CHAPTER 7.

0: CONSTRUCTION

COST

ESTIMATES

WITH

Project site A.10 Slope protection works

METHODOLOGY DESCRIPTION ON MAJOR WORKS

SUMMARY OF COST ESTIMATES
It may be convenient to end the climactic suspense by revealing right away the end result of this chapter which is the costs that will be involved in the various alternatives of developing the Villa Siga Hydropower Project. The subsequent sections of this chapter will be just be left with the anti-climactic role of providing the basis and proofs for the costs shown as a front act herein. The summaries of cost are: 7.1.1 For Scheme 01: Tunneling all throughout Headrace Item of Work A. A.1 Civil Work Weir and Intake PHP 38,686,000 1,079,944,500 PHP 38,686,000 Scheme 1 A 11.50 MW Plant Scheme 1 B 16.50 MW Plant B.3 B.

40,000,000 ___________ Sub-total Civil Works PHP1,371,630,500 Scheme 1 A 11.50 MW Plant

40,000,000 ___________ PHP 1,390,630,500 Scheme 1B 16.50 MW Plant

7.1

Item of Work Electro-Mechanical

B.1 Turbines, generator Control panels, Governors, power Transformer & related Generating sets B.2

PHP 290,000,000

PHP 390,000,000

Electrical service (plant lighting and wiring) 20 Km. / Tie Line to ANTECOS 13.2 KV grid Sub-Total ElectroMechanical Work

5,000,000

5,000,000

A.2 Tunneling Works 1,088,944,500 (full 4,725 m. length) A.3 A.4 Headrace line along Natural contour Siphan lines Across Yabangan and Nahojawan Surge Tank Penstock Line Powerhouse & Tailrace Substation Civil Works Connecting access road from Brgy. Santiago to

30,000,000 __________ PHP325,000,000

30,000,000 __________ PHP 425,000,000

C. Engineering Services (7.9% of cost of 16.50 MW Plant) C.1 12-months Detailed Engineering Design PHP 78,000,000 PHP 78,0000,000

14,100,000 27,000,000 44,900,000 30,000,000 1,000,000 96,000,000

14,100,000 27,000,000 44,900,000 40,000,000 1,000,000 96,000,000

A.5 A.6 A.7 A.8 A.9

C.2 Construction Supervision Services (3 years) Sub-Total Engineering Services

PHP 93,000,000 __________ PHP 171,000,000

PHP 93,000,000 __________ PHP171,000,000

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A.5 A.6 D. Administrative / Other Vital Cost (about 7.9% of cost for 16.5 MW Plant) to cover the following: * Pre-operating expenses / Insurance Premiums * Row Acquisition * Documentary Stamps * Banks Front end Fee / Commitment Fee * Additional Contingencies Lump Sum Administrative Cost PHP Total Project Cost PHP Cost per KW: PHP Cost per KW: 171,000,000 PHP 171,000,000 ___________ ___________ PHP2,039,230,500 PHP 2,157,630,500 A.7

Surge Tank Penstock Line Item of Work Powerhouse & Tailrace

27,000,000 28,750,000 Scheme 2 A 11.50 MW Plant PHP 30,000,000 1,000,000

27,000,000 28,750,000 Scheme 2 B 16.50 MW Plant PHP 40,000,000

A.8 Substation Civil Works 1,000,000 A.9 Connecting access road from Brgy. Santiago Lau-an to Project site

96,000,000

96,000,000 100,000,000 ___________ PHP 1,281,460,600 PHP 390,000,000

A.10 Slope Protection Works

100,000,000 ___________ Sub-total Civil Works PHP 1,262,460,500 290,000,000

PHP 177,324 / KW PHP 130,765 / KW $ 3,166 / KW $ 2,335 / KW

7.1.2 For Scheme 02: 49.5% Tunnel: 50.50% Headrace along Natural Contour Item of Work A. Civil Work A.1 A.2 Weir and Intake Tunneling Works (reduced 2,340 m. length) Headrace line along Natural contour Siphan lines Across Yabangan and Nahojawan PHP38,686,000 633,047,600 293,877,000 14,100,000 PHP38,686,000 Scheme 2 A 11.50 MW Plant Scheme 2 B 16.50 MW Plant

B. Electro-Mechanical Works B.1 Turbines, generator PHP Control panels, Governors, power Transformer & related Generating sets B.2 B.3 Electrical service (plant lighting and wiring)

5,000,000

5,000,000

20 Km. / Tie Line to ANTECOS 13.2 KV grid 30,000,000 Sub-Total ElectroPHP 325,000,000 Mechanical Work

PHP

30,000,000 425,000,000

C. 642,047,600 293,877,000 14,100,000

Engineering Services (8.3% of cost of 16.50 MW Plant) C.1 Detailed Engineering Design C.2 Construction Supervision Services (3 years) Sub-Total Engineering PHP 78,000,000 PHP 78,0000,000

A.3 A.4

PHP 93,000,000 __________

PHP 93,000,000 __________

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Services

PHP 171,000,000

PHP171,000,000
4.

Excavation in Common Soils

4,250 m3 1,557 m3 6,000 m3

80 122 100

340,000.00 190,000.00 600,000.00

5. Structure Backfill 6. Embankment Fill D. Administrative / Other Vital Cost (about 8.3% of cost for 16.5 MW Plant) to cover the following: * Working Capital / Insurance Premiums * Row Acquisition (Budget) * Documentary Stamps * Banks Front end Fee / Commitment Fee * Additional Contingencies * Others Lump Sum Administrative Cost PHP 171,000,000 PHP 171,000,000 ___________ ____________ Total Project Cost PHP1,929,460,600 PHP2,048,460,600 PHP Cost per KW: PHP Cost per KW: PHP 167,779 / KW PHP $ 2996 / KW $ 124,149 / KW 2,217 / KW Item No.
7.

Quantity 2,100 m3

Unit Cost 6,100

Amount 12,810,000.00

Concrete Class A (intake structures & walls) Concrete Class B (Dam & Apron)

8.

1,200 m3 1,500 m3

5,400 3,840

6,480,000.00 5,760,000.00

9. Rubble/Boulder Masonry (Dam & Core) 10. Reinforcing Steel 11. 12. 13. 14. Boulder Riprap Grouted Riprap Gravel Bedding Filter Drain

70,930 kg 154 m3 26.5 m3 465.50 9.7 m 1.75 tons 4 tons 6 tons 1 1

86 1,518 3,840 580 2,053 203,287 327,346 292,167 LS LS

6,100,000.00 234,000.00 102,000.00 PHP 270,000.00 20,000.00 356,000.00 1,310,000.00 1,754,000.00 20,000.00 20,000.00

7.2 DETAILS OF COST ESTIMATES WITH DESCRIPTION OF CONSTRUCTION METHODOLOGY FOR MAJOR WORKS
7.2.1 Concrete (Scheme 01 & 02) Item No. 1. Care of Water (temporary diversion dam)
2.

