Samsung Side-By-side Refrigerator - Rs2630ww Series
Samsung Side-By-side Refrigerator - Rs2630ww Series
Samsung Side-By-side Refrigerator - Rs2630ww Series
SIDE-BY-SIDE REFRIGERATOR
WARNING
IMPORTANT SAFETY NOTICE
The service guide is for service men with adequate backgrounds of electrical, electronic, and mechanical experience. Any attempt to repair a major appliance may result in personal injury and property damage. The manufacturer or dealer cannot be responsible for the interpretation of this information.
All rights reserved. This service guide may not be reproduced in whole or in part in any form without written permission from the SAMSUNG ELECTRONICS Company.
Contents
1. Safety instruction on services 4 2. Warranty information
5
3. Mechanical Disassembly 6 4. Circuit Diagram 15 5. Operation Principles By Parts Of Circuit 18 6. Illustrated Parts Catalog 31
44
Unplug the refrigerator before making any repair or any replacement. Avoid the electric shock. Use the rated components on the replacement. Check the correct model number, rated voltage, rated current, operating temperature and so on. On repair, be sure that the wires such as harness are bundled tightly and are not exposed by water. Bundle wires tightly in order not to be detached by the external force. On repair, remove completely dust, particles or other things on housing parts, harness parts, and connectors. Cleaning may prevent fire by tracking or short. Check if there is any trace indicating the infitration of water on electrical parts. If there is kind of trace, change the related components or do the necessary action such as taping using the insulating tape. After repair, check the assembled state of parts. It must be in the same assembled state when compared with the state before disassembly. Check the surrounding conditions of the installed refrigerator. When the refrigerator is located at humid or wet place, or the installed state is unstable, change the location. If needed, do the ground. Especially, if there is a possibility of the electric leakage, this appliance must be properly grounded. Do not allow consumers to use one outlet for several plugs. Check whether the power cord is placed under other appliance and so, damaged, worm-out squeezed. Repair immediately the defective power plug or outlet. Make sure that the power cord is not placed under other appliance or squeezed. Do not allow consumers to keep bottles or the likes in the Freezer or to keep foods in unstable position. Do not allow consumers to repair the appliance by themselves. Do not allow consumers to keep other chemicals except food. Medicines and other materials for research ; This appliance will not maintain the precisely constant temperature for them. Volatile material(Alcohol, Benzene, Ether, LP gas etc.) : possibility of explosion
2. Warranty information
SAMSUNG REFRIGERATOR
3. Mechanical Disassembly
3-1) Refrigerator Disassembly Control Panel 7 Door Handle 7 Door Gasket 7 Refrigerator Door Light Switch 7 Refrigerator Light 8 Tempered Glass Shelf 8 Plastic Drawers in Refrigerator 8 Gallon Door Bin 8 Water Filter 8 Damper in the Refrigerator 9 Twin cool in the Refrigerator 9 Refrigerator Thermistor 9 3-2) Freezer Disassembly Door Bin in Freezer 10 Freezer Door Light Switch 10 Plastic(Wire) Drawer in Freezer 10 Freezer Shelf 10 Ice Dispenser Ice Maker 10 Auger Motor Case 11 Freezer Light 12 Evaporator Cover in Freezer 12 Evaporator Fan Motor 12 Evaporator in Freezer 13 Freezer Thermistor 13 Ambient Thermistor 13 Ice-Maker Thermistor 13
3-3) Machine Compartment Disassembly Machine Compartment Electrix Box 14 Water Solenoids 14 Condenser Fan 14 Sub-condenser 14
3. Mechanical Disassembly
3-1) Refrigerator Disassembly Control Panel 1. Insert a flat-blade screwdriver on the slot as shown, and unlock the tabs. 2. Disconnect the wire connector. Door Gasket The door gasket is a molded gasket set into a channel located in the door liner. 1. Open the door. 2. Grasp the gasket and pull in an outward motion until the molded gasket separates from the door liner.
Door Handle The door handles allow access into the refrigerator and freezer. They are front mounted with Phillips head screws. 1. With a small flat-blade screwdriver, press the small button and pull handle cover out. 2. Remove the Phillips screws (5). 3. Lift the handle with an in and upward motion until it disengages the locking tabs. Pull the handle outward to remove it. Refrigerator Door Light Switch The refrigerator has a door light switch located in the upper right corner for the refrigerator. 1. Use a small flat-blade screwdriver to unlock the locking tab and pull the switch out until the wire connector is visible.
Button
Mechanical Disassembly
Refrigerator Light The refrigerator light is located in the upper portion of refrigerator. 1. Pull the tip on the cover.
Gallon Door Bin The door bins allow storage of perishable items. 1. Push the bin up and slide it out.
Tempered Glass Shelf These shelves allow the storage of larger items and pull out for easy access. 1. Pull the shelf out as far as it goes. 2. Lift it up and remove it.
Water Filter The water filter is located in the bottom left-hand corner of the refrigerator. The water filter filters water for the ice maker and the water dispenser. 1. Turn the water filter 1/2 turn counterclockwise and pull it down. 2. To install the filter, align the indication mark (unlock position) and push it up while turning 1/2 turn clockwise until the lock position is aligned. Do not over tighten.
Plastic Drawers in Refrigerator Drawers are designed for storage of fruits, vegetables, and deli items. The drawers are located in the lower portion of the refrigerator. 1. Pull out the drawer as far as it goes. 2. Tilt the drawer up and pull it out until it is removed.
Mechanical Disassembly
Damper in the Refrigerator 1. Pull out the screw cap and remove the screw. 2. Remove the lamp cover by unlocking the tabs and pulling the cover down. 3. Remove the screw at the cover damper. 4. Take off sensor and lamp wire connector located on the upper liner. 6. Remove the damper from the refrigerator. Refrigerator Thermistor The refrigerator thermistor is located inside of the upper light cover of the refrigerator.
THERMISTOR
Twin cool in the Refrigerator 1. Pull out the Twin cool by unlocking the hooks.
