Vending machine

model

Saeco Group 700

single and double boiler

INSTALLATION AND MAINTENANCE MANUAL

E CON.ORMITY DECLARATION
We hereby: SAECO S.p.A. Via Torretta, 230 40041 GAGGIO MONTANO (BO) Declare under our own responsibility that the following product: HOT BEVERAGE VENDING MACHINE TYPE: D.A. GROUP 700 To which the present declaration refers is in compliance with the following norms: Machinery safety .undamental concepts, main design principles. Terminology, basic methodology EN 292 part 1 September 1991 Machinery safety .undamental concepts, main design principles. Technical specifications and principles EN 292 part 2 September 1991 Electrical domestic appliance and electrical appliance safety General requirements EN 60335-1 June 1988 + Modifications 2,5,6,A51 Electrical domestic appliance and electrical appliance safety Part 2 Specific requirements of liquid heating appliances EN 60335-2-15 November 1990 Electrical domestic appliance and electrical appliance safety Part 2 Specific requirements for sprayers and coffee grinders EN 60335-2-33 April 1990 Electrical domestic appliance and electrical appliance safety Part 2 Specific requirements for distributors and vending machines IEC 335-2-75 Document Limits and measurement methods of radio disturbance generated by electric and thermal motors for domestic and related use, electrical instruments and the like Electrical appliances EN 55014 Ed. 1993 Electromagnetic compatibility (EMC) Part 3 Limits Section 2: harmonic current emission limits (appliance input power 16A per phase) EN 61000-3-2 Ed. 1993 Electromagnetic compatibility (EMC) Part 3 Limits Section 3: Limitation of current fluctuations and peaks in low tension power supply systems for appliances with rated current of 16A EN 61000-3-3 Ed. 1994 Immunity requirements for domestic electrical appliances, musical instruments and the like. Norm for product family EN 55104 Ed. 1995

According to the provisions of the following directives: CE 73/23 - CE 89/392 - CE 89/336 - CE 91/368 CE 92/31 - CE 93/44 - CE 93/68

The Director: Sergio Zappella

D D : E

BE.ORE USING THE MACHINE, READ THIS MANUAL CARE.ULLY SO AS TO OPERATE IN ACCORDANCE WITH CURRENT SA.ETY STANDARDS. ATTENTION: Important safety indications!

READ the instruction manual carefully before using the machine. .or any service or maintenance, switch off the machine. ATTENTION: machine switched on! ATTENTION: hot parts in contact!

INDEX
11.1 1.2 233.1 3.2 3.3 3.4 44.1 4.2 4.3 4.4 4.5 566.1 6.2 6.3 6.4 6.5 6.5.1 6.5.2 6.5.3 6.6 6.6.1 6.6.2 6.6.3 6.6.4 6.6.5 6.6.6 77.1 8PREMISE ..................................... 4 User instructions ......................... 4 General instructions .................... 4 TECHNICAL SPECI.ICATIONS ..... 6 GENERAL TECHNICAL DESCRIPTION ............................ 7 Machine description .................... 7 Use allowed................................ 7 Models ....................................... 7 Basic operation concepts ............. 8 VENDING MACHINE HANDLING ................................ 11 Handling and transport ............... 11 Stocking ..................................... 12 Packing ...................................... 12 Reception ................................... 12 Unpacking .................................. 13 SA.ETY STANDARDS ................... 14 INSTALLATION ........................... 15 Positioning .................................. 15 Water mains connection .............. 16 Electric Mains connection ............. 17 Machine starting up .................... 18 Installation .................................. 19 Regeneration of water softener resins (available as a kit) ............. 19 Water circuit filling ...................... 20 Cleaning the parts in contact with foodstuff .............................. 22 Product loading .......................... 23 Container loading ....................... 23 Label insertion ............................ 24 Cup loading ............................... 24 Spoon loading ............................ 25 Coffee-grounds bag insertion ...... 26 Payment system installation .......... 27 PROGRAMMING ........................ 28 .unction description .................... 32 SERVICE ..................................... 40

99.1 9.1.1 9.1.2 9.1.3 9.2 9.2.1 9.2.2 9.3 9.3.1 9.3.2 9.4 9.5

MAINTENANCE AND INACTIVITY ................................ 41 Cleaning and Loading ................ 41 Daily cleaning ............................. 41 Weekly cleaning .......................... 42 Product loading .......................... 43 Maintenance ............................... 43 Ordinary and extraordinary maintenance ............................... 44 Coffee group maintenance .......... 44 Regulations ................................. 45 Dosage and grinding regulations . 45 Instant electric valve capacity regulation (only for double boiler models) ...................................... 45 Resin regeneration (where the water softener is provided) ........... 46 Inactivity ..................................... 47

10 - DISMANTLING ........................... 48 11 - TROUBLESHOOTING GUIDE .OR THE MOST COMMON .AILURES OR ERRORS ................. 49

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1 - PREMISE
1.1 User instructions
This vending machine is safe for all those who follow the loading and ordinary cleaning instructions given in this manual.

_ It is the buyers responsibility to ascertain that

the users have been trained and informed on all the indications and specifications contained in the documentation supplied. Also with these certainties the operator or the user must be aware of the potential risks that exist while operating with the automatic vending machine. and as a consequence must be always nearby the machine so as to allow easy consultation by the operators until the dismantling and/or scrapping. possible to request a new copy to the manufacturer mentioning the data registered on the machine serial number label. machine services are guaranteed only if original parts are used.

_ This manual is an integral part of the equipment

Caution

.or no reason at all the operator must access those parts of the machine that are protected by guards requiring special instruments to be unlocked. Some maintenance operations (to be done solely by specialised technicians) expressly require to switch off some safety devices. Acquaintance and absolute respect, from a technical point of view, of safety standards and danger warnings contained in this manual, are fundamental for installing, using and servicing the machine in conditions of minimum risk.

_ In case of loss or damage of this manual it is

_ .unctional reliability and optimisation of

_ Modifications to the machine performed by

1.2 General instructions

Before using the vending machine, read this manual carefully. Knowledge of the information and instructions contained in this document is essential for a correct use of the vending machine by the user.

D :

the user are to be considered under his entire responsibility. All the operations necessary to maintain the machine in working order, before and during the use are at the users charge. machine not previously authorized by the manufacturer, relieve the latter from all responsibility for damage deriving from, or referable to the above mentioned modifications.

_ Manipulations or modifications made to the

_ Interventions by the user on the automatic

vending machine are allowed only if they are of his competence and if he has been duly trained. The user must be fully acquainted with all operating mechanisms of the machine according to his competence

_ This manual reflects the status at the moment

of the emission of the automatic vending machine on the market; possible modifications, upgrading and adjustments that are made to the machines that are commercialised afterwards, do not oblige SAECO S.p.A either to intervene on the machine previously supplied or consider it and the relevant manual to be defective or inadequate.