Gravity Quantity 1

Diversion Unit Cost LS

Weir

Structure

Amount PHP 500,000.00

15. Trashracks Assembly 16. Intake Gates 17. Sluice Gates

Clearing and Grabbing

35,700 m2 924 m3

14 487

500,000.00 450,000.00

18. Steel Pipe Guardrails 19. Ladder Rungs

3. Excavation in Rocks

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20. Material handling Sub-Total Weir

350,000.00 ____________ PHP 38,686,000.00

CONSTRUCTION METHOD FOR CARE OF WATER

7.2.2
Discharge line further downstream

Tunneling Works General Construction Plan

7.2.2.1

Weir construction area (half of width basis) A

23000 GPM x 10 TDH x 15 HP dewatering pump

One of the major components of the Paliuan river hydropower project is the construction of a 2.90 meter bottom width by 3.5 meter high by about 4,725 meter long tunnel for scheme 01 development and of the same size but with shorter length of about 2,340 meters for scheme 02. The tunnel construction will have two (2) lines-one (1) from Paliuan to Yabangan and the other from Yabangan to surge tank location for scheme 01. Scheme 02 will have only the Paliuan to Yabangan line. In order to expedite the driving of the tunnel, the general plan is to simultaneously drive openings from both the Paliuan and Yabangan portals, after completion of the portal site preparation and slope protection structures. Tunnel excavation will be by the conventional drill & blast method utilizing controlled blasting technique to minimize occurrence of over break. The tunnel driving cycle will involve surveying and marking of the tunnel face, drilling & blasting, smoke-out or ventilation, mucking and hauling of the blasted material to designated spoil disposal sites and installation of necessary support structures. The major equipment to be utilized are Twin Boom Jumbo Drill, Load Haul Dump (LHD) equipment, Low Profile Truck (LPT), ventilation fans, generators and related equipment units.

Temporary cofferdam River flow Natural river width

River slope

Plan

Sandbags

3 Riverbed

______________________________________________________________________________________________________________________________________________________________________________ 6 Page 7-4

Section through A A

It is expected that the tunnel construction, including of installation of whatever tunnel support structures that will be selected, will be completed as follows: Scheme 01 (4,725 m. tunnel) 02 (2,340 m. tunnel) Time 24 months 14 months

It is expected that the access roads leading to the portal sites and spoils disposal area is available and accessible on all weather conditions. Within the vicinity of the portal locations, temporary facilities like shed for the power and compressed air generators will be constructed. An area wide enough (at least 500 sq. meter flat area) for these structures will be provided including sufficient room for the tunnel equipment to operate effectively when going in and out of the tunnel openings. Portal Support Structures Based on the rock types and existing ground conditions in the identified portal sites, benching above the portals should be provided together with drainage canals to divert run-off water away from the portal openings. It appears the most appropriate support that should be provided, to ensure the stability of the structures at the Paliuan and Yabangan portal, is to apply concrete shotcrete spray with wire mesh, rock bolts and drain holes on the subject slopes. However, additional safety measures will be made most specifically at the Paliuan portal by extending the wire mesh and anchor pins upward of the slopes to ensure safety of men and equipment from direct falling of cobbles/boulders during tunnel construction. It is expected that the Paliuan and Yabangan portals will be established within 2-3 months from the start of mobilization. Preliminary drawings in the chapter on outline design show the typical portal supports that could be provided including slope protection structures. Initial Portal Driving The Paliuan and Yabangan Portals will be opened and driven by taking short 1.5-2.0 meter advance, lightly blasted using controlled and smooth blasting technique. The roof of the opening will then be rock bolted. However, if necessary, steel rib or lattice girder spaced at 1.2 meter will be installed and

7.2.2.2 Description of Methodology The methods planned to undertake the tunnel driving and related activities like portal preparation, construction of slope protection and initial portal structures and installation of tunnel supports and related works were developed based on existing conditions and from experiences from past projects.

Portals To expedite the driving of the tunnel, it is planned that the excavation will be carried out simultaneously form the Paliuan and Yabangan Portals for both scheme 01 and 02 and another line (Yabangan and surge tank area portals) for scheme 02. The preparation of the portals to the desired elevations and starting points and the construction of the necessary supports to create safe and unhampered entry into the tunnel openings will be completed prior to the start of the tunnel driving. Preparation of Portals Sites Preparation of Paliuan and Yabangan Portal sites will be open cut excavation to the desired elevation until face location would indicate a more or less stable ground to allow initial portal driving to be conducted. A Backhoe with rock-breaker attachment will be provided for the portal site preparations. However, in areas were backhoe with rock-breaker is not applicable, a drill and blast method will be employed.

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lined with shotcrete after advancing for about more or less six (6) meters.

Tunnel Driving The tunneling method planned is the conventional drill and blast method utilizing the smooth blasting technique to minimize occurrence of over break. The tunnel driving cycle involves surveying and marking of the tunnel (utilizing the use of laser beam as operations guide), drilling and blasting, smokeout or ventilation, mucking of blasted material and hauling to designated spoil disposal sites, and installation of tunnel supports. Drilling and Blasting

muck-out the blasted materials and temporarily dumped to the nearest muckbay. Once completed, the blasted materials are loaded to the 8.5 cubic yard capacity Low Profile Truck (LPT), which in turn, will transport out of the tunnel and unloaded temporarily to the portal yard or directly to the designated spoil disposal area. In instances that the blasted materials are dumped temporarily at the portal yard, spoils will be mucked and loaded by wheel loader to waiting truck, which in turn, will transport and unload the materials to the designated spoil disposal area.

Ventilation System The blow type ventilation system will be used to provide sufficient air to the workers as well as to displace fumes and contaminated air inside the tunnel. Each heading will be provided by surface mounted high volume double stage ventilation fans to be installed at the portal and along the tunnel for every 400-500 meter thereafter as tunnel excavation progresses. Fresh air will be forced into the working face via a 750 mm or 900 mm diameter ventilation tube. Ventilation set-up may be either forced or exhaust depending on the actual conditions of the working area.

For the Paliuan and Yabangan Tunnel, preliminary studies recommend the use of Axera DO6 226 EVO telescopic twin boom articulated hydraulic jumbo drill rig or equivalent to be the primary equipment to drill the 59 holes of 45 mm diameter blast holes and the much lesser number of majority number of 102mm diameter reamer holes at the tunnel face, preparatory to explosive charging and subsequent blasting. To optimize the pull during each blast, 12 14 long by 38 mm drifter rod will be used. Blasting pattern to be applied is the cylinder cut for cut holes on extremely good ground and the double wedge cut holes on good to extremely good ground and the double wedge cut holes on very poor to poor and extremely poor and very poor grounds. However, in both ground conditions, the roof and walls will be drilled with closely-spaced contour holes at 400 mm to 500mm apart for smooth blasting effect. As a control mechanism, blasting will be initiated with maximum delays as possible to reduce blasting vibration. Each blast is to have a net advance of about three (3) meters. A typical drill holes pattern, indicating the number of blast holes and the sequence of the blast is shown in illustration drawings of this section.

Drainage The upgrade heading from the Yabangan Portal will be free draining. However, from the Paliuan header, pumping of water is necessary to drain water, the amount of which depends on the amount of seepages entering tunnel route.

Lightings To provide sufficient lightings along the drives, a number of vapor type fluorescent lamps (drip/water proof), spaced at 1015 meters apart, will be installed on one side of the opening. The active faces would be furnished with spotlights for effective visibility.

Mucking and Disposal of Blasted Material To expedite cleaning of the blasted materials at the tunnel face of both the Paliuan and Yabangan tunnel, it is planned that a 6.0 cubic yard capacity Load-Haul-Dump (LHD) will be used to

Compressed Air

______________________________________________________________________________________________________________________________________________________________________________ Page 7-6

A portable diesel-fuel operated air compressor will be installed at each portal to supply the compressed air requirement during the cleaning and charging of blast holes.

noise and vibration levels resulted from blasting. The blast design will be updated or revised depending on the results obtained as to noise level and vibrations from the seismograph/vibrometer during the actual excavation.

