevent leakage.
6.4 Insulation work of drainage pipe

Refer the introduction to the insulation engineering parts.
Installation
95
Vacuum Drying and Leakage Checking
7 Vacuum Drying and Leakage Checking

7.1 Purpose of vacuum drying
Eliminating moisture in system to prevent the phenomena of ice-blockage and copper oxidation. Ice-blockage shall cause abnormal operation of system, while copper oxide shall damage compressor. Eliminating the non-condensable gas (air) in system to prevent the components oxidizing, pressure fluctuation and bad heat exchange during the operation of system.
7.2 Selection of vacuum pump

The ultimate vacuum degree of vacuum pump shall be -756mmHg or above. Precision of vacuum pump shall reach 0.02mmHg or above.
7.3 Operation procedure for vacuum drying

Due to different construction environment, two kinds of vacuum drying ways could be chosen, namely ordinary vacuum drying and special vacuum drying. 7.3.1 Ordinary vacuum drying 1. When conduct first vacuum drying, connect pressure gauge to the infusing mouth of gas pipe and liquid pipe, and keep vacuum pump running for 1hour (vacuum degree of vacuum pump shall be reached -755mmHg). 2 If the vacuum degree of vacuum pump could not reach -755mmHg after 1 hour of drying, it indicates that there is moisture or leakage in pipeline system and need to go on with drying for half an hour. 3 If the vacuum degree of vacuum pump still could not reach -755mmHg after 1.5 hours of drying, check whether there is leakage source. 4 Leakage test: After the vacuum degree reaches -755mmHg, stop vacuum drying and keep the pressure for 1 hour. If the indicator of vacuum gauge does not go up, it is qualified. If going up, it indicates that there is moisture or leak source. 7.3.2 Special vacuum drying The special vacuum drying method shall be adopted when: 1. Finding moisture during flushing refrigerant pipe. 2. Conducting construction on rainy day, because rain water might penetrated into pipeline. 3. Construction period is long, and rain water might penetrated into pipeline. 4. Rain water might penetrate into pipeline during construction. Procedures of special vacuum drying are as follows: 1. Vacuum drying for 1 hour. 2. Vacuum damage, filling nitrogen to reach 0.5Kgf/cm2 . Because nitrogen is dry gas, vacuum damage could achieve the effect of vacuum drying, but this method could not achieve drying thoroughly when there is too much moisture. Therefore, special attention shall be drawn to prevent the entering of water and the formation of condensate water. 3. Vacuum drying again for half an hour. If the pressure reached -755mmHg, start to pressure leakage test. If it can not reached the value, repeat vacuum damage and vacuum drying again for 1 hour. 4 Leakage test: After the vacuum degree reaches -755mmHg, stop vacuum drying and keep the pressure for 1 hour. If the indicator of vacuum gauge does not go up, it is qualified. If going up, it indicates that there is moisture or leak source.
96
Installation
Additional refrigerant charge
8 Additional refrigerant charge

After the vacuum drying process is carried out, the additional refrigerant charge process need to be performed. The outdoor unit is factory charged with refrigerant. The additional refrigerant charge volume is decided by the diameter and length of the liquid pipe between indoor and outdoor unit. Refer the following formula to calculate the charge volume.
6.35 V=11g/m(L-5) 9.52 V=30g/m(L-5) 12.7 V=60g/m(L-5)
Diameter of liquid pipe (mm) Formula
V: Additional refrigerant charge volume (g). L : The length of the liquid pipe (m). Note: Refrigerant may only be charged after performed the vacuum drying process. Always use gloves and glasses to protect your hands and eyes during the charge work. Use electronic scale or fluid infusion apparatus to weight refrigerant to be recharged. Be sure to avoid extra refrigerant charged, it may cause liquid hammer of the compressor or protections. Use supplementing flexible pipe to connect refrigerant cylinder, pressure gauge and outdoor unit. And The refrigerant should be charged in liquid state. Before recharging, The air in the flexible pipe and manifold gauge should be exhausted. After finished refrigerant recharge process, check whether there is refrigerant leakage at the connection joint part.(Using gas leakage detector or soap water to detect).
Installation
97
Engineering of insulation
9 Engineering of insulation
9.1 Insulation of refrigerant pipe
9.1.1 Operational procedure of refrigerant pipe insulation Cut the suitable pipe insulation (except joint section) flare the pipe piping layout and connection vacuum drying insulate the joint parts 9.1.2 Purpose of refrigerant pipe insulation During operation, temperature of gas pipe and liquid pipe shall be over-heating or over-cooling extremely. Therefore, it is necessary to carry out insulation; otherwise it shall debase the performance of unit and burn compressor. Gas pipe temperature is very low during cooling. If insulation is not enough, it shall form dew and cause leakage. Temperature of gas pipe is very high (generally 50-100) during heating. Insulation work must be carried out to prevent hurt by carelessness touching. 9.1.3 Insulation material selection for refrigerant pipe The burning performance should over 120 According to the local law to choose insulation materials The thickness of insulation layer shall be above 10mm.If in hot or wet environment place, the layer of insulation should be thicker accordingly. 9.1.4 Installation highlights of insulation construction Gas pipe and liquid pipe shall be insulated separately, if the gas pipe and liquid pipe were insulated together; it will decrease the performance of air conditioner.
Liquid pipe Insulation meterial Gas pipe
The insulation material at the joint pipe shall be 5~10cm longer than the gap of the insulation material. The insulation material at the joint pipe shall be inserted into the gap of the insulation material. The insulation material at the joint pipe shall be banded to the gap pipe and liquid pipe tightly. The linking part should be use glue to paste together Be sure not bind the insulation material over-tight, it may extrude out the air in the material to cause bad insulation and cause easy aging of the material.
9.2 Insulation of drainage pipe

9.2.1 Operational procedure of refrigerant pipe insulation Select the suitable pipe insulation (except joint section) piping layout and connection drainage test insulate the joint parts 9.2.2 Purpose of drainage pipe insulation The temperature of condensate drainage water is very low. If insulation is not enough, it shall form dew and cause leakage to damage the house decoration.
98 Installation
Engineering of electrical wiring
9.2.3 Insulation material selection for drainage pipe The insulation material should be flame retardant material, the flame retardancy of the material should be selected according to the local law. Thickness of insulation layer is usually above 10mm. Use specific glue to paste the seam of insulation material, and then bind with adhesive tape. The width of tape shall not be less than 5cm. Make sure it is firm and avoid dew. 9.2.4 Installation and highlights of insulation construction The single pipe should be insulated before connecting to another pipe, the joint part should be insulated after the drainage test. There should be no insulation gap between the insulation material.
10 Engineering of electrical wiring

10.1 Highlights of electrical wiring installation
All field wiring construction should be finished by qualified electrician. Air conditioning equipment should be grounded according to the local electrical regulations. Current leakage protection switch should be installed. Do not connect the power wire to the terminal of signal wire. When power wire is parallel with signal wire, put wires to their own wire tube and remain at least 300mm gap. According to table in indoor part named the specification of the power to choose the wiring, make sure the selected wiring not small than the date showing in the table. Select different colors for different wire according to relevant regulations. Do not use metal wire tube at the place with acid or alkali corrosion, adopt plastic wire tube to replace it. There must be not wire connect joint in the wire tube If joint is a must, set a connection box at the place. The wiring with different voltage should not be in one wire tube. Ensure that the color of the wires of outdoor and the terminal No. are same as those of indoor unit respectively.
Installation
99
Test operation
11 Test operation
11.1 The test operation must be carried out after the entire installation has been completed. 11.2 Please confirm the following points before the test operation.
The indoor unit and outdoor unit are installed properly. Tubing and wiring are correctly completed. The refrigerant pipe system is leakage-checked. The drainage is unimpeded. The ground wiring is connected correctly. The length of the tubing and the added stow capacity of the refrigerant have been recorded. The power voltage fits the rated voltage of the air conditioner. There is no obstacle at the outlet and inlet of the outdoor and indoor units. The gas-side and liquid-side stop values are both opened. The air conditioner is pre-heated by turning on the power.
11.3 Test operation