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_ It is however SAECO S.p.A faculty, when they

deem it opportune for valid motives, to adjourn the manual already present on the market and send adjournment sheets to their customers who are due to keep them in the original manual. Possible technical problems that may arise are easily resolvable consulting this manual. .or further information, contact the distributor where the machine has been purchased, or contact the Technical Service at the following numbers:

SAECO S.p.A declines all responsibility for damage caused to persons or property in consequence of: - Incorrect installation - Inappropriate electrical and/or water connection - Inadequate cleaning and maintenance - Unauthorised modifications - Improper use of the distributor - Unoriginal spare parts

(Tel. 0534 / 377OO - fax 0534 / 37650

When calling, please, give the following information: - The data registered on the serial number label (fig.1); - The version of the programme contained in the microprocessor (adhesive label applied to the component assembled on the C.P.U. board) (ref.1, fig.2); - The card code appearing on the welding side of the C.P.U. board.

_ In no case SAECO S.p.A is held to indemnify

possible damages caused by forced inactivity of the machine due to failures.

_ Installation and maintenance operations must

be done exclusively by qualified engineers. vending machines

_ Use only foodstuff specific for automatic _ The automatic vending machine is not fit to be

installed outside. The machine must be installed in dry places, with temperatures that never go below 1C and it must not be installed in places where cleaning is done with water hoses (e.g. big kitchens ). conditions are different from those established or are eventually subject to changes, please contact immediately the manufacturer before using the machine. .urthermore always act in compliance with national or local standards.

_ If at the moment of the installation use

fig. 1

fig. 2 5

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2 - TECHNICAL SPECI.ICATIONS
Height Width Depth Weight mm 1830 mm 657 mm 745 from kg 146 to kg 155 Volt 230 Hz 50

WATER SUPPLY .rom net with pressure between 0.5 and 6.5 bar CUP DISPENSER Suitable for cups with diameter BOILER RESISTANCES armoured type: 1000 Watt for coffee boiler 1300 Watt for instant boiler CONTAINER CAPACITY Coffee in beans Instant coffee Powder milk Chocolate Tea Consomm Sugar Cups Spoons Kg 4.0 Kg 1.5 Kg 2.1 Kg 4.3 Kg 5.9 Kg 5.5 Kg 5.6 700 540 mm 70-71

Power supply voltage Power frequency Installed power kW 2.80for double boiler kW 1.50for single boiler

AVERAGE CONSUMPTION: In standby 100 W/h .or 50 drinks 300 W/h Water connection Electric connection 3/8 gas SCHUCO plug

fig. 3 6

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3 - GENERAL TECHNICAL DESCRIPTION

3.1 Machine description
(fig. 4) ref.1 ref.2 ref.3 ref.4 ref.5 Coffee group and grinder Drinks distributor group Sugar dispenser group Cup dispenser Coin box group

3.2 Use allowed

The distributor is to be used exclusively for the dispensing of drinks, prepared mixing foodstuff with water (by infusion as far as concerns coffee). .or this purpose use products that the manufacturer has declared suitable for the automatic distribution in open containers. The drinks flow down into specific plastic cups automatically dispensed by the machine. The sugar stirring spoon is dispensed automatically. The drinks must be consumed immediately and in no case are to be kept for subsequent consumption.

3.3 Models
The following terminology is used so as to distinguish the various models of automatic distributors: SAECO GROUP 700 STANDARD Version with plastic coffee group and 4 instant products, equipped with double boiler 3 SAECO GROUP 700 4S Version with plastic coffee group and 4 instant products, equipped with single boiler SAECO GROUP 700 3S Version with plastic coffee group and 3 instant products, equipped with single boiler SAECO GROUP 700 INSTANT Version with instant products only

. Attention
fig. 4 5

This manual refers to the most complete model: it is therefore possible to find descriptions or explanations not related to your machine.

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3.4 Basic operation concepts

During the normal functioning the distributor is in standby status. Introducing the necessary amount, according to the pre-set price and after pressing the key relative to the desired drink, the drink dispensing cycle is activated: It can be divided in different processes: CUP DISPENSER

SUGAR AND SPOON DISPENSER Where set and requested, an amount of sugar that is pre-set to the maximum dose is dispensed with the possibility to stop in correspondence to the desired dose. The dispensing procedure occurs according to the following phases:

_ It is the first operation that the distributor

activates (except for the without CUP dispensing).

_ The geared motor activates the helicoidal

screw conveyor of the sugar container, dispensing the desired quantity into the product chute (fig.7).

_ The nozzle support movement motor is

engaged to move the support back to allow the cup to fall (fig.5).

fig. 7

_ The chute drive motor is engaged and allows

fig. 5 sugar to be unloaded into the cup (fig.8).

_ The motor inside the cup dispenser moves the

scrolls to separate and make the cup fall into the special support fork inside the receptacle (fig.6).

fig. 8 fig. 6 8

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_ The electromagnet that controls the spoon is

engaged and the spoon is expulsed directly into the cup through a proper chute (fig.9).

required quantity of water into the mixer (fig.11); the pump that delivers the required amount of water -controlled by a special electronic device (volumetric counter)- starts up

fig. 9 INSTANT DRINKS This process is activated after dispensing cup, sugar and spoon. According to the drink type requested and distributor model (single or double boiler), more processes described here below can be activated to prepare the drink.

fig. 11

_ In models with double boiler, the instant

solenoid valve that is fixed to a boiler not under pressure (fig.12). is duly activated in order to deliver the required quantity of water. In this case, water flows by drop.

_ If present, the motor-mixer is activated (fig.10).

fig. 12

fig. 10

_ In models with single boiler for espresso coffee,

the instant solenoid valve, fixed to the coffee boiler, is engaged in order to deliver the

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_ The instant product geared motor activates

the helicoidal screw conveyor so as to dispen se the quantity of product programmed into the mixer (in some versions more products can be conveyed into the same mixer) (fig.13).

fig. 15

_ The rotation group geared motor starts-up,

brings it into the dispensing position and simultaneously compresses the ground coffee (fig.16).

fig. 13

_ Once the pre-set quantity of water and powder

is dispensed, the motor-mixer is switched off. ESPRESSO CO..EE This process occurs after dispensing cup, sugar and spoon.

_ The grinder is activated until it produces the

dose of ground coffee set by the doser (fig.14).

fig. 16

_ The pump that delivers the required amount of

water -controlled by a special electronic device (volumetric counter)- starts up, withdrawing the water from the coffee boiler(fig.17).

fig. 14

_ The doser electromagnet is activated, causing

the opening of the door and the consequent fall of the coffee into the brew chamber (fig.15).

fig. 17 10

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_ The coffee group geared motor is activated

again so as to return into standby position; during this movement the coffee grounds are expelled (fig.18).

4 - VENDING MACHINE HANDLING

4.1 Handling and transport
(fig. 19)

fig. 18 The activation sequence of grinder and coffee doser can be inverted depending on the pre-set programming type (see programming menu).

fig. 19 The transport of the distributor must be effected by competent personnel. The distributor is delivered on a pallet; for the shifting, use a truck and move it slowly in order to avoid capsizing or dangerous movements.