Safety All personnel working at the tunnel will be required to wear safety hat and rubber boots and will be provided with cat lamps and other required personnel protective requirement. All tunneling equipment will be fully equipped with lights and horns to keep miners aware of their presence. A full time safety and ventilation officer will be employed to spot hazards in all the tunneling activities and make actions to ensure that all the appropriate safety measures are undertaken. In addition, a full time nurse will be employed and assigned at each portal to immediately attend the workers as regards to health and/or in cases of emergencies. Also, a first aid stations with medicines will be provided. Environmental Aspects Each portal will be provided with siltation ponds to ensure that effluents coming out the tunnel will be controlled and disposed of in manners that will meet all environmental & siltation criteria. Likewise, the designated spoil disposal area will be developed in such a way that the excavated materials and run-off water will be handled properly to meet all environmental requirement specifically on erosion criteria. In order to immediately address the any problems concerning environment and pollution control, an Environmental and Pollution officer will be employed to strictly monitor all environmental concern.

Ground Condition Monitoring A full time geologist / mapper will be employed for this particular work. During the course of the excavation, monitoring of ground condition shall be conducted by geologic mapping and this will be initiated every after blast. The geologic mapping is purposely to determine the geologic structure for proper evaluation of the present ground condition and further to decide the appropriate type of tunnel support to be installed. Underground Communication An intercom will be installed at the field office, tunnel portal and along the tunnel identified locations purposely to ensure regular communications between personnel. Tunnel Supports To continuously advance the driving of the tunnel safely, even in extremely to very poor ground conditions, it is necessary that installation of tunnel supports either primary or secondary be undertaken on time. Failure to provide the necessary supports may drastically affect the tunneling schedule. The type of tunnel supports required either primary or secondary, will be installed in accordance with the ground classification as dictated by the rock mass assessment that will be undertaken in the field.

Noise and Vibration from Blasting In compliance with regulations on blasting operations, the drilling pattern and firing sequence will employ the latest technology in blasting. Delayed initiation will be employed and explosive charges calculated to produce a powder factor that is acceptable enough. The appropriate seismograph/vibrometer will be used and installed at the location specified to record the

______________________________________________________________________________________________________________________________________________________________________________ Page 7-7

Generally, tunnel supports will be within a safe distance from the active tunnel face.

Equipment to be Utilized The following major equipment will be utilized for the tunneling activities: DESCRIPTION
Jumbo Drill Telescopic 2 booms Load-Haul-Dump (LHD), 6.0 cu. Yard capacity Low Profile Truck (LPT) LM56 Loader, 1.0 cu. Yard capacity or equivalent Shortcrete Machine Normet Mixer, 5.5 cu. Meter capacity Ventilation Fans, Double Stage, 90 KW Surveying Instrument Tunnel Laser Systems Submersible pumps, 7.5 KW Hilti drill Cap Lamps Caplamp Charger GeneratingSet Air Compressor, 750 cfm Handheld Drill Electric Welding Machine Cutting Outfit ANFO Loader Safety & Mine Rescure Equipment Batch Plant Screening Plant Rockbolt Tensioner Extensometer Grouting Machine Compression Machine

7.2.2.3

Cost Breakdown of Tunneling Works Tunneling Works Cost Summary

Amount in PHP 6,000,000 14,400,000 3,100,000 283,500,000 70,917,500 204,000,000 4,100,000 586,017,500

NO.
2 3 2 1 2 2 10 2 2 6 4 120 4 4 4 4 4 4 4 1 2 1 2 2 2 1

UNIT
unit unit unit unit unit unit unit unit unit unit unit unit unit unit unit unit unit unit unit unit unit unit unit unit unit unit

Item Particulars No. 1 Direct Cost Mobilization & Demobilization Temporary Facilities Portal Construction & Stabilization Tunnel Excavation Tunnel Support Equipment Requirement (30% residual value on major
tunnel equip.)

Disposal Area Development Sub-Total 2 Other Vital Costs Access Road Maintenance Power Generation Compressed Air Requirement Restoration of Affected Areas Material Testing & Laboratory Medical & Safety Operation Transportation Expenses Security Services Communication Facilities Accommodation & Messing Site Supervision Permits & Licenses Bonds & Insurances Sub-Total

10,200,000 39,600,000 12,900,000 1,300,000 1,600,000 1,900,000 10,600,000 4,000,000 1,900,000 9,600,000 81,800,000 8,300,000 8,100,000 191,800,000

Direct Cost 777,817,500 ______________________________________________________________________________________________________________________________________________________________________________ Page 7-8

3 4

Add indirect cost (Taxes + Contingencies + overhead + profit), approximate 39% Total cost for 4,725 m. long tunnel for scheme 01

302,127,000 1,079,944,500

Cost for reduced tunnel length of 2,340 m. for scheme 02: total cost of PHP1,079,944,500 less PHP633,047,600 equipment cost of PHP204,000.00) x 49.5% reduced tunnel length % + cost of equipment.

Preliminary (FS Level) Cost Details

Description * Tunnel Excavation ___portal (Paliuan) ____ portal (Yabangan) Muckbays Invert Clean-Up Total Tunnel Excavation * Tunnel Support 1. Rockbolts 2.1 m long 3.0 m long 2. Steel Fiber Reinforced Shotcrete 50 mm thick 100 mm thick (primary support Type 3B) 3. Lattice Girder Romtech Type B1 (2mradius) 4. Steel Sets 100 UC 14.8 kg/m section 5. Mass Concrete Invert 125 mm thick 6. Steel Mesh Type SL 41 7. Grouting Drilling Hole for Grouting Cement Grout Hole Total Tunnel Support Unit m m m m m No. Pc. m2 m2 No. No. Lin. m. m2 Lin. m. tonnes m Qty. 2,340 2,385 4725 9,685 1,030 20,000 1,200 126 10 630 2,180 1,000 30 60,000 3,420 4,440 1,100 2,220 43,860 62,100 1,440 300 180 22,300 283,500,000 33,122,700 4,573,200 22,000,000 2,664,000 5,526,400 621,000 907,200 654,000 180,000 669,000 70,917,500 Unit Cost PHP Total Cost in PHP

Details of Equipment Cost @ 30% residual value on Major tunneling equipment

DESCRIPTION Jumbo Drill Telescopic 2 booms Load-Haul-Dump (LHD), 6.0 cu. Yard capacity Low Profile Truck (LPT) Shortcrete Machine Normet Mixer, 5.5 cu. Meter capacity Microscoop 100D Spec L-4 or equivalent Main Fans, Double Stage, 90KW (Gal 9) Exhaust Fans, Double Stage, 90 KW (Gal 7) Air Receiver Tank Surveying Instrument Tunnel Laser Systems Gas Monitoring Device Submersible pumps, 7.5 KW Hilti drill Cap Lamps Caplamp Charger Handheld Drill Electric Welding Machine Cutting Outfit ANFO Loader Safety & Mine Rescue Equipment Batch Plant Screening Plant Rockbolt Tensioner Extensometer Grouting Machine Compression Machine Unit un un un un un un set set un un un un un un un un un un un pc lot lot lot un un un un Qty. 2 3 2 2 2 1 10 4 2 2 2 2 6 2 120 4 4 4 4 4 1 2 1 2 2 2 1 Unit Cost (US $) 412,715 330,723 208,221 36,909 156,246 96,276 30,329 21,415 5,455 4,545 7,634 9,091 3,291 2,091 100 909 2,572 455 182 1,255 27,273 29,091 14,545 1,364 3,831 30,545 4,545 Amount (US $) 825,430 992,170 416,442 73,818 312,492 96,276 303,294 85,658 10,909 9,091 15,269 18,182 19,745 4,182 12,000 3,636 10,288 1,818 727 5,018 27,273 58,182 14,545 2,727 7,661 61,091 4,545

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TOTAL COST ($) Total Cost PHP@ PHP60/$, 3 years from now

3,392,471 204,000,000

7.2.3

Headrace Line along Natural Contour Evaluation of Possible Alternatives: SKETCH QUANTITIES AND COST PER M. 1. Concrete, 2.8 m3/m @ PHP6,100 = PHP 17,080 = 15,222 2,600

7.2.3.1 ALTERNATIVE

DESCRIPTION Reinforced concrete (RC) barrel buried 0.60 m. below finished road surface.

