Szza 058
Szza 058
Szza 058
www.ti.com/hev
2Q 2010
Texas Instruments (TI ) is committed to providing superior cost-efficient solutions to the transportation market, along with excellent product documentation, on-time delivery and conformance to specifications. TI supports transportation industry requirements and continues to add to our transportation portfolio. With more than 30 years of experience serving customers with demanding requirements, TI can help you achieve the quality, reliability and cost goals to succeed in todays marketplace. TI is fully committed to automotive quality; we have a dedicated quality organization and a zero-defect strategy in place. We are TS16949 certified and a preferred supplier to major car manufacturers. Introduction to Electric Transportation Electric transportation is not a new phenomena; in fact, the concept has been around for more than 100 years. However, given growing environmental sensitivities, long-term supply concerns, fossil fuel prices and improved technology, there is a strong motivation to further accelerate this market segment. Government regulations like the 130-g/km (and future planned 95-g/km) CO2 average emission limits for car manufacturers in Europe are also catalysts behind new electrified transportation alternatives. With the adoption of more electronics, vehicles become safer, exhibit higher performance, and are more efficient. Electric transportation is a key element within the overall renewable energy landscape. Energy for charging is expected to come from renewable sources like wind-, solar- or waterpowered plants. Home and public charging stations will also become more prevalent and can take advantage of off-peak charging (nighttime) and other green energy sources such as wind. With a full range of analog and embedded processing products, TI is at the forefront of helping to bring safer, affordable and more efficient electric transportation solutions to market. TIs solutions for this industry range from optimized and dedicated integrated
Motor Control
Introduction to DC/AC for Inverter Motor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 TMS570: The Safe TI Microcontroller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 TMS570: Evaluation Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Analog Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 ISO1050: Isolated CAN Transceiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 ISO72x Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 ISO7221Cxx: Dual-Channel, 1/1, 25-Mbps Digital Isolator . . . . . . . . . . . . . . . . . . . . . 21 ISO55xx: Isolated Gate Driver Family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 AMC1203 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Charging Infrastructure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Charging Infrastructure Connecting the Car to the Smart Power Grid . . . . . . . . . . . 23 PLC Kit Using the TMS320F28335 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 ZigBee RF Using the CC2530 System-on-Chip . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 bq78PL114: Integrated Gas Gauge, Protection and Active Cell Balancing. . . . . . . . . 26 bq77PL900: Standalone and Host-Controlled Battery Protection. . . . . . . . . . . . . . . . 26 Digital Motor Control for E-Bikes, Scooters and STOVs . . . . . . . . . . . . . . . . . . . . . . . 27 High-Voltage PFC and Motor Control Developers Kit . . . . . . . . . . . . . . . . . . . . . . . . . 27 controlSuite Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Feature Start/stop alternator Regenerative breaking Electric torque assist Electric and combustion drive Only electric drive possible Plug-in capability
Different types of hybrid and electric vehicle concepts exist in the market. Texas Instruments offers leading-edge solutions for all systems, from a basic start/stop function to a fully integrated plug-in electric vehicle. This guide will give an overview of the various functions and also cover product highlights from various areas. For the latest information, see TIs Web site, www.ti.com.
Battery Monitoring
Battery Management
The hybrid and electric vehicle system is built of several modules to form the drive train and energy storage system. The battery block (typically a Li-ion chemistry in the range of 400 V) is managed and monitored by the battery management system (BMS) and charged via an on-board AC/DC converter module, with voltages ranging from 110-V single phase to 380-V three-phase systems. The DC/ AC inverter uses the high voltage of the battery to drive the electric motor, but also is used for regenerative breaking, storing energy back into the battery. To connect the high-voltage battery to the conventional 12-V board net requires a DC/DC converter. The connection of a high-voltage battery to the inverter also requires a reversible DC/DC converter in most cases. The complete HEV system has to meet specific safety requirements
(up to ASIL-D) that are specifically relevant for managing the potentially explosive high-voltage battery pack, as well as the drive train used for breaking. TI is very active in the industrial control segment and can combine extensive application experience with a strong background in the automotive space. Several evaluation modules with hardware and software support will speed up development, while the product roadmap addresses future requirements.
Infrastructure/Charging Spot
A start/stop system automatically shuts down and restarts an automobiles internal combustion engine to reduce the amount of time the engine spends idling, thereby improving fuel economy. This is most advantageous for vehicles that spend significant amounts of time waiting at traffic lights or that frequently come to a stop in traffic jams.
