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    Pre Treatment

    Uploaded by

    Abdullah Ali Akbar Reja
    The document provides information on the materials and quantities used in a pre-treatment recipe for dyeing fabrics. It lists detergent, sequestering agent, anti-creasing agent, anti-foaming agent, stabilizer, caustic soda, and hydrogen peroxide, along with the quantity of each used. It then describes the uses of each material. The document also lists the typical components of a dye recipe and different dyeing methods. Finally, it outlines the process sequence for dyeing knit fabrics, from loading the fabric to unloading after dyeing and softening.

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    Attribution Non-Commercial (BY-NC)
    Download as DOCX, PDF, TXT or read online from Scribd

    Pre Treatment

    Uploaded by

    Abdullah Ali Akbar Reja
    140 views3 pages
    The document provides information on the materials and quantities used in a pre-treatment recipe for dyeing fabrics. It lists detergent, sequestering agent, anti-creasing agent, anti-foaming agent, stabilizer, caustic soda, and hydrogen peroxide, along with the quantity of each used. It then describes the uses of each material. The document also lists the typical components of a dye recipe and different dyeing methods. Finally, it outlines the process sequence for dyeing knit fabrics, from loading the fabric to unloading after dyeing and softening.

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    © Attribution Non-Commercial (BY-NC)

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    The document provides information on the materials and quantities used in a pre-treatment recipe for dyeing fabrics. It lists detergent, sequestering agent, anti-creasing agent, anti-foaming agent, stabilizer, caustic soda, and hydrogen peroxide, along with the quantity of each used. It then describes the uses of each material. The document also lists the typical components of a dye recipe and different dyeing methods. Finally, it outlines the process sequence for dyeing knit fabrics, from loading the fabric to unloading after dyeing and softening.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    140 views3 pages

    Pre Treatment

    Uploaded by

    Abdullah Ali Akbar Reja
    The document provides information on the materials and quantities used in a pre-treatment recipe for dyeing fabrics. It lists detergent, sequestering agent, anti-creasing agent, anti-foaming agent, stabilizer, caustic soda, and hydrogen peroxide, along with the quantity of each used. It then describes the uses of each material. The document also lists the typical components of a dye recipe and different dyeing methods. Finally, it outlines the process sequence for dyeing knit fabrics, from loading the fabric to unloading after dyeing and softening.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 3

    Represent Recipe of Pre-treatment:

    Materials Quantity
    1. Detergent 0.5 - 1.5 g/l
    2. Sequestering Agent 0.2 - 0.5 g/l
    3. Anti creasing Agent 0.3 g/l
    4. Anti-foaming Agent 0.2 g/l
    5. Stabilizer 0.5 g/l
    6. Caustic Soda 2.5 g/l
    7. Hydrogen Peroxide 4.00 g/l

    Uses of Materials:

    1. Detergent: Use for make fabrics wet ability high.


    2. Sequestering Agent: Used for reducing water hardness.
    3. Anti creasing Agent: Used for protect fabric from creasing.
    4. Anti-foaming Agent: Used for remove foam.
    5. Stabilizer: Used for increasing caustic sodas stability & it control reaction of caustic.
    6. Caustic Soda: Used for remove strong impurities.
    7. Hydrogen Peroxide: Used for make fabric white.

    Dyeing Recipe:

    1. Leveling agent (to uniform dye)


    2. Sequestering agent (if required)
    3. Glauber salt/ Common salt (use depend on shade)
    4. Dye:
    Red
    Yellow
    Blue
    5. Soda Ash (Fixation agent)
    6. Caustic soda (more fixation agent)
    7. Acetic Acid
    8. Soaping agent

    Selection of Dyeing Methods:

    (Corbman-p-212)

    Different types of Dyeing

    1. Basic Dyeing
    2. Acid Dyeing
    3. Mordant or Chrome Dyeing
    4. Disperse Dyeing
    5. Sulfur Dyeing
    6. Vat Dyeing
    7. Reactive Dyeing
    8. Pigment Dyeing
    9. Optical Brighteners Dyeing
    10. Stock Dyeing
    11. Top Dyeing
    12. Yarn Dyeing:
    Skein Dyeing
    Package Dyeing
    Warp-beam Dyeing
    Space Dyeing
    13. Piece Dyeing
    14. Union Dyeing
    15. Cross Dyeing
    16. Jig Dyeing
    17. Pad Dyeing
    18. Cold pad-batch Dyeing
    19. Beam Dyeing
    20. Jet Dyeing

    (Corbman-p-203-217)

    Process Sequence of a knit dyeing:

    Fill water into the M/C (According to liquor ratio)

    → Load the fabric

    → Run 5 minute

    → Dosing scouring & bleaching chemicals

    → Temp rise to 98°c

    → Run 45 - 60 min.

    →Check sample

    → Test absorbency & whiteness

    → If ok than drain the scouring bath


    → Washing & ringing (2/3 times)

    → Do acid treatment to control PH =4.5 -5.5

    → Dosing enzyme

    → Temp. rise up to 55°c

    → Run 40 min.

    → If ok then drain the bath

    → Wash & ringing (1/2 times)

    → Check the sample (to be good enzyme)

    → If ok the dosing chemicals (labeling agent)

    → Dosing salt 20 min.

    → Run 10 min.

    → Dosing dye 30-40 min.

    → Run time 10-15 min.

    → Dosing alkali 40-45 min.

    → Temp control (60-65°c for cotton, 120-130°c for polyster)

    → Run time 60 min.

    → after 15 min check sample

    → If shade ok then drain dye bath

    → Than washing & ringing

    → Then apply softener

    → Than unload fabric from M/C

    Identifying Dyeing Defects

    (Corbman-p-219)

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