01

2. Reinforcing bars 177 Kg /m @ 86

3. Formworks, 50 Bd ft @ PHP52/Bd ft = 4. General excavation by blasting, 110 m3/m. @ PHP731/m3, with trimming

80,410 7,013 720

5. Trench excavation in rock, 14.4 m/3 m = @ PHP487 / m3 6. Backfill, 5.9 m3 @ PHP122 7. Gravel surfacing 0.30 m3 / m. @ PHP580 / m3 TOTAL 1. General excavation by blasting with trimming, 500 m3 @ PHP731/ m3

174 ________ PHP123,219/m. PHP365,500

02

Unlined open canal

2. Trench excavation for canal section in rock, 10.50 m3/m. @ PHP487 / m3

5,114

3. Gravel surfacing 0.30 m3 / m. 174 @ PHP580 / m3 __________ TOTAL PHP370,688/m.

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ALTERNATIV E 03

DESCRIPTION Pipe of fiberglass material, buried 2.00 m. below finished road surface. The 2.00 meter earth cover requirement is to negate effect of truck load.

SKETCH

QUANTITIES AND COST PER M. 1. General excavation by blasting with = PHP 80,410 trimming, 110 m3 @ PHP731 / m3 @ PHP731 / m3 2. Trench excavation for canal section in rock, 19.4 m3/m. @ PHP487 / m3 3. FRP cost PHP83,857 / m. to include Fabrication and delivery (for quotation) 4. Backfilling 13 m3 / m. @ PHP122/m3 5. Gravel surfacing 0.30 m3/m x PHP 580/m3 TOTAL 9,448

83,857 1,586

174 __________ PHP175,475/m.

The RC barrel alternative becomes the most economical as shown by the above analysis at PHP123, 219 / m. For the 2,385 length of headrace line from Yabangan to surge tank area, the cost is PHP293,877,000.00

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7.2.4

Penstock Line SKETCH QUANTITIES AND COST PER M. Thickness of penstock t = 5.06 x 10-2 HD with H = 123 m., D = 2.30 m. = 14.3 mm, say 16 mm For scheme 01, length = 333 m. * No. of tons = 670 tons * Cost is 670 tons x PHP96,000 / ton = PHP64.32 Million For scheme 02, length = 212 m. * No. of tons = 430 tons * Cost is 430 tons x PHP96,000 / ton = PHP41.28 Million

7.2.4.1 Evaluation of Possible Alternatives: ALTERNATIV DESCRIPTION E 01

Steel pipe with static Above ground installation for steel material with pipe sleepers as shown + dynamic pressure @ 6.00 m. spacing. Anchor blocks @ major bend. rating of 185 meters or 1.5 bars

02

Fiberglass reinforced pipe (FRP) with 1.5 bar pressure rating

Below ground installation for FRP to negate effect of ultraviolet rays. As quoted by manufacturer price is PHP40 Million for scheme 01 (2.30 diameter, length of 333 m.) and PHP25 Million for scheme 02 (2.30 m. diameter, length of 212 m.). Hence, adopt FRP for penstock

7.2.4.2 Total Costs for the Penstock Line Scheme Pipe Excavation Concrete Anchor Blocks

Concrete Pipe Sleepers

Reinforcing

Formworks

Backfill

Total

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01 (length of 333 m.)

PHP40 Million 1200 m3 PHP487 = PHP584, 400

196 m3 @ 288 m3 @ 10,648 Kg @ 14,520 bd. ft @ 200 m3 @ PHP44,900,000 PHP5,400 PHP5,400 PHP86/ Kg PHP52 / bd. Ft. = PHP122 = PHP1,058,400 = PHP1,555,200 = HP915,728 PHP755,040 = PHP24,400 @ 180 m3 @ 6,820 Kg @ 9,370 bd. ft @ PHP5,400 PHP86/Kg PHP52 = PHP972,000 =PHP586,520 = PHP487,240 940 m3 @ PHP28,750,000 PHP122 = PHP114,680

02 (length of 212 m.)

PHP25 Million Trench for pipe, 130 m3 1820 m3 @ PHP5,400 PHP487 = 702,000 = PHP886,340 Excavation Concrete for Block Support

7.2.5 Surge Tank Material, Fabrication Delivery and Installation Concrete for Ring Foundation 32 m3 @ PHP6,100 = PHP195,200 Reinforcing Bars Formworks Total say Million

PHP25 Million (as quoted 714 m3 @ by manufacturer) PHP487 = PHP347,718

118 m3 @ PHP5,400 = PHP637,200

4282 kg @ PHP86 = PHP368,252

4820 Bd. Ft. @ PHP52 = PHP250,640

say 27 M

7.2.6

Siphon Lines Across Nahojawan and Yabangan Creek, Total Length of 270 m.
Concrete 2.8 m3 /m for 270 m. = 756 m3 @ PHP6,100 = PHP4,611,600 Reinforcing Bars Formworks Backfill 3632 m3 @ PHP122 = PHP443,104 Total

Excavation 6,100 m3 @ PHP487 = PHP2,970,000

177 kg/m for 270 50 Bd. Ft./ m3 m.= 47,790 kg concrete x 756 @ PHp86/kg = m3 @ PHP52 = PHP4,109,940 PHP1,965,600

PHP14,100,000

Connecting Access Road from Barangay Santiago to Site including Spillway Type Crossing and Bridge Across Paliuan River
Structure 9-KM. all weather road 8 m. gross width Excavation 117,375 m3 @ PHP80 =487 PHP57 Million Fill 45,000 m3 @ PHP100 = PHP4.50 M Sub Grade Preparation 72,000 m3 @ PHP20 = PHP1.44 M Gravel Surfacing 5,400 m3 @ PHP580 = PHP3.13 M Concrete
-

Reinforcing Bars
-

Formworks
-

Total PHP66.07 Million

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Spillway type road 504 m3 @ crossing @ 3 water ways PHP487 = PHP0.24 M RCDG Bridge structure @ Paliuan 30-m. - span 1,900 m3 @ PHP487 = PHP0.93

1,300 m3 @ PHP122 = PHP0.159 M 1,200 m3 @ PHP122 = PHP0.146

1,500 m3 @ PHP6,100 = PHP9.15 M 663 m3 @ PHP6,100 = PHP4.04 M

73,500 kg @ PHP86 = PHP6.31 M 32,500 kg @ PHP86 = PHP2.80 M

75,000 Bd. Ft. @ PHP52 = PHP3.90 M 33,150 Bd. Ft. @ PHP52 = PHP1.72 M

PHP19.76 Million

PHP9.64 Million

7.2.7

Gabion Type Slope Protection Works

Quantity Take-Off and Cost Estimate per 50 meter length Items/Description Unit Qty. 1300 Unit Amount

TOTAL PHP95.47 Million say PHP96 Million Material Cost = PHP5,423,760 Estimated Labor 30% = 1,627,128 Contingencies (10% of above) = 705,088 Contractors Profit (15% of above) = 163,396 Contractors Tax (10% of above) = 891,937 9,811,309 for 50 meters say PHP197,000 per meter Total Cost =

1) Gabion rectangular pcs. cages, 1.0 x 1.0 x 2.0 m. per cage, 2.90 mm. body wire Diameter (dia.) 3.40 mm. selvedge wire dia., 2.20 mm. tie wire dia., 10 x 12 cu.m. mesh size, 400-600 mpa tensile strength with 305 gm/sq.m. zinc coating 2) Mattress, rectangular cages, 2.0 (W), x 0.30 (H) x 6.0 (L) meters, 3.40 mm. wire dia., 2.20 mm. tie wire dia., 10 x 12 cm mesh size, 400-600 mpa tensile/ strength with 305 ga / sq.,m. zinc coating 3) Stones, graded 0.10 to 0.20 m. dia., with minimum density of 2.2 tons per cu.m. pcs.