2 V-4 V
VBAT VOUT VOUT High-Power Booster PWM Controller Phase 1 Gate Driver VOUT
6 V-7 V
Phase n +1 Gate Driver
More and more modules inside a car have to be defended from voltage drop during cranking. This problem has increased with the implementation of
start/stop (micro hybrid) systems, a trend seen in the automotive industry to improve fuel efficiency.
TI offers a variety of products in the power management area that can solve this system/customer problem.
RC SS DIS/EN
COMP
FB
GND
EVM available
Cboot1
AIN
L1
L
Vlogic
L2
Rmod
Cboot2
GND
Vout
Main 5-V output
2 CS2 4 CS4
CBP5
TPS40090
CS3 3
CCS3 RCS3
CSCN 5
CCS1 RCS1
Resistive or DCR current sensing Current-sense fault protection Programmable load line Compatible with TIs UCC37222 Predictive Gate Drive technology drivers 24-pin space-saving TSSOP package Binary outputs
CS1 1 VIN 23
VIN (4.5 V to 15 V) CIN TI Synchronous Buck Driver L1
RILIM1 CREF
PWM1 21
BP5
RFB3
CFB1
24 EN/SYNC 9 COMP 10 FB
PWM2 20 PWM4 18
TI Synchronous Buck Driver L2 VOUT(0.7 V to 3.5 V) COUT
RFB2
RFB1
PWM3 18
EVM available
System Solutions for Hybrid and Electric Vehicles
VIN
V-BOOST
VOUT
+ Piccolo CPU
32-bit DSP 60 MHz
+
1A
CS Gain
1-phx1
ADC
12-bit 4.6 MSPS
+
2A
CS Gain
1-phx2
LS DRV
2A 3A 4A
+
3A
CAN bus
CS Gain
1-phx3
+
4A
CS Gain
1-phx4
Using a C2000 DSP with enhanced real-time features brings both highspeed loop control and system management capabilities in a single device. The Piccolo MCUs math-efficient CPU, closely coupled with high-performance PWMs and ADCs, can control multiphase boost stages over a wide range of operating points. Digital control schemes with feed-forward, 3-pole/ 3-zero compensators, PID, etc., allows power designers to realize complex and
flexible loop control strategies that can be adaptive and managed for efficiency, transient performance, light-load operation, fault-handling and rich diagnostics. Independent control of each phase allows for current balancing within each phase, spreading the load evenly and improving reliability. This also adds phase-shedding capability, where at light loads one or two phases are used, hence increasing efficiency.
Under these conditions, intelligent management software can re-tune control loops by dynamically changing compensator coefficients. The above diagram shows a four-phase boost implementation where each MOSFET is controlled with a highresolution PWM capable of 150-pS edgeplacement accuracy, ensuring smooth PWM switching speeds from 100 KHz to beyond 500 KHz without the undesirable limit-cycle oscillations often associated with low-resolution pulse-width modulators.
Contact local sales office for more information.
Temp Sensor
Current Sense
Current Sense
BMS
Interface Option
Isolation Auxiliary Power
Plug-in hybrid electric vehicles (PHEVs) and battery electric vehicles (BEVs) are two quickly emerging technologies that use powerful electric motors as the propulsion source. In order to power these electric motors, large battery packs are made up of hundreds of cells, totaling 300-400 volts installed in the vehicle. Because batteries have a finite energy capacity, PHEVs and BEVs must be recharged on a periodic basis, typically by connecting to the power grid. The charging system for these vehicles consists of an AC/DC rectifier to generate a DC voltage from the AC line, followed by a DC/DC converter to generate the DC voltage required by
Texas Instruments 2Q 2010
the battery pack. Additionally, advanced charging systems might also communicate with the power grid using PLC modems to adjust charging based on power grid conditions. The battery pack must also be carefully monitored during operation and charging in order to maximize energy usage and prolong battery life. High-performance analog parts are also available to provide critical system functions and features such as sensor feedback, isolation, chip power supplies and communication transceivers. The bq76PL5xx device families are designed for high-cell-count battery
packs. They can handle the voltages and currents found in higher power applications like power tools and electronic mobility. The more cells a pack has in series, the greater the difference in state of charge, impedance, and capacitance affecting the health and energy delivery of the pack. The bq76PL5xx devices include circuitry for bringing the cells back into balance. This increases the lifetime of the pack and can help deliver as much energy to the application as possible. Each bq76PL5xx device protects from overcharge, over discharge, over temperature and high-current events for pack and system safety.