Mechanical Disassembly
3-2) Freezer Disassembly Door Bin in Freezer The door bins allow storage of perishable items. 1. Push the bin up and slide it out.
Freezer Shelf The shelves slide out for easy access for frozen items. 1. Slide the shelf out until it reaches its stop. 2. Tilt down and slide it out of the compartment.
Freezer Door Light Switch This switch is located in the left-hand portion of the freezer and sends a signal to the processor. 1. With a small flat-blade screwdriver, unlock the locking tabs and pull the switch out until the wire connector is visible. 2. Disconnect the wire connector and remove the switch.
Plastic (Wire) Drawer in Freezer Drawers are designed for storage of meat and dry foods. The drawers are located in the lower portion of the freezer. 1. Pull out the drawer as far as it goes. 2. Tilt the drawer up and pull it out until it is removed.
10
Mechanical Disassembly
Ice Dispenser & Ice Maker The ice dispenser is located in the upper portion of the freezer. This assembly stores ice made by the icemaker and dispenses ice. 1. Lift the ice bucket up and slide out the ice dispenser assembly . top of the liner, and slide the ice maker in. 5. Tighten the screws (2) of the ice maker support.
Auger Motor Case The ice maker is located inside of the ice dispenser assembly. 1. Remove ice maker support screws (2), and slide out. 2. Disconnect the ice maker wire connector. 3. Unlock the locking tabs to separate the ice maker kit.
SUPPORT OF ICE-MAKER LOCKING TAB WIRE CONNECTOR
This shelf is designed to support the ice maker ice dispensed and Xtra SpaceTM. 1. Remove the Xtra SpaceTM cover to push it down and pull front. 2. Slide the partition out. 3. Remove the screws (2) on the bottom front of the case. 4. Slide out the case while disconnecting the wire connect.
PARTITION
ICE-MAKER KIT
In order to assemble the icemaker kit. 1. Assemble the geared motor shaft and the front of ice tray. 2. Lift the front locking tab and assemble the ice maker kit. 3. Connect the ice maker wire connector. 4. Match the tab holes and tabs(2) located on the
11
SCREWS
Mechanical Disassembly
Freezer Light The freezer light is located in the bottom of the auger motor case. The light is covered by an opaque cover. 1. Remove the screw and the light cover. Evaporator Cover in Freezer 1. Remove screw (6). 2. Remove the assy cover multi fre. 3. Remove the assy cover supt motor fre. 4. Remove screw (2). 5. Remove the cover evap front. 6. Disconnect the sensor wire connector.
ASSY COVER MULTI FRE
Evaporator Fan Motor The evaporator fan is located in the middle rear of refrigerator. This fan circulates cold air in the refrigerator. 1. Remove the fan spring, and than remove fan and protector motor. 2. Remove screw located at the four corners of the fan bracket. 3. Take the fan motor assembly off.
COVER EVAP FRONT
12
Mechanical Disassembly
Evaporator in Freezer Evaporator is located in the bottom of freezer to produce cold air driven across the evaporator coils. 1. Take off the ductwork in Freezer. 2. Disconnect the wire connector (Heater, Bimental, and Thermistor). 3. Desolder the inlet and outlet tubes. 4. Remove the evaporator. 5. Take the same steps to seal the system as mentioned earlier.
THERMISTOR
Ice-MakerThermistor The Ice-Maker thermistor is located in its bottom. The temperature signal sends the micro-processor.
THERMISTOR
Freezer Thermistor The freezer thermistor is located at the top left of freezer vent. It sends temperature signals to the micro-processor.
13
Mechanical Disassembly
3-3) Machine Compartment Disassembly Machine Compartment Electric Box 1. Disconnect the power cord of the refrigerator. 2. Remove the fixed screws (6) of compressor cover.
3. Slide up and take off the compressor cover to see the machine compartment.
Condenser Fan The condenser Fan is located in the middle of machine compartment. It cools down the subcondenser and the compressor. 1. Lift up the rib under the support motor. 2. Pull the support motor.
Water Solenoids When the solenoids receive a signal from the microprocessor, they supply water to the water dispenser or the ice maker. 1. Remove bracket screw on cabinet. 2. Take the solenoids assembly out. 3. Disconnect water tubes.
Condenser The condenser is located in the machine compartment. The heat is extracted by condenser fan. 1. Desolder the compressor discharge the condenser outlet. 2. Take out the condenser.
14
4. CIRCUIT DIAGRAM
4-1) Circuit Diagram (RS2*1*,RS2*2*,RS2*3*)
15
Terminal
Vcc(DC 5V) << BLDC +12V(DC 12V)
Oscillation Frequency
MICOM POWER AND SENSORS BLDC MOTOR POWER(NOT USE) RELAY,PANEL POWER
When turned on, rectified AC voltage which is stepped down on 2nd transformer flows between and
at about AC 15V, goes through the diode D101 and D104 is changed to DC, and provide constant 12V. It provides 5V to MICOM and other circuits via regulator REG102 (MC7805ACT), and make entire PCB operate. RS2640, RS26VU
16
When the power is applied,currents will be rectified via B and DC360V will be generated at the both terminals of
the capacitor (C001). The Top-Switch (TNY268P)will be automatically switched to the optimum state according to the secondary load conditions. When currents flow between Top-S/W D and S (5PIN~7PIN),there will be currents generated i n the TRANS and the currents i nduced to the TRANS upon power off between D and S will be transferred to the secondary.By repeating the above process, 12V will be maintained at the secondary C108 and it will be supplied to the display relay. Also, 5V will be generated at the C110 and it will be supplied to the sensor and operate the main PCB.
It is an Oscillation Circuit for synchronism clock generation and time calculation on the information sending &
receiving of the MICOM internal logic elements and when specifications for Resonator change, the timing system of MICOM changes resulting in errors. (Rated parts must be used)
RESET Circuit allows the whole program to go back to the initial setting by initializing parts such as the RAM in MICOM with the power supply into MICOM or with an instant power failure. Upon the power supply, the reset terminal voltage becomes "LOW" for several tens of compared to Vcc voltage(DC 5V) at MICOM, and it maintains "HIGH"(Vcc Voltage) during normal operation. But, when Vcc drops down to 3.4~3.7V, the reset terminal voltage becomes "LOW".