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. Attention
-

4.3 Packing
The distributor is protected with polyester angles and by a transparent film in polypropylene (fig.20). The automatic distributor will be delivered packed, assuring both a mechanical guard and protection against damage from the external environment. On the package, labels are applied indicating: manoeuvre with care dont turn upside-down protect from the rain dont superimpose protect from sources of heat not resistant against bumps type of distributor and serial number

Avoid: lifting the distributor with ropes or presses dragging the distributor upsetting or laying down the distributor during transport giving jolts to the distributor With regard to the distributor, avoid :

bumping it overloading it with other packages exposing it to rain, cold or sources of heat keeping it in damp places

4.2 Stocking
.or eventual stocking, avoid superposing machines one upon another, maintain it in vertical position, in dry places with temperatures not below 1 C (fig.20).

4.4 Reception
Upon reception of the automatic distributor you need to check it has not suffered damage during the transport. If any damage nature is noticed, place a claim with the forwarder immediately.

. Attention

At the end of the transport, the packing must result integer which means it must not: - present dents, signs of bumps, deformations or breaks of the external packaging - present wet zones or signs that could lead one to suppose that the packing has been exposed to rain, cold or heat - present signs of tampering

fig. 20 12

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4.5 Unpacking
- .ree the distributor from the packing, cutting the protective film in which it is wrapped, along one of the protection angles (fig.21).

- Remove the key from the drink dispenser (fig.23).

fig. 23 Open the door of the distributor and remove the adhesive tape from the components, listed here below: cup turret (example in fig.24) coin box coffee group, coffee chute spoon column counter-weight product containers liquid waste float mechanism bottom skirting-board liquid waste bin

fig. 21 Remove the distributor from the transport pallet, unscrewing the screws that secure it to the pallet (fig.22).

fig. 22 fig. 24

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Inglese - remove the polystyrene that blocks the product containers (fig.25)

5 - SA.ETY STANDARDS

D :
- Before using the automatic distributor, read this manual carefully. - The installation and maintenance operations must be performed exclusively by qualified technical personnel. - .or no reason at all the operator must access those parts of the machine that are protected by guards requiring special instruments to be unlocked.

fig. 25

Caution

The packing material must not be left accessible to others, as it is a potential source of danger. .or the disposal, contact qualified companies.

- Acquaintance and absolute respect, from a technical point of view, of the safety standards and danger warnings contained in this manual, are fundamental for installing, using and servicing the machine in conditions of minimum risk. Always disconnect the POWER CABLE before maintenance or cleaning interventions. Absolutely do not intervene on the machine and do not remove safety guards before hot parts have cooled! - .unctional reliability and optimisation of machine services are guaranteed only if original parts are used. - The automatic vending machine is not fit to be installed outside. The machine must be installed in dry places, with temperatures that never go below 1C and must not be installed in places where cleaning is done with water hoses (e.g. big kitchens). - In order to guarantee a regular operation, always maintain the automatic distributor in perfect cleaning conditions.

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Inglese - SAECO S.p.A. decline all responsibility for damage caused to persons or property in consequence of: Incorrect installation Inappropriate electrical and/or water connection Inadequate cleaning and maintenance Unauthorised modification Improper use of the distributor Unoriginal spare parts - .urthermore you are advised to always act in compliance with national or local standards.

6 - INSTALLATION
6.1 Positioning
The automatic vending machine is not fit to be installed outside. The machine must be installed in dry places, with temperatures that never go below 1C ; besides, it must not be installed in places where cleaning is done with water hoses or in places with danger of explosions or fires. - If positioned near a wall, there must be a minimum distance from the wall of at least 5 cm. (fig.26) so as to allow a regular ventilation. In no case cover the distributor with cloths or similar.

fig. 26

15

Inglese - Position the distributor, checking the levelling by means of the adjustable feet already assembled on the machine (fig.27). Make sure that the distributor doesnt have an inclination of more than 2 degrees.

6.2 Water mains connection

Before connecting the distributor to the water mains make sure that the water : - is drinkable (eventually through a test laboratory certification); - has a pressure ranging between 0.5 bar and 6.5 bar (otherwise use a pump or a water pressure reducer according to the case). - Install, if not present, a tap in an accessible position so as to separate the apparatus from the water mains should it be necessary (fig.28);

fig. 27 SAECO S.p.A. declines all responsibility for inconveniences due to the non observance of the above mentioned installation norms. If the installation is made in safety evacuation corridors, make sure that the distributor with the door open let in any event sufficient space to pass by (fig.26). Not to dirty the floor with accidental spilling of products, use, if necessary, a protective matting sufficiently wide to cover the operating area under the distributor.

fig. 28 - make some water flow out of the tap so as to eliminate possible traces of impurities and dirt (fig.29);

fig. 29 16

Inglese - connect the tap to the distributor, using for the purpose a rigid copper or nylon pipe, suitable for food and adequate to bear the water supply pressure. Should a flexible pipe be used, it is necessary to assemble internally the reinforcement bearing supplied with the machine (fig.30);

6.3 Electric Mains connection

The distributor is designed to operate with monophase 220 Volt voltage and is protected with 10A and 16A fuses. We suggest that you should check the following: - the mains voltage of 220 V must not have a difference of more than 6%; - the power supply must be adequate to bear the load of the machine; - use a diversified protection system. The machine must be connected to earth in observance with operative safety norms. .or this reason, verify the plant earth wire connection to ascertain that it is efficient and in compliance with national and European electric safety standards. If necessary, require the intervention of qualified personnel for the verification of the plant. - The distributor is equipped with a power supply cable H05VV-. 3x1.5 mm2, with SCHUCO plug (fig.32).

fig. 30

- the foreseen connection is a 3/8 gas (.ig.31).

fig. 31 fig. 32

17

Inglese - The sockets that are not compatible with the plug of the machine must be replaced. - The use of extensions, adapters and/or multi ple plugs is forbidden (fig.33).

Caution

During the setting-up phase, before energising the machine, make sure you have connected it to the hydraulic system and opened the water tap.

Caution

The power cable plug (ref.1, fig.35) as well as the service switch inside the distributor (ref.1, fig. 36) remain alive.

fig. 33 SAECO S.p.A. decline all responsibility for damage due to the non observance of the aforesaid norms.

6.4 Machine starting up

The distributor is equipped with a safety switch (fig.34) that disconnects the machine whenever the door is opened (see electric schema). In case of necessity, therefore, open the door or unplug the installation. fig. 35

fig. 36 - .or some operations its however necessary to operate with the door open but the distributor connected.

fig. 34

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Inglese .or competent technicians only, it is possible to operate like that by inserting the special plastic key, supplied with the distributor, into the door switch, rotating it 90 (fig.37).

