40

Mechanical Testing and Diagnosis

ISSN 2247 9635, 2011 (I), Volume 1, 40-47
BIODIESEL INFLUENCE ON DIESEL ENGINE
EMISSION
Breda KEGL, Stanislav PEHAN
University of Maribor, Maribor, Slovenia, b, 2000 Maribor, SLOVENIA
E-mail: [email protected], [email protected]
ABSTRACT
This paper discusses the influence of the neat biodiesel made from
rapeseed oil on the bus diesel engine with injection M system. Running
the diesel engine the relationships among fuel properties, injection and
combustion characteristics and harmful emission, are investigated. The
engine characteristics by experiments and numerical simulation are
compared.
The influences of biodiesel on the injection pressure, injection
timing, ignition delay, in cylinder gas pressure and temperature, heat
release rate, exhaust gas temperatures, harmful emissions, specific fuel
consumption, and on engine power are analyzed.
The results obtained with biodiesel are compared to those obtained
with mineral diesel. Special attention is given to explanations of higher
NO
x
emission in spite of lower in cylinder gas temperature.
Keywords:biodiesel, NO
x
emission, heat release rate
1. INTRODUCTION
In general, biofuels may offer an excellent opportunity to reduce some of the
harmful emissions without expensive engine modifications. Since vegetable oils satisfy the
major diesel engine requirements their suitability as alternative fuel has frequently been
investigated in recent years. For example, investigations of used orange oil shows that
orange oil exhibits an increased ignition delay, higher combustion duration, and higher heat
release rate, compared to mineral diesel [1]. This results in reducing HC, CO and smoke
emissions meanwhile the NO
x
emission are higher [2, 3].
Among all biofuels for diesel engines, biodiesel is a very promising fuel because it
is a sulfur-free, non-toxic, oxygenated, renewable, and more than 90% biodiesel can be
biodegradable within 21 days [4]. Biodiesel has higher cetane number than mineral diesel,
no aromatics, almost no sulfur, and contains more oxygen by weight. Biodiesel fuel with a
cetane number similar to the diesel fuel produced higher NO
x
emissions than the diesel
fuel.
Biodiesel has higher density, viscosity, surface tension, sound velocity, and bulk
modulus of elasticity. This affects the fuelling, injection timing, and fuel spray and
Mechanical Testing and Diagnosis, ISSN 2247 9635,2011 (I), Volume 1, 40-47
41
consequently the emission characteristics [5]. On the basis of the physical properties of the
biodiesel, it can be summarized that the advantages of the biodiesel are shorter ignition
delay due to a higher cetane number and an enhanced combustion process caused by
oxygen in the biodiesel. Biodiesel has lower heating value than mineral diesel and causes
some loss of power. Therefore, it is necessary to increase the fuel amount to be injected
into the combustion chamber. This will cause longer injection duration due to change in the
injection timing.
The objective was to identify as much as possible the dependences among fuel
properties, the most important injection and combustion characteristics, harmful engine
emissions, and other engine performances. Special attention is devoted to dependences
among injection timing, in-cylinder gas temperature and NO
x
emission.
2. NUMERICAL SIMULATION
The paper outlines briefly the fundamentals of the employed software AVL
BOOST v2009.1 and the sub-models chosen for this work. The employed mathematical
model is based on the first law of thermodynamics [6], which can be (for an internal
combustion piston engine) written as
, )
o