2,000 PHP 3,900,000

Based on results of drilling, the soil/rock formation are classified as 10% belonging to fair and poor mass ratings and the rest on good and very good mass ratings. Hence, the following estimates are arrive at:

45

4,400

198,000 Scheme 1B 2B Estimated Lengths of Protection Surge Tanks Power house Headrace Line 50 meters 150 None for 1B 300 for 2B PHP 10 Million (M) PHP 30 M PHP 10 M PHP 30 PHP 60 M Total PHP40 M PHP100 M

cu.m.

2762

480

1,325,760

______________________________________________________________________________________________________________________________________________________________________________ Page 7-14

7.2.8

Electro-Mechanical
Three (3) foreign sources of manufacturing and supply were requested and below are the various quotations.

______________________________________________________________________________________________________________________________________________________________________________ Page 7-15

______________________________________________________________________________________________________________________________________________________________________________ Page 7-16

______________________________________________________________________________________________________________________________________________________________________________ Page 7-17

7.3

Unit Price Analysis

7.3.1 Assumptions and Considerations The foregoing cost estimates for the feasibility study phase were based on the categories of various work items, to wit:

Labor/Equipment-Intensive Estimates Unit price analyses was undertaken for work items whose construction materials are not significant component of the costs. The work items are largely labor and/or equipment intensive. This includes clearing and grabbing, excavation in common soils or hard materials, structure backfill, embankment fill, etc. Daily rates for labor and hourly rental rates for the equipment were assumed to increase by 5% to 10% annually. Indirect cost adds up to 40% that covers wastage, spoilage and other incidental works. Materials-Intensive Estimates Direct quantity take-off for work items where the costs of construction materials constitute a significant and substantial contribution to the cost of the particular item of work. This covers weir structure including intake, sluiceway, upstream and downstream protection works and supports, headrace and pipe supports, settling basin and headtank foundations, sloping bank protection works, powerhouse and tailrace, etc. The component of the foregoing structures apparently consist of massive amount of concrete, reinforcing steel and other hardware. Thus, it is more appropriate to prepare the quantity take-off and bill of materials and determine the pricing based on the current and projected costs of the particular item of construction materials. Escalation on cost estimates for the materials was assumed from 5% to 10% annually since prices for the past years were drastically increased. It is also assumed that the construction will commence three (3) years from now.

______________________________________________________________________________________________________________________________________________________________________________ Page 7-18

Estimates on Specialized Work Items This section consists of specialized item of work that cannot be done at a local level (i.e. municipal or barangay), thus, the need for contracted or sub-contracted jobs from a particular or distinctive company from Manila, a nearby urban city or even abroad. These work items are fabrication, delivery and installation of penstock, intake screens, sluice gates, turbine and generators, etc. Gates, Screens and Penstock Unit cost for flushing gates, regulating gates, screens for intake and head tank, and steel pipes for penstock were calculated per kilogram or ton instead of unit area of each appurtenant. Design, fabrication, availability and delivery and installations vary significantly since this is considered as specialized work item as mentioned above.
7 .2 Su m ryof U itPriceAn ly .3 m a n a sis Item Description 1. Clearing and Grubbing 2. Excavation in Hard Soil 3. Endurated Rocks Excavation 4. Excavation in Rocks (by blasting) 5. Excavation in Common Soils 6. Structure Backfill with Compact 7. Embankment Fill

Unit m2 m2 m3 m3 m3 m3 m3 m3 m3 m3 m3 m3 m2 m3 t m2

Unit Cost 14.00 365.00 487.00 731.00 80.00 122.00 100.00 6,100.00 5,400.00 3,840.00 1,518.00 2,058.00 20.00 580.00 86.00 511.00

Current Unit Costs of Materials The following were canvassed at Iloilo and Antique outlets: Portland Cement PhP 173.00 per bag Fine Aggregates 150.00 per cu.m. Coarse Aggregates150.00 per cu.m. Rebars # 16 200.00 per kg. # 12 150.00 per kg. # 10 110.00 per kg. Form Lumbers 30.00 per bd. ft. 4 x 8 x Plywood265.00 per piece CHB: # 6 9.25 per piece

8. Concrete (3000 psi) 9. Concrete (2400 psi) 10. Rubble / Boulder grouted riprap 11. Boulder dry riprap 12. Filter Drain 13. Subgrade Preparation 14. Gravel Surfacing 15. Reinforcing Steel Bars (RSB) 16. Masonry Walls and Partitions (CHB) 17. Fabrication and Installation of Steel Trashrack Assembly

Labor (Actual and Current Costs in Antique) Site Engineer Foreman Skilled Laborer PhP 600.00 400.00 350.00 300.00 per day per day per day per day

Tunneling Tunneling unit prices were based on past works at Bakun, Kayapa and CVK projects of Sta. Clara International Company, a firm specializing in tunneling construction.

203,287.00

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7 .3 D t ils of U itPrice D riv t .3 e a n s e a ion Item Description: CLEARING AND GRUBBING

Item Description 18. Fabrication and Installation of Steel Penstock 19. Fabrication and Installation of Intake Gate and Lifting Assembly 20. Fabrication and Installation of Sluice Gate and Lifting Assembly 21. Steel Awning Windows with Glass Pane 22. Hollow Core Panel Door 23. Steel Door - Accordion Type (3.0 x 3.5 m) 24. Chainlink Fence and Gates (1.50 m high) 25. Roofing and Metal Flushing 26. Steel Truss and Accessories 27. Tunneling unit cost (see section on tunneling) Unit ton Unit Cost

A. Equipment
96,000.00

Rate PhP PhP PhP 1,604.07 160.41 1,764.47

Unit per hr per hr per hr

1 - Bulldozer (D7) Minor Tools (10% of the above)

ton 327,346.00

t m2 set set m m2 ton

292,167.54 2,481.00 6,045.00 33,705.00 1,138.00 270.00 41,888.00

B. Labor 1 - Foreman 3 - Laborers PhP PhP PhP 80.53 181.18 261.71 per hr per hr per hr

C. Unit Rated Capacity: 200 sq.m. / hr D. Direct Unit Cost = (A + B)/C E. Materials F. Indirect Cost (40% of D & E) G. Unit Price PhP PhP "say" PhP 4.05 per sq.m. 14.18 per sq.m. 14.00 per sq.m. PhP 10.13 per sq.m.