Safety Disconnect
e.g. 400 V
+
Cell Monitoring
Cell Monitoring
Power Supply
Supervisor
CAN
Temp Sensor
The battery management system (BMS) is a key element in the overall HEV architecture. Not only will an intelligent implementation extend the batterys lifetime, but also extend the possible range of the vehicle in fully electric drive mode, which is a key selling point to end users. The battery system is often divided into several submodules that can be placed in various positions of the vehicle. All of these modules require battery supervision and battery cellbalancing features, often connected through different communication paths to ensure system redundancy. Built-in temperature management is also a crucial element for the system lifetime, and for safety. The complete battery system represents a highly safety-critical function; therefore, the microcontroller needs to meet specific safety requirements.
System Solutions for Hybrid and Electric Vehicles
+
Module 1
+
Module 2
+
Module 3 Private CAN
Safety Line BMS Main C TMS570 Family Dual Core Lockstep SIL3-Compliant
Public CAN
for high-cell-count applications offer highly integrated solutions for the HEV/ EV space. They are available in different setups with passive and active cell
balancing as well as with and without a secondary protector function and are the start of a bigger family of devices for the HEV/EV space.
Three to six cells High measurement accuracy of 1 mV typical Fast response to OV, UV, OT due to independent, integrated safety comparators Dedicated alert/fault and convert/ready signals No isolation for IC-to-IC communication Bypass/bleed cell balancing topology, integrated gate drivers with external FETs Fast multiplexed A/D converter Measures six Vcells, Vstack, two temp, one aux
Three to six cells High measurement accuracy of 3 mV typical No isolation components required for IC-to-IC communication Advanced PowerPump bidirectional charge transfer cell with active cell balancing Balancing, integrated gate drivers for external FETs PowerPump balancing available during charge, discharge or idle conditions Multiple synchronized A/D converters Measures six Vcells, Vstack, six aux (temperature) Dual redundant communication channels
Fully integrated monitoring solutions provide very accurate insight into the status of the cell stack. The PL536 provides basic passive cell balancing, integrated secondary OV battery protection and communicates via
different SPI channels (non-isolation required) plus signals for fault detection. The PL537 offers active cell balancing, enhancing the batterys energy usage for extended ranges using PowerPump technology.
For the BMS central microcontroller, the TMS570 is an excellent choice, described later in this guide.
V2
P-FET turned off. Stored inductor energy transferred through body diode of N-FET. V2
V1
Current V1
N-FET
10
The bq76PL536 is a stackable, three- to six-series cell lithium-ion battery pack protector and analog front end (AFE) that incorporates a precision analog-to-digital converter (ADC), independent cell voltage and temperature protection, cell balancing and a precision 5-V low dropout regulator (LDO) to power user circuitry. The bq76PL536 provides full protection (secondary protection) for overvoltage, undervoltage and over-temperature conditions. When safety thresholds are exceeded, the bq76PL536 sets the fault output. No external components are needed to configure or enable the protection features. Cell voltage and temperature protection functions are independent of the ADC. The bq76PL536 is intended to be used with a host controller to maximize the functionality of the battery management system. However, the protection functions do not require a host controller. The bq76PL536 can be stacked vertically to monitor as many as 192 cells without additional isolation components between ICs.
REG50 LDOD LDOA VBAT AUX
bq76PL536
LDO-A LevelShifted North Comms Interface EEPROM Shadow RAM
UV
LDO-D
OT1 OT2 OV
UV OV
Host Interface
OV
VREF 2.5 V
Ultra-Precision Bandgap
14-Bit ADC
OV UV OV
AMP
Cell Balancing
UV
UV OV UV
Preview
GPIO
11
High Voltage
PWM 3 a PWM 4 a
Low Voltage
PWM 3 a PWM 4 a
High-Voltage Battery
PWM 3 b PWM 4 b PWM 3 b PWM 4 b
Gate Drivers
Gate Drivers
PWM Controller
PWM Controller
V and I Sense
Temp Sensor
ADC
Digital Isolator
V and I Sense
ADC
System Power
Legend
Network MCU CAN Isolated DC/DC Converter
CAN
Supervisor
The DC/DC converter module is used to connect the high-voltage battery to the 12-V vehicle Power Net. The system can either be realized with fixed PWM
controllers or an MCU controlling both the high- and low-voltage side of the converter. This method offers more flexibility using a common hardware
platform, with adjustments done in the software only and additional capabilities like diagnostic features.