Set the air conditioner under the mode of "COOLING" by remote controller, and check the following points. Indoor unit Whether the switch on the remote controller works well. Whether the buttons on the remote controller works well. Whether the air flow louver moves normally. Whether the room temperature is adjusted well. Whether the indicator lights normally. Whether the temporary buttons works well. Whether the drainage is normal. Whether there is vibration or abnormal noise during operation. Outdoor unit Whether there is vibration or abnormal noise during operation. Whether the generated wind, noise, or condensed of by the air conditioner have influenced your neighborhood. Whether any of the refrigerant is leaked.
100
Installation
Electrical Control System
Part 5 Electrical Control System

1. Electrical Control Function .....................................102 2. Troubleshooting ....................................................... 118 3. Controller ..................................................................149
101
Electrical Control Function
1. Electrical Control Function

Definition
T1: Indoor room temperature T2: T3: T4: T5: Coil temperature of indoor heat exchanger middle. Coil temperature of condenser Outdoor ambient temperature Compressor discharge temperature T2B: Coil temperature of indoor heat exchanger outlet.
1.2 Main Protection

1.2.1 Time delay at restart for compressor. 1.2.2 Temperature protection of compressor top The unit will stop working when the compressor top temp. protector cut off, and will restart after the compressor top temp. protector restart. 1.2.3 Temperature protection of compressor discharge When the compressor discharge temp. is getting higher, the running frequency will be limited as below rules: For 12k models ---Compressor discharge temp. T5>115 for 5s, compressor stops. ---108<T5<115, decrease the frequency to the lower level every 3 minutes till F1. ---90<T5<105, keep running at the current frequency. ----T5<90, no limit for frequency. For other models: ----If 102<T5<115, decrease the frequency to the lower level every 2 minutes till to F1. ---If T5>115 for 10 seconds, the compressor will stop and restart till T5<90. 1.2.4 Sensor protection at open circuit and breaking disconnection.
102
1.3 Operation Modes and Functions

1.3.1 Fan mode (1) Outdoor fan and compressor stop.
(2) Temperature setting function is disabled, and no setting temperature is displayed. (3) Indoor fan can be set to high/(med)/low/auto. (4) The louver operates same as in cooling mode. (5) Auto fan: For Compact Cassette 12k:
T1 High 27C 25C Low
For Ceiling and floor 12k&Console 12k:
27.5
High
27 25.5 25
Medium
Low
For A5 duct 12k &Console 18k: T1 27 26 24 Low
High Medium
103
For other models:
5.0
High
4.0 3.0 2.0
Medium
Low
Ts=24 1.3.2 Cooling Mode 1.3.2.1 Outdoor PMW open angle control The unit is working in cooling mode with the EXV open 300P for 3 minutes, then adjusting PMW open angle according to the temperature of compressor discharge every 2 minutes. 1.3.2.2 Outdoor fan running rules
T4 28 26 25 23 22 20 19 17 E DC_FAN_SSLOW_SPD_ADD C DC_FAN_MIN_SPD_ADD B DC_FAN_MID_SPD_ADD A DC_FAN_HI_SPD_ADD
DC_FAN_SLOW_SPD_ADD
1.3.2.3 Indoor fan running rules In cooling mode, indoor fan runs all the time and the speed can be selected as high, (medium), low and auto. The auto fan: For Compact cassette12k T1-TS 3C 1C
High Low
104
For Ceiling and floor 12k &Console 12k:
3.5
High
3
Medium
1.5 1
Low
For A5 duct 12k &Console 18k
High
3
Medium
1
Low
For other models:
5.0
High
4.0 3.0 2.0
Medium
Low
1.3.2.4 Evaporator low temperature T2 protection. For 12k models ---T2<0, the compressor will stop and restart when T2>=5. ---0T2<4, the compressor frequency will be limited and decreased to the lower level every 1 minute till F0(If F1=F2, the frequency will not decreased to F0) ---4T27, the compressor will keep the current frequency. ---T2>7, the compressor frequency will not be limited. For other models: When T2<2 and lasts for 3 minutes, the indoor has no capacity demand and resume till T27.
Electrical Control System 105
1.3.2.5 Condenser high temperature T3 protection For 12k models: ---55<T3<60, the compressor frequency will decrease to the lower level every 3 minutes till F1 and then runs at F1.If T3<54, the compressor will keep running at the current frequency. ---T3<52, the compressor will not limit the frequency and resume to the former frequency. ---T3>60 for 5 seconds, the compressor will stop until T3<52. For other models: When T365 for 3 seconds, the compressor will shut off. When T3 52,the compressor will restart.
1.3.3 Heating Mode 1.3.2.1 Outdoor PMW open angle control The unit is working in heating mode with the EXV open 300P for 3 minutes, then adjusting PMW open angle according to the temperature of compressor discharge every 2 minutes. 1.3.3.2 Outdoor fan running rules:
T4 21 19 18 16 15 13 12 10 A DC_FAN_HI_SPD_ADD C DC_FAN_MIN_SPD_ADD D DC_FAN_SLOW_SPD_ADD E DC_FAN_SSLOW_SPD_ADD
DC_FAN_MID_SPD_ADD
1.3.3.3 Indoor fan running rules: When the compressor is on, the indoor fan can be set to high/(med)/low/auto. And the anti-cold wind function has the priority. Auto fan action: For Compact cassette 12k
106
T1-TS-T 3C 1C High Low
For Ceiling and floor 12k& Console 12k

T1-Ts-T Low
2.5
2 Medium 1.5 1 High
For A5 duct 12k

T1-Ts-T
3 2 1
Low
Medium High
For Console 18k: T1-TS-T -1C -2C -3C Medium High Low
For Compact cassette 18k ,Big Cassette 24k-30k, Ceiling and floor 18-30k& A5 duct 18-30k:
107
T1-Ts
Low -2 -3 Medium -4 -5 High
For other models:

T1-Ts-T
Low -2 -3 Medium -4 -5 High
Anti-cold Wind Function: For other models:
T2
TE2 Setting Fan Speed TE3 TE1 Low Speed TE4
Fan Stop
TE1=28, TE2=32, TE3=30, TE4=15
For Console:
108
T2
TE2 Setting Fan Speed TE3 Low Speed TE5 TE4
TE1
Breeze
Fan Stop
TE1=28, TE2=32, TE3=30, TE4=15, TE5=20
1.3.3.4 Defrosting mode For 12k models: Condition of defrosting: ----T40, Defrosting starts when either of the following &: The units run with T33 for 40 minutes and T3 keeps lower than TCDI for more than 3 minutes. :The units run with T33 for 80 minutes and T3 keeps lower than (TCDI+2) for more than 3 minutes..
----T40, If and are satisfied, then the program judges if T2 has decreased more than 5.When T2 has decreased more than 5, enter the defrosting mode. ----No matter what value of the T4 is and whether the T2 drops more than 5 or not, if the machine runs with T33 for more than 120 minutes and T3 keeps lower than (TCDI+4) for more than 3 minutes, the machine will enter defrosting mode.
Condition of ending defrosting: If any one of the following items is satisfied, the defrosting will finish and the machine will turn to normal heating mode. ----T3 rises to be higher than TCDE1. ----T3 keeps to be higher than TCDE2 for 80 seconds. ----The machine has run for 10 minutes in defrosting mode. Defrosting action
109
on Compressor off 4-way valve on off Outdoor fan on Off Indoor fan on off
no longer than 10min 60s 10s F8 F2
30s
breeze 10s
For 18-36K(1-Phase) models: Condition of defrosting: T3TempEnterDefrost_ADD and lasts for 40 minutes. Defrosting action
4-Way valve
no longer than 10min Compressor
Indoor fan Outdoor fan
10S 30S
TimeA 10S
PMV
PMV running 6 mins with 300P
480P
Condition of ending defrosting: If any one of following items is satisfied, defrosting will stop and the machine will turn to normal heating mode. T3 > TempQuitDefrost_ADD ; The defrosting time achieves 10min.
110
For 48K(1-Phase)36-60K(3-Phase) models: Condition of defrosting:
T4 Time1 3 Time2
Time conditions: time1 Time conditions(Meet the following conditions) 1.Running in heating mode 2. T43 3. Compressor is on 4. T3TempEnterDefrost_ADD Cleared conditions (Meet any one of the following conditions) 1. Compressor is off. 2. T3TempEnterDefrost_ADD Time2 Time conditions (Meet the following conditions) 1.Running in heating mode 2. T4<3 3. Compressor is on 4. T3TempEnterDefrost_ADD Cleared conditions (Meet any one of the following conditions) 1. Compressor is off and T3TempEnterDefrost_ADD +2 last for 20 minutes 2. Running in cooling mode. 3. Compressor is off for 1 hour. Condition of entry defrosting: time1+ time240 minutes, When defrosting is end,time1 and time2 are cleared. Defrosting action
111
4-Way valve
no longer than 10min Compressor
Indoor fan Outdoor fan
10S 30S
TimeA 10S
PMV
PMV running 8 mins with 300P
480P
Condition of ending defrosting: If any one of following items is satisfied, defrosting will stop and the machine will turn to normal heating mode. The defrosting time achieves 10min; T3 15; T3 7 for 60seconds. 1.3.3.5 High evaporator coil temp.T2 protection: For Compact cassette 12k& Ceiling and floor 12k&A5 duct 12k ----T2> TEH2, the compressor running frequency decreases to the lower level every 20s. When the frequency decreases to F2 and the T2 is still over TEH2 for 3 minutes, the compressor will stop. ----T2<48 or TEH2<T2<48 for 6 minutes , the frequency will not be limited. ----T2>60, the compressor will stop and restart when T2<48. For Console 12k ----T2> (TEH2-1), the outdoor fan will stop and restart when T2=49 ----T2> TEH2, the compressor running frequency decreases to the lower level every for 20s. When the frequency decreases to F2 and the T2 is still over TEH2 for 3 minutes, the compressor will stop. ----T2<48 or TEH2<T2<48 for 6 minutes , the frequency will not be limited. ----T2>60, the compressor will stop and restart when T2<48. Console 18kT2>63, the compressor will stop and restart when T2<52. For other models: T2>60, the compressor will stop and restart when T2<54.
112
1.3.4 Auto-mode This mode can be chosen with remote controller and the setting temperature can be changed between 17~30. In auto mode, the machine will choose cooling, heating or fan-only mode according to T (T =T1-Ts). For 12k models: T=T1-Ts T1 -1<T1 T-1 For other models: T=T1-Ts T2 -1T<2 T<-1 Indoor fan will run at auto fan of the relevant mode. The louver operates same as in relevant mode. If the machine switches mode between heating and cooling, the compressor will keep stopping for 15 minutes and then choose mode according to T1-Ts. If the setting temperature is modified, the machine will choose running function again. Running mode Cooling Fan-only Heating Running mode Cooling Fan-only Heating
1.3.5 Drying mode For 12k models: 1.3.5.1 mode. 1.3.5.2 Low indoor room temperature protection In drying mode, if room temperature is lower than 10, the compressor will stop and not resume until room temperature exceeds 12. 1.3.5.3 Evaporator anti-freezing protection, condenser high temperature protection and outdoor unit frequency limit are active and the same as that in cooling mode. 1.3.5.4 The outdoor fan operates the same as in cooling mode. For other models: Drying mode works the same as cooling mode in low speed. All protections are active and the same as that in cooling mode. Indoor fan speed is fixed at low and cant be changed. The louver angle is the same as in cooling
1.3.6 Timer function 1.3.6.1 Timing range is 24 hours. 1.3.6.2 Timer on. The machine will turn on automatically when reaching the setting time. 1.3.6.3 Timer off. The machine will turn off automatically when reaching the setting time.
113
1.3.6.4 Timer on/off. The machine will turn on automatically when reaching the setting on time, and then turn off automatically when reaching the setting off time. 1.3.6.5 Timer off/on. The machine will turn off automatically when reaching the setting off time, and then turn on automatically when reaching the setting on time. 1.3.6.6 For 12k models: The timer function will change the AC current operation mode. Suppose users set the timer off function and AC is off now, the AC will turn on firstly and then turn off when reaching the setting time. For other models: The timer function will not change the AC current operation mode. Suppose AC is off now, it will not start up firstly after setting the timer off function. And when reaching the setting time, the timer LED will be off and the AC running mode has not been changed. 1.3.6.7 The setting time is relative time.
1.3.7 Economy function For 12k models: 1.3.7.1 The sleep function is available in cooling, heating or auto mode. 1.3.7.2. Operation process in sleep mode is as follow: When cooling, the setting temperature rises 1 (be lower than 30) every one hour, 2 hours later the setting temperature stops rising and the indoor fan is fixed at low speed. When heating, the setting temperature decreases 1 (be higher than 17) every one hour, 2 hours later the setting temperature stops rising and indoor fan is fixed at low speed. (Anti-cold wind function has the priority). 1.3.7.3 Operation time in sleep mode is 7 hours. After 7 hours the AC quits this mode and turns off 1.3.7.4 Shutdown, change the mode or speed setting will cancel the economic operation. 1.3.7.5 When user uses timer off function in sleep mode (or sleep function in timer off mode), if the timing is less than 7 hours, sleep function will be cancelled when reaching the setting time. If the timing is more than 7 hours, the machine will not stop until reaches the setting time in sleep mode. 1.3.7.6 When user uses timer on function in sleep modes, sleep mode will not pause until reaches the setting time. (Only for Ceiling and floor 12k&A5 12k) For console 18k: 1.3.7.1 The sleep function is available in cooling, heating or auto mode. 1.3.7.2. Operation process in sleep mode is as follow: When cooling, the setting temperature rises 1 (be lower than 30) every one hour, 2 hours later the setting temperature stops rising and the indoor fan is fixed at auto speed. When heating, the setting temperature decreases 1 (be higher than 17) every one hour, 2 hours later the setting temperature stops rising and indoor fan is fixed at auto speed. (Anti-cold wind function has the priority). 1.3.7.3 Operation time in sleep mode is 7 hours. After 7 hours the AC quits this mode and turns off
114 Electrical Control System
1.3.7.4 Shutdown, change the mode or speed setting will cancel the economic operation. 1.3.7.5 When user uses timer off function in sleep mode (or sleep function in timer off mode), if the timing is less than 7 hours, sleep function will be cancelled when reaching the setting time. If the timing is more than 7 hours, the machine will not stop until reaches the setting time in sleep mode.
For other models: 1.3.7.1 The sleep function is available in cooling, heating or auto mode. 1.3.7.2. Operation process in sleep mode is as follow: When cooling, the setting temperature rises 1 (be lower than 30) every one hour, 2 hours later the setting temperature stops rising and the indoor fan is fixed at low speed. When heating, the setting temperature decreases 1 (be higher than 17) every one hour, 2 hours later the setting temperature stops rising and indoor fan is fixed at low speed. (Anti-cold wind function has the priority). 1.3.7.3 Operation time in sleep mode is 7 hours. After 7 hours the AC quits this mode but doesnt turns off 1.3.7.4 Timer setting is available
1.3.8 Auto-Restart function The indoor unit is equipped with auto-restart function, which is carried out through an auto-restart module. In case of a sudden power failure, the module memorizes the setting conditions before the power failure. The unit will resume the previous operation setting (not including Swing function) automatically after 3 minutes when power returns.
1.3.9 Drain pump control (For duct & Cassette) For 12k models: 1.3.9.1 Water level check The water lever will be checked every 5 seconds, if the feedback signal is abnormal, it will be considered as drain water full by the control system. 1.3.9.2 Drain pump control If there is no water full error, the drain pump will be on when the unit is in cooling mode (including auto-cooling and forced cooling) and dry mode. It will be off when the unit is in heating mode, fan only mode or off state or compressor is stopped (if the pump is on before the unit is off, it will delay 2 minutes to be off). If there is a water full error, the drain pump will be on when the error occurs. Afterwards: If the error disappears in 2 minutes, the drain pump will work as normal state. (if it is necessary to turn off the pump, it will be off in 2 minute delay.) The other models: Adopt the water-level switch to control the action of drain pump. Main action under different condition :( every 5 seconds the system will check the water level one time) 1. When the A/C operates with cooling (including auto cooling), dehumidifying, and forced cooling mode, the pump will start running immediately and continuously, till stop cooling. 2. Once the water level increase and up to the control point, LED will alarm and the drain pump open and continue checking the water level. If the water level fall down and LED disalarmed (drain pump delay close 1 minute) and operate with the last mode. Otherwise the entire system stop operating ( including the pump) and LED remain alarming after 3 minutes,
1.3.10 Point Check Function (For 24K model only) There is a check switch in outdoor PCB. Press the switch SW1 to check the states of unit when the unit is running. Press the switch N times it will display the content corresponding to No. N. After getting into the check function, it will display No. N with 1.5s, meanwhile the low bit decimal of digit display flashing, indicated to get into the check function display. After 1.5s, it will display the content corresponding to No. N. the digital display tube will display the follow procedure when push SW1 each time.
N 00 Normal display Display Remark Display running frequency, running state or malfunction code Actual data*HP*10 If capacity demand code is higher than 99, the digital display tube will show single digit and tens digit. (For example, the digital display tube show 5.0,it means the capacity demand is 15. the digital display tube show 60,it means the capacity demand is 6.0)
01
Indoor unit capacity demand code
02 03 04 05 06 07 08
Amendatory capacity demand code The frequency after the capacity requirement transfer The frequency after the frequency limit The frequency of sending to 341 Indoor unit evaporator outlet temp.(T2) Condenser pipe temp.(T3) Outdoor ambient temp.(T4) If the temp. is lower than 0 degree, the digital display tube will show 0.If the temp. is higher than 70 degree, the digital display tube will show 70. If the temp. is lower than -9 degree, the digital display tube will show -9.If the temp. is higher than 70 degree, the digital display tube will show 70. If the indoor unit is not connected, the digital display tube will show: The display value is between 30~120 degree. If the temp. is lower than 30 degree, the digital display tube will show 30.If the temp. is higher than 99 degree, the digital display tube will show single digit and tens digit. (For example, the digital display tube show 0.5,it means the compressor discharge temp. is 105 degree. the digital display tube show 1.6,it means the compressor discharge temp. is 116 degree) The display value is hex number. Off:0, Fan only 1,Cooling:2, Heating:3, Forced cooling:4 Actual data/4. If the value is higher than 99, the digital display tube will show single digit and tens digit. For example ,the digital display tube show 2.0,it means the EXV open angle is 1204=480p.) Frequency limit Bit7 caused by IGBT radiator Frequency limit Bit6 caused by PFC The display value is hex Frequency limit Bit5 number. For example, caused by T4. the digital display tube Frequency limit Bit4 show 2A,then Bit5=1, caused by T2. Bit3=1, Bit1=1. Frequency limit It means frequency limit Bit3 caused by T3. caused by T4,T3 and Frequency limit current. Bit2 caused by Tp. Frequency limit Bit1 caused by current Frequency limit Bit0 caused by voltage
09
Compressor discharge temp.(Tp)
10 11 12 13
AD value of current AD value of voltage Indoor unit running mode code Outdoor unit running mode code
14
EXV open angle
15
Frequency limit symbol
16
DC fan motor speed
116
Electrical Control Function The display value is between 13~120 degree. If the temp. is lower than 13 degree, the digital display tube will show 13.If the temp. is higher than 99 degree, the digital display tube will show single digit and tens digit. (For example, the digital display tube show 0.5,it means the IGBT radiator temp. is 105 degree. the digital display tube show 1.6,it means the IGBT radiator temp. is 116 degree) The indoor unit can communicate with outdoor unit well. If the temp. is lower than 0 degree, the digital display tube will show 0.If the temp. is higher than 70 degree, the digital display tube will show 70. If the capacity demand is 0, , the 21 22 23 24 Condenser pipe temp. of 3# indoor unit 1# Indoor unit capacity demand code 2# Indoor unit capacity demand code 3# Indoor unit capacity demand code digital display tube will show 0. If the indoor unit is not connected, the digital display tube will show: Actual data*HP*10 If capacity demand code is higher than 99, the digital display tube will show single digit and tens digit. (For example, the digital display tube show 5.0,it means the capacity demand is 15. the digital display tube show 60,it means the capacity demand is 6.0). If the indoor unit is not connected, the digital display tube will show:
17
IGBT radiator temp.(Reserved)
18 19 20
Indoor unit number Condenser pipe temp. of 1# indoor unit Condenser pipe temp. of 2# indoor unit
117
Troubleshooting
2. Troubleshooting
2.1 Display board
2.1.1 Icon explanation on indoor display board (Super slim cassette 24K).
2.1.2 Icon explanation on indoor display board (Compact cassette 12K, 18K).
2.1.3 Icon explanation on indoor display board (Ceiling & Floor, 12K, 18K)
2.1.4 Icon explanation on indoor display board (A5 Duct)