6.5 Installation 6.5.1 Regeneration of water softener resins (available as a kit)

Before filling the water circuit of the distributor, it would be better to perform the water softener resin regeneration (if installed), operating as follows: - Insert the pipe of the bottom faucet in a container suitable for this use. - Open the faucet (fig.38).

fig. 37

Caution

The opening and the distributor connection with the door open (for cleaning reasons only) must be performed only by authorized and technically qualified personnel. Dont leave the distributor unattended when it is open. Give the key only to qualified personnel. Each time the distributor is switched on a diagnosis cycle is performed in order to verify the correct position of the mobile parts and the presence of water and other products.

fig. 38 - Insert the key in the door switch (fig.39).

fig. 39

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Inglese - Let the water flow out until it is clear (fig.40).

fig. 41 fig. 40 - Take out the key and close the faucet. During the diagnostic the following parts are activated sequentially: - the coffee group, nozzle arm and sugar conveyor in order to perform a correct start positioning; - the cup basket in order to perform the loading of the first column of cups in the release device; - at the end of the diagnostic phase press the pushbutton 2 on the CPU board to enable the Service mode (fig.42);

6.5.2

Water circuit filling

The machine automatically fills the hydraulic circuit of the float reservoir and instant boiler (in double boiler models) whereas the boiler filling for the coffee group must be performed manually, operating in Service mode. The sequence of operations will be: - Insert the proper key in the door switch - When the machine is switched on, the automatic filling of the float water reservoir starts while the machine runs the automatic diagnostic phase. We suggest sometimes compressing the tube that connects the boiler to the water reservoir so as to eliminate eventual air bubbles that may be created (fig.41).

fig. 42 - in the double boiler model, activate repeatedly the coffee in beans selection by the water only test button until the water flows out of the coffee group dispenser (this assures that the coffee boiler is filled);

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Inglese In the single boiler model, still in Service mode, activate repeatedly the cleaning function for any mixer group up to the water flows out of the dispenser nozzle (fig.43); NB: To enable dispensing tests or cleanings, see the use of the pushbutton panel in Service mode (fig.45).

5-481+-

fig. 43 - When the minimum level set by the floater is reached inside the reservoir(fig. 44), the boiler heating resistance will be automatically enabled; fig. 45 - after performing these operations, wait about ten minutes until the operating temperature is reached.

fig. 44

Danger

CAUTION: fill the coffee boiler through coffee dispensing tests or cleaning cycles of a mixer group so as to fill all the circuits, removing residual matters from the boiler and also prevent the heating resistance from operating dry.

21

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6.5.3

Cleaning the parts in contact with foodstuff

With distributor switched on, perform some cleanings of mixers pressing the buttons according to what is described in the service functions so as to eliminate any dirt from the coffee boiler and the instant boiler. - Wash your hands carefully. - Prepare an anti-bacterial cleaning solution with a chlorine base (products that can be purchased in pharmacies) following the concentrations given on the product instruction labels. - Remove all the product containers from the distributor (fig.46).

- Remove all the powder chutes, water funnels, mixing bowls and whippers and silicone tubes; also dip these parts in the prepared solution (fig.48).

fig. 48 - With a cloth soaked with the solution clean the whipper assembly base (fig.49).

fig. 46 - Remove the lids and product chutes from the containers (fig. 47). Dip all in the solution previously prepared

fig. 49 - The parts must soak in the solution for the time indicated on the instruction label. - Recover all the parts, rinse them abundantly, dry them perfectly and proceed with the reassembly in the distributor.

Danger

.or further safety after reassembling the parts, perform some automatic cleanings so as to eliminate possible residual matters.

fig. 47 22

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6.6 Product loading 6.6.1 Container loading

- To load containers, take out each of them paying attention to close the sliding door provided on the product exit mouth (.ig.50). Particularly, for the coffee bean container, it is necessary to close the hopper sliding door before removing the container.

- Check out for clots; avoid pressing the product or using excessive quantity, to avert ageing. We suggest filling the containers with the quantity of product needed for the consumption estimated within two subsequent loadings (fig.52)

fig. 52 Check the capacity of each container in the TECHNICAL SPECI.ICATIONS section. fig. 50 NB: You can also load containers without taking them out of the supports. - Lift the cover of each container and load the product (fig.51)

fig. 51

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6.6.2

Label insertion

6.6.3

Cup loading

- The labels indicating the product selections must be inserted in the special slots according to the order indicated (see fig. 64). Perform the operation as follows: - Remove the cup turret (fig. 53).

Use only cups designed for automatic vending machines, with a diameter of 70-71 mm, avoid compressing the cups between themselves during the loading. ATTENTION: DONT TRY TO ROTATE THE TURRET MANUALLY. In installation phase with the cup dispenser completely empty, operate as follows: - Before switching on the vending machine, load a column of cups as long as it is not the one correspondent to the dispensing ring (fig.55).

fig. 53 - Insert the labels in the order according to the selections used on the vending machine (.ig. 54). - Re-assemble the cup turret.

fig. 55 - Insert the key in the door switch (fig.37) and wait until the column is positioned in the cup dispensing ring. - Load all the other columns anticlockwise. fig. 54 - Replace the lid on the cup column (fig.56).

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6.6.4

Spoon loading

- Remove the metal counter-weight from the spoon dispensing column (fig.57).

fig. 56

fig. 57 - Insert the spoons with their pack wrapping in the column and when they are positioned on the bottom, cut and remove the wrapping (fig.58).

fig. 58 25

Inglese - Once the loading is completed replace the counter-weight. (fig.59). - Take care the spoons have no burrs, are not bent and are all placed horizontally.

6.6.5

Coffee-grounds bag insertion

- Take the coffee dregs chute off its housing. - Apply the bag locking spring onto the chute. - Insert the plastic bag wrapping it around the chute and securing it with the spring (fig.60). - Re-insert the chute in the guide. Use plastic bags that are sufficiently long so as to touch the bottom of the distributor.

fig. 59

fig. 60

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6.6.6

Payment system installation

- Clasp the coin mechanism to the support brackets (fig.62). - .ix the support with the two knobs. - Connect the coin mechanism to the C.P.U. board. NB. The 24V dc coin validators must be directly connected to the CPU board; the serial executive systems through the interface cable supplied with machine. The 12V dc coin validators require a special interface board to be connected to the CPU board. Then enter the programming for the correct settings. Consult chapter 7.0 PROGRAMMING to verify if the parameter setting is consistent with the system used.

The distributor does not have a payment system; any possible damage to the distributor itself and/ or persons and/or property deriving from its incorrect installation are responsibility of the installer of the payment system. - Remove the support bracket from the machine (fig.61).

fig. 61

fig. 62

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- PROGRAMMING

The programming data can be of two kinds: NUMERICAL DATA That is all the data that refer to the settings of water, powder, prices, time and date. LOGICAL DATA That is all the data that refer to the logical status of the OPTION menu that describe the condition (enabled or disabled) of a specific function. .or programming some of the keys of the keyboard are used (fig 64), namely:

With the programming procedures described in this section you can set all the parameters related to the machine configuration, doses and drink prices and also draw sales statistical data. The dialogue between the operator and the machine occurs by means of the 20 digit liquid crystal display and the use of the selection keyboard. Programming key The programming function is accessed by pressing the button 1 positioned on the C.P.U. board (fig.63); the request of the access code to be entered by means of the keypad, will appear on the display.