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UCC2895 1 EAIN EAP 20 2 EAOUT SS/DISB 19 3 RAMP 4 REF 5 GND 6 SYNC 7 CT 8 RT 9 DELAB 10 DELCD OUTA 18 OUTB 17 PGND 16 VCC 15 OUTC 14 OUTD 13 CS 12 ADS 11
Q1
VIN1
VOUT B D
VIN
High Voltage
Low Voltage
1B
2B
3B
4B
HS DRV LS DRV
Piccolo CPU
32-bit DSP 60 MHz
3A 4A 3B 4B
HS DRV LS DRV
CLA
32-bit FPU 60 MHz
In automotive solutions, a bidirectional DC/DC converter is useful in many applications. For example, on the high voltage side, an H-bridge topology is used to drive an inverter for the electric motor. When the driver steps on the brake, an H-bridge on the secondary side can use the back EMF to recharge the battery. Alternatively, a bidirectional DC/DC converter can be used in systems that have both a high-voltage lithium-ion battery and an automotive 12-V battery to add more capabilities, as well as increase flexibility.
LIN/CAN Bus
ADC
12 bit
Isolation Isolation
13
TMS320F2802x devices feature architectural advancements and enhanced peripherals in packages from 38 pins to bring the benefits of 32-bit real-time control to applications typically unable to justify the associated cost. Real-time control offers greater system efficiency and precision through the implementation of advanced algorithms. For more information, visit www.ti.com/piccolo.
VREF Lo VREF Hi A0 A1 A2 A3 A4 A5 A6 A7 B0 B1 B2 B3 B4 B5 B6 B7
ADC
VREF
TripZone Logic
+ CMP2 - OUT Analog Comparators Timers - 32 bit Timers - 0 Timers - 1 Timers - 2 System
PWR GND X1 X2
2 3
WD PLL
GPIO Control
14
VRECT
VBOOST
DCBUS
VBUS
VOUT
95-275 VAC
A 1A
E CT
Filter
IOS B D F
IPBC
IPBD
L8 DRV
1A 1B 2A 2B
A B C D
Piccolo
HS + LS DRV HS + LS DRV
Sync E F
CPU
32-Bit DSP Core 40/60 MHz
ADC
12-Bit 4.6 MSPS
VREF
PWM4
ADC
12 -Bit 4.6 MSPS
VREF
The charging of the HEV/EV via the main grid demands a flexible setup to meet the various voltage levels in single-phase (120-V, 230-V) and three-phase 380-V systems with different current levels (16 A to 63 A). The charging time is certainly an important feature for the cars end customer, but has to be balanced with
the long-term aging behavior of the battery pack. The AC/DC charging system shown offers a power factor control (PFC) function along with HV power conversion to directly generate the batterys DC
charging voltage. An optional power line communication (PLC) to communicate with the charging infrastructure can be implemented as well. This setup demands a high number of PWM and ADC channels, along with powerful CPU performance.
15
such as a powerful ADC, dedicated high-resolution PWMs and the unique control law accelerator (CLA), Piccolo MCUs are ideal for power conversion in electric vehicles. For more complex systems, like those with integrated power
line communication, several additional family members of the C2000 family are available, offering floating-point performance up to 300 MHz and high-performance peripherals like a 12.5-MSPS 12-bit ADC. For more information, visit www.ti.com/c2000.
Enabling Feature High-performance C28xTM DSP core supports adaptive control algorithms for efficiency across load curve High-resolution 150-ps PWM modules and high-speed on-chip ADC Communication with outside systems: CAN, LIN, I2C, UART, SPI Multiple PWMs allow multiple DC output rails Software control adaptable to multiple topologies and power ratings Digital control can adapt to environmental conditions and be recalibrated in software Software can implement failure prediction
C28 Core 32 bit - 60 MHz Flash 128 KB RAM 14 KB RAM 6 KB (Dual Access) CLA Core 60-MHz F1tPt (Accelerator)
VREF
Temp Sensor DAC 10 bit DAC 10 bit DAC 10 bit 4 5 + CMP1 - OUT + Analog Comparators WD PLL CMP2 - OUT
PWM7 A B
TripZone Logic
CAP CMP3 - OUT QEP Comms Timers - 32-bit Timers - 0 Timers - 1 Timers - 2 System GPIO Control UART x2 SPI x2 I2C CAN
PWM - 1A PWM - 1B PWM - 2A PWM - 2B PWM - 3A PWM - 3B PWM - 4A PWM - 4B PWM - 2A PWM - 2B PWM - 3A PWM - 3B PWM - 4A PWM - 4B TZ1 TZ2 TZ3 CMP1 - OUT CMP2 - OUT CMP3 - OUT ECAP QEP
ADC 12-Bit 4-6 MSPS CLA 60-MHz F1tPt Accelerator PWM1 PWM2 PWM3
Ch 1 Ch 2 Ch 16
1A 1B 2A 2B 3A 3B
Piccolo
4 6 2 2
PWR GND X1 X2
Device Piccolo MCUs TMS320F28022DAQ TMS320F28022PTQ TMS320F28023DAQ TMS320F28023PTQ TMS320F28026DAQ TMS320F28026PTQ TMS320F28027DAQ TMS320F28027PTQ TMS320F28030PAGQ TMS320F28030PNQ TMS320F28031PAGQ TMS320F28031PNQ TMS320F28032PAGQ TMS320F28032PNQ TMS320F28034PAGQ TMS320F28034PNQ TMS320F28033PAGQ TMS320F28033PNQ TMS320F28035PAGQ TMS320F28035PNQ