PRE-DEF indicator(cooling and heating type) or fan only indicator(cooling only type) Timer indicator Operation lamp Temporary button Alarm indicator Infrared signal receiver Display digital tube
MANUAL OPERATION TIMER DEF./FAN ALARM
118
Troubleshooting
2.1.5 Icon explanation on indoor display board (Console)
2.1.6 Display board of auto-liftingpanelof4waycassette (24K Cassette)
2.1.7 Display board of Ceiling-floor indoor unit (24K)
119
Troubleshooting
2.2 Indoor unit malfunction

For 12K & 18K units
NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Malfunction Open or short circuit of T1 temperature sensor Open or short circuit of T2 temperature sensor Communication malfunction between indoor and outdoor units. Full-water malfunction Indoor EEPROM malfunction IPM module protection Open or short circuit of T3 or T4 temperature sensor or outdoor EEPROM is malfunction Outdoor fan is out of control Refrigerant leakage Indoor fan speed is out of control Outdoor unit voltage protection Compressor top temperature protection Outdoor unit over-current protection Outdoor low-temperature protection while heating mode Rotator position protection of compressor Mode conflict O(light) X(off) Running lamp X X X O O Timer lamp X X X X O O X O O X X Defrosting lamp X X X X X X O X O X X X O Alarm lamp X X X X O X X X O X X X O Display(nixie tube) E0 E1 E2 E3 E4 E5 E6 E7 EC F5 P0 P1 P2 P3 P4 P5
(flash at 2.5Hz) (flash at 0.5Hz)
For 24K Units