o

o
+
o
=
o

_
d
dm
h
d
dQ
d
dQ
d
dV
p
d
u m d
BB
BB
w f
c
c
(1)
Basically, for the high pressure cycle this law states that the change of the internal
energy in the cylinder , ) , ) o d / u m d
c
is equal to the sum of piston work , ) , ) o d / dV p
c
,
the conversion of chemical energy to the thermal energy ) d / dQ (
f
o , heat transfer
)) d / dQ ( (
W
o L , and the enthalpy flow due to blow-by )) d / dm ( h (
BB BB
o . The
conversion of chemical energy to the thermal energy represents the heat release. In
equation (1) the symbol
o
denotes the angle of the crankshaft rotation, is the mass of
the mixture in the cylinder, u is the specific internal energy, is the in-cylinder pressure,
V is the cylinder volume
f
Q is the fuel energy,
W
Q the heat transfer through the liner,
and
BB
m h are the enthalpy and mass of the mixture that escapes through the gap between
the piston and the liner, respectively. With the in-cylinder gas pressure
c
p and the working
displacement of one piston,
D
V , the indicated mean effective pressure
i
p can be
determined over the whole cycle duration as follows:
}
=
CD
c D i
dV p ) V / 1 ( p
. Together with
the gas equation:
c o c c
T R m ) V / 1 ( p = (1)
where
c
T is the in-cylinder gas temperature, equation (1) can be solved using the
Runge-Kutta method. Once the in-cylinder gas temperature is known, the in-cylinder gas
pressure can be obtained from the gas equation.
For internal mixture preparation it is assumed that the fuel added to the cylinder
charge is immediately combusted, the combustion products mix instantaneously with the
rest of the cylinder charge and form a uniform mixture, and as a consequence, the air/fuel
ratio of the charge diminishes continuously from a high value at the start of combustion to
the final value at the end of combustion. The flow in the tube is treated as a one-
dimensional flow. This means that the pressures, temperatures, and flow velocities,
obtained from the solution of the gas dynamic equations, represent mean values over the
Mechanical Testing and Diagnosis, ISSN 2247 9635,2011 (I), Volume 1, 40-47
42
cross-section of the tubes. The employed software offers several sub-models to account for
several possibilities of flow modeling. In this paper, the options described in the following
have been selected by keeping in mind the objective of a good compromise between the
speed of computation and accuracy with respect to the experimentally obtained results.
Between the three optional scavenging models, available in the employed software, the
perfect mixing model is chosen. The energy content of the exhaust gases is equivalent to
the mean energy content of the gases in the cylinder. The gas, leaving the cylinder, has the
same composition as the mixture in the cylinder. For the verification of accuracy and fine
tuning of the numerical simulation model, some experimental work is done.
3. EXPERIMENTAL EQUIPMENT AND TEST PROCEDURE
The schematic diagram of the engine test bed is presented in Figure 1. The test bed
consists of an engine and electro-dynamometer Zllner A-350AC, 300kW, air flow rate
meter RMG, fuel consumption dynamic measuring system AVL, UHC analyserRatfisch,
NOxchemoluminiscent analyzer Thermoelectron, O2 analyzer Programmelectronic, CO
analyzer Maihak, and smoke meter AVL. Using a data acquisition system the instantaneous
injection pressure and needle lift, the instantaneous in-cylinder gas pressure, the
temperatures of fuel, ambient air, intake air, cooling water at inflow and outflow of the
engine, oil pressure and temperature, and the temperature exhaust gases are measured.
Fig. 1. The engine test bed scheme
The main specifications of the tested engine and fuel injection system are given in
Table 1.
The measurements and computations of engine characteristics were performed at
various engine operating regimes. The comparison was done for both tested fuels at several
operating regimes at full load, especially at the peak torque and rated conditions.
The fuels under consideration are:
(i) neat mineral diesel (throughout this paper denoted as D2) and
Fuel tank
Pump
Brake
(torque,
speed,
power)
Water
temperature at
outflow
Water
temperature
at inlet
Air
temperature
at inlet
Air
temperature
at outlet
Oil sump temperature
Intake
Consumption
Emissions
Mechanical Testing and Diagnosis, ISSN 2247 9635,2011 (I), Volume 1, 40-47
43
(ii) neat biodiesel (throughout this paper denoted as B100 for brevity).
D2 conforms to European standard EN 590. B100 is produced from rapeseed by Biogoriva,
Slovenia and it conforms to European standard EN 14214. A comparison between some
measured properties of D2 and B100 are given in Table 2 [5, 7].
Table 1. Test engine and injection system main specifications
Engine model MAN D 2566 MUM
Enginetype 4 stroke, 6 cylinder in line, water cooled
Displacement 11 413 cm
3
Compressionratio 17.5 : 1
Bore and stroke 125 mm x 155 mm
Max Power 162 kW
Injection model directinjection M system
Fuelinjectionpump Bosch PES 6A 95D 410 LS 2542
Pump plunger (diameter x lift) 9.5 mm x 8 mm
Fuel tube (lengthxdiameter) 1024 mm x 1.8 mm
Injectionnozzle (numberxnozzleholediameter) 1 x 0.68 mm
Table 2. Diesel and biodiesel properties
Fuel D2 B100
Density @ 20
o
C (kg/m
3
) 828 878
Soundvelocity @ 20
o
C, 300 bar (m/s) 1430 1460
Kinematicviscosity @ 30
o
C (mm
2
/s) 3.34 5.51
Surface tension @ 30
o
C (N/m) 0.0255 0.028
Bulkmodulusofelasticity @ 40
o
C, 300 bar (MPa) 1600 1760
Calorificvalue (MJ/kg) 43.8 38.2
Cetanenumber 45 > 51
To verify the numerical simulation used for our engine model, presented in
Figure 2, the in-cylinder gas pressure, the engine power and the effective specific fuel
consumption were measured at various engine operating regimes.
Fig. 2. The engine model for numerical simulation
Air
plenum
Junction
Boundary
conditions
Cylinder
s
Intake
tubes
Outlet
tubes
Boundary
conditions
Junction
Mechanical Testing and Diagnosis, ISSN 2247 9635,2011 (I), Volume 1, 40-47
44
4. RESULTS AND DISCUSSION
To analyze the influence of fuel properties on bus diesel engine characteristics, the
most important injection and combustion characteristics, obtained with B100 and D2, are
compared and discussed.
Engine performance and harmful emissions are measured at various engine
regimes [8]. Because of a very good agreement between numerical and experimental
results, Figure 3 shows the numerically determined engine effective power and torque and
effective specific fuel consumption, only.
One can see from Figure 4 that relative NO
x
emission is practically the same at all
engine speeds except at very low speed where it decreases with increasing engine speed.
On the other hand, the NO
x
emission (not relative) generally increases with higher engine
speed. This is partially due to the gas flow motion within cylinder under higher engine
speed, which leads to a faster mixing between fuel and air, and a shorter ignition delay.
Consequently, the reaction time of each engine cycle is reduced causing an earlier and
higher in-cylinder gas temperature peak. By using B100 this effect is even more evident.
Figure 5 shows the injection pressure, needle lift, in-cylinder gas pressure and
temperature, and heat release rate by using B100 and D2 fuels at peak torque conditions.
Injection pressure and needle lift are determined experimentally; in-cylinder gas pressure
and temperature and heat release rate are obtained by numerical simulation. The differences
in pressure, when B100 and D2 are used, are almost negligible. However, differences are
observed for in-cylinder gas temperature and in heat release rate. The in-cylinder gas
temperature and heat release rate are lower by using B100 considerably and their peak
values are advanced with respect to D2. When using B100, an earlier needle lift (advanced
injection timing) was observed. This is due to higher viscosity, bulk modulus and sound
velocity of B100. A higher bulk modulus leads to more rapid pressure wave propagation
from the pump to the needle nozzle and an earlier needle lift. Higher viscosity of B100
leads to reduced fuel losses during injection process, to faster evolution of pressure and
thus to advanced injection timing.
Fig. 3. Effective power and torque, injected fuel mass and specific fuel consumption
(numeric)
0
100
200
300
400
500
600
700
800
900
0
20
40
60
80
100
120
140
160
180
1000 1200 1400 1600 1800 2000 2200
T
o
r
q
u
e