17
A semiconductor memory EEPROM stores data remembering previous settings regardless of power-off, which are indispensable especially in power fluctuating areas. Also, EEPROM sets and uses other options in principle.
1) If R-Door is opened, the contact point of the door switch (4-3) becomes open, and the current of PCB line comes through R404 and R405 and provides 5 volt which is recognized as door is opened, and turn off the fan at different load. When the door is closed, the voltage goes out from R404 to Switch, the MICOM is applied with OV and the door is recognized as closed. 2) If F-Door is opened, the contact point of the door switch (4-3) becomes open, and the current of PCB line comes through R402 and R403 and provides 5 volt which is recognized as door is opened, and turn off the fan at different load. When the door is closed, the voltage goes out from R402 to Switch, the MICOM is applied with OV and the door is recognized as closed. 3) Q401 is the circuit to turn off the auger motor operation when the door is opened. If the door is closed, Vcc voltage of R402 works as ground via door switch, OV is applied to the base of Q401, and Q401 becomes operable, Vcc voltage on "A" part Q702 base works as emitter on Q401 collector and creates OV. (Check the operable condition for other parts at load terminals) 4) Condition for door open is the opposite of condition 3 above.
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Category
F R
Door
CLOSE OPEN CLOSE OPEN
MICOM PORT NO
#49 #50
MICOM INPUT
"LOW" "HIGH" "LOW" "HIGH"
RS2640, RS26VU
1) If R-Door is opened, the contact point of the door switch (4-3) becomes open, and the current of PCB line comes through R404 and R405 and provides 5 volt which is recognized as door is opened, and turn off the fan at different load. When the door is closed, the voltage goes out from R404 to Switch, the MICOM is applied with OV and the door is recognized as closed. 2) If F-Door is opened, the contact point of the door switch (4-3) becomes open, and the current of PCB line comes through R402 and R403 and provides 5 volt which is recognized as door is opened, and turn off the fan at different load. When the door is closed, the voltage goes out from R402 to Switch, the MICOM is applied with OV and the door is recognized as closed. 3) Q401 is the circuit to turn off the auger motor operation when the door is opened. If the door is closed, Vcc voltage of R402 works as ground via door switch, OV is applied to the base of Q401, and Q401 becomes operable, Vcc voltage on "A" part Q702 base works as emitter on Q401 collector and creates OV. (Check the operable condition for other parts at load terminals) 4) Condition for door open is the opposite of condition 3 above. Category
F R
Door
CLOSE OPEN CLOSE OPEN
MICOM PORT NO
#50 #51
MICOM INPUT
"LOW" "HIGH" "LOW" "HIGH"
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RS2640, RS26VU
1) Sensor uses a thermistor which has a temp coefficient of negative resistance and controls resistance. When the heat goes up, the resistance gets down and vice versa. R302, 4, 6, 9 and C301~C303, C305 are parts for noise prevention but they are not related to temp sensing characteristics. 2) If Vf is the incoming voltage to MICOM in case of F-Sensor, Vf equals (Rth * Vcc)/ ((R301 + Rth). Where Rth is resistance of THERMISTOR corresponding to Temp. Please refer to the Appendix Temp-to-Sensor Resistance/Voltage conversion table(Temp-to-MICOM Terminal Voltage included) on A/S. (Next page)
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2.498 38C/100.4F 3204 2.449 39C/102.2F 3098 2.399 40C/104.0F 2997 2.35 41C/105.8F 2899 2.301 42C/107.6F 2805
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1) The temperature of R-room is controlled by opening and closing of damper with stepping motor, supplying & blocking cold air. 2) TA7774P (IC07) operates the damper. TA7774P is the driver IC only for step motor. If the regular signal is provided to TA7774P from Micom, send combined signal to Quad-Polar step motor to rotate on certain direction. This makes clockwise or counter clockwise rotation to make the damper open or close. 3) Since the damper always touches the cold air, DC 12V/1W heater is installed, always on to prevent the malfunction from moisture and is controlled on conditions. (Operation conditions can be changed). Micon #15 pin connected to IC4 controls the damper heater like category 3. RS2640, RS26VU
22
5-8) DISPLAY Circuit 1) KEY SCAN When Grid #6 is output, this signal goes through PCB resistance 10 and provided to power frequency. When the switch is pressed, R502(6.8 ) and R501 (12 ) decrease the signal and less than 5.1V peak to peak signal is provided to MICOM, the MICOM recognizes the grid #6 is provided, and change the function corresponding to switch key. [Refer the circuit diagram below]
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24
1) Main PCB processes most of the load control for electronic refrigerators. 2) Compressor, F-Room, defrost heater, and other functions are controlled with relay. 3) For example, to operate compressor, MICOM 29 pin outputs high (5V) signal which goes into IC3 Pin #4. The IC3 pin NO 4 plays the same role as the base of NPN TR. The pin #14 works as collector of TR. So, if 5V is supplied to pin #4 of IC3, the pin #15 turned on and connected to the ground. Then, the relay RY75 and coil connected to the pin #15 of IC3 becomes low (OV) and +12V (opposite side of coil) flows to the pin #15 of IC3 via coil and goes into the ground. While current flows to the coil, the magnetic power arise, it turns on the secondary contact point inside of RY75, and operates when the AC power is supplied to the both side of comp. When MICOM #29 Pin becomes Low(0V), IC3 #4 Pin becomes Low which makes Power cut and current of RY75 RELAY cut. So, secondary contact becomes off due to magnetic field cut, which makes Comp off. 4) All other loads work basically on same principle, defrost heater operates only on the condition that the compressor is turned off like the circuit above, and connected like the equivalent circuit below. * Q702 is connected to the F door switch to prevent PL accident due to continuous operation of motor when the auger motor control circuit is not working properly. It must be turned off when the door is opened.
