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Technical leaflet
Technical leaflet
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
Content
Page Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Computation and selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Material specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Dimensions and weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 SCA/CHV 15 - 40 (1/2 - 11/2 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 SCA/CHV 50 - 65 (2 - 21/2 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 SCA/CHV 80 - 125 (3 - 5 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
DKRCI.PD.FL0.A2.02 / 520H1441
Technical leaflet
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
Introduction
SCA are check valves with a built-in stop valve function. CHV are check valves only. The valves are designed to open at very low differential pressures, allow favourable flow conditions and are easy to disassemble for inspection and service. SCA are equipped with vented cap and have internal backseating enabling the spindle seal to be replaced whilst the valve still under pressure.
Laser cut V-ports provide excellent opening characteristics (SCA/CHV 50-125). The valve cone has a built-in flexibility to ensure a precise and tight closing towards the valve seat. A well balanced dampening effect between the piston and the cylinder gives an optimal protection during low loads and against pulsations.
Features
Applicable to all common non flammable refrigerants including R717 and non corrosive gases/liquids dependent on sealing material compatibility Designed to open at a very low differential pressure of 0.04 bar (0.58 psig) Designed with a built-in damping chamber preventing valve flutter, due to low refrigerant velocity and/or low density Each valve is clearly marked with type, size and performance range Easy to disassemble for inspection and service Internal backseating enables replacement of the spindle seal whilst the valve is active, i.e. under pressure Optimal flow characteristics ensuring quick opening to the fully open position
Protection against pulsation by built-in damping facility Housing and bonnet material is low temperature steel (SCA-SS and CHV-SS are in stainless steel) according to requirements of the Pressure Equipment Directive and other international classification authorities Stainless steel bolts Pressure range SCA/CHV: 40 bar g (580 psig) SCA-SS/CHV-SS: 52 bar g (754 psi g) Temperature range 60C/+150 (76F/+302F) Classification: To get an updated list of certification on the products please contact your local Danfoss Sales Company.
DKRCI.PD.FL0.A2.02 / 520H1441
Technical leaflet
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
Design
Connections Available with the following connections: Welding DIN (EN 10220) Butt-weld ANSI (B 36.10 Schedule 80), - DN 15 - 40 ( - 1 in.) Butt-weld ANSI (B 36.10 Schedule 40), - DN 50 - 200 (2 - 8 in.) Socket-weld ANSI (B 16.11), - DN 50 (2 in.) Housing Made from special, cold resistant steel (SCASS and CHV-SS are made from stainless steel) approved for low temperature operations. Valve Cone Valve cone with built in metallic stop - prevents damage to teflon ring in case of overtightening. Damping chamber The chamber is filled with refrigerants (gas or liquid), which provides a damping effect, when the valve opens and closes. Spindle (SCA) Made of polished stainless steel, which is ideal for O-ring sealing. Packing Gland (SCA) The full temperature range packing gland consists of a double O-ring sealing arrangement combined with permanent lubrication from a grease reservoir. This ensures perfect tightness throughout the whole temperature range: 60/+150C (76/+302F). Pressure Equipment Directive (PED) The SCA / CHV valves are approved and CE marked in accordance with Pressure Equipment Directive - 97/23/EC. For further details / restrictions - see Installation Instruction.
Installation The valve must be mounted vertically with the cone downwards. The valve is designed to resist very high internal pressure. However, the piping system in general should be designed to avoid liquid traps and reduce the risk of hydraulic pressure caused by thermal expansion. For further information refer to installation instructions for SCA/CHV. If cold refrigeration oil having low viscosities enters and settles in the damping chamber, problems with the check valve may arise. Consequently, it may be necessary to modify the valve for more viscous liquids by enlarging the hole to the damping chamber.