(
N
m
)
S
p
e
c
i
f
i
c

f
u
e
l

c
o
n
s
u
m
p
t
i
o
n

(
g
/
k
W
h
)
P
o
w
e
r

(
k
W
)
Engine speed (rpm)
D2
B100
Power
Torque
Specif ic f uel
consumption
Mechanical Testing and Diagnosis, ISSN 2247 9635,2011 (I), Volume 1, 40-47
45
Fig. 4. Harmful relative emissions at full load conditions (experiment)
Figure 5. Injection and combustion characteristics at peak torque conditions
0
0.3
0.6
0.9
1.2
0
50
100
150
200
250
300
350
400
310 320 330 340 350 360 370 380 390 400 410
D2
B100
Crank angle (
o
CA)
I
n
j
e
c
t
i
o
n

p
r
e
s
s
u
r
e
(
b
a
r
)
N
e
e
d
l
e

l
i
f
t
(
m
m
)
Peak torque
condition
Injection
pressure
Needle lif t
0
300
600
900
1200
1500
1800
2100
2400
0
20
40
60
80
100
120
140
160
330 340 350 360 370 380 390 400 410
Crank angle (
o
CA)
In-cylinder gas
temperature
In-cylinder
gas
Heat
release
rate
I
n
-
c
y
l
i
n
d
e
r

t
e
m
p
e
r
a
t
u
r
e

(
K
)
I
n
-
c
y
l
i
n
d
e
r

p
r
e
s
s
u
r
e

(
b
a
r
)
0
4
8
12
16
20
24
0
0.1
0.2
0.3
0.4
0.5
0.6
1000 1200 1400 1600 1800 2000 2200
C
O