AC/DC Applications
16
UCC28070
Get samples, datasheets, EVMs and app reports at: www.ti.com/sc/device/UCC28070 Key Features Interleaved average current-mode PWM control with inherent current matching Advanced current synthesizer current sensing for superior efficiency Highly linear multiplier output with internal quantized voltage feed-forward correction for near-unity PF Programmable frequency (10 kHz to 300 kHz) Programmable maximum duty-cycle clamp Programmable frequency dithering rate and magnitude for enhanced EMI reduction Magnitude: 3 kHz to 30 kHz Rate: up to 30 kHz External clock synchronization capability Enhanced load and line transient response through voltage amplifier output slew-rate correction Programmable peak-current limiting Bias-supply UVLO, overvoltage protection, open-loop detection and PFC-enable monitoring External PFC-disable interface Open-circuit protection on VSENSE and VINAC pins Programmable soft start 20-lead TSSOP/SOIC package The UCC28070 is an advanced PFC device that integrates two pulse-width modulators (PWMs) operating 180 degrees out of phase. This interleaved PWM operation generates substantial reduction in the input and output ripple currents, and the conducted EMI filtering becomes easier and less expensive. A significantly improved multiplier design provides a shared current reference to two independent current amplifiers, ensuring matched average current-mode control in both PWM outputs while maintaining a stable, low-distortion sinusoidal input line current. The UCC28070 contains multiple innovations, including current synthesis and quantized voltage feed-forward to promote performance enhancements in PF, efficiency, THD and transient response. Features including frequency dithering, clock synchronization and slew-rate enhancement further expand the potential performance. The UCC28070 also contains a variety of protection features, including output overvoltage detection, programmable peak-current limit, undervoltage lockout and open-loop protection.
L1 D1 VOUT COUT
+
CCDR UCC28070 1 CDR 2 RDM 3 VAO 4 VSENSE RIMO RB RSYN 5 VINAC 6 IMO 7 RSYNTH 8 CSB 9 CSA 10 PKLMT CZV CPV RZV From Ixrms DMAX 20 RT 19 SS 18 GDB 17 GND 16 VCC 15 GDA 14 VREF 13 CAOA 12 CAOB 11 RPK1 RPK2 CREF CPC RZC CZC RDMX RRT
12 V to 21 V To CSB RS T1
RA
RRDM
CSS
M1
Motor Control
Introduction to DC/AC for Inverter Motor Control
Legend Processor Interface Power ADC Amplier
High-Voltage Battery
17
Isolation
Gate Driver
Current Sense
Core Supply
I/O Supply
CAN
CAN
ADC
Temp Sensor
ADC
Reference
The inverter will drive the electric motor for fully electric operation in full hybrids and EVs, but also for torque assist in a mild hybrid car concept. This can be done with a single motor positioned to drive one axis, but also by using
in-wheel motors to individually drive each wheel of the car. The used microcontroller has to meet strict safety requirements, as not only the driving but also recuperative braking are controlled via this unit. In addition, the PWMs output
signals and sensing inputs have to be controlled, still embedded in the overall safety concept. Like with any other element in the HEV/EV space, isolation is specifically important in the inverter module.
18
Motor Control
Preview
The TMS570 microcontroller family enables customers to easily build safetyrelated automotive applications, with up to 160 MHz of floating-point performance and an integrated safety concept. A wide choice of communication peripherals like CAN, FlexRay and LIN, in combination with a powerful timer coprocessor module (HET), makes the family a flexible solution for safety-critical control applications. The TMS570 family is specifically designed to meet IEC61508 SIL3 for safetycritical applications like HEV/EV. A SIL3 certificate and the required documentation are available. A dual CPU lockstep architecture simplifies development while eliminating redundant system requirements to reduce cost. CPU hardware builtin self test (BIST) detects latent defects without complex safety drivers or code size overhead. Hardware comparison of CPU outputs provides exceptional safety response time without additional software overhead. An enhanced ECC logic is integrated in the CPU to protect both memories and buses. All memories can be tested using hardware BIST for high diagnostic coverage, while an integrated memory protection unit (MPU) protects against deterministic errors in application software.