SCA / CHV valves Nominal bore Classified for Category II Standard application High pressure application DN 50-80 mm (2-3 in.) DN 50-65 mm (2-2 in.) DN 100-125 mm (4-5 in.) DN 80-125 mm (3-5 in.) Fluid group I III
Technical data
Refrigerants Applicable to all common non flammable refrigerants including R717 and non corrosive gases/liquids dependent on sealing materials compatibility. For further information refer to installation instruction for SCA/CHV. Flammable hydrocarbons are not recommended. For further information please contact your local Danfoss Sales company.
Temperature range 60/+150C (76/+302F). Pressure range Max. working pressure: SCA/CHV 40 bar g (580 psig). SCA-SS/CHV-SS 52 bar g (754 psi g) Valves for higher working pressure are available on request.
DKRCI.PD.FL0.A2.02 / 520H1441
Technical leaflet
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
Introduction When dimensioning SCA/CHV, it is important to select a valve that is best suited to all operating conditions. Therefore, it is necessary to consider both the nominal and part load working conditions. SI-Units Assumed working conditions: . Maximum flow V = 1000 m3/h Density = 3.0 kg/m3 Minimum part load = 33% Used expressions: Recommended velocity - Crec [m/s] Minimum recommended velocity - Cmin, rec [m/s] Maximum velocity - Cmax [m/s] Part load velocity - Cpart [m/s] We know the density 3.0 kg/m3, consequently Crec as well as Cmin, rec can be found in the figure (standard valve). Crec 14 m/s Cmin, rec 3 m/s
The SCA/CHV valve can be calculated in two ways: Using the tables below. Using DIRcalc version 1.14 or higher.
Example
US-Units Assumed working conditions: . Maximum flow V = 1160 gpm Density = 0.187 lb/feet3 Minimum part load = 33% Used expressions: Recommended velocity - Crec [ft/min] Minimum recommended velocity - Cmin, rec [ft/min] Maximum velocity - Cmax [ft/min] Part load velocity - Cpart [ft/min] We know the density 0.187 lb/feet3, consequently Crec as well as Cmin, rec can be found in the figure (standard valve). Crec 2756 ft/min Cmin, rec 591 ft/min
Recommended velocity
Cmin, rec = 3 m/s Cmin, rec = 591 ft/min = 3.0 kg/m3 = 0.187 lb/feet3
DKRCI.PD.FL0.A2.02 / 520H1441
Technical leaflet
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
.
Knowing that V = 1000 m3/h (1160 gpm) fig. 2 gives the following choices: For SCA/CHV in size DN 100 the maximum velocity Cmax 31 m/s (6100 ft/min) For SCA/CHV in size DN 125 the maximum velocity Cmax 20 m/s (3900 ft/min) In conclusion SCA in size DN 125 is selected because Cmax 20 m/s (3900 ft/min) comes nearest to the recommended velocity Crec 14 m/s (2756 ft/min) and at the same time part load conditions fulfil the requirements, as described: We know that Cmax 20 m/s (3900 ft/min) and that minimum part load is 33%. lt follows that Cpart 6.5 m/s (1290 ft/min). Thus, Cpart (6.5 m/s) > Cmin, rec (3.0 m/s) and the selected SCA model DN125 is the perfect choice. lf the valve in question, for instance under part load conditions provides a velocity less than Cmin, rec the valve might start hammering and become noisy. As a result the valve may wear prematurely.
DN 15 - 40 m/s [ft/min]
SCA/CHV 100
SCA/CHV 125
Fig. 2
. V = 1000 m3/h .
m3/h [gpm]
V = 1160 gpm
DKRCI.PD.FL0.A2.02 / 520H1441
Technical leaflet
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
Application
Compressor
Oil cooler
Fig. 3
DKRCI.PD.FL0.A2.02 / 520H1441
Oil seperator
Figure 3 shows the stop/check valve SCA in the discharge line of a screw compressor unit. The SCA valve in the discharge line prevents back condensation in the oil separator as well as pressure equalising through the compressor. Compared to an ordinary stop and check valve arrangement, the combined stop/check valve solution, as shown is easier to install and has lower flow resistance.