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UNIT PRICE ANALYSIS UNIT PRICE ANALYSIS Item Description: HARD SOIL EXCAVATION A. Equipment 1 - Jack Hammer 1 - Air Compressor PhP PhP PhP Rate Unit Item Description: ENDURATED ROCK EXCAVATION (MECHANICAL) A. Equipment 1 - Jack Hammer 1 - Air Compressor PhP PhP PhP Rate 386.52 515.36 901.89 Unit per hr per hr per hr

386.52 per hr 515.36 per hr 901.89 per hr

B. Labor 1 - Foreman 1 - Laborer PhP PhP PhP 3 cu.m./hr PhP 347.60 per cu.m. 80.53 60.39 140.92 per hr per hr per hr

B. Labor 1 - Foreman 1 - Laborer PhP PhP PhP 4 cu.m./hr PhP 260.70 per cu.m. 80.53 per hr 60.39 per hr 140.92 per hr

C. Unit Rated Capacity: D. Direct Unit Cost = (A + B)/C E. Materials F. Indirect Cost (40% of D & E)

C. Unit Rated Capacity: D. Direct Unit Cost = (A + B)/C E. Materials F. Indirect Cost (40% of D & E) G. Unit Price

PhP PhP "say" PhP

139.04 486.64 487.00

per cu.m. per cu.m. per cu.m.

PhP PhP "say" PhP

104.28 per cu.m. 364.98 per cu.m. 365.00 per cu.m.

G. Unit Price

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UNIT PRICE ANALYSIS Item Description: ROCK EXCAVATION (by BLASTING) A. Equipment 1 - Rock Drill 1 - Air Compressor (150 cfm) 1 - Backhoe (120 HP) Minor Tools (10% of the above) PhP PhP PhP PhP PhP Rate 207.76 515.36 622.46 134.56 1,480.14 Unit per hr per hr per hr per hr per hr

B. Labor 1 - Foreman 1 - Blaster 2 - Laborer PhP PhP PhP 80.53 80.53 120.79 281.84 per hr per hr per hr per hr

C. Unit Rated Capacity: D. Direct Unit Cost = (A + B)/C E. Materials 1 - kg. Of TNT 1 - lot fuse and firing cap

10

cu.m./hr PhP 176.20 per cu.m.

PhP PhP PhP PhP PhP "say" PhP

225.47 120.79 346.26 208.98 731.44 731.00

per cu.m. per cu.m. per cu.m. per cu.m. per cu.m. per cu.m.

F. Indirect Cost (40% of D & E) G. Unit Price

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UNIT PRICE ANALYSIS Item Description: EXCAVATION IN COMMON SOILS Note: Disposal of excavated materials assumed @ 1 km radius. A. Equipment 1 - Backhoe, 1 cu.m. 1 - Loader, 1.6 cu.m. 1 - Dump Truck, 1.6 cu.m. PhP PhP PhP PhP Rate 3,198.47 230.79 193.26 3,622.52 Unit per hr per hr per hr per hr

UNIT PRICE ANALYSIS Item Description: STRUCTURE BACKFILL A. Equipment 1/4 - Loader, 1.6 cu.m. 1 - Wacker Vibrator PhP PhP PhP Rate 324.52 570.12 894.64 Unit per hr per hr per hr

B. Labor 1 - Foreman 4 - Laborers PhP PhP 80.53 241.58 322.10 per hr per hr per hr

B. Labor 1 - Foreman 5 - Laborers PhP PhP 80.53 301.97 382.50 per hr per hr per hr

C. Unit Rated Capacity: D. Direct Unit Cost = (A + B)/C

14

cu.m./hr PhP 86.91 per cu.m.

C. Unit Rated Capacity: D. Direct Unit Cost = (A + B)/C E. Materials

70

cu.m./hr E. Materials PhP 57.21 per cu.m. F. Indirect Cost (40% of D & E) G. Unit Price PhP PhP "say" PhP 34.76 121.67 122.00 per cu.m. per cu.m. per cu.m.

F. Indirect Cost (40% of D & E) G. Unit Price "say"

PhP PhP PhP

22.89 80.10 80.00

per cu.m. per cu.m. per cu.m.

______________________________________________________________________________________________________________________________________________________________________________ Page 7-23

UNIT PRICE ANALYSIS Item Description: EMBANKMENT FILL A. Equipment 1/4 - Payloader 1 - Vibrating Roller PhP PhP PhP Rate 324.52 1,720.02 2,044.54 Unit per hr per hr per hr

UNIT PRICE ANALYSIS Item Description: CONCRETE (3,000 PSI) A. Equipment 1-2 - Bagger Concrete Mixer 1 - Wacker Vibrator PhP PhP PhP Rate 120.79 80.53 201.32 Unit per hr per hr per hr

B. Labor 1 - Foreman 4 - Laborers PhP PhP 80.53 362.36 442.89 per hr per hr per hr

B. Labor 1 - Foreman 4 - Skilled Laborers 10 - Laborers PhP PhP PhP 80.53 281.84 603.94 966.31 per hr per hr per hr per hr

C. Unit Rated Capacity: D. Direct Unit Cost = (A + B)/C E. Materials

35

cu.m./hr C. Unit Rated Capacity: PhP 71.07 per cu.m. D. Direct Unit Cost = (A + B)/C E. Materials PhP 778.42 per cu.m. 1.50 cu.m./hr

F. Indirect Cost (40% of D & E) G. Unit Price "say"

PhP PhP PhP

28.43 99.50 100.00

per cu.m. per cu.m. per cu.m. Cement - 10.5 bags @ PhP 200 Sand - 0.48 cu.m. @ PhP 300 Gravel - 0.90 cu.m. @ PhP 300 Formworks - 35 bd.ft. @ PhP 21 Wastage and Spoilage (10%) PhP PhP PhP PhP PhP PhP PhP PhP "say" PhP 2,100.00 144.00 270.00 735.00 326.00 3,575.00 per cu.m. per cu.m. per cu.m. per cu.m. per cu.m. per cu.m.

F. Indirect Cost (40% of D & E) G. Unit Price

1,741.37 per cu.m. 6,094.79 per cu.m. 6,100.00 per cu.m.

______________________________________________________________________________________________________________________________________________________________________________ Page 7-24

UNIT PRICE ANALYSIS Item Description: CONCRETE (2,400 PSI) A. Equipment 1-2 - Bagger Concrete Mixer 1 - Wacker Vibrator PhP PhP PhP Rate 120.79 80.53 201.32 Unit per hr per hr per hr

UNIT PRICE ANALYSIS Item Description: BOULDER/RUBBLE GROUTED RIPRAP A. Equipment 1 - Bagger Concrete Mixer Minor Tools (10% of the above) PhP PhP PhP Rate 193.26 19.33 212.59 Unit per hr per hr per hr

B. Labor 1 - Foreman 4 - Skilled Laborers 10 - Laborers PhP PhP PhP 80.53 281.84 603.94 966.31 per hr per hr per hr per hr

B. Labor 1 - Foreman 4 - Skilled Laborers 10 - Laborers PhP PhP PhP 80.53 281.84 603.94 966.31 per hr per hr per hr per hr

C. Unit Rated Capacity: D. Direct Unit Cost = (A + B)/C E. Materials Cement - 8 bags @ PhP 200 Sand - 0.48 cu.m. @ PhP300 Gravel - 0.90 cu.m. @ PhP300 Formworks - 35 bd.ft. @ PhP 21 Wastage and Spoilage (10%)

1.50

cu.m./hr PhP 778.42 per cu.m.

C. Unit Rated Capacity: D. Direct Unit Cost = (A + B)/C E. Materials

1.2

cu.m./hr PhP 982.41 per cu.m.

PhP PhP PhP PhP PhP PhP PhP PhP "say" PhP

1,600.00 144.00 270.00 735.00 326.00 3,075.00 1,541.37

per cu.m. per cu.m. per cu.m. per cu.m. per cu.m. per cu.m. per cu.m.