Third-party support: Variety of real-time OSs and AutoSAR RTE/MCAL drivers available
19
Texas Instruments offers a wide range of devices specifically fitted for the use in the HEV/EV space. Please check www.ti.com for the latest device announcements.
20
Preview
The ISO1050 is a galvanically isolated CAN transceiver that meets or exceeds the specifications of the ISO 11898 standard. The device has logic input and output buffers separated by a silicon oxide (SiO2) insulation barrier that provides galvanic isolation of up to 4,000 VPEAK. Used in conjunction with isolated power supplies, the device prevents noise currents on a data bus or other circuits from entering the local ground and interfering with or damaging sensitive circuitry. As a CAN transceiver, the device provides differential transmit capability to the bus and differential receive capability to a CAN controller at signaling rates up to 1 Mbps. Designed for operation in especially harsh environments, the device features crosswire, overvoltage and loss of ground protection from -27 V to 40 V and over-temperature shutdown, as well as a -12-V to 12-V common-mode range.
Functional diagram
Galvanic Isolation RXD
VCC2
TXD
CANH CANL
ISO72x Isolation
The problem No endurance existing isolation devices have a life expectancy of only seven to ten years. No high speed or precision existing isolation devices low speed, high skew, high jitter and high pulse distortion. No high temp existing isolation devices cannot operate at 150 Mbps at 125C. Only a few can operate at >100C at any speed. Low EMI immunity existing high-speed isolators are susceptible to EMI interference. The solution The TI integrated SiO2 isolation barrier technology provides the fastest, highest precision, highest temp, high EMI immunity and longest life solution.
OUT
21
A binary input signal is conditioned, translated to a balanced signal, then differentiated by the capacitive isolation barrier. Across the isolation barrier, a differential comparator receives the logic transition information, then sets or resets a flip-flop and the output circuit accordingly. A periodic update pulse is sent across the barrier to ensure the proper DC level of the output. If this DC refresh pulse is not received every 4s, the input is assumed to be unpowered or not being actively driven, and the failsafe circuit drives the output to a logic high state. The small capacitance and resulting time constant provide fast operation, with signaling rates available from 0 Mbps (DC) to 25 Mbps. The signaling rate of a line is the number of voltage transitions that are made per second expressed in the units BPS (bits per second). The A-option and C-option devices have TTL input thresholds and a noise filter at the input that prevents transient pulses from being passed to the output of the device.
ISO7220
Isolation
ISO7221
Isolation
VCC1 1 These devices require two supply voltages of 3.3 V, 5 V or any combination. All VCC1 1 8 VCC2 8 VCC2 7 INA 7 OUTA OUTA 2 INA 2 inputs are 5-V tolerant when supplied from a 3.3-V supply and all outputs are 6 OUTB 6 OUTB INB 3 INB 3 4-mA CMOS. 8 GND2 8 GND2 GND1 4 GND1 4
ISO7220
Isolation
ISO7221
8 7 6 8
2 3 4
Isolation
VCC1
VCC2
VCC1
1 2 3 4
8 7 6 8
OSC + PWM
VREF
Input + Filter
VREF
OUT
IN
OUT
System Solutions for Hybrid and Electric Vehicles
Output Buffer
22
Standard Features
High Performance -40 to 125C, tP, LH(max) = 150 ns, PWD(max) = 25 ns ISO5500 Ease of Use Robust Drop in for HCPL 316J Reinforced insulation of 6 KV, high EM immunity, high lifetime Blanking Time Adjust ISO5512 (ULO = 14 V) ISO5513 (UVLO = 9 V)
Features
Decoder
Encoder
6 7 8
10 9
Isolation Barrier
ISO5501
ISO5510 (UVLO = 14 V)
ISO5520/5521 15-KV/s minimum transient immunity Configurable half-bridge/dual drivers Cross-conduction protection
Programmable dead time control Undervoltage lockout protection ISO5520 VO: 15-30 V, 35 V (max)
ISO5521 VO: 10-30 V, 35 V (max) tpHL: 80-ns typical, Tr/Tf: 50-ns typical IO: 2.5 A (peak)
Isolated ADC (1-Bit, 10-MHz, Second-Order, Isolated Delta-Sigma Modulator) AMC1203 Get samples, datasheets, EVMs and app reports at: www.ti.com/sc/device/AMC1203 Key Features 16-bit resolution SNR: 80.5-dB min THD: -88 dB max (AMC1203B) 280-mV input range with +5-V supply Internal 2.5-V reference voltage: 1% accuracy Gain error: 1% (AMC1203B) UL1577, IEC60747-5-2 (VDE0884, Rev. 2) and IEC61010-1 approved Isolation: 4,000 VPEAK Working voltage: 560 V Transient immunity: 15 kV/s