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1) The ice maker circuit above is to control the ice maker kit installed on the F room. 2) This circuit is the hardware to control ejection and horizontal positioning, ice making temperature detection and full icing detection. Temperature detection circuit is the same as temperature detection circuit on 4-6 and the explanation will be skipped and only the ejection circuit will be explained. If MICOM PORT #7 is outputted with High to rotate motor in ejection direction and the pin #2 of IC5 is inputted, 12V is outputted on pin #17 of IC5, goes to motor and supplied to pin #11 of IC4. As pin #8 of IC4 and eject MICOM port #7 are connected in common, 11 output port of IC4 gets on and the current flows into Ground making motor rotates. This motor rotates the gear and rotates the ejection tray. The tray twists to separate the ice from the tray and return to the horizontal state. 3) For restoration, motor stops for 2 seconds when the ejection is completed and to rotate in opposite direction, output horizontal MICOM port with high and perform horizontal positioning. 4) The test S/W is off in normal cases and MICOM PORT 63 stays high. When necessary, press the switch for more than 1.5 seconds making forced ejection executed. Full S/W has a lever that detects the amount of ice on ice-maker kit and based on the status of MICRO S/W connected to the lever, if the ice is full on the container, ejection is not executed, and only if it is off (MICOM PORT 61 is high), the ejection is executed.
26
This circuit operates with the initial power on, uses DIODE (1N4148) or JUMPER WIRE. To modify option circuit, Power must be turned off before modification and turned on after the modification. Refer to the table below, the default factory values are highly recommended unless exceptional cases. OP11, OP12 OP11
OP12
FUNTION No Cruch, 3 Step, Light Cruch, 3 Step, Light Cruch, 5 Step, P/F, L/T Lock, Filter, Indicator
D602
Remark
* Diode(1N4148) USE
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1) This model has adopted a BLDC motor to reduce power consumptions and it is used for all of the F-Room, the R-Room and the Unit Compartment. (This motor driving circuit is the common circuit used in other models.) 2) Operation Principle Look at the above circuit. Then, it is quite obvious that the composition of the circuit is similar to one another. Lets take the F-Fan motor as an example. The Fan Motor operates in high or low speed according to conditions. For the F-Fan to operate, a constant voltage should be applied to OP-AMP PIN #2 as shown in the figure. When the voltage of MICOM #47 is 0V, the voltages of both its counter part and OP-AMP #2 are 0V. So, the motor does not operate. When #47 becomes high (5V), the distributed voltage between R706 and R705, which can be obtained by subtracting the forward direction drop voltage of the D706 (1N4148), will be applied to OP-AMP #2. When this voltage is multiplied three (Gain Value set at present), you can get the voltage applied to the motor. If the voltage of the OP-AMP #13 is 3V, the 9V (3Vx3) is applied to the motor. (When the F-Fan is under High RPM conditions, the MICOM Pin #47 will be high (5V) and when the F-Fan is under Low RPM conditions, the MICOM Pin #46 will be low high(5V). The MICOM Pin does not output High & Low together at the same time. But, it outputs either High or Low, or it outputs all off (0V) and turns off the Fan. (The same principle applies to the High/Low RPM of the C-Fan.) Note) According to conditions, the F-Fan Motor and the Comp Fan Motor will be controlled to HIGH RPM or LOW RPM.In general, it runs in high RPM when the fridge is frequently used and it runs in low RPM when the fridge is being used less frequently. (For the improvement of its function, the RPM, Voltage and Frequency can be changed without any notice in advance.) 