Cement - 5 bags @ PhP 200 Sand - 1 cu.m. @ PhP 300 Gravel - 1 cu.m. @ PhP 300 Wastage and Spoilage (10%)

PhP PhP PhP PhP PhP PhP PhP "say" PhP

1,000.00 300.00 300.00 160.00 1,760.00 1,097 3,839.38 3,840.00

per cu.m. per cu.m. per cu.m. per cu.m. per cu.m. per cu.m. per cu.m. per cu.m.

F. Indirect Cost (40% of D & E) F. Indirect Cost (40% of D & E) G. Unit Price G. Unit Price 5,394.78 per cu.m. 5,400.00 per cu.m.

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UNIT PRICE ANALYSIS Item Description: BOULDER DRY RIPRAP A. Equipment Minor Tools PhP PhP Rate 80.53 80.53 Unit per hr per hr

UNIT PRICE ANALYSIS Item Description: FILTER DRAIN A. Equipment Minor Tools PhP PhP Rate 80.53 80.53 Unit per hr per hr

B. Labor 1 - Foreman 4 - Skilled Laborers 4 - Laborers PhP PhP PhP PhP 1 cu.m./hr PhP 684.48 per cu.m. 80.53 281.84 241.58 603.95 per hr per hr per hr per hr

B. Labor 1 - Foreman 2 - Skilled Laborers 6 - Laborers PhP PhP PhP 80.53 140.92 362.36 583.81 per hr per hr per hr per hr

C. Unit Rated Capacity: D. Direct Unit Cost = (A + B)/C E. Materials Boulder - 1 cu.m. @ PhP 400 F. Indirect Cost (40% of D & E) G. Unit Price

C. Unit Rated Capacity: D. Direct Unit Cost = (A + B)/C E. Materials

m/hr PhP 132.87 per m.

PhP PhP PhP "say" PhP

400.00 433.79 1,518.27 1,518.00

per cu.m. per cu.m. per cu.m. per cu.m.

Gravel - 0.5 cu.m./m @ PhP 300 Perf. Pipe - 4" dia. @ PhP 750 Dis. Pipe - 2" dia. @ PhP 350 Wastage and Spoilage (10%)

PhP PhP PhP PhP PhP PhP PhP "say" PhP

150.00 750.00 350.00 125.00 1,375.00 603.15 2,057.87 2,058.00

per m. per m. per m. per m. per m. per m. per m. per m.

F. Indirect Cost (40% of D & E) G. Unit Price

______________________________________________________________________________________________________________________________________________________________________________ Page 7-26

UNIT PRICE ANALYSIS Item Description: SUBGRADE PREPARATION A. Equipment 1 - Grader 1/2 - Vibrating Roller PhP PhP PhP Rate 1,567.03 831.02 2,398.05 Unit per hr per hr per hr

UNIT PRICE ANALYSIS Item Description: GRAVEL SURFACING FOR ROADS A. Equipment 1 - Grader 4 - Dump Trucks 1 - Vibrating Roller PhP PhP PhP PhP Rate 1,567.03 4,625.38 1,662.05 7,854.46 Unit per hr per hr per hr per hr

B. Labor B. Labor 1 - Foreman 6 - Laborers PhP PhP PhP 200 sq.m./hr C. Unit Rated Capacity: D. Direct Unit Cost = (A + B)/C E. Materials E. Materials F. Indirect Cost (40% of D & E) G. Unit Price "say" PhP PhP PhP 5.68 19.89 20.00 per sq.m. per sq.m. per sq.m. F. Indirect Cost (40% of D & E) G. Unit Price "say" PhP PhP PhP 165.57 579.77 580.00 per cu.m. per cu.m. per cu.m. Gravel - 1 cu.m. @ PhP 300 Wastage and Spoilage (10%) PhP PhP PhP 300.00 30.00 330.00 per cu.m. per cu.m. per cu.m. PhP 14.20 per sq.m. D. Direct Unit Cost = (A + B)/C PhP 84.18 per cu.m. 100 cu.m./hr 80.53 362.36 442.89 per hr per hr per hr 1 - Foreman 8 - Laborers PhP PhP 80.53 483.15 563.68 per hr per hr per hr

C. Unit Rated Capacity:

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UNIT PRICE ANALYSIS Item Description: REINFORCING STEEL BARS A. Equipment 1 - Bar Cutter 1 - Bar Border PhP PhP PhP Rate 100.66 201.31 301.97 Unit per hr per hr per hr

UNIT PRICE ANALYSIS Item Description: MASONRY WALLS AND PARTITIONS (CHB) A. Equipment Minor Tools PhP PhP Rate 64.42 64.42 Unit per hr per hr

B. Labor B. Labor 1 - Foreman 4 - Skilled Laborers 12 - Laborers PhP PhP PhP 80.53 281.84 724.73 1,087.09 per hr per hr per hr per hr 1 - Foreman 4 - Skilled Laborers 8 - Laborers PhP PhP PhP PhP 6 sq.m./hr PhP 151.66 per sq.m. 80.53 281.84 483.15 845.52 per hr per hr per hr per hr

C. Unit Rated Capacity: C. Unit Rated Capacity: D. Direct Unit Cost = (A + B)/C E. Materials RSB - 1 kg @ PhP 40 Tie Wires - 0.05 kg @ PhP 60 Wastage and Spoilage (5%) PhP PhP PhP PhP PhP PhP "say" PhP 40.00 3.00 4.30 47.30 24.47 85.66 86.00 per kg per kg per kg per kg per kg G. Unit Price G. Unit Price per kg CHB - 12 pcs. @ PhP 12 Mortar - 0.02 cu.m. @ PhP 2,500 Wastage and Spoilage (10%) 100 kg/hr D. Direct Unit Cost = (A + B)/C PhP 13.89 per kg E. Materials

PhP PhP PhP PhP PhP PhP "say" PhP

144.00 50.00 19.40 213.40 146.02 511.08 511.00

per sq.m. per sq.m. per sq.m. per sq.m. per sq.m. per sq.m. per sq.m.

F. Indirect Cost (40% of D & E) F. Indirect Cost (40% of D & E)

per kg

______________________________________________________________________________________________________________________________________________________________________________ Page 7-28

UNIT PRICE ANALYSIS Item Description: FABRICATION AND INSTALLATION OF STEEL TRASHRACK ASSEMBLY A. Material : Basic price of metal plates, A.1 Basic cost of metal PhP plates, angular and roads of A 36 ASTM grade; (assume 350 kg @ PhP 45.00/kg B. Fabrication B.1 Cutting, fitting and welding B.2 Surface preparation and painting B.3 Testing C. Installation (Project Site) C.1 Setting and positioning at supports C.2 Field welding and joints C.3 Retouching of damage painted surfaces D. Freight and handling (allow 5% surch. to item A & B) E. Indirect Cost (20% above) F. Unit Price PhP per ton Amount 25,365.53

UNIT PRICE ANALYSIS Item Description: FABRICATION AND INSTALLATION OF STEEL PENSTOCK ASSEMBLY A. Material : Basic price of metal plates, A.1 Basic cost of metal PhP plates, angular and roads of A 36 ASTM grade;@ PhP45.00/Kg Amount 45,000.00

11,500.00 4,500.00 3,000.00 4,000.00 6,000.00 2,000.00 2,000.00 2,000.00 1,843.28