_ Key PRESEL: DECA.../ PRG

exits from the current programming sub-menu to go back to the original sub-menu.

_ Key STRONG CO..EE / + has the double function of increasing the value of a selected figure (e.g.: the value of a dose) and/or scroll forward the list of functions available in the sub menu. _ Key LONG CO..EE / has the function of decreasing the value of a selected figure.

2 1

allows the user to move the display cursor in correspondence with the digit that as to be changed by means of the previous keys + and

_ Key CO..EE WITH MILK / NUMBER

_ Key CAPPUCCINO / ENTER (also identified

as E) used to confirm the changes done or scroll the option menu. Once the parameter modifications are concluded, you can exit from programming mode by pressing again the key 1 on the C.P.U. board (fig.63).

fig. 63 - The display messages can be in two different languages that can be selected at choice by the operator during the installation phase. NB: By using the eprom kit, the available languages are seven.

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Inglese KEYBOARD (fig.64). The external keyboard besides being used for the selections is also partially used for programming and maintenance. In particular the keys and their functions are: Programming a= presel. decaffeinated 1= strong coffee 2= long coffee 3= coffee with milk 4 = cappuccino prg + (increase) (decrease) clear (cancel) enter (confirm) Maintenance Service Mode test without cup, sugar and spoon b = extra milk water test c = without cup test selections complete d = sugar stop failure reset 1 = strong coffee coffee unit rotation 2 = long coffee tea mixer cleaning 3 = coffee with milk milk mixer cleaning 4 = cappuccino freeze-dried coffee mixer cleaning 5 = cappucc. and choc. Chocolate mixer cleaning 8 = milk with coffee dispensing nozzles movement 10 = tea with milk electronic counter reading a= presel. decaf.

decaffeinated extra milk

a b

c d

without cup stop sugar

strong coffee

1 2 3 4 5 6 7 8 9 10

11 lemon tea 12 chocolate 13 chocolate 14 strong chocolate 15 milk

chocolate and milk and

long coffee coffee with milk cappuccino cappuccino with chocolate milk with coffee moccaccino

16 instant 2 17 instant 1 18 19 hot water 20

cup

milk

fig. 64 29

Inglese Structure of job menus To access the programming it is necessary to know the access code or password cod. 00000 The code to be entered is composed of five digits. The cursor appears under the first digit; by the keys + and - (1st and 2nd of the keyboard) increase or decrease the number; by the 3rd key (number) move the cursor. Repeat the operations until the access code is composed. Once the code is composed, press the key Enter (4th) so as to access the programming. N.B.: If you are in selection mode you can pass to the programming mode. If you are in SERVICE mode, first, go to SELECTION, pressing key 2 (fig.63) then go to PROGRAMMING, pressing key 1 (fig. 63). The main menu is composed as follows: TIMES-DOSES PRICES DISCOUNTS PRICE-SELECT. INCLUDE-SELECT. OPTIONS COINS VENDS TEMPERATURE

. Attention

To exit from the programming mode press PRG until one of the above listed functions appears, then press the programming key placed on the C.P.U. board (key 1, fig.63) to return to the selection mode. After setting a machine, you can memorise the data in a portable programmer, (.AGE P 3000), and use those data for other machines of the same model.

The default code is 00000 After entering the code, the display visualises the first function: - Pressing ENTER you access the first function; - Pressing + the next function will be displayed; - Pressing PRG you exit from the job sub menu (see example a).

es. a

fig. 65 30

Inglese The connection between the C.P.U. and the programmer P 3000 is effected by means of a cable; verify the position of the connector on the connecting board (ref.1, fig.66).

fig. 66

Data are stored in the programmer until a new configuration reading is carried out and/or when the programmer batteries run out. - To read the configuration, press in sequence: .11.1. - To update the machine memory: .12.1.1. es. b The example here below shows how to perform changes in programs:

Caution

Connect and disconnect the programmer to/ from the C.P.U. board with the distributor switched off. The following example b shows how to move through the menu using the keys +, ENTER, PRG.

es. c The schemas illustrated above are valid as example for all the menus.

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7.1 .unction description

TIMES-DOSES This menu allows the access to the water and product powder dose settings for each available drink. Pressing ENTER once, this appears on the display: Key 01 coffee Pressing ENTER again, you can start the dose setting operation for the first selection: water 065 to indicate the water dose. By the keys +, -, number, the values of the water dose related to the espresso coffee of the first selection can be changed. Pressing ENTER again the dose set is confirmed and the subsequent setting, if any, appears on the display (in case of instant SELECTIONS, the powder) otherwise the program returns automatically to the starting point; this appears on the display: Key 01 coffee by the key + you can go through the menu and choose the next selection to be changed. Here below is the combination of the keys and selections indicated in programming: Key 01 = strong coffee Key 02 = long coffee Key 03 = coffee with milk Key 04 = cappuccino Key 05 = cappuccino with chocolate Key 06 = milk with coffee Key 07 = moccaccino Key 08 = milk Key 09 = tea Key 10 = tea with milk Key 11 = lemon tea Key 12 = milk and cocoa Key 13 = chocolate Key 14 = strong chocolate Key 15 = chocolate and milk Key 16 = instant 2

Key 17 = instant 1 Key 18 = Key 19 = hot water + cup Key 20 = cup Key 21 = strong decaffeinated coffee Key 22 = long decaffeinated coffee Key 23 = decaffeinated coffee with milk Key 24 = decaffeinated cappuccino Key 25 = decaffeinated capp-choc Key 26 = milk with decaffeinated coffee Coffee group time-out: maximum activation time of the coffee group motor (we advise you not to change it) Sugar time: time for the maximum sugar dose Extra sugar time: time for the extra sugar dose Extra milk time: time for the extra milk dose Grinder time-out: maximum grinding time The water control of espresso coffee (and of instant in single boiler models) occurs by means of a volumetric counter (fan). In double boiler models the dosage of water for instant products is expressed in seconds. The dosage of instant product powders is expressed in seconds.

PRICES Up to 10 prices are available and singularly applicable to each selection. Press Enter to access the price table programming; this appears on the display: Price 0 0000

The vending prices are set with the same procedure used for the dose setting i.e. using the keys +, -, number. .or free vends it is sufficient to set the vending price at zero.

32

Inglese Press ENTER again to confirm the set value; the next price is visualised on the display: Price 01 0000 PRICE-SELECTIONS This menu allows the combination of each single selection (indicated as Key 1 - Key 26) to the prices previously set (indicated with Price 0 Price 9). Press ENTER to go to the sub-menu whose first function allows the operator to program all selections at P0; this appears on the display: All at price 0 ? Y/N Using the key + the desired option is chosen: Y (=yes) or N (=no) Selecting the option Yes and pressing ENTER you can go to the programming of: Extra milk price = 0000 Extra sugar price = 0000 these regard eventual price increases for the extra milk and extra sugar pre-selections. Vice versa, selecting the option NO you access the programming of the single price for each single selection as follows: Key 1 = Price 0 using the key + or - you can scroll the table of prices, from 0 to 9; once the desired price is chosen, it must be confirmed by ENTER passing in this manner directly to the programming of the next drink. Of course it is possible to combine more than one selection to the same price. As usual, press the PRG key to exit from the submenu.

