Materials Engineering Review Tables

Reference
MINIMUM REQUIREMENTS FOR SUBMISSION OF SAMPLES
MATERIALS
MNIMUM TESTING REQUIREMENTS 1 sample per bags 1 sample per 200 drums 1 sample per 1 sample per m3 2000 40T or 130T 1,500
1. Cement 2. Asphaltic material 3. Aspahlt mix 4. Aggregates a. coarse aggregate b. fine aggregate 5. Soil aggregates a. Classification b. Routinary tests c. MDR test and CBR 6. Non Reinforced Concrete Pipes 7. Reinforced Concrete Pipes 8.Steel pipe (galvanized) 9. Concrete hollow blocks (CHB) a. strength b. moisture content 10. Steel bar 11. Steel sheet (galvanized) 12. Wire strand 13. Gabion 14. Paints 15. Joint filler (pre molded) 16. Curing compound 17. Concrete cylinder 18. Concrete beam
MINIMUM QUANTITY/VOLUME OF MATERIALS FOR EACH SAMPLE SUBMITTED 10 kg 5L 20 kg 70 kg 50 kg 20 kg 50 kg 50 kg 2 pipes 1 pipe (1 m length) 2 pcs Of 100 mm long taken from both ends w/ thread 3 units 3 units 1m 3 pcs 60mm x 60mm 2m 1m x 2m 1 - 4L can 1 400mm x 400mm
1 sample per 1,500 m3 2 pipes min./0.5% of no. of pipes 1 sample per 50 pipes or 2% of # of pipes 1 sample per 500 lengths 1 sample per 10,000 units 1 sample per 10T 1 sample per 100 sheets 1 sample per 20T 1 sample per 100 cans
1 sample per 75 m 1 sample per 75 m3

3
1L 1 set (3 cylinders) 1 set (3 cylinders)
19. Concrete core 20. Asphalt core 21. Water a. Chemical analysis b. Sediment load analysis 22. Structural steel/sheet 23. Hydrated lime
or 1 day pouring 5 holes for every km/lane 1 core for every 100m 500 ml 500 ml 1 sample per 50T 1 sample per 100T Reduced section as prescribed
PAYMENT ADJUSTMENT FOR PAVEMENT WITH DEFICIENCY IN STRENGTH
Deficiency in strength of concrete pavement Percent (%) Less than 5 5 to less than 10 10 to less than 15 15 to less than 20 20 to less than 25 25 or more
Percent (%) of contract price allowed 100 80 70 60 50 0
PAYMENT ADJUSTMENT FOR PAVEMENT WITH DEFICIENCY IN THICKNESS
Deficiency in the average thickness per lot(mm) 05 6 10 11 15 16 20 21 25 more than 25
Percent (%) of contract price per lot 100 95 85 70 50 removed and replaced (no
payment)
COMMON LABORATORY TESTS
Kind of material Cement Coarse aggregate
Type of test Physical and chemical Grading Specific gravity Absorption Abrasion Unit weight Grading Specific gravity Absorption Unit weight Grading
Test duration per sample (min. # of days) 8 3 3 3 1 1 3 3 3 1 3
Fine aggregate
Soil aggregates mixture (subbase, base and surfaces courses
Liquid limit Plastic limit Compaction CBR Abrasion Asphalt Paint Concrete cylinder Concrete beam Physical Physical and chemical Compressive Flexural
3 3 3 7 1 4 4 1 1
Concrete core
Cutting of sample
LIMITATIONS/VARIATIONS ITEM 104 Abrasion loss Plastic index Liquid limit Permitted variation from design THICKNESS OF LAYER Permitted variation from design LEVEL OF SURFACE Permitted surface irregularity measured by 3-m straight edge Permitted variation from design cross fall or camber Permitted variation from design 6% max 30% max ITEM 105 ITEM 200 50% max 12% max 35% max 20m m 1TEM 201 50% max 6% max 25% max 10m m ITEM 202 45% max 6% max 25% max ITEM 203 4% to 10% ITEM 300 45% max 4% to 9% 35% max +15m m, -5mm +15m m, -5mm
+20m +10m m, m, -30mm -20mm
-5mm, -10m m
30mm
20mm
5mm
5mm
0.5% 0.1%
0.3% 0.1%
0.2% 0.1%
+0.2% +0.1%
longitudinal grade over 25m length California Bearing Ratio
25% min
80% min
80% min
100%
80% min
DIMESION OF PILES Length of pile less than 12m 12m to 18m more than 18m (1m from the butt) Minimum maximum 300mm 450mm 320mm 450mm 350mm 500mm REMOVAL OF FORMS Scope of work Centering under girders, beams, frames or arches Floors slabs Walls Columns Sides of beams and all other vertical surfaces Minimum time 14 days 14 days 1 day 2 days 1 day Minimum % of design strength 80% 70% 70% 70% 70% Minimum tip 200mm 180mm 150mm
SIEVE SIZES NO. 200 NO. 100 NO. 60 NO.50 NO. 40 NO. 30 0.075mm 0.150mm 0.300mm 0.250mm 0.425mm 0.600mm NO. NO. NO. NO. NO. NO. 20 16 12 10 8 4 0.840mm 1.180mm 1.700mm 2.000mm 2.360mm 4.750mm
DETAILS OF WELDS Size of fillet weld 5mm 6mm 8mm 10mm 13mm 16mm Maximum thickness of part 13mm 19mm 32mm 51mm 152mm 152mm and above
MINIMUM LAP FOR SPLICING GRADE 40 24 times bar 20 times bar GRADE 60 36 times bar 24 times bar
Tension Compression
MINERAL FILLER SHALL BE GRADE WITH IN THE FF. LIMITS (703-A) Sieve size NO. 30 NO. 50 NO. 200 Mass % passing 100 95 100 70 - 100
HYDRATED LIME SHALL CONFORM TO THE FF. REQUIREMENTS (701) Sieve size NO. 20 Mass % passing 100
NO. 200
85 - 100
MINIMUM WEIGHT OF SAMPLE FOR MOISTURE CONTENT Sieve No. (passing) NO. 40 NO. 10 NO. 4 1 2 Weight 25 grams 50 grams 200 grams 300 grams 500 grams 1000 grams

Materials Engineering Review Tables

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Reference

MINIMUM REQUIREMENTS FOR SUBMISSION OF SAMPLES

1 sample per 75 m 1 sample per 75 m3

1L 1 set (3 cylinders) 1 set (3 cylinders)

PAYMENT ADJUSTMENT FOR PAVEMENT WITH DEFICIENCY IN STRENGTH

Percent (%) of contract price allowed 100 80 70 60 50 0

PAYMENT ADJUSTMENT FOR PAVEMENT WITH DEFICIENCY IN THICKNESS

Deficiency in the average thickness per lot(mm) 05 6 10 11 15 16 20 21 25 more than 25

COMMON LABORATORY TESTS

Kind of material Cement Coarse aggregate

Test duration per sample (min. # of days) 8 3 3 3 1 1 3 3 3 1 3

Soil aggregates mixture (subbase, base and surfaces courses

+20m +10m m, m, -30mm -20mm

longitudinal grade over 25m length California Bearing Ratio

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