B. Fabrication B.1 Milling, rolling and welding B.2 Surface preparation and painting B.3 Testing C. Installation C.1 Setting and positioning at supports C.2 Field welding and joints C.3 Retouching of damage painted surfaces D. Freight and handling (allow 5% surch. up to site) E. Unit Price PhP per ton 12,000.00 4,000.00 4,000.00 5,000.00 17,000.00 5,000.00 4,000.00

8,941.76 203,287.00

96,000.00/ton

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UNIT PRICE ANALYSIS ITEM DESCRIPTION: FABRICATION AND INSTALLATION OF INTAKE GATE AND LIFTING ASSEMBLY

UNIT PRICE ANALYSIS ITEM DESCRIPTION: FABRICATION AND INSTALLATION OF SLUICE GATE AND LIFTING ASSEMBLY

A. Materials A.1 Basic cost of metal PhP plates, angular, bolts, roads, etc. of A 36 ASTM grade; 750 kg. @ PhP 45.00/kg A.2 Casting of crank-operated stand incl. mechanical parts; fittings, gears, oil seal grip, roller, bearing, handwheel, pedestal, etc. B. Fabrication B.1 Cutting, fitting and welding B.2 Machinery and Foundary B.3 Surface preparation and painting B.4 Testing C. Installation: Welding at support, retouch of damage surface, etc. D. Freight and Handling E. Indirect Cost (20% above) F. Unit Price PhP per ton

Amount 54,354.71

A. Materials A.1 Basic cost of metal PhP plates, angular, bolts, roads, etc. of A 36 ASTM grade; 1000 kg. @ PhP45.00/kg A.2 Casting of crank-operated stand incl. mechanical parts; fittings, gears, oil seal grip, roller, bearing, handwheel, pedestal, etc. A.3 Water Rubber Seal B. Fabrication B.1 Cutting, fitting and welding B.2 Machinery and Foundary B.3 Surface preparation and painting B.4 Testing C. Installation:

Amount 72,472.95

35,000.00

40,000.00

43,000.00 15,000.00 15,000.00 8,000.00 5,000.00 20,000.00

8,000.00 43,000.00 15,000.00 15,000.00 8,000.00 5,000.00 20,000.00

16,403.21 33,751.58 327,346.00 C.1 Welding at support, retouching of damage surfaces C.2 Man-hour (5-Skilled Personnel) D. Freight and Handling E. Indirect Cost (20% above) F. Unit Price PhP per ton 10,000.00 10,000.00 7,500.00 38,194.59 292,167.54

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UNIT PRICE ANALYSIS ITEM DESCRIPTION: STEEL AWNING WINDOWS WITH GLASS PANE A. Equipment 1-Welding machine to utilize, 1 hr/m PhP P / m2 350.00

UNIT PRICE ANALYSIS ITEM DESCRIPTION: HOLLOW CORE PANEL DOOR (1.1 x 2.10 m) A. Equipment Minor Tools (10% labor) PhP P / m2 100.00

B. Labor 1 - Capataz @PhP23.00 x 4man-hours = 92.00 1 - Welder @ PhP23.00 x 2man-hours = 46.00 2 - Skilled @ PhP23.00 x 2 man-hours= 184.00 322.00 C. Materials Steel Frame : 1" angular @ PhP45.00/m. = 45.00 Glass: 3/8" x 1 m2 @ PhP675.00 / m. = 675.00 Mastic Filler: 1/4 Kilo @ PhP280.00 = 280.00 Waste and Incidentals (10% above) = 100.00 1,100.00 D. Indirect Cost (40% A + C) E. Unit Price PhP 709 2,481.00 / m2

B. Labor (Fabrication and Installation) 1 - Capataz @PhP23.00 x 16 hrs = 368.00 1 - Carpenter @ PhP23.00 x 16 hrs = 368.00 1 - Laborer @ PhP16.50 x 16 hrs = 264.00 1,000.00 C. Materials Plywood: 1/2" x 1.0 m2 @ PhP295/m2 = 295.00 Hardwares: (door knob, hinge, nails, etc.) = 800.00 Mailers: 15 bf @ PhP32.00 / bf = 480.00 Jambs: 30 bf @ PhP45 / bf = 1350.00 Waste and Incidentals (10% above) = 292.50 3,217.50 D. Indirect Cost (40% A + C) E. Unit Price PhP "say" 1,727.00 6,044.50 / set PhP6,045 / set

______________________________________________________________________________________________________________________________________________________________________________ Page 7-31

UNIT PRICE ANALYSIS ITEM DESCRIPTION: STEEL DOOR - ACCORDION TYPE (3.0 x 3.5 m) A. Equipment 1- Welding machine to utilize 10- Equipment - hour @ PhP375/hour B. Labor (Fabrication and Installation) B. Fabrication 1 - Capataz @PhP23.00/hr for 10 hrs 4 - Laborer @ PhP16.50/hr for 10 hrs 1 - Welder @ PhP23.00/hr for 10 hrs C. Materials 1 - Set (3.0 x 3.5 m) accordion door @ PhP18,000/set = 18,000.00 1 - Set guide rail @ PhP1,700/set = 1,700.00 19,700.00 D. Indirect Cost (40% A + C) E. Unit Price PhP 9,630.00 33,705.00 / set C. Installation = 230.00 = 165.00 = 230.00 625.00 PhP Amount 3,750.00

UNIT PRICE ANALYSIS ITEM DESCRIPTION: CHAINLINK FENCE AND GATES (1.5 m. high) A. Materials A.1 1.5 m x 1 m2 cyclone wire @ PhP135/m2 Php A.2 2 x 1 m barbed wire @ PhP18 / m x A.3 2 x 1 GI Pipe @ PhP70 / m Amount 135.00 36.00 140.00 311.00

B.1 4 man-hours / m @ PhP23 / man-hour B.2 2 equipment-hour @ PhP70/equipment hour

92.00 140.00 232.00

C.1 4 man-hours / m @ PhP23 / man-hour C.2 Concrete Pedestal: 0.10 m3 @ PhP1776/m3

92.00 177.60 269.60 325.04

D. Indirect Cost (40% A + C) E. Unit Price PhP "say"

1,137.64 / m. PhP1,138 / m.

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UNIT PRICE ANALYSIS ITEM DESCRIPTION: ROOFING AND METAL FLUSHING

UNIT PRICE ANALYSIS ITEM DESCRIPTION: STEEL TRUSS AND ACCESSORIES ASTM GRADE 270 Amount A. Materials: Basic cost of angulars,sag roads, plates, etc. : 1 ton @PhP18,000/ton B. Fabrication and Surface Preparation B.1 Cutting, fitting and welding: 1 ton PhP 6,500 B.2 Paintings: 1 ton to consume: 4 panels of red lead @ 1 pale of coal tor expoxy C. Freight and Handling : PhP3/ton-km x 45 km 6,500.00 2,800.00

A. Equipment 1/4 - Crane Minor Tools (10% Labor) PhP PhP B. Labor 1 - Foreman 8 - Skilled Laborer 4 - Laborers C. Unit Output: 10 m / hr D. Direct Cost E. Materials 1 m2 long span @ PhP140.00 / m2 Incidentals (5% above)
2

P / Hr 190.50 24.74 215.24

18,000.00

PhP

PhP

25.00 160.00 62.40 247.40 P/m

2

1,350.00 1,270.00 11,968.00 PhP 41,888.00 / ton

D. Installation: 2 equipment hour @ PhP635.00 / hr E. Indirect Cost (40% A +D) F. Unit Price

46.27

140.00 7.00 147.00

F. Indirect Cost (40% x (D + E) G. Unit Price PhP "say"

77.31 270.58 / m PhP270 /m

2 2

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