3) When error occurs with the motor (when its RPM is detected as lower than 600 ~ 700 RPM), the relevant motor will stop immediately and it will run again in 10 seconds. At this time, if the motor RPM is input correctly, it will be evaluated as normal and keep on its operation. But, if a correct RPM is not input with a start-up after 10 seconds, it will stop and start up again in 10 seconds. When it won't operate normally after repeating stop and start-up for 5 times, it will pause for 10 minutes and then will repeat the 5-time stop & start-up and the 10minute pause. During the above, when the Self Diagnosis is selected on the display panel, it will show that there is an error with the motor by blinking the LED relevant to the motor. When power goes off, data for errors will be deleted. So, do not turn off power before it is checked by our service personnel. Note) When the abnormal operation or stopping of the Fan Motor is expected, do not turn off power. Run the Self Diagnosis and check if there is any error.
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TYPE C P Q
1-15 2
2-15 2-12
2-17
1 1-1 1-16
3 4 4-1 4-3
10-1 10
5-2 14
13
14-1 6 10-2 6-1 11-5 11-4 11-3 7 11-1 11-2 15 15-5 12-5 12-4 12-3 12 15-2 15-3 16 14-6 14-7 11 14-3 14-4 14-5 6-2 14-2
15-1
15-4
29
PART NAME
ASSY TRAY-ICE BUCKET ASSY TRAY-ICE BUCKET COVER-ICE BUCKET FIXER-NUT BLADE-MOVING C SEAL-POM PIN-SPIRAL FIXER-GUARD BLADE-STATIONARY DISP,OUT SEAL-POM BLADE-MOVING B SEAL-POM BLADE-STATIONARY DISP,IN SEAL-POM BLADE-MOVING A BLADE-ICE CLAMPER CORE-HELIX RING WASHER-PLAIN GUIDE-CRUSHER COVER-CRUSHER LEVER-CUBE SPRING ETC-DISPENSER TRAY ICE-BUCKET ASSY CASE-MOTOR AUGER ASSY CASE-MOTOR AUGER ASSY CASE-MOTOR AUGER ASSY CASE-MOTOR AUGER CASE-AUGER MOTOR PLATE-DRIVE AUGER COVER-MOTOR AUGER,SUB MOTOR GEARD-AUGER MOTOR GEARD-AUGER(For 50Hz) MOTOR GEARD-AUGER(For 60Hz) COVER-AUGER MOTOR LAMP HOLDER LAMP HOLDER LAMP-INCANDESCENT LAMP-INCANDESCENT LAMP-INCANDESCENT COVER LAMP-FRE,DISP VALVE-SOLENOID SEAL-FOAM PE PIN-SPRING PIN-SPRING BUSH-SOLENOID SADDLE-SOLENOID SPRING ETC-SOLENOID GEAR-SOLENOID SLIDER-SOLENOID DISP RUBBER-SOLENOID COVER-COOL ASSY ICE MAKER SUPT-ICE MAKER GUIDE ICE FULL TRAY ICE-BUCKET FIXER SENSOR 30
OPTION
RS2*11 RS2*X*
O O O O O O O O O O O O O O O O O O O O O O O O
RS2*21 RS2*Y*
O O O O O O O O O O O O O O O O O O O O O O O O
RS2*31 RS2*Z*
O O O O O O O O O O O O O O O O O O O O O O O O
RS2*30
O O O O O O O O O O O O O O O O O O O O O O O O
Spec
O O O O O O O O O O O O O O O O O O O O O O O
O O O O O O O O O O O O O O O O O O O O O O O O
O O O O O O O O O O O O O O O O O O O O O O O O
O O O O O O O O O O O O O O O O O O O O O O O O
Power Type:C Power Type:Q, H, P Power Type:C Power Type:P Power Type:Q, H
PART NAME
COVER SENSOR ASSY COVER-MULTI FRE COVER MULTI, FRE INS-MULTI, FRE SENSOR TEMP-FEV SENSOR ASSY COVER-SUPT MOTOR FRE COVER SUPT MOTOR FRE INS-SUPT MOTOR FRE ASSY COVER EVAP-FRONT SHELF WIRE-FRE UPP(HALF BASKET) ASSY SHELF WIRE-FRE UPP TRIM SHELF-WIRE SHELF WIRE-FRE LOW(HALF BASKET) ASSY SHELF WIRE-FRE LOW ASSY SHELF WIRE FRE LOW HALF BASKET ASSY SHELF WIRE-FRE LOW SHELF WIRE-FRE LOW SHELF WIRE-FRE UPP TRIM SHELF-WIRE ASSY CASE-WIRE BASKET UPP CASE-WIRE BASKET UPP TRIM-WIRE BASKET UPP TRIM-WIRE BASKET,B TRIM-WIRE BASKET,B TRIM-WIRE BASKET,A CASE BASKET FRE UPP ASSY CASE-WIRE BASKET LOW CASE-WIRE BASKET LOW TRIM-WIRE BASKET LOW TRIM-WIRE BASKET,B TRIM-WIRE BASKET,B TRIM-WIRE BASKET,A CASE BASKET FRE SWITCH-DOOR ASSY SUPPORT-MOTOR FRE ASSY SUPPORT-MOTOR FRE ASSY SUPPORT-MOTOR FRE ASSY SUPPORT-MOTOR FRE FAN-FRE SUPPORT-FAN MOTOR FRE SUPPORT-FAN MOTOR FRE PROTECTOR-MOTOR GROMMET-MOTOR GROMMET-MOTOR COVER-MOTOR MOTOR FAN-AC MOTOR FAN-AC MOTOR FAN-AC GROMMET-MOTOR ASSY EVAP-FRE ASSY EVAP-FRE ASSY EVAP-FRE SENSOR TEMP-F DEF SENSOR FIXER-SENSOR THERMO BIMETAL EVAP FRE SEAL-EVAP FRE 31
OPTION
RS2*11 RS2*X*
O O O O O O O O O O O O O O O O O O O O O O O O
RS2*21 RS2*Y*
O O O O O O O O O O O O O O O O O O O O O O O O
RS2*31 RS2*Z*
O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O
RS2*30
O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O
Spec
SAN
Power Type:C, P, Q, H
O O O O O
O O O O O
O O O O O
O O O O O
Power Type:C, P, H
Power Type:Q
Power Type:C, P, H Power Type:C, P, H
Power Type:Q
Power Type:C, P, H
Power Type:Q
Power Type:C, P, H
O O O O O O O
O O O O O O O
O O O O O O O
O O O O O O O