NO. 1 2 3 4 5 6 7 8 9 10 11 12 120 Malfunction Communication malfunction between indoor and outdoor units. Open or short circuit of T1 temperature sensor Open or short circuit of T2 temperature sensor Open or short circuit of T2B temperature sensor Full-water malfunction Indoor EEPROM malfunction Outdoor unit malfunction Indoor fan speed is out of control Communication malfunction between main PCB and up-down panel PCB Up-down panel malfunction Up-down panel is not closed Communication malfunction between master Running lamp X X X X Timer lamp X X X X X X Defrosting lamp X X X X X X X X X X X Alarm lamp X X X X X X X O Display (digital tube) E1 E2 E3 E4 EE E7 Ed E8 F0 F1 F2 F3
Troubleshooting unit and slave unit 13 Other malfunction of master unit or slave unit O (on) X(off) X X F4
(flash at 5Hz) (flash at 0.5Hz)
2.3 Outdoor unit malfunction (for 24K only)

Display E0 E2 E3 E4 E5 E6 E8 P0 P1 P2 P3 P4 P5 P6 P7 Outdoor EEPROM malfunction Indoor / outdoor units communication error Communication malfunction between IPM board and outdoor main board Open or short circuit of T3 or T4 temperature sensor Voltage protection of compressor PFC module protection (For 30K-48K) Outdoor fan speed has been out of control Top temperature protection of compressor High pressure protection Low pressure protection Current protection of compressor Discharge temperature protection of compressor High temperature protection of condenser IPM module protection High temperature protection of evaporator Malfunction or Protection
121
Troubleshooting
2.4 Solving steps for typical malfunction

2.4.1 For the indoor unit 2.4.1.1 Open or short circuit of temperature sensor
Check the connections between temperature sensor and PCB. Are the connections good? Yes
No
Correct the connections.
Check the resistance value of the sensor via Appendix 1
Is it normal?
Yes
Replace indoor or outdoor PCB.
No Replace the sensor
122
Troubleshooting
2.4.1.2. Outdoor unit malfunction
123
Troubleshooting
2.4.1.3. Indoor EEPROM malfunction

Shut off the power supply and turn it on 5 seconds later. Is it still displaying the error code? Yes If the EEPROM chip is welded on PCB, replace the PCB directly. Otherwise, check whether the EEPROM chip plugged in PCB well? Yes Replace the indoor PCB.
No
Insert the EEPROM well
2.4.1.4. Full-water malfunction
124
Troubleshooting
2.4.1.5. Indoor fan Speed has been out of control. (Only for the units used DC motor)
DC motor voltage input and output (control chip is inside the motor)
DC motor voltage input and output NO. 1 2 3 4 5 6 Color Red --Black White Yellow Blue Signal Vs/Vm --GND Vcc Vsp FG Voltage 280V~380V --0V 14-17.5V 0~5.6V 14-17.5V
125
Troubleshooting
Control chip is in main PCB
NO. Color Signal
1 Orange Hu
2 Grey Hv
3 White Hw
4 Pink Vcc
5 Black GND
Color Signal
Red W
Blue V
Yellow U
1) Release the UVW connector. Measure the resistance of U-V, U-W, V-W. If the resistance is not equal to each other, the fan motor must have problems and need to be replaced. Otherwise, go to step 2. 2) Power on and when the unit is in standby, measure the voltage of pin4-5 in feedback signal connector. If the value is not 5V, change the PCB. Otherwise, go to step 3. 3) Rotate the fan by hand, measure the voltage of pin1-5, pin 2-5 and pin 3-5 in feedback signal connector. If any voltage is not positive voltage fluctuation, the fan motor must have problems and need to be replaced.
2.4.1.6. Inverter compressor drive protection (Only for compact cassette 12k & console 12k) Refer to the outdoor unit P6 malfunction part to solve this problem.
126
Troubleshooting
2.4.2 For the super-slim cassette with up-down panel 2.4.2.1 Communication error between indoor unit and up-down panel 2.4.2.2 Up-down panel is defective
127
Troubleshooting
2.4.2.3 Up-down panel is not closed
128
Troubleshooting
2.4.3 For the unit with TWINS function 2.4.3.1 Communication failure between master unit and indoor unit
129
Troubleshooting
2.4.4 For the outdoor unit 2.4.4.2. E0 malfunction
130
Troubleshooting
2.4.4.3. E2 malfunction (Only for 12k)
131
Troubleshooting
2.4.4.4. E2 malfunction (For 18-60k)
132
Troubleshooting
2.4.4.5. E3 malfunction
133
Troubleshooting
2.4.4.6. E4 malfunction
134
Troubleshooting
2.4.4.7. E5 malfunction (For single phase units)

E5 display
Voltage protection
Check the voltage of outdoor unit power supply, whether the voltage between L(1) and N is about 220~240VAC Yes Replace the power board, then check whether the system can run normally No Check whether the voltage of IPM board P and N is normal? DC277-356V for 18K/24K/30KBtu/h; DC277410V for 36K/48KBtu/h No
No
Check the power supply
Yes
Replace bridge rectifiers, and then check whether the system can run normally
Yes Yes
No
Replace IPM board, and then check whether the system can run normally
Yes
No
Replace outdoor main board
Trouble is solved
135
Troubleshooting
2.4.4.8. E5 malfunction (For three phases units)