Preview
The AMC1203 is a 1-bit, 10-MHz, isolated delta-sigma modulator with an output buffer separated from the input interface circuitry by a silicon dioxide (SiO2) isolation barrier. This barrier provides galvanic isolation of up to 4,000 VPEAK. Used in conjunction with isolated power supplies, these devices prevent noise currents on a data bus or other circuits from entering the local ground and interfering with or damaging sensitive circuitry. The AMC1203 modulator operates from a +5-V supply with a dynamic range of 95 dB. The differential inputs are ideal for direct connection to shunt resistors or other low-level signal sources. With the appropriate digital filter and modulator rate, the device can be used to achieve 16-bit analog-to-digital (A/D) conversion with no missing codes. An effective resolution of 14 bits and an SNR of 85 dB (typical) can be maintained with a sinc3 filter that has a decimation ratio of 256. The modulator output is translated to a balanced signal and then transferred by the capacitive isolation barrier. Across the isolation barrier, a differential comparator receives the logic transition information, and then sets or resets a flip-flop and the output circuit accordingly.
Isolation Barrier VIN+ 2nd Order Modulator Interface Circuit VINVREF
Output Buffer
MDAT
POR
BIAS
POR
Buffer
2.5V VREF
20-MHz RC Oscillator
VREF
Output Buffer
MCLK
Charging Infrastructure
Charging Infrastructure Connecting the Car to the Smart Power Grid
NL
23
BR1
System Power
Application Processor
Antenna
RF Front End
TX RX
PWM ADC
Antenna
Matching Circuit
Interface Options
The charging infrastructure connects the car to the smart power grid. The cost for the individual charging spot has to be balanced with the additional expansion capabilities on the communication side. The obvious choice for communication is a wired system via the charging cable, where power line communication is a widely used method. In that area several activities for standardization are ongoing at the utilities side.
Texas Instruments is actively involved in this area and offers and develops solutions for SFSK and narrowband OFDM systems for the CENELEC A and B band, with OFDM standards like PRIME/G3. We are also investigating HomePlug GreenPhy. The TMS320F28x microcontroller family is a flexible platform meeting these standards, with reference designs available.
Other options like RF communication using ZigBee or ISM band solutions are available. For customer identification and prepayment options at the charging spot, RFID systems are available. The metering function for single-phase up to complex three-phase solutions can be realized with single-chip solutions out of the MSP430 MCU family. For more information, see www.ti.com/metering.
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Charging Infrastructure
PLC Kit Using the TMS320F28335
HV Cap
Coupling Transformer
TMS320F28x
Line Driver + + PWM Out Flexible PLC SW Engine
Surge Protector
12-bit ADC
The PLC kit for the TMS320F28x offers a complete evaluation system: PRIME/narrowband OFDM PHY (IEC/SFSK PLC band A/B available) Digital baseband algorithms implemented in TI F28x microcontroller are fully automotive- qualified and support on-chip CAN Analog filters, line driver and variable gain amp implemented on daughtercard Flexible, low-cost solution to support standard evolutions
Field and lab tested for robustness in harsh operating environments Software comes within the TI plcSUITE with API and documentation supporting PRIME PHY/MAC and convergence layer To order the reference design PLC kit, send an e-mail to [email protected]
TIs new CC2530 is a true system-onchip solution tailored for IEEE 802.15.4, ZigBee, ZigBee RF4CE and smart energy applications. With its large flash memory of up to 256 KB, the CC2530 is ideal for ZigBee Pro applications. The 64-KB and up versions support the new RemoTI network protocol stack for ZigBee RF4CE, which is the industrys first ZigBee RF4CEcompliant protocol stack. Larger
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LCD
Controller
Throttle
Pedal Rotation
System Power
Sensor Control
Plug
Battery Charger
Fuel Gauge
AC Line
Electric transportation is not only relevant for cars, but already used in many millions of simple task-oriented vehicles around the world. The systems are more basic compared to those on the hybrid and electric car side, but consist of the same functional blocks.