Pressing PRG you return to the PRICES menu. DISCOUNTS Up to a maximum of 10 discounts can be programmed (from Discount 0 to Discount 9) as many as the vending prices. .urthermore it is possible to program a special discount for the exclusion of the cup (indicated with SB)

. Attention

The discounts S0-S9 are tied to time bands and consequently to the presence of the clock device on the C.P.U. board. The discount for the cup is available without the clock. Pressing ENTER once, this appears on the display: Discount 0 0000

by the keys +, -, number, you can perform the discount setting. Press ENTER again to confirm the set value; the next discount is visualised on the display: Discount 1 0000

Pressing PRG you return to the DISCOUNTS menu.

33

Inglese INCLUDE-SELECTIONS This function allows the operator to exclude the unwanted selections (from Key 01 to Key 26), making them unavailable. Pressing ENTER once, this appears on the display: INCLUDE key 01 = Y by the keys + and -, the desired option is selected: ENTERING N THE SELECTION IS EXCLUDED. Press ENTER again to confirm the value and go ahead to the next selection. OPTIONS This function provides sequentially a series of available options as listed below; press ENTER to access the sub menu that visualises the first option. .or each OPTION it is necessary to set the logical status Y or N that does or does not enable the function. By the keys + and -, you change logic values, i.e. the status, from yes (Y= enabled) to no (N= disabled); by the keys +, -, number, you change numeric values. Pressing ENTER again, you confirm the pre-set value and the next option is visualised on the display; pressing PRG again, you return to the OPTIONS menu. Cup function = enables the cup exclusion preselection key .resh-ground = option for fresh-ground coffee Spoon = enables (Y) the spoon dispensing for all types of selections (bitter and/or instant) Extra milk = enables the extra milk pre-selection key Motor delay = option to introduce a delay on the instant powder motors One sugar setting = option to get one only setting respectively for all sugar and extra sugar selections EV hot water = for double boiler models only; this option enables the water delivery directly from the boiler to the dispensing nozzle (by means of an appropriate optional electric valve kit) without passing through the tea mixer.

34

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ELECTRIC VALVES

PRODUCT BOXES

MIXER

fig. 67

Double Boiler Machine Configuration = Configuration D1 Electric Valves A B C D D2 A B C D D3 A B C D D4 A B C D Containers 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 ProductProduct Chocolate Milk Dried Coffee Tea Chocolate Milk Natural tea Tea Chocolate Milk Dried Coffee after Tea Chocolate Milk Chocolate Tea Mixer Whipper Whipper Whipper Coil Whipper Whipper Whipper Coil Whipper Whipper Whipper Coil Whipper Whipper Whipper Coil

35

Inglese

Configuration D5

Electric Valves A B C D

Containers 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

ProductProduct Chocolate Milk Milk Tea Chocolate Milk Milk Dried Coffee Chocolate Milk Chocolate Dried Coffee Chocolate Milk Dried Coffee Cold (T-17) Chocolate Milk Instant (T-16) Cold (T-17) Chocolate Milk Dried Coffee Tea

Mixer Whipper Whipper Whipper Coil Whipper Whipper Whipper Whipper Whipper Whipper Whipper Whipper Whipper Whipper Whipper Whipper Whipper Whipper Whipper Whipper Whipper Whipper Whipper Coil

D6

A B C D

D7

A B C D

D8

A B C D

D9

A B C D

D10

A B C D

In configuration D1 the freeze-dried coffee is dispensed before water flows into the relevant mixer. In configuration D3 the freeze-dried coffee is dispensed after water flows out of the relevant mixer. In configuration D4 two chocolate containers operate alternatively. In configuration D5 two milk containers operate alternatively. In configurations D6 and D7 two milk or chocolate containers operate alternatively combined with freeze-dried coffee instead of tea. In configuration D10 the selection keys for freeze-dried coffee correspond to the last three buttons of the pushbutton panel, in the following sequence: - Strong coffee - Coffee with milk - Cappuccino The optional electric valve E is used only for selecting hot water and is connected directly to the nozzle support. 36

Inglese Single Boiler Machine Configuration =

Configuration 4S

Electric Valves c c b a 1 2 3 4 1 2 4 1 2 3 4 1 2 3 4

Containers Product Milk Chocolate Dried Coffee Tea Milk Chocolate Tea Milk 1 Chocolate Milk 2 Tea Milk Chocolate 1 Chocolate 2 Tea

Type and Mixer Left chute Whipper Whipper Coil Left chute Whipper Coil Left chute Whipper Right chute Coil Left chute Whipper Right chute Coil

3S

b b a b b b a b b b a

3SL

3SC

In configuration 3SL two milk containers operate alternatively. In configuration 3SC two chocolate containers operate alternatively.

ELECTRIC VALVES

PRODUCT BOXES

MIXER

fig. 68 37

Inglese Milk first = option to dispense milk for coffee with milk: first (Y) or after (N) Validator = enables (Y) the connection to the coin box-selector Permanent credit2 = option to visualise the credit until it runs out (Y) (set the Multivend option to Y)
2

Washing cycle = enables, without expansion boards, a washing of mixers 30 minutes after the machine has been switched on. A second washing cycle will follow if no drinks are dispensed within the 6 subsequent hours; at this point the cleaning time restarts from the last drink dispensed. Consequently, one mixer cleaning per day is guaranteed. Cleaner * = decanter, with indication for the water softener resin regeneration Grindstones *= decanter, with indication for the substitution of the grindstones .ilters *= decanter, with indication for the coffee filter regeneration * (In any event they dont stop the distributor operation) Code = new programming access code

(The two functions are related; entering N for the Multivend option, any Permanent Credit operation will automatically result null)

Executive = enables (Y) the executive coin box (set Y also for the validator option) Change giver = option to give the change (with the system COGES and RUBBINI SAECO CARD, set Y) ECS differentiated = to be enabled (Y) when the COGES ECS system with differentiated prices for keys-coins is used. Leave N with non-ECS systems. It is not necessary to set the codes 241, 242, 243 etc. on the machine BVD System = enables (Y) BDV coin boxes (available with kit) MDB- ICP System = enables (Y) MDB coin boxes Multi-vend2 = option to visualise the remaining credit for 3 minutes (Y) or zero it out (N) at the end of the drink dispensing Clock = enables the clock (by kit) Language = language used for displaying all messages (possibility of choosing between two stored languages) Decimal = display of the amount with the decimal point Washing = enables the automatic washing (available with the clock device)