Power Type:C, P, H
RS2*21 RS2*Y*
O O O
RS2*31 RS2*Z*
O O O
RS2*30
O O O
Spec
15-6 DA63-02028A COVER-HEATER SUB 15-7 DA63-02182A COVER-HEATER DA47-00154A HEATER-GLASS 15-8 DA47-00154B HEATER-GLASS DA47-00154D HEATER-GLASS DA47-00154C HEATER-GLASS 16 DA67-01018A DRAIN PLATE-FRE 17 DA67-01026A PARTITION-COOL 18 DA71-20252A FIXER-GROMMET DOOR
O O O
O O O
O O O
O O O
32
8-1
8-2
8-4
3 3-2 3-1
8-6 8-5
8-7
15
14 6 6-1
6-3
6-2
13 7 7-1 16 17 7-3
7-2
33
PART NAME
SHELF REF-INSERT ASSY SHELF REF FOLD ASSY-SHELF REF UPP SHELF-REF FRONT SHELF-REF REAR SHELF-GLASS REF UPP(INSERT) ASSY SHELF-CHILLED INSERT SHELF CHILLED-INSERT GROMMET-RAIL ASSY-SHELF CHILLED SHELF-CHILLED GROMMET-RAIL SHELF-GLASS REF UPP ASSY COVER VEG-UPP INSERT COVER VEG-UPP INSERT GROMMET-RAIL ASSY-COVER VEG UPP COVER-VEG UPP GROMMET-RAIL SHELF-GLASS REF UPP ASSY COVER VEG-LOW COVER VEG-LOW GROMMET-RAIL TRAY CHILD ROOM ASSY CASE VEG-UP CASE-VEG UP COVER VEG-FRONT KNOB-MOISTURE CONTROL(ET) CASE-VEG UP ASSY CASE VEG-LOW CASE-VEG LOW COVER VEG-FRONT KNOB-MOISTURE CONTROL(ET) ASSY CASE VEG-LOW CASE-VEG LOW CAP TRAY FRE,L CAP TRAY FRE,R ASSY COVER-DAMPER REF INSULATION-DAMPER REF UP INSULATION-DAMPER REF SUB MOTOR DC-DAMPER INSULATION-DAMPER REF LOW COVER DAMPER-REF SENSOR ASSY LAMP HOLDER LAMP HOLDER LAMP-INCANDESCENT LAMP-INCANDESCENT LAMP-INCANDESCENT COVER LAMP-REF UP ASSY COVER-SIDE MULTI INSULATION-SIDE MULTI L COVER SIDE-MULTI L ASSY COVER-SIDE MULTI INSULATION-SIDE MULTI R COVER SIDE-MULTI R ASSY TANK WATER COVER-PURIFIER SWITCH-DOOR ASSY CASE-FILTER FILTER-WATER ASS'Y 34
OPTION
RS2*11 RS2*X*
O(3) O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O
RS2*21 RS2*Y*
O(2)
RS2*31 RS2*Z*
O(1) O(1)
RS2*30
O(2)
Spec
PP(INSERT) Fabricating Type PP PP PP(INSERT) Fabricating Type HIPS
O O O O O O O O O O O O
O O O O O O O O O O O O
SAN
O O O O O O O O O O O O O O O O O O O O O O O O O
O O O O O O O O O O O O O O O O O O O O O O O O O
O O O O O O O O O O O O O O O O O O O O O
O O O O O O O O O O O O O O O O O O O O O
COMMON(COMBI) COMMON(COMBI)
Power Type:C
Power Type:Q, H, P
Power Type:C, P, Q H
Power Type:P
5 6
9 3 2 4 7
11 35 14 14-1 10
12
13
14-1-1
14-1-2 14-1-3
14-2
15
14-2-6
32 31 33 25 26 26-3 26-1 26-2 29 27 27-1 27-2 30 27-5 28 27-4 27-6 24-3 27-3
14-3
16 17 18
24-1 34 24 24-2 23
19
20
21 22
31
PART NAME
ASSY CABINET FORM HINGE-UPP
OPTION
RS2511 RS2521 RS2531 RS2530 RS2611 RS2621 RS2631 RS2630
O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O 32 O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O
Spec
COVER-HINGE UPP
COVER-TUBE WATER ASSY PIPE WATER CABLE CLAMP CAP-FIXER WATER CBF-ASSY CABLE CLAMP PBA MAIN PBA MAIN(RS2*11) PBA MAIN(RS2*21) PBA MAIN(RS2*30) PBA MAIN(RS2*31) C-OIL TRANS DC(115V/60Hz) TRANS DC(220V/50,60Hz) TRANS DC(127V/60Hz) COVER PCB-PANEL ASSY TRAY-DRAIN WATER ASSY PIPE-SPIRAL COND PIN-SPIRAL SEAL CUTT-RUBBER GROMMET-SUCT PIPE GROMMET-SUB CONDENSER ASSY SUPPORT-MOTOR UNIT COVER-MOTOR GROMMET-MOTOR MOTOR FAN-AC SUPPORT-FAN MOTOR UNIT FAN-ASS'Y SPRING ETC-FAN TRAY DRAIN-WATER COVER COMP COMPRESSOR DRYER-ASSY ASSY PIPE CONNECT RELAY-PTC RELAY PROTECTOR O/L COVER RELAY WIRE HARNESS-RELAY GROMMET-COMP ASSY CHASSIS-COMP PIN-CASTER CASTER-REAR TRIM-BLADE ASSY HINGE LOW-L CAM-RISER HINGE-LOW,L ASSY HINGE LOW-L CAM-RISER HINGE-LOW,L SCREW-TAPTITE
PART NAME
ASSY HINGE LOW-R SCREW-TAPTITE HINGE-LOW REF NUT-HEXAGON SHIM HINGE-LOW BOLT-SOCKET BRACKET HINGE-LOW BRACKET HINGE-LOW FOOT-FRONT COVER LEG-FRONT COVER LEG-FRONT COVER LEG-FRONT COVER LEG-FRONT RIVET CASTER-FRONT WIRE HARNESS-EARTH VALVE WATER-ASSY
OPTION
RS2511 RS2521 RS2531 RS2530 RS2611 RS2621 RS2631 RS2630
O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O
Spec
31 32 34 35
33
8 9
9-10
9-3 9-2
14 14-3 12
2 14-1
15
14-2
7 13
3 4
38
PART NAME