For motor control, the Piccolo MCU family is a good choice, offering the combination of a powerful CPU engine with the required PWM and ADC capabilities for the control loop at an economical price point. The battery systems are typically operating at lower
voltages with less cells, so integrated solutions like the bq77PL900 managing and protecting as many as 10 cells are a good fit.
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Key Features Three- to 12-series cell systems PowerPump technology cell balancing for longer run time and cell life Supports discharge current levels of 10 A, 35 A and 110 A Gauges 65-650 Ahr capacity batteries High resolution 18-bit integrating delta- sigma Coulomb counter for precise charge-flow measurements and gas gauging Multiple independent delta-sigma A/Ds: one-per-cell voltage, plus separate temperature, current and safety Fully programmable voltage, current, balance and temperature protection Remaining capacity indicators: LCD, LED, EPD
PACK+
CHG
DSG
bq76PL102
Cell-Balancing Circuits
bq76PL102
V4
Cell-Balancing Circuits
PRE SD11
bq78PL114
V2 V1
CCPACK
CRA
CSPACK
XT
ESD Protection
V3 VLDO2
RSENSE
PACK
Discharge
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devices to meet application needs across performance, price, pin-out and peripherals. To find out more, visit: www.ti.com/c2000dmc.
Piccolo MCU-based power factor correction (PFC) and motor control integrated into one development platform Support for three brushless motor types, AC induction, permanent magnet Synchronous motor, brushless DC motor 1-kW motor driver stage accepting up to 400 V 700-W PFC stage (line-level AC input ~110 to ~240 VAC)
Open-source software for power factor correction stage Open-source software for control of all three motor types Open-source hardware, including schematics, BOM and gerber files Motors of each type available separately directly from TI Available for $599 Order part number: TMDSHVMTRPFCKIT
controlSuite for C2000 microcontrollers is a cohesive set of infrastructure and software tools designed to minimize software development time. From device-specific drivers and support software to complete system examples in sophisticated system applications, controlSuite software provides libraries and examples at every stage of development and evaluation. controlSuite software contains a full digital motor control library as well as motor control kits. To find out more, visit: www.ti.com/controlsuite.
One stop for all C2000 software: Single, centralized location Intelligent installer eliminates the search for dependencies Open, real-world systems: Compilation of 15 years of systems and applications expertise Unique, optimized libraries for math, filtering, DSP and specific applications, with complete system examples utilizing incremental builds
Allows developers to focus on differentiation, not basics Program the MCU your way: Significantly reduce development time with hardware abstraction and extensive libraries Four interusable levels of hardware abstraction
Device Support
Bit Fields API Drivers Examples
Library Repository
Math Library DSP Library Application Library Utilities
Device Support
Hardware Package Software Examples Complete System Frameworks Graphical User Interfaces
Device Support
IDE
Motor ACI
Technique FOC FOC Trapezoidal Trapezoidal Sinusoidal Sinusoidal FOC FOC FOC Microstep DirectDrive
Type Speed and Torque Speed and Torque Speed Speed Speed Speed Speed and Torque Position Speed and Torque Position Speed and Position
Feedback Tachometer Sensorless Half Effect Sensorless Half Effect Sensorless Encoder Encoder Sensorless Sensorless Encoder
BLDC
RTOS
PMSM
Emulation
Stepper Brushed
controlSuite Software
support.ti.com e2e.ti.com
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Phone International +91-80-41381665 Domestic Toll-Free Number Australia 1-800-999-084 China 800-820-8682 Hong Kong 800-96-5941 India 1-800-425-7888 Indonesia 001-803-8861-1006 Korea 080-551-2804 Malaysia 1-800-80-3973 New Zealand 0800-446-934 Philippines 1-800-765-7404 Singapore 800-886-1028 Taiwan 0800-006800 Thailand 001-800-886-0010 Fax +886-2-2378-6808 E-mail t [email protected] [email protected] Internet support.ti.com/sc/pic/asia.htm Important Notice: The products and services of Texas Instruments Incorporated and its subsidiaries described herein are sold subject to TIs standard terms and conditions of sale. Customers are advised to obtain the most current and complete information about TI products and services before placing orders. TI assumes no liability for applications assistance, customers applications or product designs, software performance, or infringement of patents. The publication of information regarding any other companys products or services does not constitute TIs approval, warranty or endorsement thereof. B121709 The platform bar, C2000, C28x, Code Composer Studio, controlCARD, controlSuite, MSP430, Predictive Gate Drive, Piccolo, PowerPump, PowerTrain, RemoTI, Stellaris and SWIFT are trademarks of Texas Instruments. All other trademarks are the property of their respective owners.
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