(
p
p
m
/
k
W
)
,

N
O
x
(
p
p
m
/
k
W
)
S
m
o
k
e

(
B
o
s
c
h

U
n
i
t
/
k
W
)
,

H
C

(
p
p
m
/
k
W
)
Engine speed (rpm)
D2
B100
NO
x
HC
CO
Smoke
Mechanical Testing and Diagnosis, ISSN 2247 9635,2011 (I), Volume 1, 40-47
46
From Figure 6, one can see that ignition delay for B100 is always lower than that
of D2. The ignition quality of a fuel is usually characterized by its cetane number. B100 has
a higher cetane number and therefore exhibits a shorter ignition delay period. This results in
lower exhaust gas temperatures and higher engine coolant and oil temperatures.
The ignition delay is mainly controlled by the mixture temperature, vapor, and
oxygen concentration. This is especially true for the temperature at the point of injection
start. Thus, a shorter ignition delay of B100 is significantly influenced by higher in-
cylinder gas temperature at the beginning of injection. However, shorter ignition delay is
making the atomization of the biodiesel difficult due to the higher kinematic viscosity and
surface tension of biodiesel.
Fig. 6. Start of injection and combustion, ignition delay at full load conditions
5. CONCLUSION
By using experiments and numerical simulation, the relationships among fuel
properties and engine emissions through the injection and combustion characteristics are
analyzed. The findings are as follows:
- Higher density, viscosity, velocity of sound and bulk modulus of B100 and
lower vapor content cause the advanced injection timing and higher injection pressure.
- The advanced injection timing causes the increase of the in-cylinder gas
pressure, in-cylinder gas temperature, and an earlier rise of the heat release rate.
- The higher injection pressure, higher oxygen content and other fuel properties
of B100 results in lower smoke and CO emissions and in a slightly higher HC emission.
The results show that earlier appearance of temperature and heat release rate maximums
prolongs the period with conditions favourable for NO
x
formation.
REFERENCES
[1] Purushothaman, K., Nagarajan, G., 2009, Performance, emission and combustion
characteristics of a compression ignition engine operating on neat orange oil, Renew Energy,
34, pp. 242245.
0
5
10
15
20
25
1000 1200 1400 1600 1800 2000 2200
S
t
a
r
t

o
f

i
n
j
e
c
t
i
o
n

(
o
C
A

B
T
D
C
)
S
t
a
r
t

o
f

c
o
m
b
u
s
t
i
o
n

(
o
C
A

B
T
D
C
)
I
g
n
i
t
i
o
n

d
e
l
a
y

(
o
C
A
)
Engine speed (rpm)
Start of injection - D2
Start of injection - B100
Start of combustion - D2
Start of combustion - B100
Ignition delay - D2
Ignition delay - B100
Mechanical Testing and Diagnosis, ISSN 2247 9635,2011 (I), Volume 1, 40-47
47
[2] Balat, M., Balat, H., 2010, Progress in biodiesel processing. Appl Energy, 87, pp. 18151835.
[3] Park SH, Yoon SH, Lee CS., 2010, Effects of multiple-injection strategies on overall spray
behavious, combustion, and emissions reduction characteristics of biodiesel fuel, Appl Energy,
http://dx.doi.org/10.1016/j.apenergy.2010.07.024.
[4] Leung, D., Y., C., Wu X, Leung, M., K., H., 2010, A review on biodiesel production using
catalyzed transesterification, Appl Energy, 87, pp.10831095.
[5] Kegl, B., 2006, Numerical analysis of injection characteristics using biodiesel fuel, Fuel, 85,
pp. 23772387.
[6] Ganapathy, T., Murugesan K, Gakkar, P., 2009, Performance optimization of Jatropha
biodiesel engine model using Taguchi approach. Appl Energy, 86, pp. 24762486.
[7] Kegl, B., 2008, Effects of biodiesel on emissions of a bus diesel engine. BioresourTechnol, pp.
99:863873.
[8] Kegl, B., 2006, Experimental Investigation of Optimal Timing of the Diesel Engine Injection
Pump Using Biodiesel Fuel, Energy Fuels, 20, pp. 14601470.