Technical leaflet
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
Material specification
SCA 15 - 40
No. 1 2 3 4 5 8 9 12 13 14 17 18 20 22 Part Housing Bonnet, Flange Bonnet, Insert Spindle Cone Packing gland O-rings Packing washer Bolts Gasket Spring Spindle seal cap Seal cap gasket Identification ring Spindle extension Material Steel Steel Steel Stainless steel Steel Teflon (PTFE) Steel Cloroprene (Neoprene) Aluminium Stainless steel Fiber, non-asbestos Steel Aluminium Nylon Stainless steel Steel A2-70 X 10CrNiS18-9 DIN/EN P285QH EN10222-4 P275NL1 EN10028-3 ISO
CHV 15 - 40
ASTM LF2A350
A2-70
Type 308
DKRCI.PD.FL0.A2.02 / 520H1441
Technical leaflet
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
Material specification
A2-70
Type 308
DKRCI.PD.FL0.A2.02 / 520H1441
Technical leaflet
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
Material specification
SCA 50 - 125
No. 1 Part Housing DN 50-65 Housing DN 80-125 2 3 4 5 6 7 8 9 10 11 12 13 14 Gasket SCA: Valve bonnet CHV: End cover Bolts Tube Seat Valve plate Guide sleeve Spring ring Spring O-ring Teflon ring Soft back seal Spindle DN 50-65 Spindle DN 80-125 15 16 17 Packing gland Spindle seal cap and gasket Marking label Material Steel Steel Fiber, Non-asbestos Steel Stainless steel Steel Steel Steel Steel Steel Steel Cloroprene (Neoprene) Teflon (PTFE) Teflon (PTFE) Stainless steel Stainless steel Steel Aluminium Stainless steel X8CrNiS18-9 17440 X5CrNi1810 17440 9Mn28, 1651 P285 QH EN 10222-4 A2-70 DIN/EN P285 QH EN 10222-4 G20Mn5 QT SEW 685 ISO
CHV 50 - 125
ASTM LF2A350 LCC, A352
10
DKRCI.PD.FL0.A2.02 / 520H1441
Technical leaflet
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
Connections DIN
Size mm
Size in.
OD mm
T mm
OD in.
T in.
kv-angle m3/h
Cv-angle USgal/min
ANSI
SOC
Size mm Size in. ID mm T mm ID in. T in. L mm L in. kv-angle m3/h Cv-angle USgal/min
DKRCI.PD.FL0.A2.02 / 520H1441
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Technical leaflet
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
SCA/CHV 15 - 40 (- 1 in.)
SCA 15 - 40
CHV 15 - 40
Valve size
Fmin
Weight
SCA 15 - 40
SCA 15 ( in.) SCA 20 ( in.) SCA 25 (1 in.) SCA 32 (1 in.) SCA 40 (1 in.) mm in. mm in. mm in. mm in. mm in. 212 8.35 212 8.35 295 11.61 295 11.61 295 11.61 45 1.77 45 1.77 55 2.17 55 2.17 55 2.17 38 1.50 38 1.50 50 1.97 50 1.97 50 1.97 60 2.36 60 2.36 85 3.35 85 3.35 85 3.35 60 2.36 60 2.36 70 2.76 70 2.76 70 2.76 1.6 kg 1.6 kg 3.2 kg 3.2 kg 3.2 kg
Valve size
Fmin
Weight
CHV 15 - 40
CHV 15 ( in.) CHV 20 ( in.) CHV 25 (1 in.) CHV 32 (1 in.) CHV 40 (1 in.) mm in. mm in. mm in. mm in. mm in. 103 4.06 103 4.06 143 5.63 143 5.63 143 5.63 45 1.77 45 1.77 55 2.17 55 2.17 55 2.17 60 2.36 60 2.36 85 3.35 85 3.35 85 3.35 60 2.36 60 2.36 70 2.76 70 2.76 70 2.76 1.2 kg 1.2 kg 2.3 kg 2.3 kg 2.3 kg
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DKRCI.PD.FL0.A2.02 / 520H1441
Technical leaflet
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
SCA/CHV 50 - 65 (2 - 2 in.)