38

Inglese COINS Access this menu for programming coins (from coin 1 to coin 8) in order to make them compatible with the system used; then verify that the coin box channels are corresponding to the machine channels. Press ENTER once, this appears on the display: Coin 1 0050 COUNT Total selection count (sales + tests) and total count per each selection. .REE Total count and count per each single selection of free selections (free vend key) TEST Total count and count per each single selection of the test selections COINS Total per each single coin introduced BILLS Total per each single bill introduced (only with MDB) ERASE ALL .unction for resetting all the statistics Pressing the PRG key you return to the original menu. To reset the data operate as follows: go to CANCEL press ENTER COD 0000 will appear on the display Enter the resetting code, following the standard procedure Press ENTER You will be requested if you want to change the resetting code Press + if you dont want to change the code RESET ? will appear on the display Confirm by the NUMBER key

by the keys +, -, and number you can change values. Pressing ENTER, you confirm the change or in any event the value visualised on the display and you can go on to the next coin. In particular: Coin 7 0000

This channel is used for setting the value for the obliterator cut or the token, using the specific interface kit. Press PRG to return to the COINS menu. SALES This function enables the access to all selling statistics audited by the machine. Confirming with ENTER, you sequentially enter the following menu of statistics and relevant management. By pressing the key + you can scroll the menu up to the required function; pressing ENTER, you access the first item of the selected function and keeping on pressing ENTER you can read the other items, if any. TOTAL CASH Total cashed, which cannot be reset, per sales prices CASH Total per sales prices DISCOUNT Discounted value total OVERPAY Total cashed without sales TOTAL COUNT Total selection count (sales + tests) which cannot be reset

At the end of the resetting, press PRG to return to the original menu. The data resetting code (4 digits) is different from the programming access code (5 digits). The default code is 0001

. Warning

If you want to change the default code proceed as follows: - When the request if you want to change the code appears, press ENTER

39

Inglese - The old code will be displayed - Use the keys +, - number to compose the new code - Confirm with ENTER at the end TEMPERATURE This menu permits the working temperature regulation of the coffee boiler and the instant boiler with double-boiler models. Pressing ENTER, this appears for example: Temp. H20 Coff. 087 Pressing ENTER again, this appears: Temp. H20 Inst. 084 by the keys +, - and number you can increase or decrease the temperature of the water in the respective boilers. In any event the machine is provided with safety limits so that the maximum values of temperature you can set cant exceed these limits.

_ TEST: after pressing the key it is possible to use

the keypad as in normal service so as to dispense any complete selection (counted as a test dispensing).

. Warning

To cancel a test pre-selection without dispensing drinks you have only to press the service key. In this case the distributor will remain in SERVICE mode.

_ .AILURE RESET: to reset the failures registered

by the distributor and start a subsequent diagnostic control so as to check out for other failures. cycle of the coffee group (ESPRESSO version).

_ CO..EE GROUP CLEANING: to perform a

In case of failures, this key has the function to scroll the list of the anomalies memorised by the distributor.

. Warning

_ MIXER 1 CLEANING: to wash the chocolate

mixer

8 - SERVICE
The service functions are accessed by pressing the service button (key 2) on the CPU board as indicated in drawing 63. SERVICE appears on the display In the service mode the keys of the external keypad identify the functions illustrated in drawing 64, i.e.:

_ MIXER 2 CLEANING: to wash the milk mixer _ MIXER 3 CLEANING: to wash the freezedried coffee mixer

_ MIXER 4 CLEANING: to wash the tea mixer _ TOTAL VENDS: allows the display of the
number of drinks dispensed (general meter). To return to the service mode you have to press the service key again.

_ TEST WITHOUT SUGAR: after pressing the

key it is possible to use the keypad as in normal service so as to dispense any selection without cup, sugar and spoon.

_ NOZZLE MOVEMENT: allows the nozzle

movement

_ WATER TEST: after pressing the key it is

possible to use the keypad as in normal service, so as to dispense any selection with water only.

40

Inglese

9 - MAINTENANCE AND INACTIVITY

9.1 Cleaning and Loading

. Warning

To guarantee the correct operation of the distributor in time, it is necessary to perform some operations regularly, being some of them strictly recommended by sanitary regulations. These operations must be carried out with the distributor open and off; the cleaning must occur before loading products.

fig. 70 Remove and clean carefully: - powder conveyors (ref.1, .ig.71), suction chamber (2), ring (3), water conveyor (4), mixing bowl (5), whipper fan (6) - silicone dispensing tubes (fig.70)

9.1.1

Daily cleaning

The object is to prevent bacteria in the food areas. The tools necessary to perform cleaning operations are: brushes, clean cloths and drinkable water. Operate as follows: - Wet the cloth and clean all the visible parts in the dispensing area (fig.69 and fig.70).

fig. 71 - dispensing chamber (fig.72)

fig. 69

fig. 72 41

Inglese - chute and coffee funnel (fig.73) - empty the liquid waste-bin, clean it and/or replace it (fig.75)

fig. 73 Before re-assembling, wipe all the elements carefully. - draw out the group to facilitate the cleaning (fig.74) and with the brush, clean residual coffee powder off the group.

fig. 75 - replace the coffee grounds bag (coffee in beans versions) (fig.76)

fig. 76

9.1.2

Weekly cleaning

fig. 74

Remove all the containers and clean with a wet cloth all the container support parts, as well as the bottom and the outside of the distributor, in particular the dispensing area (fig.77)

fig. 77 42

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9.1.3

Product loading

When necessary, provide for the loading of products and/or materials of the automatic vending machine. .or these operations please refer to the installation operations described in Chapter 4.0

9.2

Maintenance

EVERY DAY Remove and clean all the visible parts in the dispensing zone Empty the liquid waste-bins, clean and/or substitute them Replace the coffee grounds bag Remove all the containers and clean with a wet cloth all the container support parts, as well as the bottom and the outside of the distributor, in particular the dispensing area Disinfect all the parts in contact with food Remove and rinse the coffee group; lubricate all the mobile parts using silicone grease for alimentary use Replace packing and filters

EVERY EVERY EVERY EVERY WEEK MONTH SIX 10.000 MONTHS DRINKS

n n n

43

Inglese

9.2.1 Ordinary and extraordinary maintenance

The operations described in this section are purely indicative as they are tied to variable factors such as the water hardness, humidity, products used and workload, etc.

- lower filter piston (1) - connecting bar (2) - guide pistons (3) Every 10000 vends we advise you to substitute gaskets and filters. - gaskets .or the upper filter (fig.79):

Caution

.or all operations requiring the disassembly of distributor components make sure the machine is off. Entrust the operations mentioned here below to qualified personnel. Should it be necessary to let the distributor on, use specially trained personnel. .or more complicated interventions, such as boiler descaling, good knowledge of the equipment is necessary. Monthly disinfect all parts in contact with foodstuff using chlorine solutions following the procedures already described in Chapter 4.0

9.2.2

Coffee group maintenance

fig. 79 - loosen the upper pin (1) with the supplied spanner - unscrew the filter manually (2) .or the lower filter: - unscrew the two side screws (ref.1, fig.80) and remove the upper piston block (2)

Plastic group. Monthly we advise you to remove the group and wash it thoroughly in hot water, every 5000 vends; in any event, it is advisable to lubricate monthly all the mobile parts of the group, using silicone grease for alimentary use (fig.78):

fig. 78

fig. 80

44

Inglese - with the supplied spanner, rotate manually until the lower filter is borderline with the cup (fig.81) - unscrew the screw (1) and substitute the filter (2) - Re-assemble everything backwards

fig. 82 - each complete turn corresponds to a variation of 0.15g. - regulation of the grinding degree. Turn the screw (ref.2, fig.82) so as to obtain the desired results.

fig. 81

9.3 9.3.1

Regulations Dosage and grinding regulations

After each regulation three selections are necessary before obtaining the new granulometry.