E5 display
Voltage protection
Check the voltage of outdoor unit power supply, whether the voltage between L(1) ,L(2),L(3)and N is about 220VAC and between L(1) ,L(2),L(3) is about 380VAC
No
Check the power supply
Yes Replace the power board, then check whether the system can run normally No
Check whether the voltage range of P-N on IPM module is normal? DC 350-650V
No
Yes
Replace bridge rectifiers, and then check whether the system can run normally
Yes Yes
No
Replace IPM board, and then check whether the system can run normally
Yes
No
Trouble is solved
136
Troubleshooting
2.4.4.9. E6 malfunction (Only for 36K, 48K with 1 phase)
137
Troubleshooting
2.4.4.10. P0 malfunction
P0 display
Temperature protection of compressor top
Whether compressor operates?
No
Whether the connection is good?
No
Reconnect and retest.
Yes
Yes
Whether refrigerant circulation volume is normal? Whether protector is normal? If protector is normal,resistance = 0 No Charge refrigerant Yes Replace the outdoor main PCB Whether abnormality is the same after gas charging? No Replace the protector.
No
Check refrigerant system (such as clogging of capillary etc.)
138
Troubleshooting
2.4.4.11. P1 malfunction (Only for 30K~60K)
139
Troubleshooting
2.4.4.12. P2 malfunction (Only for 30K~60K)
140
Troubleshooting
141
Troubleshooting
2.4.4.14. P4 malfunction When compressor discharge temperature is higher than 115C, the unit will stop, and unit runs again when compressor discharge temperature is lower than 90C.
P4 display
Temperature protection of compressor discharge
Check whether the compressor discharge temp. is more than 115C ? No Check whether the wiring connection is right between compressor discharge temp. sensor and PCB according to wiring diagrams? Yes Judge: The discharge temp. sensor is broken
Yes
Check whether the refrigerant is leak
Yes
Stop leaking and add refrigerant
No
Correct the wiring connection
Method: Check whether the resistance of compressor discharge temp. sensor is right refer to the Appendix 2 Yes
No
Replace the compressor discharge temp. sensor
Trouble is solved
142
Troubleshooting
2.4.4.15. P5 malfunction When condenser high temp. is more than 65C, the unit will stop, and unit runs again when outdoor pipe temp. less than 52C.
P5 display
High temperature protection of condenser Replace the temperature sensor No Check whether the condenser temperature is more than 65C No Yes
Check whether the resistance of condenser temp. sensor is correct refer to the Appendix 1
Yes
Judge 1: Check whether the outdoor ambient temperature is higher than 50 No
Yes
Stop the unit
Judge 2: Check whether the heat exchanger is dirty
Yes
Clean the heat exchanger
No
No
Judge 3: The refrigerant pipe is blocked
Yes
Let the refrigerant out, then use the high pressure nitrogen or refrigerant to blow pipe, vacuumize and charge the refrigerant again
143
Troubleshooting
2.4.4.16. P6 malfunction (For single phase units) At first test the resistance between every two ports of U, V, W of IPM and P, N. If any result of them is 0 or close to 0, the IPM is defective. Otherwise, please follow the procedure below:
144
Troubleshooting
2.4.4.17. P6 malfunction (For three phases units) At first test the resistance between every two ports of U, V, W of IPM and P, N. If any result of them is 0 or close to 0, the IPM is defective. Otherwise, please follow the procedure below:
P6 display
IPM module protection
Check whether the voltage range of P-N on IPM module is normal? DC 350-650V
No
Check whether the input power supply is correct? 380-415V, 3N, 50Hz
No
Regulate it to correct, then check whether the system can work normally?
Yes Yes
Check whether the connecting line between main board and the IPM module is connected tightly Connect it tightly, check ok or not? No
No
Check whether the power supply line is connected correctly and tightly
No
Connect it correctly and tightly, check ok or not?
Yes
No
Yes
No
Check whether the connecting line of the compressor is connected correctly or tightly
No
Connect it well, check ok or not?
Check whether the lines in E-part box are connected tightly
No
Connect it tightly, check ok or not?
Yes
No Replace the IPM module, check whether the system can work normally?
Yes
No
No
Yes Replace the main board; check whether the system can work normally?
Check whether the bridge rectifiers are normal? Use the multimeter to measure the resistance between each two terminals, check whether there is the condition that value of resistance is 0 No
Yes
Yes Replace the bridge rectifiers Check whether the 3300F/400V electrolytic capacitor is normal?
No
No
Replace the compressor, check whether the system can work normally?
Yes
Replace this electrolytic capacitor
Trouble is solved
Yes
145
Troubleshooting
P7 display
High temperature protection of evaporator
Whether compressor operates?
No
Whether the connection is good?
No
Reconnect and retest
Yes
Yes
Check whether the heat exchanger is dirty, the airoutlet is blocked and the indoor fan is running normal? No Clean the heat exchanger and the air-outlet
Check the resistance value of the sensor via Appendix 1,Is it normal?
No
Replace the temperature sensor
Yes
Whether the indoor PCB is normal? Check whether the indoor fan is running normal
No
Replace the indoor PCB
No Check refrigerant system (such as clogging of capillary etc.)
146
Troubleshooting
Appendix 1 Temperature Sensor Resistance Value Table

-20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 K Ohm 115.266 108.146 101.517 96.3423 89.5865 84.2190 79.3110 74.5360 70.1698 66.0898 62.2756 58.7079 56.3694 52.2438 49.3161 46.5725 44.0000 41.5878 39.8239 37.1988 35.2024 33.3269 31.5635 29.9058 28.3459 26.8778 25.4954 24.1932 22.5662 21.8094 20.7184 19.6891 18.7177 17.8005 16.9341 16.1156 15.3418 14.6181 13.9180 13.2631 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 K Ohm 12.6431 12.0561 11.5000 10.9731 10.4736 10.000 9.55074 9.12445 8.71983 8.33566 7.97078 7.62411 7.29464 6.98142 6.68355 6.40021 6.13059 5.87359 5.62961 5.39689 5.17519 4.96392 4.76253 4.57050 4.38736 4.21263 4.04589 3.88673 3.73476 3.58962 3.45097 3.31847 3.19183 3.07075 2.95896 2.84421 2.73823 2.63682 2.53973 2.44677 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
(--K)
K Ohm 2.35774 2.27249 2.19073 2.11241 2.03732 1.96532 1.89627 1.83003 1.76647 1.70547 1.64691 1.59068 1.53668 1.48481 1.43498 1.38703 1.34105 1.29078 1.25423 1.21330 1.17393 1.13604 1.09958 1.06448 1.03069 0.99815 0.96681 0.93662 0.90753 0.87950 0.85248 0.82643 0.80132 0.77709 0.75373 0.73119 0.70944 0.68844 0.66818 0.64862 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 K Ohm 0.62973 0.61148 0.59386 0.57683 0.56038 0.54448 0.52912 0.51426 0.49989 0.48600 0.47256 0.45957 0.44699 0.43482 0.42304 0.41164 0.40060 0.38991 0.37956 0.36954 0.35982 0.35042 0.3413 0.33246 0.32390 0.31559 0.30754 0.29974 0.29216 0.28482 0.27770 0.27078 0.26408 0.25757 0.25125 0.24512 0.23916 0.23338 0.22776 0.22231
147
Troubleshooting
Appendix 2
Unit: ---K -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 542.7 511.9 483 455.9 430.5 406.7 384.3 363.3 343.6 325.1 307.7 291.3 275.9 261.4 247.8 234.9 222.8 211.4 200.7 190.5 180.9 171.9 163.3 155.2 147.6 140.4 133.5 127.1 121 115.2 109.8 104.6 99.69 95.05 90.66 86.49 82.54 78.79 75.24 71.86 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 68.66 65.62 62.73 59.98 57.37 54.89 52.53 50.28 48.14 46.11 44.17 42.33 40.57 38.89 37.3 35.78 34.32 32.94 31.62 30.36 29.15 28 26.9 25.86 24.85 23.89 22.89 22.1 21.26 20.46 19.69 18.96 18.26 17.58 16.94 16.32 15.73 15.16 14.62 14.09 Discharge temp. sensor table 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 13.59 13.11 12.65 12.21 11.79 11.38 10.99 10.61 10.25 9.902 9.569 9.248 8.94 8.643 8.358 8.084 7.82 7.566 7.321 7.086 6.859 6.641 6.43 6.228 6.033 5.844 5.663 5.488 5.32 5.157 5 4.849 4.703 4.562 4.426 4.294 4.167 4.045 3.927 3.812 R(90)=5K3% B(25/50)=3950K 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 3.702 3.595 3.492 3.392 3.296 3.203 3.113 3.025 2.941 2.86 2.781 2.704 2.63 2.559 2.489 2.422 2.357 2.294 2.233 2.174 2.117 2.061 2.007 1.955 1.905 1.856 1.808 1.762 1.717 1.674 1.632
148
Controller
3. Controller
3.1Wireless Remote Controller 3.1.1RG51Q1/BGE
General Function for wireless remote controller:

Model Rated voltage Min voltage for sending signal of CPU Effective receiving distance Operation condition RG51Q1/BGE 3.0V(2pieces of LR03 7 batteries) 2.4V 8m~11m 23~140 F(--5~60)
O
149
Controller
Buttons and functions 1. Adjust : Decrease the set temp. Keeping pressing will decrease the temp with 1 per 0.5s. : Increase the set temp. Keeping pressing will increase the temp with 1 per 0.5s. 2. Adjust 3. MODE: Once pressing, running mode will be selected in the following sequence:
AUTO COOL DRY HEAT FAN
NOTE: No heating mode for cool only type unit. 4. VERT SWING: Used to stop or start horizontal louver movement or set the desired up/down air flow direction. The louver changes 6 degree in angle for each press. If keep pushing more than 2 seconds, the louver will swing up and down automatically. 5. HORIZ SWING: Used to stop or start vertical louver movement. 6. AIR DIRECTION: Used to set the desired up/down air flow direction. The louver changes 6 degree in angle for each press. 7. ON/OFF: For turning on or turning off the air conditioner. 8. FAN SPEED: Fan speed will be selected in following sequence once pressing this button:
AUTO LOW MED HIGH
9. TIME ON: For time ON setting. Once pressing this button, the time will increase by 0.5 hour. When the set time exceeds 10 hours, pressing the button will increase the time by 1 hour. Adjusting the figure to 0.00 will cancel time ON setting. 10. ECO: Activate or turn off economic operation mode. It is suggested to turn on this function when sleeping. (Only available when remote controller is used with corresponding unit.) 11. TIME OFF: For time OFF setting. Once pressing this button, the time will increase by 0.5 hour. When the set time exceeds 10 hours, pressing the button will increase the time by 1 hour. Adjust the figure to 0.00 will cancel time ON setting. 12. C/H (inner located): Press this button with a needle of 1mm to shift the mode between Cooling only and Cooling & Heating according to the feature of the machine. 13.RESET (inner located): Press this button with a needle of 1mm to cancel the current setting and reset remote controller.
150
Controller
3.1.2 R51/E
Remote Controller Specifications
Model Rated Voltage Lowest Voltage of CPU Emitting Signal Reaching Distance Environment Temperature Range R51/E 3.0V 2.0V 8m (when using 3.0 voltage, it can get 11m) 23OF~140OF(--5~60)
Introduction of Function Buttons on the Remote Controller
1. TEMP DOWN Button: Push the TEMP DOWN button to decrease the indoor temperature setting or to adjust the timer in a counter-clockwise direction. 2. MODLE SELECT Button: Each time you push the button, a mode is selected in a sequence that goes from AUTO, COOL, DRY, HEAT and FAN as the following figure indicates:
3. SWING Button: Push this switch button to change the louver angle. 4. RESET Button: When the RESET button is pushed, all of the current settings are cancelled and the control will return to the initial settings. 5. ECONOMIC RUNNING Button: Push this button to go into the Energy-Saving operation mode. 6. LOCK Button: Push this button to lock in all the current settings. To release settings, push again. 7. CANCEL Button: Push this button to cancel the TIMER settings. 8. TIMER Button: This button is used to preset the time ON (start to operate) and the time OFF (turn off the operation) 9. ON/OFF Button: Push this button to start the unit operation. Push the button again to stop the unit operation.
151
Controller
10. FAN SPEED Button: This button is used for setting fan speed in the sequence that goes from AUTO, LOW, MED to HIGH, and then back to Auto. 11. TEMP UP Button: Push this button to increase the indoor temperature setting or to adjust the timer in a counter-clockwise direction. 12. VENT Button: Push this button to set the ventilating mode. The ventilating mode will operate in the following sequence:
3.1.3 RG05F2/BGEU1
General Function for wireless remote controller:

Model Rated voltage Min voltage for sending signal of CPU Effective receiving distance Operation condition
O
RG05F2/BGEU1
3.0V(Dry batteries R03/LR032) 2.4V 8m 23 F~140 F(--5~60)
O
152
Controller
Buttons and functions 1. ON/OFF Button: Push this button to start the unit operation. Push the button again to stop the unit operation. 2. MODE: Once pressing, running mode will be selected in the following sequence:
NOTE: No heating mode for cool only type unit. 3. SLEEP Button: Active/Disable sleep function. It can maintain the most comfortable temperature and save energy. This function is available on COOL, HEAT or AUTO mode only . NOTE: While the unit is running under SLEEP mode, it would be cancelled if MODE, FAN SPEED or ON/OFF button is pressed. 4. VERT SWING: Used to stop or start horizontal louver movement and set the desired up/down air flow direction. The louver changes 6 degree in angle for each press. If keep pushing more than 2 seconds, the louver will swing up and down automatically. 5. HORIZ SWING: Used to stop or start vertical louver movement and set the desired left/right air flow direction. The louver changes 6 degree in angle for each press. If keep pushing more than 2 seconds, the vertical louver swing feature is activated.. 6. I FEEL /SELF CLEAN FunctionPress this button less than 2 seconds will initiate I FEEL function. And if keep pressing this button more than 2 seconds, the SELF CLEAN function is initiated. 7. RESET Button: When the RESET button is pushed, all of the current settings are cancelled and the control will return to the initial settings. 8. LOCK Button: Push this button to lock in all the current settings. To release settings, push again. 9. FAN SPEED Button: Fan speed will be selected in following sequence once pressing this button:
AUTO LOW MED HIGH
10. UP Button: Push this button to increase setting temperature or to increase Hour during Clock time setting. 11. DOWN Button: Push this button to decrease setting temperature or to decrease Hour during Clock time setting. NOTE: Press and hold UP and DOWN buttons together for 3 seconds will alternate the temperature display between the OC & OF scale. 12. TIME ON: Press this button to activate the Auto-on time setting. Each press will increase the time setting in 30 minutes increments, up to 10 hours, then at 1 hour increments up to 24 hours. To cancel the Auto-on time setting, just press the button until the time setting is 0.0. 13. TIME OFF: Press this button to activate the Auto-off time setting. Each press will increase the time setting in 30 minutes increments, up to 10 hours, then at 1 hour increments up to 24 hours. To cancel the Auto-off time setting, just press the button until the time setting is 0.0. 14.TURBO: Active/Disable Turbo function. Turbo function enables the unit to reach the preset temperature in the shortest time. When press this button on heating mode(applicable to the unit adopts PTC only), the PTC will be energized and bring fast heating operation. 15.CLOCK Button: Used to set the remote clock. 16.LED Button: Disable/Active indoor screen Display.
153
Controller
3.2 Wired Remote Controller 3.2.1 KJR-10B