Valve size
Weight
SCA
SCA 50 SCA (2) SCA 65 SCA (2) mm in. mm in. 70 2.76 70 2.76 12.20 315 12.40 335 13.19 60 2.36 70 2.76 3.94 50 1.97 50 1.97 77 3.03 90 3.54 3.8 kg 8.40 lb 5.5 kg 12.16 lb
Valve size
Fmin.
Weight
CHV
CHV 50 CHV (2) CHV 65 CHV (2) mm in. mm in. 132 5.20 152 5.98 60 2.36 70 2.76 92 3.62 107 4.21 77 3.03 90 3.54 3.2 kg 7.10 lb 4.5 kg 9.95 lb
DKRCI.PD.FL0.A2.02 / 520H1441
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Technical leaflet
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
Valve size
Weight
SCA
SCA 80 SCA (3) SCA 100 SCA (4) SCA125 SCA (5) mm in. mm in. mm in. 76 3.00 90 3.54 90 3.54 388 15.28 437 17.20 533 20.98 90 3.54 106 4.17 128 5.04 58 2.28 58 2.28 74 2.91 129 5.08 156 6.14 193 7.60 9.7 kg 21.4 lb 15.3 kg 33.7 lb 28.1 kg 61.9 lb
Valve size
Fmin.
Weight
CHV
CHV 80 CHV (3) CHV 100 CHV(4) CHV125 CHV(5) mm in. mm in. mm in. 189 7.44 223 8.78 268 10.55 90 3.54 106 4.17 128 5.04 133 5.24 163 6.43 190 7.48 129 5.08 156 6.14 193 7.60 8.7 kg 19.23 lb 14.3 kg 31.60 lb 25.6 kg 56.58 lb
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DKRCI.PD.FL0.A2.02 / 520H1441
Technical leaflet
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
Ordering
How to order The table below is used to identify the valve required. Please note that the type codes only serve to identify the valves, some of wich may not form part of the standard product range.
Valve type SCA CHV 15 20 25 32 40 50 65 80 100 125 Connections A D Valve housing ANG Stop Check Valve Check Valve
For further information please contact your local Danfoss Sales Company.
DIN x x x x x x x x x x
SOC
Welding branches: ANSI B 31.5 schedule 80 DN 15 - 40 ( - 1 in.) Welding branches: ANSI B 31.5 schedule 40 DN 50 - 125 (2 - 5 in.) Welding branches: DIN 2448 Angle flow
Important! Where products need to be certified according to specific certification societies, or where higher pressures are required, the relevant information should be included at the time of order. CHV, butt-weld DIN
Size mm 15 15 20 20 25 25 32 32 40 40 50 65 80 100 125 in. 1 1 1 1 1 1 2 2 3 4 5 Type CHV 15 D ANG CHV-SS 15 D ANG 52BAR CHV 20 D ANG CHV-SS 20 D ANG 52BAR CHV 25 D ANG CHV-SS 25 D ANG 52BAR CHV 32 D ANG CHV-SS 32 D ANG 52BAR CHV 40 D ANG CHV-SS 40 D ANG 52BAR CHV 50 D ANG CHV 65 D ANG CHV 80 D ANG CHV 100 D ANG CHV 125 D ANG Code No. 148G3072 148G3537 148G3074 148G3538 148G3080 148G3539 148G3082 148G3540 148G3084 148G3541 148G3129 148G3130 148G3131 148G3132 148G3133
DKRCI.PD.FL0.A2.02 / 520H1441
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Technical leaflet
Stop check valves type SCA, SCA-SS - Check valves type CHV, CHV-SS
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