9.3.2

The distributor is supplied already regulated with standard values, i.e.: - temperature of the coffee in the cup of about 78C for 38 cc of dispensed product - temperature of instant products in the cup of about 73C - grams of coffee powder, about 7.2 grams - grams of instant powder products according to what is indicated on specific tables In order to obtain the best results with the product used we advise you to check: - grams of ground coffee. Vary the quantity by turning the screw on the doser (ref.1, fig.82)

Instant electric valve capacity regulation (only for double boiler models)

It is possible to reduce the delivery capacity of instant electric valves in order to limit the formation of limestone. - To rinse the cups properly, operate on the capacity screw (fig.83)

fig. 83 45

Inglese

9.4 Resin regeneration (where the water softener is provided)

The regeneration of resins must be performed according to the water mains to which the distributor is connected. The table indicated here below can be used as a reference: WATER HARDNESS NUMBER O. SELECTIONS .rench 10 20 30 40 50 60cc 25000 12500 9500 6500 5000 130cc 12500 6000 4500 3000 2500

- remove the cover and introduce 1.5 kg of normal cooking salt (fig.85)

fig. 85 - replace the cover - switch on the machine and let the water pour out until it is no longer salty switch off the machine and close the faucet (fig.86) The time necessary for this operation is about 30/ 45 minutes.

To verify the degree of water hardness and consequently the time and type of interventions, specific kits available on the market can be used. The operation can be performed on the distributor as follows: switch off the machine - turn the lower faucet paying attention to put the relative hose in a bucket or better in a drain (fig. 84)

fig. 86 fig. 84

46

Inglese

9.5 Inactivity
If the automatic vending machine remains inactive for a long time it is necessary to perform some prevention operations: - disconnect the machine electrically and hydraulically - empty completely the floater reservoir removing the plug located on the hose along the drain chute - replace the plug once the draining has been done (fig.87)

- clean all the parts in contact with foodstuff according to procedures already described - empty the liquid waste bin carefully - eliminate the coffee grounds bag - clean with a cloth all the internal and external surfaces of the machine - protect the outside of the machine with a plastic film or bag (fig.89)

fig. 87

fig. 89 - stock in dry and protected places with temperatures not below 1C.

- unload all products from containers (fig.88)

fig. 88

47

Inglese

10 - DISMANTLING
Start emptying products and water as described in the previous paragraph. .or the dismantling we advise you to disassemble the machine dividing the parts according to their composition (plastic, metal etc). Afterwards, deliver the subdivided parts to specialised companies. In case of cooling unit, deliver it without disassembling to companies entitled for the disposal.

48

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11 - TROUBLESHOOTING GUIDE .OR THE MOST COMMON .AILURES OR ERRORS

In the SERVICE function, the failures, when present are immediately displayed in the follow manner: Display message E01 - CUP E02 - GRINDER E03 - GROUP E04 - ESPRESSO PUMP Probable cause - Lack of cups - Cups microswitch failure - Lack of coffee - Grinder jammed - Group motor jam - Motor position microswitch failure - Pump failure - Coffee electric valve - Volume meter - Pump failure - Coffee/instant solenoid valve - Error in scaling factor setting (standard money) in the coin box - Lack of water - Liquid waste bin full - Reservoir microswitch failure - EPROM failure - Coffee group probe in short circuit or interrupted - Non-heating of coffee boiler - Non-heating of instant boiler - Clock board malfunction - Programming error - Reduced water delivery capacity - Nozzles motor failure - Motor position microswitch failure - Waiting for/no connection with serial coin box

E05 - INSTANT PUMP E07 - SCALING E08 - NO WATER

E09 - EEPROM E11 - NTC PROBE E12 - TCA.<70C E13 - TSOL<70C E15 - CLOCK ERROR E16 - CAPACITY E17 - NOZZLES MOTOR NO SERIAL CONNECTION

49

Inglese The alarm E16- CAPACITY is a mere signal, that does not cause a block, but indicates progressive reduction of the water flow in the pump-electric valve circuit or inefficiency of the volume meter; this signal pre-announces an imminent failure E04PUMP. Other signals that do not block are foreseen and have the objective of advising the user that the regeneration of descaler resins or of grindstones or filters is necessary. The number of vends beyond which the regeneration is deemed necessary is set in the OPTIONS menu; the display messages foreseen are: - * - & - $ - # - % to indicate the error E16 VOLUME to indicate the resin regeneration to indicate the filter substitution to indicate the grindstone substitution to indicate the substitution of filters and grindstones to indicate resin regeneration and grindstone substitution to indicate resin regeneration and filter substitution to indicate resin regeneration and filter and grindstone substitution

If one of the above mentioned symbols are displayed, going into the SERVICE mode, the message ALARM will appear followed by the signal for which the maintenance is necessary. The machine is equipped with the group present safety microswitch (fitted on the boiler group support); if the coffee group is not present, the machine indicates to SELECT DRINKS WITHOUT ESPRESSO CO..EE.

50

Inglese

JP1/JP2 JP3 JP4 JP6 JP7 JP8 JP9 J1 J2 J3 J4 J5 J7 J8 J9 .2 S1 S2 LD1 LD2 JMP1 JMP2 TR1 U1 U2

= EXPANSION BOARD CONNECTION = DISPLAY CONNECTOR = KEYS EXPANSION = POWER BOARD CONNECTOR = COUNTER = 24V VALIDATOR CONNECTOR = OBLITERATOR CONNECTOR = PC PROGRAMMING CONNECTOR = IN.RARED INTER.ACE = P3000 INTER.ACE = EXECUTIVE CONNECTOR (MASTER) = PUSHBUTTON PANEL CONNECTOR = 24V INPUT CONNECTOR = MDB CONNECTOR = EXECUTIVE CONNECTOR (SLAVE) = 4A .USE = PROGRAMMING KEY = SERVICE KEY = EXECUTIVE SERIAL CONNECTION LED = SUPPLY LED = JUMPER .OR SELECTION 7 = JUMPER .OR SELECTION 8 = DISPLAY CONTRAST REGULATION = EPROM BASE = SUPPLEMENTARY MEMORY BASE

51

Inglese

52

Inglese

Notes:

53

Inglese

Notes:

54

Inglese

Notes:

55

Cod. 0871.956