ASSY DOOR FOAM FRE ASSY DOOR FOAM FRE ASSY DOOR FOAM FRE ASSY DOOR FOAM FRE ASSY DOOR FOAM FRE ASSY DOOR FOAM FRE ASSY DOOR FOAM FRE ASSY DOOR FOAM FRE ASSY DOOR FOAM FRE ASSY DOOR FOAM FRE ASSY DOOR FOAM FRE CAP-CHUTE ICE CAP-CHUTE ICE STOPPER DOOR STOPPER DOOR,L CAM HINGE-RISER,LOW ASSY-GASKET DOOR FRE GUARD FRE-UPP ASSY GUARD-FRE UPP GUARD FRE-UPP SUB GUARD FRE-UPP GUARD FRE UPP ASSY GUARD-FRE UPP GUARD FRE-UPP SUB GUARD FRE UPP GUARD FRE-LOW ASSY GUARD-FRE LOW TILT GUARD-FRE LOW SUB GUARD-FRE LOW SUPPORT-TILT GUARD FRE LOW GUARD FRE LOW ASSY GUARD-FRE LOW TILT GUARD-FRE LOW SUB GUARD-FRE LOW SUPPORT-TILT GUARD FRE LOW ASSY COVER-DISPENSER ASSY COVER-DISPENSER ASSY COVER-DISPENSER ASSY COVER-DISPENSER ASSY COVER-DISPENSER ASSY COVER-DISPENSER ASSY COVER-DISPENSER ASSY COVER-DISPENSER COVER DISPENSER-B COVER DISPENSER-B COVER DISPENSER-B COVER DISPENSER-B COVER DISPENSER-B COVER DISPENSER-B COVER DISPENSER-B COVER DISPENSER-B COVER-CONTROL WINDOW B COVER-CONTROL WINDOW KNOB-TOUCH BETTER KNOB-TOUCH MID KNOB-TOUCH SIDE SUPPORT-KNOB TOUCH BETTER
OPTION
RS2511 RS2521 RS2531 RS2530 RS2611 RS2621 RS2631 RS2630 RS25X* RS25Y* RS25Z* RS26X* RS26Y* RS26Z*
O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O 39 O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O
Spec
S/WHITE STAINLESS PLATINUM SNOW WHITE NOBEL STAINLESS S/WHITE STAINLESS PLATINUM SNOW WHITE NOBEL STAINLESS S/WHITE
WW SH WW SH WW SH WW SH WW SH WW SH WW SH WW SH
PART NAME
SUPPORT-KNOB TOUCH CASE-COVER CONTROL B CASE-COVER CONTROL PBA PANEL PBA PANEL PBA PANEL PBA PANEL PBA PANEL(RS2640) ASSY COVER-PCB PANEL REAR COVER PCB-PANEL REAR LEVER DISPENSER-ICE LEVER DISPENSER-WATER COVER-ICE ROUTE,A COVER-ICE ROUTE,B SEAL-ICE ROUTE,A SEAL-ICE ROUTE,B GASKET-COVER ICE ROUTE SPRING ETC-COVER ICE ROUTE SPRING ETC-LEVER DISP WATER OIL DAMPER SWITCH MICRO TRAY DISPENSER TRAY DISPENSER HANDLE-TRIM UPP HANDLE-TRIM UPP HANDLE-TRIM LOW HANDLE-TRIM LOW ASSY HANDLE-FRONT ASSY HANDLE-FRONT HANDLE-MID FRONT HANDLE-MID FRONT HANDLE-TRIM CONNECT,LOW HANDLE-TRIM CONNECT UPP REINF-HANDLE MID HANDLE-MID REAR HANDLE-MID REAR ASSY HANDLE HANDLE-FRONT HANDLE-REAR REINF-HANDLE MID FIXER-HANDLE
OPTION
RS2511 RS2521 RS2531 RS2530 RS2611 RS2621 RS2631 RS2630 RS25X* RS25Y* RS25Z* RS26X* RS26Y* RS26Z*
O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O
Spec
O O O O O
O O O O O
O O O O O
O O O O O
O O O O O
O O O O O
40
1 12 12-3
10
13
12-1
12-2
7 9
11
2 8 4
41
PART NAME
ASSY DOOR FOAM REF ASSY DOOR FOAM REF ASSY DOOR FOAM REF ASSY DOOR FOAM REF ASSY DOOR FOAM REF ASSY DOOR FOAM REF ASSY DOOR FOAM REF ASSY DOOR FOAM REF ASSY DOOR FOAM REF ASSY DOOR FOAM REF ASSY DOOR FOAM REF ASSY DOOR FOAM REF MASCOT STOPPER DOOR STOPPER DOOR,R CAM HINGE-RISER,LOW ASSY-GASKET DOOR REF ASSY GUARD-DAIRY COVER-DAIRY GUARD-DAIRY ASSY GUARD-DAIRY COVER-DAIRY GUARD-DAIRY GUARD REF-MID ASSY GUARD-REF MID GUARD REF-SUB GUARD REF-MID GUARD REF-MID ASSY GUARD-REF MID GUARD REF-SUB GUARD REF-MID GUARD REF-LOW ASSY GUARD-REF LOW GUARD REF-SUB GUARD REF-LOW GUARD REF-LOW ASSY GUARD-REF LOW GUARD REF-SUB GUARD REF-LOW TRAY-UTILITY HANDLE-TRIM UPP HANDLE-TRIM UPP HANDLE-TRIM LOW HANDLE-TRIM LOW ASSY HANDLE-FRONT ASSY HANDLE-FRONT HANDLE-MID FRONT HANDLE-MID FRONT HANDLE-TRIM CONNECT,LOW HANDLE-TRIM CONNECT UPP REINF-HANDLE MID HANDLE-MID REAR HANDLE-MID REAR ASSY HANDLE HANDLE-FRONT HANDLE-REAR REINF-HANDLE MID FIXER-HANDLE
OPTION
RS2511 RS2521 RS2531 RS2530 RS2611 RS2621 RS2631 RS2630 RS25X* RS25Y* RS25Z* RS26X* RS26Y* RS26Z*
O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O
Spec
S/WHITE STAINLESS PLATINUM SNOW WHITE NOBEL STAINLESS S/WHITE STAINLESS PLATINUM SNOW WHITE NOBEL STAINLESS S/WHITE
O O O O O O O O O O O O O O O O
O O O
O O O
O O O
O O O
O O O O O O O O O O O O O O O
O O O O
O O O O
O O O O O O O O O O O O O O
O O O O O 42
O O O O O
O O O O O
O O O O O
O O O O O
O O O O O
Turn off Power, disassemble Housing connected to MAIN PCB CN70,71,72 and measure followings LOAD
1) DEFROST HEATER 2) ICE PIPE HEATER DISPENSER HEATER WATER VALVE ICE MAKER WATER VALVE DISPENSER AUGER MOTOR CUBE SOLENOID COMP. FAN MOTOR F FANMOTOR
TERMINALS PCB CASE VALUE CN71 & CN72 & CN70 & CN71 CN70 & CN71 CN70 & CN71 CN70 & CN71 CN71 & CN71 &
0 0 0 0 0 0 0 0
DEFECTS
THERMAL FUSE, HEATER, WIRE SHORT THERMAL BIMETAL, HEATER, WIRE CUT HEATER, WIRE SHORT HEATER, WIRE CUT OR HOUSING SLIPPED AWAY COIL, WIRE SHORT COIL, WIRE CUT COIL, WIRE SHORT COIL, WIRE CUT COIL, WIRE SHORT COIL, WIRE CUT COIL, WIRE SHORT COIL, WIRE CUT MOTOR, WIRE SHORT MOTOR, WIRE CUT OR HOUSING SLIPPED AWAY MOTOR, WIRE SHORT MOTOR, WIRE CUT OR HOUSING SLIPPED AWAY