Name and functions of buttons on the wire controller
mode selection button: It is used to select mode, push the button one time, then the operation modes will change In turn as follows:
Remark: no heating mode if wire controller is set as the cool only. 2 Timer on button: Push the button to set TIMER ON, each time you push the button the time moves forward by o.5 hours. When the set time is over 10 hours, each time you push the button the time moves forward by 1 hour. If want to cancel the TIMER ON, then adjust the time of TIMER ON as 0.0 3 Timer off button: Push the button to set TIMER OFF, each time you push the button the time moves forward by o.5 hours. When the set time is over 10 hours, each time you push the button the time moves forward by 1 hour. If want to cancel the TIMER OFF, then adjust the time of TIMER OFF as 0.0 4 CLOCK button: Normally display the clock set currently (display 12:00 for the first electrifying or resetting). When push the button for 4 seconds, the hour part on the clock display flashes every 0.5 seconds, then push button and to adjust hour; push the button CLOCK again, the minute part flashes every 0.5 seconds, then push and button to adjust minute. When set clock or alter clock setting, must push the confirm button to complete the setting
154
Controller
Name and function of LCD on the wire controller
Mode select button (MODE): Press MODE button to select COOL, DRY , "HEAT", or "FAN ONLY" mode.(HEAT is invalid for COOL ONLY wire controller.)
Fan speed button (FAN SPEED) Press FAN SPEED to select fan speed from "AUTO", "LOW"," MED" , and "HIGH. NOTE: some air conditioners have no MED fan speed, and then the MED is regarded as HIGH.
Economical operation displays: Press ECONOMICAL to display economical operation, if press ECONOMICAL again then the display disappears
Lock display Press LOCK to display the icon of LOCK. Press the button again then the icon of LOCK disappears. In the mode of LOCK, all the buttons are invalid except for LOCK button.
CLOCK display. Usually display the clock set currently. Press the button CLOCK for 4 seconds, the HOUR part will flash, press button and to adjust HOUR. Press the button CLOCK again, the minute part flash, press button or to adjust MINUTE. After clock set or clock operation, it must press CONFIRM to complete the set.
TIMER ON/OFF display: Display ON at the state of TIMER ON adjustment or after only set the TIMER ON; Display OFF at the state of TIMER OFF adjustment or after only set the TIMER OFF; Display ON/OFF if simultaneously set the mode of TIMER ON and TIMER OFF.
Temperature display area: Usually display the set temperature. Press the buttons of and to set temperature, at the mode of FAN, there is no figure display in the area.
155
Controller
Installation
Installation Notice: When the air conditioner needs the constant frequency wire Controller, be sure adding a Wire Joint with 5 terminal named A, B, C, D, E in indoor unit, and fixing a infrared emitter whose anode and cathode connecting with A and B near the receiver in the Indoor Unit Switch Board, then connecting the terminal +5v, GND, Run in the Switch Board to C,D,E respectively.
NOTE Never turn screws too tightly, or else the cover would be dented or the Liquid Crystal breaks. Please leave enough long cable for maintenance of the Wire Controller Board.
156
Controller
3.2.2 KJR-12B
Name and functions of buttons on the wire controller
1.
Mode button: When press this button, the operation mode change as the following sequence:
2. 3. 4.
Remark: For the cooling only model, the heating mode is skipped. Timer on button: Press this button, timer on function is active. Then every press, the time increase 0.5h, after 10h, 1h increasement after each press. If cancel this Function, just set it to "0.0" Timer off button: Press this button, timer off function is active. Then every press, the time increase 0.5h, after 10h, 1h increasement after each press. If cancel this function, just set it to "0.0" . Follow me button: When under cool, heat and auto mode, press this button, follow me function is active. Press again, this function is ineffective.
157
Controller
Electrical heater button: If press this button in heat mode, electrical heater function become ineffective. Reset button (hidden): Use a 1mm stick to press in the little hole , then the current setting is canceled . The wire controllers enter into original state. 7. ON/OFF button: When in off state, press this button, the indicator is on, the wire controller enter into on state, and send setting information to indoor PCB. When in on state, press this button, the indicator is off, and send instruction. If timer on or timer off has been set, it cancel this setting then send instruction to stop the machine. 8. Adjust button: Set indoor temperature up. If press and hold on, it will increase at 1degree per 0.5 second. 9. Adjust button: Set indoor temperature down. if press and hold on, it will decrease at 1degree per 0.5 Second. 10. Swing button: First press, start swing function; second press, stop swing. (Match to some model with swing function). 11. Economy operation button: press this button, the indoor unit operates in economy mode, press again, exit this mode (it may be ineffective for some models) 12. Fan speed button: press this button consecutively; the fan speed will circle as follow:
5. 6.
13. Lock button (hidden): When you push the LOCK button, all current settings are locked in and the wire controller does not accept any operation except that of the LOCK button. Use the lock mode when you want to prevent setting from being changed accidentally or play fully. Push the LOCK button again when you want to cancel the LOCK mode. Name and function of LCD on the wire controller
1.
2. 3. 4 5.
Operation mode indication: When press MODE button, the following mode can be selected in circle. Auto Cool Dry Heat Fan only Auto. Auto Cool Dry Heat Fan only Auto For cooling only model, heat mode is skipped. Timer: When adjust setting on time or only on time is set, the ON is lighted. When adjust setting off time or only off time is set, the OFF" is lighted. If on and off timer are both set, the ON and OFF are both lighted. Follow me function: There is a temperature sensor inside the wire controller, after setting temperature, it will compare the two temperatures, and the space of wire controller will be the same as setting temperature. It is available under cooling, heating, auto mode. ON/OFF indication: When it is on, the icon display, otherwise it is extinguished. Fan speed indication: There are four fan modes: low, middle, high, auto. For some models, no middle fan then the middle fan is seen as high speed.
158
Controller
6. 7.
Lock: When the "LOCK" button is pressed, the icon appears and other buttons is unable, press again, the icon disappears. Temperature display zone: Generally it displays setting temperature; it can be adjusted by press temperature buttonand .But in fan mode, no display here.
Installation
Installation Notice: When the air conditioner needs the constant frequency wire Controller, be sure adding a Wire Joint with 5 terminal named A, B, C, D, E in indoor unit, and fixing a infrared emitter whose anode and cathode connecting with A and B near the receiver in the Indoor Unit Switch Board, then connecting the terminal +5v, GND, Run in the Switch Board to C,D,E respectively.
NOTE The connecting wire should be a little longer as to take away the switch board easily for maintenance. The connecting wire should be a little longer as to take away the controller easily for maintenance.

Service Manual

Uploaded by

Copyright:

Available Formats

Service Manual

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Service Manual

Uploaded by

Copyright:

Available Formats

What are the different types of indoor units described?

What are the different types of indoor units described?

What information is included in the nomenclature of indoor and outdoor units?

What information is included in the nomenclature of indoor and outdoor units?

North American Market SUPER DC INVERTER SERIES

Service Manual 2012 LISAS-B-1211

Part 1 General Information

3. Nomenclature ............................................................................................. 4 4. Features ...................................................................................................... 5

1.2 Outdoor Units

Ceiling-Floor (12K, 18K)

2.2 Outdoor Units

Single fan outdoor unit

Control Mode W Wired Control M Mechanical Control

E Electric Control R Remote Control

B Time B Designed D Time D Designed

3.2 Outdoor Unit

Part 2 Indoor Units

4-way Cassette Type

4-way Cassette Type

Features (12K, 18K)

1. Features (12K, 18K)

1.2 Compact design

1.3 Electric control box built-in design

1.4 Air passage function

Old Cassette Dimension 18K-24K 30K 36K-48K 840*230*840 840*300*840 840*300*840

New slim cassette 18K-24K 840*205*840 30K 840*205*840 36K-48K 840*245*840

Volume change 13.3% 47.7% 22.4%

2.2 Fresh air intake function

2.3 Optional ionizer generator

Ionizer generator connector

Ventilation motor connector

2.4 External air duct design

2.5 Built-in draining pump

Alarm lamp Long-distance on-off controller

2.7 Optional touch screen wired controller

2.8 Twins Combination

Noise level dB(A) H 42 42 48 M 41 41 44 L 38 38 40

MCA2U-12HRFN1-M MCA2U-18HRFN1-M MCD-24HRFN1-M

8. Remote controller Remote controller & Its holder

Others 13. Installation manual

The Specification of Power

9. The Specification of Power

10. Field Wiring

Air intake from rear (Standard)

Air intake from bottom (Optional)

1.3 Fresh air intake function

1.4 Easy maintenance

Blower Housing Ventilated Panel

1.5 Reserved remote on-off and central control ports

Remote on-off ports

Central control ports

1.6 Built-in drain pump (Optional):

1.7 Built-in display board

1.8 Twins Combination

Capacity (KBtu) 12 18/24

Air outlet opening size E 65 65 F 493 713 G 35 35 H 119 179

Air return opening size I 595 815 J 200 260 K 80 20

Size of outline dimension mounted plug L M 740 350 960 350

Super high speed High speed Mid speed Low speed

Old Cassette Dimension 18K-24K 30K 36K-48K 840230840 840300840 840300840

New slim cassette 18K-24K 840205840 30K 840205840 36K-48K 840245840