OTHERS
43
RELAY
RY76 /RY75 RY75
TERMINALS
VALUE
SUPPLY CN71 VOLTAGE(SV) RY76 CONTACT SHORT,FAULTY DRIVING CIRCUIT CN71 CN71 CN71 CN71 CN71 CN71CN70 CN71CN70 CN71CN70 CN71CN70 CN71 CN71 CN71CN70 CN71CN70 SV SV 0V 0V SV SV SV 0V 0V 0V 0V 0V 0V RY75 NO CONTACT SHORT,FAULTY DRIVING CIRCUIT FAULTY RY75 / RY76 NO CONTACT SHORT,FAULTY DRIVING CIRCUIT RY75 NO CONTACT OPEN, FAULTY DRIVING CIRCUIT FAULTY RY76 / RY75 NC CONTACT OPEN, FAULTY DRIVING CIRCUIT RY75 NO CONTACT SHORT,FAULTY DRIVING CIRCUIT RY73 &RY74 NO CONTACT SHORT,FAULTY DRIVING CIRCUIT RY74 NO CONTACT SHORT,FAULTY DRIVING CIRCUIT RY73 OR RY74 NO CONTACT OPEN, FAULTY DRIVING CIRCUIT RY74 NO CONTACT OPEN, FAULTY DRIVING CIRCUIT RY79 NO CONTACT OPEN, FAULTY DRIVING CIRCUIT RY77 NO CONTACT OPEN, FAULTY DRIVING CIRCUIT RY71 NO CONTACT OPEN, FAULTY DRIVING CIRCUIT RY72 NO CONTACT OPEN, FAULTY DRIVING CIRCUIT
COMP ON
DEFROST CUBE & AUGER MOTOR OFF CUBE & AUGER MOTOR OPERATING F FAN ON C FAN ON WATER VALVE DISPENSER OPERATING WATER VALVE ICE MAKER OPERATING
RY76 /RY75 RY75 RY73 /RY74 RY74 RY73 /RY74 RY74 RY79 RY77 RY71 RY72
RS2640
44
CN71 & CN72 & CN70 & CN71 CN70 & CN71 CN70 & CN71 CN70 & CN71
0 0 0 0 0 0
THERMAL FUSE, HEATER, WIRE SHORT THERMAL FUSE, HEATER, WIRE SHORT HEATER, WIRE SHORT HEATER, WIRE CUT OR HOUSING SLIPPED AWAY COIL, WIRE SHORT COIL, WIRE CUT COIL, WIRE SHORT COIL, WIRE CUT COIL, WIRE SHORT COIL, WIRE CUT COIL, WIRE SHORT COIL, WIRE CUT
Turn on the power and check the status of the Relay & the Driving Circuit by checking the followings according to the operation of loads.
LOAD
DEFROST / COMP OFF COMP ON
RELAY
RY75 / RY76 RY75 RY75/RY76 RY75
TERMINALS
VALUE
SUPPLY CN71- VOLTAGE(SV) RY76 CONTACT SHORT, FAULTY DRIVING CIRCUIT CN71- CN71- CN71- CN71- CN71- CN71CN70 CN71CN70 CN71CN70 CN71CN70 CN71CN70 CN71CN70 SV SV 0V 0V SV SV SV 0V 0V 0V 0V RY75 NO CONTACT SHORT, FAULTY DRIVING CIRCUIT FAULTY RY75 / RY76 NO CONTACT SHORT, FAULTY DRIVING CIRCUIT RY75 NO CONTACT OPEN, FAULTY DRIVING CIRCUIT FAULTY RY76 / RY75 NC CONTACT OPEN, FAULTY DRIVING CIRCUIT RY75 NO CONTACT SHORT, FAULTY DRIVING CIRCUIT RY73 & RY74 NO CONTACT SHORT, FAULTY DRIVING CIRCUIT RY74 NO CONTACT SHORT, FAULTY DRIVING CIRCUIT RY73 OR RY74 NO CONTACT OPEN, FAULTY DRIVING CIRCUIT RY74 NO CONTACT OPEN, FAULTY DRIVING CIRCUIT RY71 NO CONTACT OPEN, FAULTY DRIVING CIRCUIT RY72 NO CONTACT OPEN, FAULTY DRIVING CIRCUIT
DEFROST CUBE & AUGER MOTOR OFF CUBE & AUGER MOTOR OPERATING WATER SOLENOID VALVE OPERATING ICE SOLENOID VALVE OPERATING
RY75 / RY76 RY75 RY73 / RY74 RY74 RY73 /RY74 RY74 RY71 RY72
45
Check after disassembling connected to MAIN PCB CN30 &CN32 Because it is NTC TYPE Sensor, risistance decreases as temp increases 1. Measure resistance between CN30 and for R-Sensor. 2. Measure resistance between CN30 and for F-Sensor. 3. Measure resistance between CN30 and for DEF-Sensor. 4. Measure resistance between CN30 and for Ambient-Sensor. 5. Compare the above values with current temps of Sensoer locations and Part Spec in Manual and evalute them. RS2640
Check after disassembling connected to the MAIN PCB CN30 & CN31 Because it is NTC Type Sensor, resistance decreases as temp increases 1. Measure resistance between CN30 and for R-Sensor. 2. Measure resistance between CN30 and for F-Sensor. 3. Measure resistance between CN30 and for DEF-Sensor. 4. Measure resistance between CN30 and for Ambient-Sensor. 5. Compare the above values with current temps at the locations of each sensor and the temperature table of the Part Spec in Manual and evaluate them.
46
PBA-MAIN
PBA PANEL
SENSOR
The second part DA41-xxxxx? of CODE for MAIN PCB ASSY PART can be changed according to MICOM or Option change, so check it when asking for parts.
47
272, Oseon-Dong, Kwangsan-Gu, Kwangju-City, Korea, 506-253 TEL : 82-62-950-6810, 6811 FAX : 82-62-950-6829
- This Service Manual is a property of Samsung Electronics Co., Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law. Samsung Electronics Co., Ltd. Refrigerator Division 2004. 7 Printed in Korea Code : DA68-01368A